US20110247940A1 - Method for Forming Multiple Colors on an Aluminum Alloy Structure - Google Patents
Method for Forming Multiple Colors on an Aluminum Alloy Structure Download PDFInfo
- Publication number
- US20110247940A1 US20110247940A1 US12/759,089 US75908910A US2011247940A1 US 20110247940 A1 US20110247940 A1 US 20110247940A1 US 75908910 A US75908910 A US 75908910A US 2011247940 A1 US2011247940 A1 US 2011247940A1
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- US
- United States
- Prior art keywords
- aluminum alloy
- alloy structure
- color layer
- working groove
- cutting process
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/12—Anodising more than once, e.g. in different baths
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/14—Producing integrally coloured layers
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/18—After-treatment, e.g. pore-sealing
Definitions
- the present invention relates to a surface working process and, more particularly, to a method for forming multiple colors on an aluminum alloy structure.
- a conventional aluminum alloy product 10 in accordance with the prior art shown in FIGS. 15 and 16 comprises an aluminum alloy structure 20 and a color layer 30 mounted on the surface of the aluminum alloy structure 20 .
- the conventional aluminum alloy product 10 only has a single color layer 30 , thereby limiting the aesthetic quality of the conventional aluminum alloy product 10 .
- a method for forming multiple colors on an aluminum alloy structure comprising a first step of working an aluminum alloy to form an aluminum alloy structure, a second step of performing a first anodizing process on the aluminum alloy structure to form a first color layer on a surface of the aluminum alloy structure, a third step of performing a first cutting process on the first color layer and the surface of the aluminum alloy structure to form at least one first working groove in the first color layer and the surface of the aluminum alloy structure, a fourth step of performing a second anodizing process on the aluminum alloy structure to form a second color layer in the first working groove, a fifth step of performing a second cutting process on the first color layer and the surface of the aluminum alloy structure to form at least one second working groove in the first color layer and the surface of the aluminum alloy structure, and a sixth step of performing a third anodizing process on the aluminum alloy structure to form a third color layer in the second working groove so as to form an aluminum alloy product.
- the primary objective of the present invention is to provide a method for forming multiple colors on an aluminum alloy structure.
- the aluminum alloy structure is worked by multiple cutting processes and multiple anodizing processes to form an aluminum alloy product so that the aluminum alloy product has multiple different color layers so as to enhance the aesthetic quality of the aluminum alloy product.
- the different color layers of the aluminum alloy product are wear-resistant to prevent wear and will not fade away.
- FIG. 1 is a perspective view of an aluminum alloy product in accordance with the preferred embodiment of the present invention.
- FIG. 2 is a flow chart of a method in accordance with the preferred embodiment of the present invention.
- FIG. 3 is a perspective view of an aluminum alloy structure of the aluminum alloy product as shown in FIG. 1 .
- FIG. 4 is a front cross-sectional view of the aluminum alloy structure of the aluminum alloy product as shown in FIG. 3 .
- FIG. 5 is a perspective view showing the aluminum alloy structure of the aluminum alloy product is worked by a first anodizing process.
- FIG. 6 is a front cross-sectional view of the aluminum alloy structure of the aluminum alloy product as shown in FIG. 5 .
- FIG. 7 is a perspective view showing the aluminum alloy structure of the aluminum alloy product is worked by a first cutting process.
- FIG. 8 is a front cross-sectional view of the aluminum alloy structure of the aluminum alloy product as shown in FIG. 7 .
- FIG. 9 is a perspective view showing the aluminum alloy structure of the aluminum alloy product is worked by a second anodizing process.
- FIG. 10 is a front cross-sectional view of the aluminum alloy structure of the aluminum alloy product as shown in FIG. 9 .
- FIG. 11 is a perspective view showing the aluminum alloy structure of the aluminum alloy product is worked by a second cutting process.
- FIG. 12 is a front cross-sectional view of the aluminum alloy structure of the aluminum alloy product as shown in FIG. 11 .
- FIG. 13 is a perspective view showing the aluminum alloy structure of the aluminum alloy product is worked by a third anodizing process.
- FIG. 14 is a front cross-sectional view of the aluminum alloy structure of the aluminum alloy product as shown in FIG. 13 .
- FIG. 15 is a perspective view of a conventional aluminum alloy product in accordance with the prior art.
- FIG. 16 is a front cross-sectional view of the conventional aluminum alloy product as shown in FIG. 15 .
- an aluminum alloy product 40 in accordance with the preferred embodiment of the present invention comprises an aluminum alloy structure 50 and a plurality of different color layers 60 , 60 A and 60 B mounted on a surface of the aluminum alloy structure 50 .
- a method for forming multiple colors on an aluminum alloy structure in accordance with the preferred embodiment of the present invention comprises a first step of working an aluminum alloy to form an aluminum alloy structure 50 as shown in FIGS. 3 and 4 , a second step of performing a first anodizing process 1 on the aluminum alloy structure 50 as shown in FIG. 5 to form a first color layer 60 on a surface 52 of the aluminum alloy structure 50 as shown in FIG. 6 , a third step of performing a first cutting process 2 on the first color layer 60 and the surface 52 of the aluminum alloy structure 50 as shown in FIG. 7 to form at least one first working groove 61 in the first color layer 60 and the surface 52 of the aluminum alloy structure 50 as shown in FIG.
- the aluminum alloy structure 50 is formed by a working process, such as press casting, milling, turning and the like.
- the surface 52 of the aluminum alloy structure 50 has a gray color.
- the first color layer 60 is partially cut to form the first working groove 61 , and the first working groove 61 is passed through the first color layer 60 and extended into the surface 52 of the aluminum alloy structure 50 so that the color of the surface 52 of the aluminum alloy structure 50 is exposed outwardly from the first working groove 61 .
- the first working groove 61 has an annular shape.
- the first cutting process 2 is performed by turning, milling, planning and the like.
- the first color layer 60 is partially cut to form the second working groove 62 , and the second working groove 62 is passed through the first color layer 60 and extended into the surface 52 of the aluminum alloy structure 50 so that the color of the surface 52 of the aluminum alloy structure 50 is exposed outwardly from the second working groove 62 .
- the second working groove 62 has an annular shape.
- the second cutting process 4 is performed by turning, milling, planning and the like.
- the method further comprises a seventh step of performing a third cutting process on the first color layer 60 and the surface 52 of the aluminum alloy structure 50 to form a third working groove in the first color layer 60 and the surface 52 of the aluminum alloy structure 50 , and a eighth step of performing a fourth anodizing process on the aluminum alloy structure 50 to form a fourth color layer in the third working groove.
- the aluminum alloy structure 50 is worked by multiple cutting processes and multiple anodizing processes to form an aluminum alloy product 40 so that the aluminum alloy product 40 has multiple different color layers 60 , 60 A and 60 B so as to enhance the aesthetic quality of the aluminum alloy product 40 .
- the different color layers 60 , 60 A and 60 B of the aluminum alloy product 40 are wear-resistant to prevent wear and will not fade away.
Abstract
A method includes forming an aluminum alloy structure, performing a first anodizing process to form a first color layer on the aluminum alloy structure, performing a first cutting process to form at least one first working groove in the first color layer and the aluminum alloy structure, performing a second anodizing process to form a second color layer in the first working groove, performing a second cutting process to form at least one second working groove in the first color layer and the aluminum alloy structure, and performing a third anodizing process to form a third color layer in the second working groove. Thus, the aluminum alloy structure is worked by cutting processes and anodizing processes to form an aluminum alloy product so that the aluminum alloy product has multiple color layers.
Description
- 1. Field of the Invention
- The present invention relates to a surface working process and, more particularly, to a method for forming multiple colors on an aluminum alloy structure.
- 2. Description of the Related Art
- A conventional
aluminum alloy product 10 in accordance with the prior art shown inFIGS. 15 and 16 comprises analuminum alloy structure 20 and acolor layer 30 mounted on the surface of thealuminum alloy structure 20. However, the conventionalaluminum alloy product 10 only has asingle color layer 30, thereby limiting the aesthetic quality of the conventionalaluminum alloy product 10. - In accordance with the present invention, there is provided a method for forming multiple colors on an aluminum alloy structure, comprising a first step of working an aluminum alloy to form an aluminum alloy structure, a second step of performing a first anodizing process on the aluminum alloy structure to form a first color layer on a surface of the aluminum alloy structure, a third step of performing a first cutting process on the first color layer and the surface of the aluminum alloy structure to form at least one first working groove in the first color layer and the surface of the aluminum alloy structure, a fourth step of performing a second anodizing process on the aluminum alloy structure to form a second color layer in the first working groove, a fifth step of performing a second cutting process on the first color layer and the surface of the aluminum alloy structure to form at least one second working groove in the first color layer and the surface of the aluminum alloy structure, and a sixth step of performing a third anodizing process on the aluminum alloy structure to form a third color layer in the second working groove so as to form an aluminum alloy product.
- The primary objective of the present invention is to provide a method for forming multiple colors on an aluminum alloy structure.
- According to the primary objective of the present invention, the aluminum alloy structure is worked by multiple cutting processes and multiple anodizing processes to form an aluminum alloy product so that the aluminum alloy product has multiple different color layers so as to enhance the aesthetic quality of the aluminum alloy product.
- According to another objective of the present invention, the different color layers of the aluminum alloy product are wear-resistant to prevent wear and will not fade away.
- Further benefits and advantages of the present invention will become apparent after a careful reading of the detailed description with appropriate reference to the accompanying drawings.
-
FIG. 1 is a perspective view of an aluminum alloy product in accordance with the preferred embodiment of the present invention. -
FIG. 2 is a flow chart of a method in accordance with the preferred embodiment of the present invention. -
FIG. 3 is a perspective view of an aluminum alloy structure of the aluminum alloy product as shown inFIG. 1 . -
FIG. 4 is a front cross-sectional view of the aluminum alloy structure of the aluminum alloy product as shown inFIG. 3 . -
FIG. 5 is a perspective view showing the aluminum alloy structure of the aluminum alloy product is worked by a first anodizing process. -
FIG. 6 is a front cross-sectional view of the aluminum alloy structure of the aluminum alloy product as shown inFIG. 5 . -
FIG. 7 is a perspective view showing the aluminum alloy structure of the aluminum alloy product is worked by a first cutting process. -
FIG. 8 is a front cross-sectional view of the aluminum alloy structure of the aluminum alloy product as shown inFIG. 7 . -
FIG. 9 is a perspective view showing the aluminum alloy structure of the aluminum alloy product is worked by a second anodizing process. -
FIG. 10 is a front cross-sectional view of the aluminum alloy structure of the aluminum alloy product as shown inFIG. 9 . -
FIG. 11 is a perspective view showing the aluminum alloy structure of the aluminum alloy product is worked by a second cutting process. -
FIG. 12 is a front cross-sectional view of the aluminum alloy structure of the aluminum alloy product as shown inFIG. 11 . -
FIG. 13 is a perspective view showing the aluminum alloy structure of the aluminum alloy product is worked by a third anodizing process. -
FIG. 14 is a front cross-sectional view of the aluminum alloy structure of the aluminum alloy product as shown inFIG. 13 . -
FIG. 15 is a perspective view of a conventional aluminum alloy product in accordance with the prior art. -
FIG. 16 is a front cross-sectional view of the conventional aluminum alloy product as shown inFIG. 15 . - Referring to the drawings and initially to
FIG. 1 , analuminum alloy product 40 in accordance with the preferred embodiment of the present invention comprises analuminum alloy structure 50 and a plurality ofdifferent color layers aluminum alloy structure 50. - Referring to
FIGS. 2-14 with reference toFIG. 1 , a method for forming multiple colors on an aluminum alloy structure in accordance with the preferred embodiment of the present invention comprises a first step of working an aluminum alloy to form analuminum alloy structure 50 as shown inFIGS. 3 and 4 , a second step of performing afirst anodizing process 1 on thealuminum alloy structure 50 as shown inFIG. 5 to form afirst color layer 60 on asurface 52 of thealuminum alloy structure 50 as shown inFIG. 6 , a third step of performing afirst cutting process 2 on thefirst color layer 60 and thesurface 52 of thealuminum alloy structure 50 as shown inFIG. 7 to form at least onefirst working groove 61 in thefirst color layer 60 and thesurface 52 of thealuminum alloy structure 50 as shown inFIG. 8 , a fourth step of performing asecond anodizing process 3 on thealuminum alloy structure 50 as shown inFIG. 9 to form asecond color layer 60A in the first workinggroove 61 as shown inFIG. 10 , a fifth step of performing asecond cutting process 4 on thefirst color layer 60 and thesurface 52 of thealuminum alloy structure 50 as shown inFIG. 11 to form at least one second workinggroove 62 in thefirst color layer 60 and thesurface 52 of thealuminum alloy structure 50 as shown inFIG. 12 , and a sixth step of performing athird anodizing process 5 on thealuminum alloy structure 50 as shown inFIG. 13 to form athird color layer 60B in the second workinggroove 62 as shown inFIG. 14 so as to form analuminum alloy product 40 as shown inFIG. 1 . - In the first step of working an aluminum alloy to form an
aluminum alloy structure 50, thealuminum alloy structure 50 is formed by a working process, such as press casting, milling, turning and the like. Thesurface 52 of thealuminum alloy structure 50 has a gray color. - In the third step of performing a
first cutting process 2 on thealuminum alloy structure 50, thefirst color layer 60 is partially cut to form thefirst working groove 61, and the first workinggroove 61 is passed through thefirst color layer 60 and extended into thesurface 52 of thealuminum alloy structure 50 so that the color of thesurface 52 of thealuminum alloy structure 50 is exposed outwardly from the first workinggroove 61. Preferably, the first workinggroove 61 has an annular shape. In the third step of performing afirst cutting process 2 on thealuminum alloy structure 50, thefirst cutting process 2 is performed by turning, milling, planning and the like. - In the fifth step of performing a
second cutting process 4 on thealuminum alloy structure 50, thefirst color layer 60 is partially cut to form the second workinggroove 62, and the second workinggroove 62 is passed through thefirst color layer 60 and extended into thesurface 52 of thealuminum alloy structure 50 so that the color of thesurface 52 of thealuminum alloy structure 50 is exposed outwardly from the second workinggroove 62. Preferably, the second workinggroove 62 has an annular shape. In the fifth step of performing asecond cutting process 4 on thealuminum alloy structure 50, thesecond cutting process 4 is performed by turning, milling, planning and the like. - In the preferred embodiment of the present invention, the method further comprises a seventh step of performing a third cutting process on the
first color layer 60 and thesurface 52 of thealuminum alloy structure 50 to form a third working groove in thefirst color layer 60 and thesurface 52 of thealuminum alloy structure 50, and a eighth step of performing a fourth anodizing process on thealuminum alloy structure 50 to form a fourth color layer in the third working groove. - Accordingly, the
aluminum alloy structure 50 is worked by multiple cutting processes and multiple anodizing processes to form analuminum alloy product 40 so that thealuminum alloy product 40 has multipledifferent color layers aluminum alloy product 40. In addition, thedifferent color layers aluminum alloy product 40 are wear-resistant to prevent wear and will not fade away. - Although the invention has been explained in relation to its preferred embodiment(s) as mentioned above, it is to be understood that many other possible modifications and variations can be made without departing from the scope of the present invention. It is, therefore, contemplated that the appended claim or claims will cover such modifications and variations that fall within the true scope of the invention.
Claims (10)
1. A method for forming multiple colors on an aluminum alloy structure, comprising:
a first step of working an aluminum alloy to form an aluminum alloy structure;
a second step of performing a first anodizing process on the aluminum alloy structure to form a first color layer on a surface of the aluminum alloy structure;
a third step of performing a first cutting process on the first color layer and the surface of the aluminum alloy structure to form at least one first working groove in the first color layer and the surface of the aluminum alloy structure;
a fourth step of performing a second anodizing process on the aluminum alloy structure to form a second color layer in the first working groove;
a fifth step of performing a second cutting process on the first color layer and the surface of the aluminum alloy structure to form at least one second working groove in the first color layer and the surface of the aluminum alloy structure; and
a sixth step of performing a third anodizing process on the aluminum alloy structure to form a third color layer in the second working groove so as to form an aluminum alloy product.
2. The method of claim 1 , wherein in the third step of performing a first cutting process on the aluminum alloy structure, the first color layer is partially cut to form the first working groove, and the first working groove is passed through the first color layer and extended into the surface of the aluminum alloy structure so that a color of the surface of the aluminum alloy structure is exposed outwardly from the first working groove.
3. The method of claim 1 , wherein in the third step of performing a first cutting process on the aluminum alloy structure, the first working groove has an annular shape.
4. The method of claim 1 , wherein in the fifth step of performing a second cutting process on the aluminum alloy structure, the first color layer is partially cut to form the second working groove, and the second working groove is passed through the first color layer and extended into the surface of the aluminum alloy structure so that a color of the surface of the aluminum alloy structure is exposed outwardly from the second working groove.
5. The method of claim 1 , wherein in the fifth step of performing a second cutting process on the aluminum alloy structure, the second working groove has an annular shape.
6. The method of claim 1 , wherein in the third step of performing a first cutting process on the aluminum alloy structure, the first cutting process is performed by turning.
7. The method of claim 1 , wherein in the fifth step of performing a second cutting process on the aluminum alloy structure, the second cutting process is performed by turning.
8. The method of claim 2 , wherein the surface of the aluminum alloy structure has a gray color.
9. The method of claim 4 , wherein the surface of the aluminum alloy structure has a gray color.
10. The method of claim 1 , wherein the method further comprises:
a seventh step of performing a third cutting process on the first color layer and the surface of the aluminum alloy structure to form a third working groove in the first color layer and the surface of the aluminum alloy structure; and
a eighth step of performing a fourth anodizing process on the aluminum alloy structure to form a fourth color layer in the third working groove.
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US12/759,089 US20110247940A1 (en) | 2010-04-13 | 2010-04-13 | Method for Forming Multiple Colors on an Aluminum Alloy Structure |
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US12/759,089 US20110247940A1 (en) | 2010-04-13 | 2010-04-13 | Method for Forming Multiple Colors on an Aluminum Alloy Structure |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20180195195A1 (en) * | 2013-07-05 | 2018-07-12 | Münze Österreich Ag | Metal plate |
Citations (5)
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US6270703B1 (en) * | 1999-03-18 | 2001-08-07 | Dynisco Extrusion, Inc. | Polymer filteration apparatus and method of use |
US6500189B1 (en) * | 1999-04-29 | 2002-12-31 | Karl Storz Gmbh & Co. Kg | Medical instrument for dissecting tissue |
US20050126020A1 (en) * | 2003-10-14 | 2005-06-16 | Gerdes Michael D. | Wheel centering system for vehicle service devices |
US20060004398A1 (en) * | 2004-07-02 | 2006-01-05 | Binder Lawrence J Jr | Sequential dilator system |
US20090200175A1 (en) * | 2008-02-07 | 2009-08-13 | Yuan-Ting Chang | Multicolor anodizing treatment |
-
2010
- 2010-04-13 US US12/759,089 patent/US20110247940A1/en not_active Abandoned
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6270703B1 (en) * | 1999-03-18 | 2001-08-07 | Dynisco Extrusion, Inc. | Polymer filteration apparatus and method of use |
US6500189B1 (en) * | 1999-04-29 | 2002-12-31 | Karl Storz Gmbh & Co. Kg | Medical instrument for dissecting tissue |
US20050126020A1 (en) * | 2003-10-14 | 2005-06-16 | Gerdes Michael D. | Wheel centering system for vehicle service devices |
US20060004398A1 (en) * | 2004-07-02 | 2006-01-05 | Binder Lawrence J Jr | Sequential dilator system |
US20090200175A1 (en) * | 2008-02-07 | 2009-08-13 | Yuan-Ting Chang | Multicolor anodizing treatment |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20180195195A1 (en) * | 2013-07-05 | 2018-07-12 | Münze Österreich Ag | Metal plate |
US11131035B2 (en) * | 2013-07-05 | 2021-09-28 | Münze Österreich Ag | Metal plate |
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