US20130030474A1 - Bone Screws and Bone Screw Systems - Google Patents

Bone Screws and Bone Screw Systems Download PDF

Info

Publication number
US20130030474A1
US20130030474A1 US13/559,243 US201213559243A US2013030474A1 US 20130030474 A1 US20130030474 A1 US 20130030474A1 US 201213559243 A US201213559243 A US 201213559243A US 2013030474 A1 US2013030474 A1 US 2013030474A1
Authority
US
United States
Prior art keywords
dilation
bone screw
outer perimeter
dimension
shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
US13/559,243
Other versions
US10022171B2 (en
Inventor
Christopher Chaput
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Scott and White Healthcare
Original Assignee
Scott and White Healthcare
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Scott and White Healthcare filed Critical Scott and White Healthcare
Priority to US13/559,243 priority Critical patent/US10022171B2/en
Publication of US20130030474A1 publication Critical patent/US20130030474A1/en
Assigned to SCOTT & WHITE HEALTHCARE reassignment SCOTT & WHITE HEALTHCARE ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CHAPUT, CHRISTOPHER D
Application granted granted Critical
Publication of US10022171B2 publication Critical patent/US10022171B2/en
Expired - Fee Related legal-status Critical Current
Adjusted expiration legal-status Critical

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/84Fasteners therefor or fasteners being internal fixation devices
    • A61B17/86Pins or screws or threaded wires; nuts therefor
    • A61B17/8625Shanks, i.e. parts contacting bone tissue
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/70Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
    • A61B17/7001Screws or hooks combined with longitudinal elements which do not contact vertebrae
    • A61B17/7044Screws or hooks combined with longitudinal elements which do not contact vertebrae also having plates, staples or washers bearing on the vertebrae
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/70Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
    • A61B17/7049Connectors, not bearing on the vertebrae, for linking longitudinal elements together
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/70Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
    • A61B17/7071Implants for expanding or repairing the vertebral arch or wedged between laminae or pedicles; Tools therefor
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/70Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
    • A61B17/7001Screws or hooks combined with longitudinal elements which do not contact vertebrae
    • A61B17/7035Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/84Fasteners therefor or fasteners being internal fixation devices
    • A61B17/86Pins or screws or threaded wires; nuts therefor
    • A61B17/8695Washers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B90/00Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
    • A61B90/03Automatic limiting or abutting means, e.g. for safety
    • A61B2090/033Abutting means, stops, e.g. abutting on tissue or skin
    • A61B2090/036Abutting means, stops, e.g. abutting on tissue or skin abutting on tissue or skin

Definitions

  • This invention relates generally to bone screws and more particularly, in some respects, to bone screws comprising a dilation between the head and the threaded portion that may be configured to be coupled to a crosslink.
  • Bone screws are used in numerous surgical operations.
  • polyaxial bone screws are often used in spinal surgery.
  • Known polyaxial bone screws have a spherical, semi-spherical, or otherwise rounded head, and a cap known sometimes as the “tulip,” with the cap and head cooperating to form what is sometimes referred to as the “polyaxial head.”
  • a set screw is used to lock a structure such as a rod to the polyaxial head by being threadably enagaged with the tulip.
  • the cap may include a socket portion capable of receiving the bone screw at multiple orientations, much like a ball-and-socket joint. This allows some flexibility for the surgeon placing the screws because the orientation of the screw does not typically limit the orientation of the member attached to it.
  • the bone screw is screwed in such that the rounded head becomes incapable of being polyaxially coupled to the cap.
  • the bone screw may be screwed in too far and at such an angle that the cap is not free to move polyaxially with respect to the head of the screw once the head impinges on the surface of the bone. When this happens, the bone screw should not be used to bring two boney surfaces together.
  • lag effect is commonly used to describe what happens when two fractured bones or the surfaces of two joints are compressed by the force of the screw threads in the more distal bone pulling the head of a single screw against the proximal bone; a bone screw in that position is commonly described as a “lag screw.”
  • Traditional lag screws have conical heads that lack any intrinsic polyaxial ability and therefore are difficult to incorporate into a construct that involves multiple screws at varying angles.
  • screws with polyaxial heads can more easily be incorporated in long constructs with multiple screws of varying angles, as seen in the spine.
  • polyaxial screws are only able to provide compression by placing two separate screws (one in each bone or joint surface), connecting them with a rod, and then applying the compression through the rod.
  • Multiscrew constructs in the spine for instance, often incorporate linkages between the screws placed on the right and left sides of the spine to increase stability.
  • Such a “crosslink” is usually done between two screws from rod to rod, or it can be done from the top of one polyaxial head to another. Placing the crosslink on the rods can sometimes be difficult or impossible because there is often little space between the screw heads on the rod to place the crosslink.
  • the crosslink is attached to the top of a polyaxial screw, sometimes the angulation of the two screws is very different and it is difficult or impossible to attached a rigid crosslink that matches those angles.
  • Some embodiments of the present bone screws are configured to allow the cap to rotate about both the axis of the screw and about at least one other axis that is positioned at a non-zero angle with respect to the axis of the screw when the screw is used to couple a rod to a bone.
  • Some embodiments of the present bone screws are configured with a dilation to which a crosslink can be polyaxially coupled when the screw is implanted into bone, and where the cap can rotate about both the axis of the screw and about at least one other axis that is positioned at a non-zero angle with respect to the axis of the screw when the screw is used to couple a rod to a bone.
  • Some embodiments of the present bone screws comprise a shaft having an axis about which the shaft can rotate, and a shaft dimension along a line substantially perpendicular to and intersecting the axis, the shaft comprising a threaded portion that has a top; a head fixed to the shaft and configured to be coupled to a cap, the head having a bottom; and a dilation coupled to or integral with the shaft, the dilation having a dilation dimension along a line substantially perpendicular to and intersecting the axis and spaced apart from both the bottom of the head and from the top of the threaded portion, the dilation dimension being greater than the shaft dimension.
  • the dilation may be fixed to the shaft such that the two cannot move relative to each other.
  • Some further embodiments also comprise a cap configured to be coupled to the head of the bone screw.
  • Some embodiments of the present bone anchoring systems comprise a bone screw that includes a shaft having an axis about which the shaft can rotate, and a shaft dimension along a line substantially perpendicular to and intersecting the axis, the shaft comprising a threaded portion that has a top; a head fixed to the shaft and configured to be coupled to a cap, the head having a bottom; a dilation coupled to or integral with the shaft, the dilation having a dilation dimension along a line substantially perpendicular to and intersecting the axis and spaced apart from both the bottom of the head and from the top of the threaded portion, the dilation dimension being greater than the shaft dimension; and a cap configured to be coupled to the head of the bone screw.
  • the dilation may be fixed to the shaft such that the two cannot move relative to each other.
  • Some embodiments of the present bone anchoring systems comprise first and second bone screws, each bone screw comprising a shaft having an axis about which the shaft can rotate, and a shaft dimension along a line substantially perpendicular to and intersecting the axis, the shaft comprising a threaded portion that has a top; a head fixed to the shaft and configured to be coupled to a cap, the head having a bottom; and a dilation coupled to or integral with the shaft, the dilation having a dilation dimension along a line substantially perpendicular to and intersecting the axis and spaced apart from both the bottom of the head and from the top of the threaded portion, the dilation dimension being greater than the shaft dimension.
  • the system may also include a crosslink, where the dilation of the first bone screw and the crosslink are configured to be polyaxially coupled to each other and the dilation of the second bone screw and the crosslink are configured to be polyaxially coupled to each other.
  • Each dilation may be fixed to the shaft of its respective bone screw, such that the two cannot move relative to each other.
  • Coupled is defined as connected, although not necessarily directly, and not necessarily mechanically.
  • a step of a method or an element of a device that “comprises,” “has,” “includes” or “contains” one or more features possesses those one or more features, but is not limited to possessing only those one or more features.
  • a device or structure that is configured in a certain way is configured in at least that way, but may also be configured in ways that are not listed. Metric units may be derived from the English units provided by applying a conversion and rounding to the nearest millimeter.
  • any embodiment of any of the present devices and methods can consist of or consist essentially of—rather than comprise/include/contain/have—any of the described elements and/or features and/or steps.
  • the term “consisting of” or “consisting essentially of” can be substituted for any of the open-ended linking verbs recited above, in order to change the scope of a given claim from what it would otherwise be using the open-ended linking verb.
  • FIG. 1 is a side view of an embodiment of one of the present bone screws.
  • FIGS. 2A-2C are cross-sectional views of embodiments of the present bone screws.
  • FIG. 2D is a side view of the bone screw shown in FIG. 1 , depicting different planes in which different outer perimeters of the dilation along the axis of the screw shaft are positioned.
  • FIG. 2E shows the different outer perimeters identified in FIG. 2D .
  • FIG. 3 is a side view of a generic representation of a cap configured to be coupled to a bone screw.
  • FIG. 4 is a perspective view of an embodiment of one of the present washers configured to be coupled to an embodiment of one of the present bone screws.
  • FIG. 5 is a top view of an embodiment of one of the present crosslinks comprising two clamps.
  • FIG. 6 is a top view of an embodiment of one of the present crosslink comprising two bands.
  • FIG. 7 is a side view of an embodiment of one of the present systems comprising two bone screws and a crosslink.
  • FIG. 8 illustrates a side view of one of the present systems that includes one of the present bone screws in contact with one of the present washers, or lag plates.
  • FIG. 9 illustrates one embodiment of the present bone screw anchoring systems used in a laminoplasty setting.
  • FIG. 1 illustrates a side view of bone screw 100 , one embodiment of the present bone screws.
  • Bone screw 100 comprises a shaft 110 having an axis y about which bone screw 100 can rotate.
  • Bone screw 100 comprises a head 120 that is fixed to shaft 110 (integrally, in the depicted embodiment, but could be a different piece that is coupled to the shaft in other embodiments) and that has a head top 121 and a head bottom 122 .
  • Head 120 is fixed to shaft 110 such that the two cannot move with respect to each other, including before a cap (see FIG. 3 ) is coupled to head 120 .
  • Bone screw 100 also comprises a threaded portion 130 having a threaded portion top 131 and a threaded portion bottom 132 .
  • Threaded portion bottom 132 may terminate at bottom 133 of the screw, which may be in a sharp point. In other embodiments, the threaded portion may terminate above bottom 133 of the screw, and the bottom of the screw (regardless of where the threaded portion ends) may have any suitable shape, such as rounded or flat.
  • Bone screw 100 has an overall length L O , which is the distance between head top 121 and screw bottom 133 .
  • Bone screw 100 also has a threaded portion length L T , which is the distance between threaded portion top 131 and threaded portion bottom 132 .
  • L T may be equal to the distance between threaded portion top 131 and screw bottom 133 because threaded portion bottom 132 may coincide with screw bottom 133 .
  • Overall length L O may be between about 10 millimeters (mm) and about 80 mm. In certain embodiments (e.g., where bone screw 100 is a cervical screw), L O may be less than about 10 mm, 12 mm, 14 mm, 16 mm, 18 mm, 20 mm, 22 mm, or 24 mm.
  • L O may be less than about 25 mm, 30 mm, 35 mm, 40 mm, 45 mm, 50 mm, or 55 mm. In still other embodiments, (e.g., where bone screw 100 is a lumbar screw), L O may be less than about 30 mm, 35 mm, 40 mm, 45 mm, 50 mm, 55 mm, 60 mm, 65 mm, 70 mm, 75 mm, or 80 mm.
  • Threaded portion length L T may be between about 8 mm and 55 mm.
  • Bone screw 100 further comprises a dilation 140 .
  • dilation 140 may be coupled to shaft 110 .
  • dilation 140 is integral with shaft 110 .
  • Dilation 140 whether coupled to or integral with shaft 110 , may be fixed to shaft 110 such that the two cannot move with respect to each other.
  • Dilation 140 is located on shaft 110 between head bottom 122 and threaded portion top 131 .
  • Dilation 140 comprises a dilation top 141 spaced apart from head bottom 122 and a dilation bottom 142 spaced apart from threaded portion top 131 .
  • Plane II-II′ is substantially perpendicular to axis y and intersects bone screw 100 through dilation 140 .
  • Dilation 140 has a dilation dimension D D along a line substantially perpendicular to and intersecting axis y, which line may be positioned in plane II-II′.
  • Shaft 110 has a shaft dimension D S that is the distance of the longest straight line that intersects in two places the shape formed by the intersection of shaft 110 and a plane between dilation top 141 and head bottom 122 or between dilation bottom and threaded portion top 131 that is parallel to plane II-II′; such plane is also substantially perpendicular to and intersects axis y.
  • Dilation dimension D D will be a diameter where dilation 140 is spherical, and shaft dimension D S will be a diameter where shaft 110 is a cylinder. Dilation dimension D D may, but need not, be located midway between dilation top 141 and dilation bottom 142 .
  • dilation dimension D D is greater than shaft dimension D S .
  • the dilation dimension D D is 101 to 500 percent of shaft dimension D S , including any integer between 101 and 300 and all ranges between (and including) all such integers.
  • D D may be 4-9 mm; preferably, D D does not exceed the diameter of the cap (see cap 200 in FIG. 3 ).
  • D D may be 10-16 mm.
  • D D may be 12 mm.
  • dilation dimension D D may be substantially the same as a comparable dimension of head 120 .
  • the bottom portion of dilation 140 may be provided with cutting flutes (not shown) for applications in which the dilation impinges directly on bone.
  • FIGS. 2A-2C illustrate cross-sectional views of embodiments of bone screw 100 having dilations 140 with different shapes.
  • FIG. 2A shows an embodiment of bone screw 100 in which dilation 140 is substantially spherical.
  • dilation dimension D D is any diameter of the circle formed by the substantially perpendicular intersection of a plane (e.g., plane II-II′) passing through dilation 140 and axis y.
  • FIG. 2B shows an embodiment of bone screw 100 in which dilation 140 is substantially ellipsoidal (i.e., a three-dimensional ellipse).
  • dilation dimension D D is a distance taken along a straight line between two points of intersection with dilation 140 provided that line substantially intersects axis y and lies in a plane that is, or is parallel to, plane II-II′.
  • FIG. 2C shows an embodiment of bone screw 100 in which dilation 140 is substantially a regular hexagonal prism (i.e., a regular hexagon extruded along axis y).
  • dilation dimension D D is a distance taken along a straight line between two points of intersection with dilation 140 provided that line substantially intersects axis y and lies in a plane that is, or is parallel to, plane II-II′.
  • Still other embodiments of bone screw 100 may comprise a dilation 140 having the shape of a cube, pentagonal prism, or octagonal prism.
  • shaft dimension D S is a diameter between about 3.5 mm and about 8 mm. In certain embodiments (e.g., where bone screw 100 is a cervical screw), shaft dimension D S is a diameter that may be less than about 3.5 mm, 4.0 mm, or 4.5 mm. In other embodiments (e.g., where bone screw 100 is a thoracic screw), shaft dimension D S is a diameter that may be less than about 4.0 mm, 5.0 mm, 6.0 mm, 6.5 mm, or 7.0 mm. And in still other embodiments (e.g., where bone screw 100 is a lumbar screw) shaft dimension D S is a diameter that may be less than about 5.0 mm, 6.0 mm, 7.0 mm, or 8.0 mm.
  • dilation dimension D D taken midway between dilation top 141 and dilation bottom 142 is 4 to 16 mm, including every integer in between and all ranges between (and including) all such integers.
  • dilation 140 of bone screw 100 may have an outer perimeter that varies along axis 7 from top 141 to bottom 142 .
  • FIG. 2D shows different planes P 1 , P 2 , and P 3 oriented perpendicular to axis y and parallel to each other that intersect the bone screw an in which first outer perimeter 146 , second outer perimeter 147 , and third outer perimeter 148 (shown in FIG. 2E ) are positioned.
  • first outer perimeter 146 , second outer perimeter 147 , and third outer perimeter 148 shown in FIG. 2E .
  • second outer perimeter 147 is greater than first outer perimeter 146 and it is greater than third outer perimeter 148 .
  • the respective exemplary outer perimeters will be irregularly shaped and can be compared by comparing the areas they each define, such that the second area defined the second outer perimeter can be greater than the area defined by the first outer perimeter and it is greater than the area defined by the third outer perimeter.
  • FIG. 3 is a side view of an embodiment of a cap 200 , which is configured to be coupled to bone screw 100 and, more particular, to head 120 of bone screw 100 .
  • Various embodiments of cap 200 comprise a socket portion 210 located at the lower end of inner wall 205 .
  • Cap 200 , and more specifically socket portion 210 , and head 120 are configured to be coupled to each other. Such coupling may be achieved using, for example, a threaded insert, as described below, or in any other suitable manner understood to those of ordinary skill in the art.
  • cap 200 , and more specifically socket portion 210 , and head 120 are configured to be polyaxially coupled to each other such that socket portion 210 may receive head 120 at one of a number of orientations.
  • the cap and head of embodiments of the present bone screws are preferably configured such that the cap may tilt back and forth at several (up to an infinite number) of discrete positions separated from each other by some amount of rotation of the cap about axis y of the screw. In general, this may be accomplished at least in part by making the bottom opening of the cap larger than diameter of the shaft portion that is immediately below the head.
  • socket portion 210 may be threaded and the socket portion and the head may be coupled in manner that does not allow for movement between the head and the socket in multiple directions.
  • cap 200 comprises one or more channels 202 (e.g., two channels 202 ), which may be located on opposing sides of cap 200 and which, in the embodiment shown, include a curved bottom 207 against which a rod or other structure may rest when captured between the curved bottom and the bottom of a threaded insert (not shown) that is screwed into cap 200 (as one of ordinary skill in the art will understand from this disclosure); in such embodiments, a top portion of inner wall 205 of cap 200 may be threaded and configured to mate with such a threaded insert.
  • channels 202 e.g., two channels 202
  • bone screw 100 may be configured to be coupled to a washer 300 (which may also be referred to as a plate or lag plate).
  • FIG. 4 is a perspective view of one embodiment of such a washer.
  • washer 300 comprises a plurality of cleats 320 , which may be configured to increase washer 300 's resistance to movement when placed against bone or a similar material.
  • washer 300 does not comprise cleats.
  • the cleats may be located at any desirable locations along the underside of the washer, such around the perimeter of the washer (and not in the space between the perimeter and the bottom opening of the hole discussed in the next paragraph) or across the entire bottom surface of the washer.
  • Washer 300 further comprises a hole 310 that is configured to receive shaft 110 of bone screw 100 .
  • hole 310 has a portion 312 that is tapered to receive a bottom portion of dilation 140 such that washer 300 may more closely mate to bone screw 100 .
  • Opening 314 formed by the bottom of hole 310 is smaller than opening 316 formed by the top of hole 310 in such embodiments.
  • FIGS. 5 and 6 Embodiments of bone screw 100 and embodiments of one of the present crosslinks are shown in FIGS. 5 and 6 .
  • a top view of one embodiment of crosslink 500 is shown in FIG. 5 .
  • the illustrated embodiment of crosslink 500 comprises a first link member 514 coupled to a second link member 516 via a joint 520 .
  • a first clamp 510 is coupled to first link member 514 and a second clamp 512 is coupled to second link member 516 .
  • the clamps are configured to be coupled to some embodiments of the present bone screws; more particularly, the clamps are configured to be coupled to the dilations (respectively) of some embodiments of the present bone screws, and may be adjusted to achieve the coupled relationships using clamp adjusters 515 .
  • Crosslink 500 may be any suitable commercially-available crosslink.
  • one of the present crosslinks may comprise bands configured to be coupled to embodiments of the present dilations.
  • Crosslink 501 a top view of which is shown in FIG. 6 , comprises a first band 530 and a second band 532 .
  • bands 530 , 532 are substantially elastic or comprise elastic materials.
  • bands 530 , 532 are substantially inelastic but the length of bands 530 , 532 is configured to be adjusted (e.g., loosened and tightened) by a user, such as through the use of a slipknot (not shown) or a sheath (not shown).
  • FIG. 7 illustrates a side view of system 700 , an embodiment of one of the present systems in which two bone screws and a crosslink are polyaxially coupled to each other.
  • First bone screw 701 is shown polyaxially coupled to a first cap 714 and second bone screw 702 is shown polyaxially coupled to a second cap 724 .
  • Crosslink 750 comprises a first clamp 752 that is polyaxially coupled to dilation 710 of first bone screw 710 .
  • Crosslink 750 also comprises a second clamp 752 that is polyaxially coupled to dilation 720 of second bone screw 702 .
  • embodiments of the present bone screws are configured such that the dilation of the screw does not contact the cap when the cap is coupled to the head.
  • FIG. 8 illustrates a side view of one of the present systems that includes one of the present bone screws in contact with one of the present washers.
  • System 800 includes bone screw 802 in contact with washer 810 . More particularly, dilation 804 of bone screw 802 is shown in contact with washer 810 ; when the bone screw is engaged with bone and the cleats of washer 810 are in contact with bone, the washer may be characterized as being polyaxially coupled to the bone screw.
  • Washer 300 may also be characterized as a plate or a lag plate.
  • FIG. 9 illustrates use of embodiment of one of the present bone screw anchoring systems used in a laminoplasty setting.
  • This figure shows bone screw 100 , which includes cap 200 , coupling crosslink 900 via lag plate 300 to which the crosslink is rigidly coupled.
  • Crosslink 900 includes multiple joints 920 movably coupling links (or rod) 912 together.
  • Screw 100 is attached to left lateral mass 1010 .
  • Crosslink 900 is attached to left lamina 1052 , which is directly connected to spinous process 1055 , which is directly connected to right lamina 1057 , which is directly connected to a right lateral mass 1020 via groove, or hinge, 1030 .
  • Spinal cord 1040 is shown for context.
  • crosslink 750 comprises bands configured to be polyaxially coupled to the dilations of the bone screws.
  • the bone screws and the crosslink are not configured to be polyaxially coupled to each other and are instead configured to be coupled to each other.
  • Embodiments of the present dilations may act as a stop against a particular one of the present bone screws from being driven further into bone, thus better ensuring that the bottom of head of the bone screw will be a sufficient distance from the bone such that a cap coupled to the head will retain the polyaxial that would otherwise be lost if the cap abutted the bone or was too close to the bone.
  • embodiments of the present dilations may also act as a polyaxial coupling location for a crosslink. As a result, in some circumstances, greater functionality may be achieved with embodiments of the present bone screws than with some existing bone screws.
  • the present dilations may be made from any suitable material, including any of the materials from which existing bone screw shafts are made such as titanium and various alloys thereof, stainless steel, cobalt chromium, and polyetheretherketone (PEEK).

Abstract

Bone screws, such as polyaxial bone screws, with dilations located between the screw head and the threaded portion of the screw, for use in preserving polyaxial functionality of the screw head and/or to which crosslinks may be coupled.

Description

    CROSS-REFERENCE(S) TO RELATED APPLICATION(S)
  • This application claims priority to U.S. Provisional Patent Application Ser. No. 61/511,902, filed Jul. 26, 2011, the entire contents of which are expressly incorporated by reference.
  • BACKGROUND
  • I. Field of the Invention
  • This invention relates generally to bone screws and more particularly, in some respects, to bone screws comprising a dilation between the head and the threaded portion that may be configured to be coupled to a crosslink.
  • II. Description of Related Art
  • Bone screws are used in numerous surgical operations. In particular, polyaxial bone screws are often used in spinal surgery. Known polyaxial bone screws have a spherical, semi-spherical, or otherwise rounded head, and a cap known sometimes as the “tulip,” with the cap and head cooperating to form what is sometimes referred to as the “polyaxial head.” A set screw is used to lock a structure such as a rod to the polyaxial head by being threadably enagaged with the tulip. The cap may include a socket portion capable of receiving the bone screw at multiple orientations, much like a ball-and-socket joint. This allows some flexibility for the surgeon placing the screws because the orientation of the screw does not typically limit the orientation of the member attached to it.
  • However, in certain instances, the bone screw is screwed in such that the rounded head becomes incapable of being polyaxially coupled to the cap. For example, the bone screw may be screwed in too far and at such an angle that the cap is not free to move polyaxially with respect to the head of the screw once the head impinges on the surface of the bone. When this happens, the bone screw should not be used to bring two boney surfaces together. The phrase “lag effect” is commonly used to describe what happens when two fractured bones or the surfaces of two joints are compressed by the force of the screw threads in the more distal bone pulling the head of a single screw against the proximal bone; a bone screw in that position is commonly described as a “lag screw.” Traditional lag screws have conical heads that lack any intrinsic polyaxial ability and therefore are difficult to incorporate into a construct that involves multiple screws at varying angles. In contrast, screws with polyaxial heads can more easily be incorporated in long constructs with multiple screws of varying angles, as seen in the spine. However, such polyaxial screws are only able to provide compression by placing two separate screws (one in each bone or joint surface), connecting them with a rod, and then applying the compression through the rod.
  • Multiscrew constructs, in the spine for instance, often incorporate linkages between the screws placed on the right and left sides of the spine to increase stability. Such a “crosslink” is usually done between two screws from rod to rod, or it can be done from the top of one polyaxial head to another. Placing the crosslink on the rods can sometimes be difficult or impossible because there is often little space between the screw heads on the rod to place the crosslink. When the crosslink is attached to the top of a polyaxial screw, sometimes the angulation of the two screws is very different and it is difficult or impossible to attached a rigid crosslink that matches those angles.
  • SUMMARY
  • Some embodiments of the present bone screws are configured to allow the cap to rotate about both the axis of the screw and about at least one other axis that is positioned at a non-zero angle with respect to the axis of the screw when the screw is used to couple a rod to a bone. Some embodiments of the present bone screws are configured with a dilation to which a crosslink can be polyaxially coupled when the screw is implanted into bone, and where the cap can rotate about both the axis of the screw and about at least one other axis that is positioned at a non-zero angle with respect to the axis of the screw when the screw is used to couple a rod to a bone.
  • Some embodiments of the present bone screws comprise a shaft having an axis about which the shaft can rotate, and a shaft dimension along a line substantially perpendicular to and intersecting the axis, the shaft comprising a threaded portion that has a top; a head fixed to the shaft and configured to be coupled to a cap, the head having a bottom; and a dilation coupled to or integral with the shaft, the dilation having a dilation dimension along a line substantially perpendicular to and intersecting the axis and spaced apart from both the bottom of the head and from the top of the threaded portion, the dilation dimension being greater than the shaft dimension. The dilation may be fixed to the shaft such that the two cannot move relative to each other. Some further embodiments also comprise a cap configured to be coupled to the head of the bone screw.
  • Some embodiments of the present bone anchoring systems comprise a bone screw that includes a shaft having an axis about which the shaft can rotate, and a shaft dimension along a line substantially perpendicular to and intersecting the axis, the shaft comprising a threaded portion that has a top; a head fixed to the shaft and configured to be coupled to a cap, the head having a bottom; a dilation coupled to or integral with the shaft, the dilation having a dilation dimension along a line substantially perpendicular to and intersecting the axis and spaced apart from both the bottom of the head and from the top of the threaded portion, the dilation dimension being greater than the shaft dimension; and a cap configured to be coupled to the head of the bone screw. The dilation may be fixed to the shaft such that the two cannot move relative to each other.
  • Some embodiments of the present bone anchoring systems comprise first and second bone screws, each bone screw comprising a shaft having an axis about which the shaft can rotate, and a shaft dimension along a line substantially perpendicular to and intersecting the axis, the shaft comprising a threaded portion that has a top; a head fixed to the shaft and configured to be coupled to a cap, the head having a bottom; and a dilation coupled to or integral with the shaft, the dilation having a dilation dimension along a line substantially perpendicular to and intersecting the axis and spaced apart from both the bottom of the head and from the top of the threaded portion, the dilation dimension being greater than the shaft dimension. The system may also include a crosslink, where the dilation of the first bone screw and the crosslink are configured to be polyaxially coupled to each other and the dilation of the second bone screw and the crosslink are configured to be polyaxially coupled to each other. Each dilation may be fixed to the shaft of its respective bone screw, such that the two cannot move relative to each other.
  • The term “coupled” is defined as connected, although not necessarily directly, and not necessarily mechanically.
  • The terms “a” and “an” are defined as one or more unless this disclosure explicitly requires otherwise.
  • The term “substantially” and its variations (e.g. “approximately” and “about”) are defined as being largely but not necessarily wholly what is specified (and include wholly what is specified) as understood by one of ordinary skill in the art. In any embodiment of the present disclosure, the terms “substantially,” “approximately,” and “about” may be substituted with “within [a percentage] of” what is specified, where the percentage includes 0.1, 1, 5, 10, and 15 percent.
  • The terms “comprise” (and any form of comprise, such as “comprises” and “comprising”), “have” (and any form of have, such as “has” and “having”), “include” (and any form of include, such as “includes” and “including”) and “contain” (and any form of contain, such as “contains” and “containing”) are open-ended linking verbs. As a result, a method or device that “comprises,” “has,” “includes” or “contains” one or more steps or elements possesses those one or more steps or elements, but is not limited to possessing only those one or more elements. Likewise, a step of a method or an element of a device that “comprises,” “has,” “includes” or “contains” one or more features possesses those one or more features, but is not limited to possessing only those one or more features. Furthermore, a device or structure that is configured in a certain way is configured in at least that way, but may also be configured in ways that are not listed. Metric units may be derived from the English units provided by applying a conversion and rounding to the nearest millimeter.
  • The feature or features of one embodiment may be applied to other embodiments, even though not described or illustrated, unless expressly prohibited by this disclosure or the nature of the embodiments.
  • Any embodiment of any of the present devices and methods can consist of or consist essentially of—rather than comprise/include/contain/have—any of the described elements and/or features and/or steps. Thus, in any of the claims, the term “consisting of” or “consisting essentially of” can be substituted for any of the open-ended linking verbs recited above, in order to change the scope of a given claim from what it would otherwise be using the open-ended linking verb.
  • Other features and associated advantages will become apparent with reference to the following detailed description of specific embodiments in connection with the accompanying drawings.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The following drawings illustrate by way of example and not limitation. For the sake of brevity and clarity, every feature of a given structure may not always be labeled in every figure in which that structure appears. Identical reference numbers do not necessarily indicate an identical structure. Rather, the same reference number may be used to indicate a similar feature or a feature with similar functionality, as may non-identical reference numbers.
  • FIG. 1 is a side view of an embodiment of one of the present bone screws.
  • FIGS. 2A-2C are cross-sectional views of embodiments of the present bone screws.
  • FIG. 2D is a side view of the bone screw shown in FIG. 1, depicting different planes in which different outer perimeters of the dilation along the axis of the screw shaft are positioned. FIG. 2E shows the different outer perimeters identified in FIG. 2D.
  • FIG. 3 is a side view of a generic representation of a cap configured to be coupled to a bone screw.
  • FIG. 4 is a perspective view of an embodiment of one of the present washers configured to be coupled to an embodiment of one of the present bone screws.
  • FIG. 5 is a top view of an embodiment of one of the present crosslinks comprising two clamps.
  • FIG. 6 is a top view of an embodiment of one of the present crosslink comprising two bands.
  • FIG. 7 is a side view of an embodiment of one of the present systems comprising two bone screws and a crosslink.
  • FIG. 8 illustrates a side view of one of the present systems that includes one of the present bone screws in contact with one of the present washers, or lag plates.
  • FIG. 9 illustrates one embodiment of the present bone screw anchoring systems used in a laminoplasty setting.
  • DETAILED DESCRIPTION
  • Various features and advantageous details are explained more fully with reference to the nonlimiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. It should be understood, however, that the detailed description and the specific examples, while indicating embodiments of the invention, are given by way of illustration only, and not by way of limitation. Various substitutions, modifications, additions, and/or rearrangements within the spirit and/or scope of the underlying inventive concept will become apparent to those of ordinary skill in the art from this disclosure.
  • In the following description, numerous specific details are provided to provide a thorough understanding of the present embodiments. One of ordinary skill in the relevant art will recognize, however, that the invention may be practiced without one or more of the specific details, or with other methods, components, materials, and so forth. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the invention.
  • FIG. 1 illustrates a side view of bone screw 100, one embodiment of the present bone screws. Bone screw 100 comprises a shaft 110 having an axis y about which bone screw 100 can rotate. Bone screw 100 comprises a head 120 that is fixed to shaft 110 (integrally, in the depicted embodiment, but could be a different piece that is coupled to the shaft in other embodiments) and that has a head top 121 and a head bottom 122. Head 120 is fixed to shaft 110 such that the two cannot move with respect to each other, including before a cap (see FIG. 3) is coupled to head 120. Bone screw 100 also comprises a threaded portion 130 having a threaded portion top 131 and a threaded portion bottom 132. Threaded portion bottom 132 may terminate at bottom 133 of the screw, which may be in a sharp point. In other embodiments, the threaded portion may terminate above bottom 133 of the screw, and the bottom of the screw (regardless of where the threaded portion ends) may have any suitable shape, such as rounded or flat.
  • Bone screw 100 has an overall length LO, which is the distance between head top 121 and screw bottom 133. Bone screw 100 also has a threaded portion length LT, which is the distance between threaded portion top 131 and threaded portion bottom 132. In some embodiments, LT may be equal to the distance between threaded portion top 131 and screw bottom 133 because threaded portion bottom 132 may coincide with screw bottom 133. Overall length LO may be between about 10 millimeters (mm) and about 80 mm. In certain embodiments (e.g., where bone screw 100 is a cervical screw), LO may be less than about 10 mm, 12 mm, 14 mm, 16 mm, 18 mm, 20 mm, 22 mm, or 24 mm. In other embodiments (e.g., where bone screw 100 is a thoracic screw), LO may be less than about 25 mm, 30 mm, 35 mm, 40 mm, 45 mm, 50 mm, or 55 mm. In still other embodiments, (e.g., where bone screw 100 is a lumbar screw), LO may be less than about 30 mm, 35 mm, 40 mm, 45 mm, 50 mm, 55 mm, 60 mm, 65 mm, 70 mm, 75 mm, or 80 mm.
  • Threaded portion length LT may be between about 8 mm and 55 mm.
  • Bone screw 100 further comprises a dilation 140. In some embodiments, dilation 140 may be coupled to shaft 110. In other embodiments, dilation 140 is integral with shaft 110. Dilation 140, whether coupled to or integral with shaft 110, may be fixed to shaft 110 such that the two cannot move with respect to each other. Dilation 140 is located on shaft 110 between head bottom 122 and threaded portion top 131. Dilation 140 comprises a dilation top 141 spaced apart from head bottom 122 and a dilation bottom 142 spaced apart from threaded portion top 131.
  • Plane II-II′ is substantially perpendicular to axis y and intersects bone screw 100 through dilation 140. Dilation 140 has a dilation dimension DD along a line substantially perpendicular to and intersecting axis y, which line may be positioned in plane II-II′. Shaft 110 has a shaft dimension DS that is the distance of the longest straight line that intersects in two places the shape formed by the intersection of shaft 110 and a plane between dilation top 141 and head bottom 122 or between dilation bottom and threaded portion top 131 that is parallel to plane II-II′; such plane is also substantially perpendicular to and intersects axis y. Dilation dimension DD will be a diameter where dilation 140 is spherical, and shaft dimension DS will be a diameter where shaft 110 is a cylinder. Dilation dimension DD may, but need not, be located midway between dilation top 141 and dilation bottom 142.
  • In some embodiments, dilation dimension DD is greater than shaft dimension DS. In certain preferred embodiments, the dilation dimension DD is 101 to 500 percent of shaft dimension DS, including any integer between 101 and 300 and all ranges between (and including) all such integers. For example, for embodiments of the present bone screws that are configured for use in the cervical spine where DS is 3 millimeters (mm) (the outer diameter of threaded portion may be 3.5 mm), DD may be 4-9 mm; preferably, DD does not exceed the diameter of the cap (see cap 200 in FIG. 3). As another example, for embodiments of the present bone screws that are configured for use in the lumbar spine where DS is 4 mm, DD may be 10-16 mm. As another example, for embodiments of the present bone screws that are configured for use in the thoracic spine where DS is 4 mm, DD may be 12 mm. In some embodiments, dilation dimension DD may be substantially the same as a comparable dimension of head 120.
  • In some embodiments, the bottom portion of dilation 140 may be provided with cutting flutes (not shown) for applications in which the dilation impinges directly on bone.
  • FIGS. 2A-2C illustrate cross-sectional views of embodiments of bone screw 100 having dilations 140 with different shapes. For example, FIG. 2A shows an embodiment of bone screw 100 in which dilation 140 is substantially spherical. In such an embodiment, dilation dimension DD is any diameter of the circle formed by the substantially perpendicular intersection of a plane (e.g., plane II-II′) passing through dilation 140 and axis y.
  • Further, FIG. 2B shows an embodiment of bone screw 100 in which dilation 140 is substantially ellipsoidal (i.e., a three-dimensional ellipse). In such an embodiment, dilation dimension DD is a distance taken along a straight line between two points of intersection with dilation 140 provided that line substantially intersects axis y and lies in a plane that is, or is parallel to, plane II-II′.
  • In addition, FIG. 2C shows an embodiment of bone screw 100 in which dilation 140 is substantially a regular hexagonal prism (i.e., a regular hexagon extruded along axis y). In such an embodiment, dilation dimension DD is a distance taken along a straight line between two points of intersection with dilation 140 provided that line substantially intersects axis y and lies in a plane that is, or is parallel to, plane II-II′. Still other embodiments of bone screw 100 may comprise a dilation 140 having the shape of a cube, pentagonal prism, or octagonal prism.
  • In various embodiments, shaft dimension DS is a diameter between about 3.5 mm and about 8 mm. In certain embodiments (e.g., where bone screw 100 is a cervical screw), shaft dimension DS is a diameter that may be less than about 3.5 mm, 4.0 mm, or 4.5 mm. In other embodiments (e.g., where bone screw 100 is a thoracic screw), shaft dimension DS is a diameter that may be less than about 4.0 mm, 5.0 mm, 6.0 mm, 6.5 mm, or 7.0 mm. And in still other embodiments (e.g., where bone screw 100 is a lumbar screw) shaft dimension DS is a diameter that may be less than about 5.0 mm, 6.0 mm, 7.0 mm, or 8.0 mm.
  • In certain embodiments, dilation dimension DD taken midway between dilation top 141 and dilation bottom 142 is 4 to 16 mm, including every integer in between and all ranges between (and including) all such integers.
  • As illustrated in FIG. 2D, dilation 140 of bone screw 100 may have an outer perimeter that varies along axis 7 from top 141 to bottom 142. FIG. 2D shows different planes P1, P2, and P3 oriented perpendicular to axis y and parallel to each other that intersect the bone screw an in which first outer perimeter 146, second outer perimeter 147, and third outer perimeter 148 (shown in FIG. 2E) are positioned. As FIG. 2E shows, second outer perimeter 147 is greater than first outer perimeter 146 and it is greater than third outer perimeter 148. In embodiments of the present bone screws in which the dilation has an irregularly shaped surface (not shown), the respective exemplary outer perimeters will be irregularly shaped and can be compared by comparing the areas they each define, such that the second area defined the second outer perimeter can be greater than the area defined by the first outer perimeter and it is greater than the area defined by the third outer perimeter.
  • FIG. 3 is a side view of an embodiment of a cap 200, which is configured to be coupled to bone screw 100 and, more particular, to head 120 of bone screw 100. Various embodiments of cap 200 comprise a socket portion 210 located at the lower end of inner wall 205. Cap 200, and more specifically socket portion 210, and head 120 are configured to be coupled to each other. Such coupling may be achieved using, for example, a threaded insert, as described below, or in any other suitable manner understood to those of ordinary skill in the art. In certain embodiments, cap 200, and more specifically socket portion 210, and head 120 are configured to be polyaxially coupled to each other such that socket portion 210 may receive head 120 at one of a number of orientations. In this regard, the cap and head of embodiments of the present bone screws are preferably configured such that the cap may tilt back and forth at several (up to an infinite number) of discrete positions separated from each other by some amount of rotation of the cap about axis y of the screw. In general, this may be accomplished at least in part by making the bottom opening of the cap larger than diameter of the shaft portion that is immediately below the head. In other embodiments, socket portion 210 may be threaded and the socket portion and the head may be coupled in manner that does not allow for movement between the head and the socket in multiple directions. In certain embodiments, cap 200 comprises one or more channels 202 (e.g., two channels 202), which may be located on opposing sides of cap 200 and which, in the embodiment shown, include a curved bottom 207 against which a rod or other structure may rest when captured between the curved bottom and the bottom of a threaded insert (not shown) that is screwed into cap 200 (as one of ordinary skill in the art will understand from this disclosure); in such embodiments, a top portion of inner wall 205 of cap 200 may be threaded and configured to mate with such a threaded insert.
  • In certain embodiments, bone screw 100 may be configured to be coupled to a washer 300 (which may also be referred to as a plate or lag plate). FIG. 4 is a perspective view of one embodiment of such a washer. In the embodiment shown, washer 300 comprises a plurality of cleats 320, which may be configured to increase washer 300's resistance to movement when placed against bone or a similar material. In other embodiments, washer 300 does not comprise cleats. The cleats may be located at any desirable locations along the underside of the washer, such around the perimeter of the washer (and not in the space between the perimeter and the bottom opening of the hole discussed in the next paragraph) or across the entire bottom surface of the washer.
  • Washer 300 further comprises a hole 310 that is configured to receive shaft 110 of bone screw 100. In certain embodiments, hole 310 has a portion 312 that is tapered to receive a bottom portion of dilation 140 such that washer 300 may more closely mate to bone screw 100. Opening 314 formed by the bottom of hole 310 is smaller than opening 316 formed by the top of hole 310 in such embodiments.
  • Embodiments of bone screw 100 and embodiments of one of the present crosslinks are shown in FIGS. 5 and 6. A top view of one embodiment of crosslink 500 is shown in FIG. 5. The illustrated embodiment of crosslink 500 comprises a first link member 514 coupled to a second link member 516 via a joint 520. A first clamp 510 is coupled to first link member 514 and a second clamp 512 is coupled to second link member 516. The clamps are configured to be coupled to some embodiments of the present bone screws; more particularly, the clamps are configured to be coupled to the dilations (respectively) of some embodiments of the present bone screws, and may be adjusted to achieve the coupled relationships using clamp adjusters 515. Crosslink 500 may be any suitable commercially-available crosslink.
  • In other embodiments, one of the present crosslinks may comprise bands configured to be coupled to embodiments of the present dilations. Crosslink 501, a top view of which is shown in FIG. 6, comprises a first band 530 and a second band 532. In some embodiments, bands 530, 532 are substantially elastic or comprise elastic materials. In others, bands 530, 532 are substantially inelastic but the length of bands 530, 532 is configured to be adjusted (e.g., loosened and tightened) by a user, such as through the use of a slipknot (not shown) or a sheath (not shown).
  • FIG. 7 illustrates a side view of system 700, an embodiment of one of the present systems in which two bone screws and a crosslink are polyaxially coupled to each other. First bone screw 701 is shown polyaxially coupled to a first cap 714 and second bone screw 702 is shown polyaxially coupled to a second cap 724. Crosslink 750 comprises a first clamp 752 that is polyaxially coupled to dilation 710 of first bone screw 710. Crosslink 750 also comprises a second clamp 752 that is polyaxially coupled to dilation 720 of second bone screw 702. As FIG. 7 shows, embodiments of the present bone screws are configured such that the dilation of the screw does not contact the cap when the cap is coupled to the head.
  • FIG. 8 illustrates a side view of one of the present systems that includes one of the present bone screws in contact with one of the present washers. System 800 includes bone screw 802 in contact with washer 810. More particularly, dilation 804 of bone screw 802 is shown in contact with washer 810; when the bone screw is engaged with bone and the cleats of washer 810 are in contact with bone, the washer may be characterized as being polyaxially coupled to the bone screw. Such a configuration may be used, for example, in an application in which it is desirable to keep both the head of the bone screw and the cap that may be coupled to the head out of contact with bone, thus allowing the cap to move in a polyaxial manner relative to the head of the bone screw (or vice-versa). Washer 300 may also be characterized as a plate or a lag plate.
  • FIG. 9 illustrates use of embodiment of one of the present bone screw anchoring systems used in a laminoplasty setting. This figure shows bone screw 100, which includes cap 200, coupling crosslink 900 via lag plate 300 to which the crosslink is rigidly coupled. Crosslink 900 includes multiple joints 920 movably coupling links (or rod) 912 together. Screw 100 is attached to left lateral mass 1010. Crosslink 900 is attached to left lamina 1052, which is directly connected to spinous process 1055, which is directly connected to right lamina 1057, which is directly connected to a right lateral mass 1020 via groove, or hinge, 1030. Spinal cord 1040 is shown for context.
  • It should be understood that the present devices and methods are not intended to be limited to the particular forms disclosed. Rather, they are to cover all modifications, equivalents, and alternatives falling within the scope of the claims. For example, in other embodiments of system 700, crosslink 750 comprises bands configured to be polyaxially coupled to the dilations of the bone screws. In still other embodiments of system 700, such as those comprising bone screws with dilations that are regular hexagonal prisms, the bone screws and the crosslink are not configured to be polyaxially coupled to each other and are instead configured to be coupled to each other.
  • Embodiments of the present dilations may act as a stop against a particular one of the present bone screws from being driven further into bone, thus better ensuring that the bottom of head of the bone screw will be a sufficient distance from the bone such that a cap coupled to the head will retain the polyaxial that would otherwise be lost if the cap abutted the bone or was too close to the bone. Furthermore, embodiments of the present dilations may also act as a polyaxial coupling location for a crosslink. As a result, in some circumstances, greater functionality may be achieved with embodiments of the present bone screws than with some existing bone screws. The present dilations may be made from any suitable material, including any of the materials from which existing bone screw shafts are made such as titanium and various alloys thereof, stainless steel, cobalt chromium, and polyetheretherketone (PEEK).
  • The claims are not to be interpreted as including means-plus- or step-plus-function limitations, unless such a limitation is explicitly recited in a given claim using the phrase(s) “means for” or “step for,” respectively.

Claims (21)

1. A bone screw comprising:
a shaft having an axis about which the shaft can rotate, and a shaft dimension along a line substantially perpendicular to and intersecting the axis, the shaft comprising a threaded portion that has a top;
a head fixed to the shaft and configured to be coupled to a cap, the head having a bottom; and
a dilation coupled to or integral with the shaft, the dilation having a dilation dimension along a line substantially perpendicular to and intersecting the axis and spaced apart from both the bottom of the head and from the top of the threaded portion, the dilation dimension being greater than the shaft dimension.
2. The bone screw of claim 1, further comprising:
a cap configured to be coupled to the head of the bone screw.
3. The bone screw of claim 2, where the cap and the head are configured to be polyaxially coupled to each other.
4. The bone screw of claim 1, where the dilation has a substantially-circular cross-section in a plane substantially perpendicular to the axis.
5. The bone screw of claim 4, where the dilation has a top, a bottom, a first outer perimeter in a first plane that is perpendicular to the axis and positioned between the top of the dilation and the dilation dimension, a second outer perimeter positioned in a second plane parallel to the First plane and intersecting the dilation dimension, and a third outer perimeter positioned in a third plane parallel to the first plane and positioned between the dilation dimension and the bottom of the dilation, the second outer perimeter being greater than the first outer perimeter and being greater than the third outer perimeter.
6. The bone screw of claim 5, further comprising a cap configured to be coupled to the head of the bone screw, the bone screw being configured such that the dilation docs not contact the cap when the cap is coupled to the head.
7. The bone screw of claim 4, where the dilation has a top, a bottom, a first outer perimeter in a first plane that is perpendicular to the axis and positioned between the top of the dilation and the dilation dimension, a second outer perimeter positioned in a second plane parallel to the first plane and intersecting the dilation dimension, and a third outer perimeter positioned in a third plane parallel to the first plane and positioned between the dilation dimension and the bottom of the dilation, the first outer perimeter defining a first area, the second outer perimeter defining a second area, and the third outer perimeter defining a third area, the second area being greater than the first area and being greater than the third area.
8. The bone screw of claim 1, where the dilation has a substantially-hexagonal cross-section in a plane substantially perpendicular to the axis.
9. The bone screw of claim 1, where the dilation has a substantially-elliptical cross-section in a plane substantially perpendicular to the axis.
10. The bone screw of claim 1, where the bone screw has an overall length that is between about 10 mm and about 80 mm.
11. The bone screw of claim 10, where the dilation dimension is 4 millimeters to 16 millimeters.
12. A bone anchoring system comprising:
a bone screw comprising:
a shaft having an axis about which the shaft can rotate, and a shaft dimension along a line substantially perpendicular to and intersecting the axis, the shaft comprising a threaded portion that has a top;
a head fixed to the shaft and configured to be coupled to a cap, the head having a bottom;
a dilation coupled to or integral with the shaft, the dilation having a dilation dimension along a line substantially perpendicular to and intersecting the axis and spaced apart from both the bottom of the head and from the top of the threaded portion, the dilation dimension being greater than the shaft dimension; and
a cap configured to be coupled to the head of the bone screw.
13. The system of claim 12, where the cap and the head are configured to be polyaxially coupled to each other.
14. The bone screw of claim 13, where the dilation has a top, a bottom, a first outer perimeter in a first plane that is perpendicular to the axis and positioned between the top of the dilation and the dilation dimension, a second outer perimeter positioned in a second plane parallel to the first plane and intersecting the dilation dimension, and a third outer perimeter positioned in a third plane parallel to the first plane and positioned between the dilation dimension and the bottom of the dilation, the second outer perimeter being greater than the first outer perimeter and being greater than the third outer perimeter.
15. The bone screw of claim 13, where the bone screw is configured such that the dilation does not contact the cap when the cap is coupled to the head.
16. The bone screw of claim 13, where the dilation has a top, a bottom, a first outer perimeter in a first plane that is perpendicular to the axis and positioned between the top of the dilation and the dilation dimension, a second outer perimeter positioned in a second plane parallel to the first plane and intersecting the dilation dimension, and a third outer perimeter positioned in a third plane parallel to the first plane and positioned between the dilation dimension and the bottom of the dilation, the first outer perimeter defining a first area, the second outer perimeter defining a second area, and the third outer perimeter defining a third area, the second area being greater than the first area and being greater than the third area.
17. The system of claim 12, further comprising a washer, where the washer and the dilation arc configured to be polyaxially coupled to each other.
18. The system of claim 17, where the washer further comprises a plurality of cleats.
19. The system of claim 12, further comprising a crosslink configured to be coupled to the dilation of the bone screw.
20. The system of claim 19, where the crosslink comprises a clamp, and the clamp and the dilation are configured to be polyaxially coupled to each other.
21.-44. (canceled)
US13/559,243 2011-07-26 2012-07-26 Bone screws and bone screw systems Expired - Fee Related US10022171B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US13/559,243 US10022171B2 (en) 2011-07-26 2012-07-26 Bone screws and bone screw systems

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201161511902P 2011-07-26 2011-07-26
US13/559,243 US10022171B2 (en) 2011-07-26 2012-07-26 Bone screws and bone screw systems

Publications (2)

Publication Number Publication Date
US20130030474A1 true US20130030474A1 (en) 2013-01-31
US10022171B2 US10022171B2 (en) 2018-07-17

Family

ID=47597841

Family Applications (1)

Application Number Title Priority Date Filing Date
US13/559,243 Expired - Fee Related US10022171B2 (en) 2011-07-26 2012-07-26 Bone screws and bone screw systems

Country Status (1)

Country Link
US (1) US10022171B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130338715A1 (en) * 2006-10-06 2013-12-19 Depuy Spine, Inc. Bone screw fixation
US20140046384A1 (en) * 2011-07-20 2014-02-13 Michael H. Horwitz Minimal incision removable bone screw, driver, and method of use
EP3023066A1 (en) * 2014-11-24 2016-05-25 Aesculap Ag Pedicle screw system and spinal column-stabilizing system
US9439690B2 (en) * 2012-07-11 2016-09-13 Globus Medical, Inc. Lamina implant and method

Citations (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2008229A (en) * 1932-08-11 1935-07-16 John H Sharp Bolt
US5011354A (en) * 1990-02-28 1991-04-30 Brownlee Ritch J Concrete fastener apparatus
US5196013A (en) * 1989-11-03 1993-03-23 Harms Juergen Pedicel screw and correcting and supporting apparatus comprising such screw
US5304179A (en) * 1993-06-17 1994-04-19 Amei Technologies Inc. System and method for installing a spinal fixation system at variable angles
US5336225A (en) * 1991-05-24 1994-08-09 Orthopaedic Biosystems, Ltd. Bone fastening device
US5474551A (en) * 1994-11-18 1995-12-12 Smith & Nephew Richards, Inc. Universal coupler for spinal fixation
US5569248A (en) * 1992-03-17 1996-10-29 Danek Medical, Inc. Apparatus for subcutaneous suprafascial pedicular internal fixation
US6280443B1 (en) * 1999-01-30 2001-08-28 Ja-Kyo Gu Spinal fixation system
US20040127909A1 (en) * 2002-12-16 2004-07-01 Morgan Vincent J. Threaded dental or medical implants
US20050059972A1 (en) * 2003-09-16 2005-03-17 Spineco, Inc., An Ohio Corporation Bone anchor prosthesis and system
US20050131404A1 (en) * 2002-02-25 2005-06-16 Keyvan Mazda Device for the connection between a shaft and a screw head with spherical symmetry
US20050228387A1 (en) * 2004-04-08 2005-10-13 Paul David C Load distribution crown
US20060025770A1 (en) * 2002-12-06 2006-02-02 Fridolin Schlapfer Device for stabilizing bones
US20060184170A1 (en) * 2005-02-14 2006-08-17 Altiva Corporation Bone fixation apparatus
US20070055244A1 (en) * 2004-02-27 2007-03-08 Jackson Roger P Dynamic fixation assemblies with inner core and outer coil-like member
US7585299B2 (en) * 2006-02-17 2009-09-08 Warsaw Orthopedic, Inc. Dorsal adjusting spinal connector assembly
US20110190821A1 (en) * 2010-02-04 2011-08-04 Spinefrontier, Inc Spinal screw assembly
US20140046384A1 (en) * 2011-07-20 2014-02-13 Michael H. Horwitz Minimal incision removable bone screw, driver, and method of use

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4646752A (en) 1983-04-25 1987-03-03 Swann Karl W Adjustable intracranial pressure measuring screw
DE69836815T2 (en) 1997-01-14 2007-10-11 Research Corp. Technologies, Inc., Tucson BONE PEN WITH ROTATION CUTTING TIP
US6312259B1 (en) 1999-12-17 2001-11-06 Nobel Biocare Ab Bone implant
US20030175091A1 (en) 2000-03-10 2003-09-18 Aukzemas Thomas V. Floating captive screw
US7720522B2 (en) 2003-02-25 2010-05-18 Medtronic, Inc. Fiducial marker devices, tools, and methods
US7892257B2 (en) 2004-02-27 2011-02-22 Custom Spine, Inc. Spring loaded, load sharing polyaxial pedicle screw assembly and method
WO2005094707A2 (en) 2004-03-26 2005-10-13 Smith & Nephew, Inc. Methods for treating fractures of the femur and femoral fracture devices
US7186255B2 (en) 2004-08-12 2007-03-06 Atlas Spine, Inc. Polyaxial screw
US7708762B2 (en) 2005-04-08 2010-05-04 Warsaw Orthopedic, Inc. Systems, devices and methods for stabilization of the spinal column
US8100946B2 (en) 2005-11-21 2012-01-24 Synthes Usa, Llc Polyaxial bone anchors with increased angulation
US8062341B2 (en) 2006-10-18 2011-11-22 Globus Medical, Inc. Rotatable bone plate
US9044282B2 (en) 2008-06-24 2015-06-02 Extremity Medical Llc Intraosseous intramedullary fixation assembly and method of use
WO2010033663A2 (en) 2008-09-17 2010-03-25 Scott And White Memorial Hospital And Scott,Sherwood And Brindley Foundation Spinous process based laminoplasty
EP2421453A2 (en) 2009-04-20 2012-02-29 Osteo Innovations Llc System and method for self filling bone screws

Patent Citations (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2008229A (en) * 1932-08-11 1935-07-16 John H Sharp Bolt
US5196013A (en) * 1989-11-03 1993-03-23 Harms Juergen Pedicel screw and correcting and supporting apparatus comprising such screw
US5011354A (en) * 1990-02-28 1991-04-30 Brownlee Ritch J Concrete fastener apparatus
US5336225A (en) * 1991-05-24 1994-08-09 Orthopaedic Biosystems, Ltd. Bone fastening device
US5569248A (en) * 1992-03-17 1996-10-29 Danek Medical, Inc. Apparatus for subcutaneous suprafascial pedicular internal fixation
US5304179A (en) * 1993-06-17 1994-04-19 Amei Technologies Inc. System and method for installing a spinal fixation system at variable angles
US5474551A (en) * 1994-11-18 1995-12-12 Smith & Nephew Richards, Inc. Universal coupler for spinal fixation
US6280443B1 (en) * 1999-01-30 2001-08-28 Ja-Kyo Gu Spinal fixation system
US20050131404A1 (en) * 2002-02-25 2005-06-16 Keyvan Mazda Device for the connection between a shaft and a screw head with spherical symmetry
US20060025770A1 (en) * 2002-12-06 2006-02-02 Fridolin Schlapfer Device for stabilizing bones
US20040127909A1 (en) * 2002-12-16 2004-07-01 Morgan Vincent J. Threaded dental or medical implants
US20050059972A1 (en) * 2003-09-16 2005-03-17 Spineco, Inc., An Ohio Corporation Bone anchor prosthesis and system
US20070055244A1 (en) * 2004-02-27 2007-03-08 Jackson Roger P Dynamic fixation assemblies with inner core and outer coil-like member
US20050228387A1 (en) * 2004-04-08 2005-10-13 Paul David C Load distribution crown
US20060184170A1 (en) * 2005-02-14 2006-08-17 Altiva Corporation Bone fixation apparatus
US7585299B2 (en) * 2006-02-17 2009-09-08 Warsaw Orthopedic, Inc. Dorsal adjusting spinal connector assembly
US20110190821A1 (en) * 2010-02-04 2011-08-04 Spinefrontier, Inc Spinal screw assembly
US20140046384A1 (en) * 2011-07-20 2014-02-13 Michael H. Horwitz Minimal incision removable bone screw, driver, and method of use

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130338715A1 (en) * 2006-10-06 2013-12-19 Depuy Spine, Inc. Bone screw fixation
US9119676B2 (en) * 2006-10-06 2015-09-01 DePuy Synthes Products, Inc. Bone screw fixation
US20140046384A1 (en) * 2011-07-20 2014-02-13 Michael H. Horwitz Minimal incision removable bone screw, driver, and method of use
US8992586B2 (en) * 2011-07-20 2015-03-31 Michael H. Horwitz Minimal incision removable bone screw, driver, and method of use
US9526546B2 (en) 2011-07-20 2016-12-27 Michael H. Horwitz Method of using a minimal incision removable bone screw
US10441334B2 (en) 2011-07-20 2019-10-15 Michael H. Horwitz Minimal incision removable bone screw
US9439690B2 (en) * 2012-07-11 2016-09-13 Globus Medical, Inc. Lamina implant and method
EP3023066A1 (en) * 2014-11-24 2016-05-25 Aesculap Ag Pedicle screw system and spinal column-stabilizing system
US9848915B2 (en) 2014-11-24 2017-12-26 Aesculap Ag Pedicle screw system and spinal stabilization system

Also Published As

Publication number Publication date
US10022171B2 (en) 2018-07-17

Similar Documents

Publication Publication Date Title
EP1954206B1 (en) Dorsal adjusting multi-rod connector
US8690924B2 (en) Spinal screw assembly
CA2402917C (en) Biased angulation bone fixation assembly
US9782204B2 (en) Bone anchor assemblies
US7967849B2 (en) Adjustable multi-axial spinal coupling assemblies
EP2765934B1 (en) Bone anchor assemblies
WO2007040553A1 (en) Hybrid jointed bone screw system
US20110087288A1 (en) Surgical Fixation System and Related Methods
US20080077143A1 (en) Apparatus for connecting a longitudinal member to a bone portion
AU2006270487A1 (en) Bi-polar bone screw assembly
KR20090094244A (en) Central rod connector and t-rod
KR20080072848A (en) Adjustable bone anchor assembly
US9480501B2 (en) Modular pedicle screw
EP3569170B1 (en) Single level fusion systems of assembly and use
US10022171B2 (en) Bone screws and bone screw systems
US20220110663A1 (en) Bone anchor
EP2833811B1 (en) Closed-head polyaxial and monaxial screws
US20090105755A1 (en) Apparatus and method for connecting spinal fixation systems together
US20220211418A1 (en) Spinal fixation device with rotatable connector
US11864801B2 (en) Implantable universal connector
US20120035667A1 (en) Locking mechanisms for pivoting bone anchors
US20150289916A1 (en) Bone screws having more than three leads
US9763718B2 (en) Bone screw
US20170172628A1 (en) Double-Headed Pedicle Screw

Legal Events

Date Code Title Description
AS Assignment

Owner name: SCOTT & WHITE HEALTHCARE, TEXAS

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:CHAPUT, CHRISTOPHER D;REEL/FRAME:040178/0107

Effective date: 20120202

STCF Information on status: patent grant

Free format text: PATENTED CASE

FEPP Fee payment procedure

Free format text: MAINTENANCE FEE REMINDER MAILED (ORIGINAL EVENT CODE: REM.); ENTITY STATUS OF PATENT OWNER: SMALL ENTITY

LAPS Lapse for failure to pay maintenance fees

Free format text: PATENT EXPIRED FOR FAILURE TO PAY MAINTENANCE FEES (ORIGINAL EVENT CODE: EXP.); ENTITY STATUS OF PATENT OWNER: SMALL ENTITY

STCH Information on status: patent discontinuation

Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362

FP Lapsed due to failure to pay maintenance fee

Effective date: 20220717