US2427062A - Vibrational energy transmitter or receiver - Google Patents

Vibrational energy transmitter or receiver Download PDF

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US2427062A
US2427062A US538469A US53846944A US2427062A US 2427062 A US2427062 A US 2427062A US 538469 A US538469 A US 538469A US 53846944 A US53846944 A US 53846944A US 2427062 A US2427062 A US 2427062A
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crystal elements
piston
crystal
elements
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US538469A
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Massa Frank
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Brush Development Co
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Brush Development Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/06Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
    • B06B1/0607Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using multiple elements
    • B06B1/0622Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using multiple elements on one surface
    • B06B1/0629Square array
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R17/00Piezoelectric transducers; Electrostrictive transducers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S367/00Communications, electrical: acoustic wave systems and devices
    • Y10S367/905Side lobe reduction or shading

Definitions

  • My invention pertains to transducers for radiating and/or receiving vibrational energy and more particularly to transducers having a'composite piston surface vibrating with a plurality of amplitudes whereby the ratio of the vibrational energy in the main lobe of its directional pattern to the vibrational energy in the minor lobes of the pattern is a maximum.
  • An object of my invention is to provide a transducer for radiating and/or receiving vibrational energy which has a directional pattern comprised of a main and minor lobes in which the ratio of the vibrational energy in the main lobe to the vibrational energy in the minor lobes is maximum.
  • Another object of my invention is to provide new and novel piezoelectric transducers.
  • a further object of my invention is to provide a transducer of simple, practical construction yet mon housing, with a portion of the vibration transmitting cover broken away.
  • Figure 1 diagrammatically represents a circular vibrating piston.
  • Figure 2 diagrammatically represents a composite piston comprised of a circular piston surrounded by an annular piston.
  • Figure 3 represents by a solid line the directional pattern of the'vibrating piston of Figure 1, and by a dotted line the directional pattern of the vibrating composite piston of Figure 2.
  • Figure 4 diagrammatically represents a vibrating piston comprised of a circular piston and two concentric annular pistons surrounding the circular piston.
  • FIG. 5 is a circuit diagram showing one form of my invention.
  • FIG. 6 is a circuit diagram showing another form of my invention.
  • Figure 7 is a plan view, with the cover removed, of the piezoelectric transducer which is illustrated in Figure 8.
  • Figure 8 is a cross-sectional view taken along line 8-8 of Figure 7.
  • Figure 9 is a plan view of another type of piezoelectric transducer wherein a number ,of separate transducer units are assembled in a com- Figure 10 is a cross-sectional view taken along line l0l0 of Figure 9, and
  • Figure 11 i a view of the back of the transducer illustrated in Figures 9 and 10, with the back cover portion removed.
  • Figure 12 is a circuit diagram of one of a variety of possible electrical connections for the separate transducer units of Figures 9-11.
  • FIG. 2 there is shown a circular vibrating piston is of radius R1 and an annular vibrating piston It having an inner radius R1 and an outer radius Ra If the annular piston It vibrates through an amplitude A: which is as is shown by the dotted line l9 in Figure 3,
  • the directional pattern III, II, l2 obtained from a transducer having the optiinum design ratios will have approximately 32 db reduction between the peak of its main lobe l0 and the peak of its secondary lobe II,
  • the three-section piston surface diagrammatically illustrated by- Figure 4 should have the following ratios of radii and amplitude of movement in order to obtain the best directional pattern.
  • the ratio between the amplitude A1 of movement of the circular piston l3 and the amplitude A: of movement of the first annular piston l5 should be about 1.9, and the ratio of the amplitude A1 of movement of the circular piston Hi to the amplitude A: of movement 01' the second annular piston It should be about 5.8.
  • the ratio of the radius R1 of the circular piston to the radius 13.: of the first annular piston should be about .676; and the ratio of the radius R1 to the radius R: of the second annular piston l6 should be about .476. When these ratios exist there will be approximately 38 db reduction in signal intensity between the peak of the main lobe and the peak of the secondary lobes.
  • transducers having I more than two annular piston portions and a lobe of the response pattern of the circular piston and the tertiary lobe of the response pattern of the annular piston tend to cancel each other as they are out of phase.
  • the magnitude of the secondary lobe of the response pattern of the circular piston should be the same as the magnitude of the tertiary lobe of the response pattern of the annular piston.
  • the secondary lobe of the response pattern of the annular piston is reduced in magnitude to a point below the peak of the secdnary lobe of, the response pattern of the composite piston as the main lobe of the response pattern of the circular piston is out of phase with the secondary lobe of the response pattern of the annular piston and partially cancels it.
  • the first term in Eq. (2) will have its secondary maxima at kTl sin 0:1.6381r or I071
  • the second term in Eq. (2) will have its tertiary maximum at km sin 0:2.6661r or To reduce the secondary-maximum of the response pattern of the composite piston source as much as possible I make the secondary maximum of the response pattern of the circular piston coincide in space with the tertiary maximum of the outer annulus which is out of phase with the secondary maximum. This means that we must make the angles coincide or, expressed mathematically:
  • FIG. 5 Another method, illustrated diagrammatically by Figure 5 is to utilize similar crystal elements and to subject those crystals which are to vibrate with a greater amplitude to a higher voltage than the other-crystal elements. Within certain limits the amplitude of motion of a crystal element is directly proportional to the voltage applied.
  • the elements 25 and 26 are similar, and the ratio of V1 to V2 is the same as the desired ratio between A1 and A2, i. e., for a two-section composite piston 2.4.
  • V1 to V2 would be 1.9 and V1 to V3 would be 5.8.
  • the required voltage ratios may be obtained by suitably series-paralleling banks of crystal plates with the number of plates in each group adjusted to produce the required percentage of the total voltage drop; or the correct voltage can be derived in other ways: for example; from separate amplifiers which have their inputs connected together and which have their gains adjusted to produce the required voltage output.
  • Figure 6 diagrammatically illustrates still another method of obtaining the desired amplitude of motion utilizing the same voltage on each group of crystal elements.
  • the ratio of the length of crystal elements 21 to the length of crystal elements 28 should be the same as the ratio of the amplitude of motion, i. e., if it is desired that the center section vibrate with an amconnected by means of a steel clamping band 31.
  • any combination of the three may also be used; that is, the elements in the two banks of crystals may be of diflerent length, different thickness,
  • my invention primarily in connection with a loudspeaker wherein a voltage is applied across the crystal elements to obtain a vibration which is transmitted to a fluid or liquid medium
  • my invention is equally applicable to a microphone wherein vibrating waves in air or liquid establish a voltage in the piezoelectric crys tal elements which may be utilized for controlling an amplifier, and analogous means may be used for obtaining the requisite voltage ratios.
  • the differential amplitude of vibration is obtained by having a higher voltage gradient on those crystals which are to vibrate with a greater amplitude.
  • Several methods may be utilized for obtaining a higher voltage gradient on one type of crystal than on another. One is to utilize crystals of the same thickness and to apply greater voltage to those crystals which are to vibrate with a greater amplitude.
  • Another method, which is illustrated in Figures 7 and 8, is to utilize the same voltage across all the crystal elements and to make the crystals which are to vibrate with greater amplitude thinner in the dimension between the electrodes.
  • the transducer illustrated in Figures '7 and 8 may be either a microphone or a. loudspeaker. However, it will be described as a loudspeaker. It comprises a housing 35 having an upstanding edge portion 36 to which a. cover portion 38 is The cover portion as shown is a rubber vibration transmitting member and does not comprise a true diaphragm although a diaphragm in contact with the ends of the crystal elements may be utilized. Connected to the bottom oi. the housing 35 is a vibration isolating pad 33 which materially reduces the vibrational energy transmitted or received through the back of the unit.
  • a second vibration isolating pad 40 which, like pad 39, may be formed of rubber impregnated cork, corprene, or any other such material having a. bulk modulus of elasticity which is low compared to that of the housing material which may be cast iron or the like.
  • mounted on one face of the vibration isolating pad 40 is an assembly base 4
  • These crystal elements may be of Rochelle salt or primary ammonium phosphate or any other suitable piezoelectric crystalline material and are of the expander type which means that when an electrostatic field is impressed across the crystal in a direction between the electrodes and parallel to the electric axis of the crystalline material, (which in the drawing is parallel to the plane of the base 4
  • the dots on the edges of the crystal elements in Figure 7 indicate the major faces of the elements upon which is developed a charge of a given polarity for a given exciting force.
  • the base'4l should have sufiicient mass and it should be so connected to the housing 35 that it is not materially vibrated by the vibration of the crystal elements. Electrical leads are brought in through an entrance 44 which includes means (not described in detail) for preventing moisture from entering the housing 35.
  • the method of assembling the unit is as follows:
  • the assembly base 4 I formed of some material such as glass which may be ground flat, is provided.
  • a plurality of piezoelectric crystal elements 45, 46 is connected to a flat face of this base 4
  • Thin strips of corprene 54 or the like extend betweenthe faces of the several crystal elements and between the several strips of elements in order to reduce the effect of expansion and contraction in a direction perpendicular to the desired direction of expansion and contraction, and in order that unreasonably small manufacturing tolerance need not be maintained.
  • These piezoelectric elements may be connected to the base by means of a thin film of suitable adhesive material. Then, in order that all of the crystal elements be of the same length the assembly comprised of the base 4
  • the rubber cover 33 is clamped onto the upstanding edge portion 35 of the housing 35 by means of the clampin band 31. Air is then evacuated through the opening 43 in the bottom of the housing 35 and re- 5 placed by castor oil. When all of the air has been replaced by castor oil a. pipe plug 53 is utilized for sealing the opening 43. The bottom vibration isolating pad 33 is then afiixed to the outside face of the base of the housing.
  • strips 54" also extend between some of the thinner crystal elements 45, and those elements 45 which are not separated by strips 54" are separated by strips 54'. If the total thickness of two of the thinner elements 45 and one strip of corprene 54' is made equal to the thickness of one of the crystal elements 45. then the strips '54" on either side, of the two thinner elements 45 will extend in a straight line between those thin elements and their next adjacent elements. In order to achieve this construction and'maintain the desired ratio between the crystal element thickness of 2.4, the corprene strips 54' should be made .4 asv thick as one of the thin crystal ale-- ments.
  • Figures 9, 10, ll illustrate another type of unit which may approximate the optimum conditions previously set forth.
  • a glass base plate 53 is pro- 40 vided.
  • preferably are assembled into strips 23, 35, 3
  • Each of the eight units '53 to 53 has its own pair of terminals on the partition 34, and allof the crystal elements 5
  • vibration transmitting rubber cover 33 is connected to the housing 55 such as by being molded 0 into a metal ring 53 which is connected to the housing by-means of the screws 13.
  • - Air is evacuated from the crystal element chamber and replaced with castor oil or the like.
  • the housing 65 has a chamber wherein an amplifier (de- -65 tails of which are not shown) may be mounted.
  • the leads 51 are connected to the amplifier, and
  • the terminal is the positive terminal for- .minal for the unit 52.
  • Figure 12 illustrates how the eight similar crystal units 52 to 59 may be interconnected to approximate the optimum results.
  • the plurality of individual crystal elements 6i which form a. unit are symbolized by a single crystal.
  • the center four units, 55, 55, 56, and are connected in parallel and form a first group, the units 52, 53 at one end are connected in series and form a, second group, and the units 58, 59 at the other end are connected in series and form a third group.
  • the three groups are then connected across the same voltage source, as shown.
  • each crystal element in the second and third groups will have half the voltage gradient that each crystal element in the first group has thereby establishing an amplitude ratio of 2.6, and the ratio of diameters will be .5.
  • a substantial reduction in the magnitude of the secondary lobes will result.
  • a margin is usually provided between the edge of the electrode and the edge of the crystal element, as is shown in Figures 5, 6, and 12. Primarily thisis to prevent electrical leakage paths over the surface of the element between the electrodes. If an electroded crystal were mounted on a metallic base plate and several hundred volts were applied to it (as in a speaker) a short-circuit between the electrode and the metallic base plate would be apt to be established unless a very wide electrode margin were employed. Wide electrode margins are not desirable as they reduce the efi'ectiveness of a given amount of crystalline material. Thus it is important in transducers, especially of the vibration transmitting ty e, that the base 8! be of glass or some other insulating material.
  • a transducer for radiating and/or receiving vibrational energy and having main and secondary directional lobes, a. substantially circular piston of radius R1,'and a substantially annular piston of inner radius R1 and outer radius R2 surrounding and lying in the same plane as said cirid plitude A1, and said annular-piston being adapted to vibrate in phase with said circular piston with an amplitude
  • the ratio of R1 to R2 being substantially .61
  • the ratio of A1 to A1 being substantially 2.4 whereby the ratio or the main lobe energy radiated substantially normal to the plane of the said pistons to the secondary lobe energy 2.
  • a first group of similar piezoelectric crystal elements of the expander type arranged to define substantially a circle of radius R1 and having planar free ends adapted to vibrate in unison, a second group of similar piezoelectric crystal elements 0!
  • the crystal elements in said second group being arranged to define substantially an annulus of outside radius Ra surrounding the said first group and having free ends lying in the plane of the free ends of the crystal elements in the substantially circular group, said first and second groups of crystal elements being adapted to vibrate in phase, first and second electrical circuits connected respectively to said first and second groups of crystal elements, the ratio of R1 to R2 being substantial ly .61, and the ratio of the amplitude of effective movement of the crystal elements in said first group to the amplitude of efiective movement of the crystal elements in said second group being substantially 2.4 wherebythe ratio of the. vibrational energy in the main lobe to the vibrational energy in the secondary lobe is maximum.
  • each crystal'element in the first groupof crystal elements is substantially the same, respectively, as the length and the width of each crystal element in the second group of crystal elements, and the thickness of each crystal element in the second group is about 2.4 time the thickness of each crystal element in the first.
  • a transducer for radiating and/or receiving vibrational energy and having main and secondary directional lobes. a first group of piezo-.
  • circuit means for impressing a voltage on each or thecrystal elements in said first group circuit means for impressing a voltage on each of the crystal elements in said second group, the voltage across the thickness dimension of each crystal element in said first group and the voltage across the thickness dimension of each element in said second group and the thickness of the crystal elements in said first and second groups being so related that the voltage gradient per unit thickness on each crystal element in said first group is about 2.4 times the voltage gradient per unit thickness on each crystal element in said second group, and the ratio of R1 to R2 being substantially.61 whereby the ratio of the main lobe vibrational energy normal to the plane of the free 11 v ends of the crystal elements to the secondary lobe vibrational energy is maximum, and means comprising a housing for substantially enclosing the piezoelectric crystal elements.
  • a flat base plate for radiating and/or receiving vibrational energy and having main and secondary directional lobes, a flat base plate, a first group of piezoelectric crystal elements of the expander type mounted on said base plate and arranged to form substantially a circle of radius R1 and arranged to expand and contract in unison in a direction substantially normal to the plane of said base plate, a second group of piezoelectric crystal elements of the expander type mounted on said base plate and arranged to form substantially an annulus of outer radius R: surrounding said first group of crystal elements and each said crystal element being adapted to expand and contract in unison with each other and in phase with each of the crystal elements of said first group, the dimension of each oi the crystal elements in the said first and second groups in a direction normal to the plane of the fiat base plate being.
  • electrode means on each of said crystal elements circuit means connected to the electrode means of said first and second groups of crystal elements and so arranged and related to the thickness dimension of said crystal elements that the voltage gradient per unit thickness between the electrode means on the crystal elements of said first group is about 2.4 times the voltage gradient per unit thickness on each crystal element in said second group, and the ratio of R1 to Rabeing substantially .61 whereby the ratio of the main lobe vibrational energy substantially normal to the plane of the said fiat base plate to the secondary lobe vibrational energy is maximum, and means comprising a housing for substantially enclosing the piezoelectric crystal elements.
  • the circuit means is arranged for substantially equal voltage across all 01 the crystal elements in the said first and second groups, and the thickness dimension between the electrode means on the crystal elements of the said second group is about 2.4 times the thickness dimension between the electrode means on the crystal'elements 01' the said first 7.
  • a housing having a vibration transmitting portion, piezoelectric crystal element-means including electrode means within and connected 'to a portion of said housing, and lead means' e'xtending through said housing and connected to the electrode means of said piezoelectric crystalelement means;
  • said piezoelectric crystal element means comprising a first group of crystal elements each element thereof having a given length and a given width in directions respectively parallel to the two directions of piezoelectric expansion and contraction and having a given thickness between its electrode faces, and a second group of crystal elements each element thereof having the same given length and width as the crystal elements in said first group and having a given thickness between its electrode faces which is related to the thickness of the elements of said first group by the factor 2.4, said firstlgroup of crystal elements forming substantlally a circle of radius R1 and being surrounded by said secondgroup of crystal elements which forms substantially an annulus of outside radius R2, the ratio of R1 to R1 being about .61.

Description

Sept, 9, 1947. F. MASSA VIB RATIONAL ENERGY TRANSMITTER OR RECEIVER 5 Sheets-Sheet 1 Filed June 2, 1944 INVENTOR. FRANK Nnssn VIBRATIONAL ENERGY TRANSMITTER 0R RECEIVER,
Filed June 2, 1944 5 Sheets-Sheet 2 nvmvmzn FRANK Mass/z Arromvzy Sept. 9, 1947. F. MAssA 2,427,062
VIBRATIONAL ENERGY TRANSMITTER 0R RECEIVER Filed June 2, 1944 5 SheeTs-Sheet I5 INVENTOR. FRANK M ASS/l 5 Sheets-Sheet 4 JNVENTOR.
FRANK Mnssn ATTORNEY F. MASSA VIBRATIONAL ENERGY TRANSMITTER OR RECEIVER Filed June 2, 1944 Sept. 9, I947.
% \vsw E, w ,y/
Sept. 9, 1947.
F. MASSA VIBRATIONAL ENERGY TRANSMITTER OR RECEIVER 5 SheetsSheet 5 Filed June 2, 1944 INVENTOR. FRANK Mass A'rro Patented Sept. 9, 1947 VIBRATIONAL ENERGY TRANSMITTER R RECEIVER Application June 2, 1944, Serial No. 538,469
(Cl. 17'l-386) 8 Claims.
My invention pertains to transducers for radiating and/or receiving vibrational energy and more particularly to transducers having a'composite piston surface vibrating with a plurality of amplitudes whereby the ratio of the vibrational energy in the main lobe of its directional pattern to the vibrational energy in the minor lobes of the pattern is a maximum.
An object of my invention is to provide a transducer for radiating and/or receiving vibrational energy which has a directional pattern comprised of a main and minor lobes in which the ratio of the vibrational energy in the main lobe to the vibrational energy in the minor lobes is maximum.
Another object of my invention is to provide new and novel piezoelectric transducers.
It i also an object of my invention to provide a transducer whose directional pattern may be easily changed.
A further object of my invention is to provide a transducer of simple, practical construction yet mon housing, with a portion of the vibration transmitting cover broken away.
which closely approximates certain' optimum conditions which are obtainable only with more complicated and expensive construction.
Other objects and a fuller understanding of my invention may be had by referring to the specification, claims, and drawings in which:
Figure 1 diagrammatically represents a circular vibrating piston.
Figure 2 diagrammatically represents a composite piston comprised of a circular piston surrounded by an annular piston.
Figure 3 represents by a solid line the directional pattern of the'vibrating piston of Figure 1, and by a dotted line the directional pattern of the vibrating composite piston of Figure 2.
Figure 4 diagrammatically represents a vibrating piston comprised of a circular piston and two concentric annular pistons surrounding the circular piston.
Figure 5 is a circuit diagram showing one form of my invention.
Figure 6 is a circuit diagram showing another form of my invention.
Figure 7 is a plan view, with the cover removed, of the piezoelectric transducer which is illustrated in Figure 8.
Figure 8 is a cross-sectional view taken along line 8-8 of Figure 7.
Figure 9 is a plan view of another type of piezoelectric transducer wherein a number ,of separate transducer units are assembled in a com- Figure 10 is a cross-sectional view taken along line l0l0 of Figure 9, and
Figure 11 i a view of the back of the transducer illustrated in Figures 9 and 10, with the back cover portion removed.
Figure 12 is a circuit diagram of one of a variety of possible electrical connections for the separate transducer units of Figures 9-11.
In the Past it has been general practice to design transducers for receiving and/or transmitting vibrational energy in the form of a circular piston which vibrates with substantially the same amplitude and phase throughout its area... Such a piston is diagrammatically illustrated by Figure 1 and it has a directional response pattern which is illustrated by the solid lines in Figure 3 andcomprised of a. main lobe N), a secondary lobe II and a tertiary lobe l2. Other minor lobes may be present but for the. purpose of illustrating my invention showing them in the figure might only lead to confusion.
I have found that in order to obtain a better response pattern than is obtainable from a single vibrating piston (Fig, 1), the efiect of a composite piston comprised of a central circular piston with an annular piston surrounding it should be obtained, and certain relationships should exist between the radii and amplitudes of vibration of the several parts of the composite piston. separate piston surfaces, such as will later be describedin detail, or a single piston surface may be driven with a plurality of amplitudes.
-I have found when a certain ratio of amplitudes of motion of the circular and annular pistons exists and when a certain ratio of radii of the circular and annular pistons exists, it is possible to obtain a maximum in the ratio of vibrational energy in the main lobe compared to the vibrational energy in the minor lobes.
In Figure 2 there is shown a circular vibrating piston is of radius R1 and an annular vibrating piston It having an inner radius R1 and an outer radius Ra If the annular piston It vibrates through an amplitude A: which is as is shown by the dotted line l9 in Figure 3,
and at the same time the secondary lobes as illustrated by the reference characters H and This efiect may be obtained by utilizingment A: of the circular piston I 3 to the amplitude of movement A: of the annular piston ll should be about 2.4. The ratio of the radius R1 of the circular piston to the radius R: of the annular piston should be about .607. When these two ratios exist the vibrational energy in the main lobe III of the directional pattern of ergy in the minor lobes ll, l2 of the directional pattern is a maximum. 'For example, if the directional pattern l0, II, I! ha an 18 db revthe transducer compared to the vibrational en-'' duction between its main lobe l and its secondary lobe II,, the directional pattern III, II, l2 obtained from a transducer having the optiinum design ratios will have approximately 32 db reduction between the peak of its main lobe l0 and the peak of its secondary lobe II,
The three-section piston surface diagrammatically illustrated by- Figure 4 should have the following ratios of radii and amplitude of movement in order to obtain the best directional pattern. The ratio between the amplitude A1 of movement of the circular piston l3 and the amplitude A: of movement of the first annular piston l5 should be about 1.9, and the ratio of the amplitude A1 of movement of the circular piston Hi to the amplitude A: of movement 01' the second annular piston It should be about 5.8. The ratio of the radius R1 of the circular piston to the radius 13.: of the first annular piston should be about .676; and the ratio of the radius R1 to the radius R: of the second annular piston l6 should be about .476. When these ratios exist there will be approximately 38 db reduction in signal intensity between the peak of the main lobe and the peak of the secondary lobes.
It is also possible to design transducers having I more than two annular piston portions and a lobe of the response pattern of the circular piston and the tertiary lobe of the response pattern of the annular piston tend to cancel each other as they are out of phase. Thus, in order to obtain the maximum improvement the magnitude of the secondary lobe of the response pattern of the circular piston should be the same as the magnitude of the tertiary lobe of the response pattern of the annular piston. The secondary lobe of the response pattern of the annular piston is reduced in magnitude to a point below the peak of the secdnary lobe of, the response pattern of the composite piston as the main lobe of the response pattern of the circular piston is out of phase with the secondary lobe of the response pattern of the annular piston and partially cancels it.
I have given the optimum ratios for a two and a three section composite piston and I will illustrate by mathematics the method of designing a two-section composite piston. A person skilled with the normal to the plane of the circular piston may be expressed by the following well-known equation:
and the amplitude of a sound wave at the point P distant from the sound source making the angle a with-t n rm l to he plane of the annular piston may be expressed by the followin wellknown equation:
Amplitude at Where 1 A =the amplitude of movement of the circular n =the radius of the circular piston plston A =the amplitude of movement of the-annular piston r; =the radius of the annular piston J Bessel function where j=frequency c=veloclty of sound in the medium The amplitude of the sound wave at point P due to the composite piston therefore is:
Amplitude at J (lcr; sin 0) P Afli( k1; sin 0 J (kr sin 0) J Um sin a A2(T kr sin 0 I'fi kn sin 0 Amplitude at J (lcr sin 0) J (kr sin 0) 2 Q Z P kn sin 0 +1127: kr sin 6 From Bessel function tables J1 has maxima for Z=O; 1.6381r; 2.6661r; 3.6941,
The first term in Eq. (2) will have its secondary maxima at kTl sin 0:1.6381r or I071 The second term in Eq. (2) will have its tertiary maximum at km sin 0:2.6661r or To reduce the secondary-maximum of the response pattern of the composite piston source as much as possible I make the secondary maximum of the response pattern of the circular piston coincide in space with the tertiary maximum of the outer annulus which is out of phase with the secondary maximum. This means that we must make the angles coincide or, expressed mathematically:
sin 0 sin 0= Another condition which must be satisfied is that the ratio of the combined amplitudes of the Bessel functions at angle zero to the combined amplitudes at the angle at which the secondary and tertiary maxima coincide shall be a maximum.
From Bessel tables we find:
Substituting in Eq. 2
which gives My invention contemplates utilizing any means for vibrating the several sections or a composite piston, but one of. the .best is to utilize piezoelectric crystal elements. v
I have found that expander crystals are highly successful, and there are several ways of obtaining the desired difierent amplitudes of motion of the several sections of the piston.
One of the best is illustrated by Figures '7 and 8 wherein the crystal elements which comprise the center circular piston and the crystal elements which comprise the annular ring portion have the same length and width but the thickness between their electrodes which are connected to their major faces varies inversely as the desired amplitudes of motion, and the same voltage is applied across each crystal element whereby the voltage gradient in the crystal elements which are to vibrate with greater amplitude is greater than the voltage gradient in the crystal elements which are to vibrate with a smaller amplitude.
. Another method, illustrated diagrammatically byFigure 5 is to utilize similar crystal elements and to subject those crystals which are to vibrate with a greater amplitude to a higher voltage than the other-crystal elements. Within certain limits the amplitude of motion of a crystal element is directly proportional to the voltage applied. Thus, in Figure 5, the elements 25 and 26 are similar, and the ratio of V1 to V2 is the same as the desired ratio between A1 and A2, i. e., for a two-section composite piston 2.4. For a threesection composite'piston another voltage source and another bank of crystal elements. would be necessary and V1 to V2 would be 1.9 and V1 to V3 would be 5.8.
The required voltage ratios may be obtained by suitably series-paralleling banks of crystal plates with the number of plates in each group adjusted to produce the required percentage of the total voltage drop; or the correct voltage can be derived in other ways: for example; from separate amplifiers which have their inputs connected together and which have their gains adjusted to produce the required voltage output.
Figure 6 diagrammatically illustrates still another method of obtaining the desired amplitude of motion utilizing the same voltage on each group of crystal elements. The ratio of the length of crystal elements 21 to the length of crystal elements 28 should be the same as the ratio of the amplitude of motion, i. e., if it is desired that the center section vibrate with an amconnected by means of a steel clamping band 31.
the central and annular portions are not the only,
methods which may be utilized, as, for instance, any combination of the three may also be used; that is, the elements in the two banks of crystals may be of diflerent length, different thickness,
and have different voltages impressed thereon, but these three factors may be so correlated that the desired result is obtained.
While I describe my invention primarily in connection with a loudspeaker wherein a voltage is applied across the crystal elements to obtain a vibration which is transmitted to a fluid or liquid medium, my invention is equally applicable to a microphone wherein vibrating waves in air or liquid establish a voltage in the piezoelectric crys tal elements which may be utilized for controlling an amplifier, and analogous means may be used for obtaining the requisite voltage ratios.
In the theoretical description of my invention I have utilized a circular piston and annular rings. However, when making a practical embodiment of my invention such as is shown in Figures '7 and 8 it is not essential that the inner piston be absolutely circular nor that the outside ring be truly annular, as the approximation illustrated by Figure-l gives .very satisfactory results and is much less complicated to make.
For ease of manufacture it is usually preferable to have allof the crystal elements in a composite transducer the same length. When this is desired the differential amplitude of vibration is obtained by having a higher voltage gradient on those crystals which are to vibrate with a greater amplitude. Several methods may be utilized for obtaining a higher voltage gradient on one type of crystal than on another. One is to utilize crystals of the same thickness and to apply greater voltage to those crystals which are to vibrate with a greater amplitude. Another method, which is illustrated in Figures 7 and 8, is to utilize the same voltage across all the crystal elements and to make the crystals which are to vibrate with greater amplitude thinner in the dimension between the electrodes. This means that the voltage gradient across the thinner crystals is greater than the voltage gradient across the thicker crys tals and if the thickness ratio of the crystals is inversely proportional to the desired amplitude of motion then the desired vibrational characteristics will be obtained. In other words, when it is desired that the crystals comprising the circular diaphragm portion vibrate 2.4 times the amplitude of vibration of the crystals in the annular diaphragm portion, and if they are the same length and have the same voltage across them, then each crystal in the annular portion should be 2.4 times as thick as each crystal in the circular portion.
The transducer illustrated in Figures '7 and 8 may be either a microphone or a. loudspeaker. However, it will be described as a loudspeaker. It comprises a housing 35 having an upstanding edge portion 36 to which a. cover portion 38 is The cover portion as shown is a rubber vibration transmitting member and does not comprise a true diaphragm although a diaphragm in contact with the ends of the crystal elements may be utilized. Connected to the bottom oi. the housing 35 is a vibration isolating pad 33 which materially reduces the vibrational energy transmitted or received through the back of the unit. Within the housing 35 and connected to the bottom portion thereof is a second vibration isolating pad 40 which, like pad 39, may be formed of rubber impregnated cork, corprene, or any other such material having a. bulk modulus of elasticity which is low compared to that of the housing material which may be cast iron or the like. Mounted on one face of the vibration isolating pad 40 is an assembly base 4| to which is affixed a first group of electroded crystal elements 45 and a second group of electroded crystal elements 45. These crystal elements may be of Rochelle salt or primary ammonium phosphate or any other suitable piezoelectric crystalline material and are of the expander type which means that when an electrostatic field is impressed across the crystal in a direction between the electrodes and parallel to the electric axis of the crystalline material, (which in the drawing is parallel to the plane of the base 4| each of the crystal elements will expand in a direction normal to the plane of the base 4|. The dots on the edges of the crystal elements in Figure 7 indicate the major faces of the elements upon which is developed a charge of a given polarity for a given exciting force. The base'4l should have sufiicient mass and it should be so connected to the housing 35 that it is not materially vibrated by the vibration of the crystal elements. Electrical leads are brought in through an entrance 44 which includes means (not described in detail) for preventing moisture from entering the housing 35.
The method of assembling the unit is as follows: The assembly base 4 I; formed of some material such as glass which may be ground flat, is provided. To a flat face of this base 4| is connected a plurality of piezoelectric crystal elements 45, 46, either one crystal element at a time or in previously assembled strips of crystals.
Thin strips of corprene 54 or the like extend betweenthe faces of the several crystal elements and between the several strips of elements in order to reduce the effect of expansion and contraction in a direction perpendicular to the desired direction of expansion and contraction, and in order that unreasonably small manufacturing tolerance need not be maintained. For a more detailed description of the vibration decoupling feature reference may be made to my patent applications, Serial No. 669,761 and Serial No. 519,069.
These piezoelectric elements may be connected to the base by means of a thin film of suitable adhesive material. Then, in order that all of the crystal elements be of the same length the assembly comprised of the base 4| and the afilxed crystal elements is placed with the ends of the crystal elements against a sheet of fine sandpaper or emery cloth. Relative motion between the sandpaper or emery cloth and the crystal assembly is efiected until the ends of the crystal elements define a plane surface. The assembly is then mounted in the housing 35 by means of a number of clamps 50 which are screwed into the base of the housing 35 by means of screws The elec trical leads, which are brought through the opening 44 in the housing, are then connected to the crystal leads and electrodes. The rubber cover 33 is clamped onto the upstanding edge portion 35 of the housing 35 by means of the clampin band 31. Air is then evacuated through the opening 43 in the bottom of the housing 35 and re- 5 placed by castor oil. When all of the air has been replaced by castor oil a. pipe plug 53 is utilized for sealing the opening 43. The bottom vibration isolating pad 33 is then afiixed to the outside face of the base of the housing.
When utilizing crystal elements 45 and 46 of different thickness to obtain the desired amplitude differential, I have found it convenient from a practical manufacturing view point to so design the corprene strips 54' which contact the 5 major faces of the thinner crystal elements that they are .4 times as thick as the thinner crystal elements. The thicker crystal elements 45 have corprene strips 54" running between them and in contact with their major faces. and these corprene strips may be of any practical thickness.
These strips 54" also extend between some of the thinner crystal elements 45, and those elements 45 which are not separated by strips 54" are separated by strips 54'. If the total thickness of two of the thinner elements 45 and one strip of corprene 54' is made equal to the thickness of one of the crystal elements 45. then the strips '54" on either side, of the two thinner elements 45 will extend in a straight line between those thin elements and their next adjacent elements. In order to achieve this construction and'maintain the desired ratio between the crystal element thickness of 2.4, the corprene strips 54' should be made .4 asv thick as one of the thin crystal ale-- ments.
Figures 9, 10, ll illustrate another type of unit which may approximate the optimum conditions previously set forth.
In this construction a glass base plate 53 is pro- 40 vided. The piezoelectric crystal elements 5| preferably are assembled into strips 23, 35, 3|, 32 and then into units such as '53, 53, 54, 55, 55, 51, 55, 53. The units are then afiixed by means of an adhesive to the base plate 50.
Each of the eight units '53 to 53 has its own pair of terminals on the partition 34, and allof the crystal elements 5| in each unit are connected in parallel. In all, eight such units 52-53 are connected to the glass base. The assembly is then inverted onto an emery cloth and the ends of the crystal elements are ground until a plane is defined by the faces. The ground crystal assembly is then connected'to a partition, 54 within the housing 35 by means of screws 35. The electric leads 51 for the piezoelectric crystal elements extend through a hole in the partition 54 and are connected to the element leads and electrodes. A
vibration transmitting rubber cover 33 is connected to the housing 55 such as by being molded 0 into a metal ring 53 which is connected to the housing by-means of the screws 13.- Air is evacuated from the crystal element chamber and replaced with castor oil or the like. The housing 65 has a chamber wherein an amplifier (de- -65 tails of which are not shown) may be mounted.
The leads 51 are connected to the amplifier, and
thus the terminal is the positive terminal for- .minal for the unit 52.
together by means of their terminals on the back of the housing '55 various different directional patterns may be obtained.
Although the optimum reduction in th magnitude of the'secondary lobes of a directional pattern is obtained for a two-section composite piston when the amplitude ratio is-about 2.4 and the diameter ratio is about .61, it may be desirable to sacrifice some of the reduction in the secondary lobes to gain advantages such as mechanical simplicity and flexibility of operation. Such a device is illustrated by Figures 9, 10, and 11 wherein the mechanical structure is simple, particularly due to utilizing crystal elements which are uniform in size, and flexibility is gained by the range of possible connections which can be made.
Figure 12 illustrates how the eight similar crystal units 52 to 59 may be interconnected to approximate the optimum results. In Figure 12 the plurality of individual crystal elements 6i which form a. unit are symbolized by a single crystal.
The center four units, 55, 55, 56, and are connected in parallel and form a first group, the units 52, 53 at one end are connected in series and form a, second group, and the units 58, 59 at the other end are connected in series and form a third group. The three groups are then connected across the same voltage source, as shown. Thus, each crystal element in the second and third groups will have half the voltage gradient that each crystal element in the first group has thereby establishing an amplitude ratio of 2.6, and the ratio of diameters will be .5. A substantial reduction in the magnitude of the secondary lobes will result.
When a, piezoelectric crystal element is electroded a margin is usually provided between the edge of the electrode and the edge of the crystal element, as is shown in Figures 5, 6, and 12. Primarily thisis to prevent electrical leakage paths over the surface of the element between the electrodes. If an electroded crystal were mounted on a metallic base plate and several hundred volts were applied to it (as in a speaker) a short-circuit between the electrode and the metallic base plate would be apt to be established unless a very wide electrode margin were employed. Wide electrode margins are not desirable as they reduce the efi'ectiveness of a given amount of crystalline material. Thus it is important in transducers, especially of the vibration transmitting ty e, that the base 8! be of glass or some other insulating material.
While I have described my invention with a certain degree of particularity it is to be understood that the illustrated means are by way of example, and that changes may be made in the construction and arrangement of pa s without departing, from the spirit and scope of my invention.
I claim as my invention:
1. In a transducer for radiating and/or receiving vibrational energy and having main and secondary directional lobes, a. substantially circular piston of radius R1,'and a substantially annular piston of inner radius R1 and outer radius R2 surrounding and lying in the same plane as said cirid plitude A1, and said annular-piston being adapted to vibrate in phase with said circular piston with an amplitude As, the ratio of R1 to R2 being substantially .61, and the ratio of A1 to A1 being substantially 2.4 whereby the ratio or the main lobe energy radiated substantially normal to the plane of the said pistons to the secondary lobe energy 2. In a transducer for radiating and/or receiving vibrational energy and having main and secondary directional lobes, a first group of similar piezoelectric crystal elements of the expander type arranged to define substantially a circle of radius R1 and having planar free ends adapted to vibrate in unison, a second group of similar piezoelectric crystal elements 0! the expanded type but different than the piezoelectric crystal elements of the said first group; the crystal elements in said second group being arranged to define substantially an annulus of outside radius Ra surrounding the said first group and having free ends lying in the plane of the free ends of the crystal elements in the substantially circular group, said first and second groups of crystal elements being adapted to vibrate in phase, first and second electrical circuits connected respectively to said first and second groups of crystal elements, the ratio of R1 to R2 being substantial ly .61, and the ratio of the amplitude of effective movement of the crystal elements in said first group to the amplitude of efiective movement of the crystal elements in said second group being substantially 2.4 wherebythe ratio of the. vibrational energy in the main lobe to the vibrational energy in the secondary lobe is maximum.
3. In a transducer as set forth in claim 2, the further characterization that the length and the width of each crystal'element in the first groupof crystal elements is substantially the same, respectively, as the length and the width of each crystal element in the second group of crystal elements, and the thickness of each crystal element in the second group is about 2.4 time the thickness of each crystal element in the first.
group. v
4. In a transducer for radiating and/or receiving vibrational energy and having main and secondary directional lobes. a first group of piezo-.
means for impressing a voltage on each or thecrystal elements in said first group. circuit means for impressing a voltage on each of the crystal elements in said second group, the voltage across the thickness dimension of each crystal element in said first group and the voltage across the thickness dimension of each element in said second group and the thickness of the crystal elements in said first and second groups being so related that the voltage gradient per unit thickness on each crystal element in said first group is about 2.4 times the voltage gradient per unit thickness on each crystal element in said second group, and the ratio of R1 to R2 being substantially.61 whereby the ratio of the main lobe vibrational energy normal to the plane of the free 11 v ends of the crystal elements to the secondary lobe vibrational energy is maximum, and means comprising a housing for substantially enclosing the piezoelectric crystal elements. A
5. In a transducer for radiating and/or receiving vibrational energy and having main and secondary directional lobes, a flat base plate, a first group of piezoelectric crystal elements of the expander type mounted on said base plate and arranged to form substantially a circle of radius R1 and arranged to expand and contract in unison in a direction substantially normal to the plane of said base plate, a second group of piezoelectric crystal elements of the expander type mounted on said base plate and arranged to form substantially an annulus of outer radius R: surrounding said first group of crystal elements and each said crystal element being adapted to expand and contract in unison with each other and in phase with each of the crystal elements of said first group, the dimension of each oi the crystal elements in the said first and second groups in a direction normal to the plane of the fiat base plate being.
substantially the same, electrode means on each of said crystal elements, circuit means connected to the electrode means of said first and second groups of crystal elements and so arranged and related to the thickness dimension of said crystal elements that the voltage gradient per unit thickness between the electrode means on the crystal elements of said first group is about 2.4 times the voltage gradient per unit thickness on each crystal element in said second group, and the ratio of R1 to Rabeing substantially .61 whereby the ratio of the main lobe vibrational energy substantially normal to the plane of the said fiat base plate to the secondary lobe vibrational energy is maximum, and means comprising a housing for substantially enclosing the piezoelectric crystal elements.
6. In a transducer as set Iorth in claim 5, the further characterization that the circuit means is arranged for substantially equal voltage across all 01 the crystal elements in the said first and second groups, and the thickness dimension between the electrode means on the crystal elements of the said second group is about 2.4 times the thickness dimension between the electrode means on the crystal'elements 01' the said first 7. In a transducer, a housing having a vibration transmitting portion, piezoelectric crystal element-means including electrode means within and connected 'to a portion of said housing, and lead means' e'xtending through said housing and connected to the electrode means of said piezoelectric crystalelement means; said piezoelectric crystal element means comprising a first group of crystal elements each element thereof having a given length and a given width in directions respectively parallel to the two directions of piezoelectric expansion and contraction and having a given thickness between its electrode faces, and a second group of crystal elements each element thereof having the same given length and width as the crystal elements in said first group and having a given thickness between its electrode faces which is related to the thickness of the elements of said first group by the factor 2.4, said firstlgroup of crystal elements forming substantlally a circle of radius R1 and being surrounded by said secondgroup of crystal elements which forms substantially an annulus of outside radius R2, the ratio of R1 to R1 being about .61.
8. In a transducer as set forth in claim 5, the further characterization that the crystal elements in the first and second groups are substantially the same in thickness and the voltage applied to The following references are of record in the file of this patent:
. UNITED STATES PATENTS Number Name Date 2,324,024 Ream July 13, 1943 2,181,132 Kallmeyer Nov. 28, 1939 2,138,036 Kunze Nov. 29, 1938 2,063,950 Steinberger Dec. 15, 1936 1,802,781 Sawyer et a1. Apr. 28, 1931 1,980,957 Parry Nov. 13, 1934 2,405,605 Goodale et a1 Aug. 13, 1946 2,407,271 I Hart Sept. 10, 1946 2,407,329 Turner Sept. 10, 1946 2,407,643 Batchelder Sept. 17, 1946 FOREIGN PATENTS Number Country 1 Date 279,878 Great Britain Mar. 8, 1928 OTHER REFERENCES
US538469A 1944-06-02 1944-06-02 Vibrational energy transmitter or receiver Expired - Lifetime US2427062A (en)

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Cited By (13)

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US2546313A (en) * 1946-12-26 1951-03-27 Brush Dev Co Testing instrument for acoustic devices
US2605346A (en) * 1945-09-18 1952-07-29 Roland M Goglick Waterproof microphone
US2760181A (en) * 1951-10-08 1956-08-21 Bendix Aviat Corp Transducer having adjustable electrical impedance
US2830283A (en) * 1950-04-18 1958-04-08 Massa Frank Directional characteristics of electroacoustic transducers and method for utilizing the same
US2875355A (en) * 1954-05-24 1959-02-24 Gulton Ind Inc Ultrasonic zone plate focusing transducer
US2943297A (en) * 1950-04-27 1960-06-28 Raymond L Steinberger Multiple element electroacoustic transducer
US3457543A (en) * 1968-02-26 1969-07-22 Honeywell Inc Transducer for producing two coaxial beam patterns of different frequencies
US4048454A (en) * 1974-12-02 1977-09-13 Barcus Lester M Sonic transducer employing rigid radiating member
US4204096A (en) * 1974-12-02 1980-05-20 Barcus Lester M Sonic transducer mounting
US4460841A (en) * 1982-02-16 1984-07-17 General Electric Company Ultrasonic transducer shading
US5243566A (en) * 1974-04-16 1993-09-07 Westinghouse Electric Corp. Low noise transducer system
US20030135084A1 (en) * 1996-08-23 2003-07-17 Young Michael John Radley Dual-frequency method for non-invasively treating a selected region of a living body
US6747395B1 (en) * 1998-11-02 2004-06-08 Matsushita Electric Industrial Co., Ltd. Piezoelectric loudspeaker

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GB279878A (en) * 1926-01-27 1928-03-08 Paul Langevin Improvements in ultra-audible transmitting and receiving apparatus
US1802781A (en) * 1927-05-06 1931-04-28 Cleveland Trust Co Piezo-electric device
US1980957A (en) * 1928-02-27 1934-11-13 Gen Electric Electro-acoustic device
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GB279878A (en) * 1926-01-27 1928-03-08 Paul Langevin Improvements in ultra-audible transmitting and receiving apparatus
US1802781A (en) * 1927-05-06 1931-04-28 Cleveland Trust Co Piezo-electric device
US1980957A (en) * 1928-02-27 1934-11-13 Gen Electric Electro-acoustic device
US2063950A (en) * 1931-12-04 1936-12-15 George W Pierce Apparatus for transmission and reception
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US2181132A (en) * 1933-03-29 1939-11-28 Submarine Signal Co Apparatus for receiving compressional waves
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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2605346A (en) * 1945-09-18 1952-07-29 Roland M Goglick Waterproof microphone
US2546313A (en) * 1946-12-26 1951-03-27 Brush Dev Co Testing instrument for acoustic devices
US2830283A (en) * 1950-04-18 1958-04-08 Massa Frank Directional characteristics of electroacoustic transducers and method for utilizing the same
US2943297A (en) * 1950-04-27 1960-06-28 Raymond L Steinberger Multiple element electroacoustic transducer
US2760181A (en) * 1951-10-08 1956-08-21 Bendix Aviat Corp Transducer having adjustable electrical impedance
US2875355A (en) * 1954-05-24 1959-02-24 Gulton Ind Inc Ultrasonic zone plate focusing transducer
US3457543A (en) * 1968-02-26 1969-07-22 Honeywell Inc Transducer for producing two coaxial beam patterns of different frequencies
US5243566A (en) * 1974-04-16 1993-09-07 Westinghouse Electric Corp. Low noise transducer system
US4048454A (en) * 1974-12-02 1977-09-13 Barcus Lester M Sonic transducer employing rigid radiating member
US4204096A (en) * 1974-12-02 1980-05-20 Barcus Lester M Sonic transducer mounting
US4460841A (en) * 1982-02-16 1984-07-17 General Electric Company Ultrasonic transducer shading
US20030135084A1 (en) * 1996-08-23 2003-07-17 Young Michael John Radley Dual-frequency method for non-invasively treating a selected region of a living body
US6747395B1 (en) * 1998-11-02 2004-06-08 Matsushita Electric Industrial Co., Ltd. Piezoelectric loudspeaker

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