US2666076A - Preparation of aluminum alcqhoi - Google Patents
Preparation of aluminum alcqhoi Download PDFInfo
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- US2666076A US2666076A US2666076DA US2666076A US 2666076 A US2666076 A US 2666076A US 2666076D A US2666076D A US 2666076DA US 2666076 A US2666076 A US 2666076A
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- Prior art keywords
- aluminum
- reactor
- alcohol
- liquid
- alcoholate
- Prior art date
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims description 112
- 229910052782 aluminium Inorganic materials 0.000 title claims description 94
- 238000002360 preparation method Methods 0.000 title description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 52
- 239000007788 liquid Substances 0.000 claims description 48
- 238000006243 chemical reaction Methods 0.000 claims description 38
- 230000003213 activating Effects 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 28
- 230000004913 activation Effects 0.000 claims description 14
- 239000008187 granular material Substances 0.000 claims description 14
- 230000001476 alcoholic Effects 0.000 claims description 8
- DNIAPMSPPWPWGF-UHFFFAOYSA-N propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 4
- 239000000243 solution Substances 0.000 description 48
- 239000001257 hydrogen Substances 0.000 description 20
- 229910052739 hydrogen Inorganic materials 0.000 description 20
- UFHFLCQGNIYNRP-UHFFFAOYSA-N hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 20
- AMQJEAYHLZJPGS-UHFFFAOYSA-N n-pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 20
- VEXZGXHMUGYJMC-UHFFFAOYSA-M chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 18
- 239000004215 Carbon black (E152) Substances 0.000 description 14
- 238000009835 boiling Methods 0.000 description 14
- 150000002430 hydrocarbons Chemical class 0.000 description 14
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 14
- 239000007789 gas Substances 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N Boron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 description 8
- ORTQZVOHEJQUHG-UHFFFAOYSA-L Copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 8
- 238000001816 cooling Methods 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- -1 octadecyl alcohols Chemical class 0.000 description 8
- 150000001298 alcohols Chemical class 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 238000006460 hydrolysis reaction Methods 0.000 description 6
- 239000003209 petroleum derivative Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- VSCWAEJMTAWNJL-UHFFFAOYSA-K Aluminium chloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 4
- 229940057007 Petroleum distillate Drugs 0.000 description 4
- HPGGPRDJHPYFRM-UHFFFAOYSA-J Tin(IV) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N al2o3 Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000003153 chemical reaction reagent Substances 0.000 description 4
- 238000011109 contamination Methods 0.000 description 4
- 229960003280 cupric chloride Drugs 0.000 description 4
- 238000005755 formation reaction Methods 0.000 description 4
- 239000011261 inert gas Substances 0.000 description 4
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 4
- 229910052740 iodine Inorganic materials 0.000 description 4
- 239000011630 iodine Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- 239000011541 reaction mixture Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 239000010802 sludge Substances 0.000 description 4
- YXFVVABEGXRONW-UHFFFAOYSA-N toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 4
- 229960000583 Acetic Acid Drugs 0.000 description 2
- 241001095044 Amphioctopus rex Species 0.000 description 2
- 241000282344 Mellivora capensis Species 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N Octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-N acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 230000003197 catalytic Effects 0.000 description 2
- 150000001805 chlorine compounds Chemical class 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 231100000078 corrosive Toxicity 0.000 description 2
- 231100001010 corrosive Toxicity 0.000 description 2
- 239000003085 diluting agent Substances 0.000 description 2
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 239000012362 glacial acetic acid Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 150000002730 mercury Chemical class 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N n-heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N o-xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N oxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C31/00—Saturated compounds having hydroxy or O-metal groups bound to acyclic carbon atoms
- C07C31/28—Metal alcoholates
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/68—Preparation of metal alcoholates
- C07C29/70—Preparation of metal alcoholates by converting hydroxy groups to O-metal groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F5/00—Compounds containing elements of Groups 3 or 13 of the Periodic System
- C07F5/06—Aluminium compounds
- C07F5/069—Aluminium compounds without C-aluminium linkages
Definitions
- the bottom of hopper 20 is connected to an enclosed, substantially air-tight mechanical conveyor which forms a U-bend with hopper 20 and lifts granules of activated aluminum to reactor via reactor opening 4
- the conveyor may lysts from aluminum alcoholate has been described, for example, in copending application Serial No. 214,058, led on March 6, 1951, -by Whiteley et al., and reference may be had thereto :for operating details ⁇
- this improved method has not been entirely satisfactory when attempted on a continuous scale because the presence of activating solution in the reactor has tended to contaminate the product and to form inorganic sludge.
- activation of aluminum was attempted outside of ⁇ the main reactor, the aluminum tended to lose its activity before it could be reacted with alcohol and air tended to leak into the hydrogen lled reactor, resulting in undue explosion hazards.
- the aluminum granules are suitable conveyor are that it must be air tight and capable to lift solids from a bath and deliver them almost dry to the reactor.
- the aluminum granules reside in the solu tion in hopper 20 and conveyor 30, they become activated, possibly by a mechanism involving removal of an oxide nlm from the metal surface. Since the activating solution forms a liquid seal which keeps atmospheric air out of the system and since the atmosphere in reactor 40 is free oi oxygen during the course oi the reaction, the present arrangement allows removing activated aluminum from the activating bath and transferring it substantially dry to reactor 40, Without any appreciable deactivation by air. In addition to preventing deactivation of the aluminum by air when it is lifted above liquid level 32 in conveyor 30, the liquid seal of activating solution serves to keep air from getting into :reactor 40 Where potentially explosive hydrogen is evolved during the process.
- the present arrangement allows keeping the activating solution almost entirely outside of the main reactor 40.
- sludge formation in the reactor and possible contamination of subsequent process streams with corrosive mercury salts is substantially avoided.
- the prior art operated largely onthe belief that the activation of aluminum was essentially a catalytic effect, and con* sequently activating solutions have heretofore generally been added directly to the main reaction mixture, thereby leading to undesirable contamination.
- an inert gas such as nitrogen or ilue gas may be introduced through gas inlet 3
- the principal reagent in reactor 40 is a substantially anhydrous alcohol which is liquid at reaction temperature.
- This alcohol is preferably a higher aliphatic one, especially amyl alcohol or commercial mixtures containing amyl alcohol or its isomers, but the various octyl, lauryl or even octadecyl alcohols may also be used individually or in mixtures. These alcohols are fairly insoluble in water and therefore more easily recovered when the alcoholate is hydrolyzed. However, where it is not necessary to hydrolyze the alcoholate product, or where alcohol recovery after hydrolysis is not particularly important, water solublealcohols such as ethyl, isopropyl or tertiary butyl may also be used.
- a petroleum distillate of narrow boiling range which approximately coincides with or includes the boiling range of the alcohol used.
- a petroleum cut boiling between 220 and 290 F. is satisfactory.
- the mixture in reactor Ml must rst be brought to reaction temperature.
- Illustrative steam heating coil 42 is shown for this purpose in the drawing.
- the contents of reactor 4t may be heated initially to a temperature about 20G-300 F., preferably about 24U-265 F., in the case of the reaction mixture described, but other temperatures may of course be preferred depending upon the particular alcohol and petroleum diluent used and upon the pressure of the system.
- a temperature about 20G-300 F., preferably about 24U-265 F.
- a cooling medium such as water may be piped through coil 42 after the initial stage to remove excess heat.
- the preferred method of cooling involves principally the alcohol reiiux which may be returned to reactor lil via line 53 after cooling to any suitable temperature in condenser 5.0.
- Still other methods for maintaining the desired temperature may be used. For instance a minor sidestream may be withdrawn from reactor 40 and passed through an external cooler before returning it to the reactor.
- the aluminum and alcohol react to form aluminum alcoholate, also known as aluminum alkoxide, and hydrogen.
- Vapors and gases pass overhead through line 43 and reux condenser 5) which is preferably operated at a temperature low enough so that the alcohol and hydrocarbon vapors are condensed well below the temperature in reactor 40, leaving substantially pure hydrogen in the gas phase.
- the hydrogen may then be withdrawn via line 52, and the condensed liquid returned to reactor 40 via line 53, thus furnishing the required cooling.
- Suitable instrumentation may be provided according to well known principles for controlling reactor temperature, pressure and the amount of alcohol and hydrocarbon carried by the hydrogen to the condenser 50.
- an inert gas such as iiue gs, nitrogen or the like may again be introduced through inlet 3
- the mixture of aluminum alcoholate and liquid alcohol may be withdrawn from reactor 4U con-t tinuously through line 45, .preferably providing a screen 46 having openings of about 50 to 100 mesh to keep out unreacted solid aluminum particles and impurities. Additional removal of solids may also be effected in settling tank 46.
- the aluminum alcoholate product may be mixed with a peptizing agent such as glacial acetic acid or aluminum chloride prior to hydrolysis.
- hopper 20 and conveyor 30 which form a U-bend partially filled with activating solution maintained at temperatures suiiid ciently low to keep thev alcohol from reacting with the aluminum, e. g. below or 150 F.
- the temperature of the liquid in hopper 2i! may' be maintained by recycling a sidestream 26 via heat exchanger 21 to dissolving tank 6D and back via line 6I to hopper 20. This also helps .to keep the potency of vthe activating solution approximately constant.
- the solution in the U-bend acts as a liquid seal between hydrogen-filled reactor 40 and the air in the surrounding atmosphere.
- liquid level in hopper 20 as determined by means of gauge glass 25 or some other level indicating device, provides a convenient and accurate method of measuring the rate of feed of aluminum to reactor 40. Hopper 20 maybe calibrated so that the drop of liquid level therein serves as a direct measure of activated aluminum removed by the conveyor.
- the activating solution is preferably an alcoholic solution of mercurio chloride. But, solutions of ferrie chloride, stannic chloride, cupric chloride; boron trioxide, or iodine, may be used similarly.
- the main purpose of this solution is to make the aluminum feed more reactive'with alcohol in the main reaction.
- V The concentration of the activating agent in the solution may ⁇ ,.fbe about 0,1 to 5 Weight percent, e. g., preferably 0.5 to 2 weight percent in the case of mercurio chloride.
- the solvent used in making up the activating' solution is preferably the same alcohol as used in the main reactor, but other alcohols or even other substantially anhydrous solvents such as organic chlorides may likewise be used, since only a negligible amount of this solvent is carried over into the main reactor.
- one of the principal merits of the present invention is that it has been found possible to carry out the activation of the aluminum in a step entirely separate from the actual alcoholate formation.
- a process for making an aluminum alcoholate from alcohol and metallic aluminum which comprises ieeding granules of aluminum to an activation zone containing a liquid pool of cool activating solution, removing activated aluminum from the liquid pool and passing the removed aluminum in an oxygen-free inert atmosphere into a reaction zone containing a pool of liquid aliphatic alcohol at a temperature of about 2004300 F., and removing an alcoholic solution of aluminum alcoholate from the reaction zone.
- a process for making aluminum alcoholate which comprises passing metallic aluminum through a U-shaped activation zone partially lled with cool alcoholic solution oi mercurio chloride, removing activated aluminum from the activation zone upwardly through and above the liquid level into a drainage zone lled with an inert, oxygen-free gas, draining the aluminum after it is lifted out of the solution, dropping the drained activated aluminum from the drainage zone into the vapor space of a reaction zone containing a pool of amyl alcohol maintained at a temperature between 240 and 265 F. and under a pressure between about 15 and 35 lbs.
Description
Jan. 12, 1954 W. A. REX ET AL 2,666,076
PREPARATION OF ALUMINUM ALCOHOLATE Filed April 24, 1952 Waler A. Rex Raymond W. Winkler Inventors @y @im #34441@ Mmmm# Patented Jan. 12, 1954 PREPARATION OF ALUMINUM ALGOHOLATE Walter A. Rex and Raymond W. Winkler, Westield, N. J., assignors to` Standard Oil Development Company, a corporation of Delaware Application April. 24, 1952,` SetialNo. 284,126
This invention relates to an improved method and apparatus for making aluminum alcoholate from. aluminum and amyl alcohol or the like.. It relates particularly t a system wherein granules f aluminum are fed o a hydrogen evolving reactor through a liquid seal which may consist of a relatively non-reactive solution of mercurio chloride or other activating agent. The liquid seal thus serves to activate the aluminum without contaminating the main reactor and allows feeding the activated aluminum to the reactor without re-exposing'it to air. At the same time the liquid seal prevents the potentially dangerous introduction of air into the hydrogen containing reactor, and also may be used as a convenient 'l Claims. (Cl. Zlle-448) charged by means of valve Il to hopper` which is partially filled with an activating solution` such as a 1% solution of mercurio chloride in amyl alcohol withdrawn from dissolving tank BD via line 6I. Valve Il is preferably operated at rather long intervals so as to permit accurate measurement of aluminum withdrawal from hopper 20 as also later described. However, where hopper 2n is not depended on for measuring aluminum feed ratel aluminum may be. fed into the hopper continuously, for instance, with the aid oi a star feeder or the like.
The bottom of hopper 20 is connected to an enclosed, substantially air-tight mechanical conveyor which forms a U-bend with hopper 20 and lifts granules of activated aluminum to reactor via reactor opening 4| The conveyor may lysts from aluminum alcoholate has been described, for example, in copending application Serial No. 214,058, led on March 6, 1951, -by Whiteley et al., and reference may be had thereto :for operating details` However, even this improved method has not been entirely satisfactory when attempted on a continuous scale because the presence of activating solution in the reactor has tended to contaminate the product and to form inorganic sludge. O'n the other hand, when activation of aluminum was attempted outside of `the main reactor, the aluminum tended to lose its activity before it could be reacted with alcohol and air tended to leak into the hydrogen lled reactor, resulting in undue explosion hazards.
It is one of the main objects of this invention to eliminate these diiiiculties and to devise a process wherein aluminum alcoholate of high purity can be safely and effectively manufactured on a continuous basis. Other and more detailed objects will become apparent from the subsequent description.
A system suitable for carrying out the present invention will now be described with reference to the attached drawing. Granules of aluminum obtained, for instance, by shearing aluminum ingots and ranging in size between about 0.1 to 2 inches or preferably between about 0.5-to l inch in diameter, are stored in vessel lll. Finer granules are usually undesirable Y'since they tend to give too much aluminum oxide, make control of reaction Vrate difficult and may be diiiicult to transport to the main reactor. Vrl"he aluminum, while prefeiw ably pure, may likewise be impure or even alloyed vwith copper or the like.
.From vessel lll the aluminum granules are suitable conveyor are that it must be air tight and capable to lift solids from a bath and deliver them almost dry to the reactor.
While the aluminum granules reside in the solu tion in hopper 20 and conveyor 30, they become activated, possibly by a mechanism involving removal of an oxide nlm from the metal surface. Since the activating solution forms a liquid seal which keeps atmospheric air out of the system and since the atmosphere in reactor 40 is free oi oxygen during the course oi the reaction, the present arrangement allows removing activated aluminum from the activating bath and transferring it substantially dry to reactor 40, Without any appreciable deactivation by air. In addition to preventing deactivation of the aluminum by air when it is lifted above liquid level 32 in conveyor 30, the liquid seal of activating solution serves to keep air from getting into :reactor 40 Where potentially explosive hydrogen is evolved during the process. At the same time, the present arrangement allows keeping the activating solution almost entirely outside of the main reactor 40. As a result sludge formation in the reactor and possible contamination of subsequent process streams with corrosive mercury salts is substantially avoided. In contrast, the prior art operated largely onthe belief that the activation of aluminum was essentially a catalytic effect, and con* sequently activating solutions have heretofore generally been added directly to the main reaction mixture, thereby leading to undesirable contamination.
For further safety and efficiency it is desirable to iiush enclosed conveyor 30 and reactor 40 essentially free of air before the process is started up. For this purpose an inert gas such as nitrogen or ilue gas may be introduced through gas inlet 3| and vented from reactor 4!) via line 43.
In addition to the metallic aluminum already mentioned, the principal reagent in reactor 40 is a substantially anhydrous alcohol which is liquid at reaction temperature. This alcohol is preferably a higher aliphatic one, especially amyl alcohol or commercial mixtures containing amyl alcohol or its isomers, but the various octyl, lauryl or even octadecyl alcohols may also be used individually or in mixtures. These alcohols are fairly insoluble in water and therefore more easily recovered when the alcoholate is hydrolyzed. However, where it is not necessary to hydrolyze the alcoholate product, or where alcohol recovery after hydrolysis is not particularly important, water solublealcohols such as ethyl, isopropyl or tertiary butyl may also be used.
In some cases, a selected hydrocarbon such as heptane, octane, toluene, xylene, etc. or a:
hydrocarbon fraction such as a petroleum distillate boiling between about 20D-500 F. or higher may be added to the alcohol reagent. Such hydrocarbon addition may reduce losses of valuable alcohol vapors from reactor 4G, moderates the,
reaction rate, and facilitates recovery of the alcohol after eventual hydrolysis. Accordingly, it is preferred to use a petroleum distillate of narrow boiling range which approximately coincides with or includes the boiling range of the alcohol used. For example, for use with mixed amyl alcohols, a petroleum cut boiling between 220 and 290 F. is satisfactory.
Thus, instead of pure alcohol, the liquid in reactor 4Q may typically consist of about equal parts of amyl alcohol and a petroleum hydrocarbon fraction boiling between 220 and 290 F. This liquid may be introduced into the reactor from a storage tank, not shown, via line 44. ReactorV 4!! may be maintained at atmospheric or superatmospheric pressure up to about 100 lbs. per square inch. It is preferable, however, to operate at pressures in the range of 15-25 lbs. per square inch absolute. Such moderate pressure generally raises the boiling point of the alcohol and hydrocarbon sufliciently to allow operating the process at temperatures giving the desired reaction rate.
To initiate the reaction between the aluminum and the alcohol, the mixture in reactor Ml must rst be brought to reaction temperature. Illustrative steam heating coil 42 is shown for this purpose in the drawing. For instance, the contents of reactor 4t may be heated initially to a temperature about 20G-300 F., preferably about 24U-265 F., in the case of the reaction mixture described, but other temperatures may of course be preferred depending upon the particular alcohol and petroleum diluent used and upon the pressure of the system. However, once the reaction is well under way it becomes rapid, and it will usually become necessary to cool the contents of the reactor to maintain them at the desired temperature.
For this purpose, a cooling medium such as water may be piped through coil 42 after the initial stage to remove excess heat. However, the preferred method of cooling involves principally the alcohol reiiux which may be returned to reactor lil via line 53 after cooling to any suitable temperature in condenser 5.0.. Still other methods for maintaining the desired temperature may be used. For instance a minor sidestream may be withdrawn from reactor 40 and passed through an external cooler before returning it to the reactor.
The aluminum and alcohol react to form aluminum alcoholate, also known as aluminum alkoxide, and hydrogen. Vapors and gases pass overhead through line 43 and reux condenser 5) which is preferably operated at a temperature low enough so that the alcohol and hydrocarbon vapors are condensed well below the temperature in reactor 40, leaving substantially pure hydrogen in the gas phase. The hydrogen may then be withdrawn via line 52, and the condensed liquid returned to reactor 40 via line 53, thus furnishing the required cooling. Suitable instrumentation may be provided according to well known principles for controlling reactor temperature, pressure and the amount of alcohol and hydrocarbon carried by the hydrogen to the condenser 50.
When it is. desired to shut down the system, an inert gas such as iiue gs, nitrogen or the like may again be introduced through inlet 3| to purge hydrogen before the system is opened to the atmosphere.
The mixture of aluminum alcoholate and liquid alcohol may be withdrawn from reactor 4U con-t tinuously through line 45, .preferably providing a screen 46 having openings of about 50 to 100 mesh to keep out unreacted solid aluminum particles and impurities. Additional removal of solids may also be effected in settling tank 46. Where the aluminum alcoholate product is to be used for making an alumina hydrosol, it may be mixed with a peptizing agent such as glacial acetic acid or aluminum chloride prior to hydrolysis.
One of the important features ofthe invention is the relation of hopper 20 and conveyor 30 which form a U-bend partially filled with activating solution maintained at temperatures suiiid ciently low to keep thev alcohol from reacting with the aluminum, e. g. below or 150 F. The temperature of the liquid in hopper 2i! may' be maintained by recycling a sidestream 26 via heat exchanger 21 to dissolving tank 6D and back via line 6I to hopper 20. This also helps .to keep the potency of vthe activating solution approximately constant. The solution in the U-bend acts as a liquid seal between hydrogen-filled reactor 40 and the air in the surrounding atmosphere. This arrangement also makes it possible to activate the surface of the aluminum in a separate step Without risk of subsequent deactivation and without contaminating the reactor 4D wherein the main reaction is confined. Still another important feature of the invention is that the liquid level in hopper 20 as determined by means of gauge glass 25 or some other level indicating device, provides a convenient and accurate method of measuring the rate of feed of aluminum to reactor 40. Hopper 20 maybe calibrated so that the drop of liquid level therein serves as a direct measure of activated aluminum removed by the conveyor.
The activating solution is preferably an alcoholic solution of mercurio chloride. But, solutions of ferrie chloride, stannic chloride, cupric chloride; boron trioxide, or iodine, may be used similarly. The main purpose of this solution is to make the aluminum feed more reactive'with alcohol in the main reaction. VThe concentration of the activating agent in the solution may `,.fbe about 0,1 to 5 Weight percent, e. g., preferably 0.5 to 2 weight percent in the case of mercurio chloride. The solvent used in making up the activating' solution is preferably the same alcohol as used in the main reactor, but other alcohols or even other substantially anhydrous solvents such as organic chlorides may likewise be used, since only a negligible amount of this solvent is carried over into the main reactor. As pointed out previously, one of the principal merits of the present invention is that it has been found possible to carry out the activation of the aluminum in a step entirely separate from the actual alcoholate formation.
The foregoing general description and illustrative examples have been given to enable others to make use of the present invention. However, it will be understood that various modications may be made without departing from the scope of the desired patent protection which is defined in the appended claims:
We claim:
l. A process for making an aluminum alcoholate from alcohol and metallic aluminum which comprises ieeding granules of aluminum to an activation zone containing a liquid pool of cool activating solution, removing activated aluminum from the liquid pool and passing the removed aluminum in an oxygen-free inert atmosphere into a reaction zone containing a pool of liquid aliphatic alcohol at a temperature of about 2004300 F., and removing an alcoholic solution of aluminum alcoholate from the reaction zone.
2. A process according to claim 1 wherein the aluminum is fed to the process in the form of granules ranging in size from about 0.1 to 2 inches in diameter.
3. A process according to claim 1 wherein the alcohol is amyl alcohol.
4. A process according to claim 1 wherein the activating solution is an organic solution of a member of the group consisting of mercurio chloride, ferrie chloride, stannic chloride, cupric chloride, boron trioXide, and iodine.
5. A process for making aluminum alcoholate which comprises passing metallic aluminum through a U-shaped activation zone partially lled with cool alcoholic solution oi mercurio chloride, removing activated aluminum from the activation zone upwardly through and above the liquid level into a drainage zone lled with an inert, oxygen-free gas, draining the aluminum after it is lifted out of the solution, dropping the drained activated aluminum from the drainage zone into the vapor space of a reaction zone containing a pool of amyl alcohol maintained at a temperature between 240 and 265 F. and under a pressure between about 15 and 35 lbs. per square inch absolute, removing a stream of hydrogencontaining alcohol vapors from the reaction zone, cooling the vapors to condense the alcohol, recycling the condensed alcohol to the reaction Zone to maintain the amyl alcohol pool at the desired temperature, and removing a solution of aluminum alcoholate in liquid alcohol from the reaction zone.
6. A process according to claim 5 wherein the mercurio chloride is dissolved in amyl alcohol in a concentration of about 0.5 to 2 weight percent.
'7. A process according to claim 5 wherein the pool in the reaction Zone contains a mixture of about equal parts by weight of amyl alcohol and a liquid hydrocarbon boiling between about 220 and 290 F.
WALTER A. REX. RAYMOND W. WINKLER.
References Cited in the le of this: patent UNITED STATES PATENTS Number Name Date 1,731,702 Black Oct. 15, 1929 2,543,742 Evans Feb. 27, 1951 2,579,251 Coates et a1 Dec. 18, 1951 FOREIGN PATENTS Number Country Date 245,473 Great Britain June 17, 1926 423,432 Great Britain Jan. 25, 1935 366,842 Germany June 24, 1919 544,690 Germany Feb. 4, 1932
Claims (1)
1. A PROCESS FOR MAKING AN ALUMINUM ALCOHOLATE FROM ALCOHOL AND METALLIC ALUMINUM WHICH COMPRISES FEEDING GRANULES OF ALUMINUM TO AN ACTIVATION ZONE CONTAINING A LIQUID POOL OF COOL ACTIVATING SOLUTION, REMOVING ACTIVATED ALUMINUM FROM THE LIQUID POOL AND PASSING THE REMOVED ALUMINUM IN AN OXYGEN-FREE INERT ATMOSPHERE INTO A REACTION ZONE CONTAINING A POOL OF LIQUID ALIPHATIC ALCOHOL AT A TEMPERATURE OF ABOUT 200-300* F., AND REMOVING AN ALCOHOLIC SOLUTION OF ALUMINUM ALCOHOLATE FROM THE REACTION ZONE.
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US2666076A true US2666076A (en) | 1954-01-12 |
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US2666076D Expired - Lifetime US2666076A (en) | Preparation of aluminum alcqhoi |
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Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2749216A (en) * | 1952-11-01 | 1956-06-05 | Exxon Research Engineering Co | Production of gamma alumina |
US2845447A (en) * | 1954-04-08 | 1958-07-29 | Shell Dev | Production of aluminum alcoholates |
US2863895A (en) * | 1956-06-12 | 1958-12-09 | Exxon Research Engineering Co | Method of oxidizing aluminum alkyls |
US2921949A (en) * | 1956-06-12 | 1960-01-19 | Exxon Research Engineering Co | Method of oxidizing aluminum alkyls |
US3020133A (en) * | 1953-10-15 | 1962-02-06 | Hercules Powder Co Ltd | Hydrocarbon gel |
US3042696A (en) * | 1956-07-20 | 1962-07-03 | Exxon Research Engineering Co | Preparation of aluminum alcoholates |
US3408377A (en) * | 1964-08-24 | 1968-10-29 | Jarzynska Maria Jadwiga | Process for the production of aluminum alkyl compounds from alpha-olefins, metallic aluminum and hydrogen |
US3446828A (en) * | 1965-02-09 | 1969-05-27 | Keystone Chemurgic Corp | Process for making aluminum alkoxides and separation of impurities therefrom |
US3717666A (en) * | 1971-02-16 | 1973-02-20 | Ethyl Corp | Process for producing aluminum alkoxides |
US4017527A (en) * | 1972-12-29 | 1977-04-12 | Merkl George | Metallic-organo-peroxide and organo-metallic-peroxide |
US4052428A (en) * | 1975-12-15 | 1977-10-04 | Stauffer Chemical Company | Stable aluminum alkoxide solutions |
EP0018037A1 (en) * | 1979-04-23 | 1980-10-29 | Union Carbide Corporation | Process and apparatus for preparing aluminium alkoxides |
US4288410A (en) * | 1979-04-23 | 1981-09-08 | Union Carbide Corporation | Apparatus for preparing aluminum alkoxides |
EP0111115A2 (en) * | 1982-12-04 | 1984-06-20 | Condea Chemie GmbH | Process and reactor for the continuous preparation of aluminium alcoholates |
US4670573A (en) * | 1984-12-17 | 1987-06-02 | Stauffer Chemical Company | Activated preparation of metal alkoxides |
US4745204A (en) * | 1986-06-05 | 1988-05-17 | International Business Machines Corporation | Process for producing aluminum alkoxide or aluminum aryloxide |
US20090134369A1 (en) * | 2007-11-26 | 2009-05-28 | Applied Nanoworks, Inc. | Metal alkoxides, apparatus for manufacturing metal alkoxides, related methods and uses thereof |
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DE366842C (en) * | 1919-06-24 | 1923-01-12 | Traugott Kalinowsky | Process for the uninterrupted treatment of chemical substances in solid and liquid state with gases and steams in shaft ovens or reaction towers |
US1731702A (en) * | 1920-04-05 | 1929-10-15 | Contact Filtration Company | Apparatus for treating clay |
GB245473A (en) * | 1925-01-03 | 1926-06-17 | Chem Fab Auf Actien | Improved process for the manufacture of aluminium ethylate |
DE544690C (en) * | 1929-04-07 | 1932-02-20 | I G Farbenindustrie Akt Ges | Process for the production of alcohol-free aluminum ethoxide |
GB423432A (en) * | 1933-07-25 | 1935-01-25 | Thomas Owston Wilton | Improvements in or relating to plant for producing and treating ammonium sulphate |
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Cited By (26)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2749216A (en) * | 1952-11-01 | 1956-06-05 | Exxon Research Engineering Co | Production of gamma alumina |
US3020133A (en) * | 1953-10-15 | 1962-02-06 | Hercules Powder Co Ltd | Hydrocarbon gel |
US2845447A (en) * | 1954-04-08 | 1958-07-29 | Shell Dev | Production of aluminum alcoholates |
US2863895A (en) * | 1956-06-12 | 1958-12-09 | Exxon Research Engineering Co | Method of oxidizing aluminum alkyls |
US2921949A (en) * | 1956-06-12 | 1960-01-19 | Exxon Research Engineering Co | Method of oxidizing aluminum alkyls |
US3042696A (en) * | 1956-07-20 | 1962-07-03 | Exxon Research Engineering Co | Preparation of aluminum alcoholates |
US3408377A (en) * | 1964-08-24 | 1968-10-29 | Jarzynska Maria Jadwiga | Process for the production of aluminum alkyl compounds from alpha-olefins, metallic aluminum and hydrogen |
US3446828A (en) * | 1965-02-09 | 1969-05-27 | Keystone Chemurgic Corp | Process for making aluminum alkoxides and separation of impurities therefrom |
US3717666A (en) * | 1971-02-16 | 1973-02-20 | Ethyl Corp | Process for producing aluminum alkoxides |
US4017527A (en) * | 1972-12-29 | 1977-04-12 | Merkl George | Metallic-organo-peroxide and organo-metallic-peroxide |
US4052428A (en) * | 1975-12-15 | 1977-10-04 | Stauffer Chemical Company | Stable aluminum alkoxide solutions |
US4242271A (en) * | 1979-04-23 | 1980-12-30 | Union Carbide Corporation | Process for preparing aluminum alkoxides |
EP0018037A1 (en) * | 1979-04-23 | 1980-10-29 | Union Carbide Corporation | Process and apparatus for preparing aluminium alkoxides |
US4288410A (en) * | 1979-04-23 | 1981-09-08 | Union Carbide Corporation | Apparatus for preparing aluminum alkoxides |
EP0111115A2 (en) * | 1982-12-04 | 1984-06-20 | Condea Chemie GmbH | Process and reactor for the continuous preparation of aluminium alcoholates |
EP0111115A3 (en) * | 1982-12-04 | 1986-03-19 | Condea Chemie Gmbh | Process and reactor for the continuous preparation of aluminium alcoholates |
US4590289A (en) * | 1982-12-04 | 1986-05-20 | Condea Chemie Gmbh | Process and apparatus for producing aluminium alkoxides |
US4670573A (en) * | 1984-12-17 | 1987-06-02 | Stauffer Chemical Company | Activated preparation of metal alkoxides |
US4745204A (en) * | 1986-06-05 | 1988-05-17 | International Business Machines Corporation | Process for producing aluminum alkoxide or aluminum aryloxide |
US20090134369A1 (en) * | 2007-11-26 | 2009-05-28 | Applied Nanoworks, Inc. | Metal alkoxides, apparatus for manufacturing metal alkoxides, related methods and uses thereof |
US20100178218A1 (en) * | 2007-11-26 | 2010-07-15 | Auterra, Inc. | Metal alkoxides, apparatus for manufacturing metal alkoxides, related methods and uses thereof |
US20100179339A1 (en) * | 2007-11-26 | 2010-07-15 | Auterra, Inc. | Metal alkoxides, apparatus for manufacturing metal alkoxides, related methods and uses thereof |
US20100178220A1 (en) * | 2007-11-26 | 2010-07-15 | Auterra, Inc. | Metal alkoxides, apparatus for manufacturing metal alkoxides, related methods and uses thereof |
US8262867B2 (en) | 2007-11-26 | 2012-09-11 | Auterra, Inc. | Metal alkoxides, apparatus for manufacturing metal alkoxides, related methods and uses thereof |
US8877131B2 (en) * | 2007-11-26 | 2014-11-04 | Auterra, Inc. | Metal alkoxides, apparatus for manufacturing metal alkoxides, related methods and uses thereof |
US9028768B2 (en) | 2007-11-26 | 2015-05-12 | Auterra, Inc. | Metal alkoxides, apparatus for manufacturing metal alkoxides, related methods and uses thereof |
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