US3384466A - Amine-phosphates as multi-functional fuel additives - Google Patents

Amine-phosphates as multi-functional fuel additives Download PDF

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US3384466A
US3384466A US617723A US61772367A US3384466A US 3384466 A US3384466 A US 3384466A US 617723 A US617723 A US 617723A US 61772367 A US61772367 A US 61772367A US 3384466 A US3384466 A US 3384466A
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gasoline
carburetor
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Alexander H Popkin
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ExxonMobil Technology and Engineering Co
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Esso Research and Engineering Co
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/26Organic compounds containing phosphorus
    • C10L1/2633Organic compounds containing phosphorus phosphorus bond to oxygen (no P. C. bond)
    • C10L1/2658Organic compounds containing phosphorus phosphorus bond to oxygen (no P. C. bond) amine salts

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  • Popkin y Q (LWJW Potent Attoqney Inventor United States Patent 3,384,466 AMINE-PHQSPHATES AS MULTI-FUNCTIONAL FUEL ADDITEVES Alexander H. l opkin, Maplevvood, N.J., assignor to Esso Research and Engineering Company, a corporation of Delaware Continuation of application Ser. No. 209,414, July 12, 1962. This application Feb. 21, 1967, Ser. No. 617,723 8 Claims. (Cl. 44-72) ABSTRACT OF THE DISCLOSURE Motor fuels boiling in the range of from about 80 to about 420 F. containing novel additives in the amount of between about 2 lbs. and about 80 lbs.
  • additives per 1,000 barrels of motor fuel, which additives are mono C C alkyl and di C C alkyl phosphoric acid esters fully neutralized with primary C C alkyl amines in which the resultant amine salts are treated at a temperature of between about 220 and about 350 F. for from 1 to about 18 hours.
  • the present invention is concerned with a class of novel compositions useful as rnulti-purpose additives in liquid hydrocarbons.
  • the present invention is concerned with a class of reaction products of mono and dialkyl acid esters of phosphoric acid reacted with a particular primary amine.
  • the class of compounds of the present invention functions in gasoline and motor fuels as anti-stalling agents, as antirust agents and also act to substantially reduce combustion chamber deposits.
  • the present class of compounds are excellent as carburetor detergents, anti-rust additives, anti-icing additives and combustion chamber deposit modifiers.
  • a very desirable multi-fun-ctional compound of the present invention comprises normal butyl amine reacted with a react-ion product of C oxo alcohols and phosphoric pentoxide.
  • the utility of the instant invention as a surfactant antiicing additive in petroleum products, and more particularly in gasoline is intended primarily to overcome certain operational difficulties in connection with automotive, marine, stationary, and aircraft engines.
  • the diificulties referred to result in frequent stalling of the engine under idling conditions when the engine is used in an atmosphere with relatively high humidity and a temperature below about 60 F. It has been determined that the cause of repeated engine stalling in cool, humid weather is the formation of ice from moisture in the air in the carburetor of the engine. On a cool, moist day gasoline evaporating in the carburetor exerts sufficient refrigerating effect to condense and freeze moisture present in the air entering the carburetor. This phenomenon is now wellknown in the art and is especially severe in connection with gasolines having a 50% ASTM distillation point of less than about 220 F.
  • the present class of compounds function excellently as carburetor detergents. It is known in the art that harmful deposits accumulate in the carburetors of motor vehicles from the tremendous quantities of contaminated air utilized for the engine operation. It is believed that the major contributor to this type of contamination in the air is the combustion products exhausted from other cars operating in the area. The condition is aggreviated by fumes from the operation of the cars engine and by underhood fumes generated by the cars engine over and above the industrial fumes which the carburetor breathes. These deposits cause rough idling of the engine .and may cause frequent stalling.
  • the mechanism is that at engine idle, the speed of intake air approaches sonic velocity around the edge of the throttle plate and a mechanical separation takes place which removes entrained matter from the intake air and deposits it in the annular opening at the under edge of the throttle plate. It is estimated that deposition amounts to as much as 2% of the total foreign matter in the intake air. Thus, deposition is considerably higher when gum forming material, such as crankcase blow-by is present. Also, some carburetors have an offset in the idle air passage where deposits form. Mechanical separation takes place as a result of the impact of intake air contaminants on the floor of the offset. A small deposit peak'is formed which can close off the idle air passage. Generally, such deposits form more slowly than those in the throttle body. Thus, as pointed out heretofore, the present class of compounds function as excellent carburetor detergents and prevent this undesirable build-up of deposits in the carburetor.
  • a more specific object of this invention is to provide a petroleum fuel additive useful as a combination antiic'ing agent, rust-inhibitor, engine deposit modifier, and carburetor detergent. Further objects and the nature of the invention will be more apparent from the discussion A which follows.
  • the present invention is concerned with a very effective class of multi-functional gasoline additives which give protection against stalling due to ice formation in carburetors, which are effective anti-rust agents, which give carburetor detergency and which modify the harmful effects of combustion chamber deposits.
  • These compounds are prepared utilizing higher molecular weight alcohols as, for example, those containing 11 to carbon atoms in the molecule.
  • a preferred class of alcohols are those containing from about 13 to about 16 carbon atoms in the molecule.
  • a very desirable source of these alcohols are from the oxo process.
  • the additives of the present invention are obtained by the neutralization of these alcohols with a mixture of mono and diesters of phosphoric acid which esters are formed with low molecular weight amines, preferably primary amines ranging from methyl to hexyl.
  • a mixture of mono and diesters of phosphoric acid which esters are formed with low molecular weight amines, preferably primary amines ranging from methyl to hexyl.
  • One preferred material is the n-butylamine salt of C oxo mixed esters of phosphoric acid.
  • Another preferred material is the n-butylamine salt of C oxo mixed ester of phosphoric acid.
  • These compounds may be used in a concentration which varies from about 2 lbs. to 160 lbs./ 1000 barrels of gasoline and are preferably used in a concentration of 5 lbs. to 50 lbs/1000 barrels.
  • These gasolines may contain other additives such as tetraethyl lead, anti-oxidants, solvent oil and other materials.
  • These oxo alcohols as, for example, the C oxo alcohols are prepared by the oxonation and subsequent hydrogenation of a C olefin. In essence, the oxo process consists of reacting an olefin with carbon monoxide and hydrogen to produce an aldehyde containing one more carbon atom than the olefin feed. The aldehyde is then hydrogenated to the corresponding primary alcohol.
  • a suitable catalyst is cobalt on kieselguhr or other suitable support.
  • the temperature is generally in the range from about 120 to 150 C. and the pressure in the range from about 100 to 250 atmospheres.
  • OX0 ALCOHOL PRODUCT C1 Wt. percent 01a Wt. percent
  • the temperature may vary in the range from about 220 F. to 350 F., but is preferably in the range from about 245 F. to 255 F. as, for example, 250 F.
  • the product must be maintained at this temperature for a period in excess of one hour, preferably for a time period in the range from 3 to 18 hours, as for example about 4 hours.
  • EXAMPLE 3 The potent anti-rust properties of the present additive, prepared as described in Example 1, are illustrated in the following table wherein the additive was mixed in concentrations as illustrated in a typical gasoline.
  • Additive A (dimer of linoleic plus small amt. of 2% 1 1 2 phosphorus compound) 5 1 1 2 12% 1 1 2 Corn.
  • Additive B (phosphate ester chain C Cmsreacted 2% 1 1 1 with diamine) 5 1 1 2 12% 0 0 1 Com.
  • Additive C (mixture of mono and dioleoamide obtained by reacting oleic acid 2% 16 15 20 with long chain diamine) 5 5 5 5 5 5 12% 7 7 12 None 40 40 40 1 At 72 hours.
  • EXAMPLE 4 The additive of the present invention prepared as described in Example 1 was further tested by static rust tests with the following results.
  • EXAMPLE 8 The additive prepared as described in Example 1 will not adversely affect the stability characteristics of a gasoline to which it is added as illustrated in the following table.
  • EXAMPLE 9 EXAMPLE 12 15
  • the additive prepared by Example 1 will not adversely afiect intake manifold deposits as shown as follows:
  • EXAMPLE 10 Additive: ance of haze, min. Present additive 60 Commercial additive A 6O Commercial additive B 60 None 5 EXAMPLE 11 The additive prepared as described in Example 1 using four hours of heating will not cause filter plugging as shown by the data in the following table.
  • Example 1 24-hour laboratory filter plugging testprecipitate developing test The additive prepared by Example 1 will not cause filter plugging due to suspended solids. These results are based on the 48 hour filter plugging test.
  • the zinc-steel couple is removed from the stainless steel container, the five gallons of filtered gasoline added to the container and the test additive added. The same stirring, aging, and pumping conditions are repeated as in the first 24 hrs. In this case, complete plugging occurs when a pressure drop of 5.4 in. Hg is obtained.
  • EXAMPLE 1 3 The additive prepared by Example 1 shows very good carburetor detergency action as shown by the following data.
  • Test equipment (1) 1958 six cylinder Chevrolet engine (2) Single barreled carburetor equipped with removable throat sleeve (3) Collar adapted to carburetor inlet to recycle crankcase blow-by and exhaust gases
  • Test procedure (1) 64 hours duration (2) Cycle: 2000:100 r.p.m for 10 minutes 5001- 50 r.p.m. for 5 minutes (3) Recirculated blow-by rate: :0.5 c.f.h. at 2000 r.p.m. (4) Recirculated exhaust rate: 5.0i0.5 c.f.h. at 2000 r.p.m.
  • EXAMPLE 14 The additive prepared by Example 1 was tested by the Southwest Research Institute test in a 1954 Neighborhood.
  • Test equipment (1) 1954 six cylinder Northwest engine (2) Carburetor equipped with clear plastic throttle body (3) Device for full crankcase blow-by return to carburetor inlet
  • Test procedure (1) Cycle: Eight minutes at 400 rpm. followed by six rapid accelerations from 400 r.p.m. to 1500 r.-p.m. (during approx. one sec.) and return to 400 r.p.m. by means of electronic throttle accelerator.
  • Galvanic zinc corrosion test 500 ml. additive blend together with desired water hottoms are stirred for one-half hour in contact with a zincsteel couple.
  • the test mixture is then allowed to stand without stirring for an additional 23 /2 hours.
  • the zincsteel couple is then removed, the test mixture allowed to stand for an additional 72 hours.
  • the blend will give zinc precipitate filter plugging in the field if a fiocculent precipitate, visible to the naked eye, is present at the end of the test.
  • FIGURE 1 shows the build-up of carburetor deposits when using the additive of the present invention as compared to not using the same.
  • the total deposits approximate 160 milligrams whereas when the additive is used, a maximum deposit of 20 milligrams is secured. This is extremely significant since the operation was carried out under the severe operating conditions as listed in Example 13.
  • FIGURE 2 shows that when using the additive of the present invention, the merit rating will level off about 8 whereas in a gasoline where the additive is not utilized, the merit rating drops off rapidly.
  • the additive of the present invention has potent anti-rust properties and also is a very effective carburetor detergent.
  • the additive improves the anti-icing characteristic of the fuel as well as functioning as a combustion chamber deposit modifier.
  • the additive has excellent hydrocarbon solubility, will not affect or attack brass and will not cause filter plugging due to zinc precipitate formation due to zinc precipitates.
  • the additive does not have an adverse effect on fuel octane quality or in gasoline stability.
  • the additive has acceptable water tolerance properties and will function very excellently as a multi-purpose gasoline additive.
  • the additive of the present invention may be employed in conjunction with a variety of other additives commonly used in fuels. Typical of such additives are rust inhibitors, corrosion inhibitors, anti-oxidants, dispersants, dyes, dye stabilizers, Wax inhibitors, anti-static agents, and the like.
  • Anti-icing agents for example are isopropyl alcohol, hexylene glycol, carbitol and other known anti-icing agents. Of particular interest is the combination of the additive of this invention with isopropyl alcohol as a combination anti-icing, anti-rust additive package.
  • An improved motor fuel com-position which comprises a motor fuel boiling in the range of from about to about 420 F. and containing therein :a minor quantity of a multi-purpose additive consisting essentially of a mixed mono and di alkyl phosphate ester of a C to C alkyl alcohol completely neutralized with a primary C C alkyl amine, which amine salt has been heated to a temperature of between about 220 and about 350 F for from about 11 to about 18 hours after all the amine has been contacted with the phosphate ester.
  • a multi-purpose additive consisting essentially of a mixed mono and di alkyl phosphate ester of a C to C alkyl alcohol completely neutralized with a primary C C alkyl amine, which amine salt has been heated to a temperature of between about 220 and about 350 F for from about 11 to about 18 hours after all the amine has been contacted with the phosphate ester.
  • composition as defined in claim 1 wherein the temperature is from about 245 to about 255 F. for a time of between about 2 hours and about 4 hours.
  • composition as defined in claim 1 wherein the alcohol employed is a C -C alkyl alcohol.
  • composition as defined in claim 1 wherein the phosphoric acid ester is a mixture of mono C oxo and di C oxo phosphates.
  • composition as defined in claim 1 wherein the phosphoric acid ester is a mixture of mono C oxo and di C oxo phosphates.
  • composition as defined in claim 5 wherein the amine is primary normal butyl amine.

Description

TOTAL DEPOSIT, MOS.
May 2 1, 1968 Original Filed July 12, 1962 A. H. POPKIN 3,384,
AMINE-PHOSPHATES AS MULTI-FUNCTIONAL FUEL ADDITIVES 2 Sheets-Sheet 1 FIGURE-I CARBURETOR DEPOSIT BUILD UP UNDER SEVERE CRANKCASE BLOW-BY AND EXHAUST CONDITIONS IN LABORATORY ENGINE TESTS 0 BASE GASOLINE V I5 MB 0 BASE GASOLINE 2O 4O 6O 80 I00 Alexander H. Popkin Inventor Patent Attorney CRC MERIT RATING May 21, 1968 Original Filed July 12, 1962 A. H. POPKIN 3,384,466
AMINE-PHOSPHATES AS MULTI-FUNCTIONAL FUEL ADDITIVES 2 Sheets-Sheet 2 FIGURE 2 9 v CONTROL OF CARBURETOR DEPOSIT BUILD -UP UNDER SEVERE CRANKCASE 2 -BLOW-BY AND EXHAUST CONDITIONS IN LABORATORY ENGINE TESTS O BASE GASOLINE V it MB 0 BASE GASOLINE I I I I I l I l l I I I I l j 0 2O 4O 6O 80 I00 I I I I 200 220 240 260 280 HOURS ON TEST Alexander H. Popkin y Q (LWJW Potent Attoqney Inventor United States Patent 3,384,466 AMINE-PHQSPHATES AS MULTI-FUNCTIONAL FUEL ADDITEVES Alexander H. l opkin, Maplevvood, N.J., assignor to Esso Research and Engineering Company, a corporation of Delaware Continuation of application Ser. No. 209,414, July 12, 1962. This application Feb. 21, 1967, Ser. No. 617,723 8 Claims. (Cl. 44-72) ABSTRACT OF THE DISCLOSURE Motor fuels boiling in the range of from about 80 to about 420 F. containing novel additives in the amount of between about 2 lbs. and about 80 lbs. of additives per 1,000 barrels of motor fuel, which additives are mono C C alkyl and di C C alkyl phosphoric acid esters fully neutralized with primary C C alkyl amines in which the resultant amine salts are treated at a temperature of between about 220 and about 350 F. for from 1 to about 18 hours.
This application is a continuation of application, Ser. No. 209,414, filed July 12, 1962, now abandoned, by Alexander H. Popkin, entitled, Improved Amine-Phosphates as Multi-Functional Fuel Additives.
The present invention is concerned with a class of novel compositions useful as rnulti-purpose additives in liquid hydrocarbons. In particular, the present invention is concerned with a class of reaction products of mono and dialkyl acid esters of phosphoric acid reacted with a particular primary amine. More particularly, the class of compounds of the present invention functions in gasoline and motor fuels as anti-stalling agents, as antirust agents and also act to substantially reduce combustion chamber deposits. The present class of compounds are excellent as carburetor detergents, anti-rust additives, anti-icing additives and combustion chamber deposit modifiers. A very desirable multi-fun-ctional compound of the present invention comprises normal butyl amine reacted with a react-ion product of C oxo alcohols and phosphoric pentoxide.
The utility of the instant invention as a surfactant antiicing additive in petroleum products, and more particularly in gasoline is intended primarily to overcome certain operational difficulties in connection with automotive, marine, stationary, and aircraft engines. The diificulties referred to result in frequent stalling of the engine under idling conditions when the engine is used in an atmosphere with relatively high humidity and a temperature below about 60 F. It has been determined that the cause of repeated engine stalling in cool, humid weather is the formation of ice from moisture in the air in the carburetor of the engine. On a cool, moist day gasoline evaporating in the carburetor exerts sufficient refrigerating effect to condense and freeze moisture present in the air entering the carburetor. This phenomenon is now wellknown in the art and is especially severe in connection with gasolines having a 50% ASTM distillation point of less than about 220 F.
It is known by those skilled in the art to use various anti-icing additives in gasolines in order to minimize the tendency of an engine to stall under cool, moist atmospheric conditions. These anti-icing additives have for the most part been composed of low molecular weight aliphatic monoand dihydric alcohols. It has been found that these additives of the freezing point depressant type have an inherent disadvantage in that they tend to absorb water and thereby promote excessive rusting and other attendant problems.
ice
Another problem which has long existed in the handling and use of petroleum products is the rusting which frequently occurs in pipe lines, storage tanks, engines, etc. Rusting of equipment in which petroleum products are stored and used occurs as the result of traces of moisture inevitably present in petroleum distillates. Moisture finds its way into the distillates in a variety of ways. While water is not appreciably soluble in petroleum distillates, traces of moisture are, in fact, dissolved in heating oil, gasoline, kerosene, etc., principally from absorption of atmospheric moisture. There have been a number of suggestions for overcoming the corrosion due to moisture carried by oil products. For example, a number of watersoluble rust inhibitors are known and have been employed. Use of water-soluble inhibitors is disadvantageous for several reasons, however. The inhibitor is largely lost when the water is separated from oil products during handling so that the desired rust inhibition for remaining residual traces of water may be lost.
Various types of phosphorus compounds have been added to gasoline in the prior art for various purposes including rust-prevention and ice-prevention; but no additive composition of that prior art has embodied the multifunctional character of the compositions of the present invention and few additives of that prior art have performed equally well any of the functions of the compositions of the present invention. These compositions therefore constitute a remarkably novel and useful improvement over the prior art limited functional additives.
As pointed out heretofore, the present class of compounds function excellently as carburetor detergents. It is known in the art that harmful deposits accumulate in the carburetors of motor vehicles from the tremendous quantities of contaminated air utilized for the engine operation. It is believed that the major contributor to this type of contamination in the air is the combustion products exhausted from other cars operating in the area. The condition is aggreviated by fumes from the operation of the cars engine and by underhood fumes generated by the cars engine over and above the industrial fumes which the carburetor breathes. These deposits cause rough idling of the engine .and may cause frequent stalling. Although the motor is not responsible for these effects, it offers the best agency for introducing a material which serves as a cure for such undesirable conditions by preventing the deposit build-up in the carburetor. This carburetor difficulty is also aggravated by automobiles which contain highly developed intricate carburetors which operate satisfactorily only as long as ports, valves, passages, and the like are free from such carburetor deposits. It is known that many carburetors, particularly the multi-barrel carburetors, develop carburetor trouble after 2000 to 5000 miles. As mentioned heretofore, this carburetor difficulty is observed initially by the rough idling of the engine. Thus, it is necessary to adjust the carburetor so that the engine will not stall when the foot throttle is released. The mechanism is that at engine idle, the speed of intake air approaches sonic velocity around the edge of the throttle plate and a mechanical separation takes place which removes entrained matter from the intake air and deposits it in the annular opening at the under edge of the throttle plate. It is estimated that deposition amounts to as much as 2% of the total foreign matter in the intake air. Thus, deposition is considerably higher when gum forming material, such as crankcase blow-by is present. Also, some carburetors have an offset in the idle air passage where deposits form. Mechanical separation takes place as a result of the impact of intake air contaminants on the floor of the offset. A small deposit peak'is formed which can close off the idle air passage. Generally, such deposits form more slowly than those in the throttle body. Thus, as pointed out heretofore, the present class of compounds function as excellent carburetor detergents and prevent this undesirable build-up of deposits in the carburetor.
Attempts in the past to provide suitable oil soluble rust inhibitors have been not completely successful and are complicated by a number of factors. It is necessary that such inhibitors should not degrade the oil product or affect critical inspections of the oil. In particular, its use in gasoline should not excessively degrade the octane number of the gasoline. I
It is therefore an object of this invention to provide as new composition of matter a novel class of reaction products as more fully described below having particular utility as a multi-purpose hydrocarbon additive, particularly as carburetor detergents and anti-rust inhibitors. A more specific object of this invention is to provide a petroleum fuel additive useful as a combination antiic'ing agent, rust-inhibitor, engine deposit modifier, and carburetor detergent. Further objects and the nature of the invention will be more apparent from the discussion A which follows.
Thus, the present invention is concerned with a very effective class of multi-functional gasoline additives which give protection against stalling due to ice formation in carburetors, which are effective anti-rust agents, which give carburetor detergency and which modify the harmful effects of combustion chamber deposits. These compounds are prepared utilizing higher molecular weight alcohols as, for example, those containing 11 to carbon atoms in the molecule. A preferred class of alcohols are those containing from about 13 to about 16 carbon atoms in the molecule. A very desirable source of these alcohols are from the oxo process. The additives of the present invention are obtained by the neutralization of these alcohols with a mixture of mono and diesters of phosphoric acid which esters are formed with low molecular weight amines, preferably primary amines ranging from methyl to hexyl. One preferred material is the n-butylamine salt of C oxo mixed esters of phosphoric acid. Another preferred material is the n-butylamine salt of C oxo mixed ester of phosphoric acid.
These compounds may be used in a concentration which varies from about 2 lbs. to 160 lbs./ 1000 barrels of gasoline and are preferably used in a concentration of 5 lbs. to 50 lbs/1000 barrels. These gasolines may contain other additives such as tetraethyl lead, anti-oxidants, solvent oil and other materials. These oxo alcohols as, for example, the C oxo alcohols are prepared by the oxonation and subsequent hydrogenation of a C olefin. In essence, the oxo process consists of reacting an olefin with carbon monoxide and hydrogen to produce an aldehyde containing one more carbon atom than the olefin feed. The aldehyde is then hydrogenated to the corresponding primary alcohol. A suitable catalyst is cobalt on kieselguhr or other suitable support. The temperature is generally in the range from about 120 to 150 C. and the pressure in the range from about 100 to 250 atmospheres.
A typical analysis of a C and a C oxo alcohol product is as follows:
OX0 ALCOHOL PRODUCT C1: Wt. percent 01a Wt. percent The desirability of the compounds of the present invention and their method of manufacture may be readily appreciated by the following examples illustrating the same.
4 EXAMPLE 1 The effectiveness of the class of additives of the present invention is sensitive to the method of manufacture. A typical method of manufacture is shown by the following conditions.
Ingredients and Reaction Conditions for the Preparation of 2400 Lbs. of Present Additive (1000 gallon reactor) I. Reaction of C oxo alcohol with P 0 A. INGREDIENTS Pounds C oxo alcohol 1176 P 0 278 B. REACTION CONDITIONS Charge reactor with C oxo alcohol. Apply nitrogen blanket and add P 0 as quickly as possible, maintaining the reaction temperature at 165 F. maximum. P 0 addition requires no more than /z1 hour. Maintain heat at 165 F. for a total of 19 hours. The final product is a light straw colored liquid, slightly cloudy. Yield 99+%. Approximately 50% of the mono and 50% of the diester was secured.
Typical analyses-P, 8.42%. Theory: P, 8.41%. '11. Reaction of C oxo mixed ester of phosphoric acid with n-butylamine (primary amine) A. INGREDIENTS Pounds C oxo mixed ester of phosphoric acid, total from I above (approx.) 1450 n-butylamine 299 Kerosene 645 B. REACTION CONDITIONS Kerosene was added to C oxo mixed ester of phosphoric acid from I above. Stir for 5 minutes, apply nitrogen blanket and add n-butylamine during about one hour. The reaction temperature rose to about 170 F. due to exothermic reaction. Heat was then applied and the reaction mixture brought to a temperature of 250 F. and maintained at 250 F, for 4 hours. The resulting n-butylamine salt of C oxo mixed ester of phosphoric acid is a clear bright yellow liquid, 73% active ingredient. Yield 98-99%.
Typical analyses .P, 4.81%; 5.09%; N, 2.39%.
The temperature may vary in the range from about 220 F. to 350 F., but is preferably in the range from about 245 F. to 255 F. as, for example, 250 F. The product must be maintained at this temperature for a period in excess of one hour, preferably for a time period in the range from 3 to 18 hours, as for example about 4 hours.
EXAMPLE 2 Another method for the preparation of the present additive is as follows:
I. Reaction of C oxo alcohol with P 0 A. INGREDIENTS N, 2.40%. Theory: P,
Grams C oxo alcohol 3842 P 0 907 B. REACTION CONDITIONS Total Beaetion Reaction Comment line Temp., F.
68 Alcohol charged to reaction zone; P20
addition started. 442 grams P 06 added; ice-water coolant applied. 127 All P 05 in.
Heat applied.
170 stja rtlng 19 hours heat treatment at 4 2 hrs., 40 min 165 20 hrs., 33 min. 165 End of heat treatment at 165 F. Product light straw-colored, slightly cloudy liquid.
Weight of C oxo mixed ester of phosphoric acid, 4,742 grams. Theory, 4,749 grams. Yield, 99+%.
II. Reaction of C oxo mixed Ester of Phosphoric acid with n-butylamine Nitrogen blanket used throughout reaction.
A. INGREDIENTS Grams C oxo mixed ester of phosphoric acid 1620 n-butylamine 349 Kerosene 755 B. REACTION CONDITIONS Total Reaction Reaction Comment Time Temp., F.
70 C1: x0 mixed ester of phosphoric acid and kerosene charged to flask; n-butylamine addition started; heat liberated due to exothermic reaction. 1S1); 10% n-butylamine added. 122 138 50% n-butylamine added. 169 All n-butylamine added; heat applied. 250 Stig (it four hours heat treatment at l v hrs., 12 min 250 End of heat treatment at 250 F., product clear, bright, yellow-colored liquid.
Weight of present additive, n-butylamine salt of C oxo mixed ester of phosphoric acid, 2,675 grams. Theory, 2,724 grams. Yield, 98%.
EXAMPLE 3 The potent anti-rust properties of the present additive, prepared as described in Example 1, are illustrated in the following table wherein the additive was mixed in concentrations as illustrated in a typical gasoline.
Anti-Rust Proper-ties at Low Concentrations in Galvanic Couple Rust Test Percent Rust at Cone, Indicated Storage Additive (LESS/11,000 Time After- 24 hrs. 48 hrs. 144 hrs.
2% 0 0 1 Present Additive 5 0 0 1 12% 0 0 1 Com. Additive A (dimer of linoleic plus small amt. of 2% 1 1 2 phosphorus compound) 5 1 1 2 12% 1 1 2 Corn. Additive B (phosphate ester chain C Cmsreacted 2% 1 1 1 with diamine) 5 1 1 2 12% 0 0 1 Com. Additive C (mixture of mono and dioleoamide obtained by reacting oleic acid 2% 16 15 20 with long chain diamine) 5 5 5 5 12% 7 7 12 None 40 40 40 1 At 72 hours.
From the above, it is apparent that the additive of the present invention is far superior in anti-rust properties as compared to other commercial additives.
EXAMPLE 4 The additive of the present invention prepared as described in Example 1 was further tested by static rust tests with the following results.
Percent Rust at Cone, Indicated Storage Additive (Lbs/1,000 Time Afterhbls.)
24 hrs. 48 hrs. 144 hrs.
2% 0 0 1 Present Additive 5 0 O 0 12V 0 0 1 2% 1 2 4 Commercial Additive A 5 1 1 2 12% 1 1 1 2 4 5 5 Commercial Additive B 5 2 3 3 12% 1 1 1 2% 1 2 30 Commercial Additive C 5 2 3 35 12% 0 0 0 None 0 2 40 Static rust test 200 ml. additive blend together with 2.5 isopropanol and 2.5% synthetic sea water are stored at room temperature, with a steel panel immersed in the gasoline phase, for three weeks or longer. The amount of rust on the 'steel panel (1" x 1") is recorded periodically.
From the above, it is apparent that the additive of the present invention is far superior with respect to anti-rust properties as compared to other commercial additives.
EXAlVlPLE 5 On low volatility fuels (47% off at 212 F.) the additive as prepared by Example 1 has a high anti-icing potency as shown by the following data.
Conch, Pounds/ 1000 barrels 2O Stall reduction, percent EXAMPLE 6 The anti-icing potency of the additive prepared as described in Example 1 is illustrated in the following table.
Cone. Stall Pounds/1000 barrels: reduction, percent 20 20 40 40 Anti-icing test technique EXAMPLE 7 The additive as prepared by Example 1 will impair the octane number to only a minimum degree as shown by the following data.
Average Octane Number Etiect in Twenty Direct Blend of 40 lbs/1,000 Barrels Present Match Determinations Additive in Indicated Gasoline AResearch A Motor Octane Octane Number Number High Test -0. 085 0.00 Regular -0. 090 0.00
EXAMPLE 8 The additive prepared as described in Example 1 will not adversely affect the stability characteristics of a gasoline to which it is added as illustrated in the following table.
ASTM Copper ASTM A G.M. Breakdown* Beaker Gum, Solvent Gum AA,
Time, Min. mg./100 ml. Washed, mg./100 ml. Additive mg./100 ml.
Additive Cone, Lbs/1,000 bbl.-
Present 960+ 3. 2 1. 2 2. 4 None (Base Gasoline) 960+ 3. 2 0. 4 2.2
*ASTM Test D-525-55. Use copper beaker of same shape and size as glass beaker ASTM-D-38l. Heat 100 cc. sample at 400 F. for 90 minutes, cool and weigh.
ASimilar to except wash with heptane and weigh. AAEmploy beaker ASTM-D-381. Hold in bath at temperatures 345 to 360 F. Blow air over 100 cc. sample for 90 minutes and weigh.
EXAMPLE 9 EXAMPLE 12 15 The additive prepared by Example 1 will not adversely afiect intake manifold deposits as shown as follows:
BAFFLED MANIFOLD TESTS ON 40 LBS./1,000 BBLS.
OF ADDITIVE IN GASOLINE 2O MgS. Deposit/Lb. Additive Gasoline Fuel, Acetone oluble Present High Test 0. 4 None d 2. 2
1 Does not contain solvent oil.
EXAMPLE 10 Additive: ance of haze, min. Present additive 60 Commercial additive A 6O Commercial additive B 60 None 5 EXAMPLE 11 The additive prepared as described in Example 1 using four hours of heating will not cause filter plugging as shown by the data in the following table.
g. ADDITIVE IN 2000 cc. GASOLINE EXTRACTED WITH 200 cc. CAUSTIC BOTTOMS 50 Pressure in 24 Hours Labortaory Filter Plugging Test 1 Hours Heating Observed at 250 F. at Pressure, End of Reaction AP Additive Processing Filtered G13 0x0 Mixed Ester of Phosphoric Acid Corrected Pressure 2 AAP was, 999 99. 9 \ILHVFQDQUIUI None (Base Gasoline) 1 Filter completely plugged at 5.5 AP.
2 Observed pressure minus 0.7 AP obtained with base gasoline. 3 57% Filtered.
4 58% Filtered.
5 Avg. of three tests-05, 0.7, 1.0 AP.
24-hour laboratory filter plugging testprecipitate developing test The additive prepared by Example 1 will not cause filter plugging due to suspended solids. These results are based on the 48 hour filter plugging test.
1 Complete filter plugging at 5.5 AP. 2 70% of the fuel through when filter was completely plugged.
48-hour laboratory filter plugging test solids suspendability test Five gallons of gasoline plus 0.5 vol. percent pH 9 butfered water are placed in stainless steel container with a zinc-1010 steel shell couple. Mixture is stirred for /2 hour at r.p.m. and then allowed to age Without stirring for an additional 23 /2 hours. The gasoline is then pumped at ml./min. through 12.6 cm. 1001. AC filter while stirring at constant 100 r.p.m. The sediment formed during the 24-hour period is retained in the stainless steel container.
The zinc-steel couple is removed from the stainless steel container, the five gallons of filtered gasoline added to the container and the test additive added. The same stirring, aging, and pumping conditions are repeated as in the first 24 hrs. In this case, complete plugging occurs when a pressure drop of 5.4 in. Hg is obtained.
EXAMPLE 1 3 The additive prepared by Example 1 shows very good carburetor detergency action as shown by the following data.
64 HOURS LABORATORY CHEVROLET ENGINE TEST USING 15 LBS./1,000 BBLS. ADDITIVE BLENDS IN HIGH TEST FUEL Wt. of Deposits Cooperative Research on Throat and Committee Merit Throttle Plate, Rating on Throat and Mgs. Throttle Plate Test 1 5. 5 9. 3 Test 2 3. 5 9. 6 23. 7 8. 7 None (Base Gasoline) 32:? g: 23.2 7.8
A. Test equipment (1) 1958 six cylinder Chevrolet engine (2) Single barreled carburetor equipped with removable throat sleeve (3) Collar adapted to carburetor inlet to recycle crankcase blow-by and exhaust gases B. Test procedure (1) 64 hours duration (2) Cycle: 2000:100 r.p.m for 10 minutes 5001- 50 r.p.m. for 5 minutes (3) Recirculated blow-by rate: :0.5 c.f.h. at 2000 r.p.m. (4) Recirculated exhaust rate: 5.0i0.5 c.f.h. at 2000 r.p.m.
9 C. Rating (1) Total weight of deposits on insert sleeve and throttle plate.
(2) CRC visual rating of insert sleeve and throttle plate. From the above, it is apparent that the additive of the present invention is a potent carburetor detergent.
EXAMPLE 14 The additive prepared by Example 1 was tested by the Southwest Research Institute test in a 1954 Plymouth.
One hour dirty-up on base gasoline followed by five hours clean-up with additive blend, 12 /2 l-bs./ 1000 bbl. conc.
Present additive, A% deposits 1 black area in throat sleeve 14.4
1 A%:percent deposits after one hour dirty-uppercent (leposits after five hours cleanup; results are averages of three tests per additive.
A. Test equipment (1) 1954 six cylinder Plymouth engine (2) Carburetor equipped with clear plastic throttle body (3) Device for full crankcase blow-by return to carburetor inlet B. Test procedure (1) Cycle: Eight minutes at 400 rpm. followed by six rapid accelerations from 400 r.p.m. to 1500 r.-p.m. (during approx. one sec.) and return to 400 r.p.m. by means of electronic throttle accelerator.
(2) Full crankcase blow-by return to carburetor inlet.
(3) One hour dirty-up on L-4 base gasoline followed by five hour clean-up with additive blend and no crankcase blow-by to carburetor.
toward zinc precipitation in galvanic tests shown by the following data.
PLANT PRODUCTION ADDITIVE SHOWS NO TENDENCY gOgl lAsRD ZINC PRECIPITATE FORMATION IN GALVANIC Lbs/1,000 bbl. Zinc Precipitate Water Bottoms Used in Galvanic Cone. Formation in Zinc Corrosion Tests Additive in Galvanic Test Gasoline 0.5% Methanol I 80 None 05% Synthetic Sea Water ..J 0.5% Caustic Bottoms Extract 40 None 1 Blend of 50 g. additive in 2,000 cc. of gasoline, extracted with 200 cc caustic bottoms.
Galvanic zinc corrosion test 500 ml. additive blend together with desired water hottoms are stirred for one-half hour in contact with a zincsteel couple. The test mixture is then allowed to stand without stirring for an additional 23 /2 hours. The zincsteel couple is then removed, the test mixture allowed to stand for an additional 72 hours. The blend will give zinc precipitate filter plugging in the field if a fiocculent precipitate, visible to the naked eye, is present at the end of the test.-
The invention may be more fully understood by reference to the attached figures further illustrating the same.
FIGURE 1 shows the build-up of carburetor deposits when using the additive of the present invention as compared to not using the same. In FIGURE 1, in 280 hours when not using the additive the total deposits approximate 160 milligrams whereas when the additive is used, a maximum deposit of 20 milligrams is secured. This is extremely significant since the operation was carried out under the severe operating conditions as listed in Example 13.
FIGURE 2 shows that when using the additive of the present invention, the merit rating will level off about 8 whereas in a gasoline where the additive is not utilized, the merit rating drops off rapidly.
Thus, the additive of the present invention has potent anti-rust properties and also is a very effective carburetor detergent. The additive improves the anti-icing characteristic of the fuel as well as functioning as a combustion chamber deposit modifier. The additive has excellent hydrocarbon solubility, will not affect or attack brass and will not cause filter plugging due to zinc precipitate formation due to zinc precipitates. The additive does not have an adverse effect on fuel octane quality or in gasoline stability. The additive has acceptable water tolerance properties and will function very excellently as a multi-purpose gasoline additive.
The additive of the present invention may be employed in conjunction with a variety of other additives commonly used in fuels. Typical of such additives are rust inhibitors, corrosion inhibitors, anti-oxidants, dispersants, dyes, dye stabilizers, Wax inhibitors, anti-static agents, and the like.
Anti-icing agents for example are isopropyl alcohol, hexylene glycol, carbitol and other known anti-icing agents. Of particular interest is the combination of the additive of this invention with isopropyl alcohol as a combination anti-icing, anti-rust additive package.
What is claimed is:
1. An improved motor fuel com-position which comprises a motor fuel boiling in the range of from about to about 420 F. and containing therein :a minor quantity of a multi-purpose additive consisting essentially of a mixed mono and di alkyl phosphate ester of a C to C alkyl alcohol completely neutralized with a primary C C alkyl amine, which amine salt has been heated to a temperature of between about 220 and about 350 F for from about 11 to about 18 hours after all the amine has been contacted with the phosphate ester.
2. A composition as defined in claim 1 wherein the temperature is from about 245 to about 255 F. for a time of between about 2 hours and about 4 hours.
3. A composition as defined in claim 1 wherein the temperature is about 250 F. and the time is about 4 hours.
4. A composition as defined in claim 1 wherein the alcohol employed is a C -C alkyl alcohol.
5. A composition as defined in claim 1 wherein the phosphoric acid ester is a mixture of mono C oxo and di C oxo phosphates.
6. A composition as defined in claim 1 wherein the phosphoric acid ester is a mixture of mono C oxo and di C oxo phosphates.
7. A composition as defined in claim 5 wherein the amine is primary normal butyl amine.
8. A composition as defined in claim 2 wherein the phosphoric acid ester is a mixture of C oxo and di C oxo phosphates and the amine is primary normal butyl amine.
References Cited UNITED STATES PATENTS 2,387,537 10/1945 Smith et al. 2-60--9.25 2,765,220 10/1956 Yust et al 44-69 2,863,742 12/195-8 Cantrell et al. 4456 2,863,743 '12/1'958 Pellegrini et al. 4469 2,863,747 12/1958 Cantrell et al. 4472 2,863,904 12/1958 Cantrell et al. 4472X 2,936,223 5/1960 Lovett et al. 4477 X 2,948,600 8/1960 Larson 4469 2,959,473 11/1960 Andress 4456 2,999,739 9/1961 Heron 4469 3,004,838 10/1961 Larson 44--69 (Other references on following page) 11 12 STATES PATENTS 3,033,889 5/1962 Chiddix et a1. 260-461 Brown et a1. 44-560 FOREIGN PATENTS Keller 44 72 X I Cantrell et a1. 44 72 791,398 3/1958 Great Bntaln. smlth at 260-461 5 DANIEL E. WYMAN, Primary Examiner. Ernst et a1. 260461 Gottshau et aL 44 72 PATRICK P. GARVIN, Examiner.
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Cited By (9)

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US3657121A (en) * 1970-04-01 1972-04-18 Chevron Res Purge for preventing pipeline contamination
US3751236A (en) * 1971-06-10 1973-08-07 Atlas Chem Ind Sludge dispersant compositions
US3795495A (en) * 1971-01-20 1974-03-05 Union Oil Co Gasoline anti-icing additives
US3807976A (en) * 1969-08-13 1974-04-30 Du Pont Multi-functional gasoline additives and gasolines containing them
US3909214A (en) * 1973-07-27 1975-09-30 Du Pont Multifunctional gasoline additive compositions
US4720288A (en) * 1986-03-27 1988-01-19 Union Oil Company Of California Gasoline fuel composition
US5545237A (en) * 1994-07-08 1996-08-13 Exxon Research And Engineering Company Smoke reducing additive for two-cycle engine fuel mixture
US6066753A (en) * 1997-09-12 2000-05-23 Clariant Gmbh Mixtures of long-chain alkyl phosphates
EP1600492A1 (en) * 2004-05-19 2005-11-30 ERC Emissions-Reduzierungs-Concepte GmbH Process and means for avoiding damage by corrosion during the combustion of low sulfur fuels

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US3807976A (en) * 1969-08-13 1974-04-30 Du Pont Multi-functional gasoline additives and gasolines containing them
US3657121A (en) * 1970-04-01 1972-04-18 Chevron Res Purge for preventing pipeline contamination
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EP1600492A1 (en) * 2004-05-19 2005-11-30 ERC Emissions-Reduzierungs-Concepte GmbH Process and means for avoiding damage by corrosion during the combustion of low sulfur fuels

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