US3314867A - Method of etching tantalum and niobium for electroplating - Google Patents

Method of etching tantalum and niobium for electroplating Download PDF

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US3314867A
US3314867A US320967A US32096763A US3314867A US 3314867 A US3314867 A US 3314867A US 320967 A US320967 A US 320967A US 32096763 A US32096763 A US 32096763A US 3314867 A US3314867 A US 3314867A
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metal
niobium
tantalum
ranging
methyl alcohol
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US320967A
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James K Gore
Seegmiller Robert
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/34Pretreatment of metallic surfaces to be electroplated
    • C25D5/38Pretreatment of metallic surfaces to be electroplated of refractory metals or nickel
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25FPROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F3/00Electrolytic etching or polishing
    • C25F3/02Etching
    • C25F3/08Etching of refractory metals
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H6/00Targets for producing nuclear reactions

Definitions

  • the invention relates to a method of etching tantalum and nibium metal and, in particular, it relates to a method for forming an adherent electrodeposit of a metal such as nickel or copper on a tantalum or niobium base metal.
  • the present invention is based on the discovery that tantalum and niobium metals can be successfully etched electrolytically in a bath composed of a solution of absolute methyl alcohol and a small but approximately equal amount of concentrated hydrofluoric (48 weight percent hydrogen fluoride in aqueous solution) and hydrochloric (38 weight percent hydrogen chloride in aqueous solution) acids.
  • This etching solution it is possible to obtain a uniform pattern of small, deep pits in both niobium and tantalum with near vertical and in some cases undercut sides in the pits.
  • the desired metal is then electrodeposited on the etched surface with the deposit entering these pits which provide a multitude of tiny anchors to secure the said deposited metal with a high degree of adhesion or bonding to the niobium or tantalum base metal.
  • This method has been useful in obtaining a strongly adherent copper nickel metallic film on a tantalum tube heating element and on a tantalum cyclotron target assembly.
  • this etching process is presently being used to plate a metallic film of nickel on the niobium metal base so as to prevent the formation of niobium oxide.
  • the tantalum or niobium metal surface is scrubbed vigorously with any suitable fine abrasive paste such as pumice or powdered magnesium oxide. This surface is then dried and made anodic at 0.125 amp per square inch for 40 minutes in an absolute methyl alcohol solution containing 2.5 volume percent concentrated hydrofluoric acid and 2.5 volume percent concentrated hydrochloric acid at a temperature of 35 C. This treatment produces a uniform pattern of small, deep pits on the surface of the tantalum and/ or niobium metal surface. The etched surface is then electroplated with the desired metal, and the deposit which enters these pits forms anchors which provide a high degree of mechanical bonding of the film to the said base metal.
  • any suitable fine abrasive paste such as pumice or powdered magnesium oxide.
  • the tantalum metal surface is cleaned using any suitable abraisive.
  • the cleaned metal is placed in an absolute methyl alcohol bath containing 5 volume percent concentrated hydrofluoric acid and 5 volume percent concen- It is understood that in all of the above examples that either niobium or tantalum can be substituted as the base metal.
  • Critical parameters in this etching process are the following: time, temperature, current density, and the concentration of acid in the methyl alcohol solution.
  • the time period necessary to obtain a satisfactory etched surface can vary between 10 and minutes dependent on the temperature, current density, and acid concentration. The higher the temperature, current density, and acid concentration, the shorter the time will be.
  • the temperature of etching solution must be maintained at not less than 15 C. and not more than C.
  • Current density of the tantalum or niobium base metal must be regulated between 0.05 and 0.5 amp per square inch. At higher temperatures or higher current density the tantalum or niobium surface is too severely etched leaving an uneven, partially polished surface not productive of adhesion. At lower current densities or temperatures (below the aforementioned limits) uniformity of attack metal to produce an. etched survolume percent in order to obtain a uniform etch of the tantalum or niobium surface.
  • the use of either hydrofluoric or hydrochloric acids alone in the methyl alcohol bath tend to produce an uneven attack.

Description

United States Patent mission No Drawing. Filed Nov. 1, 1963, Ser. No. 320,967
4 Claims. (Cl. 204-32) The invention described herein was made in the course of, or under, a contract with the United States Atomic Energy Commission.
The invention relates to a method of etching tantalum and nibium metal and, in particular, it relates to a method for forming an adherent electrodeposit of a metal such as nickel or copper on a tantalum or niobium base metal.
The present invention is based on the discovery that tantalum and niobium metals can be successfully etched electrolytically in a bath composed of a solution of absolute methyl alcohol and a small but approximately equal amount of concentrated hydrofluoric (48 weight percent hydrogen fluoride in aqueous solution) and hydrochloric (38 weight percent hydrogen chloride in aqueous solution) acids. Using this etching solution it is possible to obtain a uniform pattern of small, deep pits in both niobium and tantalum with near vertical and in some cases undercut sides in the pits. The desired metal is then electrodeposited on the etched surface with the deposit entering these pits which provide a multitude of tiny anchors to secure the said deposited metal with a high degree of adhesion or bonding to the niobium or tantalum base metal.
This method has been useful in obtaining a strongly adherent copper nickel metallic film on a tantalum tube heating element and on a tantalum cyclotron target assembly. In the development of the plasma thermocouple, this etching process is presently being used to plate a metallic film of nickel on the niobium metal base so as to prevent the formation of niobium oxide.
It is therefore an object of this invention to provide a method of etching tantalum and niobium base metal surface so that any desired metal can be electrodeposited on said surface to form an adherent metallic film.
Further objects of this invention will become apparent from the following description of the preferred embodiment of this invention.
The tantalum or niobium metal surface is scrubbed vigorously with any suitable fine abrasive paste such as pumice or powdered magnesium oxide. This surface is then dried and made anodic at 0.125 amp per square inch for 40 minutes in an absolute methyl alcohol solution containing 2.5 volume percent concentrated hydrofluoric acid and 2.5 volume percent concentrated hydrochloric acid at a temperature of 35 C. This treatment produces a uniform pattern of small, deep pits on the surface of the tantalum and/ or niobium metal surface. The etched surface is then electroplated with the desired metal, and the deposit which enters these pits forms anchors which provide a high degree of mechanical bonding of the film to the said base metal.
The following are listed vention:
as specific examples of the in- Example I The tantalum metal surface is cleaned using any suitable abraisive. The cleaned metal is placed in an absolute methyl alcohol bath containing 5 volume percent concentrated hydrofluoric acid and 5 volume percent concen- It is understood that in all of the above examples that either niobium or tantalum can be substituted as the base metal.
Critical parameters in this etching process are the following: time, temperature, current density, and the concentration of acid in the methyl alcohol solution. The time period necessary to obtain a satisfactory etched surface can vary between 10 and minutes dependent on the temperature, current density, and acid concentration. The higher the temperature, current density, and acid concentration, the shorter the time will be.
The temperature of etching solution must be maintained at not less than 15 C. and not more than C. Current density of the tantalum or niobium base metal must be regulated between 0.05 and 0.5 amp per square inch. At higher temperatures or higher current density the tantalum or niobium surface is too severely etched leaving an uneven, partially polished surface not productive of adhesion. At lower current densities or temperatures (below the aforementioned limits) uniformity of attack metal to produce an. etched survolume percent in order to obtain a uniform etch of the tantalum or niobium surface. The use of either hydrofluoric or hydrochloric acids alone in the methyl alcohol bath tend to produce an uneven attack.
While the present invention What is claimed is: 1. A method for lie film on a metal centration of each of said acids ranging between 1.0l0.0 volume percent, the temperature of said bath ranging between 15-65 C., and the current density of the said metal ranging between 0.05-0.50 amp per square inch and electrodepositing any desired metal as a film on the etched surface of the said metal.
2. The method of claim 1 in Which said metal is tantalum and the methyl alcohol solution contains 2.5 volume percent concentrated hydrofluoric acid and 2.5 volume percent concentrated hydrochloric acid, the current density is 0.125 amp per square inch, making said metal anodic for a period of about 40 minutes and maintaining said bath at a temperature of about 35 C.
3. The method of claim 1 in which the surface of the tantalum and niobium metal is cleaned with an abrasive selected from the class consisting of pumice and powdered magnesium oxide prior to placing said metal in the methyl alcohol bath.
4. The method of claim 1 in Which said metal is niobium and the methyl alcohol solution contains 2.5 volume 1 percent hydrofluoric acid and 2.5 volume percent hydrochloric acid, the current density is 0.125 amp per square inch, the temperature is 35 C., and said metal is made anodic for a period of about 40 minutes.
References Cited by the Examiner UNITED STATES PATENTS FOREIGN PATENTS 8/1959 Canada. 7/1960 U.S.S.R.
JOHN H. MACK, Primary Examiner, G. KAPLAN, Assistant Examiner.

Claims (1)

1. A METHOD FOR ELECTRODEPOSITING AN ADHERENT METALLIC FILM ON A METAL SELECTED FROM THE CLASS CONSISTING OF TANTALUM AND NIOBIUM COMPRISING THE SEPS OF MAKING THE SAID METAL ANODIC IN A METHYL ALCOHOL BATH CONSISTING ESSENTIALLY OF APPROXIMATELY EQUAL AMOUNTS OF CONCENTRATED HYDROFLUORIC AND CONCENTRATED HYDROCHLORIC ACIDS, THE CONCENTRATION OF EACH OF SAID ACIDS RANGING BETWEEN 1.0-10.0 VOLUME PERCENT, THE TEMPERATURE OF SAID BATH RANGING BETWEEN 15-65*C., AND THE CURRENT DENSITY OF THE SAID METAL RANGING BETWEEN 0.05-0.50 AMP PER SQUARE INCH AND ELECTRODEPOSITING ANY DESIRED METAL AS A FILM ON THE ETCHED SURFACE OF THE SAID METAL.
US320967A 1963-11-01 1963-11-01 Method of etching tantalum and niobium for electroplating Expired - Lifetime US3314867A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3663387A (en) * 1970-03-05 1972-05-16 Plessey Handel Investment Ag Manufacture of electrode foil for electrolytic capacitors
US3784452A (en) * 1971-02-12 1974-01-08 Siemens Ag Method of treating the surface of superconducting niobium cavity resonators
US4632734A (en) * 1984-03-21 1986-12-30 Deutsche Lufthansa Ag Process for electrochemically or chemically coating niobium
US4655884A (en) * 1985-08-19 1987-04-07 General Electric Company Nickel plating of refractory metals
EP1441049A1 (en) * 2002-12-20 2004-07-28 H.C. Starck GmbH Process for the production of niobium or tantalum parts by electrochemical etching
US20040232211A1 (en) * 2003-05-19 2004-11-25 Kayser Gregory F. Diffusion bonded composite material and method therefor
CN108456917A (en) * 2018-04-19 2018-08-28 湖南工业大学 A kind of preparation method of porous tantalum piece

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2481306A (en) * 1944-03-15 1949-09-06 Pennsylvania Salt Mfg Co Electrochemical polishing of tantalum
US2728719A (en) * 1951-11-30 1955-12-27 Eastman Kodak Co Method of reconditioning ferrotyping surfaces
US2863811A (en) * 1955-05-09 1958-12-09 Gen Electric Method of etching capacitor electrodes
CA582140A (en) * 1959-08-25 Olin Mathieson Chemical Corporation Zirconium
SU138123A1 (en) * 1960-07-28 1960-11-30 Т.М. Андреева The method of preparing the surface of niobium and its alloys and applying a nickel coating
US3079536A (en) * 1959-09-21 1963-02-26 Bell Telephone Labor Inc Film-forming metal capacitors
US3190822A (en) * 1961-01-09 1965-06-22 Burnham John Process for electrolytically etching valve metal surfaces

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA582140A (en) * 1959-08-25 Olin Mathieson Chemical Corporation Zirconium
US2481306A (en) * 1944-03-15 1949-09-06 Pennsylvania Salt Mfg Co Electrochemical polishing of tantalum
US2728719A (en) * 1951-11-30 1955-12-27 Eastman Kodak Co Method of reconditioning ferrotyping surfaces
US2863811A (en) * 1955-05-09 1958-12-09 Gen Electric Method of etching capacitor electrodes
US3079536A (en) * 1959-09-21 1963-02-26 Bell Telephone Labor Inc Film-forming metal capacitors
SU138123A1 (en) * 1960-07-28 1960-11-30 Т.М. Андреева The method of preparing the surface of niobium and its alloys and applying a nickel coating
US3190822A (en) * 1961-01-09 1965-06-22 Burnham John Process for electrolytically etching valve metal surfaces

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3663387A (en) * 1970-03-05 1972-05-16 Plessey Handel Investment Ag Manufacture of electrode foil for electrolytic capacitors
US3784452A (en) * 1971-02-12 1974-01-08 Siemens Ag Method of treating the surface of superconducting niobium cavity resonators
US4632734A (en) * 1984-03-21 1986-12-30 Deutsche Lufthansa Ag Process for electrochemically or chemically coating niobium
US4655884A (en) * 1985-08-19 1987-04-07 General Electric Company Nickel plating of refractory metals
EP1441049A1 (en) * 2002-12-20 2004-07-28 H.C. Starck GmbH Process for the production of niobium or tantalum parts by electrochemical etching
US20040178081A1 (en) * 2002-12-20 2004-09-16 Marianne Gottschling Process for the production of shaped articles of niobium or tantalum by electrochemical etching
US7090763B2 (en) 2002-12-20 2006-08-15 H. C. Starck Gmbh Process for the production of shaped articles of niobium or tantalum by electrochemical etching
US20040232211A1 (en) * 2003-05-19 2004-11-25 Kayser Gregory F. Diffusion bonded composite material and method therefor
US8225481B2 (en) * 2003-05-19 2012-07-24 Pratt & Whitney Rocketdyne, Inc. Diffusion bonded composite material and method therefor
CN108456917A (en) * 2018-04-19 2018-08-28 湖南工业大学 A kind of preparation method of porous tantalum piece

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