US3226942A - Heat transfer means - Google Patents

Heat transfer means Download PDF

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US3226942A
US3226942A US161460A US16146061A US3226942A US 3226942 A US3226942 A US 3226942A US 161460 A US161460 A US 161460A US 16146061 A US16146061 A US 16146061A US 3226942 A US3226942 A US 3226942A
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vapor
heat transfer
manifold
liquid
valve
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US161460A
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Ewald J Kimm
Robert E Preston
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United Aircraft Products Inc
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United Aircraft Products Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64DEQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENTS OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
    • B64D13/00Arrangements or adaptations of air-treatment apparatus for aircraft crew or passengers, or freight space, or structural parts of the aircraft

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  • This invention relates to evaporative cooling means in a vehicle thermal control subsystem, or the like.
  • An object of the invention is to adapt a pool boiling principle of heat transfer to the requirements of a vehicle undergoing changing attitudes in use.
  • Another object of the invention is to provide for cooling as described by reference to a changing condition of the transport fluid and in a manner substantially independent of ambient pressure change as might result from passage of the Vehicle through difierent altitude levels.
  • a further object of the invention is to present a generally new heat transfer system as described, novel in its combination and in its components.
  • FIG. 1 is a view in side elevation of evaporative heat transfer means in accordance with the illustrated embodiment of the invention
  • FIG. 2 is a view in end elevation of the means of FIG. 1, partly broken away at upper and lower manifold locations;
  • FIG. 3 is a view in longitudinal section, taken substantially along the line 3-3 of FIG. 2;
  • FIG. 4 is a fragmentary view in cross-section, taken substantially along the line 44 of FIG. 3 and enlarged with respect to FIG. 3;
  • FIG. 5 is a detail view in longitudinal section of the valve component, taken substantially along the line 55 of FIG. 2;
  • FIG. 6 is a view in cross-section, taken substantially along the line 66 of FIG. 5;
  • FIG. 7 is a view in cross-section taken substantially along the line 77 of FIG. 5;
  • P16. 8 is a view in cross-section taken substantially along the line 88 of FIG. 5.
  • heat transfer means in accordance with the illustrated embodiment of the invention comprises a heat exchanger component 10 and a valve component 11 united in a brazing or like operation into a single structural device.
  • the device functions, as noted, to reduce the temperature of a transport fluid circulated in a vehicle thermal control subsystem, the transport fluid having the function of absorbing heat from some heat producing source.
  • the instant device receives the trans port fluid in a heated condition, cools it as needed by flowing it in heat transfer relation to an evaporative liquid, and returns it for reuse at the heat producing source.
  • the heat transfer means provides controls, responsive to the temperature of the transport fluid out of the heat transfer device, to limit the temperature rise thereof to a predetermined high value.
  • the heat exchanger component 10 is in the illustrated instance of the plate type. It is rectangular in configuration, bounded on two opposing sides by end plates 12 and 13 which may serve as mounting surfaces for the device. In accordance with the concept of a plate type exchanger, between the end plates 12 and 13 are separated flow passes defined by an appropriate arrangement of intermediate plates and spacers. Thus, at opposing side margins of the plate 12, on the underside thereof, are channel shaped spacer members 14. Beneath the spacers 14 is another plate 15 preferably made thinner 3,226,942 Patented Jan. 4,
  • the plate 15 is separated from a like plate 16 by marginal channel shaped spacers 17 which are disposed at ends of the heat exchanger assembly at right angles to the spacer elements 14.
  • the arrangement accordingly is one to provide a space Within the heat exchanger assembly between the plates 12 and 15 which is clossed along its one side margins by the spacer elements 14 and open at its other side margins or ends, and, further, to define between the plates 15 and 1 6 a space in the heat exchanger closed at other side margins by the spacer members 17, the arrangement being one to define through passes in adjacent, separated relation to one another.
  • the described arrangement of plates and spacers is continued in superposed alternating relation to define any desired number of flow passes, the plate 13 terminating the series arrangement of flow pass defining plates.
  • the assembly is a fabricated one, with the elements of the heat exchanger being brought to an assembled relation and then joined together in a brazing or like process.
  • the spaces defined by and between spacer elements 14 are used to hold the evaporative liquid and are made high or deep relative to the spaces defined by and between the spacer elements 17.
  • the latter spaces which may be considered passes 18 (see FIG. 4) provide flow paths for the circulating transport fluid.
  • each spacer element 14- is opposed by a like element 19.
  • a subassembly comprising layers 21 and 22 of a suitable saturable wicking material and an intermediately disposed strip fin 23.
  • the latter may abut the spacer elements 19 at its ends and itself acts as spacer means between the layers 21 and 22,'holding these in uniform, intimately contacting relation to the surfaces of adjacent respective plates 16 and 15.
  • the tip strips 23 further define and maintain through the center of the described subassembly a flow pass 24 for the endwise travel of escaping vapor as will be seen.
  • the side spacer elements 19 hold the subassembly of wicking and strip fin materials in a confined relation. Moreover, they are, as noted, in opposed relation to companion elements 14 and are connected in an abutting relation thereto by the described brazing process. The result is to achieve, between each adjoining pair of spacer elements 14 and 19 a through passage 25.
  • the assembled plat s, spacers, fins and Wicking elements comprise the core of the heat exchanger. Two opposing sides thereof are, as noted, bound-ed by the relatively heavyend plates 12 and 13. Two other opposing sides are bounded by upper and lower manifold tanks 26 and 27 respectively.
  • Upper manifold tank 26 is a hollow recessed article having margins adapted to rest on the upper edges of end plates 12 and 13 and on approximately planar surfaces as established lengthwise of the heat exchanger by the ends of spacer elements 14 and intermediate plates 15 and 16 .and spacers 17.
  • a top planar portion 28 of the manifold tank 26 has a through vertical opening 29 therein.
  • the lower manifold tank 27 is constructed like the upper tank 26 and abuts the opposite ends of the end plates 12 and 13, the manifold tanks being suitable secured as by welding, brazing or the like to the heat exchanger core.
  • the lower manifold tank 27 has spaced apart openings to its exterior registering with bosses 31 and 32. Removable plugs 33 and 34 close the respective bosses which provide fill and drain connections for introducing and removing the evaporative liquid.
  • the manifold tanks are thus in enclosing relation to the end of the passes 24 extending through the heat exchanger core. They comprehend also the defined passes 25, both the passes 24 and the passes 25 .3 being in continuous communication at their opposite ends with respective manifold tanks.
  • the remaining two opposing sides of the heat exchanger core have superimposed thereon, again by a welding, brazing or like process, a plurality of individual manifolds 35-39.
  • the several manifolds 3539 are, in accordance with this concept, constructed and arranged to communicate with selected groups of flow passes 18 in such manner that the fluid may flow through successive groups of flow passes, moving in a series relation from one to another of the several manifolds at the sides of the core.
  • Manifold 35 constitutes the inlet and communicates with an upper group of flow passes 18.
  • Fluid received in the manifold 35 thus is directed through a communicating group of passes 18 to the oppositely disposed manifold 36 which communicates with these passes at their opposite ends and also with a next lower group of flow passes.
  • the manifold 36 thus redirects the flowing fluid through the heat exchanger core by way of a lower group of flow passes to opposing manifold 37. This action is repeated as the fluid again reverses itself and flows through a lower group of passes to manifold 38 and after again traversing the core finally reaches the last or exit manifold 39.
  • Inlet manifold 35 and outlet manifold 39 are suitably formed with openings receiving respective tubes 41 and 42 whereby the transport fluid is conducted to and away from the heat exchanger.
  • the valve component 11 comprises a unitary body 43 formed along its one side with a projecting base portion 44. The latter is adapted to rest on and be secured to the planar portion 28 of the upper tank manifold 26 of the heat exchanger component. A through opening 45 in such base registers with the vertical opening 29 in the tank 26 and so communicates the interior of the upper manifold tank to an intermediate interior chamber 46 of the valve component. At one end of chamber 46 is an internal transverse wall 47 integral with the body 43 and having a longitudinal through opening 48 therein. Seated in a counterbore in opening 48 and held therein by a snap ring 49 is a-bushing 51 forming part of a thermostatic device 52.
  • the latter is a device of generally known structuraland operating characteristics providing a case 53containing a pellet 54 composed of a material expansible with considerable force when heated.
  • the pellet 54 acts on a plunger 55 extending through and beyond bushing 51 into chamber 46 where it is received in a cup-like adapter 56.
  • the thermostatic device 52 is held in a substantially free mounted projecting fashion by virtue of the confinement of bushing 51 in opening 48, case 53 thereof being disposed in an intermediate location in a chamber 57 of the valve housing.
  • a removable end closure 58 provides for installation and removal of the thermostatic device in the valve body.
  • the adapter member 56 provides a mounting for one end of a compression spring 59, the other end of which isseated on an inwardly projecting web61 of the valve body intermediately located in chamber 46.
  • the spring 59 provides a force for returning plunger 55 inward, recompressing the pellet 54 upon cooling thereof.
  • Extension of plunger 55, responsive to heating of the pellet 54, is effective through adapter 56 upon one end of a valve shaft 62.
  • the latter projects through and is guided in .the rib 61 and extends further through an integral spider formation 63 and into and through a coaxial body opening 64.
  • a valve 65 having a conical periphery 66 adapted to seat in and close opening 64.
  • valve body 43 is form d with an enlarged portion 67 in which is an annular chamber 68, the arrangement being one to place the chamber 68 in approximate surrounding relation to the opening 64. From enlarged portion 67, the valve body projects as a skirt or shroud a substantial distance beyond opening 64 and terminates in a wide mouthed unobstructed opening 71.
  • a coil spring 72 is interposed between the rib 61 and a retainer 73 made fast on the valve shaft 62 and serves to maintain the valve shaft in contact with the adapter 56 and thereby with the plunger 55 of thermostatic device 52.
  • the shaft 62 is moved axially to adjust valve 65 to an open position relative to opening 64.
  • the plunger 55 is retracted under the urging of spring 59.
  • a following motion of valve shaft 62 and valve element 65 is constrained by the spring 72 and valve 65 thereby returned to a seated, closed position in opening 64.
  • the thermostatic device 52 is, as noted, freely disposed in the valve body chamber 57.
  • This chamber communicates through an opening 74 with one end of the aforementioned tube 42 extending from the exit manifold 39 of the heat exchanger component. Opening 74 is in a laterally disposed boss on valve body 43. On the opposite side of the body is a like boss providing an internally threaded opening 75 communicating with the chamber 57. Opening '75 is thus adapted for cooperation with connecting means to conduct the transport fluid out of body chamber 57 and away from the heat transfer assembly back to the heat source. As indicated in FIG. 7, thermostatic device 52 is interposed between openings 74 and 75 in a manner to be directly in the path of flow of the transport fluid as it moves through the valve body.
  • annular body chamber 68 is in communication with oppositely disposed body ports or openings 76 and '77.
  • the former is adapted to receive and to be brazed or otherwise securely connected to one end of the tube 41 leading to inlet manifold 35 of the heat exchanger component.
  • Opening 77 is internally threaded and adapted, like opening 75, to be connected in a system conducting the heated transport fluid from the heat source.
  • the heated fluid accordingly reaches the heat transfer device at opening 77 of the valve body, flows through annular chamber 68 and leaves the valve body by way of opening 76 to be directed by tube 41 to the heat exchanger component.
  • the proximity of the heated fluid to body opening 64 results in this area of the body increasing in temperature.
  • the valve body in the vicinity of opening 64 thus is heated relative to other portions of the body.
  • the transport fluid circulates as described in a closed circuit from the heat source to the heat transfer device and back to the heat source.
  • the transport fluid flows first through chamber 65 of the valve component 11, raising the temperature of the valve body in the region of opening 64 therein.
  • the transport fluid passes by way of tube 41 to inlet manifold 35 of the heat exchanger component.
  • the transport fluid is controlled and directed in its flow to make a plurality of passes through successive groups of passage- Ways 18 by way of intermediately disposed manifolds 36, 37 and 38.
  • the transport fluid is then directed by way of tube 42 back to the valve body. T ere it flows through chamber 57, contacting thermostatic device 52 in the process, and leaves the heat trans-- fer device by way of opening 75 and returns to the heat.
  • this circuit is conditioned for operation by admitting a suitable evaporative liquid, such as water, to the heat exchanger core by way of one of the bosses 31 and 32.
  • a suitable evaporative liquid such as water
  • Liquid is admitted to fill or substantially to fill the manifold tank 27 and communicating area these 5. being, as heretofore seen passes 24 and communicating spaces between the separated pairs of plates and 16.
  • the layers 21 and 22 of wicking material absorb the liquid, being comprised of felt or the like and are saturated thereby.
  • the layers of wicking material are, as noted, held in intimately contacting relation to adjacent plates defining the flow passageways 18 for the transport fluid.
  • the heat of the flowing transport fluid accordingly is conducted through the plates to the wicking material on the opposite sides thereof.
  • the plate surfaces presented to the wicking material induce boiling of liquid held in the material with a consequent release of vapor and cooling of the plate surface.
  • the released vapor may flow endwise through respective layers 21 and 22 of wicking material to the manifolds as or 27.
  • the spacer elements 14 and 19 define longitudinal through passageways 25 at the sides of the heat exchanger core interconnecting and intercommunicating the manifold tanks 26 and 27.
  • vapors flowing to lower tank 2'? may reverse themselves and return via the open passages 25 to the upper manifold tank 26. All of the released vapor accordingly collects in manifold tank 26. There it may flow by way of opening in valve body 43 into chamber 46 of the valve body. In an open position of valve 65 the vapor then is free to escape from the system by way of opening 64 which thus defines the vapor outlet.
  • Skirt 69 conducts the escaping vapors outwardly, the expansion of the gases being directed to atmosphere or to another location ambient with respect to the interior of the heat transfer device.
  • the system is made responsive to the temperature of exiting transport fluid with the view of returning the transport fluid to the heat source at a temperature not exceeding a predetermined high value.
  • the transport fluid reaches the heat transfer device under varying temperature conditions, including temperatures at which there is no need for cooling.
  • Control of the variable thermal load is accomplished through adjustment of the valve 65 to achieve a modulated vapor pressure control.
  • cooling is accomplished as described by evaporating liquid at the surfaces of plates 15 and 1d.
  • the vapor pressureat the boiling surfaces dictates when boiling, and thus cooling, may occur.
  • Valve 65 obviates a reduction in pressure within the system, due to decreasing ambient pressures, to avoid boiling at temperatures beneath that showing a need for cooling.
  • valve 65 remains closed and no opportunity for the vapor pressure at the boiling surfaces to drop to a value low enough to permit boiling is afforded.
  • the thermostatic device 52 may respond by opening valve 65.
  • An escape route for released vapor accordingly is provided and the lowering pressure values in the heat exchanger core permit boiling at the plate surfaces with consequent cooling effect upon the flowing transport fluid in passageways 18.
  • a selected predetermined temperature is reached, sufficient to open valve 65, no appreciable cooling occurs in the heat exchanger, any tendency toward boiling at the plate surfaces being compensated for by a rise in the internal vapor pressure, altering the existing scale relationship between pressure and boiling point.
  • the valve is provided with a bleed orifice 78 giving continuous, limited communication of the interior of the heat transfer system with the atmosphere or system exterior.
  • the volume of vapor produced at pressures equivalent to boiling temperatures below the control range cannot be exchausted through this orifice, however, and suppression of any appreciable cooling will be maintained.
  • the bleed orifice will, however, achieve substantial equalization of atmospheric and assembly internal pressures under critical conditions, as during atmospheric ascent and descent of the vehicle of which the system is a part. Such equalization makes possible corn parative low pressures for the desired heat exchanger liquid boil off temperatures and precludes collapse of the vapor manifold tanks under vacuum conditions during vehicle descent.
  • the volumetric expansion of the vapor as it escapes through outlet opening 64 to ambient surroundings assumes significant proportions in quantity and rate, particularly under low ambient pressure conditions.
  • the shroud 69 acts, as noted, as a deflector and guide for the expanding gases while the heat supplied to the valve body at the location on the annular chamber as tends to avoid icing conditions that might be induced by the rapid vapor expansion occurring at the outlet opening 64.
  • the device is adapted for all attitule use.
  • the wicking of which the layers 21 and 22 is made is, as noted, an absorbent material selected with particular regard to the quantity of water which it is capable of absorbing and the rate of capillary action during boil off.
  • wicking material as used herein is intended to de fine any suitable material capable of holding liquid and of conducting it by capillary action to the heat transfer surface. conventionally, but not exclusively so, this will take the form of a pad of felt or like material comprised of natural or synthetic fibers woven or matted together.
  • the transport fluid is circulated under a pressure supplied by means outside the instant heat transfer device, for example by suitable pump means.
  • the spacer means 14, 1'7 and the like are disclossed as channel shaped pieces. They may, of course, have the shape of solid bars or other suitable configuration when this is more convenient.
  • a thermal control system including a heat exchanger providing a plurality of separated passageways for flow of a heated fluid, liquid saturable wicking material between and external to said passageways, the Silllrlflblfi material between adjacent pairs of passageways occupying less than the full space between said passageways, the remaining part of such space forming a relatively open vapor flow pass, a manifold on at least one side of said heat exchanger collecting vapor released from said saturable material, said manifold overlying and being in common communication with said vapor flow passes, and a valve communicating with and controlling the escape of vapor from said manifold.
  • a thermal control system characterized by means in common communication with said passageways responding to the temperature of said heated fluid for adjusting said valve.
  • a thermal control system incltiding a heat exchanger comprised of separated pairs of plates, each pair forming a fluid passageway, means for flowing a heated fluid through said passageways, said material being external to said fluid passageways, liquid saturable wicking material interposed between separated pairs of plates and occupying less than the full space therebetween, manifolds on opposite sides of said heat exchanger receiving vapor from said interposed saturable material, the Vapor flowing through open area between adjacent passageways to either manifold, means for conducting vapor from one of said manifolds to the other, and a valve communicating with and controlling the escape of vapor from said other manifold.
  • a system for controlled pool boiling in a thermal control system including means presenting a heat transfer surface, means for flowing a heated fluid over said surface, a saturable material contacting said heat transfer surface in separated relation to said heated fluid, said surface when heated to a boiling temperature by said heated fluid effecting a release of vapor from said saturable material, manifold means for collecting vapor released from said material, means for controlling escape of vapor from said manifold means including a body having an outlet opening through which said vapor expands upon escape from said manifold means, and a passageway for conducting the heated fluid to said heat transfer surface by way of said body including a chamber in said body in surrounding relation to said outlet opening therein to heat the area of the body adjacent to said outlet opening.
  • a system according to claim 4 characterized by a passageway for conducting the heated fluid away from said heat transfer surface by way of said body, and, further, by a thermostat in said body sensing the temperature of said fluid in said last mentioned passageway and by a valve controlling vapor flow through said outlet opening and adjusted by and under control of said thermostat to opened and closed positions.
  • a heat exchanger for use in pool boiling in a thermal controlled system including means presenting heat transfer surface, a heated fluid being brought to the heat exchanger and conducted over said heat transfer surface, a layer of liquid saturable wicking material in contact with said heat transfer surface in separated relation to said fluid, vapor being released from said saturable material when the temperature of said heat transfer surface rises to a boiling point, manifold means for collecting released vapor, and separate means holding said saturable material to said heat transfer surface and defining a relatively open passageway for released vapor to said manifold means.
  • a plate type heat exchanger for use in pool boiling in a thermal control system including separated pairs of plates, the space between each pair of plates providing a fluid passageway from one side to another of the heat exchanger, an assembly between adjacent pairs of plates including first and second layers of liquid saturable wicking material and an intermediate corrugated strip fin, said fin holding said layers of material against respective adjoining plate surfaces and defining a passageway through said heat exchanger in transverse relation to said fluid passageway for flow of vapor released from said saturable material by heat transfer through said plates, and side mounted manifold means collecting the released vapor.
  • a plate type heat exchanger for use in pool boiling in a thermal control system, including an assembly of superposed separated rectangular plates, first and second marginal spacer means in alternating relation between said plates and in transverse relation to one another to define alternating fluid flow passes through said assembly of plates, said flow passes being in relatively transversely disposed sets, means for flowing a heated fluid through one set of said flow passes, a saturable material disposed in the flow passes of the other set, and manifold means on opposing sides of said assembly of plates receiving vapor released from said saturable material, one of said first and second marginal spacer means being constructed as tubular conduits to conduct released vapor from manifold means on one side of the assembly to manifold means on the opposing side.
  • a plate type heat exchanger characterized in that at least some of the flow passes of said other set have an assembly therein comprising layers of liquid saturable material in contact with respective opposing plate surfaces and further comprising a corrugated fin strip of non-saturable material interposed be tween said layers and defining an intermediate passage way for flow of the released vapor to said manifold means.
  • valve means comprising a body having a first passageway therethrough for the heated fluid as it flows to said heat transfer means, a second passageway therethrough for the same said fluid as it flows from said heat transfer means and a third passageway therethrough for vapor released by said heat transfer means said third passageway terminating in an outlet opening through which the vapor expands to the exterior of the system, said first passageway passing through said body in such proximate relation to said outlet opening as to add heat to the body at the location of said outlet opening, and a thermostat in said second passageway connected to said valve for adjustment thereof in accordance with the temperature of the fluid upon leaving said heat transfer means.
  • valve means comprising a body having an inlet and an outlet for heated fluid to flow therethrough to said heat transfer means and said body further having an inlet for receiving vapor released from said heat transfer means and an outlet opening through which the released vapor may escape to the exterior of the system, a passageway in said body conducting the heated fluid from the said first mentioned inlet to the said first mentioned outlet in such proximate relation to said outlet opening as to add heat to the body at the location of said last mentioned outlet opening whereby to heat the body at the location of said last mentioned outlet opening, and a valve controlling escape of the released vapor through said outlet openmg.
  • valve means comprising a body having an inlet opening for receiving vapor released from said heat transfer means and having an outlet opening through which the released vapor expands to the exterior of the system, a valve controlling escape of the vapor through said outlet opening, and a passageway through said valve body for conducting heated fluid to said heat transfer means, said passageway being arranged relative to said outlet opening to heat the body at the location of such opening.
  • valve means comprising a body having an inlet in closed communication with the vapor side of said heat transfer means and having further an outlet opening through which released vapor may expand to the exterior of the system, a valve for closing said outlet opening and which when closed substantially obviates boiling in said heat transfer means, said body providing a through flow passage for transport fluid leaving said heat transfer means, and a thermostat in said passage for opening said valve upon a predetermined rise in temperature of the fluid in said passage.
  • a valve means according to claim 14 characterized by a small diameter opening in said valve obviating destruction or misoperation of the system due to excessive pressure differences.
  • a heat exchanger including separated closed circuits in which liquid is. evaporated on boiling surfaces exposed to a flowing transport fluid, means for continuously wetting said boiling surfaces with a liquid, manifold means enclosing the evaporating liquid circuit and defining an outlet for the restricted escape of release liquid vapor, and means for controlling flow through said outlet to initiate and discontinue boiling at said boiling surfaces as a function of vapor pressure at said surfaces.
  • a system according to claim 16 characterizedby means responding to the temperature of said transport fluid for operating said last'named control means to inhibit opening of said outlet at temperature values under a predetermined value.
  • a system for controlled pool boiling in a thermal control system said system operating in variable pressure ambient conditions, including a heat exchanger having separated closed circuits in which liquid is evaporated on boiling surfaces exposed to a flowing transport fluid, means for continuously wetting said boiling surfaceswith a liquid, manifold means enclosing the evaporating liquid circuit and defining an outlet for the restricted escape of released liquid vapor, and means achieving a modulated control of flow through said outlet by reference to the temperature of said transport fluid whereby to utilize vapor pressure at the boiling surfaces as a means suppressing boiling at said boiling surfaces at temperatures of said transport fluid below a predetermined value.
  • a system evaporating liquid to low ambient pres sures including a heat exchanger providing separated circuits in wlu'ch liquid is evaporated on boiling surfaces exposed to a flowing heated transport fluid, manifold means collecting the released liquid vapor, a valve unit having an inlet communicating with said manifold means to receive the released liquid vapor therefrom, said unit having an outlet for restricted escape to ambient surroundings of the released vapor, a valve for controlling flow through said outlet to initiate and discontinue boiling at said boiling surfaces as a function of vapor pressure at said surfaces, and mean bringing the tranport fluid to said heat exchanger by way of said valve unit and in such proximate relation to said outlet therein to heat the unit at the location of said outlet.
  • a system evaporating liquid to low ambient pressures including a heat exchanger providing separated circuits in which liquid is evaporated on boiling surfaces exposed to a flowing heated transport fluid, a valve unit having a restricted outlet, means for bringing vapor released from the liquid circuit to said valve unit for escape to ambient surroundings through said outlet, and means bringing the transport fluid to said heat exchanger by way of said valve unit and in such proximate relation to said outlet therein to heat the unit at the location of said outlet.
  • a system evaporating liquid to low ambient pressures including a heat exchanger providing at least a pair of separated flow passages for a heated fluid, a liquid saturated wicking material occupying part of the space between said pair of flow passages, separate means in the balance of such open flow path means for escape of released vapor, a manifold communicating with said flow path means and collecting released vapor, and means for controlling escape of released vapor from said manifold by reference to the temperatures of said heated fluid.
  • a plate-type heatexchanger for use in controlled liquid boiling in a thermal control system including separated pairs of plates, the space between each pair of plates providing a fluid passageway from one side to another of the heat exchanger, an assembly between adjacent pairs of plates including first' andsecond layers of satuirable wicking material and an intermediate corrugated strip fin, said fin holding said layers of material againstirespective adjoining plate surfaces and defining a passageway through saidheat exchanger in transverse relation to said fluid passageway for flow of vapor released from said saturable material by heat transfer through said plates, the released vapor being free toflow in either direction through :said transversely defined passageway, manifold means on each side of the heat exchanger receiving the released vapor, means interconnecting said'manifold means, one of .said manifold means being'closed, and means'elfecting a controlled communicationof the othermanifold'means with ambient surroundings;
  • a heat exchanger including .means defining spaced flow paths for heated fluid, a layer of saturable wicking material disposed between said flow paths in heat transfer relation thereto, the space between said paths receiving said wicking material being open at opposite ends, a manifold at each of said opposite ends in closing relation to said space, means for admitting liquid to one of said manifolds for wetting said saturable material, said layer of saturable material having one edge continuously exposed to liquid in said one manifold, said material wetting by capillary action from said one edge, the other manifold collecting vapor released from said material by heat absorbed from said fluid, and means for controlling escape of released vapor from said other manifold.
  • a system for controlled pool boiling in a thermal control system including means presenting heat transfer surface, means for flowing a heated fluid over said surface, a liquid saturated wicking material contacting said heat transfer surface in separated relation to said heated fluid, said surface being continuously wetted by said material, closed manifold means in enclosing relation to said material, the interior of said manifold means being unconnected to any pressure source but collecting vapor released from said material, and means for variably suppressing and allowing boiling of the liquid in said material on said surface, said means having the form of a vapor outlet from said manifold means and valve means for achieving a modulated control over escape of vapor from said outlet.
  • a system for controlled pool boiling in a thermal control system including means presenting heat transfer surface, means for flowing a heated fluid over said surface, a liquid saturated wicking material contacting said heat transfer surface in separated relation to said heated fluid, said surface being continuously wetted by said material, closed manifold means in enclosing relation to said material, the interior of said manifold means being unconnected to any pressure source but having restricted communication with ambient surroundings, said manifold means collecting vapor released from said material, and means for suppressing boiling of the liquid in said material on said surface which is a function of decreasing ambient pressure.
  • a system evaporating liquid to ambient surroundings of changing pressure including a heat transfer surface, means for flowing a heated fluid over said surface on one side thereof, a liquid saturated wicking material contacting said heat transfer surface on the other side thereof, said other side of said surface being continuously wetted by said material, liquid in said material boiling on said surface under the influence of conducted heat, and means for suppressing boiling of the liquid in said material on said surface which is a function of decreasing ambient pressure rather thanof rising temperature.
  • a system evaporating liquid on a heat transfer surface including a heat exchanger providing a passage for fluid being cooled on one side of said surface and a place in adjacent non-communicating relation to said passage for storing a liquid, said place occupying a through space in said heat exchanger, a flat pad of saturable wicking material in said space having one side thereof in a covering contacting relation to said heat transfer surface, said pad having a thickness less than the width of said space, and corrugated fin material in a portion of said space outwardly of said pad holding said pad to said heat transfer surface and defining escape passages into which vapor is release over the entire surface of the other side of said pad, said passages extending from said space to conduct released vapors out of the heat exchanger.

Description

Jan. 4, 1966 E. J. KIMM ETAL 3,226,942
HEAT TRANSFER MEANS Filed D60. I32, 1961 3 Sheets-Sheet 1 "01f m 5 a", N J
INVENTORS E. J. KIMM ETAL HEAT Jan. 4,, 196
TRANSFER MEANS 5 Sheets-finest 2 Filed Dec. 22, 1961 Jan. 4, 1966 J. KIMM ETAL HEAT TRANSFER MEANS 5 Sheets-Sheet 5 Filed Dec. 22, 1961 m N M n N N s E M N MK z m f a 7 7 7 DH F s a: K W6 0. 7% [M H 4 B United States Patent M 3,226,942 HEAT TRANSFER MEANS Ewald J. Kimn: and Robert E. Preston, Dayton, Ohio, assignors to United Aircraft Products, Inc, Dayton,
Ghio, a corporation of Ohio Filed Dec. 22, 1961, Ser. No. 161,460 30 Claims. (Cl. 62-222) This invention relates to evaporative cooling means in a vehicle thermal control subsystem, or the like.
An object of the invention is to adapt a pool boiling principle of heat transfer to the requirements of a vehicle undergoing changing attitudes in use.
Another object of the invention is to provide for cooling as described by reference to a changing condition of the transport fluid and in a manner substantially independent of ambient pressure change as might result from passage of the Vehicle through difierent altitude levels.
A further object of the invention is to present a generally new heat transfer system as described, novel in its combination and in its components.
Other objects and structural details of the invention will appear from the following description, 'when read in connection with the accompanying drawings, wherein:
FIG. 1 is a view in side elevation of evaporative heat transfer means in accordance with the illustrated embodiment of the invention;
FIG. 2 is a view in end elevation of the means of FIG. 1, partly broken away at upper and lower manifold locations;
FIG. 3 is a view in longitudinal section, taken substantially along the line 3-3 of FIG. 2;
FIG. 4 is a fragmentary view in cross-section, taken substantially along the line 44 of FIG. 3 and enlarged with respect to FIG. 3;
FIG. 5 is a detail view in longitudinal section of the valve component, taken substantially along the line 55 of FIG. 2;
FIG. 6 is a view in cross-section, taken substantially along the line 66 of FIG. 5;
FIG. 7 is a view in cross-section taken substantially along the line 77 of FIG. 5; and
P16. 8 is a view in cross-section taken substantially along the line 88 of FIG. 5.
Referring to the drawings, heat transfer means in accordance with the illustrated embodiment of the invention comprises a heat exchanger component 10 and a valve component 11 united in a brazing or like operation into a single structural device. The device functions, as noted, to reduce the temperature of a transport fluid circulated in a vehicle thermal control subsystem, the transport fluid having the function of absorbing heat from some heat producing source. The instant device receives the trans port fluid in a heated condition, cools it as needed by flowing it in heat transfer relation to an evaporative liquid, and returns it for reuse at the heat producing source. The heat transfer means provides controls, responsive to the temperature of the transport fluid out of the heat transfer device, to limit the temperature rise thereof to a predetermined high value.
The heat exchanger component 10 is in the illustrated instance of the plate type. It is rectangular in configuration, bounded on two opposing sides by end plates 12 and 13 which may serve as mounting surfaces for the device. In accordance with the concept of a plate type exchanger, between the end plates 12 and 13 are separated flow passes defined by an appropriate arrangement of intermediate plates and spacers. Thus, at opposing side margins of the plate 12, on the underside thereof, are channel shaped spacer members 14. Beneath the spacers 14 is another plate 15 preferably made thinner 3,226,942 Patented Jan. 4,
than the end mounting plates 12 and 13 for better heat conduction. The plate 15 is separated from a like plate 16 by marginal channel shaped spacers 17 which are disposed at ends of the heat exchanger assembly at right angles to the spacer elements 14. The arrangement accordingly is one to provide a space Within the heat exchanger assembly between the plates 12 and 15 which is clossed along its one side margins by the spacer elements 14 and open at its other side margins or ends, and, further, to define between the plates 15 and 1 6 a space in the heat exchanger closed at other side margins by the spacer members 17, the arrangement being one to define through passes in adjacent, separated relation to one another. The described arrangement of plates and spacers is continued in superposed alternating relation to define any desired number of flow passes, the plate 13 terminating the series arrangement of flow pass defining plates. The assembly is a fabricated one, with the elements of the heat exchanger being brought to an assembled relation and then joined together in a brazing or like process.
In accordance with the instant inventive concept, the spaces defined by and between spacer elements 14 are used to hold the evaporative liquid and are made high or deep relative to the spaces defined by and between the spacer elements 17. The latter spaces, which may be considered passes 18 (see FIG. 4) provide flow paths for the circulating transport fluid. Between these flow passes, in the evaporating liquid spaces, each spacer element 14- is opposed by a like element 19. Between opposing spacer elements 19 is mounted a subassembly comprising layers 21 and 22 of a suitable saturable wicking material and an intermediately disposed strip fin 23. The latter may abut the spacer elements 19 at its ends and itself acts as spacer means between the layers 21 and 22,'holding these in uniform, intimately contacting relation to the surfaces of adjacent respective plates 16 and 15. The tip strips 23 further define and maintain through the center of the described subassembly a flow pass 24 for the endwise travel of escaping vapor as will be seen. The side spacer elements 19 hold the subassembly of wicking and strip fin materials in a confined relation. Moreover, they are, as noted, in opposed relation to companion elements 14 and are connected in an abutting relation thereto by the described brazing process. The result is to achieve, between each adjoining pair of spacer elements 14 and 19 a through passage 25.
The assembled plat s, spacers, fins and Wicking elements comprise the core of the heat exchanger. Two opposing sides thereof are, as noted, bound-ed by the relatively heavyend plates 12 and 13. Two other opposing sides are bounded by upper and lower manifold tanks 26 and 27 respectively. Upper manifold tank 26 is a hollow recessed article having margins adapted to rest on the upper edges of end plates 12 and 13 and on approximately planar surfaces as established lengthwise of the heat exchanger by the ends of spacer elements 14 and intermediate plates 15 and 16 .and spacers 17. A top planar portion 28 of the manifold tank 26 has a through vertical opening 29 therein. The lower manifold tank 27 is constructed like the upper tank 26 and abuts the opposite ends of the end plates 12 and 13, the manifold tanks being suitable secured as by welding, brazing or the like to the heat exchanger core. The lower manifold tank 27 has spaced apart openings to its exterior registering with bosses 31 and 32. Removable plugs 33 and 34 close the respective bosses which provide fill and drain connections for introducing and removing the evaporative liquid. The manifold tanks are thus in enclosing relation to the end of the passes 24 extending through the heat exchanger core. They comprehend also the defined passes 25, both the passes 24 and the passes 25 .3 being in continuous communication at their opposite ends with respective manifold tanks.
The remaining two opposing sides of the heat exchanger core have superimposed thereon, again by a welding, brazing or like process, a plurality of individual manifolds 35-39. Thus, while the transport fluid might be put through the heat exchanger core in a single pass it is, in the illustrated instance, directed through successive portions of the core in multiple passes. The several manifolds 3539 are, in accordance with this concept, constructed and arranged to communicate with selected groups of flow passes 18 in such manner that the fluid may flow through successive groups of flow passes, moving in a series relation from one to another of the several manifolds at the sides of the core. Manifold 35 constitutes the inlet and communicates with an upper group of flow passes 18. Fluid received in the manifold 35 thus is directed through a communicating group of passes 18 to the oppositely disposed manifold 36 which communicates with these passes at their opposite ends and also with a next lower group of flow passes. The manifold 36 thus redirects the flowing fluid through the heat exchanger core by way of a lower group of flow passes to opposing manifold 37. This action is repeated as the fluid again reverses itself and flows through a lower group of passes to manifold 38 and after again traversing the core finally reaches the last or exit manifold 39. Inlet manifold 35 and outlet manifold 39 are suitably formed with openings receiving respective tubes 41 and 42 whereby the transport fluid is conducted to and away from the heat exchanger.
The valve component 11 comprises a unitary body 43 formed along its one side with a projecting base portion 44. The latter is adapted to rest on and be secured to the planar portion 28 of the upper tank manifold 26 of the heat exchanger component. A through opening 45 in such base registers with the vertical opening 29 in the tank 26 and so communicates the interior of the upper manifold tank to an intermediate interior chamber 46 of the valve component. At one end of chamber 46 is an internal transverse wall 47 integral with the body 43 and having a longitudinal through opening 48 therein. Seated in a counterbore in opening 48 and held therein by a snap ring 49 is a-bushing 51 forming part of a thermostatic device 52. The latter is a device of generally known structuraland operating characteristics providing a case 53containing a pellet 54 composed of a material expansible with considerable force when heated. Through appropriate diaphragm means (not shown) the pellet 54 acts on a plunger 55 extending through and beyond bushing 51 into chamber 46 where it is received in a cup-like adapter 56. The thermostatic device 52 is held in a substantially free mounted projecting fashion by virtue of the confinement of bushing 51 in opening 48, case 53 thereof being disposed in an intermediate location in a chamber 57 of the valve housing. A removable end closure 58 provides for installation and removal of the thermostatic device in the valve body.
The adapter member 56 provides a mounting for one end of a compression spring 59, the other end of which isseated on an inwardly projecting web61 of the valve body intermediately located in chamber 46. The spring 59 provides a force for returning plunger 55 inward, recompressing the pellet 54 upon cooling thereof. Extension of plunger 55, responsive to heating of the pellet 54, is effective through adapter 56 upon one end of a valve shaft 62. The latter projects through and is guided in .the rib 61 and extends further through an integral spider formation 63 and into and through a coaxial body opening 64. At the opposite end of the shaft 62 there is secured thereto a valve 65 having a conical periphery 66 adapted to seat in and close opening 64. Intermediate spider formation 63 and body opening 64 the valve body 43 is form d with an enlarged portion 67 in which is an annular chamber 68, the arrangement being one to place the chamber 68 in approximate surrounding relation to the opening 64. From enlarged portion 67, the valve body projects as a skirt or shroud a substantial distance beyond opening 64 and terminates in a wide mouthed unobstructed opening 71.
A coil spring 72 is interposed between the rib 61 and a retainer 73 made fast on the valve shaft 62 and serves to maintain the valve shaft in contact with the adapter 56 and thereby with the plunger 55 of thermostatic device 52. Thus, upon extension of the plunger 55 the shaft 62 is moved axially to adjust valve 65 to an open position relative to opening 64. Upon cooling of the pellet 54 in device 52 the plunger 55 is retracted under the urging of spring 59. A following motion of valve shaft 62 and valve element 65 is constrained by the spring 72 and valve 65 thereby returned to a seated, closed position in opening 64. The thermostatic device 52 is, as noted, freely disposed in the valve body chamber 57. This chamber communicates through an opening 74 with one end of the aforementioned tube 42 extending from the exit manifold 39 of the heat exchanger component. Opening 74 is in a laterally disposed boss on valve body 43. On the opposite side of the body is a like boss providing an internally threaded opening 75 communicating with the chamber 57. Opening '75 is thus adapted for cooperation with connecting means to conduct the transport fluid out of body chamber 57 and away from the heat transfer assembly back to the heat source. As indicated in FIG. 7, thermostatic device 52 is interposed between openings 74 and 75 in a manner to be directly in the path of flow of the transport fluid as it moves through the valve body.
A shown more particularly in FIG. 6, annular body chamber 68 is in communication with oppositely disposed body ports or openings 76 and '77. The former is adapted to receive and to be brazed or otherwise securely connected to one end of the tube 41 leading to inlet manifold 35 of the heat exchanger component. Opening 77 is internally threaded and adapted, like opening 75, to be connected in a system conducting the heated transport fluid from the heat source. The heated fluid accordingly reaches the heat transfer device at opening 77 of the valve body, flows through annular chamber 68 and leaves the valve body by way of opening 76 to be directed by tube 41 to the heat exchanger component. The proximity of the heated fluid to body opening 64 results in this area of the body increasing in temperature. The valve body in the vicinity of opening 64 thus is heated relative to other portions of the body.
In the operation of the system, the transport fluid circulates as described in a closed circuit from the heat source to the heat transfer device and back to the heat source. At the heat transfer device the transport fluid flows first through chamber 65 of the valve component 11, raising the temperature of the valve body in the region of opening 64 therein. From the valve component the transport fluid passes by way of tube 41 to inlet manifold 35 of the heat exchanger component. Here it is controlled and directed in its flow to make a plurality of passes through successive groups of passage- Ways 18 by way of intermediately disposed manifolds 36, 37 and 38. Ending its passage through the heat exchanger core at exit manifold 39, the transport fluid is then directed by way of tube 42 back to the valve body. T ere it flows through chamber 57, contacting thermostatic device 52 in the process, and leaves the heat trans-- fer device by way of opening 75 and returns to the heat.
source.
With respect to the other side or circuit of the heat exchange process, as effected in the heat exchanger com ponent, this circuit is conditioned for operation by admitting a suitable evaporative liquid, such as water, to the heat exchanger core by way of one of the bosses 31 and 32. Liquid is admitted to fill or substantially to fill the manifold tank 27 and communicating area these 5. being, as heretofore seen passes 24 and communicating spaces between the separated pairs of plates and 16. The layers 21 and 22 of wicking material absorb the liquid, being comprised of felt or the like and are saturated thereby. When the layers 21 and 22 have in this manner uniformly been wetted, flow of liquid to the heat exchanger is cut off and the other one of the bosses 31 and 32 opened for an interval to drain off excess liquid.
The layers of wicking material are, as noted, held in intimately contacting relation to adjacent plates defining the flow passageways 18 for the transport fluid. The heat of the flowing transport fluid accordingly is conducted through the plates to the wicking material on the opposite sides thereof. Under appropriate temperature and pressure conditions the plate surfaces presented to the wicking material induce boiling of liquid held in the material with a consequent release of vapor and cooling of the plate surface. The released vapor may flow endwise through respective layers 21 and 22 of wicking material to the manifolds as or 27. The strip fins 23, however, provide an open passageway between adjacent working layers whereby the vapor need travel only through the thickness of the relatively thin layers to reach space 24 whence it may proceed without obstruction to either manifold tank 26 or 27. As hereto fore seen, the spacer elements 14 and 19 define longitudinal through passageways 25 at the sides of the heat exchanger core interconnecting and intercommunicating the manifold tanks 26 and 27. Hence vapors flowing to lower tank 2'? may reverse themselves and return via the open passages 25 to the upper manifold tank 26. All of the released vapor accordingly collects in manifold tank 26. There it may flow by way of opening in valve body 43 into chamber 46 of the valve body. In an open position of valve 65 the vapor then is free to escape from the system by way of opening 64 which thus defines the vapor outlet. Skirt 69 conducts the escaping vapors outwardly, the expansion of the gases being directed to atmosphere or to another location ambient with respect to the interior of the heat transfer device.
The system is made responsive to the temperature of exiting transport fluid with the view of returning the transport fluid to the heat source at a temperature not exceeding a predetermined high value. The transport fluid reaches the heat transfer device under varying temperature conditions, including temperatures at which there is no need for cooling. Control of the variable thermal load is accomplished through adjustment of the valve 65 to achieve a modulated vapor pressure control. Thus, cooling is accomplished as described by evaporating liquid at the surfaces of plates 15 and 1d. The vapor pressureat the boiling surfaces dictates when boiling, and thus cooling, may occur. Valve 65 obviates a reduction in pressure within the system, due to decreasing ambient pressures, to avoid boiling at temperatures beneath that showing a need for cooling. Should the temperature of the transport fluid show cooling to be not required, valve 65 remains closed and no opportunity for the vapor pressure at the boiling surfaces to drop to a value low enough to permit boiling is afforded. As the temperature of the transport fluid increases, however, the thermostatic device 52 may respond by opening valve 65. An escape route for released vapor accordingly is provided and the lowering pressure values in the heat exchanger core permit boiling at the plate surfaces with consequent cooling effect upon the flowing transport fluid in passageways 18. Until a selected predetermined temperature is reached, sufficient to open valve 65, no appreciable cooling occurs in the heat exchanger, any tendency toward boiling at the plate surfaces being compensated for by a rise in the internal vapor pressure, altering the existing scale relationship between pressure and boiling point.
The valve is provided with a bleed orifice 78 giving continuous, limited communication of the interior of the heat transfer system with the atmosphere or system exterior. The volume of vapor produced at pressures equivalent to boiling temperatures below the control range cannot be exchausted through this orifice, however, and suppression of any appreciable cooling will be maintained. The bleed orifice will, however, achieve substantial equalization of atmospheric and assembly internal pressures under critical conditions, as during atmospheric ascent and descent of the vehicle of which the system is a part. Such equalization makes possible corn parative low pressures for the desired heat exchanger liquid boil off temperatures and precludes collapse of the vapor manifold tanks under vacuum conditions during vehicle descent.
The volumetric expansion of the vapor as it escapes through outlet opening 64 to ambient surroundings assumes significant proportions in quantity and rate, particularly under low ambient pressure conditions. The shroud 69 acts, as noted, as a deflector and guide for the expanding gases while the heat supplied to the valve body at the location on the annular chamber as tends to avoid icing conditions that might be induced by the rapid vapor expansion occurring at the outlet opening 64.
Inasmuch as the saturated layers 21 and 22 of wicking are not dependent for their continuing contact with the boiling surfaces upon the maintaining of a normal upright position of the heat transfer device, the device is adapted for all attitule use. The wicking of which the layers 21 and 22 is made is, as noted, an absorbent material selected with particular regard to the quantity of water which it is capable of absorbing and the rate of capillary action during boil off. These factors, together with the amount of wicking material used and the amount of heat transfer surface exposed thereto, are determined by the temperature control requirements and by the dura tion of the mission or time interval in which cooling is required. These in turn determine the physical size of the heat exchanger which, in accordance with the inventive concept, performs the dual function of an evaporator for cooling the heat transfer surface and of a storage place for the liquid used in the evaporation process. The term wicking material as used herein is intended to de fine any suitable material capable of holding liquid and of conducting it by capillary action to the heat transfer surface. conventionally, but not exclusively so, this will take the form of a pad of felt or like material comprised of natural or synthetic fibers woven or matted together.
The transport fluid is circulated under a pressure supplied by means outside the instant heat transfer device, for example by suitable pump means. The spacer means 14, 1'7 and the like are disclossed as channel shaped pieces. They may, of course, have the shape of solid bars or other suitable configuration when this is more convenient.
Wl'iat is claimed is:
1. A thermal control system including a heat exchanger providing a plurality of separated passageways for flow of a heated fluid, liquid saturable wicking material between and external to said passageways, the Silllrlflblfi material between adjacent pairs of passageways occupying less than the full space between said passageways, the remaining part of such space forming a relatively open vapor flow pass, a manifold on at least one side of said heat exchanger collecting vapor released from said saturable material, said manifold overlying and being in common communication with said vapor flow passes, and a valve communicating with and controlling the escape of vapor from said manifold.
2. A thermal control system according to claim 1, characterized by means in common communication with said passageways responding to the temperature of said heated fluid for adjusting said valve.
3. A thermal control system, incltidinga heat exchanger comprised of separated pairs of plates, each pair forming a fluid passageway, means for flowing a heated fluid through said passageways, said material being external to said fluid passageways, liquid saturable wicking material interposed between separated pairs of plates and occupying less than the full space therebetween, manifolds on opposite sides of said heat exchanger receiving vapor from said interposed saturable material, the Vapor flowing through open area between adjacent passageways to either manifold, means for conducting vapor from one of said manifolds to the other, and a valve communicating with and controlling the escape of vapor from said other manifold.
4. In a system for controlled pool boiling in a thermal control system, including means presenting a heat transfer surface, means for flowing a heated fluid over said surface, a saturable material contacting said heat transfer surface in separated relation to said heated fluid, said surface when heated to a boiling temperature by said heated fluid effecting a release of vapor from said saturable material, manifold means for collecting vapor released from said material, means for controlling escape of vapor from said manifold means including a body having an outlet opening through which said vapor expands upon escape from said manifold means, and a passageway for conducting the heated fluid to said heat transfer surface by way of said body including a chamber in said body in surrounding relation to said outlet opening therein to heat the area of the body adjacent to said outlet opening.
5. A system according to claim 4, characterized by a passageway for conducting the heated fluid away from said heat transfer surface by way of said body, and, further, by a thermostat in said body sensing the temperature of said fluid in said last mentioned passageway and by a valve controlling vapor flow through said outlet opening and adjusted by and under control of said thermostat to opened and closed positions.
6. A heat exchanger for use in pool boiling in a thermal controlled system, including means presenting heat transfer surface, a heated fluid being brought to the heat exchanger and conducted over said heat transfer surface, a layer of liquid saturable wicking material in contact with said heat transfer surface in separated relation to said fluid, vapor being released from said saturable material when the temperature of said heat transfer surface rises to a boiling point, manifold means for collecting released vapor, and separate means holding said saturable material to said heat transfer surface and defining a relatively open passageway for released vapor to said manifold means.
7. A plate type heat exchanger for use in pool boiling in a thermal control system, including separated pairs of plates, the space between each pair of plates providing a fluid passageway from one side to another of the heat exchanger, an assembly between adjacent pairs of plates including first and second layers of liquid saturable wicking material and an intermediate corrugated strip fin, said fin holding said layers of material against respective adjoining plate surfaces and defining a passageway through said heat exchanger in transverse relation to said fluid passageway for flow of vapor released from said saturable material by heat transfer through said plates, and side mounted manifold means collecting the released vapor.
8. A plate type heat exchanger for use in pool boiling in a thermal control system, including an assembly of superposed separated rectangular plates, first and second marginal spacer means in alternating relation between said plates and in transverse relation to one another to define alternating fluid flow passes through said assembly of plates, said flow passes being in relatively transversely disposed sets, means for flowing a heated fluid through one set of said flow passes, a saturable material disposed in the flow passes of the other set, and manifold means on opposing sides of said assembly of plates receiving vapor released from said saturable material, one of said first and second marginal spacer means being constructed as tubular conduits to conduct released vapor from manifold means on one side of the assembly to manifold means on the opposing side.
9. A plate type heat exchanger according to claim 8, characterized in that at least some of the flow passes of said other set have an assembly therein comprising layers of liquid saturable material in contact with respective opposing plate surfaces and further comprising a corrugated fin strip of non-saturable material interposed be tween said layers and defining an intermediate passage way for flow of the released vapor to said manifold means.
iii. In a pool boiling thermal control system adapted for the cooling of a circulated transport fluid, said system including evaporative heat transfer means, valve means comprising a body having a first passageway therethrough for the heated fluid as it flows to said heat transfer means, a second passageway therethrough for the same said fluid as it flows from said heat transfer means and a third passageway therethrough for vapor released by said heat transfer means said third passageway terminating in an outlet opening through which the vapor expands to the exterior of the system, said first passageway passing through said body in such proximate relation to said outlet opening as to add heat to the body at the location of said outlet opening, and a thermostat in said second passageway connected to said valve for adjustment thereof in accordance with the temperature of the fluid upon leaving said heat transfer means.
11. In a pool boiling thermal control system adapted for the cooling of a circulated transport fluid, said system including an evaporative heat transfer means; valve means comprising a body having an inlet and an outlet for heated fluid to flow therethrough to said heat transfer means and said body further having an inlet for receiving vapor released from said heat transfer means and an outlet opening through which the released vapor may escape to the exterior of the system, a passageway in said body conducting the heated fluid from the said first mentioned inlet to the said first mentioned outlet in such proximate relation to said outlet opening as to add heat to the body at the location of said last mentioned outlet opening whereby to heat the body at the location of said last mentioned outlet opening, and a valve controlling escape of the released vapor through said outlet openmg.
12. In a pool boiling thermal control system adapted for the cooling of a circulated transport fluid, said system including an evaporative heat transfer means; valve means comprising a body having an inlet opening for receiving vapor released from said heat transfer means and having an outlet opening through which the released vapor expands to the exterior of the system, a valve controlling escape of the vapor through said outlet opening, and a passageway through said valve body for conducting heated fluid to said heat transfer means, said passageway being arranged relative to said outlet opening to heat the body at the location of such opening.
13. Valve means according to claim 12, characterized in that said passageway comprises an annular chamber in surrounding adjacent relation to said outlet opening.
14. In a pool boiling thermal control system adapted for the cooling of a circulated transport fluid, said system including an evaporative heat transfer means having a fluid side and a vapor side; valve means comprising a body having an inlet in closed communication with the vapor side of said heat transfer means and having further an outlet opening through which released vapor may expand to the exterior of the system, a valve for closing said outlet opening and which when closed substantially obviates boiling in said heat transfer means, said body providing a through flow passage for transport fluid leaving said heat transfer means, and a thermostat in said passage for opening said valve upon a predetermined rise in temperature of the fluid in said passage.
15. A valve means according to claim 14, characterized by a small diameter opening in said valve obviating destruction or misoperation of the system due to excessive pressure differences.
16. In a system forcontrolled pool boiling in a thermal control system, said system operating in variable pressure ambient conditions, a heat exchanger including separated closed circuits in which liquid is. evaporated on boiling surfaces exposed to a flowing transport fluid, means for continuously wetting said boiling surfaces with a liquid, manifold means enclosing the evaporating liquid circuit and defining an outlet for the restricted escape of release liquid vapor, and means for controlling flow through said outlet to initiate and discontinue boiling at said boiling surfaces as a function of vapor pressure at said surfaces.
17. A system according to claim 16, characterizedby means responding to the temperature of said transport fluid for operating said last'named control means to inhibit opening of said outlet at temperature values under a predetermined value.
18. In a system for controlled pool boiling in a thermal control system, said system operating in variable pressure ambient conditions, including a heat exchanger having separated closed circuits in which liquid is evaporated on boiling surfaces exposed to a flowing transport fluid, means for continuously wetting said boiling surfaceswith a liquid, manifold means enclosing the evaporating liquid circuit and defining an outlet for the restricted escape of released liquid vapor, and means achieving a modulated control of flow through said outlet by reference to the temperature of said transport fluid whereby to utilize vapor pressure at the boiling surfaces as a means suppressing boiling at said boiling surfaces at temperatures of said transport fluid below a predetermined value.
19. A system evaporating liquid to low ambient pres sures, including a heat exchanger providing separated circuits in wlu'ch liquid is evaporated on boiling surfaces exposed to a flowing heated transport fluid, manifold means collecting the released liquid vapor, a valve unit having an inlet communicating with said manifold means to receive the released liquid vapor therefrom, said unit having an outlet for restricted escape to ambient surroundings of the released vapor, a valve for controlling flow through said outlet to initiate and discontinue boiling at said boiling surfaces as a function of vapor pressure at said surfaces, and mean bringing the tranport fluid to said heat exchanger by way of said valve unit and in such proximate relation to said outlet therein to heat the unit at the location of said outlet.
20. A system evaporating liquid to low ambient pressures, including a heat exchanger providing separated circuits in which liquid is evaporated on boiling surfaces exposed to a flowing heated transport fluid, a valve unit having a restricted outlet, means for bringing vapor released from the liquid circuit to said valve unit for escape to ambient surroundings through said outlet, and means bringing the transport fluid to said heat exchanger by way of said valve unit and in such proximate relation to said outlet therein to heat the unit at the location of said outlet.
21. A system evaporating liquid to low ambient pressures, including a heat exchanger providing at least a pair of separated flow passages for a heated fluid, a liquid saturated wicking material occupying part of the space between said pair of flow passages, separate means in the balance of such open flow path means for escape of released vapor, a manifold communicating with said flow path means and collecting released vapor, and means for controlling escape of released vapor from said manifold by reference to the temperatures of said heated fluid.
22. A system according to claim 21, characterized by a flow passage arranged to utilize the heat of said heated fluid to inhibit icing at the location of said last named 10 means as released vapor expands to the lowpressure ambient surroundings.
23. A plate-type heatexchanger for use in controlled liquid boiling in a thermal control system, including separated pairs of plates, the space between each pair of plates providing a fluid passageway from one side to another of the heat exchanger, an assembly between adjacent pairs of plates including first' andsecond layers of satuirable wicking material and an intermediate corrugated strip fin, said fin holding said layers of material againstirespective adjoining plate surfaces and defining a passageway through saidheat exchanger in transverse relation to said fluid passageway for flow of vapor released from said saturable material by heat transfer through said plates, the released vapor being free toflow in either direction through :said transversely defined passageway, manifold means on each side of the heat exchanger receiving the released vapor, means interconnecting said'manifold means, one of .said manifold means being'closed, and means'elfecting a controlled communicationof the othermanifold'means with ambient surroundings;
24. A heat exchanger according to claim 23, characterized by' means for admitting liquid to the said one manifold means for saturatingsaid wicking material.
25. In a thermal control system as described, a heat exchanger including .means defining spaced flow paths for heated fluid, a layer of saturable wicking material disposed between said flow paths in heat transfer relation thereto, the space between said paths receiving said wicking material being open at opposite ends, a manifold at each of said opposite ends in closing relation to said space, means for admitting liquid to one of said manifolds for wetting said saturable material, said layer of saturable material having one edge continuously exposed to liquid in said one manifold, said material wetting by capillary action from said one edge, the other manifold collecting vapor released from said material by heat absorbed from said fluid, and means for controlling escape of released vapor from said other manifold.
26. A system for controlled pool boiling in a thermal control system, including means presenting heat transfer surface, means for flowing a heated fluid over said surface, a liquid saturated wicking material contacting said heat transfer surface in separated relation to said heated fluid, said surface being continuously wetted by said material, closed manifold means in enclosing relation to said material, the interior of said manifold means being unconnected to any pressure source but collecting vapor released from said material, and means for variably suppressing and allowing boiling of the liquid in said material on said surface, said means having the form of a vapor outlet from said manifold means and valve means for achieving a modulated control over escape of vapor from said outlet.
27. A system according to claim 26, characterized in that said last named means further includes a thermostat sensing the temperature of said heated fluid and holding said valve means normally closed to inhibit boiling due to ambient pressure decrease, said valve means opening when a predetermined high temperature of said heated fluid is reached.
28. A system for controlled pool boiling in a thermal control system, including means presenting heat transfer surface, means for flowing a heated fluid over said surface, a liquid saturated wicking material contacting said heat transfer surface in separated relation to said heated fluid, said surface being continuously wetted by said material, closed manifold means in enclosing relation to said material, the interior of said manifold means being unconnected to any pressure source but having restricted communication with ambient surroundings, said manifold means collecting vapor released from said material, and means for suppressing boiling of the liquid in said material on said surface which is a function of decreasing ambient pressure.
29. A system evaporating liquid to ambient surroundings of changing pressure, including a heat transfer surface, means for flowing a heated fluid over said surface on one side thereof, a liquid saturated wicking material contacting said heat transfer surface on the other side thereof, said other side of said surface being continuously wetted by said material, liquid in said material boiling on said surface under the influence of conducted heat, and means for suppressing boiling of the liquid in said material on said surface which is a function of decreasing ambient pressure rather thanof rising temperature.
30. A system evaporating liquid on a heat transfer surface, including a heat exchanger providing a passage for fluid being cooled on one side of said surface and a place in adjacent non-communicating relation to said passage for storing a liquid, said place occupying a through space in said heat exchanger, a flat pad of saturable wicking material in said space having one side thereof in a covering contacting relation to said heat transfer surface, said pad having a thickness less than the width of said space, and corrugated fin material in a portion of said space outwardly of said pad holding said pad to said heat transfer surface and defining escape passages into which vapor is release over the entire surface of the other side of said pad, said passages extending from said space to conduct released vapors out of the heat exchanger.
References Cited by the Examiner UNITED STATES PATENTS Ryan 165-166 X Rosenblad 165-166 X Karrnazin 165-166 X Germonprez 62-136 X Bondurant et a1 236-81 Pawlyk 165-39 X Booth et a1 236-99 X Helm 165-166 X Richardson 165-166 Rice et al. 62-239 Etheridge 165-166 X Potter 62-316 X Preston et a1. 165-37 Bland et al. -356 Alvis et a1. 62-217 Barger et a1. -39 X Hebeler 62-239 Skinner 62-514 Great Britain.
ROBERT A. OLEARY, Primary Examiner.
JOHN .T. CAMBY, CHARLES SUKALO, Examiners.

Claims (1)

  1. 2. A SYSTEM EVAPORATING LIQUID TO AMBIENT SURROUNDINGS OF CHANGING PRESSURE, INCLUDING A HEAT TRANSFER SURFACE, MEANS FOR FLOWING A HEATED FLUID OVER SAID SURFACE ON ONE SIDE THEREOF, A LIQUID SATURATED WICKING MATERIAL CONTACTING SAID HEAT TRANSFER SURFACE ON THE OTHER SIDE THEREOF, SAID OTHER SIDE OF SAID SURFACE BEING CONTINUOUSLY WETTED BY SAID MATERIAL, LIQUID IN SAID MATERIAL BOILING ON SAID SURFACE UNDER THE INFLUENCE OF CONDUCTED HEAT, AND MEANS FOR SUPPRESSING BOILING OF THE LIQUID IN SAID MATERIAL ON SAID SURFACE WHICH IS A FUNCTION OF DECREASING AMBIENT PRESSURE RATHER THAN OF RISING TEMPERATURE.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090156381A1 (en) * 2006-02-03 2009-06-18 Mitchell Hein Heat Pipe For A Bag Machine

Citations (19)

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US1874360A (en) * 1930-12-02 1932-08-30 Texas Co Heat exchanger
US1956133A (en) * 1932-06-16 1934-04-24 Rosenblad Curt Fredrik Condenser
US2059114A (en) * 1935-05-31 1936-10-27 Karmazin Engineering Company Refrigerating apparatus
US2151097A (en) * 1935-09-09 1939-03-21 Evans Prod Co Means and method for cooling vehicle bodies
US2282755A (en) * 1941-04-26 1942-05-12 Titan Valve And Mfg Company Combined thermostatic valve mechanism
GB590336A (en) * 1944-08-29 1947-07-15 Standard Oil Dev Co Improvements in the control of heat exchange between fluids
US2738762A (en) * 1951-10-08 1956-03-20 Ohio Commw Eng Co Apparatus for the deposition of nonconductive copper coatings from vapor phase
US2864589A (en) * 1955-06-14 1958-12-16 United Aircraft Prod Heat transfer device
US2875986A (en) * 1957-04-12 1959-03-03 Ferrotherm Company Heat exchanger
US2893702A (en) * 1947-12-12 1959-07-07 Richardson Edward Adams Heat exchange apparatus
US2941759A (en) * 1957-01-14 1960-06-21 Gen Dynamics Corp Heat exchanger construction
US2953110A (en) * 1954-01-22 1960-09-20 W J Fraser & Co Ltd Reciprocally folded sheet metal structures
US2960847A (en) * 1957-09-04 1960-11-22 Stewart Warner Corp Heat exchanger
US3037747A (en) * 1959-10-08 1962-06-05 United Aircraft Prod Heat transfer apparatus
US3067594A (en) * 1959-05-11 1962-12-11 Catacycle Company Cooling with endothermic chemical reactions
US3082611A (en) * 1960-07-08 1963-03-26 Ling Temco Vought Inc Protective means
US3086372A (en) * 1960-02-19 1963-04-23 Alco Products Inc Heat exchange means for space vehicles
US3089318A (en) * 1961-01-10 1963-05-14 Boeing Co Hypersonic cooling system
US3092977A (en) * 1959-11-17 1963-06-11 Union Carbide Corp Control apparatus for low temperature refrigeration system

Patent Citations (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1874360A (en) * 1930-12-02 1932-08-30 Texas Co Heat exchanger
US1956133A (en) * 1932-06-16 1934-04-24 Rosenblad Curt Fredrik Condenser
US2059114A (en) * 1935-05-31 1936-10-27 Karmazin Engineering Company Refrigerating apparatus
US2151097A (en) * 1935-09-09 1939-03-21 Evans Prod Co Means and method for cooling vehicle bodies
US2282755A (en) * 1941-04-26 1942-05-12 Titan Valve And Mfg Company Combined thermostatic valve mechanism
GB590336A (en) * 1944-08-29 1947-07-15 Standard Oil Dev Co Improvements in the control of heat exchange between fluids
US2893702A (en) * 1947-12-12 1959-07-07 Richardson Edward Adams Heat exchange apparatus
US2738762A (en) * 1951-10-08 1956-03-20 Ohio Commw Eng Co Apparatus for the deposition of nonconductive copper coatings from vapor phase
US2953110A (en) * 1954-01-22 1960-09-20 W J Fraser & Co Ltd Reciprocally folded sheet metal structures
US2864589A (en) * 1955-06-14 1958-12-16 United Aircraft Prod Heat transfer device
US2941759A (en) * 1957-01-14 1960-06-21 Gen Dynamics Corp Heat exchanger construction
US2875986A (en) * 1957-04-12 1959-03-03 Ferrotherm Company Heat exchanger
US2960847A (en) * 1957-09-04 1960-11-22 Stewart Warner Corp Heat exchanger
US3067594A (en) * 1959-05-11 1962-12-11 Catacycle Company Cooling with endothermic chemical reactions
US3037747A (en) * 1959-10-08 1962-06-05 United Aircraft Prod Heat transfer apparatus
US3092977A (en) * 1959-11-17 1963-06-11 Union Carbide Corp Control apparatus for low temperature refrigeration system
US3086372A (en) * 1960-02-19 1963-04-23 Alco Products Inc Heat exchange means for space vehicles
US3082611A (en) * 1960-07-08 1963-03-26 Ling Temco Vought Inc Protective means
US3089318A (en) * 1961-01-10 1963-05-14 Boeing Co Hypersonic cooling system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090156381A1 (en) * 2006-02-03 2009-06-18 Mitchell Hein Heat Pipe For A Bag Machine

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