US3238696A - Arrangement for vacuum packaging of brittle material - Google Patents

Arrangement for vacuum packaging of brittle material Download PDF

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US3238696A
US3238696A US179159A US17915962A US3238696A US 3238696 A US3238696 A US 3238696A US 179159 A US179159 A US 179159A US 17915962 A US17915962 A US 17915962A US 3238696 A US3238696 A US 3238696A
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package
pressure
piston
vacuum
chamber
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Christensson Od Wikar
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/04Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
    • B65B31/06Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzle being arranged for insertion into, and withdrawal from, the mouth of a filled container and operating in conjunction with means for sealing the container mouth

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  • This invention relates to an apparatus for packaging dry material such as ground coffee or other products, wherein the product must be protected from the outer atmosphere which can cause oxidation, moistening, demoistening or the like.
  • the package which must be of a type that can be vacuum sealed, has been filled with the material to be packed, and then subjected to a high degree of evacuation and then sealed.
  • the vacuum has been in the order of magnitude of 10 mb. or even lower which has caused a difierence in air pressure between the interior of the package and the surrounding atmosphere of about 990 mb. It has proved impossible to maintain the low air pressure in the interior of the package when the evacuation has taken place while the package itself has still been located in the outer atmosphere. It has been attempted to evacuate the package by means of a hollow lancet introduced through an opening in the package, but
  • this method has proved unsatisfactory for obtaining a high degree of vacuum in the package because once a certain level pressure is reached in the interior of the package further evacuation has proved impossible since the atmosphere surrounding the package then leaks into the package around the lancet from the outer atmosphere in an amount equal to that which can :be sucked out of the package through the lancet.
  • this first method it has not been possible to create the desired low interior air pressure in the order of 10 rnb. or lower unless the package itself is placed in a vacuum chamber so that the atmosphere inside of the package and the atmosphere surrounding the outside of the package are of the same pressure.
  • the pressure in the interior of the package is reduced to 200 to 300 mb., that is, a much lower vacuum (or higher sub-atmospheric pressure) than is attained inthe first method.
  • the package is then brought back to atmosphere pressure of 1000 mb. by inserting some inert gas such as CO N Ar
  • some inert gas such as CO N Ar
  • This method is to replace the air originally in the package with an inert gas rather than to simply remove the air and vacuum seal the package.
  • This method is referred to as the vacuum-gas-method.
  • this method suifers from two essential disadvantages.
  • the vacuum-gas-method cannot be used with some especially sensitive materials such as dried vegetable products, rich in vitamins. Thus one would suspect that these products should be packed by the vacuum packaging method. However for the sensitive materials the vacuum packaging method has also proved unsuitable. These sensitive materials such as dried vegetable products are utterly brittle in their dry state. Packaging them according to the gas-vacuum-method will allow the separate particles to be loose in their package as a result of which they may be subjected to physical damage caused by shaking during transportation. As a result the product will be broken in parts and in some instances will be broken into a fine meal, which would definitely be unsuitable for many food preparation purposes. On the other hand it would be equally unsuitable to pack these sensitive materials according to the pure vacuum method.
  • a method and apparatus for evacuating and vacuum packaging brittle materials by eliminating the disadvantages of the previous methods.
  • a compromise is formed between the pure vacuum packaging method and the vacuum-gas-packaging method.
  • a very high vacuum is formed in the package which is positioned in a vacuum chamber.
  • a lancet is introduced into the mouth of the package and an inert gas is fed through the lancet into the package so that thereafter the pressure in the interior of the package will rise to an amount which is essentially higher than the interior gas pressure existing earlier but also essentially below the outer atmospheric pressure.
  • a vacuum chamber is provided together with means for introducing a lancet into the vacuum chamber and into the mouth of the package being evacuated for feeding to the package an inert gas while the package is still in the vacuum chamber and under the highest vacuum attainable in the vacuum chamber.
  • FIGURE 1 is a partially schematic drawing of a first apparatus for carrying out the method of this invention.
  • FIGURE 2 is a partially schematic drawing illustrating a second apparatus for carrying out the method of this invention.
  • a brittle material is first placed in a pack of the type known per se, having an outer package of cardboard or other stiff material and provided with a liner of a heat scalable material such as a plastic. Further, the package has previously been provided with a vacuum tight seal at its bottom as well as at the mouth of the liner, for instance by a welding method, except for a small opening in the mouth of the liner which is left open for the evacuation of air. The closing of the mouth, except for the small opening, takes place after the material has been inserted into the package.
  • a package of the type discussed above is shown at it and its liner is indicated in its closed state at 11.
  • the welding joint in the mouth of the liner 12 provides a seal over the edge of the liner leaving only an unwelded portion 13 in the liner mouth for evacuation of air.
  • a welding block, shown schematically as a rectangular piece 14 is provided within the vacuum chamber for closing off the mouth of the liner after the evacuation of air and other gas transfer procedures have taken place.
  • the package it is first placed into the vacuum chamber 15 after which the vacuum chamber is closed.
  • the vacuum chamber 15 would be placed on a rotating turret (not shown), so that packages could be moved by means of the rotating turret to different vacuum chambers for different treatments each chamber located around the axis of the turret.
  • the air is evacuated from the chamber 15 by means of a conduit 16, and air is readmitted to the chamber 15 by means of a conduit 1'7.
  • a lancet 18 is positioned at the lower end of a piston 19 which slides in a cylinder 29.
  • the piston 19 is provided with two packing seals 21 and 22.
  • a recessed portion 23 is provided on the surface of the piston 19, and a hollow bore 24 is provided in the center of the piston 19 extending from the lower end of the piston upwardly.
  • a second bore 25 perpendicular to the bore 24 connects the circular recessed channel 23 with the central bore 24.
  • a pipe 26 extending through the wall of the cylinder 26 connects the recess portion 23 to a source of inert gas.
  • the piston 19 together with the lancet 18 is under the influence of a control device consisting of a earn 27 on the shaft 28.
  • the shaft 28 also controls the movement of several other cams as will be discussed in more detail below.
  • the shaft 28 carries cam discs (not shown) for the control of the valves in conduits 1-6 and 17.
  • the shaft 28 further controls a cam disc 29 which controls a first valve 30 which allows the inert gas to pass from a source to a measuring vessel 31.
  • the shaft 28 carries cam disc 32 for controlling a second valve 33 which controls transfer of inert gas from the measuring vessel 31 to the conduit 26 and then to the package It).
  • a double armed lever 34 which oscillates about a shaft 35, is controlled by cam disc 27 at one end which controls the movement of the other end of lever 34, which other end is provided with a claw 37 which slidably engages a bolt 38 on the head 39 which is rigidly connected to the upward end of the piston 19. While the cam disc 27 acts to urge the first end of the lever 34 upwardly a spring bias means (not shown) is employed for forcing the lever 34- to turn in the clockwise direction when such movement is allowed by the cam disc 27. In this manner the movement of lever 34 is provided in a positive manner both upwardly and downwardly.
  • the source of inert gas under pressure (now shown) is connected by an inlet conduit 49 to the valve 30.
  • the conduit continues to a reduction valve 41 in which the degree of pressure reduction is controlled by a screw 42.
  • the conduit then continues to the measuring vessel 31 and then from the measuring vessel to a valve 33 and to the conduit 26.
  • the valves 30 and 33 are controlled by the cam discs 29 and 32 respectively.
  • Each of the cam discs 29 and 32 are provided with cam followers 43 and 44 respectively which influence electrical contacts 4-5 and 46 respectively, for closing electrical circuits to the coils of magnets 47 and 48 respectively, the armature of which control valves 30 and 33 respectively.
  • the apparatus operates in the following manner.
  • First the shaft 28 is made to rotate continuously by means well known in the art and not forming part of the present invention.
  • the shaft 28 also causes rotation of the turret on which the vacuum chamber 15 together with a plurality of other similar vacuum chambers are mounted.
  • the shaft 28 will also control the opening and closing of the vacuum chambers for insertion of filled but not yet finally closed packages.
  • the shaft will also control the opening and closing of the conduits 16 and 17 at the opening of the vacuum chamber for removal of the finished package.
  • the detailed operation of the turret and the manner by which shaft 28 controls the various operations of the turret are not described in detail herein since they do not form a part of the present invention, and since such operation would be well known to one skilled in the art.
  • the vacuum chamber is closed and the vacuum conduit 16 is opened thereby evacuating the air from the vacuum chamber 15.
  • the pressure in the package It will be greater than the pressure in the surrounding atmosphere Within the vacuum chamber 15 as a result of which air will leave the package 19 through the opening 13.
  • This outward flow of air from the package 10 into the chamber 15 through the opening 13 will widen the liner adjacent the opening 13 so that the opening approximates an oval window.
  • the control device moves in such a way that the cam disc 27 by means of the cam foilower 36 turns the oscillatable arm 34- in a counter clockwise direction thereby lowering the piston 19 together with the lancet 18 so that the lancet 13 is placed into the opening in the liner 13.
  • the flow of inert gas through the piston 19 does not start immediately upon lowering of the piston 19 since it must wait until the cams 29 and 32 so position the valves 39 and 33 to allow the inert gas to flow through the conduit 26 and down through the piston 19 and the lancet 18.
  • valve 359 is opened by means of the movement of cam disc 29 and cam follower 43, as a result of which gas of high pressure is fed over the conduit 40 to the reduction valve 41.
  • This valve substantially reduces the pressure of the gas in the conduit 40, the amount of the pressure reduction being controlled by the control screw 42.
  • the gas then passes into the measuring vessel 31 which is then filled with gas until a predetermined pressure is attained in the vessel 31.
  • valve 30 is closed, again under the influence of cam disc 29 and cam follower 43. At this moment a given predetermined quantity of inert gas is contained between the valves 39 and 33.
  • This quantity is regulated by means of the volume of the measuring vessel 31 and the pressure within the vessel as determined by the reduction valve 41.
  • the valve controlling conduit 16 is closed.
  • the valve 33 is opened allowing inert gas to pass through the conduit 26. This inert gas will then move through recess 23 bores 24 and 25 and then into the lancet 18 from which the inert gas will pass into the package It through the opening in the liner 13.
  • the inert gas is introduced directly into the package rather than merely into the vacuum chamber surrounding the package. In this manner the inert gas more thoroughly mixes with the air within the package and carries the same outwardly into the vacuum chamber 15. In fact, if the inert gas had been introduced directly into the vacuum chamber instead of the package 10 then two undesirable results would have occurred.
  • the inert gas would mix with the air in the vacuum chamber after which the mixture would enter the package through the opening 13 as opposed to the present invention whereby pure inert gas enters the package 10.
  • the final partial pressure of the air within the package would be approximately 40 to 50 mb.s whereas according to the present invention test have shown that the partial pressure of the air within the Package 10 can get down as low as 2 to 3 mb.s.
  • valve 33 is closed by the cam disc 32 and its cam follower 44 after which the lancet 18 is drawn upwardly from the mouth 13 of the package 10 under the influence of cam disc 27 and its cam follower 36. Thereafter the welding blocks 14 are brought together to seal the open mouth 13 of the liner.
  • the package may be subjected to the pressure of the outer atmosphere by the opening of the air inlet valve 17. Thereafter the vacuum chamber can be opened and the package removed.
  • the package When the package is subjected to the pressure of the outer atmosphere it shrinks in size due to the pressure differential existing between the inside and the outside of the package wall.
  • the shrinking in the present invention is not nearly as severe as the shock-like pressure wave which occurs when one uses the pure vacuum method. Accordingly the brittle materials are not crushed.
  • the shrinking of the package which does occur according to the present method causes adjacent parts of the package to come together gradually so that an interior bond created firmly holding the brittle pieces of material within the package to prevent interior movement of the material during careless handling or transporation of the packages and thereby prevent damage to the materials within the p'ackage'during the 'handling operations. Consequently, when the housewife finally opens the package the packed material Will be intact and undamaged.
  • the closed package has contained therein a lesser quantity of air then could have been provided by means of even the best pure vacuum packaging method known heretofore.
  • the apparatus shown in FIGURE 2 is similar to the apparatus shown in FIGURE 1 and to the extent the two apparatuses are identical, like numerals have been used to designate like parts.
  • the apparatus of FIGURE 2 differs mainly in the means for motivating the piston 19.
  • the piston 19 passes through a bore in the upper wall of the vacuum chamber 15 which bore is provided with packing rings 50.
  • the portion of the piston 19 above the vacuum chamber is connected to a second piston 51 of a greater cross-sectional area causing a pressure diiferential action.
  • the piston 51 moves in a cylinder 52, a packing ring 43 being provided between the piston 51 and the cylinder 52.
  • the cylinder 52 will close at its upper end forming a closed chamber above the piston 51 which chamber communicates only with the tube 26 from the valve 33 and a bore 54 running through the pistons 51 and 19.
  • a small cataract or air passage 55 is provided between the vacuum chamber 15 and the cylinder 52 in the wall separating the chamber 15 and the cylinder 52.
  • the apparatus shown in FIGURE 2 operates in the following manner: In the position of the pistons 51 and 19 as shown in FIGURE 2 the pressure of the inert gas from the measuring vessel 31 is equalized within the cylinder 52, the bore 54, the lancet 18, and the package 10 and the vacuum chamber 15. As soon as this pressure is equalized the piston 51 moves upwardly under the influence of a spring 56 contained within a spring casing 57 in the interior of the piston 51. The lancet 18 is then drawn out of the mouth opening 13 of the package 10 and the piston 51 simultaneously covers the mouth of the tube 26 in the cylinder 52.
  • the package 10 may now be removed from the chamber 15 and a new opened package inserted therein.
  • the inert gas is fed to the measuring vessel 31 in the same manner as in the apparatus of FIGURE 1.
  • the valve 33 is, technically speaking, no longer necessary since the conduit from vessel 31 to the pressure chamber 15 is now closed by the side of the piston 51.
  • inert gas will immediately flow from the tube 26 through the upper part of the cylinder 52 through the bore 54 in the lancet 18 and into the package 10. In this manner the inert gas will drive the remaining air from the package in the manner discussed above with respect to FIGURE 1 until the pressure in the chambers 31, 52 and are equalized in the manner discussed with respect to FIGURE 1.
  • the valve 33 may be employed to obtain a more effective and more exact control of the timing of the flow of the inert gas.
  • FIGURES 1 and 2 One possible apparatus for performing this function would be to provide a pair of suction nozzles as shown in FIGURES 1 and 2, preferably one on each side of the mouth of the package. These nozzles could be mounted on arms 59 (see FIGURE 2) which arms project through an air tight hole in the wall of the vacuum chamber 15. Outside of the vacuum chamber the arms 59 may be activated by some influencing means. For example referring to FIGURE 2 the contour 60 of a cam disc may control a cam follower 61 mounted on the outer extremity of the arm 59.
  • the particular method for connecting the nozzle 58 to a vacuum source may be accomplished in many different ways.
  • An arrangement for packaging comprising the combination of: means defining a vacuum chamber; an inlet and an outlet conduit connected to the interior of the chamber; means for positioning a package of material sealed except for a small open portion thereof in the chamber; means for withdrawing air from the interior of the chamber and the package through the outlet conduit until the interior of the chamber reaches a predetermined vacuum; a hollow lancet; means for introducing the lancet into the interior of the package during the withdrawing of air to the predetermined vacuum; means for feeding a controlled quantity of inert gas through the lancet into the interior of the package to create a pressure within the interior of the package removing additional air; means for withdrawing the lancet from the package; and means for sealing the small open portion of the package prior to reintroduction of air into the vacuum chamber through the inlet conduit.
  • the means for introducing the lancet and the means for withdrawing the lancet comprise in combination, means defining a bore directed toward the interior of the chamber, a piston slidable in the bore, means at the chamber end of the piston for mounting the lancet thereon, and means at the other end of the piston for controlling the movement thereof.
  • the movement controlling means comprises a lever operatively connected to the said other end of the piston, a rotatable shaft, and an eccentric cam mounted on the shaft for rotation therewith, the cam engaging the lever to control the motion thereof.
  • the movement controlling means comprises a pneumatic cylinder, the other end of the piston having a second piston integral therewith and communicating with the pneumatic cylinder for movement in response to the difierential in pressure between the interior of the penumatic cylinder and the interior of the vacuum chamber.
  • the means defining the said bore comprises a wall separating the pneumatic cylinder and the vacuum chamber, and further comprising a spring mounted between the pneumatic piston and the wall to urge the lancet and first piston away from the interior of the package.
  • the means for introducing the inert gas comprises an inert gas source maintained at a predetermined pressure, means defining a measuring vessel, valve means for introducing a controlled amount of gas into the measuring vessel from the inert gas source and means for controlling the said valve means, and second valve means for controlling the feeding of inert gas from the measuring vessel to the interior of the package.
  • the second valve means includes an electrical control having a movable switch
  • the control means of the first valve means comprises an electrical control having a movable switch, and further comprising a rotatable shaft and a pair of cams mounted on the shaft for rotation therewith, each of the cams controlling the movement of a respec-- tive switch.

Description

March 1966 D WIKAR CHRISTENSSON 3,238,696
ARRANGEMENT FOR VACUUM PACKAGING 0F BRITTLE MATERIAL Filed March 12, 1962 Fig.1
ZBWZQ U 1%43 4? 42 so 30 4o n |8 {H l 59 1; 2a Fig.2
as lo 5 l5 INVENTOR OD WIKAR CHRISTENSSON B) Jamey c! D l- United States Patent ARRANGEMENT FGR VACUUM PACKAGHNG 0F BRHITLE MATERIAL 0d Wikar Christenssoa, Vikavagen 5, Bromma, Sweden Fiied Mar. 12, 1962, Ser. No. 179,159
Claims priority, application Sweden, Mar. 23, 1961,
3,081/61 Claims. (Cl. 53-86) This invention relates to an apparatus for packaging dry material such as ground coffee or other products, wherein the product must be protected from the outer atmosphere which can cause oxidation, moistening, demoistening or the like.
In the past two principal methods for packaging such material have been employed. According to the first method the package, which must be of a type that can be vacuum sealed, has been filled with the material to be packed, and then subjected to a high degree of evacuation and then sealed. The vacuum has been in the order of magnitude of 10 mb. or even lower which has caused a difierence in air pressure between the interior of the package and the surrounding atmosphere of about 990 mb. It has proved impossible to maintain the low air pressure in the interior of the package when the evacuation has taken place while the package itself has still been located in the outer atmosphere. It has been attempted to evacuate the package by means of a hollow lancet introduced through an opening in the package, but
this method has proved unsatisfactory for obtaining a high degree of vacuum in the package because once a certain level pressure is reached in the interior of the package further evacuation has proved impossible since the atmosphere surrounding the package then leaks into the package around the lancet from the outer atmosphere in an amount equal to that which can :be sucked out of the package through the lancet. Thus, by this first method it has not been possible to create the desired low interior air pressure in the order of 10 rnb. or lower unless the package itself is placed in a vacuum chamber so that the atmosphere inside of the package and the atmosphere surrounding the outside of the package are of the same pressure. By this method the air is drawn out of both the interior of the package and the interior of the vacuum chamber (surrounding the package) after which the package is sealed and the outer atmospheric pressure is then let into the vacuum chamber. This method is particularly disadvantageous however since readmission of atmospheric pressure into the vacuum chamber surrounding the package then causes a shock-like pressure-wave all around the package and thereby subjects the package to a strong compression force.
According to a second method for evacuating air from a package the pressure in the interior of the package is reduced to 200 to 300 mb., that is, a much lower vacuum (or higher sub-atmospheric pressure) than is attained inthe first method. The package is then brought back to atmosphere pressure of 1000 mb. by inserting some inert gas such as CO N Ar The purpose of this method is to replace the air originally in the package with an inert gas rather than to simply remove the air and vacuum seal the package. This method is referred to as the vacuum-gas-method. However, this method suifers from two essential disadvantages. First there will always be a given quantity of air remaining in the interior of the package which could damage the product, for example by the oxidation of aromatic oils existing in the packed material (rancidity). Secondly, since the package is not compressed, that is, since there is not a pressure diflerential between the outside and the inside of the package, the package processed by this method cannot be tested for leaks by known pressure diiferential package testing machine.
The vacuum-gas-method cannot be used with some especially sensitive materials such as dried vegetable products, rich in vitamins. Thus one would suspect that these products should be packed by the vacuum packaging method. However for the sensitive materials the vacuum packaging method has also proved unsuitable. These sensitive materials such as dried vegetable products are utterly brittle in their dry state. Packaging them according to the gas-vacuum-method will allow the separate particles to be loose in their package as a result of which they may be subjected to physical damage caused by shaking during transportation. As a result the product will be broken in parts and in some instances will be broken into a fine meal, which would definitely be unsuitable for many food preparation purposes. On the other hand it would be equally unsuitable to pack these sensitive materials according to the pure vacuum method. By the lancet method for evacuation a high enough vacuum could not be reached so that the packed material would be damaged by the air remaining in the pack. On the other hand if the vacuum chamber were used with the pure vacuum method, compression resulting from the shock-like pressure-wave upon the restoration of atmospheric pressure would break and crumble the pieces of material within the package.
According to the present invention a method and apparatus is provided for evacuating and vacuum packaging brittle materials by eliminating the disadvantages of the previous methods. According to the present invention a compromise is formed between the pure vacuum packaging method and the vacuum-gas-packaging method.
According to the method of this invention, a very high vacuum is formed in the package which is positioned in a vacuum chamber. At a suitable moment a lancet is introduced into the mouth of the package and an inert gas is fed through the lancet into the package so that thereafter the pressure in the interior of the package will rise to an amount which is essentially higher than the interior gas pressure existing earlier but also essentially below the outer atmospheric pressure.
In the apparatus according to the present invention a vacuum chamber is provided together with means for introducing a lancet into the vacuum chamber and into the mouth of the package being evacuated for feeding to the package an inert gas while the package is still in the vacuum chamber and under the highest vacuum attainable in the vacuum chamber.
The objects and advantages of the present invention will be apparent during the following detailed description given with relation to the accompanying drawings of which:
FIGURE 1 is a partially schematic drawing of a first apparatus for carrying out the method of this invention.
FIGURE 2 is a partially schematic drawing illustrating a second apparatus for carrying out the method of this invention.
In both the apparatus of FIGURE 1 and that of FIG- URE 2 a brittle material is first placed in a pack of the type known per se, having an outer package of cardboard or other stiff material and provided with a liner of a heat scalable material such as a plastic. Further, the package has previously been provided with a vacuum tight seal at its bottom as well as at the mouth of the liner, for instance by a welding method, except for a small opening in the mouth of the liner which is left open for the evacuation of air. The closing of the mouth, except for the small opening, takes place after the material has been inserted into the package. In both FIGURE 1 and FIGURE 2 a package of the type discussed above is shown at it and its liner is indicated in its closed state at 11. The welding joint in the mouth of the liner 12 provides a seal over the edge of the liner leaving only an unwelded portion 13 in the liner mouth for evacuation of air. A welding block, shown schematically as a rectangular piece 14 is provided within the vacuum chamber for closing off the mouth of the liner after the evacuation of air and other gas transfer procedures have taken place.
In the operation of the invention the package it) is first placed into the vacuum chamber 15 after which the vacuum chamber is closed. In a manner known per se in the art the vacuum chamber 15 would be placed on a rotating turret (not shown), so that packages could be moved by means of the rotating turret to different vacuum chambers for different treatments each chamber located around the axis of the turret. The air is evacuated from the chamber 15 by means of a conduit 16, and air is readmitted to the chamber 15 by means of a conduit 1'7.
Referring now in particular to the apparatus shown in FIGURE 1 a lancet 18 is positioned at the lower end of a piston 19 which slides in a cylinder 29. The piston 19 is provided with two packing seals 21 and 22. A recessed portion 23 is provided on the surface of the piston 19, and a hollow bore 24 is provided in the center of the piston 19 extending from the lower end of the piston upwardly. A second bore 25 perpendicular to the bore 24 connects the circular recessed channel 23 with the central bore 24. A pipe 26 extending through the wall of the cylinder 26 connects the recess portion 23 to a source of inert gas. The piston 19 together with the lancet 18 is under the influence of a control device consisting of a earn 27 on the shaft 28. The shaft 28 also controls the movement of several other cams as will be discussed in more detail below. The shaft 28 carries cam discs (not shown) for the control of the valves in conduits 1-6 and 17. The shaft 28 further controls a cam disc 29 which controls a first valve 30 which allows the inert gas to pass from a source to a measuring vessel 31. Finally, the shaft 28 carries cam disc 32 for controlling a second valve 33 which controls transfer of inert gas from the measuring vessel 31 to the conduit 26 and then to the package It).
A double armed lever 34, which oscillates about a shaft 35, is controlled by cam disc 27 at one end which controls the movement of the other end of lever 34, which other end is provided with a claw 37 which slidably engages a bolt 38 on the head 39 which is rigidly connected to the upward end of the piston 19. While the cam disc 27 acts to urge the first end of the lever 34 upwardly a spring bias means (not shown) is employed for forcing the lever 34- to turn in the clockwise direction when such movement is allowed by the cam disc 27. In this manner the movement of lever 34 is provided in a positive manner both upwardly and downwardly.
The source of inert gas under pressure (now shown) is connected by an inlet conduit 49 to the valve 30. The conduit continues to a reduction valve 41 in which the degree of pressure reduction is controlled by a screw 42. The conduit then continues to the measuring vessel 31 and then from the measuring vessel to a valve 33 and to the conduit 26.
The valves 30 and 33 are controlled by the cam discs 29 and 32 respectively. Each of the cam discs 29 and 32 are provided with cam followers 43 and 44 respectively which influence electrical contacts 4-5 and 46 respectively, for closing electrical circuits to the coils of magnets 47 and 48 respectively, the armature of which control valves 30 and 33 respectively.
The apparatus operates in the following manner. First the shaft 28 is made to rotate continuously by means well known in the art and not forming part of the present invention. The shaft 28 also causes rotation of the turret on which the vacuum chamber 15 together with a plurality of other similar vacuum chambers are mounted. The shaft 28 will also control the opening and closing of the vacuum chambers for insertion of filled but not yet finally closed packages. The shaft will also control the opening and closing of the conduits 16 and 17 at the opening of the vacuum chamber for removal of the finished package. The detailed operation of the turret and the manner by which shaft 28 controls the various operations of the turret are not described in detail herein since they do not form a part of the present invention, and since such operation would be well known to one skilled in the art.
After the package It) has been placed into the vacuum chamber 15 the vacuum chamber is closed and the vacuum conduit 16 is opened thereby evacuating the air from the vacuum chamber 15. As air is removed from the vacuum chamber the pressure in the package It will be greater than the pressure in the surrounding atmosphere Within the vacuum chamber 15 as a result of which air will leave the package 19 through the opening 13. This outward flow of air from the package 10 into the chamber 15 through the opening 13 will widen the liner adjacent the opening 13 so that the opening approximates an oval window. In timed connection with this opening movement of the mouth of the liner the control device moves in such a way that the cam disc 27 by means of the cam foilower 36 turns the oscillatable arm 34- in a counter clockwise direction thereby lowering the piston 19 together with the lancet 18 so that the lancet 13 is placed into the opening in the liner 13. It should be noted however that the flow of inert gas through the piston 19 does not start immediately upon lowering of the piston 19 since it must wait until the cams 29 and 32 so position the valves 39 and 33 to allow the inert gas to flow through the conduit 26 and down through the piston 19 and the lancet 18.
Simultaneous with, or possibly a little before, the downward movement of the piston 19 the valve 359 is opened by means of the movement of cam disc 29 and cam follower 43, as a result of which gas of high pressure is fed over the conduit 40 to the reduction valve 41. This valve substantially reduces the pressure of the gas in the conduit 40, the amount of the pressure reduction being controlled by the control screw 42. The gas then passes into the measuring vessel 31 which is then filled with gas until a predetermined pressure is attained in the vessel 31. When a desired pressure is contained in the vessel 31 the valve 30 is closed, again under the influence of cam disc 29 and cam follower 43. At this moment a given predetermined quantity of inert gas is contained between the valves 39 and 33. This quantity is regulated by means of the volume of the measuring vessel 31 and the pressure within the vessel as determined by the reduction valve 41. When the evacuation of the vacuum chamber together with the evacuation of the package has been sufliciently fulfilled, which would normally be when one has achieved the lowest practical pressure, for instance 10 mb., the valve controlling conduit 16 is closed. Immediately thereafter the valve 33 is opened allowing inert gas to pass through the conduit 26. This inert gas will then move through recess 23 bores 24 and 25 and then into the lancet 18 from which the inert gas will pass into the package It through the opening in the liner 13. This creates an inner or super pressure within the package 10 causing part of the gas-air mixture existing in the package to pass out of the package through the opening 13 around the 'lancet portion 18 and into the vacuum chamber 15. Tests have shown that if the inert gas is allowed to pass into the package 10 until a pressure of 200 to 300 mb. exists in the package, the vacuum chamber and the measuring vessel, then the inert gas which was introduced into the package will have been thoroughly mixed with the air remaining in the package and will have carried such air out through the opening 13 on the sides of the lancet 18 to such an extent that the partial pressure of the air remaining in the package will be only about 2 to 3 mb.
In this manner one has been able to evacuate air from the package to a greater extent than would have been possible even by the pure evacuation method when carried to its economical limit which required a pressure of mb.s of air remaining in the package.
It is important to note that by the present invention the inert gas is introduced directly into the package rather than merely into the vacuum chamber surrounding the package. In this manner the inert gas more thoroughly mixes with the air within the package and carries the same outwardly into the vacuum chamber 15. In fact, if the inert gas had been introduced directly into the vacuum chamber instead of the package 10 then two undesirable results would have occurred.
First, an outer or super pressure would have been created in the chamber causing the mouth 13 of the liner to be surpressed and urged inwardly thereby obstructing the flow of inert gas into the package 10. The
further introduction of the gas into the vacuum chamber would have further compressed the package 10 and may have caused crushing the brittle material within the package 10. It is true that a small quantity of the inert gas would have entered into the package 10, and after a while the pressure within the package 10 would have equalized that pressure in the chamber outside of the pressure 10, but this result would have taken place slowly, greatly increasing the working time and decreasing the operating capacity of the machine.
Secondly, if the inert gas were introduced directly into the vacuum chamber instead of the package 10, the gas would mix with the air in the vacuum chamber after which the mixture would enter the package through the opening 13 as opposed to the present invention whereby pure inert gas enters the package 10. As a result, depending upon the magnitudes of the vacuum chamber, the final partial pressure of the air within the package would be approximately 40 to 50 mb.s whereas according to the present invention test have shown that the partial pressure of the air within the Package 10 can get down as low as 2 to 3 mb.s.
After the pressure of the gas between valve 41 and the pressure vessel 15 have equalized the valve 33 is closed by the cam disc 32 and its cam follower 44 after which the lancet 18 is drawn upwardly from the mouth 13 of the package 10 under the influence of cam disc 27 and its cam follower 36. Thereafter the welding blocks 14 are brought together to seal the open mouth 13 of the liner. The package may be subjected to the pressure of the outer atmosphere by the opening of the air inlet valve 17. Thereafter the vacuum chamber can be opened and the package removed.
When the package is subjected to the pressure of the outer atmosphere it shrinks in size due to the pressure differential existing between the inside and the outside of the package wall. The shrinking in the present invention however is not nearly as severe as the shock-like pressure wave which occurs when one uses the pure vacuum method. Accordingly the brittle materials are not crushed. The shrinking of the package which does occur according to the present method causes adjacent parts of the package to come together gradually so that an interior bond created firmly holding the brittle pieces of material within the package to prevent interior movement of the material during careless handling or transporation of the packages and thereby prevent damage to the materials within the p'ackage'during the 'handling operations. Consequently, when the housewife finally opens the package the packed material Will be intact and undamaged. In addition, the closed package has contained therein a lesser quantity of air then could have been provided by means of even the best pure vacuum packaging method known heretofore.
The apparatus shown in FIGURE 2 is similar to the apparatus shown in FIGURE 1 and to the extent the two apparatuses are identical, like numerals have been used to designate like parts. The apparatus of FIGURE 2 differs mainly in the means for motivating the piston 19.
In the apparatus of FIGURE 1 the movement of the lancet into the mouth opening 13 of the package 10 was 6, controlled by direct mechanical linkage whereas according to the apparatus of FIGURE 2 the piston 19 and the lancet 18 are moved by pneumatic means in a manner depending upon the formation of a vacuum in the vacuum chamber 15.
In the apparatus of FIGURE 2 the piston 19 passes through a bore in the upper wall of the vacuum chamber 15 which bore is provided with packing rings 50. The portion of the piston 19 above the vacuum chamber is connected to a second piston 51 of a greater cross-sectional area causing a pressure diiferential action. The piston 51 moves in a cylinder 52, a packing ring 43 being provided between the piston 51 and the cylinder 52. The cylinder 52 will close at its upper end forming a closed chamber above the piston 51 which chamber communicates only with the tube 26 from the valve 33 and a bore 54 running through the pistons 51 and 19. A small cataract or air passage 55 is provided between the vacuum chamber 15 and the cylinder 52 in the wall separating the chamber 15 and the cylinder 52.
The apparatus shown in FIGURE 2 operates in the following manner: In the position of the pistons 51 and 19 as shown in FIGURE 2 the pressure of the inert gas from the measuring vessel 31 is equalized within the cylinder 52, the bore 54, the lancet 18, and the package 10 and the vacuum chamber 15. As soon as this pressure is equalized the piston 51 moves upwardly under the influence of a spring 56 contained within a spring casing 57 in the interior of the piston 51. The lancet 18 is then drawn out of the mouth opening 13 of the package 10 and the piston 51 simultaneously covers the mouth of the tube 26 in the cylinder 52. Movement of the piston 51 after the pressure in the piston is equalized takes place rather slowly since the air pressure below the piston 51 builds up very slowly since movement of air through the small passage 55 to the area below the piston 51 takes place rather slowly. However this slow movement or damping of the movement of the piston 51 is necessary to prevent injury to the liner 11 by the lancet 18 as the lancet moves upwardly. After the piston 51 has reached its uppermost position the opening in the liner mouth 13 is welded closed in the same manner as discused above with respect to FIGURE 1. After the liner mouth 13 is closed the pressure from the outer atmosphere is let in through the pipe 17 and the vacuum chamber 15 is exposed to atmospheric pressure in the same manner as was discused above with respect to FIGURE 1.
The package 10 may now be removed from the chamber 15 and a new opened package inserted therein. In the apparatus of FIGURE 2 the inert gas is fed to the measuring vessel 31 in the same manner as in the apparatus of FIGURE 1. It should be observed however that the valve 33 is, technically speaking, no longer necessary since the conduit from vessel 31 to the pressure chamber 15 is now closed by the side of the piston 51. However it is clearly desirable to retain the valve 33 since it is very difficult and expensive to obtain a very tight seal between the side of the piston 51 and the entrance to the conduit 26.
After a package is placed within the vacuum chamber 15 and the chamber is closed vacuum conduit 16 is opened thereby evacuating air from the chamber 15. Next the mouth 13 of the liner 11 is open, as described above, and simultaneously gas starts leaking out from the lower chamber in the cylinder 52 (in the area of the springs 56) through the passage 55 and into the vacuum chamber 15. At this time the piston 51 is subjected to a differential pressure on its upper and lower sides. As soon as the presure difierential urging the piston 51 downwardly overcome the force of the spring 56 urging the piston upwardly, the piston 51 will start moving downwardly and the lancet 18 will be displaced downwardly into the open mouth part at the end of the liner 11. During its downward movement the piston 51 will successively open the connection between the tube 26 and the upper chamber in the cylinder 52 and, if no valve 33 exists or if this valve has already been opened, inert gas will immediately flow from the tube 26 through the upper part of the cylinder 52 through the bore 54 in the lancet 18 and into the package 10. In this manner the inert gas will drive the remaining air from the package in the manner discussed above with respect to FIGURE 1 until the pressure in the chambers 31, 52 and are equalized in the manner discussed with respect to FIGURE 1. By controlling the tension in the spring 56 it is possible control the moment at which the piston 51 will start moving downwardly and thereby control the timing of the flow of inert gas to the lancet 18. In addition the valve 33 may be employed to obtain a more effective and more exact control of the timing of the flow of the inert gas.
In both the apparatus of FIGURE 1 and that of FIG- URE 2 it would be assumed that the liner was made of such a weak and shapeable material that it would immediately open into an oval elongated mouth when air started moving out from the package due to the commencement of the evacuation of the vacuum chamber. However, it has been shown that some materials which are suitable for liners are nonetheless thicker or more stilt so that they will not open in this manner. In this case only a narrow slot is opened or alternatively the sides of the opening will be wavy or uneven. In the apparatus according to the present invention if one desires to evacuate a package having such a stiff liner one must employ additional means to aid in opening the liner mouth so that it assumes the oval shape so that the lancet can enter the package.
One possible apparatus for performing this function would be to provide a pair of suction nozzles as shown in FIGURES 1 and 2, preferably one on each side of the mouth of the package. These nozzles could be mounted on arms 59 (see FIGURE 2) which arms project through an air tight hole in the wall of the vacuum chamber 15. Outside of the vacuum chamber the arms 59 may be activated by some influencing means. For example referring to FIGURE 2 the contour 60 of a cam disc may control a cam follower 61 mounted on the outer extremity of the arm 59. The particular method for connecting the nozzle 58 to a vacuum source may be accomplished in many different ways.
The invention of course is not limited to the specific forms or apparatus described above and shown in the drawings, but would also include different modifications which may occur within the scope of the invention. For instance, one may independently of the sensitivity of the packed material to the oxygen of the atmosphere, choose the minimum pressure existing at the highest occuring vacuum in some manner other than the one described above.
What I claim is:
1. An arrangement for packaging comprising the combination of: means defining a vacuum chamber; an inlet and an outlet conduit connected to the interior of the chamber; means for positioning a package of material sealed except for a small open portion thereof in the chamber; means for withdrawing air from the interior of the chamber and the package through the outlet conduit until the interior of the chamber reaches a predetermined vacuum; a hollow lancet; means for introducing the lancet into the interior of the package during the withdrawing of air to the predetermined vacuum; means for feeding a controlled quantity of inert gas through the lancet into the interior of the package to create a pressure within the interior of the package removing additional air; means for withdrawing the lancet from the package; and means for sealing the small open portion of the package prior to reintroduction of air into the vacuum chamber through the inlet conduit.
2. The combination according to claim 1 wherein the means for introducing the lancet and the means for withdrawing the lancet comprise in combination, means defining a bore directed toward the interior of the chamber, a piston slidable in the bore, means at the chamber end of the piston for mounting the lancet thereon, and means at the other end of the piston for controlling the movement thereof.
3. The combination according to claim 2 wherein the movement controlling means comprises a lever operatively connected to the said other end of the piston, a rotatable shaft, and an eccentric cam mounted on the shaft for rotation therewith, the cam engaging the lever to control the motion thereof.
4. The combination according to claim 2 wherein the movement controlling means comprises a pneumatic cylinder, the other end of the piston having a second piston integral therewith and communicating with the pneumatic cylinder for movement in response to the difierential in pressure between the interior of the penumatic cylinder and the interior of the vacuum chamber.
5. The combination according to claim 4 wherein the means defining the said bore comprises a wall separating the pneumatic cylinder and the vacuum chamber, and further comprising a spring mounted between the pneumatic piston and the wall to urge the lancet and first piston away from the interior of the package.
6. The combination according to claim 4 wherein the first piston and the pneumatic piston define a central opening communicating with the hollow lancet, and the means for introducing the inert gas includes a conduit connected to the interior of the pneumatic cylinder.
7. The combination according to claim 6 wherein the conduit is positioned on a side of the pneumatic cylinder, and the pneumatic piston defines a slide valve for closing and opening the conduit.
8. The combination according to claim 1 wherein the means for introducing the inert gas comprises an inert gas source maintained at a predetermined pressure, means defining a measuring vessel, valve means for introducing a controlled amount of gas into the measuring vessel from the inert gas source and means for controlling the said valve means, and second valve means for controlling the feeding of inert gas from the measuring vessel to the interior of the package.
9. The combination according to claim 8 wherein the second valve means includes an electrical control having a movable switch, and the control means of the first valve means comprises an electrical control having a movable switch, and further comprising a rotatable shaft and a pair of cams mounted on the shaft for rotation therewith, each of the cams controlling the movement of a respec-- tive switch.
10. The combination according to claim 1 and further comprising means defining a pair of suction nozzles arranged to engage the small open portion of the package and open it sufiiciently to enable introduction of the lancet into the interior of the package.
References Cited by the Examiner UNITED STATES PATENTS 2,606,704 8/1952 Nichols 53-86 X 2,649,671 8/1953 =Bartelt 53-112 X 2,780,043 2/1957 Hensgen 53--86 3,009,298 11/1961 Gerlach et al 53-112 X TRAVIS S. MCGEHEE, Primary Examiner.
FRANK E. BAILEY, Examiner.

Claims (1)

1. AN ARRANGEMENT FOR PACKAGING COMPRISING THE COMBINATION OF: MEANS DEFINING A VACUUM CHAMBER; AN INLET AND AN OUTLET CONDUIT CONNECTED TO THE INTERIOR OF THE CHAMBER; MEANS FOR POSITIONING A PACKAGE OF MATERIAL SEALED EXCEPT FOR A SMALL OPEN PORTION THEREOF IN THE CHAMBER; MEANS FOR WITHDRAWING AIR FROM THE INTERIOR OF THE CHAMBER AND THE PACKAGE THROUGH THE OUTLET CONDUIT UNTIL THE INTERIOR OF THE CHAMBER REACHES A PREDETERMINED VACUUM; A HOLLOW LANCET; MEANS FOR INTRODUCING THE LANCET INTO THE INTERIOR OF THE PACKAGE DURING THE
US179159A 1961-03-23 1962-03-12 Arrangement for vacuum packaging of brittle material Expired - Lifetime US3238696A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4236672A (en) * 1979-04-16 1980-12-02 Angelus Sanitary Can Machine Company Nozzle for steaming retortable pouches
FR2623471A1 (en) * 1987-11-20 1989-05-26 Bernhardt Sa Method for setting the inside of flexible bags under a controlled atmosphere and means for implementing this method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2606704A (en) * 1948-04-13 1952-08-12 Ellsworth G Nichols Apparatus for packaging nuts, with gassing and vacuum means comprising tubular bag supporting needles
US2649671A (en) * 1949-12-10 1953-08-25 Donald E Bartelt Method of and machine for packaging material in an inert gaseous atmosphere
US2780043A (en) * 1953-06-25 1957-02-05 Swift & Co Packaging under air pressure
US3009298A (en) * 1958-06-02 1961-11-21 Fmc Corp Apparatus for and method of wrapping

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2606704A (en) * 1948-04-13 1952-08-12 Ellsworth G Nichols Apparatus for packaging nuts, with gassing and vacuum means comprising tubular bag supporting needles
US2649671A (en) * 1949-12-10 1953-08-25 Donald E Bartelt Method of and machine for packaging material in an inert gaseous atmosphere
US2780043A (en) * 1953-06-25 1957-02-05 Swift & Co Packaging under air pressure
US3009298A (en) * 1958-06-02 1961-11-21 Fmc Corp Apparatus for and method of wrapping

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4236672A (en) * 1979-04-16 1980-12-02 Angelus Sanitary Can Machine Company Nozzle for steaming retortable pouches
FR2623471A1 (en) * 1987-11-20 1989-05-26 Bernhardt Sa Method for setting the inside of flexible bags under a controlled atmosphere and means for implementing this method

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