US20140312496A1 - Semiconductor package and semiconductor device - Google Patents
Semiconductor package and semiconductor device Download PDFInfo
- Publication number
- US20140312496A1 US20140312496A1 US14/266,433 US201414266433A US2014312496A1 US 20140312496 A1 US20140312496 A1 US 20140312496A1 US 201414266433 A US201414266433 A US 201414266433A US 2014312496 A1 US2014312496 A1 US 2014312496A1
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- substrate
- package
- molding compound
- height
- chip
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- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
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Definitions
- the present invention relates to a semiconductor package and a method of making the same, and particularly to a semiconductor package comprising a molding compound with different heights and a semiconductor device comprising the semiconductor package and methods of making the same.
- FIG. 1 showing a schematic diagram of a conventional semiconductor device consisting of stacked packages.
- the conventional semiconductor device 1 comprises a first package 10 and a second package 20 .
- the first package 10 comprises a first substrate 11 , a first chip 12 , a plurality of first conductive wires 13 , a first molding compound 14 , and a plurality of first solder balls 15 .
- the first substrate 11 has an upper surface 111 , a lower surface 112 , and a plurality of first pads 113 .
- the first pads 113 are disposed on the upper surface 111 of the first substrate 11 .
- the first chip 12 is adhered to the upper surface 111 of the first substrate 11 and electrically connected to the upper surface 111 of the first substrate 11 by the first conductive wires 13 .
- the first molding compound 14 encapsulates the first chip 12 , the first conductive wires 13 , and a part of the upper surface 111 of the first substrate 11 , and the first pads 113 are exposed.
- the first solder balls 15 are on the lower surface 112 of the first substrate 11 .
- the second package 20 is stacked on the first package 10 .
- the second package 20 comprises a second substrate 21 , a second chip 22 , a plurality of second conductive wires 23 , a second molding compound 24 , and a plurality of second solder balls 25 .
- the second substrate 21 has an upper surface 211 , a lower surface 212 , and a plurality of second pads 213 .
- the second pads 213 are disposed on the lower surface 212 of the second substrate 21 .
- the second chip 22 is adhered to the upper surface 211 of the second substrate 21 and electrically connected to the upper surface 211 of the second substrate 21 by the second conductive wires 23 .
- the second molding compound 24 encapsulates the second chip 22 , the second conductive wires 23 , and the upper surface 211 of the second substrate 21 .
- the upper ends of the second solder balls 25 are connected to the second pads 213 on the lower surface 212 of the second substrate 21 , and the lower ends are connected to the first pads 113 on the upper surface 111 of the first substrate 11 .
- One of the drawbacks of the conventional semiconductor device 1 is that the area encapsulated by the first molding compound 14 in the first package 10 is smaller than that encapsulated by the second molding compound 24 in the second package 20 .
- two different molds are required in the molding processes for the first package 10 and the second package 20 .
- the cost is high for making a mold. Molds of different sizes are often needed for molding processes to make different package devices. Accordingly, the production cost will be dramatically increased.
- the included angle is namely the draft angle of the mold.
- the top surface of the first molding compound 14 has a mold insert gate mark.
- the first molding compound 14 tends to overflow onto the upper surface 111 of the first substrate 11 to pollute the first pads 113 .
- One main objective of the present invention is to provide a method of making a semiconductor package comprising the following steps of: providing a first substrate having a first surface and a second surface; attaching a first chip to the first surface of the first substrate; forming a plurality of first connecting elements for electrically connecting the first chip and the first substrate; forming a plurality of first conductive bodies on the first surface of the first substrate; forming a first molding compound for encapsulating the first surface of the first substrate, the first chip, the first connecting elements, and the first conductive bodies; and removing a part of a border portion of the first molding compound, so that the first molding compound has at least two heights and one end of each of the first conductive bodies is exposed.
- Another objective of the present invention is to provide a semiconductor package, which comprises a substrate, a chip, a plurality of connecting elements, a plurality of first conductive bodies, and a molding compound.
- the substrate has a first surface and a second surface.
- the chip is attached to the first surface of the substrate.
- the connecting elements electrically connect the chip and the substrate.
- the first conductive bodies are disposed on the first surface of the substrate.
- the molding compound encapsulates the first surface of the substrate, the chip, the connecting elements, and the first conductive bodies.
- the molding compound has at least two heights and one end of each of the first conductive bodies is exposed. Thereby, the molding compound encapsulates the entire first surface of the substrate, and the pads on the first surface will not be polluted.
- Still another objective of the present invention is to provide a semiconductor device, which comprises a first package and a second package.
- the first package is the semiconductor package as described above.
- the second package is stacked on the first package.
- the size of the second package is the same as that of the first package.
- FIG. 1 shows a schematic diagram of a conventional semiconductor device consisting of stacked packages
- FIG. 2 shows a flow chart of the method of making a semiconductor device according to the present invention.
- FIGS. 3 to 8 show schematic step by step diagrams illustrating the method of making a semiconductor device according to the present invention.
- Step S 201 a first substrate 31 is provided.
- the first substrate 31 has a first surface 311 , a second surface 312 , a plurality of first pads 313 , and a plurality of second pads 314 .
- the first pads 313 are on the first surface 311
- the second pads 314 are on the second surface 312 .
- Step S 202 a first chip 32 is attached to the first surface 311 of the first substrate 31 .
- a first chip 32 is attached to the first surface 311 of the first substrate 31 .
- a plurality of first connecting elements (such as a plurality of first conductive wires 33 ) electrically connect the first chip 32 and the first surface 311 of the first substrate 31 .
- a plurality of first conductive bodies (such as a plurality of first solder balls 34 ) are formed on the first pads 313 on the first surface 311 of the first substrate 31 .
- the first conductive bodies may be solder balls; however, it may be realized that the first conductive bodies can be solder bumps, gold stud bumps, or metal pins and each in a shape of pillar or column, in addition to a shape of ball.
- Step S 204 is performed and followed by Step S 202 and Step S 203 . That is, the first conductive bodies (such as the first solder balls) may be formed on the first pads 313 on the first surface 311 of the first substrate 31 before the first chip 32 is attached to the first surface 311 of the first substrate 31 . Thereafter, the first conductive elements (such as the first conductive wires 33 ) are formed for electrically connecting the first chip 32 and the first surface 311 of the first substrate 31 .
- the first conductive bodies such as the first solder balls
- the first conductive elements such as the first conductive wires 33
- Step S 205 a first molding compound 35 for encapsulating the first surface 311 of the first substrate 31 , the first chip 32 , the first conductive wires 33 , and the first solder balls 34 .
- the first molding compound 35 encapsulates the entire first surface 311 of the first substrate 31 .
- the top surface of the first molding compound 35 is higher than the top of the first solder balls 34 ; however, it may be realized that the top surface of the first molding compound 35 can be at the same height with the top of the first solder balls 34 , or the top surface of the first molding compound 35 can be lower than the top of the first solder balls 34 .
- the included angle between the sidewall of the first molding compound 35 and the first substrate 31 is about 85 to 95 degrees, and preferably 90 degrees, because the draft angle is almost not needed for the mold in the present invention.
- a plurality of the first chips 32 may be encapsulated with the first molding compound 35 and thereafter divided into a plurality of packages having a shape like tofu. Thereby, the top surface of the first molding compound 35 in the packages will not have a mold insert gate mark.
- Step S 206 a plurality of second solder balls 36 are formed on the second pads 314 on the second surface 312 of the first substrate 31 . It should be noted that this step is an optional step.
- Step S 207 a part of a border portion of the first molding compound 35 is removed, so that the first molding compound 35 has at least two heights and one end of each of the first solder balls 34 is exposed to make a first package 3 .
- the removal in this step may be accomplished by laser cutting, chemical etching, cutting with a cutting tool, or cutting with a water jet.
- the way of cutting with a cutting tool is used to remove the upper part 351 of the border portion of the first molding compound 35 , and the lower part 352 of the border portion is remained.
- the central portion 353 of the first molding compound 35 is not cut away and is entirely remained.
- the molding compound 35 has a first height H 1 , a second height H 2 , a central portion 353 , a lower part 352 of a border portion, a first top surface 354 , and a second top surface 355 .
- the first height Hi is the height of the central portion 353 corresponding to the positions of the first chip 32 and the first conductive wires 33 .
- the second height H 2 is the height of the lower part 352 of the border portion corresponding to the positions of the first solder balls 34 .
- the first height Hi is greater than the second height H 2 .
- the first top surface 354 is corresponding to the first height H 1 , that is, the first top surface 354 is the top surface of the central portion 353 .
- the first top surface 354 has a first surface roughness.
- the second top surface 355 is corresponding to the second height H 2 , that is, the second top surface 355 is the top surface of the lower part 352 of the border portion.
- the second top surface 355 has a second surface roughness.
- the first surface roughness is different from the second surface roughness.
- the second top surface 355 is a cutting surface and has a plurality of cutting lines 37 after the cutting.
- the upper parts of the first solder balls 34 are removed along with the removal of the upper part 351 of the border portion of the first molding compound 35 . Therefore, only the lower parts of the first solder balls 34 are remained to form a hemispherical shape (as shown in FIG. 6 ). Furthermore, all the part of the molding compound 35 and the parts of the first solder balls 34 included in the second top surface 355 have the cutting lines 37 . As shown in FIG.
- the cutting lines 37 located at each of the four sides of the second top surface 355 are substantially parallel, and the cutting lines 37 located in each of the four corners of the second top surface 355 perpendicularly cross each other, since the four corners of the second top surface 355 are cut twice.
- the first package 3 comprises a first substrate 31 , a first chip 32 , a plurality of first connecting elements (such as a plurality of first conductive wires 33 ), a plurality of first conductive bodies (such as a plurality of first solder balls 34 ), a first molding compound 35 , and a plurality of second solder balls 36 .
- the first substrate 31 has a first surface 311 , a second surface 312 , a plurality of first pads 313 on the first surface 311 , and a plurality of second pads 314 on the second surface 312 .
- the first chip 32 is attached to the first surface 311 of the first substrate 31 .
- the first chip 32 is attached to the first surface 311 of the first substrate 31 .
- the first conductive wires 33 electrically connect the first chip 32 and the first substrate 31 .
- the first solder balls 34 are in a hemispherical shape and disposed on the first pads 313 of the first surface 311 of the first substrate 31 .
- the second solder balls 36 are disposed on the second pads 314 of the second surface 312 of the first substrate 31 .
- the molding compound 35 encapsulates the first surface 311 of the first substrate 31 , the first chip 32 , the first conductive wires 33 , and the first solder balls 34 .
- the molding compound 35 has a first height H 1 , a second height H 2 , a central portion 353 , a lower part 352 of a border portion, a first top surface 354 , and a second top surface 355 .
- the first height Hi is the height of the central portion 353 corresponding to the positions of the first chip 32 and the first conductive wires 33 .
- the second height H 2 is the height of the lower part 352 of the border portion corresponding to the positions of the first solder balls 34 .
- the first height H 1 is greater than the second height Hz.
- the first top surface 354 is corresponding to the first height H 1 , that is, the first top surface 354 is the top surface of the central portion 353 .
- the first top surface 354 has a first surface roughness.
- the second top surface 355 is corresponding to the second height H 2 , that is, the second top surface 355 is the top surface of the lower part 352 of the border portion.
- the second top surface 355 has a second surface roughness. The first surface roughness is different from the second surface roughness.
- the second top surface 355 is a cutting surface and has a plurality of cutting lines 37 after the cutting. Furthermore, all the part of the molding compound 35 and the parts of the first solder balls 34 included in the second top surface 355 have the cutting lines 37 . As shown in FIG. 7 , the cutting lines 37 located at each of the four sides of the second top surface 355 are parallel, and the cutting lines 37 located in each of the four corners of the second top surface 355 perpendicularly cross each other, since the four corners of the second top surface 355 are cut twice.
- a second package 4 is stacked on the first solder balls 34 and electrically connected to the first solder balls 34 , to make a semiconductor device 5 .
- the second package 4 may be any kind of semiconductor packages.
- the second package 4 comprises a second substrate 41 , a second chip 42 , a plurality of second conductive wires 43 , a second molding compound 44 , and a plurality of third solder balls 45 .
- the second substrate 41 has a first surface 411 and a second surface 412 .
- the second chip 42 is attached to the first surface 411 of the second substrate 41 .
- the second conductive wires 43 electrically connect the second chip 42 and the second substrate 41 .
- the second molding compound 44 encapsulates the first surface 411 of the second substrate 41 , the second chip 42 , and the second conductive wires 43 .
- the third solder balls 45 are disposed on the second surface 412 of the second substrate 41 and electrically connected to the first solder balls 34 .
- the size of the second molding compound 44 of the second package 4 is the same as that of the first molding compound 35 of the first package 3 .
- only one molding machine is required to perform both the molding processes for the second package 4 and the first package 3 .
- the production cost can be reduced.
- the first molding compound encapsulates the entire first surface 311 of the first substrate 31 , and accordingly the pads on the first surface 311 are not polluted.
- the semiconductor device 5 comprises a first package 3 and a second package 4 .
- the second package 4 is stacked on the first package 3 .
- the first package 3 comprises a first substrate 31 , a first chip 32 , a plurality of first connecting elements (such as a plurality of first conductive wires 33 ), a plurality of first conductive bodies (such as a plurality of first solder balls 34 ), a first molding compound 35 , and a plurality of second solder balls 36 .
- the first substrate 31 has a first surface 311 , a second surface 312 , a plurality of first pads 313 on the first surface 311 , and a plurality of second pads 314 on the second surface 312 .
- the first chip 32 is attached to the first surface 311 of the first substrate 31 .
- the first conductive wires 33 electrically connect the first chip 32 and the first substrate 31 .
- the first solder balls 34 are in a hemispherical shape and disposed on the first pads 313 of the first surface 311 of the first substrate 31 .
- the molding compound 35 encapsulates the first surface 311 of the first substrate 31 , the first chip 32 , the first conductive wires 33 , and the first solder balls 34 .
- the molding compound 35 has a first height H 1 , a second height H 2 , a central portion 353 , a lower part 352 of a border portion, a first top surface 354 , and a second top surface 355 .
- the first height H 1 is the height of the central portion 353 corresponding to the positions of the first chip 32 and the first conductive wires 33 .
- the second height H 2 is the height of the lower part 352 of the border portion corresponding to the positions of the first solder balls 34 .
- the first height Hi is greater than the second height H 2 .
- the first top surface 354 is corresponding to the first height H 1 , that is, the first top surface 354 is the top surface of the central portion 353 .
- the first top surface 354 has a first surface roughness.
- the second top surface 355 is corresponding to the second height H 2 , that is, the second top surface 355 is the top surface of the lower part 352 of the border portion.
- the second top surface 355 has a second surface roughness. The first surface roughness is different from the second surface roughness.
- the second top surface 355 is a cutting surface and has a plurality of cutting lines 37 after the cutting. Furthermore, all the part of the molding compound 35 and the parts of the first solder balls 34 included in the second top surface 355 have the cutting lines 37 . As shown in FIG. 7 , the cutting lines 37 located at each of the four sides of the second top surface 355 are parallel, and the cutting lines 37 located in each of the four corners of the second top surface 355 perpendicularly cross each other, since the four corners of the second top surface 355 are cut twice.
- the second package 4 comprises a second substrate 41 , a second chip 42 , a plurality of second conductive wires 43 , a second molding compound 44 , and a plurality of third solder balls 45 .
- the second substrate 41 has a first surface 411 and a second surface 412 .
- the second chip 42 is attached to the first surface 411 of the second substrate 41 .
- the second conductive wires 43 electrically connect the second chip 42 and the second substrate 41 .
- the second molding compound 44 encapsulates the first surface 411 of the second substrate 41 , the second chip 42 , and the second conductive wires 43 .
- the third solder balls 45 are disposed on the second surface 412 of the second substrate 41 and electrically connected to the first solder balls 34 .
Abstract
The present invention relates to a semiconductor package and a semiconductor device and a method of making the same. The method of making the semiconductor package comprises: providing a substrate; attaching a chip to a surface of the substrate; forming a plurality of connecting elements for electrically connecting the chip and the substrate; forming a plurality of first conductive bodies on the surface of the substrate; forming a molding compound for encapsulating the surface of the substrate, the chip, the connecting elements and the first conductive bodies; and removing a part of a border portion of the molding compound, so that the molding compound has two heights and one end of each first conductive bodies is exposed. Thereby, the molding compound covers the entire surface of the substrate, so that the bonding pads on the surface of the substrate will not be polluted.
Description
- This application is a continuation of U.S. patent application Ser. No. 11/828,351, filed on Jul. 26, 2007, which claims the benefit of Taiwan Patent Application No. 095135866, filed on Sep. 27, 2006, the disclosures of which are incorporated herein by reference in their entirety.
- 1. Field of the Invention
- The present invention relates to a semiconductor package and a method of making the same, and particularly to a semiconductor package comprising a molding compound with different heights and a semiconductor device comprising the semiconductor package and methods of making the same.
- 2. Description of the Prior Art
- Please refer to
FIG. 1 showing a schematic diagram of a conventional semiconductor device consisting of stacked packages. The conventional semiconductor device 1 comprises afirst package 10 and asecond package 20. Thefirst package 10 comprises a first substrate 11, afirst chip 12, a plurality of firstconductive wires 13, afirst molding compound 14, and a plurality offirst solder balls 15. The first substrate 11 has anupper surface 111, alower surface 112, and a plurality offirst pads 113. Thefirst pads 113 are disposed on theupper surface 111 of the first substrate 11. Thefirst chip 12 is adhered to theupper surface 111 of the first substrate 11 and electrically connected to theupper surface 111 of the first substrate 11 by the firstconductive wires 13. Thefirst molding compound 14 encapsulates thefirst chip 12, the firstconductive wires 13, and a part of theupper surface 111 of the first substrate 11, and thefirst pads 113 are exposed. Thefirst solder balls 15 are on thelower surface 112 of the first substrate 11. - The
second package 20 is stacked on thefirst package 10. Thesecond package 20 comprises asecond substrate 21, asecond chip 22, a plurality of secondconductive wires 23, asecond molding compound 24, and a plurality ofsecond solder balls 25. Thesecond substrate 21 has anupper surface 211, alower surface 212, and a plurality ofsecond pads 213. Thesecond pads 213 are disposed on thelower surface 212 of thesecond substrate 21. Thesecond chip 22 is adhered to theupper surface 211 of thesecond substrate 21 and electrically connected to theupper surface 211 of thesecond substrate 21 by the secondconductive wires 23. Thesecond molding compound 24 encapsulates thesecond chip 22, the secondconductive wires 23, and theupper surface 211 of thesecond substrate 21. The upper ends of thesecond solder balls 25 are connected to thesecond pads 213 on thelower surface 212 of thesecond substrate 21, and the lower ends are connected to thefirst pads 113 on theupper surface 111 of the first substrate 11. - One of the drawbacks of the conventional semiconductor device 1 is that the area encapsulated by the
first molding compound 14 in thefirst package 10 is smaller than that encapsulated by thesecond molding compound 24 in thesecond package 20. As a result, two different molds are required in the molding processes for thefirst package 10 and thesecond package 20. The cost is high for making a mold. Molds of different sizes are often needed for molding processes to make different package devices. Accordingly, the production cost will be dramatically increased. Moreover, in thefirst package 10, there is an included angle of about 60 degrees between the sidewall of thefirst molding compound 14 and the first substrate 11. The included angle is namely the draft angle of the mold. Furthermore, the top surface of thefirst molding compound 14 has a mold insert gate mark. In addition, in the molding process for thefirst package 10, thefirst molding compound 14 tends to overflow onto theupper surface 111 of the first substrate 11 to pollute thefirst pads 113. - Therefore, it is necessary to provide a novel and progressive semiconductor package and semiconductor device and method of making the same to solve the aforesaid problems.
- One main objective of the present invention is to provide a method of making a semiconductor package comprising the following steps of: providing a first substrate having a first surface and a second surface; attaching a first chip to the first surface of the first substrate; forming a plurality of first connecting elements for electrically connecting the first chip and the first substrate; forming a plurality of first conductive bodies on the first surface of the first substrate; forming a first molding compound for encapsulating the first surface of the first substrate, the first chip, the first connecting elements, and the first conductive bodies; and removing a part of a border portion of the first molding compound, so that the first molding compound has at least two heights and one end of each of the first conductive bodies is exposed.
- Another objective of the present invention is to provide a semiconductor package, which comprises a substrate, a chip, a plurality of connecting elements, a plurality of first conductive bodies, and a molding compound. The substrate has a first surface and a second surface. The chip is attached to the first surface of the substrate. The connecting elements electrically connect the chip and the substrate. The first conductive bodies are disposed on the first surface of the substrate. The molding compound encapsulates the first surface of the substrate, the chip, the connecting elements, and the first conductive bodies. The molding compound has at least two heights and one end of each of the first conductive bodies is exposed. Thereby, the molding compound encapsulates the entire first surface of the substrate, and the pads on the first surface will not be polluted.
- Still another objective of the present invention is to provide a semiconductor device, which comprises a first package and a second package. The first package is the semiconductor package as described above. The second package is stacked on the first package. In an embodiment, the size of the second package is the same as that of the first package. Thus, only one mold is required to perform both the molding processes for the second package and the first package. Accordingly, the production cost will be reduced.
- These and other objectives of the present invention will no doubt become obvious to those of ordinary skill in the art after reading the following detailed description of the preferred embodiment that is illustrated in the various figures and drawings.
-
FIG. 1 shows a schematic diagram of a conventional semiconductor device consisting of stacked packages; -
FIG. 2 shows a flow chart of the method of making a semiconductor device according to the present invention; and -
FIGS. 3 to 8 show schematic step by step diagrams illustrating the method of making a semiconductor device according to the present invention. - Please refer to
FIG. 2 showing a flow chart of the method of making a semiconductor device according to the present invention. Also refer toFIG. 3 . In Step S201, afirst substrate 31 is provided. Thefirst substrate 31 has afirst surface 311, asecond surface 312, a plurality offirst pads 313, and a plurality ofsecond pads 314. Thefirst pads 313 are on thefirst surface 311, and thesecond pads 314 are on thesecond surface 312. In Step S202, afirst chip 32 is attached to thefirst surface 311 of thefirst substrate 31. In this embodiment, afirst chip 32 is attached to thefirst surface 311 of thefirst substrate 31. In Step S203, a plurality of first connecting elements (such as a plurality of first conductive wires 33) electrically connect thefirst chip 32 and thefirst surface 311 of thefirst substrate 31. In Step 204, a plurality of first conductive bodies (such as a plurality of first solder balls 34) are formed on thefirst pads 313 on thefirst surface 311 of thefirst substrate 31. In this embodiment, the first conductive bodies may be solder balls; however, it may be realized that the first conductive bodies can be solder bumps, gold stud bumps, or metal pins and each in a shape of pillar or column, in addition to a shape of ball. - It should be noted that, in other applications, after Step S201 is performed, Step S204 is performed and followed by Step S202 and Step S203. That is, the first conductive bodies (such as the first solder balls) may be formed on the
first pads 313 on thefirst surface 311 of thefirst substrate 31 before thefirst chip 32 is attached to thefirst surface 311 of thefirst substrate 31. Thereafter, the first conductive elements (such as the first conductive wires 33) are formed for electrically connecting thefirst chip 32 and thefirst surface 311 of thefirst substrate 31. - Please refer to
FIG. 2 andFIG. 4 . In Step S205, afirst molding compound 35 for encapsulating thefirst surface 311 of thefirst substrate 31, thefirst chip 32, the firstconductive wires 33, and thefirst solder balls 34. It should be noted that thefirst molding compound 35 encapsulates the entirefirst surface 311 of thefirst substrate 31. In this embodiment, the top surface of thefirst molding compound 35 is higher than the top of thefirst solder balls 34; however, it may be realized that the top surface of thefirst molding compound 35 can be at the same height with the top of thefirst solder balls 34, or the top surface of thefirst molding compound 35 can be lower than the top of thefirst solder balls 34. - The included angle between the sidewall of the
first molding compound 35 and thefirst substrate 31 is about 85 to 95 degrees, and preferably 90 degrees, because the draft angle is almost not needed for the mold in the present invention. Furthermore, in the present invention, a plurality of thefirst chips 32 may be encapsulated with thefirst molding compound 35 and thereafter divided into a plurality of packages having a shape like tofu. Thereby, the top surface of thefirst molding compound 35 in the packages will not have a mold insert gate mark. - Please refer to
FIG. 2 andFIG. 5 . In Step S206, a plurality ofsecond solder balls 36 are formed on thesecond pads 314 on thesecond surface 312 of thefirst substrate 31. It should be noted that this step is an optional step. - Please refer to
FIG. 2 andFIG. 6 . In Step S207, a part of a border portion of thefirst molding compound 35 is removed, so that thefirst molding compound 35 has at least two heights and one end of each of thefirst solder balls 34 is exposed to make afirst package 3. The removal in this step may be accomplished by laser cutting, chemical etching, cutting with a cutting tool, or cutting with a water jet. In this step of this embodiment, the way of cutting with a cutting tool is used to remove theupper part 351 of the border portion of thefirst molding compound 35, and thelower part 352 of the border portion is remained. Thecentral portion 353 of thefirst molding compound 35 is not cut away and is entirely remained. - Therefore, after the cutting, the
molding compound 35 has a first height H1, a second height H2, acentral portion 353, alower part 352 of a border portion, a firsttop surface 354, and a secondtop surface 355. The first height Hi is the height of thecentral portion 353 corresponding to the positions of thefirst chip 32 and the firstconductive wires 33. The second height H2 is the height of thelower part 352 of the border portion corresponding to the positions of thefirst solder balls 34. The first height Hi is greater than the second height H2. The firsttop surface 354 is corresponding to the first height H1, that is, the firsttop surface 354 is the top surface of thecentral portion 353. The firsttop surface 354 has a first surface roughness. The secondtop surface 355 is corresponding to the second height H2, that is, the secondtop surface 355 is the top surface of thelower part 352 of the border portion. The secondtop surface 355 has a second surface roughness. The first surface roughness is different from the second surface roughness. - Please refer to
FIG. 7 showing a top view ofFIG. 6 . The secondtop surface 355 is a cutting surface and has a plurality of cuttinglines 37 after the cutting. In the embodiment, the upper parts of thefirst solder balls 34 are removed along with the removal of theupper part 351 of the border portion of thefirst molding compound 35. Therefore, only the lower parts of thefirst solder balls 34 are remained to form a hemispherical shape (as shown inFIG. 6 ). Furthermore, all the part of themolding compound 35 and the parts of thefirst solder balls 34 included in the secondtop surface 355 have the cutting lines 37. As shown inFIG. 7 , thecutting lines 37 located at each of the four sides of the secondtop surface 355 are substantially parallel, and thecutting lines 37 located in each of the four corners of the secondtop surface 355 perpendicularly cross each other, since the four corners of the secondtop surface 355 are cut twice. - Please still refer to
FIG. 6 showing a schematic diagram the first package of the present invention. Thefirst package 3 comprises afirst substrate 31, afirst chip 32, a plurality of first connecting elements (such as a plurality of first conductive wires 33), a plurality of first conductive bodies (such as a plurality of first solder balls 34), afirst molding compound 35, and a plurality ofsecond solder balls 36. Thefirst substrate 31 has afirst surface 311, asecond surface 312, a plurality offirst pads 313 on thefirst surface 311, and a plurality ofsecond pads 314 on thesecond surface 312. Thefirst chip 32 is attached to thefirst surface 311 of thefirst substrate 31. In this embodiment, thefirst chip 32 is attached to thefirst surface 311 of thefirst substrate 31. The firstconductive wires 33 electrically connect thefirst chip 32 and thefirst substrate 31. Thefirst solder balls 34 are in a hemispherical shape and disposed on thefirst pads 313 of thefirst surface 311 of thefirst substrate 31. Thesecond solder balls 36 are disposed on thesecond pads 314 of thesecond surface 312 of thefirst substrate 31. - The
molding compound 35 encapsulates thefirst surface 311 of thefirst substrate 31, thefirst chip 32, the firstconductive wires 33, and thefirst solder balls 34. Themolding compound 35 has a first height H1, a second height H2, acentral portion 353, alower part 352 of a border portion, a firsttop surface 354, and a secondtop surface 355. The first height Hi is the height of thecentral portion 353 corresponding to the positions of thefirst chip 32 and the firstconductive wires 33. The second height H2 is the height of thelower part 352 of the border portion corresponding to the positions of thefirst solder balls 34. The first height H1 is greater than the second height Hz. The firsttop surface 354 is corresponding to the first height H1, that is, the firsttop surface 354 is the top surface of thecentral portion 353. The firsttop surface 354 has a first surface roughness. The secondtop surface 355 is corresponding to the second height H2, that is, the secondtop surface 355 is the top surface of thelower part 352 of the border portion. The secondtop surface 355 has a second surface roughness. The first surface roughness is different from the second surface roughness. - Please refer to
FIG. 7 . In this embodiment, the secondtop surface 355 is a cutting surface and has a plurality of cuttinglines 37 after the cutting. Furthermore, all the part of themolding compound 35 and the parts of thefirst solder balls 34 included in the secondtop surface 355 have the cutting lines 37. As shown inFIG. 7 , thecutting lines 37 located at each of the four sides of the secondtop surface 355 are parallel, and thecutting lines 37 located in each of the four corners of the secondtop surface 355 perpendicularly cross each other, since the four corners of the secondtop surface 355 are cut twice. - Please refer to
FIG. 2 andFIG. 8 . In Step S208, a second package 4 is stacked on thefirst solder balls 34 and electrically connected to thefirst solder balls 34, to make asemiconductor device 5. The second package 4 may be any kind of semiconductor packages. In this embodiment, the second package 4 comprises asecond substrate 41, asecond chip 42, a plurality of secondconductive wires 43, asecond molding compound 44, and a plurality ofthird solder balls 45. Thesecond substrate 41 has afirst surface 411 and asecond surface 412. Thesecond chip 42 is attached to thefirst surface 411 of thesecond substrate 41. The secondconductive wires 43 electrically connect thesecond chip 42 and thesecond substrate 41. Thesecond molding compound 44 encapsulates thefirst surface 411 of thesecond substrate 41, thesecond chip 42, and the secondconductive wires 43. Thethird solder balls 45 are disposed on thesecond surface 412 of thesecond substrate 41 and electrically connected to thefirst solder balls 34. - In this embodiment, the size of the
second molding compound 44 of the second package 4 is the same as that of thefirst molding compound 35 of thefirst package 3. Thus, only one molding machine is required to perform both the molding processes for the second package 4 and thefirst package 3. As a result, the production cost can be reduced. In addition, in the molding process for thefirst package 3, the first molding compound encapsulates the entirefirst surface 311 of thefirst substrate 31, and accordingly the pads on thefirst surface 311 are not polluted. - Please still refer to
FIG. 8 , showing a schematic diagram of the semiconductor device according to the present invention. Thesemiconductor device 5 comprises afirst package 3 and a second package 4. The second package 4 is stacked on thefirst package 3. Thefirst package 3 comprises afirst substrate 31, afirst chip 32, a plurality of first connecting elements (such as a plurality of first conductive wires 33), a plurality of first conductive bodies (such as a plurality of first solder balls 34), afirst molding compound 35, and a plurality ofsecond solder balls 36. Thefirst substrate 31 has afirst surface 311, asecond surface 312, a plurality offirst pads 313 on thefirst surface 311, and a plurality ofsecond pads 314 on thesecond surface 312. Thefirst chip 32 is attached to thefirst surface 311 of thefirst substrate 31. The firstconductive wires 33 electrically connect thefirst chip 32 and thefirst substrate 31. Thefirst solder balls 34 are in a hemispherical shape and disposed on thefirst pads 313 of thefirst surface 311 of thefirst substrate 31. - The
molding compound 35 encapsulates thefirst surface 311 of thefirst substrate 31, thefirst chip 32, the firstconductive wires 33, and thefirst solder balls 34. Themolding compound 35 has a first height H1, a second height H2, acentral portion 353, alower part 352 of a border portion, a firsttop surface 354, and a secondtop surface 355. The first height H1 is the height of thecentral portion 353 corresponding to the positions of thefirst chip 32 and the firstconductive wires 33. The second height H2 is the height of thelower part 352 of the border portion corresponding to the positions of thefirst solder balls 34. The first height Hi is greater than the second height H2. The firsttop surface 354 is corresponding to the first height H1, that is, the firsttop surface 354 is the top surface of thecentral portion 353. The firsttop surface 354 has a first surface roughness. The secondtop surface 355 is corresponding to the second height H2, that is, the secondtop surface 355 is the top surface of thelower part 352 of the border portion. The secondtop surface 355 has a second surface roughness. The first surface roughness is different from the second surface roughness. - Please also refer to
FIG. 7 . In this embodiment, the secondtop surface 355 is a cutting surface and has a plurality of cuttinglines 37 after the cutting. Furthermore, all the part of themolding compound 35 and the parts of thefirst solder balls 34 included in the secondtop surface 355 have the cutting lines 37. As shown inFIG. 7 , thecutting lines 37 located at each of the four sides of the secondtop surface 355 are parallel, and thecutting lines 37 located in each of the four corners of the secondtop surface 355 perpendicularly cross each other, since the four corners of the secondtop surface 355 are cut twice. - The second package 4 comprises a
second substrate 41, asecond chip 42, a plurality of secondconductive wires 43, asecond molding compound 44, and a plurality ofthird solder balls 45. Thesecond substrate 41 has afirst surface 411 and asecond surface 412. Thesecond chip 42 is attached to thefirst surface 411 of thesecond substrate 41. The secondconductive wires 43 electrically connect thesecond chip 42 and thesecond substrate 41. Thesecond molding compound 44 encapsulates thefirst surface 411 of thesecond substrate 41, thesecond chip 42, and the secondconductive wires 43. Thethird solder balls 45 are disposed on thesecond surface 412 of thesecond substrate 41 and electrically connected to thefirst solder balls 34. - Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the invention.
Claims (17)
1-19. (canceled)
20. A semiconductor package, comprising:
a substrate including a top patterned conductive layer at a top surface of the substrate, the top patterned conductive layer defining a plurality of top pads;
a plurality of conductive components positioned on corresponding ones of the top pads;
a chip positioned on the top surface of the substrate and electrically connected to the top patterned conductive layer; and
a molding compound encapsulating the chip, the top patterned conductive layer, and the plurality of conductive components, wherein:
the molding compound extends laterally to edges of the substrate;
the molding compound at a central portion of the substrate has a first height, and the central portion extends beyond a periphery of the chip;
the molding compound in a border area between the central portion and the edges of the substrate has a second height less than half of the first height; and
the molding compound in the border area exposes and is coplanar with a top surface of at least one of the plurality of conductive components.
21. The semiconductor package of claim 20 , wherein the top pads are arranged in multiple rows surrounding the chip.
22. The semiconductor package of claim 20 , wherein the conductive components are arranged in multiple rows surrounding the chip.
23. The semiconductor package of claim 20 , wherein the conductive components include solder.
24. The semiconductor package of claim 20 , wherein the bottom patterned conductive layer is substantially coplanar with the bottom surface of the substrate.
25. The semiconductor package of claim 20 , wherein each of the conductive components has a hemispherical shape.
26. The semiconductor package of claim 20 , wherein a top surface extending across the border area includes cut marks.
27. A semiconductor device, comprising: a semiconductor package including a chip, conductive components, and a molding compound including a central portion and a border portion, wherein:
the central portion fully encapsulates the chip, and the central portion has a first height greater than the height of the chip;
the border portion extends between the central portion and an external periphery of the package, and wherein:
the border portion has a second height less than the first height, a top surface across the extent of the border portion includes marks incurred by removal of a portion of the molding compound, and
the top surface exposes the conductive components embedded in the molding compound.
28. The semiconductor device of claim 27 , wherein the second height is less than half of the first height.
29. The semiconductor device of claim 27 , further comprising solder balls at a lower surface of the semiconductor package.
30. The semiconductor device of claim 27 , further comprising a substrate and a patterned conductive layer, wherein the chip is positioned on the substrate and is electrically connected to the patterned conductive layer, and the conductive components are positioned on pads defined by the patterned conductive layer.
31. The semiconductor device of claim 27 , wherein the semiconductor package is a first package, further comprising a second package stacked on the first package, and the second package is electrically coupled to the first package through the conductive components.
32. The semiconductor device of claim 31 , wherein the second package is electrically coupled to the first package through the conductive components by way of a plurality of solder balls positioned at a lower surface of the second package and contacting respective ones of the conductive components.
33. A method of forming a stackable package, comprising:
positioning conductive elements on respective top pads in a top surface of a substrate;
mounting a chip on the top surface of the substrate;
applying a molding compound over the top surface of the substrate to a first height, including applying the molding compound over the chip, the top pads, and the conductive elements; and
cutting the molding compound in a border area around a circumference of the package to a second height less than the first height, wherein the second height is less than an original height of the conductive elements, and wherein the conductive elements are exposed in the border area by the cutting.
34. The method of claim 33 , wherein the cutting includes removing a part of each of the conductive elements, such that at least one of the conductive elements has a hemispherical shape.
35. The method of claim 33 , wherein subsequent to the cutting, the molding compound in a central area has the first height.
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US14/266,433 US20140312496A1 (en) | 2006-09-27 | 2014-04-30 | Semiconductor package and semiconductor device |
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US11/828,351 US20080073769A1 (en) | 2006-09-27 | 2007-07-26 | Semiconductor package and semiconductor device |
US14/266,433 US20140312496A1 (en) | 2006-09-27 | 2014-04-30 | Semiconductor package and semiconductor device |
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US14/266,433 Abandoned US20140312496A1 (en) | 2006-09-27 | 2014-04-30 | Semiconductor package and semiconductor device |
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US11/828,351 Abandoned US20080073769A1 (en) | 2006-09-27 | 2007-07-26 | Semiconductor package and semiconductor device |
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US7642133B2 (en) | 2010-01-05 |
TWI336502B (en) | 2011-01-21 |
TW200816330A (en) | 2008-04-01 |
US20080073769A1 (en) | 2008-03-27 |
US20080076208A1 (en) | 2008-03-27 |
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