US20150177094A1 - Monitoring Container Conditions of Intermodal Shipping Containers on a Cargo Ship Through Use of a Sensor Grid - Google Patents
Monitoring Container Conditions of Intermodal Shipping Containers on a Cargo Ship Through Use of a Sensor Grid Download PDFInfo
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- US20150177094A1 US20150177094A1 US14/623,345 US201514623345A US2015177094A1 US 20150177094 A1 US20150177094 A1 US 20150177094A1 US 201514623345 A US201514623345 A US 201514623345A US 2015177094 A1 US2015177094 A1 US 2015177094A1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M7/00—Vibration-testing of structures; Shock-testing of structures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
- G01H1/00—Measuring characteristics of vibrations in solids by using direct conduction to the detector
- G01H1/12—Measuring characteristics of vibrations in solids by using direct conduction to the detector of longitudinal or not specified vibrations
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/56—Investigating or analyzing materials by the use of thermal means by investigating moisture content
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10009—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
- G06K7/10366—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves the interrogation device being adapted for miscellaneous applications
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B29/00—Checking or monitoring of signalling or alarm systems; Prevention or correction of operating errors, e.g. preventing unauthorised operation
- G08B29/02—Monitoring continuously signalling or alarm systems
- G08B29/04—Monitoring of the detection circuits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B17/00—Vessels parts, details, or accessories, not otherwise provided for
- B63B2017/0009—Methods or devices specially adapted for preventing theft, or unauthorized use of vessels, or parts or accessories thereof, other than by using locks
Definitions
- the present disclosure relates to the field of electronics, and specifically to electronic devices used in sensor arrays. Still more particularly, the present disclosure relates to sensor arrays used to monitor operational conditions of a cargo ship.
- Vibration detection devices are used to detect and transpose mechanical vibration energy into analogous electrical signals that represent the detected mechanical vibration energy.
- a vibration detection device uses a motion sensitive component, such as an accelerometer, a piezoelectric device (e.g., a tuned crystal), etc. to make these mechanical-to-electrical transformations.
- a method, system, and/or computer program product determines conditions of intermodal shipping containers on a cargo ship.
- a processor establishes a baseline composite vibration pattern from readings generated by multiple vibration sensors.
- Each vibration sensor, of the multiple vibration sensors is a uniquely-identified vibration sensor that has been affixed to one of multiple intermodal shipping containers.
- Each vibration sensor comprises a vibration sensor for detecting mechanical vibration.
- the multiple intermodal shipping containers have been loaded onto a cargo ship, and the baseline composite vibration pattern is generated by combining two or more frequency plus amplitude vibration patterns generated by two or more of the multiple vibration sensors that are affixed to the multiple intermodal shipping containers.
- the processor takes subsequent readings from the multiple vibration sensors to generate a new composite vibration pattern, such that the new composite vibration pattern is generated by combining two or more new frequency plus amplitude vibration patterns generated by two or more of the multiple vibration sensors that are affixed to the multiple intermodal shipping containers.
- the processor also receives humidity readings from humidity sensors that are affixed to interiors of each of the multiple intermodal shipping containers, and then combines the humidity readings with the new composite vibration pattern to create a vibration/humidity pattern.
- the processor In response to the new composite vibration pattern being different, beyond a predefined range, from the baseline composite vibration pattern, the processor matches the vibration/humidity pattern with a known vibration/humidity pattern in order to identify a cause of the new vibration/humidity pattern and a condition of the intermodal shipping containers.
- FIG. 1 depicts an exemplary computer in which the present invention may be utilized
- FIG. 2 illustrates an exemplary ship on which are loaded multiple intermodal containers, each of which has an affixed vibration sensor, which optionally is Radio Frequency Identification (RFID) enabled;
- RFID Radio Frequency Identification
- FIG. 3 depicts an exemplary layout of a portion of the multiple intermodal containers shown in FIG. 2 ;
- FIG. 4 illustrates an exemplary RFID enabled sensor that is affixed to one of the multiple intermodal containers shown in FIG. 3 ;
- FIG. 5 depicts an exemplary RFID tag that may be used by the present invention
- FIG. 6 illustrates an exemplary chipless RFID tag that may be used by the present invention
- FIG. 7 depicts an exemplary combination of frequency (F) plus amplitude (A) vibration patterns, from uniquely-identified smart sensors on different intermodal containers, being processed to create a new composite vibration pattern, which is then compared to a known vibration pattern in order to identify a cause for a change in the new composite vibration pattern from a baseline composite vibration pattern; and
- FIG. 8 is a high-level flow chart of one or more exemplary steps performed by a processor to monitor operational conditions of a cargo ship in accordance with one embodiment of the present invention.
- the present invention may be embodied as a system, method, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment (including firmware, resident software, micro-code, etc.) or an embodiment combining software and hardware aspects that may all generally be referred to herein as a “circuit,” “module” or “system.” Furthermore, the present invention may take the form of a computer program product embodied in any tangible medium of expression having computer-usable program code embodied in the medium.
- the computer-usable or computer-readable medium may be, for example but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, device, or propagation medium.
- the computer-readable medium would include the following: an electrical connection having one or more wires, a portable computer diskette, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or Flash memory), an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a transmission media such as those supporting the Internet or an intranet, or a magnetic storage device.
- RAM random access memory
- ROM read-only memory
- EPROM or Flash memory erasable programmable read-only memory
- CD-ROM compact disc read-only memory
- CD-ROM compact disc read-only memory
- a transmission media such as those supporting the Internet or an intranet, or a magnetic storage device.
- a computer-usable or computer-readable medium could even be paper or another suitable medium upon which the program is printed, as the program can be electronically captured, via, for instance, optical scanning of the paper or other medium, then compiled, interpreted, or otherwise processed in a suitable manner, if necessary, and then stored in a computer memory.
- a computer-usable or computer-readable medium may be any medium that can contain, store, communicate, propagate, or transport the program for use by or in connection with the instruction execution system, apparatus, or device.
- the computer-usable medium may include a propagated data signal with the computer-usable program code embodied therewith, either in baseband or as part of a carrier wave.
- the computer usable program code may be transmitted using any appropriate medium, including but not limited to wireless, wireline, optical fiber cable, RF, etc.
- Computer program code for carrying out operations of the present invention may be written in any combination of one or more programming languages, including an object oriented programming language such as Java (JAVA is a registered trademark of Sun Microsystems, Inc. in the United States and other countries), Smalltalk, C++ or the like and conventional procedural programming languages, such as the “C” programming language or similar programming languages.
- the program code may execute entirely on the user's computer, partly on the user's computer, as a stand-alone software package, partly on the user's computer and partly on a remote computer or entirely on the remote computer or server.
- the remote computer may be connected to the user's computer through any type of network, including a local area network (LAN) or a wide area network (WAN), or the connection may be made to an external computer (for example, through the Internet using an Internet Service Provider).
- LAN local area network
- WAN wide area network
- Internet Service Provider an Internet Service Provider
- FIG. 1 there is depicted a block diagram of an exemplary computer 102 , which the present invention may utilize. Note that some or all of the exemplary architecture shown for computer 102 may be utilized by software deploying server 150 .
- Computer 102 includes a processor unit 104 , which may utilize one or more processors each having one or more processor cores, that is coupled to a system bus 106 .
- a video adapter 108 which drives/supports a display 110 , is also coupled to system bus 106 .
- System bus 106 is coupled via a bus bridge 112 to an Input/Output (I/O) bus 114 .
- An I/O interface 116 is coupled to I/O bus 114 .
- I/O interface 116 affords communication with various I/O devices, including a keyboard 118 , a timer 120 , a Radio Frequency (RF) receiver 122 , a Hard Disk Drive (HDD) 124 , and Radio Frequency Identification (RFID) based sensor data transmitters 126 , which communicate wirelessly with the RF receiver 122 .
- RF Radio Frequency
- HDD Hard Disk Drive
- RFID Radio Frequency Identification
- elements 122 and 126 are hardwired together, such that readings from the sensors (element 126 ) are able to be transmitted via wiring to a receiver (e.g., element 122 ).
- the format of the ports connected to I/O interface 116 may be any known to those skilled in the art of computer architecture, including but not limited to Universal Serial Bus (USB) ports.
- USB Universal Serial Bus
- Computer 102 is able to communicate with a software deploying server 150 via a network 128 using a network interface 130 , which is coupled to system bus 106 .
- Network 128 may be an external network such as the Internet, or an internal network such as an Ethernet or a Virtual Private Network (VPN).
- VPN Virtual Private Network
- a hard drive interface 132 is also coupled to system bus 106 .
- Hard drive interface 132 interfaces with a hard drive 134 .
- hard drive 134 populates a system memory 136 , which is also coupled to system bus 106 .
- System memory is defined as a lowest level of volatile memory in computer 102 . This volatile memory includes additional higher levels of volatile memory (not shown), including, but not limited to, cache memory, registers and buffers.
- Data that populates system memory 136 includes computer 102 ′s operating system (OS) 138 and application programs 144 .
- OS operating system
- OS 138 includes a shell 140 , for providing transparent user access to resources such as application programs 144 .
- shell 140 is a program that provides an interpreter and an interface between the user and the operating system. More specifically, shell 140 executes commands that are entered into a command line user interface or from a file.
- shell 140 also called a command processor, is generally the highest level of the operating system software hierarchy and serves as a command interpreter. The shell provides a system prompt, interprets commands entered by keyboard, mouse, or other user input media, and sends the interpreted command(s) to the appropriate lower levels of the operating system (e.g., a kernel 142 ) for processing.
- a kernel 142 the appropriate lower levels of the operating system for processing.
- shell 140 is a text-based, line-oriented user interface, the present invention will equally well support other user interface modes, such as graphical, voice, gestural, etc.
- OS 138 also includes kernel 142 , which includes lower levels of functionality for OS 138 , including providing essential services required by other parts of OS 138 and application programs 144 , including memory management, process and task management, disk management, and mouse and keyboard management.
- kernel 142 includes lower levels of functionality for OS 138 , including providing essential services required by other parts of OS 138 and application programs 144 , including memory management, process and task management, disk management, and mouse and keyboard management.
- Application programs 144 include a renderer, shown in exemplary manner as a browser 146 .
- Browser 146 includes program modules and instructions enabling a World Wide Web (WWW) client (i.e., computer 102 ) to send and receive network messages to the Internet using HyperText Transfer Protocol (HTTP) messaging, thus enabling communication with software deploying server 150 and other described computer systems.
- WWW World Wide Web
- HTTP HyperText Transfer Protocol
- Application programs 144 in computer 102 ′s system memory also include a Sensor Array Evaluation Logic (SAEL) 148 .
- SAEL 148 includes code for implementing the processes described below, and particularly as described in reference to FIGS. 2-8 .
- computer 102 is able to download SAEL 148 from software deploying server 150 , including in an on-demand basis.
- software deploying server 150 performs all of the functions associated with the present invention (including execution of SAEL 148 ), thus freeing computer 102 from having to use its own internal computing resources to execute SAEL 148 .
- computer 102 may include alternate memory storage devices such as magnetic cassettes, Digital Versatile Disks (DVDs), Bernoulli cartridges, and the like. These and other variations are intended to be within the spirit and scope of the present invention.
- the ship 202 is a cargo ship that carries multiple intermodal containers 204 on the deck/hold 206 of the ship.
- these intermodal containers 204 are uniform in size and shape, such that they stack next to and on top of one another, and so that they are capable of being transported on land by appropriately configured container trucks.
- a top (or side) view of the multiple intermodal containers 204 positioned on deck/hold 206 in FIG. 2 are depicted as multiple intermodal shipping containers 302 a -n (where “n” is an integer).
- affixed to each intermodal container is a separate and distinct uniquely-identified RFID-enabled smart sensor from RFID-enabled smart sensors 304 a -n.
- the smart sensors 304 a -n are RFID-enabled in one embodiment, in another embodiment these smart sensors 304 a -n do not include an RFID.
- the locations of the different smart sensors 304 a -n are identified by maps, loading plans, etc. for the multiple intermodal shipping containers 302 a -n.
- RFID-enabled smart sensor 406 which shows additional detail of each of the RFID-enabled smart sensors 304 a -n shown in FIG. 3 ).
- a sensor 404 Within the RFID-enabled smart sensor 406 is a sensor 404 .
- Sensor 404 is able to sense mechanical vibration (i.e., vibrations that are propagated through a solid medium such as metal), acoustic vibration (i.e., vibrations that are propagated through air), chemicals (e.g., low levels of airborne chemicals), radiation (i.e., levels of radioactivity), and/or electromagnetism (i.e., electromagnetism (EM) throughout the EM spectrum, including ultraviolet light, visible light, etc.).
- mechanical vibration i.e., vibrations that are propagated through a solid medium such as metal
- acoustic vibration i.e., vibrations that are propagated through air
- chemicals e.g., low levels of airborne chemicals
- radiation i.e., levels of radioactivity
- electromagnetism i.e., electromagnetism (EM) throughout the EM spectrum, including ultraviolet light, visible light, etc.
- sensor 404 is directly coupled to a transmission logic 408 , which is able to transmit the raw information detected by the sensor 404 to a receiver (e.g., RF receiver 122 shown in FIG. 1 ).
- a receiver e.g., RF receiver 122 shown in FIG. 1
- sensor 404 detects mechanical vibrations through the use of an internal crystal-based strain gauge.
- the sensor 404 transduces these mechanical vibrations into electrical analog signals, which can be directly transmitted by the transmission logic 408 .
- the transduced mechanical vibrations are first sent to a local processing logic 410 within the RFID-enabled smart sensor 406 .
- This processing logic 410 is able to quantify and digitize the transduced mechanical vibrations before they are sent to the transmission logic 408 .
- an RFID tag 412 is also a component of the RFID-enabled smart sensor 406 .
- the RFID tag 412 which is different/unique to each RFID-enabled smart sensor 406 (and thus the intermodal shipping container to which it is affixed), stores and communicates Electronic Product Code (EPC) information.
- EPC Electronic Product Code
- the EPC information includes information about the contents of the intermodal shipping container to which the RFID tag is attached; the source/destination of that intermodal shipping container; any safety/hazard information (e.g., Material Safety Data Sheet—MSDS information) about contents of that intermodal shipping container; any product expiration information about the contents of that intermodal shipping container; product lot numbers for the contents of that intermodal shipping container; the name, location, and contact information of the manufacturer of the contents of that intermodal shipping container, etc.
- any safety/hazard information e.g., Material Safety Data Sheet—MSDS information
- the RFID tags may be active (i.e., battery powered), semi-passive (i.e., powered by a battery and a capacitor that is charged by an RF interrogation signal), or purely passive (i.e., either have a capacitor that is charged by an RF interrogation signal or are geometrically shaped to reflect back specific portions of the RF interrogation signal).
- These passive RFID tags may contain an on-board Integrated Circuit (IC) chip, or they may be chipless.
- IC Integrated Circuit
- FIG. 5 depicts an exemplary chip-enabled RFID tag 502 , which is a passive RFID tag that has an on-board IC chip 504 and a coupled antenna 506 .
- the IC chip 504 stores and processes information, including EPC information that describes information (including name, chemical composition, manufacturer, lot number, etc.) of material stored within the affixed-to intermodal shipping container.
- the IC chip 504 may contain a low-power source (e.g., a capacitor, not shown, that is charged by an interrogation signal received by the coupled antenna 506 ). Upon the capacitor being charged, the RFID tag 502 then generates a radio signal, which includes the EPC information stored in the IC chip 504 , to be broadcast by the coupled antenna 506 .
- FIG. 6 illustrates an exemplary chipless RFID tag 602 .
- chipless RFID tag 602 does not have an IC chip, but is only an antenna that is shaped to reflect back a portion of an interrogation signal. That is, the chipless RFID tag 602 (also known as a Radio Frequency (RF) fiber) is physically shaped to reflect back select portions of a radio interrogation signal from an RF transmission source.
- Chipless RFID tag 602 typically has a much shorter range than that of chip-enabled RFID tag 502 .
- the amount of information that chipless RFID tag 602 can return is much smaller than that of chip-enabled RFID tag 502 , which is able to store relatively large amounts of data in the on-board IC chip 504 .
- signals 702 and 704 are generated by two distinct and physically separate (possibly RFID-enabled) smart sensors (e.g., RFID-enabled smart sensor 304 a and RFID-enabled smart sensor 304 e shown in FIG. 3 ).
- RFID-enabled smart sensors 304 a and 304 e both have internal mechanical vibration sensors (e.g., element 406 shown in FIG. 4 ).
- the RFID-enabled smart sensor 304 a detects and transduces mechanical vibration to generate a frequency (F) and amplitude (A) vibration pattern 702
- the RFID-enabled smart sensor 304 e detects and transduces other mechanical vibrations to generate another F+A vibration pattern 704 .
- These two F+A vibration patterns 702 and 704 are then sent to a processing logic 706 (e.g., computer 102 shown in FIG. 1 ), either as raw analog signals or as processed (e.g., by processing logic 410 shown in FIG. 4 ) signals via a transmission logic (e.g., transmission logic 408 shown in FIG. 4 ).
- the processing logic 706 generates, by combining the two F+A vibration patterns 702 and 704 , a composite vibration pattern 708 .
- the composite vibration pattern 708 may be a “baseline” pattern.
- This “baseline” pattern may be a pattern that is arbitrarily generated at some point in time during a voyage of the cargo ship, or it may be generated at a time that other information sensors/analysis indicates that the operational conditions (i.e., positioning of the multiple intermodal shipping containers, operational condition of the cargo ship's drive train, structural integrity of the cargo ship, etc.) are all within predefined acceptable ranges (i.e., the cargo ship is running properly according to predefined parameters for load arrangements, structural integrity, condition of the engine/propeller/etc.).
- operational conditions i.e., positioning of the multiple intermodal shipping containers, operational condition of the cargo ship's drive train, structural integrity of the cargo ship, etc.
- the composite vibration pattern 708 is not a baseline composite vibration pattern, but rather is a new composite vibration pattern that has been generated by taking subsequent readings (e.g., after taking readings to create the baseline composite vibration pattern) from the RFID-enabled smart sensor 304 a and RFID-enabled smart sensor 304 e shown in FIG. 3 .
- a comparison logic 710 receives a copy of the new composite vibration pattern 708 , which is sent from the processing logic 706 .
- Comparison logic 710 may be part of a same computing system (e.g., computer 102 shown in FIG.
- the comparison logic 710 may be remote from the processing logic 706 , such that the new composite vibration pattern 708 is transmitted over a network (wireless or wired) from the processing logic 706 to the comparison logic 710 .
- the comparison logic 710 compares the new composite vibration pattern 708 to a known composite vibration pattern 712 .
- the known composite vibration pattern 712 which may be stored locally within the comparison logic 710 , or may be stored remotely at a remote storage device, cloud, etc., is associated with (e.g., using a lookup table or other database) a particular cause. That is, historical, empirical, and/or simulated observations reveal that if a pattern has a same waveform as the known composite vibration pattern 712 , then a conclusion is reached that whatever previously caused the known composite vibration pattern 712 (whether by actual conditions or through simulation) is now causing the same new composite vibration pattern 708 .
- the new composite vibration pattern 708 is generated by combining vibration patterns from similar sensors (e.g., the type, age, and condition of the sensor in the RFID-enabled smart sensor) in similar locations (i.e., affixed to similar type of intermodal shipping container at a same location in the stack of intermodal shipping containers and at a similar physical location on the cargo ship) under similar conditions (e.g., during similar sea and weather conditions, similar ship speed, etc.) as those that generated the known composite vibration pattern 712 .
- similar sensors e.g., the type, age, and condition of the sensor in the RFID-enabled smart sensor
- similar locations i.e., affixed to similar type of intermodal shipping container at a same location in the stack of intermodal shipping containers and at a similar physical location on the cargo ship
- similar conditions e.g., during similar sea and weather conditions, similar ship speed, etc.
- the event/cause that resulted in the new/known composite vibration patterns 708 / 712 may be a shift (e.g., inadvertent movement) of one or more of the intermodal containers (which may or may not be the intermodal containers that have affixed thereon the RFID-enabled smart sensors that generated the vibration patterns); a change in the physical integrity of the cargo ship (e.g., a broken or loose piece of hull, a cracked/broken support structure, etc.); a change to the ship's drive train (e.g., a crack/break in a propeller/screw, a damaged/broken bearing/shaft/rod/piston in the engine, etc.), or any other predefined/predescribed operational condition of the cargo ship.
- a shift e.g., inadvertent movement
- the intermodal containers which may or may not be the intermodal containers that have affixed thereon the RFID-enabled smart sensors that generated the vibration patterns
- a uniquely-identified smart sensor is affixed to one or more of multiple intermodal shipping containers (block 804 ).
- Each uniquely-identified smart sensor identifies the intermodal shipping container to which it is attached, as well as the location of where that particular intermodal shipping container is positioned on the cargo ship.
- the multiple intermodal shipping containers (some or all of which have affixed thereon a uniquely-identified smart sensor, which may be RFID-enabled as described above) are loaded onto the cargo ship.
- the loading order and/or information from the smart sensors tells a computer, which may be on the cargo ship or may be at a remote location, where the various smart sensors are located, as well as the environment in which they are situated.
- This environmental information includes, but is not limited to, how the respective intermodal shipping containers are stacked/positioned/etc.; what type of intermodal shipping container (i.e., its size, weight composition, content, etc.) is affixed to a particular smart sensor; etc.
- a baseline composite vibration pattern is established from readings generated by multiple smart sensors that are affixed to the multiple intermodal shipping containers, as described in FIG. 7 .
- this baseline can be taken as the ship is underway, such as while all operational conditions are within predefined nominal ranges. That is, these predefined nominal ranges describe a level of vibration of the deck that is normal when the structural integrity of the cargo ship is intact, the arrangement and securement (i.e., by tie-downs) of the intermodal shipping containers are according to a predefined protocol, gauges/sensors on the drive train indicate that the drive train is operating within normal engine/screw/shaft/bearing parameters, etc.
- the baseline composite vibration pattern is re-established (by taking new readings from the multiple smart sensors) in response to a particular event or condition, such as changes to local weather conditions (i.e., rain, snow, sleet, high or low atmospheric temperature, etc.) being experienced by the cargo ship reaching a pre-determined level; new loading/unloading of intermodal shipping containers; entering an area of water known to have different currents/temperatures/etc.; fuel being consumed, thus changing the weight of the cargo ship; etc.
- a particular event or condition such as changes to local weather conditions (i.e., rain, snow, sleet, high or low atmospheric temperature, etc.) being experienced by the cargo ship reaching a pre-determined level; new loading/unloading of intermodal shipping containers; entering an area of water known to have different currents/temperatures/etc.; fuel being consumed, thus changing the weight of the cargo ship; etc.
- subsequent readings are then taken from multiple smart sensors on the intermodal shipping containers in order to generate a new composite vibration pattern (also described above in FIG. 7 ).
- a new composite vibration pattern also described above in FIG. 7 .
- the new composite vibration pattern is matched with a known composite vibration pattern in order to identify a cause of the new composite vibration pattern (block 814 ).
- matching the new composite vibration pattern with the known composite vibration pattern identifies/indicates a physical shifting of the multiple intermodal shipping containers.
- matching the new composite vibration pattern with the known composite vibration pattern identifies/indicates damage to a non-mechanical physical structure (e.g., the ship's hull, internal structural beams, etc.) of the cargo ship. In one embodiment, matching the new composite vibration pattern with the known composite vibration pattern identifies/indicates damage to a drive train of the cargo ship.
- a non-mechanical physical structure e.g., the ship's hull, internal structural beams, etc.
- the senor in the smart sensor that is affixed to an intermodal shipping container may include an acoustic sensor (which measures sound that travels through air and/or solids such as structural members of the ship, intermodal shipping containers, etc.). If so, then a processor can incorporate acoustic readings from these acoustic sensors in order to modify the baseline composite vibration pattern, thus creating a baseline vibration/acoustic composite pattern.
- This baseline vibration/acoustic composite pattern modifies the original baseline composite vibration pattern with the additional sound/sonic information provided by the acoustic sensors, in order to provide additional specificity to a pattern's appearance (i.e., its shape) when a particular cause/event is occurring.
- the processor then incorporates subsequent acoustic readings from the acoustic sensors in order to generate a new vibration/acoustic composite pattern.
- the processor matches the new vibration/acoustic composite pattern with a known vibration/acoustic pattern in order to identify a cause of the new vibration/acoustic composite pattern, which may or may not be the same cause as that of the non-acoustic known composite vibration pattern.
- the sensor in the smart sensor that is affixed to an intermodal shipping container may a chemical sensor that detects a presence of chemicals inside and/or outside that intermodal shipping container. If so, then a processor can incorporate chemical readings from these chemical sensors in the smart sensors in order to modify the baseline composite vibration pattern, thus creating a baseline vibration/chemical composite pattern.
- This baseline vibration/chemical composite pattern modifies the original baseline composite vibration pattern with the additional chemical information provided by the chemical sensors, in order to provide additional specificity to a pattern's appearance (i.e., its shape) when a particular cause/event is occurring.
- the processor then incorporates subsequent chemical readings from the chemical sensors in order to generate a new vibration/chemical composite pattern.
- the processor matches the new vibration/chemical composite pattern with a known vibration/chemical pattern in order to identify a cause of the new vibration/chemical composite pattern, which may or may not be the same cause as that of the non-chemical known composite vibration pattern.
- a cause of the new vibration/chemical composite pattern which may or may not be the same cause as that of the non-chemical known composite vibration pattern.
- an increase/decrease in chemical levels will impact the sensitivity of the vibration sensor, due to contacts erosion, accelerometer decay, etc., thus leading to the adjusted vibration pattern.
- an alert can be sounded as to the presence of potentially dangerous chemicals having been released within the intermodal shipping container, leading to emergency procedures (e.g., clean-up, containment, etc.) being implemented.
- the smart sensor is affixed to an interior of an intermodal shipping container, and the sensor in the smart sensor includes (or is) a humidity sensor.
- the door to the intermodal shipping container is sealed (e.g., by a door/frame barrier strip) such that humidity, insects, etc. are unable to enter the interior of the intermodal shipping container.
- the humidity sensor will detect a rise in the interior humidity level. This information is then used to prompt a crew member to reseal the container, such that the contents are not damaged by the increased interior humidity level.
- each of the smart sensors may include a uniquely-identified radio frequency identifier (RFID) device. If so, this enables a processor to map a location of each of the multiple intermodal shipping containers by interrogating RFID devices in the smart sensors. This mapping can be done by triangulating the signals coming from the RFID devices, or it may be performed by simply knowing the loading order and position placement of the intermodal shipping containers as they are being loaded onto the cargo ship. By knowing the exact location of each of the intermodal shipping contains, then the processor is able to adjust the baseline composite vibration pattern and the new composite vibration pattern according to the location of each of the multiple intermodal shipping containers such that the new/known patterns are further refined according to the location and environment of the sensors as they take their vibration and other readings. Note further that the RFID-tag information can be further used to fine-tune the vibration patterns, since different weights/materials/etc. in the intermodal shipping container will affect the readings of the vibration sensor.
- RFID radio frequency identifier
- smart sensors are affixed to intermodal shipping containers that are loaded onto a cargo ship.
- An initial baseline of the vibration frequencies and amplitudes from the smart sensors is established once the ship is under way.
- a significant shift in these frequencies/amplitudes can identify 1) a shift in the cargo, 2) damage to the ship's structure, 3) mechanical (e.g., drive train) problems, etc.
- the present invention presents a novel and significant improvement to monitoring cargo ship operational conditions by providing a dynamic sensor grid without having to retrofit the cargo ship.
- the process/system described herein is also useful in monitoring activities/conditions while the intermodal shipping containers are on land. That is, by monitoring accelerometer, chemical, humidity, acoustic, etc. sensors that are affixed to the intermodal shipping containers while on a dock, the history/condition of each intermodal shipping container can also be tracked.
- a particular intermodal shipping container had been subject to a severe (beyond a predetermined level) impact
- this impact is recorded (either at the intermodal shipping container or by a remote system that interrogates the smart sensor), in order to determine if and/or when any damage to the contents of that intermodal shipping container occurred, whether remedial steps need to be taken to repair the intermodal shipping container and/or its contents, etc.
- monitoring the level of vibrations using an accelerometer-based sensor in the smart sensor enables the detection of a loose intermodal shipping container. That is, if a particular intermodal shipping container is struck by another intermodal shipping container, it is likely that one or both of the intermodal shipping containers have become free of their restraints. Left unresolved (i.e., failing to resecure the restraints), the contents of one or both of the intermodal shipping containers will be damaged, and one or both of the intermodal shipping containers may fall overboard (assuming that they are on the deck of the cargo ship).
- the receiving computer upon detecting such a sudden acceleration (i.e., a first and second order approximation that is indicative of a strong impact), will issue an alert that one or more of the intermodal shipping containers are unsecured, such that appropriate corrective steps are taken.
- a sudden acceleration i.e., a first and second order approximation that is indicative of a strong impact
- the system described herein allows a computer to monitor the condition of not only the cargo (i.e., the intermodal shipping containers), but the cargo ship itself.
- the real-time conditions of the cargo ship (as determined by the smart sensor array) are stored, in order to generate a trend pattern of the structural/mechanical condition of the cargo ship.
- This information is then used to generate a preventative maintenance plan, a retrofitting schedule, and/or a plan to decommission the cargo ship (if conditions decay to the point that repairs/retrofits are not economically feasible).
- VHDL VHSIC Hardware Description Language
- VHDL is an exemplary design-entry language for Field Programmable Gate Arrays (FPGAs), Application Specific Integrated Circuits (ASICs), and other similar electronic devices.
- FPGA Field Programmable Gate Arrays
- ASIC Application Specific Integrated Circuits
- any software-implemented method described herein may be emulated by a hardware-based VHDL program, which is then applied to a VHDL chip, such as a FPGA.
Abstract
Description
- The present disclosure relates to the field of electronics, and specifically to electronic devices used in sensor arrays. Still more particularly, the present disclosure relates to sensor arrays used to monitor operational conditions of a cargo ship.
- Vibration detection devices are used to detect and transpose mechanical vibration energy into analogous electrical signals that represent the detected mechanical vibration energy. A vibration detection device uses a motion sensitive component, such as an accelerometer, a piezoelectric device (e.g., a tuned crystal), etc. to make these mechanical-to-electrical transformations.
- A method, system, and/or computer program product determines conditions of intermodal shipping containers on a cargo ship. A processor establishes a baseline composite vibration pattern from readings generated by multiple vibration sensors. Each vibration sensor, of the multiple vibration sensors, is a uniquely-identified vibration sensor that has been affixed to one of multiple intermodal shipping containers. Each vibration sensor comprises a vibration sensor for detecting mechanical vibration. The multiple intermodal shipping containers have been loaded onto a cargo ship, and the baseline composite vibration pattern is generated by combining two or more frequency plus amplitude vibration patterns generated by two or more of the multiple vibration sensors that are affixed to the multiple intermodal shipping containers.
- The processor takes subsequent readings from the multiple vibration sensors to generate a new composite vibration pattern, such that the new composite vibration pattern is generated by combining two or more new frequency plus amplitude vibration patterns generated by two or more of the multiple vibration sensors that are affixed to the multiple intermodal shipping containers.
- The processor also receives humidity readings from humidity sensors that are affixed to interiors of each of the multiple intermodal shipping containers, and then combines the humidity readings with the new composite vibration pattern to create a vibration/humidity pattern.
- In response to the new composite vibration pattern being different, beyond a predefined range, from the baseline composite vibration pattern, the processor matches the vibration/humidity pattern with a known vibration/humidity pattern in order to identify a cause of the new vibration/humidity pattern and a condition of the intermodal shipping containers.
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FIG. 1 depicts an exemplary computer in which the present invention may be utilized; -
FIG. 2 illustrates an exemplary ship on which are loaded multiple intermodal containers, each of which has an affixed vibration sensor, which optionally is Radio Frequency Identification (RFID) enabled; -
FIG. 3 depicts an exemplary layout of a portion of the multiple intermodal containers shown inFIG. 2 ; -
FIG. 4 illustrates an exemplary RFID enabled sensor that is affixed to one of the multiple intermodal containers shown inFIG. 3 ; -
FIG. 5 depicts an exemplary RFID tag that may be used by the present invention; -
FIG. 6 illustrates an exemplary chipless RFID tag that may be used by the present invention; -
FIG. 7 depicts an exemplary combination of frequency (F) plus amplitude (A) vibration patterns, from uniquely-identified smart sensors on different intermodal containers, being processed to create a new composite vibration pattern, which is then compared to a known vibration pattern in order to identify a cause for a change in the new composite vibration pattern from a baseline composite vibration pattern; and -
FIG. 8 is a high-level flow chart of one or more exemplary steps performed by a processor to monitor operational conditions of a cargo ship in accordance with one embodiment of the present invention. - As will be appreciated by one skilled in the art, the present invention may be embodied as a system, method, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment (including firmware, resident software, micro-code, etc.) or an embodiment combining software and hardware aspects that may all generally be referred to herein as a “circuit,” “module” or “system.” Furthermore, the present invention may take the form of a computer program product embodied in any tangible medium of expression having computer-usable program code embodied in the medium.
- Any combination of one or more computer usable or computer readable medium(s) may be utilized. The computer-usable or computer-readable medium may be, for example but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, device, or propagation medium. More specific examples (a non-exhaustive list) of the computer-readable medium would include the following: an electrical connection having one or more wires, a portable computer diskette, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or Flash memory), an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a transmission media such as those supporting the Internet or an intranet, or a magnetic storage device. Note that the computer-usable or computer-readable medium could even be paper or another suitable medium upon which the program is printed, as the program can be electronically captured, via, for instance, optical scanning of the paper or other medium, then compiled, interpreted, or otherwise processed in a suitable manner, if necessary, and then stored in a computer memory. In the context of this document, a computer-usable or computer-readable medium may be any medium that can contain, store, communicate, propagate, or transport the program for use by or in connection with the instruction execution system, apparatus, or device. The computer-usable medium may include a propagated data signal with the computer-usable program code embodied therewith, either in baseband or as part of a carrier wave. The computer usable program code may be transmitted using any appropriate medium, including but not limited to wireless, wireline, optical fiber cable, RF, etc.
- Computer program code for carrying out operations of the present invention may be written in any combination of one or more programming languages, including an object oriented programming language such as Java (JAVA is a registered trademark of Sun Microsystems, Inc. in the United States and other countries), Smalltalk, C++ or the like and conventional procedural programming languages, such as the “C” programming language or similar programming languages. The program code may execute entirely on the user's computer, partly on the user's computer, as a stand-alone software package, partly on the user's computer and partly on a remote computer or entirely on the remote computer or server. In the latter scenario, the remote computer may be connected to the user's computer through any type of network, including a local area network (LAN) or a wide area network (WAN), or the connection may be made to an external computer (for example, through the Internet using an Internet Service Provider).
- With reference now to the figures, and in particular to
FIG. 1 , there is depicted a block diagram of anexemplary computer 102, which the present invention may utilize. Note that some or all of the exemplary architecture shown forcomputer 102 may be utilized bysoftware deploying server 150. -
Computer 102 includes aprocessor unit 104, which may utilize one or more processors each having one or more processor cores, that is coupled to a system bus 106. Avideo adapter 108, which drives/supports adisplay 110, is also coupled to system bus 106. System bus 106 is coupled via abus bridge 112 to an Input/Output (I/O)bus 114. An I/O interface 116 is coupled to I/O bus 114. I/O interface 116 affords communication with various I/O devices, including akeyboard 118, atimer 120, a Radio Frequency (RF)receiver 122, a Hard Disk Drive (HDD) 124, and Radio Frequency Identification (RFID) basedsensor data transmitters 126, which communicate wirelessly with theRF receiver 122. Note that, in one embodiment,elements O interface 116 may be any known to those skilled in the art of computer architecture, including but not limited to Universal Serial Bus (USB) ports. -
Computer 102 is able to communicate with asoftware deploying server 150 via anetwork 128 using anetwork interface 130, which is coupled to system bus 106.Network 128 may be an external network such as the Internet, or an internal network such as an Ethernet or a Virtual Private Network (VPN). - A
hard drive interface 132 is also coupled to system bus 106.Hard drive interface 132 interfaces with ahard drive 134. In a preferred embodiment,hard drive 134 populates asystem memory 136, which is also coupled to system bus 106. System memory is defined as a lowest level of volatile memory incomputer 102. This volatile memory includes additional higher levels of volatile memory (not shown), including, but not limited to, cache memory, registers and buffers. Data that populatessystem memory 136 includescomputer 102′s operating system (OS) 138 andapplication programs 144. - OS 138 includes a
shell 140, for providing transparent user access to resources such asapplication programs 144. Generally,shell 140 is a program that provides an interpreter and an interface between the user and the operating system. More specifically,shell 140 executes commands that are entered into a command line user interface or from a file. Thus,shell 140, also called a command processor, is generally the highest level of the operating system software hierarchy and serves as a command interpreter. The shell provides a system prompt, interprets commands entered by keyboard, mouse, or other user input media, and sends the interpreted command(s) to the appropriate lower levels of the operating system (e.g., a kernel 142) for processing. Note that whileshell 140 is a text-based, line-oriented user interface, the present invention will equally well support other user interface modes, such as graphical, voice, gestural, etc. - As depicted, OS 138 also includes
kernel 142, which includes lower levels of functionality for OS 138, including providing essential services required by other parts ofOS 138 andapplication programs 144, including memory management, process and task management, disk management, and mouse and keyboard management. -
Application programs 144 include a renderer, shown in exemplary manner as abrowser 146.Browser 146 includes program modules and instructions enabling a World Wide Web (WWW) client (i.e., computer 102) to send and receive network messages to the Internet using HyperText Transfer Protocol (HTTP) messaging, thus enabling communication withsoftware deploying server 150 and other described computer systems. -
Application programs 144 incomputer 102′s system memory (as well assoftware deploying server 150′s system memory) also include a Sensor Array Evaluation Logic (SAEL) 148. SAEL 148 includes code for implementing the processes described below, and particularly as described in reference toFIGS. 2-8 . In one embodiment,computer 102 is able to downloadSAEL 148 fromsoftware deploying server 150, including in an on-demand basis. Note further that, in one embodiment of the present invention,software deploying server 150 performs all of the functions associated with the present invention (including execution of SAEL 148), thus freeingcomputer 102 from having to use its own internal computing resources to executeSAEL 148. - The hardware elements depicted in
computer 102 are not intended to be exhaustive, but rather are representative to highlight essential components required by the present invention. For instance,computer 102 may include alternate memory storage devices such as magnetic cassettes, Digital Versatile Disks (DVDs), Bernoulli cartridges, and the like. These and other variations are intended to be within the spirit and scope of the present invention. - With reference now to
FIG. 2 , anexemplary ship 202 on which the present invention may be utilized is illustrated. Theship 202 is a cargo ship that carries multipleintermodal containers 204 on the deck/hold 206 of the ship. In one embodiment, theseintermodal containers 204 are uniform in size and shape, such that they stack next to and on top of one another, and so that they are capable of being transported on land by appropriately configured container trucks. - As illustrated in
FIG. 3 , a top (or side) view of the multipleintermodal containers 204 positioned on deck/hold 206 inFIG. 2 are depicted as multiple intermodal shipping containers 302 a-n (where “n” is an integer). In one embodiment, affixed to each intermodal container is a separate and distinct uniquely-identified RFID-enabled smart sensor from RFID-enabled smart sensors 304 a-n. Note that while the smart sensors 304 a-n are RFID-enabled in one embodiment, in another embodiment these smart sensors 304 a-n do not include an RFID. In this embodiment, the locations of the different smart sensors 304 a-n are identified by maps, loading plans, etc. for the multiple intermodal shipping containers 302 a-n. - Additional detail of an exemplary RFID-enabled smart sensor is illustrated in
FIG. 4 as RFID-enabled smart sensor 406 (which shows additional detail of each of the RFID-enabled smart sensors 304 a-n shown inFIG. 3 ). Within the RFID-enabledsmart sensor 406 is asensor 404.Sensor 404 is able to sense mechanical vibration (i.e., vibrations that are propagated through a solid medium such as metal), acoustic vibration (i.e., vibrations that are propagated through air), chemicals (e.g., low levels of airborne chemicals), radiation (i.e., levels of radioactivity), and/or electromagnetism (i.e., electromagnetism (EM) throughout the EM spectrum, including ultraviolet light, visible light, etc.). - In one embodiment,
sensor 404 is directly coupled to atransmission logic 408, which is able to transmit the raw information detected by thesensor 404 to a receiver (e.g.,RF receiver 122 shown inFIG. 1 ). For example, assume thatsensor 404 detects mechanical vibrations through the use of an internal crystal-based strain gauge. Thesensor 404 transduces these mechanical vibrations into electrical analog signals, which can be directly transmitted by thetransmission logic 408. In another embodiment, however, the transduced mechanical vibrations are first sent to alocal processing logic 410 within the RFID-enabledsmart sensor 406. Thisprocessing logic 410 is able to quantify and digitize the transduced mechanical vibrations before they are sent to thetransmission logic 408. - Note that in one embodiment, an
RFID tag 412 is also a component of the RFID-enabledsmart sensor 406. TheRFID tag 412, which is different/unique to each RFID-enabled smart sensor 406 (and thus the intermodal shipping container to which it is affixed), stores and communicates Electronic Product Code (EPC) information. The EPC information includes information about the contents of the intermodal shipping container to which the RFID tag is attached; the source/destination of that intermodal shipping container; any safety/hazard information (e.g., Material Safety Data Sheet—MSDS information) about contents of that intermodal shipping container; any product expiration information about the contents of that intermodal shipping container; product lot numbers for the contents of that intermodal shipping container; the name, location, and contact information of the manufacturer of the contents of that intermodal shipping container, etc. The RFID tags may be active (i.e., battery powered), semi-passive (i.e., powered by a battery and a capacitor that is charged by an RF interrogation signal), or purely passive (i.e., either have a capacitor that is charged by an RF interrogation signal or are geometrically shaped to reflect back specific portions of the RF interrogation signal). These passive RFID tags may contain an on-board Integrated Circuit (IC) chip, or they may be chipless. - With reference now to
FIGS. 5-6 , exemplary RFID tags are depicted. More specifically,FIG. 5 depicts an exemplary chip-enabledRFID tag 502, which is a passive RFID tag that has an on-board IC chip 504 and a coupledantenna 506. TheIC chip 504 stores and processes information, including EPC information that describes information (including name, chemical composition, manufacturer, lot number, etc.) of material stored within the affixed-to intermodal shipping container. TheIC chip 504 may contain a low-power source (e.g., a capacitor, not shown, that is charged by an interrogation signal received by the coupled antenna 506). Upon the capacitor being charged, theRFID tag 502 then generates a radio signal, which includes the EPC information stored in theIC chip 504, to be broadcast by the coupledantenna 506. -
FIG. 6 illustrates an exemplarychipless RFID tag 602. As the name implies,chipless RFID tag 602 does not have an IC chip, but is only an antenna that is shaped to reflect back a portion of an interrogation signal. That is, the chipless RFID tag 602 (also known as a Radio Frequency (RF) fiber) is physically shaped to reflect back select portions of a radio interrogation signal from an RF transmission source.Chipless RFID tag 602 typically has a much shorter range than that of chip-enabledRFID tag 502. Furthermore, the amount of information thatchipless RFID tag 602 can return is much smaller than that of chip-enabledRFID tag 502, which is able to store relatively large amounts of data in the on-board IC chip 504. - With reference now to
FIG. 7 , signals 702 and 704 are generated by two distinct and physically separate (possibly RFID-enabled) smart sensors (e.g., RFID-enabledsmart sensor 304 a and RFID-enabledsmart sensor 304 e shown inFIG. 3 ). For example, assume that RFID-enabledsmart sensors element 406 shown inFIG. 4 ). The RFID-enabledsmart sensor 304 a detects and transduces mechanical vibration to generate a frequency (F) and amplitude (A)vibration pattern 702, while the RFID-enabledsmart sensor 304 e detects and transduces other mechanical vibrations to generate another F+Avibration pattern 704. These two F+A vibration patterns computer 102 shown inFIG. 1 ), either as raw analog signals or as processed (e.g., by processinglogic 410 shown inFIG. 4 ) signals via a transmission logic (e.g.,transmission logic 408 shown inFIG. 4 ). Theprocessing logic 706 generates, by combining the two F+A vibration patterns composite vibration pattern 708. As will be discussed below, thecomposite vibration pattern 708 may be a “baseline” pattern. This “baseline” pattern may be a pattern that is arbitrarily generated at some point in time during a voyage of the cargo ship, or it may be generated at a time that other information sensors/analysis indicates that the operational conditions (i.e., positioning of the multiple intermodal shipping containers, operational condition of the cargo ship's drive train, structural integrity of the cargo ship, etc.) are all within predefined acceptable ranges (i.e., the cargo ship is running properly according to predefined parameters for load arrangements, structural integrity, condition of the engine/propeller/etc.). - Assume now for explanatory purposes that the
composite vibration pattern 708 is not a baseline composite vibration pattern, but rather is a new composite vibration pattern that has been generated by taking subsequent readings (e.g., after taking readings to create the baseline composite vibration pattern) from the RFID-enabledsmart sensor 304 a and RFID-enabledsmart sensor 304 e shown inFIG. 3 . In this scenario, acomparison logic 710 receives a copy of the newcomposite vibration pattern 708, which is sent from theprocessing logic 706.Comparison logic 710 may be part of a same computing system (e.g.,computer 102 shown inFIG. 1 ) as theprocessing logic 706, or thecomparison logic 710 may be remote from theprocessing logic 706, such that the newcomposite vibration pattern 708 is transmitted over a network (wireless or wired) from theprocessing logic 706 to thecomparison logic 710. - Once the
comparison logic 710 has a copy of the newcomposite vibration pattern 708, it compares the newcomposite vibration pattern 708 to a knowncomposite vibration pattern 712. The knowncomposite vibration pattern 712, which may be stored locally within thecomparison logic 710, or may be stored remotely at a remote storage device, cloud, etc., is associated with (e.g., using a lookup table or other database) a particular cause. That is, historical, empirical, and/or simulated observations reveal that if a pattern has a same waveform as the knowncomposite vibration pattern 712, then a conclusion is reached that whatever previously caused the known composite vibration pattern 712 (whether by actual conditions or through simulation) is now causing the same newcomposite vibration pattern 708. Note that the newcomposite vibration pattern 708 is generated by combining vibration patterns from similar sensors (e.g., the type, age, and condition of the sensor in the RFID-enabled smart sensor) in similar locations (i.e., affixed to similar type of intermodal shipping container at a same location in the stack of intermodal shipping containers and at a similar physical location on the cargo ship) under similar conditions (e.g., during similar sea and weather conditions, similar ship speed, etc.) as those that generated the knowncomposite vibration pattern 712. The event/cause that resulted in the new/knowncomposite vibration patterns 708/712 may be a shift (e.g., inadvertent movement) of one or more of the intermodal containers (which may or may not be the intermodal containers that have affixed thereon the RFID-enabled smart sensors that generated the vibration patterns); a change in the physical integrity of the cargo ship (e.g., a broken or loose piece of hull, a cracked/broken support structure, etc.); a change to the ship's drive train (e.g., a crack/break in a propeller/screw, a damaged/broken bearing/shaft/rod/piston in the engine, etc.), or any other predefined/predescribed operational condition of the cargo ship. - Referring now to
FIG. 8 , a high-level flow chart of one or more exemplary steps performed by a processor to monitor operational conditions of a cargo ship in accordance with one embodiment of the present invention is presented. Afterinitiator block 802, a uniquely-identified smart sensor is affixed to one or more of multiple intermodal shipping containers (block 804). Each uniquely-identified smart sensor identifies the intermodal shipping container to which it is attached, as well as the location of where that particular intermodal shipping container is positioned on the cargo ship. As described inblock 806, the multiple intermodal shipping containers (some or all of which have affixed thereon a uniquely-identified smart sensor, which may be RFID-enabled as described above) are loaded onto the cargo ship. The loading order and/or information from the smart sensors tells a computer, which may be on the cargo ship or may be at a remote location, where the various smart sensors are located, as well as the environment in which they are situated. This environmental information includes, but is not limited to, how the respective intermodal shipping containers are stacked/positioned/etc.; what type of intermodal shipping container (i.e., its size, weight composition, content, etc.) is affixed to a particular smart sensor; etc. - As described in
block 808, a baseline composite vibration pattern is established from readings generated by multiple smart sensors that are affixed to the multiple intermodal shipping containers, as described inFIG. 7 . As described above, this baseline can be taken as the ship is underway, such as while all operational conditions are within predefined nominal ranges. That is, these predefined nominal ranges describe a level of vibration of the deck that is normal when the structural integrity of the cargo ship is intact, the arrangement and securement (i.e., by tie-downs) of the intermodal shipping containers are according to a predefined protocol, gauges/sensors on the drive train indicate that the drive train is operating within normal engine/screw/shaft/bearing parameters, etc. In one embodiment, the baseline composite vibration pattern is re-established (by taking new readings from the multiple smart sensors) in response to a particular event or condition, such as changes to local weather conditions (i.e., rain, snow, sleet, high or low atmospheric temperature, etc.) being experienced by the cargo ship reaching a pre-determined level; new loading/unloading of intermodal shipping containers; entering an area of water known to have different currents/temperatures/etc.; fuel being consumed, thus changing the weight of the cargo ship; etc. - As described in
block 810, subsequent readings are then taken from multiple smart sensors on the intermodal shipping containers in order to generate a new composite vibration pattern (also described above inFIG. 7 ). As described inquery block 812, if the new composite vibration pattern is different (i.e., differs beyond some predefined range) from the baseline composite vibration pattern, then the new composite vibration pattern is matched with a known composite vibration pattern in order to identify a cause of the new composite vibration pattern (block 814). In one embodiment, matching the new composite vibration pattern with the known composite vibration pattern identifies/indicates a physical shifting of the multiple intermodal shipping containers. In one embodiment, matching the new composite vibration pattern with the known composite vibration pattern identifies/indicates damage to a non-mechanical physical structure (e.g., the ship's hull, internal structural beams, etc.) of the cargo ship. In one embodiment, matching the new composite vibration pattern with the known composite vibration pattern identifies/indicates damage to a drive train of the cargo ship. - As noted above, the sensor in the smart sensor that is affixed to an intermodal shipping container may include an acoustic sensor (which measures sound that travels through air and/or solids such as structural members of the ship, intermodal shipping containers, etc.). If so, then a processor can incorporate acoustic readings from these acoustic sensors in order to modify the baseline composite vibration pattern, thus creating a baseline vibration/acoustic composite pattern. This baseline vibration/acoustic composite pattern modifies the original baseline composite vibration pattern with the additional sound/sonic information provided by the acoustic sensors, in order to provide additional specificity to a pattern's appearance (i.e., its shape) when a particular cause/event is occurring. The processor then incorporates subsequent acoustic readings from the acoustic sensors in order to generate a new vibration/acoustic composite pattern. In response to the new vibration/acoustic composite pattern being different from the baseline vibration/acoustic composite pattern, the processor matches the new vibration/acoustic composite pattern with a known vibration/acoustic pattern in order to identify a cause of the new vibration/acoustic composite pattern, which may or may not be the same cause as that of the non-acoustic known composite vibration pattern.
- Similarly, the sensor in the smart sensor that is affixed to an intermodal shipping container may a chemical sensor that detects a presence of chemicals inside and/or outside that intermodal shipping container. If so, then a processor can incorporate chemical readings from these chemical sensors in the smart sensors in order to modify the baseline composite vibration pattern, thus creating a baseline vibration/chemical composite pattern. This baseline vibration/chemical composite pattern modifies the original baseline composite vibration pattern with the additional chemical information provided by the chemical sensors, in order to provide additional specificity to a pattern's appearance (i.e., its shape) when a particular cause/event is occurring. The processor then incorporates subsequent chemical readings from the chemical sensors in order to generate a new vibration/chemical composite pattern. In response to the new vibration/chemical composite pattern being different from the baseline vibration/chemical composite pattern, the processor matches the new vibration/chemical composite pattern with a known vibration/chemical pattern in order to identify a cause of the new vibration/chemical composite pattern, which may or may not be the same cause as that of the non-chemical known composite vibration pattern. Note that an increase/decrease in chemical levels will impact the sensitivity of the vibration sensor, due to contacts erosion, accelerometer decay, etc., thus leading to the adjusted vibration pattern. Note further that if the chemical level increase is detected by an internal chemical sensor, then an alert can be sounded as to the presence of potentially dangerous chemicals having been released within the intermodal shipping container, leading to emergency procedures (e.g., clean-up, containment, etc.) being implemented.
- In one embodiment, the smart sensor is affixed to an interior of an intermodal shipping container, and the sensor in the smart sensor includes (or is) a humidity sensor. In this embodiment, the door to the intermodal shipping container is sealed (e.g., by a door/frame barrier strip) such that humidity, insects, etc. are unable to enter the interior of the intermodal shipping container. Assume that the humidity outside of the intermodal shipping container increases during the ocean voyage of the cargo ship (due to sea spray, etc.). Thus, if there is a breach in the integrity of seal around the door of the intermodal shipping container, then the humidity sensor will detect a rise in the interior humidity level. This information is then used to prompt a crew member to reseal the container, such that the contents are not damaged by the increased interior humidity level.
- As noted above, each of the smart sensors may include a uniquely-identified radio frequency identifier (RFID) device. If so, this enables a processor to map a location of each of the multiple intermodal shipping containers by interrogating RFID devices in the smart sensors. This mapping can be done by triangulating the signals coming from the RFID devices, or it may be performed by simply knowing the loading order and position placement of the intermodal shipping containers as they are being loaded onto the cargo ship. By knowing the exact location of each of the intermodal shipping contains, then the processor is able to adjust the baseline composite vibration pattern and the new composite vibration pattern according to the location of each of the multiple intermodal shipping containers such that the new/known patterns are further refined according to the location and environment of the sensors as they take their vibration and other readings. Note further that the RFID-tag information can be further used to fine-tune the vibration patterns, since different weights/materials/etc. in the intermodal shipping container will affect the readings of the vibration sensor.
- If a decision has been made to quit monitoring for new patterns (query block 816), such as at the end of an ocean voyage of the cargo ship, then the process ends at
terminator block 818. Otherwise, the smart sensors are further monitored in order to generate additional new composite vibration patterns for matching to the same or other known composite vibration patterns (blocks 810-814). - As described herein, smart sensors are affixed to intermodal shipping containers that are loaded onto a cargo ship. An initial baseline of the vibration frequencies and amplitudes from the smart sensors is established once the ship is under way. A significant shift in these frequencies/amplitudes can identify 1) a shift in the cargo, 2) damage to the ship's structure, 3) mechanical (e.g., drive train) problems, etc. Thus, the present invention presents a novel and significant improvement to monitoring cargo ship operational conditions by providing a dynamic sensor grid without having to retrofit the cargo ship.
- Note that while the present invention has been described in the context of monitoring conditions of a cargo ship that is under way, the process/system described herein is also useful in monitoring activities/conditions while the intermodal shipping containers are on land. That is, by monitoring accelerometer, chemical, humidity, acoustic, etc. sensors that are affixed to the intermodal shipping containers while on a dock, the history/condition of each intermodal shipping container can also be tracked. For example, if a particular intermodal shipping container had been subject to a severe (beyond a predetermined level) impact, this impact is recorded (either at the intermodal shipping container or by a remote system that interrogates the smart sensor), in order to determine if and/or when any damage to the contents of that intermodal shipping container occurred, whether remedial steps need to be taken to repair the intermodal shipping container and/or its contents, etc.
- Note further that monitoring the level of vibrations using an accelerometer-based sensor in the smart sensor enables the detection of a loose intermodal shipping container. That is, if a particular intermodal shipping container is struck by another intermodal shipping container, it is likely that one or both of the intermodal shipping containers have become free of their restraints. Left unresolved (i.e., failing to resecure the restraints), the contents of one or both of the intermodal shipping containers will be damaged, and one or both of the intermodal shipping containers may fall overboard (assuming that they are on the deck of the cargo ship). Thus, the receiving computer, upon detecting such a sudden acceleration (i.e., a first and second order approximation that is indicative of a strong impact), will issue an alert that one or more of the intermodal shipping containers are unsecured, such that appropriate corrective steps are taken.
- As noted above, the system described herein allows a computer to monitor the condition of not only the cargo (i.e., the intermodal shipping containers), but the cargo ship itself. As such, the real-time conditions of the cargo ship (as determined by the smart sensor array) are stored, in order to generate a trend pattern of the structural/mechanical condition of the cargo ship. This information is then used to generate a preventative maintenance plan, a retrofitting schedule, and/or a plan to decommission the cargo ship (if conditions decay to the point that repairs/retrofits are not economically feasible).
- The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
- The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The descriptions of the various embodiments of the present invention have been presented for purposes of illustration, but are not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein was chosen to best explain the principles of the embodiments, the practical application or technical improvement over technologies found in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.
- Note further that any methods described in the present disclosure may be implemented through the use of a VHDL (VHSIC Hardware Description Language) program and a VHDL chip. VHDL is an exemplary design-entry language for Field Programmable Gate Arrays (FPGAs), Application Specific Integrated Circuits (ASICs), and other similar electronic devices. Thus, any software-implemented method described herein may be emulated by a hardware-based VHDL program, which is then applied to a VHDL chip, such as a FPGA.
- Having thus described embodiments of the invention of the present application in detail and by reference to illustrative embodiments thereof, it will be apparent that modifications and variations are possible without departing from the scope of the invention defined in the appended claims.
Claims (20)
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US20130030725A1 (en) | 2013-01-31 |
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