US20150375897A1 - Offshore cargo rack for use in transferring loads between a marine vessel and an offshore platform - Google Patents

Offshore cargo rack for use in transferring loads between a marine vessel and an offshore platform Download PDF

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Publication number
US20150375897A1
US20150375897A1 US14/704,170 US201514704170A US2015375897A1 US 20150375897 A1 US20150375897 A1 US 20150375897A1 US 201514704170 A US201514704170 A US 201514704170A US 2015375897 A1 US2015375897 A1 US 2015375897A1
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United States
Prior art keywords
frame
cargo rack
floor
load
gates
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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US14/704,170
Inventor
Danny Ness
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Individual
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Individual
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Priority to US14/704,170 priority Critical patent/US20150375897A1/en
Publication of US20150375897A1 publication Critical patent/US20150375897A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38Details or accessories
    • B65D19/44Elements or devices for locating articles on platforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/02Rigid pallets with side walls, e.g. box pallets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/02Rigid pallets with side walls, e.g. box pallets
    • B65D19/06Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38Details or accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/02Large containers rigid
    • B65D88/12Large containers rigid specially adapted for transport
    • B65D88/129Transporter frames for containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/0033Lifting means forming part of the container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/004Contents retaining means
    • B65D90/006Contents retaining means fixed on the floor of the container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/004Contents retaining means
    • B65D90/0066Partition walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/22Safety features
    • B65D90/24Spillage-retaining means, e.g. recovery ponds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00736Details
    • B65D2519/00776Accessories for manipulating the pallet
    • B65D2519/00786Accessories for manipulating the pallet for lifting, e.g. hooks, loops
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00736Details
    • B65D2519/008Drainage means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00736Details
    • B65D2519/00805Means for facilitating the removal of the load
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00736Details
    • B65D2519/0081Elements or devices for locating articles
    • B65D2519/00815Elements or devices for locating articles on the pallet

Definitions

  • the present invention relates to cargo racks for transferring goods between marine vessels and offshore platforms such as oil and gas well drilling and production platforms. More particularly, the present invention relates to an improved cargo rack that enables a user to load the rack with multiple load modules (e.g. fluid containing vessels or tanks), palletized loads, bulk bags (or other loads) and to then transport the entire rack using a lifting device such as a crane or a forklift from one locale (e.g. marine vessel) to another locale (e.g. marine platform). Additionally, the entire rack can be moved on land or on the platform with a crane or forklift. When supporting fluid holding vessels or tanks, a specially configured manifold can be used to empty a particular or selected tank or vessel. Lifting fittings are placed at the top of intermediate columns and inner reinforcement members (e.g. inner braces or walls) transfer load from one intermediate column to another intermediate column.
  • load modules e.g. fluid containing vessels or tanks
  • palletized loads e.g. fluid containing vessels or tanks
  • bulk bags or other loads
  • supplies or products are typically transferred from the deck of the work boat to the platform using a lifting device such as a crane.
  • the present invention provides a cargo rack having a frame with front, rear, and upper and lower end portions.
  • the lower end portion of the frame provides a base with a floor providing multiple load holding positions, each configured to hold a separate load module.
  • a plurality of load modules are supported with the frame during use.
  • the frame includes a plurality of side walls that attach to and extend upwardly from the perimeter beam base and including at least left and right side walls, the frame having four corners with a corner column at each corner.
  • At least one intermediate column is positioned in between two corner columns.
  • a plurality of gates are movably mounted to the frame, including a pair of gates at the front and a pair of gates at the rear of the frame, each gate being movably mounted to the frame between open and closed positions, each gate spanning in a horizontal direction from a corner column to an intermediate column.
  • a plurality of lifting eyes are attached to the upper end port of the frame, each lifting eye attached to the frame next to an intermediate column.
  • Inner walls or braces separate the base into the load holding positions, the inner walls spanning between intermediate columns to define a transverse support that is generally aligned with a pair of lifting eyes.
  • At least a part of the floor is inclined.
  • the floor attaches to an upper end portion of the perimeter beam.
  • the floor attaches to an upper end portion of the perimeter beam.
  • clamps are movably attached to the upper end of the frame between clamping and release positions for restraining vertical movement of a load that is placed on the floor.
  • raised portions extend above the raised floor for providing a level surface to engage a load placed on a load holding position of the frame.
  • the cargo rack provides a frame having a perimeter, a front, a rear, and upper and lower end portions.
  • the frame includes a plurality of side walls extending upwardly from the frame perimeter and including at least left and right side walls, four corners that each provide a corner column and an intermediate column at the front and rear of the frame in between the corner columns.
  • a plurality of gates are movably mounted to the frame, including a pair of gates at the front of the frame and a pair of gates at the rear of the frame, each gate being movable between open and closed positions, each gate extending between a corner column and an intermediate column.
  • the frame has a raised floor that provides a plurality of load holding positions.
  • Another embodiment provides a cargo rack having a frame with a floor, a front, a rear and upper and lower end portions.
  • a plurality of load modules are supported within the frame and upon the floor during use.
  • the frame includes a plurality of side walls extending upwardly from the perimeter beam and including at least left and right side walls, the frame having four corners and a corner column at each corner.
  • a plurality of gates are movably mounted on the frame, including a pair of gates at the front of the frame and a pair of gates at the rear of the frame, each gate being movable between open and closed positions, the gates enabling the load modules to be loaded laterally to the floor by accessing either the front or the rear of the frame.
  • the frame has positioning beams that segment the floor into a plurality of load holding positions, each having positioning beams that laterally hold one of the load modules in position once a load module is placed on the floor and in a load holding position.
  • the gates expose a majority of the width of the floor for loading a tank to a selected load holding position on the floor, either at the front or at the rear of the frame when the gates are opened.
  • FIG. 1 is an elevation view of a preferred embodiment of the apparatus of the present invention
  • FIG. 2 is a top, plan view of a preferred embodiment of the apparatus of the present invention taken along lines 2 - 2 of FIG. 1 ;
  • FIG. 3 is an end view of a preferred embodiment of the apparatus of the present invention taken along lines 3 - 3 of FIG. 2 ;
  • FIG. 4 is an end view of a preferred embodiment of the apparatus of the present invention, taken along lines 4 - 4 of FIG. 2 ;
  • FIG. 5 is a sectional view taken along lines 5 - 5 of FIG. 1 ;
  • FIG. 6 is a sectional view of a preferred embodiment of the apparatus of the present invention, taken along lines 6 - 6 of FIG. 1 ;
  • FIG. 7 is a sectional view of a preferred embodiment of the apparatus of the present invention, taken along lines 7 - 7 of FIG. 2 ;
  • FIG. 8 is a fragmentary view of a preferred embodiment of the apparatus of the present invention.
  • FIG. 9 is an end view of a preferred embodiment of the apparatus of the present invention.
  • FIG. 10 is a fragmentary view of a preferred embodiment of the apparatus of the present invention.
  • FIG. 11 is a perspective view of a preferred embodiment of the apparatus of the present invention.
  • FIG. 12 is a fragmentary perspective view of a preferred embodiment of the apparatus of the present invention.
  • FIG. 13 is a fragmentary perspective view
  • FIG. 14 is a sectional view showing an alternate manifold arrangement
  • FIG. 15 is a sectional view taken along lines 15 - 15 of FIG. 14 ;
  • FIG. 16 is an elevation view illustrating a stacking of two cargo racks
  • FIG. 17 is a fragmentary elevation view of a preferred embodiment of the apparatus of the present invention.
  • FIGS. 18-23 are fragmentary views illustrating details of the gates and gate closures
  • FIGS. 24A , 24 B and 25 A, 25 B are perspective views of an alternate embodiment of the apparatus of the present invention.
  • FIGS. 26-71 are other photograph views of the alternate embodiment of the apparatus of the present invention.
  • FIGS. 1-23 show a preferred embodiment of the apparatus of the present invention designated generally by the numeral 10 .
  • the preferred embodiment 10 provides a transportable cargo rack that is configured to hold multiple cargo modules or tanks 105 .
  • Cargo rack 10 provides a frame 11 having an upper end portion 12 and a lower end portion 13 .
  • the lower end portion 13 includes a base 14 .
  • Base 14 can provide a bottom 15 configured to rest upon an underlying support surface such as a floor 16 .
  • Base 14 floor 16 is divided into a number of floor segments or quadrants 17 , 18 , 19 , 20 .
  • Each floor segment or quadrant 17 - 20 can contain a load module or tank 105 . This arrangement can be seen in FIG. 11 wherein four floor segments or quadrants 17 - 20 are provided, each being occupied by a tank or load module 105 .
  • Frame 11 has sidewalls or gates or doors. In a preferred embodiment, there are four doors 21 , 22 , 23 , 24 .
  • the doors 21 - 24 are arranged in pairs. As shown in FIG. 2 , there are a pair of doors 21 , 22 at one end portion of frame 11 . There are another pair of doors 23 , 24 at the opposing end portion of the frame 11 , positioned generally opposite doors 21 , 22 as shown in FIG. 2 .
  • Each door 21 - 24 is movably (e.g. hingedly) attached to frame 11 .
  • Hinges 25 , 26 , 27 , 28 are provided.
  • the door 21 attaches to frame 11 at hinges 25 .
  • the door 22 attaches to frame 11 at hinges 26 .
  • door 23 attaches to frame 11 at hinges 27 .
  • Door 24 attaches to frame 11 at hinges 28 .
  • Each of the hinges 25 - 28 is attached to a corner column.
  • Frame 11 also provides a plurality of intermediate columns.
  • Upper interior horizontal supports 37 - 40 form a connection between each intermediate column 33 - 36 and a central column 41 .
  • Diagonal supports 42 - 45 are also provided, each diagonal support 42 - 45 extending between the central column 41 and an intermediate 33 - 36 (see FIGS. 7 and 9 ).
  • Lower horizontal supports 46 , 47 , 48 , 49 are provide, each extending between the central column 41 and an intermediate column 33 - 36 .
  • Each lower horizontal support 46 - 49 can be positioned below the diagonal supports 42 - 45 as shown in FIGS. 7 and 9 .
  • interior walls are provided that extend between each intermediate column 33 - 36 and the central column 41 .
  • Each wall or divider can be comprised of an upper interior horizontal support 37 - 40 , a diagonal support 42 - 45 , a lower interior horizontal support 46 - 49 and a plate section 50 - 53 .
  • Plate sections 50 , 51 , 52 , 53 extend between floor 16 and a lower horizontal support 46 , 47 , 48 or 49 .
  • Each plate section 50 - 53 can have openings 120 for enabling easy cleanup or wash down.
  • the plate section 50 extends between floor 16 and lower horizontal support 46 .
  • Plate section 52 extends between floor 16 and lower horizontal support 48 .
  • Each of the plate sections 50 - 53 can be provided with openings or slots 120 that enable fluid to travel from one floor segment or quadrant 17 , 18 , 19 , 20 to another floor segment or quadrant 17 , 18 , 19 , 20 such as might occur during washing of the apparatus 10 .
  • Each lifting assembly (see FIGS. 12 , 13 ) is attached to an upper end portion of an intermediate column 33 , 34 , 35 , 36 .
  • Peripheral horizontal members 58 span between each intermediate column 34 , 36 and a corner column 29 , 30 , 31 , 32 .
  • Upper central fitting 59 can be in the form of a block that is receptive of and forms a connection (for example, welded) with central column 41 and each of the upper interior horizontal supports 37 , 38 , 39 , 40 as shown in FIGS. 2 and 7 .
  • each lifting assembly 54 , 55 , 56 , 57 provides a lifting block or body 60 . While one of the lifting assemblies 54 as shown in FIGS. 12 and 13 , it should be understood that each of the lifting assemblies 55 , 56 , 57 can be of the same configuration as shown in FIGS. 12 and 13 for the lifting assembly 54 .
  • Lifting block or body 60 has side surfaces 61 , 62 , front surface 63 , and rear surface 64 .
  • the lifting block or body 60 has an upper end portion 65 and a lower end portion 66 .
  • Upper end portion 65 provides a recess or slot 67 that enables attachment of a lifting sling 80 to the block or body 60 using pin 69 as shown.
  • Openings 68 are provided in block or body 60 extending between each side surface 61 , 62 and the recess or slot 67 .
  • Pin 69 spans between the openings 68 when the apparatus is to be lifted using slings or lift lines 80 .
  • Pin 69 has annular grooves 70 that each interlock with a plate 71 or 72 .
  • Each plate 71 , 72 has an opening 73 or 74 .
  • sized and shaped openings are provided on body or block 60 so that a bolted connection can be formed using bolt 75 and a nut 79 as shown in FIGS. 12 and 13 .
  • the annular grooves 70 of pin 69 register in slots 77 end plates 71 , 72 as shown in FIG. 12 .
  • Each of the slots 77 communicates with a circular opening 76 that is slightly larger than the diameter of the pin 69 . In this fashion, the pin 69 can pass through the openings 76 of the plates 71 , 72 .
  • the pin 69 is too large to occupy the recess or slot 77 .
  • each annular groove 70 at an end portion of the pin 69 is sized and shaped to enable the pin 69 to interlock with the plates 71 , 72 .
  • the annual grooves 70 enable this fit of pin 69 to the plate 71 or 72 at the slot 77 as shown in FIG. 13 .
  • a cover plate 78 can be placed over the block or body 60 , the plate 78 being receptive of the bottom 15 of another rack 10 when they are stacked upon one another as shown in FIG. 16 .
  • a lifting line or sling 80 has an eyelet 81 which can be rigged to the pin 69 as shown in FIG. 13 .
  • FIG. 11 illustrates a lifting implement or hook or crown block 82 that is commonly employed in combination with a lifting device such as a crane.
  • Other lifting fitting such as a ring or shackle 83 can be employed as an interface between the slings 80 and the lifting implement 82 .
  • FIG. 6 illustrates a manifold or header 84 that can be used to transfer fluid from any one of the load modules or tanks 105 and a discharge or outlet fitting or coupling 91 .
  • Header or manifold 84 is contained within base 11 interior 85 .
  • the base 11 has a bottom panel 86 .
  • a pair of beams or channels 87 , 88 extend through base 11 , each providing an opening or bore 89 , 90 that is receptive of a forklift tine. In this fashion, the frame 11 can be lifted using a forklift by engaging the forklift tines in the bores 89 , 90 of the beams or channels 87 , 88 .
  • Valve 92 having valve handle 93 can be placed immediately upstream of discharge of outlet fitting or coupling 91 .
  • Header 84 communicates with valve 92 .
  • a plurality of four flow lines 94 , 95 , 96 , 97 empty their contents into header 84 as shown in FIG. 6 .
  • Each of the flow lines 94 , 95 , 96 , 97 attaches to a different one of the tanks or modules 105 .
  • FIG. 10 illustrates the connection of a single flow line 94 to a tank 105 . It should be understood that each of the flow lines 94 , 95 , 96 , 97 can be similarly connected to a tank or module.
  • Flow line 94 connects to swivel 98 .
  • the swivel 98 connects to a riser 99 at elbow fitting 100 .
  • Another elbow fitting 101 connects to hose section 102 .
  • Hose section 102 is provided with a quick connect fitting 103 that forms a quick connect with a flow line 106 that exits the tank or module 105 .
  • FIG. 11 a tank discharge flow line 106 is shown which can be provided with a tank discharge valve 107 .
  • Tank discharge flow line 106 can be provided with a quick connect that forms a connection with the quick connect fitting 103 of FIG. 10 .
  • the swivel 98 enables movement of the quick connect fitting 103 as shown by arrows 104 in FIG. 10 .
  • Each corner column 29 - 32 can be provided with a stacking fitting 110 which enables one cargo rack 10 to be stacked upon another cargo tank 10 as seen in FIG. 16 .
  • Each stacking fitting 110 can be connected to (e.g. welded) to a gusset or stiffener plate 111 .
  • Each stacking fitting 110 provides a horizontal and preferably rectangular plate 112 and two vertical plates 113 , 114 which intersect at right angles and which extend upwardly from the periphery of plate 112 .
  • Module receptacles 115 are provided for supporting each corner of a tank or module 105 .
  • Each receptacle 115 has a lower plate 116 and side, vertical plates 117 , 118 as seen in FIGS. 1-5 , 11 , and 16 .
  • Each tank or module 105 has four feet 119 , each foot 119 registering upon a module receptacle 115 as seen in FIG. 11 .
  • a drain is provided for draining fluids from floor 16 such as might occur during a wash down or if there is leakage from one of the modules 105 .
  • Drain channel 121 is mounted just under floor 16 as seen in FIGS. 7-8 .
  • Drain channel 121 has flow bore 122 .
  • a plurality of floor openings 123 are provided, such as one of the openings 123 under each opening 120 as shown in FIG. 8 .
  • Drain channel inlet openings 124 are ports or openings in the channel 121 and are aligned with the floor openings 123 .
  • Arrows 125 in FIG. 8 illustrate the flow path of fluid that drains from floor 116 to channel 121 bore 122 .
  • Fluid received in channel 121 flows via gravity to drain pipe 126 .
  • Pipe 126 is closed at one end portion with cap 127 .
  • the other end portion of pipe 126 is fitted with valve 129 .
  • arrow 128 illustrates flow direction of fluid in pipe 126 .
  • FIGS. 17-23 illustrate the doors 21 - 24 and the mechanism for opening or closing a door. While doors 21 - 22 are shown in FIGS. 17-23 , the same configuration could be used for doors 23 - 24 .
  • Each door 21 , 22 has a pair of vertical members.
  • the door 21 has vertical members 130 , 131 .
  • the door 22 has vertical members 132 , 133 .
  • Horizontal members span between the vertical members of each door 21 , 22 as shown.
  • the door 21 has horizontal members 134 that span between vertical members 130 , 131 .
  • horizontal members 135 span between the vertical members 132 , 133 of the door 22 .
  • the innermost vertical members 131 , 133 are an assembly that includes vertical flanged members 140 , 141 , rods 138 , 139 , sleeves 142 , 143 and other plates and guides that will be described more fully hereinafter.
  • Each door 21 , 22 can be opened or closed using levers 153 , 154 which are attached to the rods 138 , 139 .
  • Each rod 138 , 139 is mounted in a sleeve and in rod guides. The rod 138 is able to move up and down while being supported by sleeve 142 , upper rod guide 144 , lower rod guide 146 while being moved up or down with a lever 153 .
  • FIG. 17 there are two rods 138 associated with the door 21 . It should be understood, that the door 21 as constructed can be used when inverted such as if for replacing one of the other doors.
  • the door 22 has two rods 139 , each rod having an attached lever 154 .
  • the rod 139 is supported by upper rod guides 145 , lower rod guides 147 and sleeve 143 .
  • Each of the rod guides 144 , 145 , 146 , 147 provides a rod opening 148 through which a rod 138 or 139 can pass.
  • An upper plate 136 and a lower plate 149 are provided for locking a gate 21 , 22 in a closed position when a rod 138 , 139 is moved upwardly using a lever 153 or 154 .
  • FIGS. 23 and 23 illustrate a movement of lever 153 from the open position of FIG. 17 to the closed position.
  • the lever 153 is shown being moved to the closed position as indicated by arrows 161 , 162 .
  • Each of the upper and lower rod guides 144 , 147 can be in the form of a horizontal flange 150 or 151 .
  • the upper plate 136 has plate openings 137 .
  • the lower plate 149 has lower plate openings 152 .
  • Each lever 153 , 154 has a lever opening for enabling the lever 153 , 154 to be attached to a Tee shaped fitting 157 .
  • the lever 153 has lever opening 155 .
  • the lever 154 has lever opening 156 .
  • Each of the Tee fittings 157 is mounted to a vertical plate.
  • the plate 158 carries two such Tee fittings 157 as shown in FIGS. 17-23 .
  • the plate 159 carries two of the Tee fittings 157 .
  • the levers 153 or 154 move toward the upper plate 136 for the upper rods or toward the lower plate 149 for the lower rods.
  • the rods automatically interlock with the openings 137 of the upper plate or the openings 152 of the lower plate.
  • the rods also pass through the rod openings 148 of the upper and lower rod guides 144 - 147 .
  • FIGS. 24A , 24 B, 25 A, 25 B, and 26 - 71 show an alternate embodiment of the apparatus of the present invention which is designated generally by the numeral 170 .
  • the alternate embodiment of the cargo rack 170 provides a frame 171 .
  • the rack 170 is adapt to carry a plurality of modules or tanks 105 at the different floor segments or quadrants 17 , 18 , 19 , 20 .
  • the alternate embodiment has a different arrangement for placing and supporting the lifting assemblies 54 of FIGS. 12 and 13 . Rather, the lifting assemblies of FIGS. 12 and 13 are replaced with lifting assemblies or lifting eyes 193 , 194 , 195 , 196 as seen in FIGS. 41 , 44 , 46 - 47 , 65 and 67 as examples.
  • the cargo rack 170 provides upper horizontal members.
  • the upper horizontal members include four upper interior horizontal supports 172 , 173 , 174 , 175 and four upper outer horizontal supports 188 , 189 , 190 , 191 .
  • each outer diagonal support 180 is inclined and is generally aligned with the lifting line of a crane, or with a sling or other lifting cable or device that is attached to the pin 197 of the lifting eye 193 . There is thus provide a recess 198 for receiving a loop end portion of a sling that is used to lift the cargo rack 170 .
  • each lifting eye, 193 - 196 there would be four lifting eyes or lifting assemblies 193 - 196 , one for each of four slings.
  • Each lifting eye, 193 - 196 can be spaced in between a pair of corners.
  • Such slings would be attached to a crane and to the cargo rack 170 such as the four such slings 80 shown in FIG. 11 of the preferred embodiment of FIGS. 1-23 .
  • Each upper interior horizontal support 172 , 173 , 174 , 175 is welded or otherwise connected to another of said upper interior horizontal supports 172 , 173 , 174 , 175 at the center of the rack 170 frame 171 as shown.
  • Each upper outer horizontal support 188 , 189 , 190 , 191 attaches to an intermediate column such as column 193 shown in FIGS. 28 , 29 , 34 , 40 and 41 .
  • Each upper outer horizontal support 188 - 191 attaches to an intermediate column 33 , 34 , 35 , or 36 .
  • each lower interior horizontal support 176 , 177 , 178 , 179 attaches to another of said lower interior horizontal supports 176 - 179 as shown in FIG. 40 .
  • Such lower interior horizontal supports 176 - 179 also attach to an intermediate column such as the column 33 shown in FIG. 40 .

Abstract

A cargo rack for transferring loads between a marine vessel and an offshore marine platform (for example, oil and gas well drilling or production platform) provides a frame having a front, a rear, and upper and lower end portions. The lower end of the frame has a perimeter beam base, a raised floor and a pair of open-ended parallel fork tine tubes or sockets that communicate with the perimeter beam at the front and rear of the frame, preferably being structurally connected (e.g., welded) thereto. Openings in the perimeter beam base align with the forklift tine tubes or sockets. The frame includes a plurality of fixed side walls extending upwardly from the perimeter beam that include at least left and right side walls. A plurality of gates are movably mounted on the frame including a gate at least at the front and at least at the rear of the frame, each gate being movable between open and closed positions, the gates enabling a forklift to place loads on the floor by accessing either the front of the frame or the rear of the frame. Each gate can be pivotally attached to a fixed side wall. The frame has vertically extending positioning beams or lugs that segment the raised floor into a plurality of load-holding positions. Each load holding position has a plurality of positioning beams or lugs that laterally hold a load module (e.g., palletized load) in position once a load is placed on the raised floor.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • This is a non provisional patent application of US Provisional Patent Application Ser. No. 61/578,830, filed 21 Dec. 2011.
  • Priority of U.S. Provisional Patent Application Ser. No. 61/578,830, filed 21 Dec. 2011, hereby incorporated herein by reference, is hereby claimed.
  • STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
  • Not applicable
  • REFERENCE TO A “MICROFICHE APPENDIX”
  • Not applicable
  • BACKGROUND OF THE INVENTION
  • 1. Field of the Invention
  • The present invention relates to cargo racks for transferring goods between marine vessels and offshore platforms such as oil and gas well drilling and production platforms. More particularly, the present invention relates to an improved cargo rack that enables a user to load the rack with multiple load modules (e.g. fluid containing vessels or tanks), palletized loads, bulk bags (or other loads) and to then transport the entire rack using a lifting device such as a crane or a forklift from one locale (e.g. marine vessel) to another locale (e.g. marine platform). Additionally, the entire rack can be moved on land or on the platform with a crane or forklift. When supporting fluid holding vessels or tanks, a specially configured manifold can be used to empty a particular or selected tank or vessel. Lifting fittings are placed at the top of intermediate columns and inner reinforcement members (e.g. inner braces or walls) transfer load from one intermediate column to another intermediate column.
  • 2. General Background
  • In the exploration of oil and gas in a marine environment, fixed, semi submersible, jack up, and other offshore marine platforms are used during drilling operations. Fixed platforms are typically used for production of oil and gas from wells after they have been drilled. Drilling and production require that an enormous amount of supplies be transported from land based storage facilities. Supplies are typically transferred to offshore platforms using very large marine vessels called work boats. These work boats can be in excess of one hundred feet (30.48 meters) in length and have expansive deck areas for carrying cargo that is destined for an offshore platform. Supplies are typically transferred from a land based dock area to the marine vessel using a lifting device such as a crane or a mobile lifting and transport device such as a forklift.
  • Once a work boat arrives at a selected offshore platform, supplies or products are typically transferred from the deck of the work boat to the platform using a lifting device such as a crane.
  • Once on the deck of a drilling platform or production platform, space is at a premium. The storage of supplies on an offshore oil well drilling or production platform is a huge problem.
  • Many cargo transport and lifting devices have been patented. The table below lists some patents that relate generally to pallets, palletized racks, and other cargo racks.
  • TABLE 1
    ISSUE DATE
    PAT. NO. TITLE (MM/DD/YYYY)
    2,579,655 Collapsible Container 12-25-1951
    2,683,010 Pallet and Spacer 07-06-1954
    3,776,435 Pallet 12-04-1973
    3,916,803 Loading Platform 11-04-1975
    4,165,806 Palletizing System for Produce Cartons 08-28-1979
    and the Like
    4,403,556 Drum Retainer 09-13-1983
    4,828,311 Metal Form Pallet 05-09-1989
    5,078,415 Mobile Carrier for Gas Cylinders 11-07-1992
    5,156,233 Safety Anchor for Use with Slotted Beams 10-20-1992
    5,292,012 Tank Handling and Protection Structure 03-08-1994
    5,507,237 Lifting Apparatus for Use with Bulk Bags 04-16-1996
    5,906,165 Stackable Tray for Plants 05-25-1999
    6,058,852 Equipment Skid 05-09-2000
    6,357,365 Intermediate Bulk Container Lifting Rack 03-19-2002
    6,371,299 Crate Assembly and Improved Method 04-16-2002
    6,422,405 Adjustable Dunnage Rack 07-23-2002
    6,668,735 Pallet with a Plastic Platform 12-30-2003
    6,725,783 Pallet for Stacking Planographic Printing 04-27-2004
    Plates Thereon
  • BRIEF SUMMARY OF THE INVENTION
  • The present invention provides a cargo rack having a frame with front, rear, and upper and lower end portions.
  • The lower end portion of the frame provides a base with a floor providing multiple load holding positions, each configured to hold a separate load module.
  • A plurality of load modules are supported with the frame during use.
  • The frame includes a plurality of side walls that attach to and extend upwardly from the perimeter beam base and including at least left and right side walls, the frame having four corners with a corner column at each corner.
  • At least one intermediate column is positioned in between two corner columns.
  • A plurality of gates are movably mounted to the frame, including a pair of gates at the front and a pair of gates at the rear of the frame, each gate being movably mounted to the frame between open and closed positions, each gate spanning in a horizontal direction from a corner column to an intermediate column.
  • A plurality of lifting eyes are attached to the upper end port of the frame, each lifting eye attached to the frame next to an intermediate column.
  • Inner walls or braces separate the base into the load holding positions, the inner walls spanning between intermediate columns to define a transverse support that is generally aligned with a pair of lifting eyes.
  • In one embodiment, there are four load holding positions.
  • In one embodiment, there are a pair of gates at the front of the frame.
  • In one embodiment, there are a pair of gates at the rear of the frame.
  • In one embodiment, at least a part of the floor is inclined.
  • In one embodiment, the floor attaches to an upper end portion of the perimeter beam.
  • In one embodiment, there is a drain opening in the floor.
  • In one embodiment, the floor attaches to an upper end portion of the perimeter beam.
  • In one embodiment, clamps are movably attached to the upper end of the frame between clamping and release positions for restraining vertical movement of a load that is placed on the floor.
  • In one embodiment, raised portions extend above the raised floor for providing a level surface to engage a load placed on a load holding position of the frame.
  • In one embodiment, the cargo rack provides a frame having a perimeter, a front, a rear, and upper and lower end portions.
  • The frame includes a plurality of side walls extending upwardly from the frame perimeter and including at least left and right side walls, four corners that each provide a corner column and an intermediate column at the front and rear of the frame in between the corner columns.
  • A plurality of gates are movably mounted to the frame, including a pair of gates at the front of the frame and a pair of gates at the rear of the frame, each gate being movable between open and closed positions, each gate extending between a corner column and an intermediate column.
  • The frame has a raised floor that provides a plurality of load holding positions.
  • Another embodiment provides a cargo rack having a frame with a floor, a front, a rear and upper and lower end portions.
  • A plurality of load modules are supported within the frame and upon the floor during use.
  • The frame includes a plurality of side walls extending upwardly from the perimeter beam and including at least left and right side walls, the frame having four corners and a corner column at each corner.
  • A plurality of gates are movably mounted on the frame, including a pair of gates at the front of the frame and a pair of gates at the rear of the frame, each gate being movable between open and closed positions, the gates enabling the load modules to be loaded laterally to the floor by accessing either the front or the rear of the frame.
  • The frame has positioning beams that segment the floor into a plurality of load holding positions, each having positioning beams that laterally hold one of the load modules in position once a load module is placed on the floor and in a load holding position.
  • The gates expose a majority of the width of the floor for loading a tank to a selected load holding position on the floor, either at the front or at the rear of the frame when the gates are opened.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • For a further understanding of the nature, objects, and advantages of the present invention, reference should be had to the following detailed description, read in conjunction with the following drawings, wherein like reference numerals denote like elements and wherein:
  • FIG. 1 is an elevation view of a preferred embodiment of the apparatus of the present invention;
  • FIG. 2 is a top, plan view of a preferred embodiment of the apparatus of the present invention taken along lines 2-2 of FIG. 1;
  • FIG. 3 is an end view of a preferred embodiment of the apparatus of the present invention taken along lines 3-3 of FIG. 2;
  • FIG. 4 is an end view of a preferred embodiment of the apparatus of the present invention, taken along lines 4-4 of FIG. 2;
  • FIG. 5 is a sectional view taken along lines 5-5 of FIG. 1;
  • FIG. 6 is a sectional view of a preferred embodiment of the apparatus of the present invention, taken along lines 6-6 of FIG. 1;
  • FIG. 7 is a sectional view of a preferred embodiment of the apparatus of the present invention, taken along lines 7-7 of FIG. 2;
  • FIG. 8 is a fragmentary view of a preferred embodiment of the apparatus of the present invention;
  • FIG. 9 is an end view of a preferred embodiment of the apparatus of the present invention;
  • FIG. 10 is a fragmentary view of a preferred embodiment of the apparatus of the present invention;
  • FIG. 11 is a perspective view of a preferred embodiment of the apparatus of the present invention;
  • FIG. 12 is a fragmentary perspective view of a preferred embodiment of the apparatus of the present invention;
  • FIG. 13 is a fragmentary perspective view;
  • FIG. 14 is a sectional view showing an alternate manifold arrangement;
  • FIG. 15 is a sectional view taken along lines 15-15 of FIG. 14;
  • FIG. 16 is an elevation view illustrating a stacking of two cargo racks;
  • FIG. 17 is a fragmentary elevation view of a preferred embodiment of the apparatus of the present invention;
  • FIGS. 18-23 are fragmentary views illustrating details of the gates and gate closures;
  • FIGS. 24A, 24B and 25A, 25B are perspective views of an alternate embodiment of the apparatus of the present invention; and
  • FIGS. 26-71 are other photograph views of the alternate embodiment of the apparatus of the present invention.
  • DETAILED DESCRIPTION OF THE INVENTION
  • FIGS. 1-23 show a preferred embodiment of the apparatus of the present invention designated generally by the numeral 10. The preferred embodiment 10 provides a transportable cargo rack that is configured to hold multiple cargo modules or tanks 105.
  • Cargo rack 10 provides a frame 11 having an upper end portion 12 and a lower end portion 13. The lower end portion 13 includes a base 14. Base 14 can provide a bottom 15 configured to rest upon an underlying support surface such as a floor 16.
  • Base 14 floor 16 is divided into a number of floor segments or quadrants 17, 18, 19, 20. Each floor segment or quadrant 17-20 can contain a load module or tank 105. This arrangement can be seen in FIG. 11 wherein four floor segments or quadrants 17-20 are provided, each being occupied by a tank or load module 105.
  • Frame 11 has sidewalls or gates or doors. In a preferred embodiment, there are four doors 21, 22, 23, 24. The doors 21-24 are arranged in pairs. As shown in FIG. 2, there are a pair of doors 21, 22 at one end portion of frame 11. There are another pair of doors 23, 24 at the opposing end portion of the frame 11, positioned generally opposite doors 21, 22 as shown in FIG. 2.
  • Each door 21-24 is movably (e.g. hingedly) attached to frame 11. Hinges 25, 26, 27, 28 are provided. The door 21 attaches to frame 11 at hinges 25. The door 22 attaches to frame 11 at hinges 26. Similarly, door 23 attaches to frame 11 at hinges 27. Door 24 attaches to frame 11 at hinges 28.
  • Each of the hinges 25-28 is attached to a corner column. There are four corner columns 29, 30, 31, 32. Frame 11 also provides a plurality of intermediate columns. There is an intermediate column in between each pair of corner columns 29-32. Upper interior horizontal supports 37-40 form a connection between each intermediate column 33-36 and a central column 41. Diagonal supports 42-45 are also provided, each diagonal support 42-45 extending between the central column 41 and an intermediate 33-36 (see FIGS. 7 and 9). Lower horizontal supports 46, 47, 48, 49 are provide, each extending between the central column 41 and an intermediate column 33-36. Each lower horizontal support 46-49 can be positioned below the diagonal supports 42-45 as shown in FIGS. 7 and 9. Thus, interior walls are provided that extend between each intermediate column 33-36 and the central column 41. Each wall or divider can be comprised of an upper interior horizontal support 37-40, a diagonal support 42-45, a lower interior horizontal support 46-49 and a plate section 50-53.
  • Plate sections 50, 51, 52, 53 extend between floor 16 and a lower horizontal support 46, 47, 48 or 49. Each plate section 50-53 can have openings 120 for enabling easy cleanup or wash down. In FIG. 7, the plate section 50 extends between floor 16 and lower horizontal support 46. Plate section 52 extends between floor 16 and lower horizontal support 48. Each of the plate sections 50-53 can be provided with openings or slots 120 that enable fluid to travel from one floor segment or quadrant 17, 18, 19, 20 to another floor segment or quadrant 17, 18, 19, 20 such as might occur during washing of the apparatus 10.
  • Four lifting assemblies 54, 55, 56, 57 are provided. Each lifting assembly (see FIGS. 12, 13) is attached to an upper end portion of an intermediate column 33, 34, 35, 36. Peripheral horizontal members 58 span between each intermediate column 34, 36 and a corner column 29, 30, 31, 32. Upper central fitting 59 can be in the form of a block that is receptive of and forms a connection (for example, welded) with central column 41 and each of the upper interior horizontal supports 37, 38, 39, 40 as shown in FIGS. 2 and 7.
  • In FIGS. 12 and 13, each lifting assembly 54, 55, 56, 57 provides a lifting block or body 60. While one of the lifting assemblies 54 as shown in FIGS. 12 and 13, it should be understood that each of the lifting assemblies 55, 56, 57 can be of the same configuration as shown in FIGS. 12 and 13 for the lifting assembly 54. Lifting block or body 60 has side surfaces 61, 62, front surface 63, and rear surface 64. The lifting block or body 60 has an upper end portion 65 and a lower end portion 66. Upper end portion 65 provides a recess or slot 67 that enables attachment of a lifting sling 80 to the block or body 60 using pin 69 as shown. Openings 68 are provided in block or body 60 extending between each side surface 61, 62 and the recess or slot 67. Pin 69 spans between the openings 68 when the apparatus is to be lifted using slings or lift lines 80. Pin 69 has annular grooves 70 that each interlock with a plate 71 or 72. Each plate 71, 72 has an opening 73 or 74. Similarly sized and shaped openings are provided on body or block 60 so that a bolted connection can be formed using bolt 75 and a nut 79 as shown in FIGS. 12 and 13.
  • The annular grooves 70 of pin 69 register in slots 77 end plates 71, 72 as shown in FIG. 12. Each of the slots 77 communicates with a circular opening 76 that is slightly larger than the diameter of the pin 69. In this fashion, the pin 69 can pass through the openings 76 of the plates 71, 72. The pin 69 is too large to occupy the recess or slot 77. However, each annular groove 70 at an end portion of the pin 69 is sized and shaped to enable the pin 69 to interlock with the plates 71, 72. The annual grooves 70 enable this fit of pin 69 to the plate 71 or 72 at the slot 77 as shown in FIG. 13.
  • A cover plate 78 can be placed over the block or body 60, the plate 78 being receptive of the bottom 15 of another rack 10 when they are stacked upon one another as shown in FIG. 16. A lifting line or sling 80 has an eyelet 81 which can be rigged to the pin 69 as shown in FIG. 13. When a crane or other implement lifts upwardly on the slings 80, each sling 80 eyelet 81 transfers load to the pin 69 and thus to the lifting assembly 54, 55, 56, 57 and thus to the frame 11. FIG. 11 illustrates a lifting implement or hook or crown block 82 that is commonly employed in combination with a lifting device such as a crane. Other lifting fitting such as a ring or shackle 83 can be employed as an interface between the slings 80 and the lifting implement 82.
  • FIG. 6 illustrates a manifold or header 84 that can be used to transfer fluid from any one of the load modules or tanks 105 and a discharge or outlet fitting or coupling 91. Header or manifold 84 is contained within base 11 interior 85. The base 11 has a bottom panel 86. A pair of beams or channels 87, 88 extend through base 11, each providing an opening or bore 89, 90 that is receptive of a forklift tine. In this fashion, the frame 11 can be lifted using a forklift by engaging the forklift tines in the bores 89, 90 of the beams or channels 87, 88.
  • Valve 92 having valve handle 93 can be placed immediately upstream of discharge of outlet fitting or coupling 91. Header 84 communicates with valve 92. A plurality of four flow lines 94, 95, 96, 97 empty their contents into header 84 as shown in FIG. 6. Each of the flow lines 94, 95, 96, 97 attaches to a different one of the tanks or modules 105. A detail of the fluid connection between a tank or module 105 and header 85 can be seen in FIG. 10. FIG. 10 illustrates the connection of a single flow line 94 to a tank 105. It should be understood that each of the flow lines 94, 95, 96, 97 can be similarly connected to a tank or module.
  • Flow line 94 connects to swivel 98. The swivel 98 connects to a riser 99 at elbow fitting 100. Another elbow fitting 101 connects to hose section 102. Hose section 102 is provided with a quick connect fitting 103 that forms a quick connect with a flow line 106 that exits the tank or module 105. This connected position can be seen in FIG. 11. In FIG. 11, a tank discharge flow line 106 is shown which can be provided with a tank discharge valve 107. Tank discharge flow line 106 can be provided with a quick connect that forms a connection with the quick connect fitting 103 of FIG. 10. The swivel 98 enables movement of the quick connect fitting 103 as shown by arrows 104 in FIG. 10.
  • Each corner column 29-32 can be provided with a stacking fitting 110 which enables one cargo rack 10 to be stacked upon another cargo tank 10 as seen in FIG. 16. Each stacking fitting 110 can be connected to (e.g. welded) to a gusset or stiffener plate 111. Each stacking fitting 110 provides a horizontal and preferably rectangular plate 112 and two vertical plates 113, 114 which intersect at right angles and which extend upwardly from the periphery of plate 112.
  • Module receptacles 115 are provided for supporting each corner of a tank or module 105. Each receptacle 115 has a lower plate 116 and side, vertical plates 117, 118 as seen in FIGS. 1-5, 11, and 16. Each tank or module 105 has four feet 119, each foot 119 registering upon a module receptacle 115 as seen in FIG. 11.
  • A drain is provided for draining fluids from floor 16 such as might occur during a wash down or if there is leakage from one of the modules 105. Drain channel 121 is mounted just under floor 16 as seen in FIGS. 7-8. Drain channel 121 has flow bore 122. A plurality of floor openings 123 are provided, such as one of the openings 123 under each opening 120 as shown in FIG. 8. Drain channel inlet openings 124 are ports or openings in the channel 121 and are aligned with the floor openings 123. Arrows 125 in FIG. 8 illustrate the flow path of fluid that drains from floor 116 to channel 121 bore 122. Fluid received in channel 121 flows via gravity to drain pipe 126. Pipe 126 is closed at one end portion with cap 127. The other end portion of pipe 126 is fitted with valve 129. In FIG. 8, arrow 128 illustrates flow direction of fluid in pipe 126.
  • FIGS. 17-23 illustrate the doors 21-24 and the mechanism for opening or closing a door. While doors 21-22 are shown in FIGS. 17-23, the same configuration could be used for doors 23-24. Each door 21, 22 has a pair of vertical members. The door 21 has vertical members 130, 131. The door 22 has vertical members 132, 133. Horizontal members span between the vertical members of each door 21, 22 as shown. The door 21 has horizontal members 134 that span between vertical members 130, 131. Similarly, horizontal members 135 span between the vertical members 132, 133 of the door 22. The innermost vertical members 131, 133 are an assembly that includes vertical flanged members 140, 141, rods 138, 139, sleeves 142, 143 and other plates and guides that will be described more fully hereinafter.
  • Each door 21, 22 can be opened or closed using levers 153, 154 which are attached to the rods 138, 139. Each rod 138, 139 is mounted in a sleeve and in rod guides. The rod 138 is able to move up and down while being supported by sleeve 142, upper rod guide 144, lower rod guide 146 while being moved up or down with a lever 153. In FIG. 17 there are two rods 138 associated with the door 21. It should be understood, that the door 21 as constructed can be used when inverted such as if for replacing one of the other doors.
  • Similarly, the door 22 has two rods 139, each rod having an attached lever 154. The rod 139 is supported by upper rod guides 145, lower rod guides 147 and sleeve 143. Each of the rod guides 144, 145, 146, 147 provides a rod opening 148 through which a rod 138 or 139 can pass. An upper plate 136 and a lower plate 149 are provided for locking a gate 21, 22 in a closed position when a rod 138, 139 is moved upwardly using a lever 153 or 154. In FIG. 17, all of the rods 138, 139 are in an open position. FIGS. 23 and 23 illustrate a movement of lever 153 from the open position of FIG. 17 to the closed position. In FIG. 23, the lever 153 is shown being moved to the closed position as indicated by arrows 161, 162.
  • Each of the upper and lower rod guides 144, 147 can be in the form of a horizontal flange 150 or 151.
  • The upper plate 136 has plate openings 137. Similarly, the lower plate 149 has lower plate openings 152.
  • Each lever 153, 154 has a lever opening for enabling the lever 153, 154 to be attached to a Tee shaped fitting 157. The lever 153 has lever opening 155. The lever 154 has lever opening 156. Each of the Tee fittings 157 is mounted to a vertical plate. For the door 21, the plate 158 carries two such Tee fittings 157 as shown in FIGS. 17-23. Similarly, for the door 22, the plate 159 carries two of the Tee fittings 157. For each door 21, 22 there are a pair of the plates 158 or 159 as shown in FIG. 17.
  • In order to lock the gate 21 or 22, the levers 153 or 154 move toward the upper plate 136 for the upper rods or toward the lower plate 149 for the lower rods. When the levers 153 or 154 are moved to the locking Tee fitting 163 as shown in FIGS. 23 and 23, the rods automatically interlock with the openings 137 of the upper plate or the openings 152 of the lower plate. The rods also pass through the rod openings 148 of the upper and lower rod guides 144-147.
  • FIGS. 24A, 24B, 25A, 25B, and 26-71 show an alternate embodiment of the apparatus of the present invention which is designated generally by the numeral 170. As with the preferred embodiment of FIGS. 1-23, the alternate embodiment of the cargo rack 170 provides a frame 171. The rack 170 is adapt to carry a plurality of modules or tanks 105 at the different floor segments or quadrants 17, 18, 19, 20. As with the preferred embodiment, there are provided four gates or doors 21, 22, 23, 24. The alternate embodiment has a different arrangement for placing and supporting the lifting assemblies 54 of FIGS. 12 and 13. Rather, the lifting assemblies of FIGS. 12 and 13 are replaced with lifting assemblies or lifting eyes 193, 194, 195, 196 as seen in FIGS. 41, 44, 46-47, 65 and 67 as examples.
  • In the embodiment of FIGS. 24A-71, there is no center column or central column 41. Rather, a bracing arrangement is provided for each of the lifting eyes or lifting assemblies 193, 194, 195, 196 by placing each lifting eye or lifting assembly 193-196 upon the top of an outer diagonal support 180-183 as shown in FIGS. 28, 29, 31, 40, 41, 44, 46, 47, 50. As with the preferred embodiment, the cargo rack 170 provides upper horizontal members. However, for rack 170 the upper horizontal members include four upper interior horizontal supports 172, 173, 174, 175 and four upper outer horizontal supports 188, 189, 190, 191.
  • In addition to the outer diagonal supports 180, there are four inner diagonal supports 184, 185, 186, 187. In FIG. 41, there can be seen a connection between a lifting eye 193 with an upper interior horizontal support 172, an upper outer horizontal support 188, and an outer diagonal support 180. Each outer diagonal support 180 is inclined and is generally aligned with the lifting line of a crane, or with a sling or other lifting cable or device that is attached to the pin 197 of the lifting eye 193. There is thus provide a recess 198 for receiving a loop end portion of a sling that is used to lift the cargo rack 170.
  • In the embodiment shown, there would be four lifting eyes or lifting assemblies 193-196, one for each of four slings. Each lifting eye, 193-196, can be spaced in between a pair of corners. Such slings would be attached to a crane and to the cargo rack 170 such as the four such slings 80 shown in FIG. 11 of the preferred embodiment of FIGS. 1-23. Each upper interior horizontal support 172, 173, 174, 175 is welded or otherwise connected to another of said upper interior horizontal supports 172, 173, 174, 175 at the center of the rack 170 frame 171 as shown. Each upper outer horizontal support 188, 189, 190, 191 attaches to an intermediate column such as column 193 shown in FIGS. 28, 29, 34, 40 and 41. Each upper outer horizontal support 188-191 attaches to an intermediate column 33, 34, 35, or 36.
  • In FIG. 40, each lower interior horizontal support 176, 177, 178, 179 attaches to another of said lower interior horizontal supports 176-179 as shown in FIG. 40. Such lower interior horizontal supports 176-179 also attach to an intermediate column such as the column 33 shown in FIG. 40.
  • The following is a list of suitable parts and materials for the various elements of a preferred embodiment of the present invention.
  • PARTS LIST
    PART NO. DESCRIPTION
    10 cargo rack
    11 frame
    12 upper end portion
    13 lower end portion
    14 base
    15 bottom
    16 floor
    17 floor segment/quadrant
    18 floor segment/quadrant
    19 floor segment/quadrant
    20 floor segment/quadrant
    21 gate/door
    22 gate/door
    23 gate/door
    24 gate/door
    25 hinge
    26 hinge
    27 hinge
    28 hinge
    29 corner column
    30 corner column
    31 corner column
    32 corner column
    33 intermediate column
    34 intermediate column
    35 intermediate column
    36 intermediate column
    37 upper interior horizontal support
    38 upper interior horizontal support
    39 upper interior horizontal support
    40 upper interior horizontal support
    41 central column
    42 diagonal support
    43 diagonal support
    44 diagonal support
    45 diagonal support
    46 lower interior horizontal support
    47 lower interior horizontal support
    48 lower interior horizontal support
    49 lower interior horizontal support
    50 plate section
    51 plate section
    52 plate section
    53 plate section
    54 lifting assembly
    55 lifting assembly
    56 lifting assembly
    57 lifting assembly
    58 peripheral horizontal member
    59 upper central fitting
    60 lifting flock/body
    61 side surface
    62 side surface
    63 front surface
    64 rear surface
    65 upper end portion
    66 lower end portion
    67 recess/slot
    68 opening
    69 pin
    70 annular groove
    71 plate
    72 plate
    73 opening
    74 opening
    75 bolt
    76 opening
    77 slot
    78 cover plate
    79 nut
    80 sling/lift line
    81 eyelet
    82 lifting implement/hook/crown block
    83 ring/shackle/lifting fitting
    84 header/manifold
    85 base interior
    86 bottom panel
    87 beam
    88 beam
    89 opening/bore
    90 opening/bore
    91 discharge/outlet fitting/coupling
    92 valve
    93 valve handle
    94 flow line
    95 flow line
    96 flow line
    97 flow line
    98 swivel
    99 riser
    100 elbow fitting
    101 elbow fitting
    102 hose section
    103 quick connect fitting
    104 arrow
    105 tank/module
    106 tank discharge flow line
    107 tank discharge valve
    108 arrow
    109 Tee fitting—lock
    110 stacking fitting
    111 gusset/stiffener plate
    112 horizontal plate
    113 vertical plate
    114 vertical plate
    115 module receptacle
    116 lower plate
    117 vertical plate
    118 vertical plate
    119 tank/module foot
    120 opening/slot
    121 drain channel
    122 flow bore
    123 floor opening
    124 drain channel inlet opening
    125 arrow
    126 drain flow pipe
    127 cap
    128 arrow
    129 outlet valve
    130 vertical member
    131 vertical member
    132 vertical member
    133 vertical member
    134 horizontal member
    135 horizontal member
    136 upper plate
    137 upper plate opening
    138 rod
    139 rod
    140 vertical flanged member
    141 vertical flanged member
    142 sleeve
    143 sleeve
    144 upper rod guide
    145 upper rod guide
    146 lower rod guide
    147 lower rod guide
    148 rod opening
    149 lower plate
    150 horizontal flange
    151 horizontal flange
    152 lower plate opening
    153 lever
    154 lever
    155 lever opening
    156 lever opening
    157 Tee fitting—unlock
    158 vertical plate
    159 vertical plate
    160 arrow
    161 arrow
    162 arrow
    163 Tee fitting—lock
    170 cargo rack
    171 frame
    172 upper interior horizontal support
    173 upper interior horizontal support
    174 upper interior horizontal support
    175 upper interior horizontal support
    176 lower interior horizontal support
    177 lower interior horizontal support
    178 lower interior horizontal support
    179 lower interior horizontal support
    180 outer diagonal support
    181 outer diagonal support
    182 outer diagonal support
    183 outer diagonal support
    184 inner diagonal support
    185 inner diagonal support
    186 inner diagonal support
    187 inner diagonal support
    188 upper outer horizontal support
    189 upper outer horizontal support
    190 upper outer horizontal support
    191 upper outer horizontal support
    193 lifting eye, lifting assembly
    194 lifting eye, lifting assembly
    195 lifting eye, lifting assembly
    196 lifting eye, lifting assembly
    197 pin
    198 recess
  • All measurements disclosed herein are at standard temperature and pressure, at sea level on Earth, unless indicated otherwise.
  • The foregoing embodiments are presented by way of example only; the scope of the present invention is to be limited only by the following claims.

Claims (29)

1. A cargo rack comprising:
a) a frame having a front, a rear, and upper and lower end portions;
b) the lower end portion of the frame having a perimeter and providing a base with a floor providing multiple load holding positions, each configured to hold a separate load module;
c) a plurality of load modules that are supported with the frame during use;
d) the frame including a plurality of sides that attach to and extend upwardly from the perimeter and including at least left and right sides, the frame having four corners with a corner column at each corner;
e) at least one intermediate column positioned in between two corner columns;
f) a plurality of gates that are movably mounted to the frame, each gate spanning in a horizontal direction from a corner column to an intermediate column;
g) a plurality of lifting eyes attached to the frame at the upper end portion of the frame, each lifting eye spaced between two frame corners; and
h) inner walls that separate the base into said load holding position, said inner walls spanning between intermediate columns to define a transverse support that is generally aligned with a pair of lifting eyes.
2. The cargo rack of claim 1 wherein there are four load holding positions.
3. The cargo rack of claim 1 wherein there are a pair of gates at the front of the frame.
4. The cargo rack of claim 1 wherein there are a pair of gates at the rear of the frame.
5. The cargo rack of claim 1 wherein at least a part of the floor is inclined.
6. The cargo rack of claim 5 wherein the base includes perimeter beams and the floor attaches to an upper end portion of a said perimeter beam.
7. The cargo rack of claim 5 wherein there is a drain opening in the floor.
8. The cargo rack of claim 5 wherein the floor attaches to an upper end portion of a said perimeter beam.
9. The cargo rack of claim 1 further comprising clamps movably attached to the upper end of the frame between clamping and release positions for restraining vertical movement of a load that is placed on the floor.
10. The cargo rack of claim 1 further comprising raised portions that extend above the raised floor for providing a level surface to engage a load placed on a load holding position of the frame.
11. A cargo rack comprising:
a) a frame having a perimeter, a front, a rear, and upper and lower end portions;
b) the frame including a plurality of sides extending upwardly from the frame perimeter and including at least left and right sides, four corners that each provide a corner column and an intermediate column at the front and rear of the frame in between the corner columns;
c) a plurality of gates that are movably mounted to the frame, each gate extending between a corner column and an intermediate column;
d) the frame having a floor that provides a plurality of load holding positions; and
e) a plurality of lifting eyes, each spaced in between a pair of corners.
12. The cargo rack of claim 11 wherein there are four load holding positions.
13. The cargo rack of claim 11 wherein there are a pair of gates at the front of the frame.
14. The cargo rack of claim 11 wherein there are a pair of gates at the rear of the frame.
15. The cargo rack of claim 11 wherein the load platform includes inclined portions.
16. The cargo rack of claim 15 wherein there is a drain in the load platform.
17. The cargo rack of claim 11 wherein the frame lower end portion includes a plurality of perimeter beams and the load platform attaches to the perimeter beams.
18. The cargo rack of claim 17 wherein the load platform attaches to the upper end portion of at least one of the perimeter beams.
19. The cargo rack of claim 11 further comprising clamps movably attached to the upper end of the frame between clamping and release positions for restraining vertical movement of a load that is placed on the load platform.
20. A cargo rack comprising:
a) a frame having a floor, a front, a rear and upper and lower end portions;
b) a plurality of load modules that are supported within the frame and upon the floor during use;
c) the frame including a plurality of sides extending upwardly from a perimeter beam and including at least left and right sides, the frame having four corners and a corner column at each corner;
d) a plurality of gates that are movably mounted on the frame, the gates enabling the load modules to be loaded laterally to the floor by accessing either the front or the rear of the frame;
e) the frame having positioning members that segment the floor into a plurality of load holding position;
f) wherein the gates expose a majority of the width of the floor for loading a tank to a selected load holding position on the floor; and
g) a plurality of lifting eyes, each spaced in between a pair of corners.
21. The cargo rack of claim 20 wherein there are a pair of gates at the front of the frame.
22. The cargo rack of claim 20 wherein there are a pair of gates at the rear of the frame.
23. The cargo rack of claim 20 wherein the floor is inclined.
24. The cargo rack of claim 23 wherein the floor attaches to the upper end portion of at least some of the perimeter beams.
25. The cargo rack of claim 23 wherein there is a drain in the floor.
26. The cargo rack of claim 20 wherein frame includes perimeter beams and wherein the floor attaches to the upper end portion of at least some of the perimeter beams.
27. The cargo rack of claim 20 further comprising clamps movably attached to the upper end of the frame between clamping and release positions for holding restraining vertical movement of a load that is placed on the floor.
28. The cargo rack of claim 20 further comprising raised pedestals that extend above the floor for providing a level surface to engage a load placed on a load holding position of the frame.
29. The cargo rack of claim 20 wherein there are four load holding positions.
US14/704,170 2011-12-21 2015-05-05 Offshore cargo rack for use in transferring loads between a marine vessel and an offshore platform Abandoned US20150375897A1 (en)

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US201161578830P 2011-12-21 2011-12-21
US13/722,954 US9022707B2 (en) 2011-12-21 2012-12-20 Offshore cargo rack for use in transferring loads between a marine vessel and an offshore platform
US14/704,170 US20150375897A1 (en) 2011-12-21 2015-05-05 Offshore cargo rack for use in transferring loads between a marine vessel and an offshore platform

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US20130181464A1 (en) 2013-07-18
WO2013096685A1 (en) 2013-06-27
BR112014015350A8 (en) 2017-06-13
US9022707B2 (en) 2015-05-05
BR112014015350A2 (en) 2017-06-13

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