US20120205152A1 - Pane having electrical connecting element - Google Patents
Pane having electrical connecting element Download PDFInfo
- Publication number
- US20120205152A1 US20120205152A1 US13/501,452 US201013501452A US2012205152A1 US 20120205152 A1 US20120205152 A1 US 20120205152A1 US 201013501452 A US201013501452 A US 201013501452A US 2012205152 A1 US2012205152 A1 US 2012205152A1
- Authority
- US
- United States
- Prior art keywords
- electrically conductive
- intermediate layer
- electrical connection
- pane
- connection element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 239000011796 hollow space material Substances 0.000 claims abstract description 25
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- 239000007788 liquid Substances 0.000 claims description 8
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- 239000002131 composite material Substances 0.000 claims description 7
- 229910052733 gallium Inorganic materials 0.000 claims description 7
- 229910052709 silver Inorganic materials 0.000 claims description 7
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- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 6
- 229910001092 metal group alloy Inorganic materials 0.000 claims description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 5
- 229910052718 tin Inorganic materials 0.000 claims description 5
- 239000004952 Polyamide Substances 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 4
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
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- 229910052725 zinc Inorganic materials 0.000 claims description 4
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- 239000000203 mixture Substances 0.000 claims description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 2
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- 239000004698 Polyethylene Substances 0.000 claims description 2
- 239000004743 Polypropylene Substances 0.000 claims description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 238000004132 cross linking Methods 0.000 claims description 2
- 238000007766 curtain coating Methods 0.000 claims description 2
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 claims description 2
- 229920000058 polyacrylate Polymers 0.000 claims description 2
- 229920002480 polybenzimidazole Polymers 0.000 claims description 2
- 229920000515 polycarbonate Polymers 0.000 claims description 2
- 239000004417 polycarbonate Substances 0.000 claims description 2
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- 239000013464 silicone adhesive Substances 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 239000011135 tin Substances 0.000 claims description 2
- 238000004026 adhesive bonding Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/84—Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0026—Apparatus for manufacturing conducting or semi-conducting layers, e.g. deposition of metal
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0033—Apparatus or processes specially adapted for manufacturing conductors or cables by electrostatic coating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/016—Heaters using particular connecting means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
Definitions
- the present invention relates to a pane with an electrical connection element, a method for its production and its use.
- DE 10 2007 059 818 B3 discloses a flat-conductor connection element with an electrically conductive layer that is attached on an outer surface of a pane and at least one electrically insulating buffer layer is provided between one section of the electrically conductive layer with a freely exposed soldering surface, on the one hand, and the surface of the glass pane, on the other.
- a body with a plurality of holes formed therein supports a solder mass, wherein the solder mass is arranged over the holes.
- the object of the present invention is to provide an improved mechanical connection of electrical connection elements with panes that is durably stable electrically.
- a further object of the invention is to find a new method for the production of panes with electrical connection elements as well as a new use thereof.
- the invention comprises a pane wherein an electrically conductive structure is applied on a glass pane, at least one intermediate layer is applied on the electrically conductive structure, at least one electrical connection element is applied on the intermediate layer, and wherein the intermediate layer, electrical connection element, and electrically conductive structure form at least one hollow space, and the hollow space includes an electrically conductive mass.
- Advantages of the pane according to the invention reside, among other things, in that critical mechanical stresses are minimized on the glass pane by means of the intermediate layer between the electrical connection element and the electrically conductive structure.
- Temperature-change induced mechanical stresses are increased in particular with differences in the coefficients of thermal expansion and the viscosity of the materials used.
- the mechanical stresses are particularly critical when the connection of glass panes to electrical connection elements occurs at temperatures >60° C., particularly at >120° C. and very particularly >158° C.
- the hollow space prefferably be completely surrounded by the intermediate layer.
- the hollow space then forms at least one gap within the intermediate layer.
- the gap is delimited by the electrically conductive structure, the electrical connection element, and the intermediate layer.
- Hollow spaces are advantageous according to the invention since support cavities are provided for an electrically conductive mass.
- the shaping of the electrically conductive mass is established by the shape of the hollow spaces, the wetting of the electrically conductive mass inside the hollow spaces, and the viscosity of the electrically conductive mass during production and during use. Critical mechanical stresses are prevented.
- the shape and the volume of the hollow spaces are determined in particular by the shape and volume of the intermediate layer, as well by the shape of the electrical connection element.
- the electrically conductive mass is held in a defined geometry in all three spatial directions, and a durable, electrical connection is obtained between an electrical connection element and an electrically conductive structure.
- the electrically conductive mass is arranged inside the hollow space. No electrically conductive mass is found in the regions outside the hollow spaces. The regions outside the hollow spaces are formed by the outside edges of the hollow spaces and/or projections of the outside edges. No electrically conductive mass is discernible upon observation of the pane from above.
- the electrically conductive mass ends, preferably, flush with the outside edges of the hollow spaces because of its shape, wetting characteristics, and viscosity.
- the intermediate layer according to the invention has a thickness of 0.5 ⁇ m to 1 mm, preferably 1 ⁇ m to 500 ⁇ m, and particularly preferably 10 ⁇ m to 300 ⁇ m.
- the hollow spaces have a diameter or area equivalent of 0.1 mm to 2 mm and preferably of 0.2 mm to 1 mm.
- the hollow spaces have a diameter or area equivalent of 2 mm to 25 mm and preferably of 3 mm to 10 mm and very particularly preferably of 7.5 mm to 8.5 mm.
- the hollow spaces preferably have round, elliptical, rectangular, or polygonal shapes that form, according to the invention, a shape of the electrically conductive mass that effects an improved mechanical connection of electrical connection elements with panes that is durably stable electrically.
- the area equivalents of the hollow spaces are calculated from the diameter based on a round shape of the hollow spaces and can be carried over to areas with elliptical, rectangular, or polygonal, or all shapes that effect an improved mechanical connection of electrical connection elements with panes that is durably stable electrically.
- Particularly advantageous according to the invention are intermediate layers that effect as many points of applied force as possible between an electrically conductive mass and an electrically conductive layer.
- the hollow spaces in the intermediate layer have a cross-section that is formed from a region facing the electrical connection element, an intermediate region, and a region facing away from the electrically conductive structure.
- the shapes of the hollow spaces viewed from above can be configured differently over the depth of the hollow spaces.
- the areas have, preferably, round, elliptical, or rectangular shapes.
- the electrically conductive mass can form a particularly advantageous shape in the hollow spaces in order to reduce the mechanical loads on the electrically conductive structure and the glass pane. This is particularly advantageous if the electrically conductive mass does not emerge from the hollow spaces.
- the electrically conductive mass is held inside the hollow spaces by the wetting characteristics and viscosity of the electrically conductive mass.
- the wetting characteristics or capillary forces are established by the interfacial energies of the materials of the electrically conductive mass, the intermediate layer, the connection element, the electrically conductive structure, the glass pane, and/or the surrounding atmosphere.
- the electrically conductive mass prefferably to form a concave meniscus inside the hollow space.
- the concave meniscus is established through a very small wetting angle of the electrically conductive mass inside the hollow space.
- the viscosity of the electrically conductive mass depend on the material and the temperature. It is advantageous according to the invention to effect the shaping in the temperature range between the liquidus temperature and the solidus temperature when a major change in the viscosity of the electrically conductive mass is observed.
- the intermediate layer according to the invention is particularly advantageous when the region of the gaps facing the electrical connection element has a smaller diameter or a smaller area than the region facing the electrically conductive structure.
- the edge shapes on the gaps and the shape of the electrical connection element are adapted to the flow characteristics, the viscosity, and the wetting characteristics of the electrically conductive mass.
- the edge regions are implemented right angled, rounded, or highly rounded.
- the electrically conductive structure, the intermediate layer, and the electrical connection element form a hyperbolic funnel that tapers from the electrically conductive structure to the electrical connection element.
- the gaps are filled with an electrically conductive mass only in the edge region of the hyperbolic funnel.
- the shape of the electrically conductive mass is predefined by the wetting characteristics and the viscosity of the electrically conductive mass on the intermediate layer and the electrical connection element.
- the mechanical forces run, according to the invention, between the electrically conductive mass and the electrically conductive structure or the glass pane in a shallow attack angle.
- electrically conductive masses are used that, because of their shape, viscosity, and their aggregate state, transmit no critical forces to the electrically conductive structure and/or glass pane.
- Viscosity in the context of the invention is also an expression of ductility of the electrically conductive mass in the solid aggregate state.
- connection element is made between the connection element and the glass pane via the electrically conductive mass and the solidus temperature of the electrically conductive mass is 159° C. to 220° C.
- the electrically conductive mass includes a conductive liquid, metal alloy, and/or composite materials, preferably metal alloys with silver, tin, zinc, indium, bismuth, and/or gallium, and particularly preferably metal alloys with 60 wt.-% to roughly 98 wt.-% gallium, 15% wt.-% to 70% wt.-% indium, 50 wt.-% to 98 wt.-% tin, 10 wt.-% to 80 wt.-% zinc, 2 wt.-% to 10 wt.-% silver, and/or 30 wt.-% to 70 wt.-% bismuth.
- a conductive liquid, metal alloy, and/or composite materials preferably metal alloys with silver, tin, zinc, indium, bismuth, and/or gallium, and particularly preferably metal alloys with 60 wt.-% to roughly 98 wt.-% gallium, 15% wt.-% to 70% wt
- the electrically conductive masses with a solidus temperature of ⁇ 65° C. include preferably 60 wt.-% to roughly 98 wt.-% gallium.
- the electrically conductive masses with a solidus temperature greater than/equal to 65° C. and less than 158° C. include very particularly preferably 15% wt.-% to 70% wt.-% indium and/or 30 wt.-% to 70 wt.-% bismuth.
- the electrically conductive masses with a solidus temperature greater than/equal to 158° C. include very particularly preferably 50 wt.-% to 98 wt.-% tin.
- the electrically conductive masses are, according to the invention, preferably lead-free.
- conductive spongy, gridlike, or inorganic or organic composites or mixtures may also be included in the electrically conductive mass.
- these are wool-like shaped metals such as silver wool.
- the electrically conductive mass can, because of a low solidus temperature, be at times or permanently liquid at customary ambient temperatures. With a low viscosity of the electrically conductive mass, flow inside the hollow spaces is prevented by the shape and wetting characteristics.
- the electrical connection persists.
- the mechanical connection between the electrical connection element and the electrically conductive structure and/or the glass pane takes place at times or permanently, completely or partially via the intermediate layer.
- a liquid or low-viscosity or high-ductility electrically conductive mass is particularly advantageous since no critical mechanical loads emerge between the electrically conductive mass and the electrically conductive structures and/or glass pane.
- the glass panes are prestressed, partially prestressed, or non-prestressed monolithic glass panes or composite glass panes made of silica glass, and preferably non-prestressed or partially prestressed composite glass panes.
- the glass panes have a thickness of 1 mm to 6 mm, preferably of 1.8 mm to 4 mm.
- the glass panes can be completely or partially coated with a covering screenprint, preferably in the edge region, and particularly preferably in the region of the electrical connection elements.
- the electrically conductive structures on panes are preferably conducting paths with heating conductors and/or antenna conductors.
- the electrically conductive structures are preferably connected in the edge region of the glass pane with electrical connection elements.
- Electrical connection elements produce a durable mechanical coupling and electrical connection between electrical conductors of, for example, onboard electrical systems in motor vehicles and the electrical conductive structures on the pane.
- the electrical connection elements are preferably configured as flat conductors or so-called rigid connectors. Rigid connectors have high rigidity because of their material characteristics, material thickness, and shape.
- long unstable and aging electrically conductive masses are protected from environmental influences by corrosion protection.
- the corrosion protection is preferably liquid and/or electrically conductive.
- the intermediate layer includes temperature-stable polymer layers, ceramic screen printing pastes, solder resists, and/or adhesive strips, preferably polyacrylate, cyanoacrylate, methyl methacrylate, silane and siloxane cross-linking polymers, epoxy resin, polyurethane, polychloroprene, polyamide, acetate, silicone adhesive, polyethylene, polypropylene, polyvinyl chloride, polyamide, polycarbonate, polyethylene terephthalate, polyethylene naphthalate, polyimides, polyethylene terephthalate, polyetherimides, polybenzimidazoles, polytetrafluoroethylene, thermally hardenable adhesives, their copolymer, and/or mixtures thereof, and particularly preferably polyimides or polytetrafluoroethylene.
- materials are used in the intermediate layer that are not wetted by the electrically conductive mass.
- the materials have, preferably, a low interfacial energy.
- Particularly well-suited for this are polyimides, polytetrafluoroethylene, or solder resists, as well as composite materials with polyimides or solder resists.
- the intermediate layer according the invention is constructed from a plurality of layers, wherein the intermediate layer and the surfaces of the electrical connection element and the electrically conductive structure are brought into positive contact via adhesive layers.
- the intermediate layers include additional connection cavities, that connect the hollow spaces to each other or to the edge of the intermediate layer. This is particularly advantageous for the discharge of gaseous products during the mechanical and electrical connecting of the electrical connection element to the electrically conductive structure.
- the connection cavities are, according to the invention, either not or hardly filled or wetted with electrically conductive mass.
- an electrically conductive structure is applied on a glass pane, an intermediate layer is applied on the electrically conductive structure and/or glass pane or an electrical connection element, an electrically conductive mass is applied on the electrical connection element or on the electrically conductive structure, the electrical connection element is mechanically connected via the intermediate layer to the electrically conductive structure and/or glass pane, wherein at least one hollow space is formed, and the electrically conductive mass is electrically connected inside at least one hollow space to the electrical connection element and the electrically conductive structure.
- the intermediate layer is applied on the electrically conductive structure, and the electrically conductive mass is applied on the electrical connection element.
- the intermediate layer is applied on the electrically conductive structure, electrical connection element, and/or glass pane by means of at least one of the methods screen printing, spraying, curtain coating, or roller coating, adhesion.
- the intermediate layer with the gaps can be realized in a simple manner with the necessary precision.
- the mechanical connection takes place through mechanical clamping, soldering, and/or adhesion of the electrical connection element to the electrically conductive structure and/or glass pane, preferably to the glass pane.
- the temperatures at the time of connection are, according to the invention, preferably below 158° C., particularly preferably below 120° C. and very particularly preferably below 60° C.
- the electrical connection element is simultaneously mechanically connected to the electrically conductive structure and/or glass pane during the electrical connection, preferably by means of thermal activation of the adhesive action of the intermediate layer.
- the activation of the adhesive action of the intermediate layer can occur, for example, with the soldering of the electrically conductive mass.
- FIGS. 1 to 10 of the drawings Exemplary embodiments of the invention are schematically depicted in FIGS. 1 to 10 of the drawings and are described in detail in the following.
- FIG. 1 an exploded perspective depiction of a pane (I) according to the invention
- FIG. 2 a cross-section through a perspective depiction of a pane according to the invention according to FIG. 1 ,
- FIG. 3 a detail-cross-section through a pane (I) according to the invention according to FIG. 2 ,
- FIG. 4 a detail-cross-section through a preferred embodiment of the pane (I) according to the invention
- FIG. 5 a detail-cross-section through another preferred embodiment of the pane (I) according to the invention.
- FIG. 6 a detail-cross-section through another preferred embodiment of the pane (I) according to the invention.
- FIG. 7 a detail-cross-section through another preferred embodiment of the pane (I) according to the invention.
- FIG. 8 a detail-cross-section through another preferred embodiment of the pane (I) according to the invention.
- FIG. 9 an exploded perspective depiction of an alternative embodiment of the pane (I) according to the invention.
- FIG. 10 a flow diagram of an exemplary embodiment of the method according to the invention.
- FIGS. 1 to 3 depict the connection region of a pane (I) according to the invention with an electrical connection element ( 4 ) in various depictions.
- An electrically conductive structure ( 2 ) was printed as a heating conductor using a silver-containing silk screen paste on a non-prestressed silicate glass pane ( 1 ).
- a plurality of round gaps ( 5 ) with a diameter of 1 mm were made in the adhesive strip.
- the diameter was constantly 1 mm from the region ( 5 a ) facing the electrical connection element ( 4 ) to the region ( 5 c ) facing the electrically conductive structure.
- an electrical connection element ( 4 ) configured as a flat conductor that was connected via a conductor (not shown) with the onboard electrical system (likewise not shown) of the motor vehicle.
- the gaps ( 5 ), subregions of the electrically conductive structure ( 2 ) and of the electrical connection element ( 4 ) formed hollow spaces ( 5 ) for an electrically conductive mass ( 7 ).
- the electrically conductive mass ( 7 ) was a low-viscosity, high-ductility lead-free solder including 67 wt.-% bismuth and 33 wt.-% indium with a solidus temperature of 110° C.
- the shape of the electrically conductive mass ( 7 ) was defined by the shape of the hollow spaces ( 5 ) and the wetting characteristics as well as the properties of the electrically conductive mass ( 7 ).
- the electrically conductive structure ( 2 ) was durably connected electrically via the electrically conductive mass ( 7 ) to the electrical connection element ( 4 ).
- the electrically conductive structure ( 2 ) was durably connected mechanically via the adhesive intermediate layer ( 3 ) to the electrical connection element ( 4 ).
- the pane (I) Compared to the prior art, the pane (I) according to the invention presented an improved mechanical connection between the electrical connection element ( 4 ) and the glass pane ( 1 ). Non-critical points of applied force were formed between the electrically conductive structure ( 2 ), the electrically conductive mass ( 7 ), the intermediate layer ( 3 ), and the electrical connection element ( 4 ). The amount and the direction of the mechanical forces that could result in damage to the electrically conductive structures ( 2 ) or the glass pane ( 1 ) were minimized. Thus, the pane (I) was durably protected.
- the pane (I) included an electrical connection element ( 4 ) with a 0.8-mm-thick and 14 ⁇ 24 mm 2 copper plate with silver coating.
- the 14 ⁇ 24 mm 2 intermediate layer ( 3 ) had a thickness of 250 ⁇ m and comprised two square 6 ⁇ 6 mm 2 gaps ( 5 ) with rounded corners.
- the intermediate layer ( 3 ) extended beyond the electrically conductive structure ( 2 ) frame-like with a width of 8 mm.
- the electrically conductive mass ( 7 ) was liquid above ⁇ 19° C. and was prevented from flowing by the gap.
- the electrical connection element ( 4 ) was durably connected electrically via the electrically conductive mass ( 7 ) to the contact region of the electrically conductive structure ( 2 ).
- the electrical connection element ( 4 ) was adhered to the glass pane ( 1 ) and durably connected mechanically to the glass pane ( 1 ) via the part of the intermediate layer ( 3 ) extending beyond the electrically conductive structures ( 2 ). Because of the liquid state of the electrically conductive mass ( 7 ), the mechanical stresses were completely conducted through the intermediate layer ( 3 ) and critical forces between the electrical connection element ( 4 ) and the glass pane ( 1 ) were not observed.
- FIG. 4 depicts a preferred embodiment in continuation of the exemplary embodiment of FIGS. 1 to 3 .
- the intermediate layer ( 3 ) was implemented as a solder-temperature-resistant polyimide film with a thickness of 100 ⁇ m.
- the intermediate layer ( 3 ) was applied with adhesive between the flat conductor ( 4 ) and the electrically conductive structure ( 2 ).
- the hollow spaces ( 5 ) were implemented circular in shape.
- the gaps in in the region ( 5 a ) facing the electrical connection element ( 4 ) had a cross-section of 0.8 mm; the hollow spaces ( 5 ) in the region ( 5 c ) facing the electrically conductive structure ( 2 ) and the pane ( 1 ) had a cross-section of 1.2 mm.
- the electrically conductive mass ( 7 ) formed a hyperbolic inverse funnel shape in the gap ( 5 ). The amount and the direction of the mechanical forces that could result in damage to the electrically conductive structures or the pane were minimized.
- FIG. 5 depicts an alternative embodiment in continuation of the exemplary embodiment of FIGS. 1 to 3 .
- the intermediate layer ( 3 ) was implemented as a solder-temperature-resistant polyimide film with a thickness of 100 ⁇ m.
- the hollow spaces ( 5 ) were likewise implemented circular in shape with a diameter of 5 mm.
- the cross-section of the intermediate layer ( 3 ) in the region of the hollow spaces ( 5 ) was implemented rounded on the upper edge ( 5 a ) toward the electrical connection element ( 4 ) and on the lower edge ( 5 c ) toward the contact region of the electrically conductive structure ( 2 ).
- the intermediate layer ( 3 ) was applied with adhesive between the electrical connection element ( 4 ) and the electrically conductive structure ( 2 ).
- FIG. 6 depicts, in the further improvement of the exemplary embodiment according to FIG. 5 , a chimney-like configuration of the hollow space ( 5 ) through an adapted shaping of the electrical connection element ( 4 ).
- the hollow space ( 2 ) was adapted in roughly the shape of a hyperbolic funnel.
- the surface and the diameter of the region ( 5 a ) toward the electrical connection element ( 4 ) were smaller than the surface and the diameter of the region ( 5 c ) facing the electrically conductive structure ( 2 ).
- an intermediate layer ( 3 ) with hollow spaces ( 5 ) was discovered that enabled, in a simple manner, an improved mechanical and electrical connection between the electrical connection element ( 4 ) and the contact region of the electrically conductive structure ( 2 ).
- FIG. 7 depicts, in the further improvement of the exemplary embodiment according to FIG. 5 , an intermediate layer ( 3 ) that was designed as a composite of layers.
- a layer of temperature-resistant polyimide was bordered by an upper and lower cyanoacrylate adhesive layer. Due to the layer construction with adhesive layers, a particularly advantageous positive contact was formed between the electrical connection element ( 4 ), the intermediate layer ( 3 ), and the electrically conductive structure ( 2 ).
- the mechanical forces between the electrically conductive mass ( 7 ) and the electrically conductive structure ( 2 ) on the glass pane ( 1 ) had a shallow attack angle. Damages to the electrically conductive structure ( 2 ) or the glass pane ( 1 ) were prevented.
- FIG. 8 depicts an alternative embodiment of the pane (I) according to the invention.
- a 14 ⁇ 12 mm 2 intermediate layer ( 3 ) with cyanoacrylate had a thickness of 250 ⁇ m.
- the electrical connection element ( 4 ) was a 0.8-mm-thick copper plate with an area of 14 ⁇ 20 mm 2 .
- the electrical connection element ( 4 ) extended beyond the intermediate layer ( 3 ) on two side faces by 4 mm each and was slightly curved toward the glass pane ( 1 ).
- the intermediate layer ( 3 ), the curved electrical connection element ( 4 ), and the electrically conductive structure ( 2 ) formed hollow spaces ( 5 ) on the two side faces.
- the hollow spaces ( 5 ) were partially filled with an electrically conductive mass ( 7 ).
- the electrically conductive mass ( 7 ) was a solder with 67 wt.-% bismuth and 33 wt.-% indium with a solidus temperature of 110° C.
- the electrically conductive mass ( 7 ) formed a concave meniscus inside the hollow space ( 5 ).
- the intermediate layer ( 3 ) with a rounded edge toward the electrically conductive structure ( 2 ) was completely wetted by the electrically conductive mass ( 7 ).
- the electrically conductive mass ( 7 ) formed very small wettng angles with the curved electrical connection element ( 4 ) and the electrically conductive structure ( 2 ).
- the electrically conductive mass ( 7 ) was arranged completely inside the hollow spaces ( 5 ).
- FIG. 9 depicts a continuation of the exemplary embodiment of FIG. 1 .
- the hollow spaces ( 5 ) were connected via connection cavities ( 8 ) with the diameter of roughly 100 ⁇ m to each other and to the outside edge of the intermediate layer ( 3 ).
- An electrically conductive mass ( 7 ) was not present in the connection cavities ( 8 ).
- an improved distribution of the electrically conductive mass ( 7 ) inside the hollow spaces ( 5 ) was obtained.
- FIG. 10 shows in detail a flow diagram of an exemplary embodiment according to the invention for the production of a pane (I) according to the invention.
- panes (I) according to the invention last longer compared to the prior art.
Abstract
Description
- The present invention relates to a pane with an electrical connection element, a method for its production and its use.
- Electrical connection elements on panes with electrically conductive structures are known, for example, from WO 2007/116088 A1.
- DE 10 2007 059 818 B3 discloses a flat-conductor connection element with an electrically conductive layer that is attached on an outer surface of a pane and at least one electrically insulating buffer layer is provided between one section of the electrically conductive layer with a freely exposed soldering surface, on the one hand, and the surface of the glass pane, on the other.
- From DE 103 92 500 T5, methods and articles for application and retention of solder masses for the mechanical and electrical connection of electrical connection elements are known. A body with a plurality of holes formed therein supports a solder mass, wherein the solder mass is arranged over the holes.
- The known solutions have the disadvantage that mechanical stresses arise between an electrical connection element and the glass pane that can lead to damage up to and including breakage of the glass panes.
- The object of the present invention is to provide an improved mechanical connection of electrical connection elements with panes that is durably stable electrically.
- A further object of the invention is to find a new method for the production of panes with electrical connection elements as well as a new use thereof.
- The objects are accomplished through the characteristics set forth in the
independent claims 1, 11, and 15. Preferred embodiments of the invention are indicated through the characteristics of the subclaims. The invention comprises a pane wherein an electrically conductive structure is applied on a glass pane, at least one intermediate layer is applied on the electrically conductive structure, at least one electrical connection element is applied on the intermediate layer, and wherein the intermediate layer, electrical connection element, and electrically conductive structure form at least one hollow space, and the hollow space includes an electrically conductive mass. - Advantages of the pane according to the invention reside, among other things, in that critical mechanical stresses are minimized on the glass pane by means of the intermediate layer between the electrical connection element and the electrically conductive structure.
- Critical mechanical stresses result from the amount and direction of point, line, and area forces, shear forces, as well as torsional forces that can lead, due to loads during production or use of the panes, to damage or breakage on the panes.
- Temperature-change induced mechanical stresses are increased in particular with differences in the coefficients of thermal expansion and the viscosity of the materials used.
- The mechanical stresses are particularly critical when the connection of glass panes to electrical connection elements occurs at temperatures >60° C., particularly at >120° C. and very particularly >158° C.
- It is advantageous according to the invention for the hollow space to be completely surrounded by the intermediate layer. The hollow space then forms at least one gap within the intermediate layer. The gap is delimited by the electrically conductive structure, the electrical connection element, and the intermediate layer.
- Hollow spaces are advantageous according to the invention since support cavities are provided for an electrically conductive mass. The shaping of the electrically conductive mass is established by the shape of the hollow spaces, the wetting of the electrically conductive mass inside the hollow spaces, and the viscosity of the electrically conductive mass during production and during use. Critical mechanical stresses are prevented.
- The shape and the volume of the hollow spaces are determined in particular by the shape and volume of the intermediate layer, as well by the shape of the electrical connection element.
- Inside the hollow spaces, the electrically conductive mass is held in a defined geometry in all three spatial directions, and a durable, electrical connection is obtained between an electrical connection element and an electrically conductive structure.
- In a particularly preferred embodiment of the invention, the electrically conductive mass is arranged inside the hollow space. No electrically conductive mass is found in the regions outside the hollow spaces. The regions outside the hollow spaces are formed by the outside edges of the hollow spaces and/or projections of the outside edges. No electrically conductive mass is discernible upon observation of the pane from above. The electrically conductive mass ends, preferably, flush with the outside edges of the hollow spaces because of its shape, wetting characteristics, and viscosity.
- In a preferred embodiment, the intermediate layer according to the invention has a thickness of 0.5 μm to 1 mm, preferably 1 μm to 500 μm, and particularly preferably 10 μm to 300 μm.
- In another preferred embodiment of the invention, the hollow spaces have a diameter or area equivalent of 0.1 mm to 2 mm and preferably of 0.2 mm to 1 mm.
- In an alternative embodiment, the hollow spaces have a diameter or area equivalent of 2 mm to 25 mm and preferably of 3 mm to 10 mm and very particularly preferably of 7.5 mm to 8.5 mm.
- The hollow spaces preferably have round, elliptical, rectangular, or polygonal shapes that form, according to the invention, a shape of the electrically conductive mass that effects an improved mechanical connection of electrical connection elements with panes that is durably stable electrically.
- The area equivalents of the hollow spaces are calculated from the diameter based on a round shape of the hollow spaces and can be carried over to areas with elliptical, rectangular, or polygonal, or all shapes that effect an improved mechanical connection of electrical connection elements with panes that is durably stable electrically.
- Particularly advantageous according to the invention are intermediate layers that effect as many points of applied force as possible between an electrically conductive mass and an electrically conductive layer.
- In another preferred embodiment, the hollow spaces in the intermediate layer have a cross-section that is formed from a region facing the electrical connection element, an intermediate region, and a region facing away from the electrically conductive structure. The shapes of the hollow spaces viewed from above can be configured differently over the depth of the hollow spaces. The areas have, preferably, round, elliptical, or rectangular shapes. The electrically conductive mass can form a particularly advantageous shape in the hollow spaces in order to reduce the mechanical loads on the electrically conductive structure and the glass pane. This is particularly advantageous if the electrically conductive mass does not emerge from the hollow spaces.
- In another preferred embodiment, the electrically conductive mass is held inside the hollow spaces by the wetting characteristics and viscosity of the electrically conductive mass. The wetting characteristics or capillary forces are established by the interfacial energies of the materials of the electrically conductive mass, the intermediate layer, the connection element, the electrically conductive structure, the glass pane, and/or the surrounding atmosphere.
- It is particularly preferable according to the invention for the electrically conductive mass to form a concave meniscus inside the hollow space.
- Very particularly preferably, the concave meniscus is established through a very small wetting angle of the electrically conductive mass inside the hollow space.
- The viscosity of the electrically conductive mass depend on the material and the temperature. It is advantageous according to the invention to effect the shaping in the temperature range between the liquidus temperature and the solidus temperature when a major change in the viscosity of the electrically conductive mass is observed.
- The intermediate layer according to the invention is particularly advantageous when the region of the gaps facing the electrical connection element has a smaller diameter or a smaller area than the region facing the electrically conductive structure.
- In another embodiment of the intermediate layers according to the invention, the edge shapes on the gaps and the shape of the electrical connection element are adapted to the flow characteristics, the viscosity, and the wetting characteristics of the electrically conductive mass. Preferably, the edge regions are implemented right angled, rounded, or highly rounded.
- Particularly preferably, the electrically conductive structure, the intermediate layer, and the electrical connection element form a hyperbolic funnel that tapers from the electrically conductive structure to the electrical connection element. Very particularly preferably, the gaps are filled with an electrically conductive mass only in the edge region of the hyperbolic funnel. The shape of the electrically conductive mass is predefined by the wetting characteristics and the viscosity of the electrically conductive mass on the intermediate layer and the electrical connection element.
- This is particularly advantageous in order to purposefully discharge expanding gases from the hollow spaces during production.
- The mechanical forces run, according to the invention, between the electrically conductive mass and the electrically conductive structure or the glass pane in a shallow attack angle.
- According to the invention, electrically conductive masses are used that, because of their shape, viscosity, and their aggregate state, transmit no critical forces to the electrically conductive structure and/or glass pane.
- Viscosity in the context of the invention is also an expression of ductility of the electrically conductive mass in the solid aggregate state.
- It is particularly advantageous according to the invention for the mechanical connection between the connection element and the glass pane to be made via the intermediate layer and for the solidus temperature of the electrically conductive mass to be less than 158° C., preferably less than 120° C. and very particularly preferably less than 65° C.
- An alternative embodiment of the invention is also particularly advantageous if the mechanical connection is made between the connection element and the glass pane via the electrically conductive mass and the solidus temperature of the electrically conductive mass is 159° C. to 220° C.
- In another preferred embodiment of the invention, the electrically conductive mass includes a conductive liquid, metal alloy, and/or composite materials, preferably metal alloys with silver, tin, zinc, indium, bismuth, and/or gallium, and particularly preferably metal alloys with 60 wt.-% to roughly 98 wt.-% gallium, 15% wt.-% to 70% wt.-% indium, 50 wt.-% to 98 wt.-% tin, 10 wt.-% to 80 wt.-% zinc, 2 wt.-% to 10 wt.-% silver, and/or 30 wt.-% to 70 wt.-% bismuth.
- The electrically conductive masses with a solidus temperature of <65° C. include preferably 60 wt.-% to roughly 98 wt.-% gallium.
- The electrically conductive masses with a solidus temperature greater than/equal to 65° C. and less than 158° C. include very particularly preferably 15% wt.-% to 70% wt.-% indium and/or 30 wt.-% to 70 wt.-% bismuth.
- The electrically conductive masses with a solidus temperature greater than/equal to 158° C. include very particularly preferably 50 wt.-% to 98 wt.-% tin.
- The electrically conductive masses are, according to the invention, preferably lead-free.
- According to the invention, conductive spongy, gridlike, or inorganic or organic composites or mixtures may also be included in the electrically conductive mass. Examples of this are wool-like shaped metals such as silver wool.
- The electrically conductive mass can, because of a low solidus temperature, be at times or permanently liquid at customary ambient temperatures. With a low viscosity of the electrically conductive mass, flow inside the hollow spaces is prevented by the shape and wetting characteristics. The electrical connection persists. The mechanical connection between the electrical connection element and the electrically conductive structure and/or the glass pane takes place at times or permanently, completely or partially via the intermediate layer.
- A liquid or low-viscosity or high-ductility electrically conductive mass is particularly advantageous since no critical mechanical loads emerge between the electrically conductive mass and the electrically conductive structures and/or glass pane.
- The glass panes are prestressed, partially prestressed, or non-prestressed monolithic glass panes or composite glass panes made of silica glass, and preferably non-prestressed or partially prestressed composite glass panes. The glass panes have a thickness of 1 mm to 6 mm, preferably of 1.8 mm to 4 mm.
- The glass panes can be completely or partially coated with a covering screenprint, preferably in the edge region, and particularly preferably in the region of the electrical connection elements.
- The electrically conductive structures on panes are preferably conducting paths with heating conductors and/or antenna conductors. The electrically conductive structures are preferably connected in the edge region of the glass pane with electrical connection elements.
- Electrical connection elements produce a durable mechanical coupling and electrical connection between electrical conductors of, for example, onboard electrical systems in motor vehicles and the electrical conductive structures on the pane. The electrical connection elements are preferably configured as flat conductors or so-called rigid connectors. Rigid connectors have high rigidity because of their material characteristics, material thickness, and shape.
- In another embodiment of the invention, long unstable and aging electrically conductive masses are protected from environmental influences by corrosion protection. The corrosion protection is preferably liquid and/or electrically conductive.
- In another embodiment of the invention, the intermediate layer includes temperature-stable polymer layers, ceramic screen printing pastes, solder resists, and/or adhesive strips, preferably polyacrylate, cyanoacrylate, methyl methacrylate, silane and siloxane cross-linking polymers, epoxy resin, polyurethane, polychloroprene, polyamide, acetate, silicone adhesive, polyethylene, polypropylene, polyvinyl chloride, polyamide, polycarbonate, polyethylene terephthalate, polyethylene naphthalate, polyimides, polyethylene terephthalate, polyetherimides, polybenzimidazoles, polytetrafluoroethylene, thermally hardenable adhesives, their copolymer, and/or mixtures thereof, and particularly preferably polyimides or polytetrafluoroethylene.
- According to the invention, preferably, materials are used in the intermediate layer that are not wetted by the electrically conductive mass. The materials have, preferably, a low interfacial energy. Particularly well-suited for this are polyimides, polytetrafluoroethylene, or solder resists, as well as composite materials with polyimides or solder resists.
- In another embodiment of the invention, the intermediate layer according the invention is constructed from a plurality of layers, wherein the intermediate layer and the surfaces of the electrical connection element and the electrically conductive structure are brought into positive contact via adhesive layers.
- Particularly preferably, according to the invention, the intermediate layers include additional connection cavities, that connect the hollow spaces to each other or to the edge of the intermediate layer. This is particularly advantageous for the discharge of gaseous products during the mechanical and electrical connecting of the electrical connection element to the electrically conductive structure. The connection cavities are, according to the invention, either not or hardly filled or wetted with electrically conductive mass.
- In the method of production of a pane according the invention, an electrically conductive structure is applied on a glass pane, an intermediate layer is applied on the electrically conductive structure and/or glass pane or an electrical connection element, an electrically conductive mass is applied on the electrical connection element or on the electrically conductive structure, the electrical connection element is mechanically connected via the intermediate layer to the electrically conductive structure and/or glass pane, wherein at least one hollow space is formed, and the electrically conductive mass is electrically connected inside at least one hollow space to the electrical connection element and the electrically conductive structure.
- In a preferred embodiment, the intermediate layer is applied on the electrically conductive structure, and the electrically conductive mass is applied on the electrical connection element.
- In another preferred embodiment of the method according to the invention, the intermediate layer is applied on the electrically conductive structure, electrical connection element, and/or glass pane by means of at least one of the methods screen printing, spraying, curtain coating, or roller coating, adhesion. With these methods, the intermediate layer with the gaps can be realized in a simple manner with the necessary precision.
- In another preferred embodiment of the method according to the invention, the mechanical connection takes place through mechanical clamping, soldering, and/or adhesion of the electrical connection element to the electrically conductive structure and/or glass pane, preferably to the glass pane. The temperatures at the time of connection are, according to the invention, preferably below 158° C., particularly preferably below 120° C. and very particularly preferably below 60° C.
- Very particularly preferably, the electrical connection element is simultaneously mechanically connected to the electrically conductive structure and/or glass pane during the electrical connection, preferably by means of thermal activation of the adhesive action of the intermediate layer. The activation of the adhesive action of the intermediate layer can occur, for example, with the soldering of the electrically conductive mass.
- Exemplary embodiments of the invention are schematically depicted in
FIGS. 1 to 10 of the drawings and are described in detail in the following. - They depict
-
FIG. 1 an exploded perspective depiction of a pane (I) according to the invention, -
FIG. 2 a cross-section through a perspective depiction of a pane according to the invention according toFIG. 1 , -
FIG. 3 a detail-cross-section through a pane (I) according to the invention according toFIG. 2 , -
FIG. 4 a detail-cross-section through a preferred embodiment of the pane (I) according to the invention, -
FIG. 5 a detail-cross-section through another preferred embodiment of the pane (I) according to the invention, -
FIG. 6 a detail-cross-section through another preferred embodiment of the pane (I) according to the invention, -
FIG. 7 a detail-cross-section through another preferred embodiment of the pane (I) according to the invention, -
FIG. 8 a detail-cross-section through another preferred embodiment of the pane (I) according to the invention, -
FIG. 9 an exploded perspective depiction of an alternative embodiment of the pane (I) according to the invention, and -
FIG. 10 a flow diagram of an exemplary embodiment of the method according to the invention. -
FIGS. 1 to 3 depict the connection region of a pane (I) according to the invention with an electrical connection element (4) in various depictions. An electrically conductive structure (2) was printed as a heating conductor using a silver-containing silk screen paste on a non-prestressed silicate glass pane (1). On a subregion of the the electrically conductive structure (2) on the edge of the glass pane (1), there was a 130-μm-thick intermediate layer (3) made of an adhesive strip with acrylic and polyimide. A plurality of round gaps (5) with a diameter of 1 mm were made in the adhesive strip. The diameter was constantly 1 mm from the region (5 a) facing the electrical connection element (4) to the region (5 c) facing the electrically conductive structure. On the intermediate layer (3), there was an electrical connection element (4), configured as a flat conductor that was connected via a conductor (not shown) with the onboard electrical system (likewise not shown) of the motor vehicle. The gaps (5), subregions of the electrically conductive structure (2) and of the electrical connection element (4) formed hollow spaces (5) for an electrically conductive mass (7). The electrically conductive mass (7) was a low-viscosity, high-ductility lead-free solder including 67 wt.-% bismuth and 33 wt.-% indium with a solidus temperature of 110° C. The shape of the electrically conductive mass (7) was defined by the shape of the hollow spaces (5) and the wetting characteristics as well as the properties of the electrically conductive mass (7). The electrically conductive structure (2) was durably connected electrically via the electrically conductive mass (7) to the electrical connection element (4). The electrically conductive structure (2) was durably connected mechanically via the adhesive intermediate layer (3) to the electrical connection element (4). Compared to the prior art, the pane (I) according to the invention presented an improved mechanical connection between the electrical connection element (4) and the glass pane (1). Non-critical points of applied force were formed between the electrically conductive structure (2), the electrically conductive mass (7), the intermediate layer (3), and the electrical connection element (4). The amount and the direction of the mechanical forces that could result in damage to the electrically conductive structures (2) or the glass pane (1) were minimized. Thus, the pane (I) was durably protected. - In an alternative embodiment according to the invention, the pane (I) included an electrical connection element (4) with a 0.8-mm-thick and 14×24 mm2 copper plate with silver coating. The 14×24 mm2 intermediate layer (3) had a thickness of 250 μm and comprised two square 6×6 mm2 gaps (5) with rounded corners. The intermediate layer (3) extended beyond the electrically conductive structure (2) frame-like with a width of 8 mm. The hollow spaces (5) formed, with the electrical connection element (4) and the electrically conductive structure (2), a hollow space (5) that were partially filled with an electrically conductive mass (7) with 68 wt.-% gallium and 22 wt.-% indium. The electrically conductive mass (7) was liquid above −19° C. and was prevented from flowing by the gap. The electrical connection element (4) was durably connected electrically via the electrically conductive mass (7) to the contact region of the electrically conductive structure (2). The electrical connection element (4) was adhered to the glass pane (1) and durably connected mechanically to the glass pane (1) via the part of the intermediate layer (3) extending beyond the electrically conductive structures (2). Because of the liquid state of the electrically conductive mass (7), the mechanical stresses were completely conducted through the intermediate layer (3) and critical forces between the electrical connection element (4) and the glass pane (1) were not observed.
-
FIG. 4 depicts a preferred embodiment in continuation of the exemplary embodiment ofFIGS. 1 to 3 . The intermediate layer (3) was implemented as a solder-temperature-resistant polyimide film with a thickness of 100 μm. The intermediate layer (3) was applied with adhesive between the flat conductor (4) and the electrically conductive structure (2). The hollow spaces (5) were implemented circular in shape. The gaps in in the region (5 a) facing the electrical connection element (4) had a cross-section of 0.8 mm; the hollow spaces (5) in the region (5 c) facing the electrically conductive structure (2) and the pane (1) had a cross-section of 1.2 mm. The electrically conductive mass (7) formed a hyperbolic inverse funnel shape in the gap (5). The amount and the direction of the mechanical forces that could result in damage to the electrically conductive structures or the pane were minimized. -
FIG. 5 depicts an alternative embodiment in continuation of the exemplary embodiment ofFIGS. 1 to 3 . The intermediate layer (3) was implemented as a solder-temperature-resistant polyimide film with a thickness of 100 μm. The hollow spaces (5) were likewise implemented circular in shape with a diameter of 5 mm. The cross-section of the intermediate layer (3) in the region of the hollow spaces (5) was implemented rounded on the upper edge (5 a) toward the electrical connection element (4) and on the lower edge (5 c) toward the contact region of the electrically conductive structure (2). The intermediate layer (3) was applied with adhesive between the electrical connection element (4) and the electrically conductive structure (2). This formed a hollow space (5) that enabled an improved mechanical and electrical connection between the electrical connection element (4) and the electrically conductive structure (2). The mechanical forces between the electrically conductive mass (7) and the electrically conductive structure (2) on the glass pane (1) had a shallow attack angle. Damages to the pane (I) according to the invention could be prevented. -
FIG. 6 depicts, in the further improvement of the exemplary embodiment according toFIG. 5 , a chimney-like configuration of the hollow space (5) through an adapted shaping of the electrical connection element (4). With this design, it was possible to improve the temperature distribution in the cooling process and the outgassing of soldering flux in the soldering process. The hollow space (2) was adapted in roughly the shape of a hyperbolic funnel. The surface and the diameter of the region (5 a) toward the electrical connection element (4) were smaller than the surface and the diameter of the region (5 c) facing the electrically conductive structure (2). Thus, an intermediate layer (3) with hollow spaces (5) was discovered that enabled, in a simple manner, an improved mechanical and electrical connection between the electrical connection element (4) and the contact region of the electrically conductive structure (2). -
FIG. 7 depicts, in the further improvement of the exemplary embodiment according toFIG. 5 , an intermediate layer (3) that was designed as a composite of layers. A layer of temperature-resistant polyimide was bordered by an upper and lower cyanoacrylate adhesive layer. Due to the layer construction with adhesive layers, a particularly advantageous positive contact was formed between the electrical connection element (4), the intermediate layer (3), and the electrically conductive structure (2). The mechanical forces between the electrically conductive mass (7) and the electrically conductive structure (2) on the glass pane (1) had a shallow attack angle. Damages to the electrically conductive structure (2) or the glass pane (1) were prevented. -
FIG. 8 depicts an alternative embodiment of the pane (I) according to the invention. A 14×12 mm2 intermediate layer (3) with cyanoacrylate had a thickness of 250 μm. The electrical connection element (4) was a 0.8-mm-thick copper plate with an area of 14×20 mm2. The electrical connection element (4) extended beyond the intermediate layer (3) on two side faces by 4 mm each and was slightly curved toward the glass pane (1). The intermediate layer (3), the curved electrical connection element (4), and the electrically conductive structure (2) formed hollow spaces (5) on the two side faces. The hollow spaces (5) were partially filled with an electrically conductive mass (7). The electrically conductive mass (7) was a solder with 67 wt.-% bismuth and 33 wt.-% indium with a solidus temperature of 110° C. The electrically conductive mass (7) formed a concave meniscus inside the hollow space (5). The intermediate layer (3) with a rounded edge toward the electrically conductive structure (2) was completely wetted by the electrically conductive mass (7). The electrically conductive mass (7) formed very small wettng angles with the curved electrical connection element (4) and the electrically conductive structure (2). The electrically conductive mass (7) was arranged completely inside the hollow spaces (5). In a top view toward the pane (I), no electrically conductive mass (7) was visible. The electrical connection element (4) was durably connected electrically via the electrically conductive mass (7) to the electrically conductive structure (2). The electrical connection element (4) was adhered mechanically and durably connected via the intermediate layer (3) to the glass pane (1). Because of the shape and the viscosity of the electrically conductive mass (7), the mechanical stresses were completely conducted via the intermediate layer (3). Critical forces between the electrical connection element (4) and the glass pane (1) were not observed during production and during use. -
FIG. 9 depicts a continuation of the exemplary embodiment ofFIG. 1 . The hollow spaces (5) were connected via connection cavities (8) with the diameter of roughly 100 μm to each other and to the outside edge of the intermediate layer (3). An electrically conductive mass (7) was not present in the connection cavities (8). The electrically conductive mass (7), liquid during the soldering procedure, wetted inside the hollow spaces (5). Expanded air or gaseous soldering aids during the soldering process could emerge from the all spaces (5) via the connection cavities (8). Thus, an improved distribution of the electrically conductive mass (7) inside the hollow spaces (5) was obtained. -
FIG. 10 shows in detail a flow diagram of an exemplary embodiment according to the invention for the production of a pane (I) according to the invention. - The panes (I) according to the invention last longer compared to the prior art.
- (I) Pane
- (1) Glass pane
- (2) Electrically conductive structure
- (3) Intermediate layer
- (4) Electrical connection element
- (5) Hollow space, gap in the intermediate layer
- (5 a) Upper region of the hollow space (5), facing the electrical connection element (4)
- (5 c) Lower region of the hollow space (5), facing the electrically conductive structure (2)
- (7) Electrically conductive mass
- (8) Connection cavity
Claims (19)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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EP09180346.0 | 2009-12-22 | ||
EP09180346A EP2339894A1 (en) | 2009-12-22 | 2009-12-22 | Pane with electric connection element |
EP09180346 | 2009-12-22 | ||
PCT/EP2010/068804 WO2011076540A1 (en) | 2009-12-22 | 2010-12-03 | Pane having electrical connecting element |
Publications (2)
Publication Number | Publication Date |
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US20120205152A1 true US20120205152A1 (en) | 2012-08-16 |
US9370048B2 US9370048B2 (en) | 2016-06-14 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US13/501,452 Active 2032-03-04 US9370048B2 (en) | 2009-12-22 | 2010-12-03 | Pane having electrical connecting element |
Country Status (13)
Country | Link |
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US (1) | US9370048B2 (en) |
EP (2) | EP2339894A1 (en) |
JP (1) | JP5767651B2 (en) |
KR (1) | KR101740083B1 (en) |
CN (1) | CN102656945B (en) |
BR (1) | BR112012010298B8 (en) |
EA (1) | EA027939B1 (en) |
ES (1) | ES2688657T3 (en) |
MX (1) | MX2012005102A (en) |
PL (1) | PL2517530T3 (en) |
PT (1) | PT2517530T (en) |
TR (1) | TR201814672T4 (en) |
WO (1) | WO2011076540A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US9484651B2 (en) | 2012-08-24 | 2016-11-01 | Saint-Gobain Glass France | Pane having an electrical connection element |
US10292256B2 (en) | 2012-09-14 | 2019-05-14 | Saint-Gobain Glass France | Pane with an electrical connection element |
US10290953B2 (en) | 2015-08-13 | 2019-05-14 | Pilkington Group Limited | Electrical connector |
US10297929B2 (en) | 2012-09-14 | 2019-05-21 | Saint-Gobain Glass France | Pane having an electrical connection element |
Families Citing this family (6)
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9484651B2 (en) | 2012-08-24 | 2016-11-01 | Saint-Gobain Glass France | Pane having an electrical connection element |
US10292256B2 (en) | 2012-09-14 | 2019-05-14 | Saint-Gobain Glass France | Pane with an electrical connection element |
US10297929B2 (en) | 2012-09-14 | 2019-05-21 | Saint-Gobain Glass France | Pane having an electrical connection element |
US10290953B2 (en) | 2015-08-13 | 2019-05-14 | Pilkington Group Limited | Electrical connector |
Also Published As
Publication number | Publication date |
---|---|
JP2013515340A (en) | 2013-05-02 |
PL2517530T3 (en) | 2019-01-31 |
US9370048B2 (en) | 2016-06-14 |
CN102656945A (en) | 2012-09-05 |
EP2517530A1 (en) | 2012-10-31 |
ES2688657T3 (en) | 2018-11-06 |
WO2011076540A1 (en) | 2011-06-30 |
EA201290548A1 (en) | 2012-11-30 |
MX2012005102A (en) | 2012-05-22 |
PT2517530T (en) | 2018-10-23 |
EP2339894A1 (en) | 2011-06-29 |
EA027939B1 (en) | 2017-09-29 |
EP2517530B1 (en) | 2018-08-08 |
KR20120104203A (en) | 2012-09-20 |
CN102656945B (en) | 2015-11-25 |
BR112012010298B8 (en) | 2019-12-03 |
JP5767651B2 (en) | 2015-08-19 |
TR201814672T4 (en) | 2018-11-21 |
KR101740083B1 (en) | 2017-05-25 |
BR112012010298A2 (en) | 2016-03-29 |
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