US2425959A - Coaxial line coupling - Google Patents

Description

F. J. SCHOENBORN COAXIAL LINE COULINGY K Aug. 19, 1947.

Filed July 18, 1942 Pnenied Aug. 19,. 1941 uNirED s'ritTi-:s PATENT OFFICE.

COAXIAL LINE COUPLING Ferdinand J. Schoenborn, Riverhead, N. Y., assignor to Radio Corporation of America, a corporation ot Delaware t keeping the innerdiameter -the conductor 4.

Application July 18, 1942, Serial No. 451,426 s claims. c1. 174-88) This invention relates to a new` and useful method of joining or splicing coaxial transmission lines in .such a manner that the line will be assured of constant electrical and mechanical characteristics throughout the splice and line proper. a

This invention is particularly adapted for splicing concentric or shielded lines having a fluid within the outer hollow conductor.

An object oi this-invention is to provide means is used t0 connect various lengths of coaxial for joining two ends of a transmission une in transmission lines for long runs, or where lines such a, way that it w111 assure good deem-ical outside and inside of thebuilding installations conductivity, strong mechanical characteristics, are to be jOned.

and gas-tight `joining means.

Another object of this invention is to maintain the inner and outer conductors :free of irregular projections which will give rise to discontinuities in the electrical characteristics.

A feature of this invention is the novel way of joining the ends of the innerconductor by silver soldering, or other means, without increasing the diameter, by joining them in such a way as to keep the spacing outer conductor of the line is joined by inserting a split sleeve between two of the ends of the outer conductor to be coupled together, thereby uniform throughout. joint provides alignand also a gas-tight A sleeve coupling over the ment for the conductors, seal.

Methods known in the prior art employed sleeves for joining the inner conductors and splice boxes or couplings for the outer conductors. This arnangement resulted in bumps or discontinuities in the electrical characteristics, as well as weak mechanical joints. This invention will overcome such diiliculties as were encountered in prior art methods.

This invention will best be understood by rei'erring to the accompanying drawing in which:

Fig. 1 is a. longitudinal view of a concentric line, shown partly in section and partly in elevation;.and

Fig. 21s a cross-sectional view, the taken at line 2 2 of Fig. 1.

Referring now in detail to the drawing, the inner conductors I are provided with insulating discs 2 arranged to be spaced at regular intervals. I'he ends of the inner conductors are arnanged to butt each other at a point 3, and are silversoldered together at this point. The ends of each one of the outer conductors 4 are iitted with sleeve-like end sleeves 5 having inwardly extending tapered portions 5a, which taper to terminate at the same diameter as the inside diameter of I'he end sleeves 5 are joined by a two piece longitudinally split sleeve 6, having their ends also tapered outwardly at an angle 6a to correspond with the inwardly extending tapered portions 5a on sleeves 5.

section being Contact pressure of the insulators uniform. The

and alignment between end sleeves 5 and the split sleeve B is maintained by drawing a coupling sleeve 1 and a gland bushing B together by means of bolts 9. Coupling sleeve 1 and gland bushing 8 both have extending ears with holes to receive ibolts 9., A gas or fluid-tight seal i maintained by the use of suitable strips or washers i0 of packing material located at an end of each end sleeve 5. The splice coupling of this invention In setting up a coaxial line, the procedure of this invention is as follows:

The'coupling sleeve l and bushings 8 are slipped onto the respective ends of the outer conductors 4 which are to be joined. The end sleeves 5 are then secured ontov the ends of the outer conductor 4 by soft soldering, or other means. The ends of the-inner conducto-rs I are cut to the approprivate length and butt-joined by silver soldering in a suitable alignment jig (not shown), thereby providing similar, or greater, tensile strength at this point in comparison to what exists throughout the inner conductor. The alignment jig should be sodesigned as to prevent damage to the insulators 2 from the relatively high heat employed during the silver soldering operation. The split sleeve 6 is then inserted,and the packing material strips i0 are applied. The whole assembly vis enclosed by bringing the coupling sleeve 1 and bushings 8 into place, and by applying pressure through the'bolts 9 to draw the two end sleeves 5 toward each other, thereby making the arrangement a smooth electrical, strong mechanical and gas-tight joint.

The splice coupling of this invention may be applied on lines of large diameters; in such cases a bolt or plug may ybe used for joining the inner conductor, which is so constructed as not to increase the outer diameter of the inner conductor. This invention can be modified for use with twin conductor shielded lines, or for coupling lines of different size or impedance, or the joining of the inner conductor can be changed to bolts or threaded parts, depending upon the size involved; and therefore should no-t be limited to the precise arrangement shown.

What is claimed is:

1. A coaxial cable splice for joining ends of the conductors together comprising inner and outer conductors concentrically arranged with spaced insulating members, said inner conductor having its ends butt joined, and maintained with a constant outside diameter, an end sleeve secured 'to each one of said outer conductors, said end sleeves having inwardly extending tapered portions, a longitudinally split sleeve having outwardly extending tapered ends and the same internal dii ameter as the internal diameter of said outer Y shouldered portion on one end thereof for engagin'g'oneof saidend sleeves, and means for isolating the interior of the outer conductor` from" the atmosphere, said means being located at the other en d of said tubular clamping member for retaining said outer conductor ends in gas-tight engagement and alignment by drawing said end sleevesv and longitudinal splitv sleeve together.

2. A coaxial cable splieefoxvjloining 'ends of the conductors together comprising innery and .outer conductors concentrlcally arranged with spaced insulating members, said inner conductor having its ends butt joined and maintained with a oon-` stant outside diameter, an end sleeve. secured to each one ofV said outer conductors by being soft soldered thereto, said end sleeves' having inwardly extending tapered portions, a longitudinally split sleeve having outwardly extending tapered ends and the same internal diameter as the internal diameter of said outer conductors, said split sleeve being interposed between opposed ends of the end sleeves on the outer conductors, a tubular clamping member surrounding said split sleeve and said end sleeves, said tubular clamping member having a shouldered portion on one end thereof for engaging one of said end sleeves, and means for isolating the interior of the outer conductor from the atmosphere, said means being located at the other end of said tubular clamping member for retaining said outer conductor ends in gas-tight engagement and alignment by drawing said end ,sleeves and longitudinal split sleeve together.

3. A high frequency cablecoupling for a transmission line comprising an outer and inner conductor coaxially arranged with insulating members; said inner conductor having its ends joined to maintain a uniform outside diameter and without disrupting the arrangement of said insulating members, end sleeves secured to ends of each one of said outside conductors, said end sleeves having concave tapered ends, a longitudinally split sleeve to` enclose said joint of said inner conductor, said split sleeve having tapered ends complementary to the taper of said end sleeves and the same internal diameter as the internal diameter of said outer conductor, a coupling sleeve enclosing said end sleeves and said split sleeve, said coupling sleeve having a shouldered end portion and extending ears with threaded apertures therein located at an end opposite said shoulderedA end portion, packing material adjacent to said end sleeves, a gland bushing having extending ears with apertures therein to align with the apertures in said coupling sleeve, and means passing through said apertures to draw said coupling sleeve, packing material and Vsaid gland bushing together by thecooperatlon of said shouldered end portion, thereby applying pressure onto the tapered contact ends of said end sleeves and said split sleeve, also applying pressure to said packing material between said end sleeves, said coupling sleeve and said gland bushing, providing thereby a good electrical, mechanically aligned, gas-tight Joint for the outer conductor, with uniform inside diameter throughout to maintain the same electrical characteristics as the rest of the line.

4. A high frequency cable coupling i'or a trans- 4 mission line comprising an outer and inner conductor coaxially arranged. with insulating members; said inner conductor having itsends Joined to maintain a uniform outside diameter and without disrupting the arrangement of said insulating members, end sleeves secured to ends oi' each one of said outside conductors, said end sleeveshaving concave tapered ends, a longitudinally split sleeve to enclose said Joint of said inner conductor, said splitsleeve having tapered ends complementary to the taper of said end sleeves and the same internal diameter as the internal diameter oi! said outer conductor, a coupling sleeve enclosing said end sleeves and said split sleeve, said coupling sleeve having a shouldered end portion and extending 'ears with threaded apertures therein located at an end opposite said shouldered end portion, packing material adjacent to said end sleeves, a gland bushing having extending ears with apertures therein to align with the apertures in said coupling sleeve, and means including clamp bolts passing through said apertures to draw said coupling sleeve, packing mavterial, and said gland bushing together by the cooperation o! said shouldered end portion, thereby applying pressure onto the tapered contact ends of said end sleeves and said tapered sleeve, also applying pressure to said packing material between said end sleeves, said coupling sleeve and said gland bushing, providing thereby a good electrical, mechanically aligned, gas-tight Joint for the outer conductor to maintain the same electrical characteristics as the rest o! the line.

5. In a high frequency cable comprising an inner and outer conductor coaxially arranged with insulating members, said inner conductor having its ends joined together maintaining a uniform outside diameter throughout its length, a longitudinally split sleeve having tapered ends and the same internal diameter as said outer conductor, end sleeves secured to the ends of said outer conductor, said end sleeves having tapered ends complementary to the taper in said split sleeve, said longitudinally split sleeve being interposed between two ends of said outer conductor to abut the end sleeves, a coupling sleeve having a portion of reduced diameter for engaging an end of one of said end sleeves located at one of the outer conductor ends, said coupling sleeve enclosing said split sleeve and said end sleeves for alignment thereof, a gland bushing, a gland of packing material interposed between an end of one of said end sleeves and said coupling sleeve, a gland of packing material interposed between another one oi' said end sleeves and said gland bushing, means for drawing said coupling sleeve, split sleeve, end sleeves and packing glands together thereby establishing electrical contact between the split sleeve v"and said end sleeves and providing a gas tight seal.

FERDINAND J. SCHOENBORN.

' ille of this patent:

y UNITED STATES PATENTS Seeley May 2, 1939

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