US20110062114A1 - Substrate liquid-processing method, substrate liquid-processing apparatus, and storage medium - Google Patents
Substrate liquid-processing method, substrate liquid-processing apparatus, and storage medium Download PDFInfo
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- US20110062114A1 US20110062114A1 US12/877,272 US87727210A US2011062114A1 US 20110062114 A1 US20110062114 A1 US 20110062114A1 US 87727210 A US87727210 A US 87727210A US 2011062114 A1 US2011062114 A1 US 2011062114A1
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- substrate
- hydrofluoric
- circumferential edge
- wafer
- nitric acid
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67063—Apparatus for fluid treatment for etching
- H01L21/67075—Apparatus for fluid treatment for etching for wet etching
- H01L21/6708—Apparatus for fluid treatment for etching for wet etching using mainly spraying means, e.g. nozzles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02082—Cleaning product to be cleaned
- H01L21/02087—Cleaning of wafer edges
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3205—Deposition of non-insulating-, e.g. conductive- or resistive-, layers on insulating layers; After-treatment of these layers
- H01L21/321—After treatment
- H01L21/3213—Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer
- H01L21/32133—Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer by chemical means only
- H01L21/32134—Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer by chemical means only by liquid etching only
Definitions
- the present invention relates to a substrate liquid-processing method, a substrate liquid-processing apparatus and a storage medium for removing a polysilicon film along the circumferential edge of a substrate, such as a semiconductor wafer, provided with the polysilicon film by etching.
- a process for providing a polysilicon film in order to form a gate electrode or the like with respect to a semiconductor wafer hereinafter, also simply called a wafer
- a semiconductor wafer hereinafter, also simply called a wafer
- cracks and film separation can occur along the circumferential edge, such as the edge and bevel, of the wafer.
- the polysilicon film may become particles and contaminate the semiconductor device.
- the polysilicon film along the circumferential edge of the wafer has conventionally been removed.
- an etching method using, as an etching solution, hydrofluoric-nitric acid which is a mixing solution of hydrofluoric acid and nitric acid has hitherto been adopted. Specifically, a portion not to be removed is protected by a protective film (resist and hard mask), and only the circumferential edge (edge and bevel) of the wafer is exposed and the entire wafer into hydrofluoric-nitric acid is immersed.
- JP2001-319850A proposes a technique in which after a film is provided over a wafer, a chemical solution is supplied to a bevel portion while the wafer is rotated, to remove the bevel portion by etching. It can be considered to be applied to the etching of the polysilicon film provided along the circumferential edge of the wafer.
- An object of the present invention is to provide a substrate liquid-processing method, a substrate liquid-processing apparatus and a storage medium which, when a hydrophobic polysilicon film is provided over a wafer and a hydrophilic natural oxide film is stacked over the polysilicon film, can prevent the occurrence of etching failure along the circumferential edge of the wafer and improve the accuracy of an etching width.
- the substrate liquid-processing apparatus of the present invention includes: a holding unit configured to hold a substrate; a rotational driving unit configured to rotate the holding unit; a hydrofluoric acid supplying unit configured to supply hydrofluoric acid to the circumferential edge of the substrate held by the holding unit; a hydrofluoric-nitric acid supplying unit configured to supply hydrofluoric-nitric acid to the circumferential edge of the substrate held by the holding unit; and a control unit configured to control the rotational driving unit, the hydrofluoric acid supplying unit, and the hydrofluoric-nitric acid supplying unit, the control unit performing control such that the hydrofluoric acid is supplied to the circumferential edge of the substrate by the hydrofluoric acid supplying unit while the substrate provided with a polysilicon film is rotated, to remove a natural oxide film provided along the circumferential edge of the substrate by etching so as to expose the polysilicon film, and then the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate by
- control unit may perform the control of the rotational driving unit so as to rotate the substrate, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate, at a rotation speed lower than that when the hydrofluoric acid is supplied to the circumferential edge of the substrate.
- the hydrofluoric-nitric acid supplying unit may supply the hydrofluoric-nitric acid to the position outward in the diameter direction of the substrate from the position in which the hydrofluoric acid is supplied to the substrate when the hydrofluoric acid is supplied to the circumferential edge of the substrate by the hydrofluoric acid supplying unit.
- the hydrofluoric-nitric acid supplying unit may be positioned outward in the diameter direction of the substrate held by the holding unit from the hydrofluoric acid supplying unit.
- the substrate liquid-processing method of the present invention uses the substrate liquid-processing apparatus described above and includes: supplying hydrofluoric acid to the circumferential edge of a substrate while the substrate provided with a polysilicon film is rotated, to remove a natural oxide film provided along the circumferential edge of the substrate by etching so as to expose the polysilicon film; and supplying hydrofluoric-nitric acid to the circumferential edge of the substrate while the substrate from which the polysilicon film is exposed is rotated, to remove the polysilicon film by etching.
- the substrate liquid-processing method of the present invention when the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate, the substrate may be rotated at a rotation speed lower than that when the hydrofluoric acid is supplied to the circumferential edge of the substrate.
- the hydrofluoric-nitric acid when the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate, the hydrofluoric-nitric acid may be supplied to the position outward in the diameter direction of the substrate from the position in which the hydrofluoric acid is supplied to the substrate when the hydrofluoric acid is supplied to the circumferential edge of the substrate.
- the storage medium of the present invention stores a program capable of being executed by a control computer of the substrate liquid-processing apparatus described above, in which the program is executed so that the control computer controls the substrate liquid-processing apparatus to execute the substrate liquid-processing method, and includes: supplying hydrofluoric acid to the circumferential edge of a substrate while the substrate provided with a polysilicon film is rotated, to remove a natural oxide film provided along the circumferential edge of the substrate by etching so as to expose the polysilicon film; and supplying hydrofluoric-nitric acid to the circumferential edge of the substrate while the substrate from which the polysilicon film is exposed is rotated, to remove the polysilicon film by etching.
- FIG. 1 is a schematic longitudinal sectional view of a substrate liquid-processing apparatus according to an embodiment of the present invention
- FIG. 2 is a control block diagram of the substrate liquid-processing apparatus shown in FIG. 1 ;
- FIG. 3 is a flowchart showing a wafer processing method by the substrate liquid-processing apparatus shown in FIG. 1 ;
- FIGS. 4A , 4 B, and 4 C are explanatory views each showing a region on the surface of a wafer, to which each chemical solution or a rinse solution is supplied, by the wafer processing method shown in FIG. 3 .
- FIGS. 1 to 4C are diagrams showing a substrate liquid-processing apparatus and a substrate liquid-processing method according to this embodiment. More specifically, FIG. 1 is a schematic longitudinal sectional view of the substrate liquid-processing apparatus according to this embodiment, and FIG. 2 is a control block diagram of the substrate liquid-processing apparatus shown in FIG. 1 .
- FIG. 3 is a flowchart showing a wafer processing method by the substrate liquid-processing apparatus shown in FIG. 1 . Further, FIGS. 4A to 4C are explanatory views each showing a region on the surface of a wafer, to which each chemical solution or a rinse solution is supplied, by the wafer processing method shown in FIG. 3 .
- a substrate liquid-processing apparatus 1 has a holding unit 10 which holds a substrate W (hereinafter, also called a wafer W), such as a semiconductor wafer, into a substantially horizontal state, a rotational shaft 12 extending downward from the holding unit 10 , and a rotational driving unit 20 which rotates the holding unit 10 via the rotational shaft 12 .
- the holding unit 10 holds the wafer W placed on the holding unit 10 by, e.g., vacuum absorption.
- the rotational driving unit 20 has a pulley 24 arranged outward of the circumferential edge of the lower end of the rotational shaft 12 , a driving belt 26 entrained on the pulley 24 , and a motor 22 which rotates the rotational shaft 12 via the pulley 24 by applying a driving force to the driving belt 26 .
- a bearing 14 is arranged outward of the circumferential edge of the rotational shaft 12 in the position above the pulley 24 .
- a chamber 2 covering the wafer W is provided around the wafer W held by the holding unit 10 .
- An upper opening 4 which sends a gas, such as an N2 gas (nitrogen gas) or the like, to the wafer W by downflow is formed in the upper portion (ceiling portion) of the chamber 2 .
- lower openings 5 for exhausting the gas sent from the upper opening 4 by downflow from the inside of the chamber 2 are formed in the lower portion (bottom portion) of the chamber 2 .
- a side opening 3 for passing a transferring arm which transfers the wafer W into the chamber 2 or transfers out the wafer W from the inside of the chamber 2 is formed in the side portion of the chamber 2 .
- the side opening 3 can be opened and closed by a shutter 3 a provided to the side opening 3 .
- nozzles 30 , 33 , and 36 for supplying each chemical solution and a rinse solution to the circumferential edge of the wafer W held by the holding unit 10 are integrally provided in parallel. More specifically, of the three nozzles 30 , 33 , and 36 , the hydrofluoric-nitric acid supplying nozzle 30 located on the outermost side (the furthest side from the center of the wafer W) in the diameter direction of the wafer W supplies hydrofluoric-nitric acid to the circumferential edge of the wafer W held by the holding unit 10 .
- the hydrofluoric acid supplying nozzle 33 located on the inner side from the hydrofluoric-nitric acid supplying nozzle 30 in the diameter direction of the wafer W supplies hydrofluoric acid to the circumferential edge of the wafer W held by the holding unit 10 .
- the rinse solution supplying nozzle 36 located on the innermost side (the nearest side from the center of the wafer W) in the diameter direction of the wafer W supplies a rinse solution, such as pure water, to the circumferential edge of the wafer W held by the holding unit 10 .
- a hydrofluoric-nitric acid supplying source 32 is connected via a hydrofluoric-nitric acid supplying pipe 31 to the hydrofluoric-nitric acid supplying nozzle 30 , thereby supplying the hydrofluoric-nitric acid from the hydrofluoric-nitric acid supplying source 32 via the hydrofluoric-nitric acid supplying pipe 31 to the hydrofluoric-nitric acid supplying nozzle 30 .
- a valve 31 a which controls the presence or absence of supplying and the supplying amount of the hydrofluoric-nitric acid to the hydrofluoric-nitric acid supplying nozzle 30 is provided to the hydrofluoric-nitric acid supplying pipe 31 .
- the hydrofluoric-nitric acid supplying nozzle 30 , the hydrofluoric-nitric acid supplying pipe 31 , the valve 31 a , and the hydrofluoric-nitric acid supplying source 32 configure a hydrofluoric-nitric acid supplying unit 52 which supplies the hydrofluoric-nitric acid to the circumferential edge of the wafer W held by the holding unit 10 .
- a hydrofluoric acid supplying source 35 is connected via a hydrofluoric acid supplying pipe 34 to the hydrofluoric acid supplying nozzle 33 , thereby supplying the hydrofluoric acid from the hydrofluoric acid supplying source 35 via the hydrofluoric acid supplying pipe 34 to the hydrofluoric acid supplying nozzle 33 .
- a valve 34 a which controls the presence or absence of supplying and the supplying amount of the hydrofluoric acid to the hydrofluoric acid supplying nozzle 33 is provided to the hydrofluoric acid supplying pipe 34 .
- the hydrofluoric acid supplying nozzle 33 , the hydrofluoric acid supplying pipe 34 , the valve 34 a , and the hydrofluoric acid supplying source 35 configure a hydrofluoric acid supplying unit 54 which supplies the hydrofluoric acid to the circumferential edge of the wafer W held by the holding unit 10 .
- a rinse solution supplying source 38 is connected via a rinse solution supplying pipe 37 to the rinse solution supplying nozzle 36 , thereby supplying the rinse solution, such as pure water, from the rinse solution supplying source 38 via the rinse solution supplying pipe 37 to the rinse solution supplying nozzle 36 .
- a valve 37 a which controls the presence or absence of supplying and the supplying amount of the rinse solution to the rinse solution supplying nozzle 36 is provided to the rinse solution supplying pipe 37 .
- the rinse solution supplying nozzle 36 , the rinse solution supplying pipe 37 , the valve 37 a , and the rinse solution supplying source 38 configure a rinse solution supplying unit 56 which supplies the rinse solution, such as pure water, to the circumferential edge of the wafer W held by the holding unit 10 .
- a nozzle driving mechanism 39 is provided on the three nozzles 30 , 33 , and 36 integrally provided in parallel.
- the three nozzles 30 , 33 , and 36 are integrally moved by the nozzle driving mechanism 39 .
- a control unit 50 which controls each component of the substrate liquid-processing apparatus 1 is provided in the substrate liquid-processing apparatus 1 .
- the control unit 50 is connected to the holding unit 10 , the rotational driving unit 20 , the hydrofluoric-nitric acid supplying unit 52 , the hydrofluoric acid supplying unit 54 , the rinse solution supplying unit 56 , and the nozzle driving mechanism 39 .
- the control unit 50 transmits a control signal to each component connected to the control unit 50 to control each component. The specific contents of the control of each component by the control unit 50 will be described below.
- the control unit 50 is connected to a storage medium 60 which stores a control program for realizing each process executed by the substrate liquid-processing apparatus 1 by the control of the control unit 50 , and a program (or a recipe) for allowing each component of the substrate liquid-processing apparatus 1 to execute a process according to the processing conditions.
- the storage medium 60 can have a memory such as a ROM or a RAM, a hard disk, a disc-like storage medium such as a CD-ROM or a DVD-ROM, and other known storage medium.
- the arbitrary recipe is called from the storage medium 60 so as to be executed by the control unit 50 , if necessary, so that a desired process in the substrate liquid-processing apparatus 1 is performed under the control of the control unit 50 .
- the wafer W is transferred from the outside of the substrate liquid-processing apparatus 1 via the side opening 3 of the chamber 2 into the chamber 2 by the transferring arm, not shown. Specifically, the wafer W is placed on the holding unit 10 in the chamber 2 by the transferring arm (see STEP 1 of FIG. 3 ).
- a polysilicon film and a natural oxide film are provided in the stacked state over the surface of the wafer W placed on the holding unit 10 by the transferring arm (more specifically, the polysilicon film is provided over the surface of the wafer W, and the natural oxide film is stacked over the polysilicon film).
- the polysilicon film is hydrophobic and the natural oxide film is hydrophilic.
- the rotational shaft 12 is rotated about an axis extending in the vertical direction by the rotational driving unit 20 .
- the wafer W held by the holding unit 10 is rotated.
- the rotational shaft 12 is rotated by applying a driving force from the motor 22 via the driving belt 26 to the pulley 24 .
- the hydrofluoric acid is supplied to the circumferential edge of the wafer W by the hydrofluoric acid supplying unit 54 .
- the hydrofluoric acid is supplied from the hydrofluoric acid supplying source 35 via the hydrofluoric acid supplying pipe 34 to the hydrofluoric acid supplying nozzle 33 to discharge the hydrofluoric acid from the hydrofluoric acid supplying nozzle 33 to the circumferential edge of the wafer W.
- the wafer W is rotated at a high speed (e.g., 1000 rpm).
- a high speed e.g. 1000 rpm
- the polysilicon film provided over the wafer W is exposed.
- the control of an etching width with respect to the natural oxide film can be easily performed at high accuracy.
- the hydrofluoric acid supplied to the surface of the wafer W is flowed outward in the circumferential direction from the wafer W by a centrifugal force of the rotation of the wafer W.
- the region on the wafer W, to which the hydrofluoric acid is supplied is a region indicated by the reference numeral 40 of FIG. 4A .
- the concentration of the hydrofluoric acid supplied from the hydrofluoric acid supplying unit 54 to the circumferential edge of the wafer W is set to a concentration at which the natural oxide film can be etched for a short time and the polysilicon film can be exposed completely.
- the concentration of the hydrofluoric acid is set to a magnitude within the range of, e.g., 1 to 50%. Therefore, when the hydrofluoric acid is supplied from the hydrofluoric acid supplying unit 54 to the circumferential edge of the wafer W, only the natural oxide film is removed without removing the polysilicon film.
- the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W by the hydrofluoric-nitric acid supplying unit 52 .
- the hydrofluoric-nitric acid is supplied from the hydrofluoric-nitric acid supplying source 32 via the hydrofluoric-nitric acid supplying pipe 31 to the hydrofluoric-nitric acid supplying nozzle 30 to discharge the hydrofluoric-nitric acid from the hydrofluoric-nitric acid supplying nozzle 30 to the circumferential edge of the wafer W.
- the polysilicon film provided along the circumferential edge of the wafer W is removed by etching (see STEP 3 of FIG. 3 ).
- the hydrofluoric-nitric acid supplied to the surface of the wafer W is flowed outward in the circumferential direction from the wafer W by the centrifugal force of the rotation of the wafer W.
- the hydrofluoric-nitric acid supplying nozzle 30 is arranged outward of the hydrofluoric acid supplying nozzle 33 in the diameter direction of the wafer W held by the holding unit 10 . For this reason, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the hydrofluoric-nitric acid is supplied to the position outward in the diameter direction of the wafer W from the position in which the hydrofluoric acid is supplied to the wafer W when the hydrofluoric acid is supplied to the circumferential edge of the wafer W.
- FIG. 4B shows a region on the wafer W, to which the hydrofluoric-nitric acid is supplied, indicated by the reference numeral 41 .
- the region 41 on the wafer W, to which the hydrofluoric-nitric acid is supplied is included in the region 40 on the wafer W, to which the hydrofluoric acid is supplied.
- the wafer W When the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the wafer W is rotated at a rotation speed lower than that when the hydrofluoric acid is supplied to the circumferential edge of the wafer W, as shown in STEP 2 of FIG. 3 . More specifically, the wafer W is rotated at e.g., 300 rpm. As the wafer W is rotated at a low speed in this manner, the time during which the polysilicon film provided along the circumferential edge of the wafer W is contacted becomes longer, whereby the occurrence of partial etching failure along the circumferential edge of the wafer W can be prevented.
- the partial remaining of the polysilicon film along the circumferential edge of the wafer W after the etching process is performed can be prevented.
- the hydrofluoric-nitric acid cannot enter into the center side of the wafer W at the time of the supply of the hydrofluoric-nitric acid to the circumferential edge of the wafer W and the hydrofluoric-nitric acid can be contacted for a long time owing to a low speed.
- the rotation speed of the wafer W is relatively high (specifically, when the rotation speed of the wafer W is e.g., 500 rpm or more), the time during which the hydrofluoric-nitric acid is contacted with the polysilicon film provided along the circumferential edge of the wafer W becomes shorter. Therefore, it is found that etching failure partially occurs along the circumferential edge of the wafer W and that the polysilicon film partially remains along the circumferential edge of the wafer W even after the etching process is performed.
- the rinse solution such as pure water
- the rinse solution supplying unit 56 is supplied to the circumferential edge of the wafer W by the rinse solution supplying unit 56 .
- the rinse solution is supplied from the rinse solution supplying source 38 via the rinse solution supplying pipe 37 to the rinse solution supplying nozzle 36 to discharge the rinse solution from the rinse solution supplying nozzle 36 to the circumferential edge of the wafer W.
- the wafer W is rotated at a high speed (e.g., 1000 rpm). Therefore, the rinse process of the circumferential edge of the wafer W (see STEP 4 of FIG. 3 ) is performed.
- the rinse solution supplied to the surface of the wafer W is flowed outward in the circumferential direction from the wafer W by the centrifugal force of the rotation of the wafer W.
- the rinse solution supplying nozzle 36 is arranged inward of the hydrofluoric-nitric acid supplying nozzle 30 and the hydrofluoric acid supplying nozzle 33 in the diameter direction of the wafer W held by the holding unit 10 . Therefore, when the rinse solution is supplied to the circumferential edge of the wafer W, the rinse solution is supplied to the position inward in the diameter direction of the wafer W from the position in which the hydrofluoric-nitric acid or the hydrofluoric acid is supplied to the wafer W.
- the region on the wafer W, to which the rinse solution is supplied is a region, indicated by the reference numeral 42 of FIG. 4C .
- the wafer W held by the holding unit 10 is continued to be rotated at a high speed to perform the drying process of the wafer W (see STEP 5 of FIG. 3 ).
- the transferring arm is put into the chamber 2 via the side opening 3 of the chamber 2 , the wafer W is taken out from the holding unit 10 by the transferring arm, and the taken-out wafer W is transferred to the outside of the substrate liquid-processing apparatus 1 (see STEP 6 of FIG. 3 ). In this manner, a series of processes of the wafer W are completed.
- the hydrofluoric acid is supplied to the circumferential edge of the wafer W while the wafer W provided with the polysilicon film is rotated, to remove the natural oxide film provided along the circumferential edge of the wafer W by etching so as to expose the polysilicon film (see STEP 2 of FIG. 3 ), and then the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W while the wafer W from which the polysilicon film is exposed is rotated, to remove the polysilicon film by etching (see STEP 3 of FIG. 3 ).
- the above operation is performed by controlling the rotational driving unit 20 , the hydrofluoric acid supplying unit 54 , and the hydrofluoric-nitric acid supplying unit 52 by the control unit 50 of the substrate liquid-processing apparatus 1 .
- the hydrofluoric acid is first supplied to the circumferential edge of the wafer W so that the hydrophilic natural oxide film provided along the circumferential edge of the wafer W can be removed by etching so as to expose the hydrophobic polysilicon film along the circumferential edge of the wafer W.
- the erosion of the hydrofluoric-nitric acid toward the center of the wafer W can be prevented.
- the accuracy of the etching width can be improved.
- the wafer W can be rotated at a low speed at the time of the supply of the hydrofluoric-nitric acid to the circumferential edge of the wafer W. Then, the occurrence of partial etching failure along the circumferential edge of the wafer W can be prevented.
- the wafer W when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the wafer W is rotated at a rotation speed lower than that when the hydrofluoric acid is supplied to the circumferential edge of the wafer W.
- the rotation speed when the hydrofluoric acid is supplied to the circumferential edge of the wafer W is 500 rpm or more, more specifically, e.g., 1000 rpm, whereas the rotation speed of the wafer W when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W is e.g., 300 rpm.
- the time during which the hydrofluoric-nitric acid is contacted with the polysilicon film provided along the circumferential edge of the wafer W can be longer. Therefore, the occurrence of partial etching failure along the circumferential edge of the wafer W can be prevented. For this reason, the partial remaining of the polysilicon film along the circumferential edge of the wafer W after the etching process is performed can be prevented.
- the hydrofluoric-nitric acid supplying nozzle 30 of the hydrofluoric-nitric acid supplying unit 52 is arranged outward in the diameter direction of the wafer W held by the holding unit 10 from the hydrofluoric acid supplying nozzle 33 of the hydrofluoric acid supplying unit 54 .
- the hydrofluoric-nitric acid is supplied to the position outward in the diameter direction of the wafer W from the position in which the hydrofluoric acid is supplied to the wafer W (the position in which the hydrofluoric acid is supplied from the hydrofluoric acid supplying nozzle 33 to the wafer W) when the hydrofluoric acid is supplied to the circumferential edge of the wafer W.
- the hydrofluoric-nitric acid can be reliably supplied to the position on the surface of the wafer W, in which the natural oxide film is removed to expose the polysilicon film.
- the hydrofluoric-nitric acid is reliably supplied into the hydrophobic plane on the surface of the wafer W. Therefore, the erosion of the hydrofluoric-nitric acid toward the center of the wafer W can be prevented more reliably.
- the concentration of the hydrofluoric acid supplied to the circumferential edge of the wafer W is set to a concentration at which the natural oxide film can be etched for a short time and the polysilicon film can be completely exposed. For this reason, when the hydrofluoric acid is supplied to the circumferential edge of the wafer W, only the natural oxide film provided over the surface of the wafer W can be removed. Then, the surface of the wafer W can be reliably brought into the hydrophobic state.
- the substrate liquid-processing apparatus and the substrate liquid-processing method of this embodiment are not limited to the above embodiment and various changes can be added.
- the hydrofluoric-nitric acid supplying nozzle 30 , the hydrofluoric acid supplying nozzle 33 , and the rinse solution supplying nozzle 36 are not required to be integrally provided.
- the nozzles 30 , 33 , and 36 may also be driven independently.
Abstract
First, hydrofluoric acid is supplied to the circumferential edge of a substrate W while the substrate W provided with a polysilicon film is rotated, to remove a natural oxide film provided along the circumferential edge of the substrate W by etching so as to expose the polysilicon film. Next, hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate W while the substrate W from which the polysilicon film is exposed is rotated, to remove the polysilicon film by etching. Such operation is performed by controlling a rotational driving unit 20, a hydrofluoric acid supplying unit 54, and a hydrofluoric-nitric acid supplying unit 52 by a control unit 50 of a substrate liquid-processing apparatus 1.
Description
- This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2009-215438 filed on Sep. 17, 2009, the entire contents of which are incorporated herein by reference.
- The present invention relates to a substrate liquid-processing method, a substrate liquid-processing apparatus and a storage medium for removing a polysilicon film along the circumferential edge of a substrate, such as a semiconductor wafer, provided with the polysilicon film by etching.
- In a manufacturing process of a semiconductor device, there is a process for providing a polysilicon film in order to form a gate electrode or the like with respect to a semiconductor wafer (hereinafter, also simply called a wafer) as a processed substrate. However, there is a possibility that cracks and film separation can occur along the circumferential edge, such as the edge and bevel, of the wafer. When such cracks and film separation occur, the polysilicon film may become particles and contaminate the semiconductor device.
- For this reason, the polysilicon film along the circumferential edge of the wafer has conventionally been removed. When the polysilicon film is removed, an etching method using, as an etching solution, hydrofluoric-nitric acid which is a mixing solution of hydrofluoric acid and nitric acid has hitherto been adopted. Specifically, a portion not to be removed is protected by a protective film (resist and hard mask), and only the circumferential edge (edge and bevel) of the wafer is exposed and the entire wafer into hydrofluoric-nitric acid is immersed.
- However, such method is required to provide the protective film according to a portion to be etched, with the result that the process becomes troublesome and the number of processes is increased. In addition, the adjustment of the cut width of the polysilicon film is not easy.
- On the contrary, although it is not the technique of removing a polysilicon film, JP2001-319850A proposes a technique in which after a film is provided over a wafer, a chemical solution is supplied to a bevel portion while the wafer is rotated, to remove the bevel portion by etching. It can be considered to be applied to the etching of the polysilicon film provided along the circumferential edge of the wafer.
- However, if a hydrophobic polysilicon film is provided over a wafer and a hydrophilic natural oxide film is stacked over the polysilicon film, when hydrofluoric-nitric acid is supplied to the circumferential, edge of the wafer using the method disclosed in JP2001-319850A, it is found that the occurrence of etching failure of the polysilicon film cannot be sufficiently prevented and that the accuracy of an etching width is low.
- An object of the present invention is to provide a substrate liquid-processing method, a substrate liquid-processing apparatus and a storage medium which, when a hydrophobic polysilicon film is provided over a wafer and a hydrophilic natural oxide film is stacked over the polysilicon film, can prevent the occurrence of etching failure along the circumferential edge of the wafer and improve the accuracy of an etching width.
- The substrate liquid-processing apparatus of the present invention includes: a holding unit configured to hold a substrate; a rotational driving unit configured to rotate the holding unit; a hydrofluoric acid supplying unit configured to supply hydrofluoric acid to the circumferential edge of the substrate held by the holding unit; a hydrofluoric-nitric acid supplying unit configured to supply hydrofluoric-nitric acid to the circumferential edge of the substrate held by the holding unit; and a control unit configured to control the rotational driving unit, the hydrofluoric acid supplying unit, and the hydrofluoric-nitric acid supplying unit, the control unit performing control such that the hydrofluoric acid is supplied to the circumferential edge of the substrate by the hydrofluoric acid supplying unit while the substrate provided with a polysilicon film is rotated, to remove a natural oxide film provided along the circumferential edge of the substrate by etching so as to expose the polysilicon film, and then the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate by the hydrofluoric-nitric acid supplying unit while the substrate from which the polysilicon film is exposed is rotated, to remove the polysilicon film by etching.
- In the substrate liquid-processing apparatus of the present invention, the control unit may perform the control of the rotational driving unit so as to rotate the substrate, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate, at a rotation speed lower than that when the hydrofluoric acid is supplied to the circumferential edge of the substrate.
- In the substrate liquid-processing apparatus of the present invention, the hydrofluoric-nitric acid supplying unit may supply the hydrofluoric-nitric acid to the position outward in the diameter direction of the substrate from the position in which the hydrofluoric acid is supplied to the substrate when the hydrofluoric acid is supplied to the circumferential edge of the substrate by the hydrofluoric acid supplying unit.
- In this case, the hydrofluoric-nitric acid supplying unit may be positioned outward in the diameter direction of the substrate held by the holding unit from the hydrofluoric acid supplying unit.
- The substrate liquid-processing method of the present invention uses the substrate liquid-processing apparatus described above and includes: supplying hydrofluoric acid to the circumferential edge of a substrate while the substrate provided with a polysilicon film is rotated, to remove a natural oxide film provided along the circumferential edge of the substrate by etching so as to expose the polysilicon film; and supplying hydrofluoric-nitric acid to the circumferential edge of the substrate while the substrate from which the polysilicon film is exposed is rotated, to remove the polysilicon film by etching.
- In the substrate liquid-processing method of the present invention, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate, the substrate may be rotated at a rotation speed lower than that when the hydrofluoric acid is supplied to the circumferential edge of the substrate.
- In the substrate liquid-processing method of the present invention, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate, the hydrofluoric-nitric acid may be supplied to the position outward in the diameter direction of the substrate from the position in which the hydrofluoric acid is supplied to the substrate when the hydrofluoric acid is supplied to the circumferential edge of the substrate.
- The storage medium of the present invention stores a program capable of being executed by a control computer of the substrate liquid-processing apparatus described above, in which the program is executed so that the control computer controls the substrate liquid-processing apparatus to execute the substrate liquid-processing method, and includes: supplying hydrofluoric acid to the circumferential edge of a substrate while the substrate provided with a polysilicon film is rotated, to remove a natural oxide film provided along the circumferential edge of the substrate by etching so as to expose the polysilicon film; and supplying hydrofluoric-nitric acid to the circumferential edge of the substrate while the substrate from which the polysilicon film is exposed is rotated, to remove the polysilicon film by etching.
-
FIG. 1 is a schematic longitudinal sectional view of a substrate liquid-processing apparatus according to an embodiment of the present invention; -
FIG. 2 is a control block diagram of the substrate liquid-processing apparatus shown inFIG. 1 ; -
FIG. 3 is a flowchart showing a wafer processing method by the substrate liquid-processing apparatus shown inFIG. 1 ; and -
FIGS. 4A , 4B, and 4C are explanatory views each showing a region on the surface of a wafer, to which each chemical solution or a rinse solution is supplied, by the wafer processing method shown inFIG. 3 . - Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
FIGS. 1 to 4C are diagrams showing a substrate liquid-processing apparatus and a substrate liquid-processing method according to this embodiment. More specifically,FIG. 1 is a schematic longitudinal sectional view of the substrate liquid-processing apparatus according to this embodiment, andFIG. 2 is a control block diagram of the substrate liquid-processing apparatus shown inFIG. 1 . In addition,FIG. 3 is a flowchart showing a wafer processing method by the substrate liquid-processing apparatus shown inFIG. 1 . Further,FIGS. 4A to 4C are explanatory views each showing a region on the surface of a wafer, to which each chemical solution or a rinse solution is supplied, by the wafer processing method shown inFIG. 3 . - As shown in
FIG. 1 , a substrate liquid-processing apparatus 1 has aholding unit 10 which holds a substrate W (hereinafter, also called a wafer W), such as a semiconductor wafer, into a substantially horizontal state, arotational shaft 12 extending downward from theholding unit 10, and arotational driving unit 20 which rotates theholding unit 10 via therotational shaft 12. Theholding unit 10 holds the wafer W placed on theholding unit 10 by, e.g., vacuum absorption. - As shown in
FIG. 1 , therotational shaft 12 extends in the vertical direction. Therotational driving unit 20 has apulley 24 arranged outward of the circumferential edge of the lower end of therotational shaft 12, adriving belt 26 entrained on thepulley 24, and amotor 22 which rotates therotational shaft 12 via thepulley 24 by applying a driving force to thedriving belt 26. In addition, abearing 14 is arranged outward of the circumferential edge of therotational shaft 12 in the position above thepulley 24. - A
chamber 2 covering the wafer W is provided around the wafer W held by theholding unit 10. Anupper opening 4 which sends a gas, such as an N2 gas (nitrogen gas) or the like, to the wafer W by downflow is formed in the upper portion (ceiling portion) of thechamber 2. In addition,lower openings 5 for exhausting the gas sent from theupper opening 4 by downflow from the inside of thechamber 2 are formed in the lower portion (bottom portion) of thechamber 2. Further, a side opening 3 for passing a transferring arm which transfers the wafer W into thechamber 2 or transfers out the wafer W from the inside of thechamber 2 is formed in the side portion of thechamber 2. Theside opening 3 can be opened and closed by ashutter 3 a provided to the side opening 3. - As shown in
FIG. 1 ,nozzles holding unit 10 are integrally provided in parallel. More specifically, of the threenozzles acid supplying nozzle 30 located on the outermost side (the furthest side from the center of the wafer W) in the diameter direction of the wafer W supplies hydrofluoric-nitric acid to the circumferential edge of the wafer W held by theholding unit 10. Of the threenozzles acid supplying nozzle 33 located on the inner side from the hydrofluoric-nitricacid supplying nozzle 30 in the diameter direction of the wafer W supplies hydrofluoric acid to the circumferential edge of the wafer W held by theholding unit 10. Of the threenozzles solution supplying nozzle 36 located on the innermost side (the nearest side from the center of the wafer W) in the diameter direction of the wafer W supplies a rinse solution, such as pure water, to the circumferential edge of the wafer W held by theholding unit 10. - A hydrofluoric-nitric
acid supplying source 32 is connected via a hydrofluoric-nitricacid supplying pipe 31 to the hydrofluoric-nitricacid supplying nozzle 30, thereby supplying the hydrofluoric-nitric acid from the hydrofluoric-nitricacid supplying source 32 via the hydrofluoric-nitricacid supplying pipe 31 to the hydrofluoric-nitricacid supplying nozzle 30. In addition, avalve 31 a which controls the presence or absence of supplying and the supplying amount of the hydrofluoric-nitric acid to the hydrofluoric-nitricacid supplying nozzle 30 is provided to the hydrofluoric-nitricacid supplying pipe 31. The hydrofluoric-nitricacid supplying nozzle 30, the hydrofluoric-nitricacid supplying pipe 31, thevalve 31 a, and the hydrofluoric-nitricacid supplying source 32 configure a hydrofluoric-nitricacid supplying unit 52 which supplies the hydrofluoric-nitric acid to the circumferential edge of the wafer W held by theholding unit 10. - A hydrofluoric
acid supplying source 35 is connected via a hydrofluoricacid supplying pipe 34 to the hydrofluoricacid supplying nozzle 33, thereby supplying the hydrofluoric acid from the hydrofluoricacid supplying source 35 via the hydrofluoricacid supplying pipe 34 to the hydrofluoricacid supplying nozzle 33. In addition, avalve 34 a which controls the presence or absence of supplying and the supplying amount of the hydrofluoric acid to the hydrofluoricacid supplying nozzle 33 is provided to the hydrofluoricacid supplying pipe 34. The hydrofluoricacid supplying nozzle 33, the hydrofluoricacid supplying pipe 34, thevalve 34 a, and the hydrofluoricacid supplying source 35 configure a hydrofluoricacid supplying unit 54 which supplies the hydrofluoric acid to the circumferential edge of the wafer W held by theholding unit 10. - A rinse
solution supplying source 38 is connected via a rinsesolution supplying pipe 37 to the rinsesolution supplying nozzle 36, thereby supplying the rinse solution, such as pure water, from the rinsesolution supplying source 38 via the rinsesolution supplying pipe 37 to the rinsesolution supplying nozzle 36. In addition, avalve 37 a which controls the presence or absence of supplying and the supplying amount of the rinse solution to the rinsesolution supplying nozzle 36 is provided to the rinsesolution supplying pipe 37. The rinsesolution supplying nozzle 36, the rinsesolution supplying pipe 37, thevalve 37 a, and the rinsesolution supplying source 38 configure a rinsesolution supplying unit 56 which supplies the rinse solution, such as pure water, to the circumferential edge of the wafer W held by theholding unit 10. - A
nozzle driving mechanism 39 is provided on the threenozzles nozzles nozzle driving mechanism 39. - As shown in
FIG. 2 , acontrol unit 50 which controls each component of the substrate liquid-processing apparatus 1 is provided in the substrate liquid-processing apparatus 1. Specifically, thecontrol unit 50 is connected to the holdingunit 10, therotational driving unit 20, the hydrofluoric-nitricacid supplying unit 52, the hydrofluoricacid supplying unit 54, the rinsesolution supplying unit 56, and thenozzle driving mechanism 39. Thecontrol unit 50 transmits a control signal to each component connected to thecontrol unit 50 to control each component. The specific contents of the control of each component by thecontrol unit 50 will be described below. - In this embodiment, the
control unit 50 is connected to astorage medium 60 which stores a control program for realizing each process executed by the substrate liquid-processing apparatus 1 by the control of thecontrol unit 50, and a program (or a recipe) for allowing each component of the substrate liquid-processing apparatus 1 to execute a process according to the processing conditions. Thestorage medium 60 can have a memory such as a ROM or a RAM, a hard disk, a disc-like storage medium such as a CD-ROM or a DVD-ROM, and other known storage medium. The arbitrary recipe is called from thestorage medium 60 so as to be executed by thecontrol unit 50, if necessary, so that a desired process in the substrate liquid-processing apparatus 1 is performed under the control of thecontrol unit 50. - An operation (the processing method of the wafer W) of the substrate liquid-processing apparatus 1 described above will be described with reference to the flowchart shown in
FIG. 3 and the explanatory views shown inFIGS. 4A to 4C . It should be noted that the operation of the substrate liquid-processing apparatus 1 is performed by controlling each component of the substrate liquid-processing apparatus 1 by thecontrol unit 50 according to the program (recipe) stored in thestorage medium 60. - First, the wafer W is transferred from the outside of the substrate liquid-processing apparatus 1 via the
side opening 3 of thechamber 2 into thechamber 2 by the transferring arm, not shown. Specifically, the wafer W is placed on the holdingunit 10 in thechamber 2 by the transferring arm (see STEP 1 ofFIG. 3 ). Here, a polysilicon film and a natural oxide film are provided in the stacked state over the surface of the wafer W placed on the holdingunit 10 by the transferring arm (more specifically, the polysilicon film is provided over the surface of the wafer W, and the natural oxide film is stacked over the polysilicon film). It should be noted that the polysilicon film is hydrophobic and the natural oxide film is hydrophilic. - Next, the
rotational shaft 12 is rotated about an axis extending in the vertical direction by therotational driving unit 20. As a result, the wafer W held by the holdingunit 10 is rotated. At this time, therotational shaft 12 is rotated by applying a driving force from themotor 22 via the drivingbelt 26 to thepulley 24. - In the state that the wafer W held by the holding
unit 10 is rotated, the hydrofluoric acid is supplied to the circumferential edge of the wafer W by the hydrofluoricacid supplying unit 54. Specifically, the hydrofluoric acid is supplied from the hydrofluoricacid supplying source 35 via the hydrofluoricacid supplying pipe 34 to the hydrofluoricacid supplying nozzle 33 to discharge the hydrofluoric acid from the hydrofluoricacid supplying nozzle 33 to the circumferential edge of the wafer W. At this time, the wafer W is rotated at a high speed (e.g., 1000 rpm). As a result, the natural oxide film provided along the circumferential edge of the wafer W is removed by etching (seeSTEP 2 ofFIG. 3 ). In this manner, the polysilicon film provided over the wafer W is exposed. As the advantage of rotating the wafer W at a high speed, the control of an etching width with respect to the natural oxide film can be easily performed at high accuracy. The hydrofluoric acid supplied to the surface of the wafer W is flowed outward in the circumferential direction from the wafer W by a centrifugal force of the rotation of the wafer W. - In the process for supplying the hydrofluoric acid to the circumferential edge of the wafer W by the hydrofluoric
acid supplying unit 54, the region on the wafer W, to which the hydrofluoric acid is supplied, is a region indicated by thereference numeral 40 ofFIG. 4A . - The concentration of the hydrofluoric acid supplied from the hydrofluoric
acid supplying unit 54 to the circumferential edge of the wafer W is set to a concentration at which the natural oxide film can be etched for a short time and the polysilicon film can be exposed completely. Specifically, the concentration of the hydrofluoric acid is set to a magnitude within the range of, e.g., 1 to 50%. Therefore, when the hydrofluoric acid is supplied from the hydrofluoricacid supplying unit 54 to the circumferential edge of the wafer W, only the natural oxide film is removed without removing the polysilicon film. - Next, in the state that the wafer W held by the holding
unit 10 is rotated, the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W by the hydrofluoric-nitricacid supplying unit 52. Specifically, the hydrofluoric-nitric acid is supplied from the hydrofluoric-nitricacid supplying source 32 via the hydrofluoric-nitricacid supplying pipe 31 to the hydrofluoric-nitricacid supplying nozzle 30 to discharge the hydrofluoric-nitric acid from the hydrofluoric-nitricacid supplying nozzle 30 to the circumferential edge of the wafer W. As a result, the polysilicon film provided along the circumferential edge of the wafer W is removed by etching (seeSTEP 3 ofFIG. 3 ). The hydrofluoric-nitric acid supplied to the surface of the wafer W is flowed outward in the circumferential direction from the wafer W by the centrifugal force of the rotation of the wafer W. - It should be noted that the hydrofluoric-nitric
acid supplying nozzle 30 is arranged outward of the hydrofluoricacid supplying nozzle 33 in the diameter direction of the wafer W held by the holdingunit 10. For this reason, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the hydrofluoric-nitric acid is supplied to the position outward in the diameter direction of the wafer W from the position in which the hydrofluoric acid is supplied to the wafer W when the hydrofluoric acid is supplied to the circumferential edge of the wafer W. Therefore, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the hydrofluoric-nitric acid is supplied into theregion 40 along the circumferential edge of the wafer W, to which the hydrofluoric acid is supplied (seeFIG. 4A ), that is, into the hydrophobic plane of the polysilicon film.FIG. 4B shows a region on the wafer W, to which the hydrofluoric-nitric acid is supplied, indicated by thereference numeral 41. As shown inFIG. 4B , theregion 41 on the wafer W, to which the hydrofluoric-nitric acid is supplied, is included in theregion 40 on the wafer W, to which the hydrofluoric acid is supplied. - When the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the wafer W is rotated at a rotation speed lower than that when the hydrofluoric acid is supplied to the circumferential edge of the wafer W, as shown in
STEP 2 ofFIG. 3 . More specifically, the wafer W is rotated at e.g., 300 rpm. As the wafer W is rotated at a low speed in this manner, the time during which the polysilicon film provided along the circumferential edge of the wafer W is contacted becomes longer, whereby the occurrence of partial etching failure along the circumferential edge of the wafer W can be prevented. For this reason, the partial remaining of the polysilicon film along the circumferential edge of the wafer W after the etching process is performed can be prevented. In addition, as the advantage of rotating the wafer W at a low speed, as the polysilicon film is hydrophobic, the hydrofluoric-nitric acid cannot enter into the center side of the wafer W at the time of the supply of the hydrofluoric-nitric acid to the circumferential edge of the wafer W and the hydrofluoric-nitric acid can be contacted for a long time owing to a low speed. According to an experiment of the present inventors, when the rotation speed of the wafer W is relatively high (specifically, when the rotation speed of the wafer W is e.g., 500 rpm or more), the time during which the hydrofluoric-nitric acid is contacted with the polysilicon film provided along the circumferential edge of the wafer W becomes shorter. Therefore, it is found that etching failure partially occurs along the circumferential edge of the wafer W and that the polysilicon film partially remains along the circumferential edge of the wafer W even after the etching process is performed. - Next, in the state that the wafer W held by the holding
unit 10 is rotated, the rinse solution, such as pure water, is supplied to the circumferential edge of the wafer W by the rinsesolution supplying unit 56. Specifically, the rinse solution is supplied from the rinsesolution supplying source 38 via the rinsesolution supplying pipe 37 to the rinsesolution supplying nozzle 36 to discharge the rinse solution from the rinsesolution supplying nozzle 36 to the circumferential edge of the wafer W. At this time, the wafer W is rotated at a high speed (e.g., 1000 rpm). Therefore, the rinse process of the circumferential edge of the wafer W (seeSTEP 4 ofFIG. 3 ) is performed. The rinse solution supplied to the surface of the wafer W is flowed outward in the circumferential direction from the wafer W by the centrifugal force of the rotation of the wafer W. - It should be noted that the rinse
solution supplying nozzle 36 is arranged inward of the hydrofluoric-nitricacid supplying nozzle 30 and the hydrofluoricacid supplying nozzle 33 in the diameter direction of the wafer W held by the holdingunit 10. Therefore, when the rinse solution is supplied to the circumferential edge of the wafer W, the rinse solution is supplied to the position inward in the diameter direction of the wafer W from the position in which the hydrofluoric-nitric acid or the hydrofluoric acid is supplied to the wafer W. As a result, all the hydrofluoric-nitric acid and the hydrofluoric acid adhering to the circumferential edge of the wafer W are washed away by the rinse solution so that the rinse process of the wafer W can be reliably performed. It should be noted that in the process for supplying the rinse solution to the circumferential edge of the wafer W by the rinsesolution supplying unit 56 to perform the rinse process of the wafer W, the region on the wafer W, to which the rinse solution is supplied, is a region, indicated by the reference numeral 42 ofFIG. 4C . - Thereafter, the wafer W held by the holding
unit 10 is continued to be rotated at a high speed to perform the drying process of the wafer W (seeSTEP 5 ofFIG. 3 ). - Finally, the transferring arm is put into the
chamber 2 via theside opening 3 of thechamber 2, the wafer W is taken out from the holdingunit 10 by the transferring arm, and the taken-out wafer W is transferred to the outside of the substrate liquid-processing apparatus 1 (see STEP 6 ofFIG. 3 ). In this manner, a series of processes of the wafer W are completed. - As described above, according to the substrate liquid-processing apparatus 1 and the substrate liquid-processing method of this embodiment, the hydrofluoric acid is supplied to the circumferential edge of the wafer W while the wafer W provided with the polysilicon film is rotated, to remove the natural oxide film provided along the circumferential edge of the wafer W by etching so as to expose the polysilicon film (see
STEP 2 ofFIG. 3 ), and then the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W while the wafer W from which the polysilicon film is exposed is rotated, to remove the polysilicon film by etching (seeSTEP 3 ofFIG. 3 ). It should be noted that the above operation is performed by controlling therotational driving unit 20, the hydrofluoricacid supplying unit 54, and the hydrofluoric-nitricacid supplying unit 52 by thecontrol unit 50 of the substrate liquid-processing apparatus 1. According to the substrate liquid-processing apparatus 1 and the substrate liquid-processing method, the hydrofluoric acid is first supplied to the circumferential edge of the wafer W so that the hydrophilic natural oxide film provided along the circumferential edge of the wafer W can be removed by etching so as to expose the hydrophobic polysilicon film along the circumferential edge of the wafer W. Therefore, when hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the erosion of the hydrofluoric-nitric acid toward the center of the wafer W can be prevented. As a result, the accuracy of the etching width can be improved. In addition, when the erosion of the hydrofluoric-nitric acid toward the center of the wafer W can be prevented, the wafer W can be rotated at a low speed at the time of the supply of the hydrofluoric-nitric acid to the circumferential edge of the wafer W. Then, the occurrence of partial etching failure along the circumferential edge of the wafer W can be prevented. - According to the substrate liquid-processing apparatus 1 and the substrate liquid-processing method of this embodiment, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the wafer W is rotated at a rotation speed lower than that when the hydrofluoric acid is supplied to the circumferential edge of the wafer W. Specifically, the rotation speed when the hydrofluoric acid is supplied to the circumferential edge of the wafer W is 500 rpm or more, more specifically, e.g., 1000 rpm, whereas the rotation speed of the wafer W when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W is e.g., 300 rpm. As the wafer W is rotated at a low speed when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W in this manner, the time during which the hydrofluoric-nitric acid is contacted with the polysilicon film provided along the circumferential edge of the wafer W can be longer. Therefore, the occurrence of partial etching failure along the circumferential edge of the wafer W can be prevented. For this reason, the partial remaining of the polysilicon film along the circumferential edge of the wafer W after the etching process is performed can be prevented.
- In addition, according to the substrate liquid-processing apparatus 1 and the substrate liquid-processing method of this embodiment, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the hydrofluoric-nitric acid is supplied to the region along the circumferential edge of the wafer W, to which the hydrofluoric acid is already supplied (see
FIGS. 4A and 4B ). More specifically, the hydrofluoric-nitricacid supplying nozzle 30 of the hydrofluoric-nitricacid supplying unit 52 is arranged outward in the diameter direction of the wafer W held by the holdingunit 10 from the hydrofluoricacid supplying nozzle 33 of the hydrofluoricacid supplying unit 54. For this reason, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the hydrofluoric-nitric acid is supplied to the position outward in the diameter direction of the wafer W from the position in which the hydrofluoric acid is supplied to the wafer W (the position in which the hydrofluoric acid is supplied from the hydrofluoricacid supplying nozzle 33 to the wafer W) when the hydrofluoric acid is supplied to the circumferential edge of the wafer W. As a result, the hydrofluoric-nitric acid can be reliably supplied to the position on the surface of the wafer W, in which the natural oxide film is removed to expose the polysilicon film. In addition, at this time, the hydrofluoric-nitric acid is reliably supplied into the hydrophobic plane on the surface of the wafer W. Therefore, the erosion of the hydrofluoric-nitric acid toward the center of the wafer W can be prevented more reliably. - Further, the concentration of the hydrofluoric acid supplied to the circumferential edge of the wafer W is set to a concentration at which the natural oxide film can be etched for a short time and the polysilicon film can be completely exposed. For this reason, when the hydrofluoric acid is supplied to the circumferential edge of the wafer W, only the natural oxide film provided over the surface of the wafer W can be removed. Then, the surface of the wafer W can be reliably brought into the hydrophobic state.
- The substrate liquid-processing apparatus and the substrate liquid-processing method of this embodiment are not limited to the above embodiment and various changes can be added. For instance, the hydrofluoric-nitric
acid supplying nozzle 30, the hydrofluoricacid supplying nozzle 33, and the rinsesolution supplying nozzle 36 are not required to be integrally provided. In other words, thenozzles
Claims (8)
1. A substrate liquid-processing apparatus comprising:
a holding unit configured to hold a substrate;
a rotational driving unit configured to rotate the holding unit;
a hydrofluoric acid supplying unit configured to supply hydrofluoric acid to the circumferential edge of the substrate held by the holding unit;
a hydrofluoric-nitric acid supplying unit configured to supply hydrofluoric-nitric acid to the circumferential edge of the substrate held by the holding unit; and
a control unit configured to control the rotational driving unit, the hydrofluoric acid supplying unit, and the hydrofluoric-nitric acid supplying unit, the control unit performing control such that the hydrofluoric acid is supplied to the circumferential edge of the substrate by the hydrofluoric acid supplying unit while the substrate provided with a polysilicon film is rotated, to remove a natural oxide film provided along the circumferential edge of the substrate by etching so as to expose the polysilicon film, and then the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate by the hydrofluoric-nitric acid supplying unit while the substrate from which the polysilicon film is exposed is rotated, to remove the polysilicon film by etching.
2. The substrate liquid-processing apparatus according to claim 1 , wherein the control unit performs the control of the rotational driving unit so as to rotate the substrate, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate, at a rotation speed lower than that when the hydrofluoric acid is supplied to the circumferential edge of the substrate.
3. The substrate liquid-processing apparatus according to claim 1 , wherein the hydrofluoric-nitric acid supplying unit supplies the hydrofluoric-nitric acid to the position outward in the diameter direction of the substrate from the position in which the hydrofluoric acid is supplied to the substrate when the hydrofluoric acid is supplied to the circumferential edge of the substrate by the hydrofluoric acid supplying unit.
4. The substrate liquid-processing apparatus according to claim 3 , wherein the hydrofluoric-nitric acid supplying unit is positioned outward in the diameter direction of the substrate held by the holding unit from the hydrofluoric acid supplying unit.
5. A substrate liquid-processing method which uses the substrate liquid-processing apparatus according to claim 1 , comprising:
supplying hydrofluoric acid to the circumferential edge of a substrate while the substrate provided with a polysilicon film is rotated, to remove a natural oxide film provided along the circumferential edge of the substrate by etching so as to expose the polysilicon film; and
supplying hydrofluoric-nitric acid to the circumferential edge of the substrate while the substrate from which the polysilicon film is exposed is rotated, to remove the polysilicon film by etching.
6. The substrate liquid-processing method according to claim 5 , wherein when the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate, the substrate is rotated at a rotation speed lower than that when the hydrofluoric acid is supplied to the circumferential edge of the substrate.
7. The substrate liquid-processing method according to claim 5 , wherein when the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate, the hydrofluoric-nitric acid is supplied to the position outward in the diameter direction of the substrate from the position in which the hydrofluoric acid is supplied to the substrate when the hydrofluoric acid is supplied to the circumferential edge of the substrate.
8. A storage medium which stores a program capable of being executed by a control computer of the substrate liquid-processing apparatus according to claim 1 , in which the program is executed so that the control computer controls the substrate liquid-processing apparatus to execute the substrate liquid-processing method,
the substrate liquid-processing method including:
supplying hydrofluoric acid to the circumferential edge of a substrate while the substrate provided with a polysilicon film is rotated, to remove a natural oxide film provided along the circumferential edge of the substrate by etching so as to expose the polysilicon film; and
supplying hydrofluoric-nitric acid to the circumferential edge of the substrate while the substrate from which the polysilicon film is exposed is rotated, to remove the polysilicon film by etching.
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US10058900B2 (en) | 2013-09-27 | 2018-08-28 | SCREEN Holdings Co., Ltd. | Substrate processing apparatus and substrate processing method |
US11094529B2 (en) | 2013-09-27 | 2021-08-17 | SCREEN Holdings Co., Ltd. | Substrate processing apparatus and substrate processing method |
US11710629B2 (en) | 2013-09-27 | 2023-07-25 | SCREEN Holdings Co., Ltd. | Substrate processing apparatus and substrate processing method |
US10438821B2 (en) | 2015-06-18 | 2019-10-08 | SCREEN Holdings Co., Ltd. | Substrate processing apparatus |
US10727091B2 (en) | 2015-06-18 | 2020-07-28 | SCREEN Holdings Co., Ltd. | Substrate processing apparatus |
US11380562B2 (en) | 2015-06-18 | 2022-07-05 | SCREEN Holdings Co., Ltd. | Substrate processing apparatus |
CN108028195A (en) * | 2015-09-16 | 2018-05-11 | 东京毅力科创株式会社 | Substrate processing method using same, substrate board treatment and storage medium |
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US10403518B2 (en) * | 2015-09-16 | 2019-09-03 | Tokyo Electron Limited | Substrate processing method, substrate processing apparatus and recording medium |
US20220199400A1 (en) * | 2020-12-18 | 2022-06-23 | Tokyo Electron Limited | Substrate processing method and substrate processing apparatus |
US11908680B2 (en) * | 2020-12-18 | 2024-02-20 | Tokyo Electron Limited | Substrate processing method and substrate processing apparatus |
Also Published As
Publication number | Publication date |
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JP5184476B2 (en) | 2013-04-17 |
JP2011066194A (en) | 2011-03-31 |
KR101378140B1 (en) | 2014-03-24 |
KR20110030321A (en) | 2011-03-23 |
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