US20130025294A1 - System and method for carbon dioxide removal - Google Patents

System and method for carbon dioxide removal Download PDF

Info

Publication number
US20130025294A1
US20130025294A1 US13/193,237 US201113193237A US2013025294A1 US 20130025294 A1 US20130025294 A1 US 20130025294A1 US 201113193237 A US201113193237 A US 201113193237A US 2013025294 A1 US2013025294 A1 US 2013025294A1
Authority
US
United States
Prior art keywords
heat transfer
fluid stream
transfer device
magnetocaloric
accordance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/193,237
Inventor
Christian Vogel
Miguel Angel Gonzalez Salazar
Parag Prakash Kulkarni
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co
Original Assignee
General Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Co filed Critical General Electric Co
Priority to US13/193,237 priority Critical patent/US20130025294A1/en
Assigned to GENERAL ELECTRIC COMPANY reassignment GENERAL ELECTRIC COMPANY ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: Salazar, Miguel Angel Gonzalez, VOGEL, CHRISTIAN, KULKARNI, PARAG PRAKASH
Priority to EP12177764A priority patent/EP2551005A1/en
Priority to JP2012164289A priority patent/JP2013029304A/en
Priority to CN2012102632312A priority patent/CN102901323A/en
Priority to RU2012132023/05A priority patent/RU2012132023A/en
Publication of US20130025294A1 publication Critical patent/US20130025294A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/005Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/002Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/06Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation
    • F25J3/063Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the separated product stream
    • F25J3/067Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the separated product stream separation of carbon dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/50Carbon oxides
    • B01D2257/504Carbon dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/80Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
    • B01D2259/814Magnetic fields
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2205/00Processes or apparatus using other separation and/or other processing means
    • F25J2205/20Processes or apparatus using other separation and/or other processing means using solidification of components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/70Flue or combustion exhaust gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2220/00Processes or apparatus involving steps for the removal of impurities
    • F25J2220/80Separating impurities from carbon dioxide, e.g. H2O or water-soluble contaminants
    • F25J2220/82Separating low boiling, i.e. more volatile components, e.g. He, H2, CO, Air gases, CH4
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2230/00Processes or apparatus involving steps for increasing the pressure of gaseous process streams
    • F25J2230/08Cold compressor, i.e. suction of the gas at cryogenic temperature and generally without afterstage-cooler
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2230/00Processes or apparatus involving steps for increasing the pressure of gaseous process streams
    • F25J2230/30Compression of the feed stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2240/00Processes or apparatus involving steps for expanding of process streams
    • F25J2240/02Expansion of a process fluid in a work-extracting turbine (i.e. isentropic expansion), e.g. of the feed stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2240/00Processes or apparatus involving steps for expanding of process streams
    • F25J2240/80Hot exhaust gas turbine combustion engine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
    • F25J2270/90External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration
    • F25J2270/908External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration by regenerative chillers, i.e. oscillating or dynamic systems, e.g. Stirling refrigerator, thermoelectric ("Peltier") or magnetic refrigeration
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02CCAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
    • Y02C20/00Capture or disposal of greenhouse gases
    • Y02C20/40Capture or disposal of greenhouse gases of CO2

Definitions

  • the subject matter described herein relates generally to fossil fuel-fired power generation facilities and, more particularly, to a system and method for removing carbon dioxide from an associated flue gas stream via magnetic refrigeration.
  • Known fossil fuel-fired power generation facilities combust fossil fuels with air and produce flue gases that include carbon dioxide (CO 2 ). Many of these known facilities use known methods to remove at least a portion of the CO 2 . Some known methods are used to facilitate pre-combustion capture, including shift conversion in fuel gasification systems. These known pre-combustion methods limit the fuel source to gasification systems, require a significant capital investment, and increase operational costs. Other known methods include oxyfuel combustion, wherein an oxygen-enriched gas is used rather than compressed air for combustion, thereby producing CO 2 -rich flue gases that facilitate CO 2 removal due to the high concentration of CO 2 , therein making conventional collection easier.
  • additional known methods include post-combustion capture methods that typically use at least one method of separation of the CO 2 from the flue gases.
  • Some such known post-combustion methods of CO 2 separation and removal include chemical solvent scrubbing, physical solvent scrubbing, adsorption, and membranes, wherein each of such methods requires contacting the flue gas with a substance that facilitates CO 2 separation from the flue gases.
  • These known post-combustion methods further require a significant capital investment, and result in increased operational costs, including increased auxiliary power consumption.
  • An additional known post-combustion method of CO 2 separation and removal is cryogenic CO 2 capture in conjunction with at least some conventional upstream cooling of the flue gases.
  • cryogenic CO 2 capture methods include use of the Brayton cycle, i.e., compression of the flue gas followed by subsequent expansion.
  • use of known cryogenic CO 2 capture methods with flue gases cooled to approximately ambient temperatures requires significant auxiliary power usage by a flue gas compression device.
  • subsequent heating of the flue gases after compression requires use of a significant amount of refrigerant-based cooling energy to reduce the temperature of the flue gases to sufficiently facilitate condensation and removal of CO 2 prior to expansion of the flue gases.
  • the percentage of CO 2 removed from the flue gas stream is a function of the temperature of the flue gas.
  • cryogenic CO 2 capture results in a relatively low value for the associated coefficient of performance (COP), i.e., the ratio of the heat removed from the flue gas to the energy used to remove that heat.
  • COP coefficient of performance
  • a carbon dioxide (CO 2 ) removal system in one aspect, includes an external heat transfer device.
  • the CO 2 removal system also includes a magnetocaloric heat transfer device coupled in flow communication with the external heat transfer device.
  • the CO 2 removal system further includes a cryogenic CO 2 capture system coupled in flow communication with the magnetocaloric heat transfer device.
  • a combustion facility in another aspect, includes at least one combustion device.
  • the facility also includes a carbon dioxide (CO 2 ) removal system.
  • the CO 2 removal system includes an external heat transfer device.
  • the CO 2 removal system also includes at least one magnetocaloric heat transfer device coupled in flow communication with the external heat transfer device.
  • the CO 2 removal system further includes at least one cryogenic CO 2 capture system coupled in flow communication with the magnetocaloric heat transfer device.
  • a method of removing carbon dioxide (CO 2 ) from a fluid stream includes channeling a fluid stream to a magnetocaloric heat transfer device. The method also includes removing heat from the fluid stream via the magnetocaloric heat transfer device. The method further includes channeling the fluid stream to a cryogenic CO 2 capture system.
  • CO 2 carbon dioxide
  • FIG. 1 is a schematic diagram of an exemplary gas turbine power generation facility
  • FIG. 2 is a schematic diagram of an exemplary cryogenic carbon dioxide (CO 2 ) removal system that may be used with the gas turbine power generation facility shown in FIG. 1 ; and
  • FIG. 3 is a flow chart illustrating an exemplary method that may be used in assembling the cryogenic CO 2 removal system shown in FIG. 2 .
  • Approximating language may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about” and “substantially”, are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value.
  • range limitations may be combined and/or interchanged, such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise.
  • the exemplary systems and methods described herein overcome disadvantages of known carbon dioxide (CO 2 ) removal systems by providing additional, efficient, heat removal devices upstream of a cryogenic CO 2 removal system. More specifically, an energy-efficient, magnetocaloric heat transfer device is used to cool a hot fluid prior to introduction of the fluid to a cryogenic CO 2 removal system that uses the Brayton cycle to freeze and remove CO 2 from the fluid. Such magnetocaloric heat transfer devices facilitate a reduction in the size and energy consumption requirements of the compression portion of the Brayton cycle such that the overall coefficient of performance (COP) of the CO 2 removal system is increased as compared to known CO 2 removal systems.
  • COP overall coefficient of performance
  • FIG. 1 is a schematic diagram of an exemplary power generation facility 100 that uses at least one combustion process to release thermal energy that is converted to electric power.
  • facility 100 is a fossil fuel-fired power generation facility that uses a cryogenic carbon dioxide removal system, and more specifically, an exemplary gas turbine power generation facility 100 , herein referred to as gas turbine facility 100 .
  • the methods and apparatus as described herein may be used with any conventional power generation facility in any suitable configuration including, without limitation, coal-fired power plant boilers, oil-fired power plant boilers, and/or bio-fuel-fired boilers.
  • gas turbine facility 100 may contain numerous other elements than those shown.
  • gas turbine facility 100 may be a portion of a larger facility, including, without limitation, an integrated gasification combined-cycle (IGCC) power generation plant.
  • IGCC integrated gasification combined-cycle
  • gas turbine facility 100 includes a gas turbine engine assembly 102 .
  • Gas turbine engine assembly 102 is coupled in flow communication with at least one fuel source 104 and at least one air source 106 .
  • Fuel source 104 is coupled in flow communication with gas turbine engine assembly 102 via a fuel conduit 108 .
  • Air source 106 is coupled in flow communication with gas turbine engine assembly 102 via an air conduit 110 .
  • Gas turbine facility 100 also includes a cryogenic carbon dioxide (CO 2 ) removal system 112 coupled in flow communication with gas turbine engine assembly 102 via a hot flue gas exhaust duct 114 .
  • Gas turbine facility 100 further includes an exhaust stack 116 coupled in flow communication with cryogenic carbon dioxide removal system 112 via a cold flue gas exhaust duct 118 and stack plenum 120 .
  • CO 2 cryogenic carbon dioxide
  • gas turbine assembly 102 mixes air and fuel (neither shown), produces hot combustion gases (not shown), and converts the heat energy within the combustion gases to rotational energy that is subsequently converted to electrical energy for transmission to at least one auxiliary load (not shown) within gas turbine facility 100 and/or an electrical power grid (not shown).
  • the hot combustion gases are cooled to form a fluid stream, i.e., a hot flue gas stream 122 that includes a first concentration of CO 2 .
  • Hot flue gas stream 122 is channeled to cryogenic CO 2 removal system 112 , wherein a significant portion of CO 2 is removed from the flue gas and a cold flue gas stream 124 is channeled to exhaust stack 116 with a second concentration of CO 2 that is significantly smaller than the first concentration of CO 2 .
  • Cold flue gas stream 124 also includes nitrogen (N 2 ), oxygen (O 2 ), and argon (Ar).
  • FIG. 2 is a schematic diagram of cryogenic CO 2 removal system 112 that may be used with gas turbine facility 100 (shown in FIG. 1 ).
  • cryogenic CO 2 removal system 112 receives hot flue gas stream 122 from any conventional fossil-fuel fired power generation devices, including, without limitation, gas turbine engine assembly 102 (shown in FIG. 1 ) and coal-fired and oil-fired power plant boilers.
  • gas turbine engine assembly 102 shown in FIG. 1
  • coal-fired and oil-fired power plant boilers for those power generation devices that combust materials such as coal
  • standard methods of particulate material removal are employed to substantially scrub hot flue gas stream 122 of particulates prior to channeling such gases to cryogenic CO 2 removal system 112 .
  • cryogenic CO 2 removal system 112 includes an external heat transfer device, e.g., an externally-cooled heat exchanger 130 .
  • Heat exchanger 130 is a shell-and-tube heat exchanger coupled in flow communication with a cooling water source 132 via a cooling water conduit 134 .
  • Cooling water conduit 134 includes a plurality of water tubes (not shown) that channel the cooling water through heat exchanger 130 .
  • Heat exchanger 130 includes a condensate drain conduit 136 that is configured to channel condensed water vapor from the hot flue gases channeled through heat exchanger 130 .
  • Hot flue gas stream 122 transfers a significant portion of heat to the cooling water such that a first cooled flue gas stream 138 is channeled from heat exchanger 130 .
  • First cooled flue gas stream 138 has a temperature that is substantially equal to ambient temperatures proximate to cryogenic CO 2 removal system 112 .
  • ambient temperature conditions may range from approximately 35 degrees Celsius (° C.) (approximately 95 degrees Fahrenheit (° F.)) to approximately ⁇ 4° C. (25° F.), with a more typical temperature range being between approximately 20° C. (68° F.) and approximately 0° C. (32° F.).
  • cryogenic CO 2 removal system 112 includes a magnetocaloric heat transfer device 140 coupled in flow communication with externally-cooled heat exchanger 130 .
  • Magnetocaloric heat transfer device 140 includes a refrigerant heat exchanger 142 that is a shell-and-tube heat exchanger coupled in flow communication with an external magnetic refrigeration device 144 via a refrigerant conduit 146 .
  • Refrigerant conduit 146 includes a plurality of refrigerant tubes (not shown) that channel refrigerant through refrigerant heat exchanger 142 .
  • Refrigerant heat exchanger 142 includes a condensate drain conduit 148 that is configured to channel condensed water vapor from the cooled flue gases channeled through refrigerant heat exchanger 142 .
  • External magnetic refrigeration device 144 uses the magnetocaloric effect to remove heat from first cooled flue gas stream 138 .
  • the magnetocaloric effect refers to an entropy change accompanied by a magnetic phase transition of a magnetocaloric material, wherein cooling of the magnetocaloric material is facilitated by using a change in temperature resulting from such entropy change of the magnetocaloric material.
  • the magnetocaloric material used is a gadolinium (Gd) alloy.
  • refrigeration device 144 may use any magnetocaloric working material that enables operation of device 144 as described herein, including, without limitation, lanthanum (La) alloys and ferrous-manganese (FeMn) alloys.
  • Some alternative embodiments of magnetic refrigeration device 144 may include multi-stage magnetic regenerators with different magnetocaloric materials and/or different compositions associated with each of the different stages.
  • Gd 5 (Si 2 Ge 2 ) is used within magnetic refrigeration device 144 , wherein a temperature of such magnetocaloric material increases when it enters a magnetic field and decreases when it leaves the magnetic field. More specifically, Gd 5 (Si 2 Ge 2 ) alternates between two states.
  • the first state is a low magnetic entropy state with a high degree of magnetic orientation created by applying a magnetic field to the magnetocaloric material near its Curie temperature, i.e., that temperature at which a magnetic material becomes paramagnetic on heating.
  • the second state is a high magnetic entropy state with a low degree of magnetic orientation, i.e., substantially random orientations that are created by removing the magnetic field from the magnetocaloric material. Once the magnetic field is removed, the magnetocaloric material transfers the heat generated in the first state to the surrounding environment to attain a lower temperature than the material had prior to being exposed to the magnetic field.
  • Such transition between high and low magnetic entropy states manifests as transition between a low lattice entropy state and a high lattice entropy state, respectively, thereby resulting in warming up and cooling down, respectively, of the magnetocaloric material when exposed to magnetization and demagnetization, respectively. Therefore, the process of alternating magnetization and demagnetization of a magnetocaloric material is a substantially reversible adiabatic process, and is substantially isoentropic. Moreover, successive exposures to, and subsequent removals from, the magnetic field facilitates successive cooling of the magnetocaloric material.
  • external magnetic refrigeration device 144 includes a plurality of stationary permanent magnets (not shown) oriented and separated form each other by a predetermined distance.
  • external magnetic refrigeration device 144 includes at least one electromagnet (not shown) in conjunction with, or in lieu of, the stationary permanent magnets.
  • electromagnets may include superconducting magnets, wherein such superconducting magnets include high magnetic field strengths. Such high magnetic field strengths may facilitate an increased cooling power density of refrigeration device 144 such that the cooling efficiency of device 144 is increased.
  • Increasing the operational efficiency of refrigeration device 144 via use of superconducting electromagnets may also facilitate decreasing overall power consumption of power generation facility 100 , thereby facilitating an increase of economic efficiencies associated with operating facility 100 .
  • External magnetic refrigeration device 144 also includes a transit mechanism that moves the Gd 5 (Si 2 Ge 2 ) in and out of the magnetic fields generated by the permanent magnets.
  • the refrigerant is channeled via refrigerant conduit 146 to the vicinity of the cooled Gd 5 (Si 2 Ge 2 ) such that heat in the refrigerant is transferred to the Gd 5 (Si 2 Ge 2 ) such that the Gd 5 (Si 2 Ge 2 ) is increased in temperature and the refrigerant is reduced in temperature.
  • the cooled refrigerant is channeled through refrigerant heat exchanger 142 to transfer heat from first cooled flue gas stream 138 such the temperature of a second cooled flue gas stream 150 is between approximately ⁇ 50° C. ( ⁇ 58° F.) and approximately ⁇ 60° C. ( ⁇ 76° F.).
  • cryogenic CO 2 removal system 112 includes a cryogenic CO 2 capture system 160 coupled in flow communication with magnetocaloric heat transfer device 140 .
  • Cryogenic CO 2 capture system 160 includes a compressor 162 coupled in flow communication with refrigerant heat exchanger 142 to receive second cooled flue gas stream 150 .
  • Compressor 162 pressurizes, and heats, second cooled flue gas stream 150 .
  • Cryogenic CO 2 capture system 160 also includes an intercooler 164 coupled in flow communication with compressor 162 , wherein heat transferred to second cooled flue gas stream 150 as a result of compression is removed.
  • Cryogenic CO 2 capture system 160 further includes an expander 166 coupled in flow communication with intercooler 164 , wherein the temperature of second cooled flue gas stream 150 is decreased to approximately ⁇ 100° C. ( ⁇ 148° F.).
  • expander 166 is a turbomachine that may be used to generate useful work and/or electric power.
  • the CO 2 in second cooled flue gas stream 150 desublimates, i.e., transitions to a solid phase directly from a gaseous phase, skipping the liquid phase.
  • Cryogenic CO 2 capture system 160 also includes a cyclone separator 168 coupled in flow communication with expander 166 .
  • Cyclone separator 168 separates solid CO 2 170 , for disposal and/or sequestration, and remaining constituents of flue gas stream 150 , i.e., a cold N 2 -rich stream 172 that includes O 2 , and Ar.
  • Cold N 2 -rich stream 172 is channeled to intercooler 164 to facilitate transferring heat from second cooled flue gas stream 150 after compression to stream 172 to generate cold flue gas stream 124 .
  • cryogenic CO 2 capture system 160 uses the Brayton cycle and has a stand-alone COP in a range between approximately 2 and 3.
  • the amount of work that is required to transfer heat from first cooled flue gas stream 138 is a significant limitation to the overall economics of cryogenic CO 2 capture.
  • magnetocaloric heat transfer device 140 facilitates transferring heat from first cooled flue gas stream 138 such the temperature of second cooled flue gas stream 150 is between approximately ⁇ 50° C. ( ⁇ 58° F.) and approximately ⁇ 60° C. ( ⁇ 76° F.). Therefore, the size and energy consumption requirements of compressor 162 may be reduced such that the overall COP of cryogenic CO 2 capture system 160 is increased to a range of approximately 5 to 6.
  • cryogenic CO 2 capture system 160 with magnetocaloric heat transfer device 140 , as compared to without device 140 , facilitates reduced energy consumption by system 160 .
  • Such a reduction in energy consumption by cryogenic CO 2 capture system 160 is sufficient to overcome the additional energy resources used to operate magnetocaloric heat transfer device 140 . Therefore, overall operation of cryogenic CO 2 removal system 112 and gas turbine facility 100 is more efficient with respect to energy consumption, and operating costs of facility 100 is decreased.
  • cryogenic CO 2 removal system 112 may include a plurality of sets of magnetocaloric heat transfer device 140 and cryogenic CO 2 capture system 160 in series. Also, some alternative embodiments of cryogenic CO 2 removal system 112 may include a plurality of magnetocaloric heat transfer devices 140 in series prior to cryogenic CO 2 capture system 160 . Further, some alternative embodiments of cryogenic CO 2 removal system 112 may include a plurality of cryogenic CO 2 capture systems 160 in series after magnetocaloric heat transfer devices 140 . Moreover, some alternative embodiments of cryogenic CO 2 removal system 112 may include any combination of magnetocaloric heat transfer devices 140 and CO 2 removal systems 112 .
  • hot flue gas stream 122 In operation of CO 2 removal system 112 , hot flue gas stream 122 , substantially scrubbed of combustion particulate by-products, is channeled to externally-cooled heat exchanger 130 . At least some of the water vapor in hot flue gas stream 122 is removed as the hot flue gases are cooled to approximately ambient temperatures to form first cooled flue gas stream 138 . First cooled flue gas stream 138 is channeled to magnetocaloric heat transfer device 140 . Stream 138 may have temperature conditions that range from approximately 35° C. (approximately 95° F.) to approximately ⁇ 4° C. (25° F.), with a more typical temperature range being between approximately 20° C. (68° F.) and approximately 0° C. (32° F.).
  • At least some of the remaining water vapor in first cooled flue gas stream 138 is removed as the flue gases are cooled to approximately ⁇ 50° C. ( ⁇ 58° F.) and approximately ⁇ 60° C. ( ⁇ 76° F.) to form second cooled flue gas stream 150 .
  • second cooled flue gas stream 150 is channeled to cryogenic CO 2 capture system 160 , i.e., compressor 162 , wherein stream 150 is pressurized and heated. Second cooled flue gas stream 150 is further channeled to intercooler 164 , wherein heat transferred to second cooled flue gas stream 150 as a result of compression is removed. Second cooled flue gas stream 150 is further channeled to expander 166 , wherein the temperature of stream 150 is decreased to approximately ⁇ 100° C. ( ⁇ 148° F.). The CO 2 in second cooled flue gas stream 150 transitions to a solid phase such that cyclone separator 168 separates solid CO 2 170 for disposal and/or sequestration. Cold N 2 -rich stream 172 is channeled to intercooler 164 to facilitate transferring heat from second cooled flue gas stream 150 after compression to stream 172 to generate cold flue gas stream 124 .
  • cryogenic CO 2 capture system 160 i.e., compressor 162
  • Second cooled flue gas stream 150 is
  • FIG. 3 is a flow chart illustrating an exemplary method 200 that may be used in assembling cryogenic CO 2 removal system 112 (shown in FIG. 2 ).
  • externally-cooled heat exchanger 130 (shown in FIG. 2 ) is coupled 202 in flow communication with a CO 2 source, e.g., gas turbine engine assembly 102 (shown in FIG. 1 ).
  • magnetocaloric heat transfer device 140 (shown in FIG. 2 ) is coupled 204 in flow communication with externally-cooled heat exchanger 130 .
  • cryogenic CO 2 capture system 160 (shown in FIG. 2 ) is coupled 206 in flow communication with magnetocaloric heat transfer device 140 .
  • the above-described described magnetocaloric heat transfer device for a carbon dioxide (CO 2 ) removal system provides a cost-effective method for increasing an efficiency of such CO 2 removal systems.
  • the devices, systems, and methods described herein provide additional, efficient, heat removal devices upstream of a cryogenic CO 2 removal system.
  • an energy-efficient, magnetocaloric heat transfer device is used to cool a hot fluid prior to introduction of the fluid to a cryogenic CO 2 removal system that uses the Brayton cycle to freeze and remove CO 2 from the fluid.
  • Such magnetocaloric heat transfer devices facilitate a reduction in the size and energy consumption requirements of the compression portion of the Brayton cycle such that the overall coefficient of performance (COP) of the CO 2 removal system is increased as compared to known CO 2 removal systems.
  • COP overall coefficient of performance
  • Exemplary embodiments of the devices, systems, and methods for magnetocaloric heat transfer devices for CO 2 removal systems are described above in detail.
  • the devices, systems, and methods are not limited to the specific embodiments described herein, but rather, components of systems and/or steps of the method may be utilized independently and separately from other components and/or steps described herein.
  • the systems and methods may also be used in combination with other rotary systems and methods, and are not limited to practice with only the magnetocaloric heat transfer devices for CO 2 removal systems as described herein.
  • the exemplary embodiment can be implemented and utilized in connection with many other cooling system and material removal system applications.

Abstract

A carbon dioxide (CO2) removal system includes an external heat transfer device. The CO2 removal system also includes a magnetocaloric heat transfer device coupled in flow communication with the external heat transfer device. The CO2 removal system further includes a cryogenic CO2 capture system coupled in flow communication with the magnetocaloric heat transfer device.

Description

    BACKGROUND
  • The subject matter described herein relates generally to fossil fuel-fired power generation facilities and, more particularly, to a system and method for removing carbon dioxide from an associated flue gas stream via magnetic refrigeration.
  • Known fossil fuel-fired power generation facilities combust fossil fuels with air and produce flue gases that include carbon dioxide (CO2). Many of these known facilities use known methods to remove at least a portion of the CO2. Some known methods are used to facilitate pre-combustion capture, including shift conversion in fuel gasification systems. These known pre-combustion methods limit the fuel source to gasification systems, require a significant capital investment, and increase operational costs. Other known methods include oxyfuel combustion, wherein an oxygen-enriched gas is used rather than compressed air for combustion, thereby producing CO2-rich flue gases that facilitate CO2 removal due to the high concentration of CO2, therein making conventional collection easier. These known oxyfuel combustion methods also require a significant capital investment, and result in increased operational costs, including increased auxiliary power consumption. Further, additional known methods include post-combustion capture methods that typically use at least one method of separation of the CO2 from the flue gases. Some such known post-combustion methods of CO2 separation and removal include chemical solvent scrubbing, physical solvent scrubbing, adsorption, and membranes, wherein each of such methods requires contacting the flue gas with a substance that facilitates CO2 separation from the flue gases. These known post-combustion methods further require a significant capital investment, and result in increased operational costs, including increased auxiliary power consumption.
  • An additional known post-combustion method of CO2 separation and removal is cryogenic CO2 capture in conjunction with at least some conventional upstream cooling of the flue gases. At least some of these known cryogenic CO2 capture methods include use of the Brayton cycle, i.e., compression of the flue gas followed by subsequent expansion. However, use of known cryogenic CO2 capture methods with flue gases cooled to approximately ambient temperatures requires significant auxiliary power usage by a flue gas compression device. Moreover, subsequent heating of the flue gases after compression requires use of a significant amount of refrigerant-based cooling energy to reduce the temperature of the flue gases to sufficiently facilitate condensation and removal of CO2 prior to expansion of the flue gases. Furthermore, the percentage of CO2 removed from the flue gas stream is a function of the temperature of the flue gas. For example, as the flue gas temperature decreases, the percentage of CO2 removed increases, and the costs of energy to achieve this result increases. Therefore, this known configuration for cryogenic CO2 capture results in a relatively low value for the associated coefficient of performance (COP), i.e., the ratio of the heat removed from the flue gas to the energy used to remove that heat. The relatively high energy usage to remove the heat from the flue gas and the energy used to compress the flue gases cooperate to significantly impact the costs of operating the associated facilities.
  • BRIEF DESCRIPTION OF THE INVENTION
  • In one aspect, a carbon dioxide (CO2) removal system is provided. The CO2 removal system includes an external heat transfer device. The CO2 removal system also includes a magnetocaloric heat transfer device coupled in flow communication with the external heat transfer device. The CO2 removal system further includes a cryogenic CO2 capture system coupled in flow communication with the magnetocaloric heat transfer device.
  • In another aspect, a combustion facility includes at least one combustion device. The facility also includes a carbon dioxide (CO2) removal system. The CO2 removal system includes an external heat transfer device. The CO2 removal system also includes at least one magnetocaloric heat transfer device coupled in flow communication with the external heat transfer device. The CO2 removal system further includes at least one cryogenic CO2 capture system coupled in flow communication with the magnetocaloric heat transfer device.
  • In yet another aspect, a method of removing carbon dioxide (CO2) from a fluid stream is provided. The method includes channeling a fluid stream to a magnetocaloric heat transfer device. The method also includes removing heat from the fluid stream via the magnetocaloric heat transfer device. The method further includes channeling the fluid stream to a cryogenic CO2 capture system.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • These and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
  • FIG. 1 is a schematic diagram of an exemplary gas turbine power generation facility;
  • FIG. 2 is a schematic diagram of an exemplary cryogenic carbon dioxide (CO2) removal system that may be used with the gas turbine power generation facility shown in FIG. 1; and
  • FIG. 3 is a flow chart illustrating an exemplary method that may be used in assembling the cryogenic CO2 removal system shown in FIG. 2.
  • Unless otherwise indicated, the drawings provided herein are meant to illustrate key inventive features of the invention. These key inventive features are believed to be applicable in a wide variety of systems comprising one or more embodiments of the invention. As such, the drawings are not meant to include all conventional features known by those of ordinary skill in the art to be required for the practice of the invention.
  • DETAILED DESCRIPTION OF THE INVENTION
  • In the following specification and the claims, reference will be made to a number of terms, which shall be defined to have the following meanings.
  • The singular forms “a”, “an”, and “the” include plural references unless the context clearly dictates otherwise.
  • “Optional” or “optionally” means that the subsequently described event or circumstance may or may not occur, and that the description includes instances where the event occurs and instances where it does not.
  • Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about” and “substantially”, are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations may be combined and/or interchanged, such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise.
  • The exemplary systems and methods described herein overcome disadvantages of known carbon dioxide (CO2) removal systems by providing additional, efficient, heat removal devices upstream of a cryogenic CO2 removal system. More specifically, an energy-efficient, magnetocaloric heat transfer device is used to cool a hot fluid prior to introduction of the fluid to a cryogenic CO2 removal system that uses the Brayton cycle to freeze and remove CO2 from the fluid. Such magnetocaloric heat transfer devices facilitate a reduction in the size and energy consumption requirements of the compression portion of the Brayton cycle such that the overall coefficient of performance (COP) of the CO2 removal system is increased as compared to known CO2 removal systems. The associated increase in efficiency of the cryogenic CO2 capture system as a function of the prior magnetocaloric heat transfer, as compared to without such heat transfer, facilitates a reduced energy consumption by the system. Moreover, such a reduction in energy consumption by the compression portion of the cryogenic CO2 capture system is sufficient to overcome the additional energy resources used to operate the magnetocaloric heat transfer device. Therefore, overall operation of the CO2 removal system is more efficient with respect to energy consumption, and the associated operating costs are reduced.
  • FIG. 1 is a schematic diagram of an exemplary power generation facility 100 that uses at least one combustion process to release thermal energy that is converted to electric power. In the exemplary embodiment, facility 100 is a fossil fuel-fired power generation facility that uses a cryogenic carbon dioxide removal system, and more specifically, an exemplary gas turbine power generation facility 100, herein referred to as gas turbine facility 100. Alternatively, the methods and apparatus as described herein may be used with any conventional power generation facility in any suitable configuration including, without limitation, coal-fired power plant boilers, oil-fired power plant boilers, and/or bio-fuel-fired boilers. Also, alternatively, the methods and apparatus as described herein may be used with any conventional power generation device in any suitable configuration including, without limitation, reciprocating engines such as diesel engines, gasoline engines, and engines that combust bio-fuels and their derivatives. It should be understood that gas turbine facility 100 may contain numerous other elements than those shown. Moreover, in some embodiments, gas turbine facility 100 may be a portion of a larger facility, including, without limitation, an integrated gasification combined-cycle (IGCC) power generation plant.
  • In the exemplary embodiment, gas turbine facility 100 includes a gas turbine engine assembly 102. Gas turbine engine assembly 102 is coupled in flow communication with at least one fuel source 104 and at least one air source 106. Fuel source 104 is coupled in flow communication with gas turbine engine assembly 102 via a fuel conduit 108. Air source 106 is coupled in flow communication with gas turbine engine assembly 102 via an air conduit 110. Gas turbine facility 100 also includes a cryogenic carbon dioxide (CO2) removal system 112 coupled in flow communication with gas turbine engine assembly 102 via a hot flue gas exhaust duct 114. Gas turbine facility 100 further includes an exhaust stack 116 coupled in flow communication with cryogenic carbon dioxide removal system 112 via a cold flue gas exhaust duct 118 and stack plenum 120.
  • In operation, gas turbine assembly 102 mixes air and fuel (neither shown), produces hot combustion gases (not shown), and converts the heat energy within the combustion gases to rotational energy that is subsequently converted to electrical energy for transmission to at least one auxiliary load (not shown) within gas turbine facility 100 and/or an electrical power grid (not shown). The hot combustion gases are cooled to form a fluid stream, i.e., a hot flue gas stream 122 that includes a first concentration of CO2. Hot flue gas stream 122 is channeled to cryogenic CO2 removal system 112, wherein a significant portion of CO2 is removed from the flue gas and a cold flue gas stream 124 is channeled to exhaust stack 116 with a second concentration of CO2 that is significantly smaller than the first concentration of CO2. Cold flue gas stream 124 also includes nitrogen (N2), oxygen (O2), and argon (Ar).
  • FIG. 2 is a schematic diagram of cryogenic CO2 removal system 112 that may be used with gas turbine facility 100 (shown in FIG. 1). In the exemplary embodiment, cryogenic CO2 removal system 112 receives hot flue gas stream 122 from any conventional fossil-fuel fired power generation devices, including, without limitation, gas turbine engine assembly 102 (shown in FIG. 1) and coal-fired and oil-fired power plant boilers. For those power generation devices that combust materials such as coal, standard methods of particulate material removal are employed to substantially scrub hot flue gas stream 122 of particulates prior to channeling such gases to cryogenic CO2 removal system 112.
  • In the exemplary embodiment, cryogenic CO2 removal system 112 includes an external heat transfer device, e.g., an externally-cooled heat exchanger 130. Heat exchanger 130 is a shell-and-tube heat exchanger coupled in flow communication with a cooling water source 132 via a cooling water conduit 134. Cooling water conduit 134 includes a plurality of water tubes (not shown) that channel the cooling water through heat exchanger 130. Heat exchanger 130 includes a condensate drain conduit 136 that is configured to channel condensed water vapor from the hot flue gases channeled through heat exchanger 130. Hot flue gas stream 122 transfers a significant portion of heat to the cooling water such that a first cooled flue gas stream 138 is channeled from heat exchanger 130. First cooled flue gas stream 138 has a temperature that is substantially equal to ambient temperatures proximate to cryogenic CO2 removal system 112. For example, without limitation, in North America and Europe, ambient temperature conditions may range from approximately 35 degrees Celsius (° C.) (approximately 95 degrees Fahrenheit (° F.)) to approximately −4° C. (25° F.), with a more typical temperature range being between approximately 20° C. (68° F.) and approximately 0° C. (32° F.).
  • Also, in the exemplary embodiment, cryogenic CO2 removal system 112 includes a magnetocaloric heat transfer device 140 coupled in flow communication with externally-cooled heat exchanger 130. Magnetocaloric heat transfer device 140 includes a refrigerant heat exchanger 142 that is a shell-and-tube heat exchanger coupled in flow communication with an external magnetic refrigeration device 144 via a refrigerant conduit 146. Refrigerant conduit 146 includes a plurality of refrigerant tubes (not shown) that channel refrigerant through refrigerant heat exchanger 142. Refrigerant heat exchanger 142 includes a condensate drain conduit 148 that is configured to channel condensed water vapor from the cooled flue gases channeled through refrigerant heat exchanger 142.
  • External magnetic refrigeration device 144 uses the magnetocaloric effect to remove heat from first cooled flue gas stream 138. As used herein, the magnetocaloric effect refers to an entropy change accompanied by a magnetic phase transition of a magnetocaloric material, wherein cooling of the magnetocaloric material is facilitated by using a change in temperature resulting from such entropy change of the magnetocaloric material. In the exemplary embodiment, the magnetocaloric material used is a gadolinium (Gd) alloy. Alternatively, refrigeration device 144 may use any magnetocaloric working material that enables operation of device 144 as described herein, including, without limitation, lanthanum (La) alloys and ferrous-manganese (FeMn) alloys. Some alternative embodiments of magnetic refrigeration device 144 may include multi-stage magnetic regenerators with different magnetocaloric materials and/or different compositions associated with each of the different stages.
  • For example, without limitation, Gd5(Si2Ge2) is used within magnetic refrigeration device 144, wherein a temperature of such magnetocaloric material increases when it enters a magnetic field and decreases when it leaves the magnetic field. More specifically, Gd5(Si2Ge2) alternates between two states. The first state is a low magnetic entropy state with a high degree of magnetic orientation created by applying a magnetic field to the magnetocaloric material near its Curie temperature, i.e., that temperature at which a magnetic material becomes paramagnetic on heating. The second state is a high magnetic entropy state with a low degree of magnetic orientation, i.e., substantially random orientations that are created by removing the magnetic field from the magnetocaloric material. Once the magnetic field is removed, the magnetocaloric material transfers the heat generated in the first state to the surrounding environment to attain a lower temperature than the material had prior to being exposed to the magnetic field.
  • Such transition between high and low magnetic entropy states manifests as transition between a low lattice entropy state and a high lattice entropy state, respectively, thereby resulting in warming up and cooling down, respectively, of the magnetocaloric material when exposed to magnetization and demagnetization, respectively. Therefore, the process of alternating magnetization and demagnetization of a magnetocaloric material is a substantially reversible adiabatic process, and is substantially isoentropic. Moreover, successive exposures to, and subsequent removals from, the magnetic field facilitates successive cooling of the magnetocaloric material.
  • In the exemplary embodiment, external magnetic refrigeration device 144 includes a plurality of stationary permanent magnets (not shown) oriented and separated form each other by a predetermined distance. Alternatively, external magnetic refrigeration device 144 includes at least one electromagnet (not shown) in conjunction with, or in lieu of, the stationary permanent magnets. Such electromagnets may include superconducting magnets, wherein such superconducting magnets include high magnetic field strengths. Such high magnetic field strengths may facilitate an increased cooling power density of refrigeration device 144 such that the cooling efficiency of device 144 is increased. Increasing the operational efficiency of refrigeration device 144 via use of superconducting electromagnets may also facilitate decreasing overall power consumption of power generation facility 100, thereby facilitating an increase of economic efficiencies associated with operating facility 100.
  • External magnetic refrigeration device 144 also includes a transit mechanism that moves the Gd5(Si2Ge2) in and out of the magnetic fields generated by the permanent magnets. The refrigerant is channeled via refrigerant conduit 146 to the vicinity of the cooled Gd5(Si2Ge2) such that heat in the refrigerant is transferred to the Gd5(Si2Ge2) such that the Gd5(Si2Ge2) is increased in temperature and the refrigerant is reduced in temperature. The cooled refrigerant is channeled through refrigerant heat exchanger 142 to transfer heat from first cooled flue gas stream 138 such the temperature of a second cooled flue gas stream 150 is between approximately −50° C. (−58° F.) and approximately −60° C. (−76° F.).
  • Further, in the exemplary embodiment, cryogenic CO2 removal system 112 includes a cryogenic CO2 capture system 160 coupled in flow communication with magnetocaloric heat transfer device 140. Cryogenic CO2 capture system 160 includes a compressor 162 coupled in flow communication with refrigerant heat exchanger 142 to receive second cooled flue gas stream 150. Compressor 162 pressurizes, and heats, second cooled flue gas stream 150. Cryogenic CO2 capture system 160 also includes an intercooler 164 coupled in flow communication with compressor 162, wherein heat transferred to second cooled flue gas stream 150 as a result of compression is removed. Cryogenic CO2 capture system 160 further includes an expander 166 coupled in flow communication with intercooler 164, wherein the temperature of second cooled flue gas stream 150 is decreased to approximately −100° C. (−148° F.). In some embodiments, expander 166 is a turbomachine that may be used to generate useful work and/or electric power. The CO2 in second cooled flue gas stream 150 desublimates, i.e., transitions to a solid phase directly from a gaseous phase, skipping the liquid phase. Cryogenic CO2 capture system 160 also includes a cyclone separator 168 coupled in flow communication with expander 166. Cyclone separator 168 separates solid CO 2 170, for disposal and/or sequestration, and remaining constituents of flue gas stream 150, i.e., a cold N2-rich stream 172 that includes O2, and Ar. Cold N2-rich stream 172 is channeled to intercooler 164 to facilitate transferring heat from second cooled flue gas stream 150 after compression to stream 172 to generate cold flue gas stream 124.
  • In the exemplary embodiment, cryogenic CO2 capture system 160 uses the Brayton cycle and has a stand-alone COP in a range between approximately 2 and 3. The amount of work that is required to transfer heat from first cooled flue gas stream 138 is a significant limitation to the overall economics of cryogenic CO2 capture. However, magnetocaloric heat transfer device 140 facilitates transferring heat from first cooled flue gas stream 138 such the temperature of second cooled flue gas stream 150 is between approximately −50° C. (−58° F.) and approximately −60° C. (−76° F.). Therefore, the size and energy consumption requirements of compressor 162 may be reduced such that the overall COP of cryogenic CO2 capture system 160 is increased to a range of approximately 5 to 6. The increase in efficiency of cryogenic CO2 capture system 160 with magnetocaloric heat transfer device 140, as compared to without device 140, facilitates reduced energy consumption by system 160. Such a reduction in energy consumption by cryogenic CO2 capture system 160 is sufficient to overcome the additional energy resources used to operate magnetocaloric heat transfer device 140. Therefore, overall operation of cryogenic CO2 removal system 112 and gas turbine facility 100 is more efficient with respect to energy consumption, and operating costs of facility 100 is decreased.
  • Some alternative embodiments of cryogenic CO2 removal system 112 may include a plurality of sets of magnetocaloric heat transfer device 140 and cryogenic CO2 capture system 160 in series. Also, some alternative embodiments of cryogenic CO2 removal system 112 may include a plurality of magnetocaloric heat transfer devices 140 in series prior to cryogenic CO2 capture system 160. Further, some alternative embodiments of cryogenic CO2 removal system 112 may include a plurality of cryogenic CO2 capture systems 160 in series after magnetocaloric heat transfer devices 140. Moreover, some alternative embodiments of cryogenic CO2 removal system 112 may include any combination of magnetocaloric heat transfer devices 140 and CO2 removal systems 112.
  • In operation of CO2 removal system 112, hot flue gas stream 122, substantially scrubbed of combustion particulate by-products, is channeled to externally-cooled heat exchanger 130. At least some of the water vapor in hot flue gas stream 122 is removed as the hot flue gases are cooled to approximately ambient temperatures to form first cooled flue gas stream 138. First cooled flue gas stream 138 is channeled to magnetocaloric heat transfer device 140. Stream 138 may have temperature conditions that range from approximately 35° C. (approximately 95° F.) to approximately −4° C. (25° F.), with a more typical temperature range being between approximately 20° C. (68° F.) and approximately 0° C. (32° F.). At least some of the remaining water vapor in first cooled flue gas stream 138 is removed as the flue gases are cooled to approximately −50° C. (−58° F.) and approximately −60° C. (−76° F.) to form second cooled flue gas stream 150.
  • Also, in operation of CO2 removal system 112, second cooled flue gas stream 150 is channeled to cryogenic CO2 capture system 160, i.e., compressor 162, wherein stream 150 is pressurized and heated. Second cooled flue gas stream 150 is further channeled to intercooler 164, wherein heat transferred to second cooled flue gas stream 150 as a result of compression is removed. Second cooled flue gas stream 150 is further channeled to expander 166, wherein the temperature of stream 150 is decreased to approximately −100° C. (−148° F.). The CO2 in second cooled flue gas stream 150 transitions to a solid phase such that cyclone separator 168 separates solid CO 2 170 for disposal and/or sequestration. Cold N2-rich stream 172 is channeled to intercooler 164 to facilitate transferring heat from second cooled flue gas stream 150 after compression to stream 172 to generate cold flue gas stream 124.
  • FIG. 3 is a flow chart illustrating an exemplary method 200 that may be used in assembling cryogenic CO2 removal system 112 (shown in FIG. 2). In the exemplary embodiment, externally-cooled heat exchanger 130 (shown in FIG. 2) is coupled 202 in flow communication with a CO2 source, e.g., gas turbine engine assembly 102 (shown in FIG. 1). Also, magnetocaloric heat transfer device 140 (shown in FIG. 2) is coupled 204 in flow communication with externally-cooled heat exchanger 130. Further, cryogenic CO2 capture system 160 (shown in FIG. 2) is coupled 206 in flow communication with magnetocaloric heat transfer device 140.
  • The above-described described magnetocaloric heat transfer device for a carbon dioxide (CO2) removal system provides a cost-effective method for increasing an efficiency of such CO2 removal systems. Specifically, the devices, systems, and methods described herein provide additional, efficient, heat removal devices upstream of a cryogenic CO2 removal system. More specifically, an energy-efficient, magnetocaloric heat transfer device is used to cool a hot fluid prior to introduction of the fluid to a cryogenic CO2 removal system that uses the Brayton cycle to freeze and remove CO2 from the fluid. Such magnetocaloric heat transfer devices facilitate a reduction in the size and energy consumption requirements of the compression portion of the Brayton cycle such that the overall coefficient of performance (COP) of the CO2 removal system is increased as compared to known CO2 removal systems. The associated increase in efficiency of the cryogenic CO2 capture system as a function of the prior magnetocaloric heat transfer, as compared to without such heat transfer, facilitates a reduced energy consumption by the system. Moreover, such a reduction in energy consumption by the compression portion of the cryogenic CO2 capture system is sufficient to overcome the additional energy resources used to operate the magnetocaloric heat transfer device. Therefore, overall operation of the CO2 removal system is more efficient with respect to energy consumption, and the associated operating costs are reduced.
  • Exemplary embodiments of the devices, systems, and methods for magnetocaloric heat transfer devices for CO2 removal systems are described above in detail. The devices, systems, and methods are not limited to the specific embodiments described herein, but rather, components of systems and/or steps of the method may be utilized independently and separately from other components and/or steps described herein. For example, the systems and methods may also be used in combination with other rotary systems and methods, and are not limited to practice with only the magnetocaloric heat transfer devices for CO2 removal systems as described herein. Rather, the exemplary embodiment can be implemented and utilized in connection with many other cooling system and material removal system applications.
  • Although specific features of various embodiments of the invention may be shown in some drawings and not in others, this is for convenience only. Moreover, references to “one embodiment” in the above description are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. In accordance with the principles of the invention, any feature of a drawing may be referenced and/or claimed in combination with any feature of any other drawing.
  • This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.

Claims (20)

1. A carbon dioxide (CO2) removal system comprising:
an external heat transfer device;
a magnetocaloric heat transfer device coupled in flow communication with said external heat transfer device; and
a cryogenic CO2 capture system coupled in flow communication with said magnetocaloric heat transfer device.
2. A CO2 removal system in accordance with claim 1, wherein said external heat transfer device is configured to channel a fluid stream to said magnetocaloric heat transfer device at temperatures between approximately 35° C. and −4° C.
3. A CO2 removal system in accordance with claim 1, wherein said magnetocaloric heat transfer device comprises:
a refrigerant heat exchanger; and
an external magnetic refrigeration device coupled in flow communication with said refrigerant heat exchanger.
4. A CO2 removal system in accordance with claim 3, wherein said external magnetic refrigeration device is configured to use the magnetocaloric effect to remove heat from a refrigerant.
5. A CO2 removal system in accordance with claim 4, wherein said refrigerant heat exchanger is configured to:
receive a fluid stream from said external heat transfer device; and
transfer heat from the fluid stream to the refrigerant.
6. A CO2 removal system in accordance with claim 1, wherein said cryogenic CO2 capture system comprises:
a compressor coupled in flow communication with said magnetocaloric heat transfer device;
a heat exchanger coupled in flow communication with said compressor; and
an expander device coupled in flow communication with said heat exchanger, said heat exchanger and said expander device are configured to cooperate to generate a fluid stream having temperatures less than approximately −60° C.
7. A CO2 removal system in accordance with claim 6, wherein said cryogenic CO2 capture system further comprises a cyclone separator configured to remove substantially solid CO2 from the fluid stream.
8. A combustion facility comprising:
at least one combustion device; and
a carbon dioxide (CO2) removal system comprising:
an external heat transfer device;
at least one magnetocaloric heat transfer device coupled in flow communication with said external heat transfer device; and
at least one cryogenic CO2 capture system coupled in flow communication with said magnetocaloric heat transfer device.
9. A combustion facility in accordance with claim 8, wherein said at least one combustion device comprises at least one of:
a gas turbine;
a boiler; and
a reciprocating engine.
10. A combustion facility in accordance with claim 8, wherein said external heat transfer device is configured to channel a fluid stream to said at least one magnetocaloric heat transfer device at temperatures between approximately 35° C. and −4° C.
11. A combustion facility in accordance with claim 8, wherein said magnetocaloric heat transfer device comprises:
a refrigerant heat exchanger; and
an external magnetic refrigeration device coupled in flow communication with said refrigerant heat exchanger.
12. A combustion facility in accordance with claim 11, wherein said external magnetic refrigeration device is configured to use the magnetocaloric effect to remove heat from a refrigerant.
13. A combustion facility in accordance with claim 8, wherein said at least one cryogenic CO2 capture system comprises:
a compressor coupled in flow communication with said at least one magnetocaloric heat transfer device;
a heat exchanger coupled in flow communication with said compressor; and
an expander device coupled in flow communication with said heat exchanger, said heat exchanger and said expander device are configured to cooperate to generate a fluid stream having temperatures less than approximately −60° C.
14. A combustion facility in accordance with claim 12, wherein said at least one cryogenic CO2 capture system further comprises a cyclone separator configured to remove substantially solid CO2 from the fluid stream.
15. A method of removing carbon dioxide (CO2) from a fluid stream, said method comprising:
channeling a fluid stream to a magnetocaloric heat transfer device;
removing heat from the fluid stream via the magnetocaloric heat transfer device; and
channeling the fluid stream to a cryogenic CO2 capture system.
16. A method in accordance with claim 15, wherein channeling a fluid stream to a magnetocaloric heat transfer device comprises channeling a fluid stream to the magnetocaloric heat transfer device at temperatures between approximately 35° C. and −4° C.
17. A method in accordance with claim 15, wherein removing heat from the fluid stream via the magnetocaloric heat transfer device comprises:
channeling a refrigerant from an external magnetic refrigeration device to a refrigerant heat exchanger;
channeling the fluid stream through the refrigerant heat exchanger;
channeling the refrigerant from the refrigerant heat exchanger to the external magnetic refrigeration device; and
using the magnetocaloric effect to remove heat from the refrigerant within the external magnetic refrigeration device.
18. A method in accordance with claim 15, wherein removing heat from the fluid stream via the magnetocaloric heat transfer device comprises:
removing at least some water vapor from the fluid stream; and
cooling the fluid stream to temperatures between approximately −50° C. and −60° C. (−76° F.).
19. A method in accordance with claim 15, wherein channeling the fluid stream to a cryogenic CO2 capture system comprises:
compressing the fluid stream channeled from the magnetocaloric heat transfer device, thereby pressurizing and heating the fluid stream;
transferring heat from the fluid stream;
expanding the fluid stream such that CO2 in the fluid stream transitions to a solid phase; and
separating at least some of the CO2 from the fluid stream.
20. A method in accordance with claim 19, wherein transferring heat from the fluid stream comprises:
channeling the fluid stream from a compressor to a heat transfer device; and
channeling a fluid stream from a solid CO2 removal device to the heat transfer device.
US13/193,237 2011-07-28 2011-07-28 System and method for carbon dioxide removal Abandoned US20130025294A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US13/193,237 US20130025294A1 (en) 2011-07-28 2011-07-28 System and method for carbon dioxide removal
EP12177764A EP2551005A1 (en) 2011-07-28 2012-07-25 System and method for carbon dioxide removal
JP2012164289A JP2013029304A (en) 2011-07-28 2012-07-25 System and method for carbon dioxide removal
CN2012102632312A CN102901323A (en) 2011-07-28 2012-07-27 System and method for carbon dioxide removal
RU2012132023/05A RU2012132023A (en) 2011-07-28 2012-07-27 SYSTEM AND METHOD FOR REMOVING CARBON DIOXIDE

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US13/193,237 US20130025294A1 (en) 2011-07-28 2011-07-28 System and method for carbon dioxide removal

Publications (1)

Publication Number Publication Date
US20130025294A1 true US20130025294A1 (en) 2013-01-31

Family

ID=46582611

Family Applications (1)

Application Number Title Priority Date Filing Date
US13/193,237 Abandoned US20130025294A1 (en) 2011-07-28 2011-07-28 System and method for carbon dioxide removal

Country Status (5)

Country Link
US (1) US20130025294A1 (en)
EP (1) EP2551005A1 (en)
JP (1) JP2013029304A (en)
CN (1) CN102901323A (en)
RU (1) RU2012132023A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190170407A1 (en) * 2017-12-04 2019-06-06 General Electric Company Magnetic cooling systems
WO2020205750A1 (en) * 2019-03-29 2020-10-08 Bright Energy Storage Technologies, Llp Co2 separation & liquefaction system and method
US11035259B2 (en) * 2018-03-26 2021-06-15 Daniel W. Sonnek Method and system for stack heat recovery

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3010511B1 (en) 2013-09-10 2017-08-11 Air Liquide METHOD AND APPARATUS FOR SEPARATING A GAS MIXTURE WITH SUBAMBIAN TEMPERATURE
FR3010510B1 (en) 2013-09-10 2017-12-29 L'air Liquide Sa Pour L'etude Et L'exploitation Des Procedes Georges Claude METHOD AND APPARATUS FOR SUBAMBIAN TEMPERATURE SEPARATION
FR3013818A1 (en) 2013-11-25 2015-05-29 Air Liquide CRYOGENIC DISTILLATION AIR SEPARATION APPARATUS AND METHOD FOR COLD HOLDING SUCH APPARATUS
FR3015306A1 (en) 2013-12-20 2015-06-26 Air Liquide METHOD AND APPARATUS FOR SUBAMBIAN TEMPERATURE SEPARATION
FR3032889A1 (en) 2015-02-20 2016-08-26 Air Liquide METHOD AND APPARATUS FOR SUBAMBIAN TEMPERATURE SEPARATION
FR3032887A1 (en) 2015-02-20 2016-08-26 Air Liquide METHOD AND APPARATUS FOR SUBAMBIAN TEMPERATURE SEPARATION
FR3032890A1 (en) 2015-02-20 2016-08-26 Air Liquide METHOD AND APPARATUS FOR SUBAMBIAN TEMPERATURE SEPARATION
FR3032888A1 (en) 2015-02-20 2016-08-26 Air Liquide METHOD AND APPARATUS FOR SUBAMBIAN TEMPERATURE SEPARATION
FR3033257A1 (en) 2015-03-05 2016-09-09 Air Liquide METHOD AND APPARATUS FOR SEPARATING A GAS MIXTURE WITH SUBAMBIAN TEMPERATURE
FR3033258A1 (en) 2015-03-05 2016-09-09 Air Liquide METHOD AND APPARATUS FOR SUBAMBIAN TEMPERATURE SEPARATION
FR3033259A1 (en) 2015-03-06 2016-09-09 Air Liquide METHOD AND APPARATUS FOR SEPARATING A GAS MIXTURE WITH SUBAMBIAN TEMPERATURE
FR3033397A1 (en) * 2015-03-06 2016-09-09 Air Liquide PROCESS FOR COMPRESSING AND COOLING A GASEOUS MIXTURE

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6467274B2 (en) * 2000-05-05 2002-10-22 University Of Victoria Innovations & Development Corp. Apparatus and methods for cooling and liquefying a fluid using magnetic refrigeration
US20060218639A1 (en) * 2005-03-23 2006-09-28 Newman Gary H Security control verification and monitoring subsystem for use in a computer information database system
US20110252827A1 (en) * 2008-12-19 2011-10-20 L'air Liquide Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude CO2 Recovery And Cold Water Production Method
US20110296870A1 (en) * 2009-05-15 2011-12-08 Florida Turbine Technologies, Inc. Apparatus and process for separating CO2 from a flue gas
US20120222428A1 (en) * 2009-11-11 2012-09-06 Serdar Celik Combined-loop magnetic refrigeration system
US20130192296A1 (en) * 2010-09-03 2013-08-01 Twister B.V. Refining system and method for refining a feed gas stream

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6140808A (en) * 1984-07-31 1986-02-27 Central Res Inst Of Electric Power Ind Process for preparing solid carbon dioxide
JP2005279640A (en) * 2004-03-02 2005-10-13 Chugoku Electric Power Co Inc:The Method and system for treating exhaust gas
JP2006117458A (en) * 2004-10-20 2006-05-11 Mitsubishi Heavy Ind Ltd System for producing dry ice
EP1736719A1 (en) * 2005-06-20 2006-12-27 Haute Ecole d'Ingénieurs et de Gestion du Canton Continuously rotary magnetic refrigerator or heat pump
WO2008076947A2 (en) * 2006-12-16 2008-06-26 Papile Christopher J Methods and/or systems for removing carbon dioxide and/or generating power
US7607303B2 (en) * 2006-12-27 2009-10-27 Schlumberger Technology Corporation Zero emission natural gas power and liquefaction plant
JP4643668B2 (en) * 2008-03-03 2011-03-02 株式会社東芝 Magnetic refrigeration device and magnetic refrigeration system
GB0903974D0 (en) * 2009-03-09 2009-04-22 Univ Denmark Tech Dtu A parallel magnetic refrigeration assembly and a method of refrigeration
WO2010141634A1 (en) * 2009-06-02 2010-12-09 Prometheus Technologies, Llc Conversion of algae to liquid methane, and associated systems and methods
CN201463463U (en) * 2009-08-13 2010-05-12 山东绿能燃气实业有限责任公司 Three-phase mixed refrigeration natural-gas liquefying device
US9739510B2 (en) * 2009-09-17 2017-08-22 Charles N. Hassen Flow-synchronous field motion refrigeration

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6467274B2 (en) * 2000-05-05 2002-10-22 University Of Victoria Innovations & Development Corp. Apparatus and methods for cooling and liquefying a fluid using magnetic refrigeration
US20060218639A1 (en) * 2005-03-23 2006-09-28 Newman Gary H Security control verification and monitoring subsystem for use in a computer information database system
US20110252827A1 (en) * 2008-12-19 2011-10-20 L'air Liquide Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude CO2 Recovery And Cold Water Production Method
US20110296870A1 (en) * 2009-05-15 2011-12-08 Florida Turbine Technologies, Inc. Apparatus and process for separating CO2 from a flue gas
US20120222428A1 (en) * 2009-11-11 2012-09-06 Serdar Celik Combined-loop magnetic refrigeration system
US20130192296A1 (en) * 2010-09-03 2013-08-01 Twister B.V. Refining system and method for refining a feed gas stream

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190170407A1 (en) * 2017-12-04 2019-06-06 General Electric Company Magnetic cooling systems
US11035259B2 (en) * 2018-03-26 2021-06-15 Daniel W. Sonnek Method and system for stack heat recovery
WO2020205750A1 (en) * 2019-03-29 2020-10-08 Bright Energy Storage Technologies, Llp Co2 separation & liquefaction system and method
CN113631880A (en) * 2019-03-29 2021-11-09 博瑞特储能技术公司 CO2 separation and liquefaction system and method
US11486638B2 (en) 2019-03-29 2022-11-01 Carbon Capture America, Inc. CO2 separation and liquefaction system and method

Also Published As

Publication number Publication date
JP2013029304A (en) 2013-02-07
EP2551005A1 (en) 2013-01-30
RU2012132023A (en) 2014-02-10
CN102901323A (en) 2013-01-30

Similar Documents

Publication Publication Date Title
US20130025294A1 (en) System and method for carbon dioxide removal
US11603988B2 (en) Humid air turbine power, water extraction, and refrigeration cycle
JP6763889B2 (en) Integrated process for CO2 capture from internal combustion engines of mobile sources, and use in combined cycle
AU2010318595C1 (en) Low emission power generation and hydrocarbon recovery systems and methods
CA2604630C (en) Method and system for reducing power plant emissions
JP6154813B2 (en) CO2 condensation method and system
US8171718B2 (en) Methods and systems involving carbon sequestration and engines
US20080127632A1 (en) Carbon dioxide capture systems and methods
TW201215820A (en) Stoichiometric combustion of enriched air with exhaust gas recirculation
US20120023947A1 (en) Systems and methods for co2 capture
US9766011B2 (en) Optimized heat exchange in a CO2 de-sublimation process
EP2413034A2 (en) Systems and methods for CO2 capture
AU2013252781A1 (en) Method and systems for CO2 separation with cooling using converging-diverging nozzle
EP2563499B1 (en) Method for reducing co2 emissions in a combustion stream and industrial plants utilizing the same
Kindra et al. Research on oxy-fuel combustion power cycle using nitrogen for turbine cooling
EP2508721B1 (en) Integrated gasification combined cycle system with vapor absorption chilling
US20190107280A1 (en) Electrical power generation system
JP2003227314A (en) Method and system for exhaust heat recovery

Legal Events

Date Code Title Description
AS Assignment

Owner name: GENERAL ELECTRIC COMPANY, NEW YORK

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:VOGEL, CHRISTIAN;SALAZAR, MIGUEL ANGEL GONZALEZ;KULKARNI, PARAG PRAKASH;SIGNING DATES FROM 20110727 TO 20110728;REEL/FRAME:026667/0650

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION