US20110054544A1 - System with integral locking mechanism - Google Patents
System with integral locking mechanism Download PDFInfo
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- US20110054544A1 US20110054544A1 US12/551,182 US55118209A US2011054544A1 US 20110054544 A1 US20110054544 A1 US 20110054544A1 US 55118209 A US55118209 A US 55118209A US 2011054544 A1 US2011054544 A1 US 2011054544A1
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- Prior art keywords
- stratum
- hole
- fastener
- width
- bone
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/56—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
- A61B17/58—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
- A61B17/68—Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
- A61B17/70—Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
- A61B17/7059—Cortical plates
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/56—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
- A61B17/58—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
- A61B17/68—Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
- A61B17/80—Cortical plates, i.e. bone plates; Instruments for holding or positioning cortical plates, or for compressing bones attached to cortical plates
- A61B17/8052—Cortical plates, i.e. bone plates; Instruments for holding or positioning cortical plates, or for compressing bones attached to cortical plates immobilised relative to screws by interlocking form of the heads and plate holes, e.g. conical or threaded
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/56—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
- A61B17/58—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
- A61B17/68—Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
- A61B17/84—Fasteners therefor or fasteners being internal fixation devices
- A61B17/86—Pins or screws or threaded wires; nuts therefor
- A61B17/8625—Shanks, i.e. parts contacting bone tissue
- A61B17/863—Shanks, i.e. parts contacting bone tissue with thread interrupted or changing its form along shank, other than constant taper
Definitions
- the present invention is directed to systems for affixing a stratum to bone.
- the present disclosure relates to locking mechanisms, and more particularly, systems for affixing a stratum to bone.
- a stratum to be affixed to bone has a first surface, a second surface, and at least one hole extending between the first surface and the second surface, wherein the second surface is configured to engage at least a portion of the bone, and wherein the stratum further has a slot in the stratum that extends from the at least one hole to another location on the stratum, and the stratum is further configured to deflect, allowing a fastener to pass at least partially through the hole.
- FIG. 1 is a cross-sectional view of a system for affixing a stratum to bone
- FIG. 1A is a cross-sectional view of the system of FIG. 1 , depicting deflection of the stratum;
- FIG. 2 is a side view of the fastener of the system of FIG. 1 ;
- FIG. 3 is a cross-sectional view of another system for affixing a stratum to bone.
- FIG. 4 is an isometric view of a system with integral locking mechanism
- FIG. 5 is an isometric view of another system with integral locking mechanism
- FIG. 6 is an isometric view of another system with integral locking mechanism.
- FIG. 7 is the system of FIG. 5 in cooperation with a portion of vertebral column.
- FIG. 1 shows a cross-sectional view of a system 100 for affixing a stratum 20 to bone 50 .
- the system 100 has a stratum 20 having a first surface 20 a, a second surface 20 b, and at least one hole 30 extending between the first surface 20 a and the second surface 20 b, wherein the second surface 20 b is configured to engage at least a portion of the bone 50 .
- the system 100 further has a fastener 10 configured to pass at least partially through the at least one hole 30 and engage at least a portion of the bone 50 , wherein the stratum 20 is further configured to deflect, allowing the fastener 10 to pass at least partially through the hole 30 .
- the stratum 20 may be a spinal plate, for example, the stratum may be used to fuse adjacent vertebrae together in a relatively fixed relationship.
- the fastener 10 has a length and a width, the length being greater than the width, and a central longitudinal axis.
- a side view of the fastener 10 of FIG. 1 is shown in FIG. 2 , which is drawn to scale.
- the fastener 10 further has a head portion 12 , an intermediate portion 18 , and a distal portion 15 .
- the distal portion 15 has a proximal end 16 that is proximate the intermediate portion 18 , and a distal end 14 located at the tip of the fastener 10 .
- the fastener 10 may be, for example, a screw. In fact, a screw is shown as the fastener 10 in FIGS. 1 and 2 .
- the head portion 12 is a head of the screw
- the distal portion 15 contains threads of the screw
- the intermediate portion 18 has no threads.
- the cross section of the fastener 10 may be substantially circular, as is common with screws.
- the head portion 12 has a width (or diameter in the case of a fastener having a circular cross section) that is the largest of the fastener 10 , while the intermediate portion 18 has the smallest width (or diameter).
- the distal portion 15 of the fastener 10 has a proximal end 16 having a first width (or diameter) and a distal end 14 having a second width (or diameter), wherein the first width is greater than the second width.
- the width of each respective section is substantially perpendicular to the central longitudinal axis X-X′ of the fastener 10 .
- the system 100 shows a stratum 20 that is substantially non-rigid, such as, for example, polyetheretherketone (“PEEK”).
- PEEK polyetheretherketone
- Such a stratum may be composed solely of PEEK, or contain enough PEEK so as to be non-rigid.
- Other suitable non-rigid materials may include, but are not limited to polyetherketoneketone (“PEKK”), ultra high molecular weight polyethylene (“UHMWPE”), polyethylene, shape memory metals and other polymers.
- PEKK polyetherketoneketone
- UHMWPE ultra high molecular weight polyethylene
- polyethylene shape memory metals and other polymers.
- a stratum 20 may be considered substantially non-rigid if can deflect (at the location of the hole 130 ) upon the insertion of a fastener 10 through hole 30 , but rebound to the position or approximate position prior to insertion of the fastener 10 .
- system 100 is designed so that the proximal end 16 of the distal portion 15 of the fastener 10 causes the stratum 20 to deflect as the proximal end 16 of the fastener 10 moves across the at least one hole 30 in the stratum 20 in the direction towards the second surface 20 b of the stratum 20 .
- FIG. 1A shows system 100 as the proximal end 16 of the fastener 10 moves across the at least one hole 30 in the stratum 20 in the direction towards the second surface 20 b of the stratum 20 , thereby deflecting the stratum 20 .
- FIG. 1A illustrates a deflection mechanism that is a type of deflection due to, for example, the characteristics of the material of the stratum 20 .
- the stratum 20 may deflect in a radial direction so as to enlarge the hole 30 . That is, the stratum 20 adjacent to the hole 30 or portions of the stratum 20 adjacent the hole 30 may move in a direction away from the fastener 10 , yet remain in the same plane of the stratum 20 . In such a mechanism, the stratum 20 deflects in a direction away from and substantially perpendicular to the fastener 10 .
- Such a mechanism is a type of deflection due, for example, the geometry of the stratum 20 .
- the distal portion 15 of the fastener 10 has a lip 16 L that allows passage of the proximal end 16 through the at least one hole 30 in the stratum 20 , and prevents inadvertent backing out of the fastener 10 , i.e., moving back out of the at least one hole 30 in a direction away from the bone 50 .
- the lip 16 L is situated at the proximal-most location of the distal portion 15 of the fastener 10 , and also has the largest width (or diameter) over the distal portion of the fastener 10 .
- the fastener 10 when the fastener 10 is inserted through the hole 30 on the stratum 20 , the stratum 20 starts to deflect when the surface 16 a of the proximal end 16 of the distal portion 15 contacts the stratum 20 , whereas the stratum 20 prevents inadvertent backing out of the fastener 10 by means of the contact between the second surface 20 b of the stratum 20 and surface 16 b of the proximal end 16 of the distal portion 15 .
- the fastener 10 is made of a material that allows this function to be accomplished.
- the fastener 10 may be made of a material (metal or non-metal) that is able to cause the stratum 20 to deflect and rebound, as described above.
- suitable materials include, but are not limited to, Titanium Alloys, commercially available Titanium, stainless steel, PEEK, cobalt chrome (“CoCr”), and shape memory metals.
- the stratum 20 has a recess 24 surrounding the hole 30 that helps accommodate at least a portion of the head portion 12 of the fastener 10 .
- FIG. 3 shows a cross-sectional view of a system 200 for affixing a stratum 120 to bone 150 .
- the system 200 has a stratum 120 having a first surface 120 a, a second surface 120 b, and at least one hole 130 extending between the first surface 120 a and the second surface 120 b, wherein the second surface 120 b is configured to engage at least a portion of the bone 150 .
- the system 200 further has a fastener 110 configured to pass at least partially through the at least one hole 130 and engage at least a portion of the bone 150 , wherein the stratum 120 is further configured to deflect, allowing the fastener 110 to pass at least partially through the hole 130 .
- the fastener 110 has a length and a width, the length being greater than the width, and a central longitudinal axis.
- the fastener 110 further has a head portion 112 , an intermediate portion 118 , and a distal portion 115 .
- the distal portion 115 has a proximal end 116 that is proximate the intermediate portion 118 , and a distal end 114 located at the tip of the fastener 110 .
- the fastener 110 may be, for example, a screw. In fact, a screw is shown as the fastener 110 in FIG. 3 .
- the head portion 112 is a head of the screw
- the distal portion 115 contains threads of the screw
- the intermediate portion 118 has no threads.
- the cross section of the fastener 110 may be substantially circular, as is common with screws.
- the head portion 112 has a width (or diameter) that is the largest of the fastener 10
- the intermediate portion 118 has the smallest width (or diameter).
- the distal portion 115 of the fastener 110 has a proximal end 116 having a first width (or diameter) and a distal end 114 having a second width (or diameter), wherein the first width is greater than the second width.
- the width of each respective section is substantially perpendicular to the central longitudinal axis of the fastener 110 .
- the system 100 shows a stratum 120 that is substantially non-rigid, such as, for example, polyetheretherketone (“PEEK”).
- PEEK polyetheretherketone
- Such a stratum may be composed solely of PEEK, or contain enough PEEK so as to be non-rigid.
- Other suitable materials for the stratum 120 of FIG. 3 are similar to those that are suitable for the stratum 20 of FIGS. 1 and 1A .
- a stratum 120 may be considered substantially non-rigid if can deflect (at the location of the hole 30 ) upon the insertion of a fastener 110 through hole 130 , but rebound to the position or approximate position prior to insertion of the fastener 110 .
- system 200 is designed so that the proximal end 116 of the distal portion 115 of the fastener 110 causes the stratum 120 to deflect as the proximal end 116 of the fastener 110 moves across the at least one hole 130 in the stratum 120 in the direction towards the second surface 120 b of the stratum 120 .
- the distal portion 115 of the fastener 110 has a lip 116 L that allows passage of the proximal end 116 through the at least one hole 130 in the stratum 120 , and prevents inadvertent backing out of the fastener 110 , i.e., moving back out of the at least one hole 130 in a direction away from the bone 150 .
- the lip 116 L is situated at the proximal-most location of the distal portion 115 of the fastener 110 , and also has the largest width (or diameter) over the distal portion of the fastener 110 .
- the fastener 110 when the fastener 110 is inserted through the hole 130 on the stratum 120 , the stratum 120 starts to deflect when the surface 116 a of the proximal end 116 of the distal portion 115 contacts the stratum 120 , whereas the stratum 120 prevents inadvertent backing out of the fastener 110 by means of the contact between the second surface 120 b of the stratum 120 and surface 116 b of the proximal end 116 of the distal portion 115 .
- the fastener 110 is made of a material that allows this function to be accomplished.
- the fastener 110 may be made of a material (metal or non-metal) that is able to cause the stratum 120 to deflect and rebound, as described above.
- the stratum 120 and the lip 116 L of the fastener 110 are configured and work in conjunction to allow deflection of the stratum 120 in the direction toward the bone 150 , while at the same time, work to not allow deflection in the opposite direction, i.e., to prevent inadvertent backing out of the fastener.
- the stratum 120 has a recess 124 surrounding the hole 130 that helps accommodate at least a portion of the head portion 112 of the fastener 110 .
- FIG. 4 shows an isometric view of a system 500 with integral locking mechanism.
- System 500 for affixing a stratum 520 to bone has a stratum 520 having a first surface 520 a, a second surface 520 b, and at least one hole 530 extending between the first surface 520 a and the second surface 520 b, wherein the second surface 520 b is configured to engage at least a portion of the bone (shown, for example, as bone 50 in FIGS. 1 , 1 A and 3 ).
- the system 500 further has a fastener (shown, for example, as fastener 10 in FIGS.
- plates may be used to fuse adjacent vertebrae together in a relatively fixed relationship.
- stratum 520 has a first hole 530 and a second hole 530 a.
- each hole may be positioned over different, yet adjacent, vertebral bodies.
- Stratum 520 further has a slot 522 in the stratum 520 that extends from the at least one hole 530 to another location on the stratum 520 .
- slot 522 extends from the first hole 530 to the second hole 530 a.
- the slot 522 facilitates deflection of the stratum 520 that allows the fastener to pass at least partially through the first hole 530 , as well as another fastener to pass through the second hole 530 a.
- the first hole 530 and the second hole 530 a further have recesses 524 and 524 a, respectively, and the slot 522 intersects the respective recesses 524 and 524 a.
- Stratum 520 further has secondary slots 526 a and 526 b. As shown on stratum 520 , the secondary slots 526 a and 526 b may be curved or have the shape of an arc. Slots 526 a and 526 b further facilitate deflection of the stratum 520 that allows the fastener to pass at least partially through the first hole 530 , as well as another fastener to pass through the second hole 530 a.
- the slots 522 , 526 a and 526 b of system 500 are provided to allow the stratum 520 surrounding holes 530 and 530 a to deflect in the radial direction. That is, the slots 522 , 526 a and 526 b provide a geometrical design that allows the holes 530 and 530 a to enlarge, increasing their respective radii, when the portions of the stratum 520 adjacent to the holes 530 and 530 a move in a direction away from the holes, but remain substantially in the plane of the stratum 520 . In doing so, the portions of slot 522 adjacent to the holes 530 and 530 a widen as the fastener passes through the holes 530 and 530 a.
- the corresponding slots move back to their original positions, as shown in FIG. 4 .
- the hole 530 in such a stratum 520 may have a diameter of 3.4 mm., and the slot 522 extending from such a hole 520 may be 0.25 mm. wide.
- FIG. 5 shows an isometric view of a system 600 with integral locking mechanism.
- System 600 for affixing a stratum 620 to bone has a stratum 620 having a first surface 620 a, a second surface 620 b, and at least one hole 630 extending between the first surface 620 a and the second surface 620 b, wherein the second surface 620 b is configured to engage at least a portion of the bone (shown, for example, as bone 50 in FIGS. 1 , 1 A and 3 ).
- the system 600 further has a fastener 610 (shown, for example, as fastener 10 in FIGS.
- stratum 620 has a first hole 630 and a second hole 630 a.
- the first hole 630 and the second hole 630 a may be positioned over different, yet adjacent, vertebral bodies.
- Stratum 620 further has a third hole 640 , which may be positioned over a spacer or other intra-discal device located between adjacent vertebrae.
- Stratum 620 further has a first slot 622 a in the stratum 620 that extends from the at least one hole 630 to another location on the stratum 620 .
- slot 622 a extends from the first hole 630 to the third hole 640 .
- Stratum 620 further has a second slot 622 b in the stratum 620 that extends from the second hole 630 a to another location on the stratum 620 .
- slot 630 b extends from the second hole 630 a to the third hole 640 .
- the first slot 622 a facilitates deflection of the stratum 620 that allows the fastener to pass at least partially through the first hole 630 .
- the second slot 622 b facilitates deflection of the stratum 620 that allows another fastener to pass through the second hole 630 a.
- the first hole 630 and the second hole 630 a further have recesses 624 and 624 a, respectively, which the respective slots 622 a and 622 b intersect. Further, the slots 622 and 622 a each intersect a recess 644 of the third hole 644 .
- the mechanism of deflection of system 600 is similar to that of system 500 , i.e., slots 622 a and 622 b are provided to allow the stratum 620 surrounding holes 630 and 630 a to deflect in the radial direction.
- FIG. 6 shows an isometric view of a system 700 with integral locking mechanism.
- System 700 for affixing a stratum 720 to bone has a stratum 720 having a first surface 720 a, a second surface 720 b, and at least one hole 730 extending between the first surface 720 a and the second surface 720 b, wherein the second surface 720 b is configured to engage at least a portion of the bone (shown, for example, as bone 50 in FIGS. 1 , 1 A and 3 ).
- the system 700 further has a fastener 710 (shown, for example, as fastener 10 in FIGS.
- stratum 720 configured to pass at least partially through the at least one hole 730 and engage at least a portion of the bone, wherein the stratum 720 is further configured to deflect, allowing the fastener to pass at least partially through the hole 730 .
- stratum 720 has a first hole 730 and a second hole 730 a.
- the first hole 730 and the second hole 730 a may be positioned over different, yet adjacent, vertebral bodies.
- Stratum 720 further has a third hole 740 , which may be positioned over a spacer or other intra-discal device located between adjacent vertebrae.
- Stratum 720 further has a first slot 722 a in the stratum 720 that extends from the at least one hole 730 to another location on the stratum 720 .
- Stratum 720 further has a second slot 722 b in the stratum 720 that extends from the second hole 730 a to another location on the stratum 720 , a location that is a different location than the location where the first slot 722 a terminates.
- the first slot 722 a facilitates deflection of the stratum 720 that allows the fastener to pass at least partially through the first hole 730 .
- the second slot 722 b facilitates deflection of the stratum 720 that allows another fastener to pass through the second hole 730 a.
- the first hole 730 and the second hole 730 a further have recesses 724 and 724 a, respectively, which the respective slots 722 a and 722 b intersect.
- system 700 is similar to that of systems 500 and 600 , i.e., slots 722 a and 722 b are provided to allow the stratum 720 surrounding holes 730 and 730 a to deflect in the radial direction.
- any of the slots described above may have different shapes than those shown and described.
- any of the slots may be linear, curved, or take on a variety of other shapes.
- FIG. 7 shows an isometric view of system 600 in cooperation with a portion of vertebral column.
- FIG. 7 depicts the stratum 620 positioned over two vertebral bodies V 1 and V 2 and an intradiscal device 680 (such as spacer) that is located in the disc space between the two vertebral bodies V 1 and V 2 .
- the first hole 630 of the stratum 620 is positioned over vertebral body V 1
- the second hole 630 a is positioned over vertebral body V 2
- the third hole 640 is positioned over the intradiscal device 680 .
- the stratum is affixed to the vertebral bodies V 1 and V 2 by means of fasteners 610 a and 610 b, respectively, which may, for example, be screws (such as screw 10 shown and described with reference to FIGS. 1 , 1 A, 2 and 3 ).
- fastener 610 a is positioned through hole 630
- fastener 610 b is positioned through hole 630 a.
- the first slot 622 a facilitates deflection of the stratum 620 .
- the second slot 622 b facilitates deflection of the stratum 620 when fastener 610 b is placed through the second hole 630 a and into the vertebral body V 2 .
- a fastener 641 such as a screw may be placed through the third hole 640 and into the intradiscal device 680 .
- the systems 100 , 200 , 500 , 600 and 800 provide monolithic plates (or stratums) with integral locking mechanisms that do not require an additional locking element, i.e., something in addition to the stratum, to prevent inadvertent backing out of a fastener.
Abstract
A stratum to be affixed to bone is disclosed. The stratum has a first surface, a second surface, and at least one hole extending between the first surface and the second surface, wherein the second surface is configured to engage at least a portion of the bone, and wherein the stratum further has a slot in the stratum that extends from the at least one hole to another location on the stratum, and the stratum is further configured to deflect, allowing a fastener to pass at least partially through the hole.
Description
- The present invention is directed to systems for affixing a stratum to bone.
- The present disclosure is related to commonly owned and copending U.S. applications ______ (having Attorney Docket No. P35832.00) and ______ (having Attorney Docket No. P35833.00), each of which has a filing date that is the same as the present disclosure, and both of which are hereby incorporated herein by reference in their entireties.
- The present disclosure relates to locking mechanisms, and more particularly, systems for affixing a stratum to bone.
- A stratum to be affixed to bone is disclosed. The stratum has a first surface, a second surface, and at least one hole extending between the first surface and the second surface, wherein the second surface is configured to engage at least a portion of the bone, and wherein the stratum further has a slot in the stratum that extends from the at least one hole to another location on the stratum, and the stratum is further configured to deflect, allowing a fastener to pass at least partially through the hole.
- Additional aspects and features of the present disclosure will be apparent from the detailed description and claims as set forth below.
-
FIG. 1 is a cross-sectional view of a system for affixing a stratum to bone; -
FIG. 1A is a cross-sectional view of the system ofFIG. 1 , depicting deflection of the stratum; -
FIG. 2 is a side view of the fastener of the system ofFIG. 1 ; -
FIG. 3 is a cross-sectional view of another system for affixing a stratum to bone. -
FIG. 4 is an isometric view of a system with integral locking mechanism; -
FIG. 5 is an isometric view of another system with integral locking mechanism; -
FIG. 6 is an isometric view of another system with integral locking mechanism; and -
FIG. 7 is the system ofFIG. 5 in cooperation with a portion of vertebral column. - For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiments, or examples, illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Any alterations and further modifications in the described embodiments, and any further applications of the principles of the invention as described herein are contemplated as would normally occur to one skilled in the art to which the invention relates.
-
FIG. 1 shows a cross-sectional view of asystem 100 for affixing astratum 20 tobone 50. Thesystem 100 has astratum 20 having afirst surface 20 a, asecond surface 20 b, and at least onehole 30 extending between thefirst surface 20 a and thesecond surface 20 b, wherein thesecond surface 20 b is configured to engage at least a portion of thebone 50. Thesystem 100 further has afastener 10 configured to pass at least partially through the at least onehole 30 and engage at least a portion of thebone 50, wherein thestratum 20 is further configured to deflect, allowing thefastener 10 to pass at least partially through thehole 30. In the context where thestratum 20 may be a spinal plate, for example, the stratum may be used to fuse adjacent vertebrae together in a relatively fixed relationship. - In the
system 100 ofFIG. 1 , thefastener 10 has a length and a width, the length being greater than the width, and a central longitudinal axis. A side view of thefastener 10 ofFIG. 1 is shown inFIG. 2 , which is drawn to scale. Thefastener 10 further has ahead portion 12, anintermediate portion 18, and a distal portion 15. The distal portion 15 has aproximal end 16 that is proximate theintermediate portion 18, and adistal end 14 located at the tip of thefastener 10. - In the context of spinal plates, the
fastener 10 may be, for example, a screw. In fact, a screw is shown as thefastener 10 inFIGS. 1 and 2 . In an embodiment where thefastener 10 is a screw, thehead portion 12 is a head of the screw, the distal portion 15 contains threads of the screw, and theintermediate portion 18 has no threads. The cross section of thefastener 10 may be substantially circular, as is common with screws. As shown inFIGS. 1 and 2 , thehead portion 12 has a width (or diameter in the case of a fastener having a circular cross section) that is the largest of thefastener 10, while theintermediate portion 18 has the smallest width (or diameter). The distal portion 15 of thefastener 10 has aproximal end 16 having a first width (or diameter) and adistal end 14 having a second width (or diameter), wherein the first width is greater than the second width. As used herein, the width of each respective section is substantially perpendicular to the central longitudinal axis X-X′ of thefastener 10. - In the embodiment of
FIG. 1 , thesystem 100 shows astratum 20 that is substantially non-rigid, such as, for example, polyetheretherketone (“PEEK”). Such a stratum may be composed solely of PEEK, or contain enough PEEK so as to be non-rigid. Other suitable non-rigid materials may include, but are not limited to polyetherketoneketone (“PEKK”), ultra high molecular weight polyethylene (“UHMWPE”), polyethylene, shape memory metals and other polymers. The term “substantially” as used herein may be applied to modify any quantitative representation which could permissibly vary without resulting in a change in the basic function to which it is related. For example, astratum 20 may be considered substantially non-rigid if can deflect (at the location of the hole 130) upon the insertion of afastener 10 throughhole 30, but rebound to the position or approximate position prior to insertion of thefastener 10. Specifically,system 100 is designed so that theproximal end 16 of the distal portion 15 of thefastener 10 causes thestratum 20 to deflect as theproximal end 16 of thefastener 10 moves across the at least onehole 30 in thestratum 20 in the direction towards thesecond surface 20 b of thestratum 20.FIG. 1A showssystem 100 as theproximal end 16 of thefastener 10 moves across the at least onehole 30 in thestratum 20 in the direction towards thesecond surface 20 b of thestratum 20, thereby deflecting thestratum 20. -
FIG. 1A illustrates a deflection mechanism that is a type of deflection due to, for example, the characteristics of the material of thestratum 20. In addition to the deflection mechanism illustrated inFIG. 1A , thestratum 20 may deflect in a radial direction so as to enlarge thehole 30. That is, thestratum 20 adjacent to thehole 30 or portions of thestratum 20 adjacent thehole 30 may move in a direction away from thefastener 10, yet remain in the same plane of thestratum 20. In such a mechanism, thestratum 20 deflects in a direction away from and substantially perpendicular to thefastener 10. Such a mechanism is a type of deflection due, for example, the geometry of thestratum 20. - Further, the distal portion 15 of the
fastener 10 has alip 16L that allows passage of theproximal end 16 through the at least onehole 30 in thestratum 20, and prevents inadvertent backing out of thefastener 10, i.e., moving back out of the at least onehole 30 in a direction away from thebone 50. As shown inFIGS. 1 , 1A and 2, thelip 16L is situated at the proximal-most location of the distal portion 15 of thefastener 10, and also has the largest width (or diameter) over the distal portion of thefastener 10. Also, when thefastener 10 is inserted through thehole 30 on thestratum 20, thestratum 20 starts to deflect when thesurface 16 a of theproximal end 16 of the distal portion 15 contacts thestratum 20, whereas thestratum 20 prevents inadvertent backing out of thefastener 10 by means of the contact between thesecond surface 20 b of thestratum 20 andsurface 16 b of theproximal end 16 of the distal portion 15. In the embodiments ofFIGS. 1 , 1A and 2, thefastener 10 is made of a material that allows this function to be accomplished. For example, thefastener 10 may be made of a material (metal or non-metal) that is able to cause thestratum 20 to deflect and rebound, as described above. Some suitable materials include, but are not limited to, Titanium Alloys, commercially available Titanium, stainless steel, PEEK, cobalt chrome (“CoCr”), and shape memory metals. Further, as shown inFIG. 1 , thestratum 20 has arecess 24 surrounding thehole 30 that helps accommodate at least a portion of thehead portion 12 of thefastener 10. -
FIG. 3 shows a cross-sectional view of asystem 200 for affixing astratum 120 tobone 150. Thesystem 200 has astratum 120 having afirst surface 120 a, asecond surface 120 b, and at least onehole 130 extending between thefirst surface 120 a and thesecond surface 120 b, wherein thesecond surface 120 b is configured to engage at least a portion of thebone 150. Thesystem 200 further has a fastener 110 configured to pass at least partially through the at least onehole 130 and engage at least a portion of thebone 150, wherein thestratum 120 is further configured to deflect, allowing the fastener 110 to pass at least partially through thehole 130. - In
system 200 ofFIG. 3 , the fastener 110 has a length and a width, the length being greater than the width, and a central longitudinal axis. The fastener 110 further has ahead portion 112, anintermediate portion 118, and a distal portion 115. The distal portion 115 has aproximal end 116 that is proximate theintermediate portion 118, and a distal end 114 located at the tip of the fastener 110. - In the context of spinal plates, the fastener 110 may be, for example, a screw. In fact, a screw is shown as the fastener 110 in
FIG. 3 . In an embodiment where the fastener 110 is a screw, thehead portion 112 is a head of the screw, the distal portion 115 contains threads of the screw, and theintermediate portion 118 has no threads. The cross section of the fastener 110 may be substantially circular, as is common with screws. As shown inFIG. 3 , thehead portion 112 has a width (or diameter) that is the largest of thefastener 10, while theintermediate portion 118 has the smallest width (or diameter). The distal portion 115 of the fastener 110 has aproximal end 116 having a first width (or diameter) and a distal end 114 having a second width (or diameter), wherein the first width is greater than the second width. As in the embodiments ofFIGS. 1 , 1A and 2, as used herein, the width of each respective section is substantially perpendicular to the central longitudinal axis of the fastener 110. - In the embodiment of
FIG. 3 , thesystem 100 shows astratum 120 that is substantially non-rigid, such as, for example, polyetheretherketone (“PEEK”). Such a stratum may be composed solely of PEEK, or contain enough PEEK so as to be non-rigid. Other suitable materials for thestratum 120 ofFIG. 3 are similar to those that are suitable for thestratum 20 ofFIGS. 1 and 1A . Astratum 120 may be considered substantially non-rigid if can deflect (at the location of the hole 30) upon the insertion of a fastener 110 throughhole 130, but rebound to the position or approximate position prior to insertion of the fastener 110. Specifically,system 200 is designed so that theproximal end 116 of the distal portion 115 of the fastener 110 causes thestratum 120 to deflect as theproximal end 116 of the fastener 110 moves across the at least onehole 130 in thestratum 120 in the direction towards thesecond surface 120 b of thestratum 120. - Further, the distal portion 115 of the fastener 110 has a
lip 116L that allows passage of theproximal end 116 through the at least onehole 130 in thestratum 120, and prevents inadvertent backing out of the fastener 110, i.e., moving back out of the at least onehole 130 in a direction away from thebone 150. As shown inFIG. 3 , thelip 116L is situated at the proximal-most location of the distal portion 115 of the fastener 110, and also has the largest width (or diameter) over the distal portion of the fastener 110. Also, when the fastener 110 is inserted through thehole 130 on thestratum 120, thestratum 120 starts to deflect when thesurface 116 a of theproximal end 116 of the distal portion 115 contacts thestratum 120, whereas thestratum 120 prevents inadvertent backing out of the fastener 110 by means of the contact between thesecond surface 120 b of thestratum 120 andsurface 116 b of theproximal end 116 of the distal portion 115. In the embodiment ofFIG. 3 , as with those illustrated in the previous Figures, the fastener 110 is made of a material that allows this function to be accomplished. For example, the fastener 110 may be made of a material (metal or non-metal) that is able to cause thestratum 120 to deflect and rebound, as described above. As withsystem 100 of the previous figures, with thesystem 200 ofFIG. 3 , thestratum 120 and thelip 116L of the fastener 110 are configured and work in conjunction to allow deflection of thestratum 120 in the direction toward thebone 150, while at the same time, work to not allow deflection in the opposite direction, i.e., to prevent inadvertent backing out of the fastener. Further, as shown inFIG. 3 , thestratum 120 has arecess 124 surrounding thehole 130 that helps accommodate at least a portion of thehead portion 112 of the fastener 110. -
FIG. 4 shows an isometric view of asystem 500 with integral locking mechanism.System 500 for affixing astratum 520 to bone has astratum 520 having afirst surface 520 a, asecond surface 520 b, and at least onehole 530 extending between thefirst surface 520 a and thesecond surface 520 b, wherein thesecond surface 520 b is configured to engage at least a portion of the bone (shown, for example, asbone 50 inFIGS. 1 , 1A and 3). Thesystem 500 further has a fastener (shown, for example, asfastener 10 inFIGS. 1 , 1A and 2) configured to pass at least partially through the at least onehole 530 and engage at least a portion of the bone, wherein thestratum 520 is further configured to deflect, allowing the fastener to pass at least partially through thehole 530. - In the context of spinal plates, plates may be used to fuse adjacent vertebrae together in a relatively fixed relationship. In particular,
stratum 520 has afirst hole 530 and asecond hole 530 a. For example, each hole may be positioned over different, yet adjacent, vertebral bodies.Stratum 520 further has aslot 522 in thestratum 520 that extends from the at least onehole 530 to another location on thestratum 520. Specifically,slot 522 extends from thefirst hole 530 to thesecond hole 530 a. Theslot 522 facilitates deflection of thestratum 520 that allows the fastener to pass at least partially through thefirst hole 530, as well as another fastener to pass through thesecond hole 530 a. Onstratum 520, thefirst hole 530 and thesecond hole 530 a further haverecesses slot 522 intersects therespective recesses Stratum 520 further hassecondary slots stratum 520, thesecondary slots Slots stratum 520 that allows the fastener to pass at least partially through thefirst hole 530, as well as another fastener to pass through thesecond hole 530 a. - In particular, the
slots system 500 are provided to allow thestratum 520 surroundingholes slots holes stratum 520 adjacent to theholes stratum 520. In doing so, the portions ofslot 522 adjacent to theholes holes FIG. 4 . In one embodiment ofsystem 500, wherestratum 520 has a thickness of 2.0 mm., thehole 530 in such astratum 520 may have a diameter of 3.4 mm., and theslot 522 extending from such ahole 520 may be 0.25 mm. wide. -
FIG. 5 shows an isometric view of asystem 600 with integral locking mechanism.System 600 for affixing astratum 620 to bone has astratum 620 having afirst surface 620 a, asecond surface 620 b, and at least onehole 630 extending between thefirst surface 620 a and thesecond surface 620 b, wherein thesecond surface 620 b is configured to engage at least a portion of the bone (shown, for example, asbone 50 inFIGS. 1 , 1A and 3). Thesystem 600 further has a fastener 610 (shown, for example, asfastener 10 inFIGS. 1 , 1A and 2) configured to pass at least partially through the at least onehole 630 and engage at least a portion of the bone, wherein thestratum 620 is further configured to deflect, allowing the fastener to pass at least partially through thehole 630. - In the context of spinal plates, plates may be used to fuse adjacent vertebrae together in a relatively fixed relationship. In particular,
stratum 620 has afirst hole 630 and asecond hole 630 a. For example, thefirst hole 630 and thesecond hole 630 a may be positioned over different, yet adjacent, vertebral bodies.Stratum 620 further has athird hole 640, which may be positioned over a spacer or other intra-discal device located between adjacent vertebrae.Stratum 620 further has afirst slot 622 a in thestratum 620 that extends from the at least onehole 630 to another location on thestratum 620. Specifically, slot 622 a extends from thefirst hole 630 to thethird hole 640.Stratum 620 further has asecond slot 622 b in thestratum 620 that extends from thesecond hole 630 a to another location on thestratum 620. Specifically, slot 630 b extends from thesecond hole 630 a to thethird hole 640. Thefirst slot 622 a facilitates deflection of thestratum 620 that allows the fastener to pass at least partially through thefirst hole 630. Similarly, thesecond slot 622 b facilitates deflection of thestratum 620 that allows another fastener to pass through thesecond hole 630 a. Onstratum 620, thefirst hole 630 and thesecond hole 630 a further haverecesses respective slots slots 622 and 622 a each intersect arecess 644 of thethird hole 644. Note that the mechanism of deflection ofsystem 600 is similar to that ofsystem 500, i.e.,slots stratum 620 surroundingholes -
FIG. 6 shows an isometric view of asystem 700 with integral locking mechanism.System 700 for affixing astratum 720 to bone has astratum 720 having afirst surface 720 a, asecond surface 720 b, and at least onehole 730 extending between thefirst surface 720 a and thesecond surface 720 b, wherein thesecond surface 720 b is configured to engage at least a portion of the bone (shown, for example, asbone 50 inFIGS. 1 , 1A and 3). Thesystem 700 further has a fastener 710 (shown, for example, asfastener 10 inFIGS. 1 , 1A and 2) configured to pass at least partially through the at least onehole 730 and engage at least a portion of the bone, wherein thestratum 720 is further configured to deflect, allowing the fastener to pass at least partially through thehole 730. - In the context of spinal plates, plates may be used to fuse adjacent vertebrae together in a relatively fixed relationship. In particular,
stratum 720 has afirst hole 730 and asecond hole 730 a. For example, thefirst hole 730 and thesecond hole 730 a may be positioned over different, yet adjacent, vertebral bodies.Stratum 720 further has athird hole 740, which may be positioned over a spacer or other intra-discal device located between adjacent vertebrae.Stratum 720 further has afirst slot 722 a in thestratum 720 that extends from the at least onehole 730 to another location on thestratum 720.Stratum 720 further has asecond slot 722 b in thestratum 720 that extends from thesecond hole 730 a to another location on thestratum 720, a location that is a different location than the location where thefirst slot 722 a terminates. Thefirst slot 722 a facilitates deflection of thestratum 720 that allows the fastener to pass at least partially through thefirst hole 730. Similarly, thesecond slot 722 b facilitates deflection of thestratum 720 that allows another fastener to pass through thesecond hole 730 a. Onstratum 720, thefirst hole 730 and thesecond hole 730 a further haverecesses respective slots system 700 is similar to that ofsystems slots stratum 720 surroundingholes - Note that any of the slots described above may have different shapes than those shown and described. For example, any of the slots may be linear, curved, or take on a variety of other shapes.
-
FIG. 7 shows an isometric view ofsystem 600 in cooperation with a portion of vertebral column. In particular,FIG. 7 depicts thestratum 620 positioned over two vertebral bodies V1 and V2 and an intradiscal device 680 (such as spacer) that is located in the disc space between the two vertebral bodies V1 and V2. Specifically, thefirst hole 630 of thestratum 620 is positioned over vertebral body V1, thesecond hole 630 a is positioned over vertebral body V2, and thethird hole 640 is positioned over theintradiscal device 680. The stratum is affixed to the vertebral bodies V1 and V2 by means offasteners screw 10 shown and described with reference toFIGS. 1 , 1A, 2 and 3). Specifically, as shown inFIG. 7 ,fastener 610 a is positioned throughhole 630, andfastener 610 b is positioned throughhole 630 a. Whenfastener 610 a is placed through thefirst hole 630 and into the vertebral body V1, thefirst slot 622 a facilitates deflection of thestratum 620. Similarly, thesecond slot 622 b facilitates deflection of thestratum 620 whenfastener 610 b is placed through thesecond hole 630 a and into the vertebral body V2. Further, afastener 641 such as a screw may be placed through thethird hole 640 and into theintradiscal device 680. - Note that all of the previous systems provide a monolithic stratum having the capability for self locking. That is, in the exemplary context of spinal plates, the
systems - All adjustments and alternatives described above are intended to be included within the scope of the invention, as defined exclusively in the following claims. Those skilled in the art also should realize that such modifications and equivalent constructions or methods do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure. Furthermore, as used herein, the terms components and modules may be interchanged. It is understood that all spatial references, such as “superior,” “inferior,” “anterior,” “posterior,” “outer,” “inner,” and “perimeter” are for illustrative purposes only and can be varied within the scope of the disclosure.
Claims (20)
1. A stratum to be affixed to bone, the stratum comprising:
a first surface, a second surface, and at least one hole extending between the first surface and the second surface, wherein the second surface is configured to engage at least a portion of the bone, and wherein the stratum further has a slot in the stratum that extends from the at least one hole to another location on the stratum, and the stratum is further configured to deflect, allowing a fastener to pass at least partially through the hole.
2. A system for affixing the stratum of claim 1 to the bone, wherein the fastener comprises:
a length and a width, the length being greater than the width, and a central longitudinal axis;
a head portion;
an intermediate portion; and
a distal portion, wherein the distal portion has a proximal end that is proximate the intermediate portion, and the proximal end has a width substantially perpendicular to the central longitudinal axis so that the proximal end causes the stratum to deflect as the proximal end of the fastener moves across the at least one hole in the stratum in the direction towards the second surface of the stratum.
3. The system of claim 2 , wherein the distal portion of the fastener has a lip that allows passage of the proximal end through the at least one hole in the stratum, and prevents inadvertent backing out of the fastener.
4. The stratum of claim 1 , wherein the fastener is configured to pass at least partially through the at least one hole and engage at least a portion of the bone.
5. The stratum of claim 4 , wherein the fastener is a screw that is substantially circular in cross section, and the width is a diameter.
6. The stratum of claim 1 , wherein the bone is spine, and wherein the stratum is a spinal plate.
7. The stratum of claim 1 , wherein the stratum comprises polyetheretherketone.
8. The stratum of claim 1 , wherein the stratum consists essentially of polyetheretherketone.
9. The system of claim 3 , wherein the width of the proximate end of the distal portion is a first width and the intermediate portion has a second width, wherein the second width is smaller than the first width.
10. A system for affixing a stratum to bone, the system comprising:
a stratum having a first surface, a second surface, and at least one hole extending between the first surface and the second surface, wherein the second surface is configured to engage at least a portion of the bone and wherein the stratum further has a slot in the stratum that extends from the at least one hole to another location on the stratum; and
a fastener configured to pass at least partially through the at least one hole and engage at least a portion of the bone, wherein the fastener has a length and a width, the length being greater than the width, and a central longitudinal axis, the fastener further comprising:
a head portion;
an intermediate portion; and
a distal portion, wherein the distal portion has a proximal end that is proximate the intermediate portion, and the proximal end has a width substantially perpendicular to the central longitudinal axis, wherein the proximal end causes the stratum to deflect as the proximal end of the fastener moves across the at least one hole in the stratum in the direction towards the second surface of the stratum.
11. The system of claim 10 , wherein the distal portion of the fastener has a lip that allows passage of the proximal end through the at least one hole in the stratum, and prevents inadvertent backing out of the fastener.
12. The system of claim 10 , wherein the fastener is a screw.
13. The system of claim 12 , wherein the screw is substantially circular in cross section, and the width is a diameter.
14. The system of claim 10 , wherein the bone is spine, and wherein the stratum is a spinal plate.
15. The system of claim 10 , wherein the stratum comprises polyetheretherketone.
16. The system of claim 10 , wherein the stratum consists essentially of polyetheretherketone.
17. The system of claim 12 , wherein the width of the proximate end of the distal portion is a first width and the intermediate portion has a second width, wherein the second width is smaller than the first width.
18. A system for affixing a stratum to bone, the system comprising:
a stratum having a first surface, a second surface, and at least a first hole and a second hole, each hole extending between the first surface and the second surface, wherein the second surface is configured to engage at least a portion of the bone and wherein the stratum further has a slot in the stratum that extends from the first hole to another location on the stratum;
a first fastener configured to pass at least partially through the first hole and engage at least a portion of the bone, wherein the stratum is further configured to deflect, allowing the first fastener to pass at least partially through the hole;
a second fastener configured to pass at least partially through the second hole and engage at least a portion of the bone, wherein the stratum is further configured to deflect, allowing the second fastener to pass at least partially through the hole.
19. The system of claim 18 , wherein the slot extends from the first hole to the second hole.
20. The system of claim 18 , wherein the slot is a first slot, and the stratum further has a second slot in the stratum that extends from the second hole to another location on the stratum.
Priority Applications (4)
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US12/551,132 US20110054543A1 (en) | 2009-08-31 | 2009-08-31 | Locking mechanism |
PCT/US2010/047155 WO2011026032A2 (en) | 2009-08-31 | 2010-08-30 | System with integral locking mechanism |
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- 2009-08-31 US US12/551,182 patent/US20110054544A1/en not_active Abandoned
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- 2010-08-30 WO PCT/US2010/047155 patent/WO2011026032A2/en active Application Filing
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JP2017518851A (en) * | 2014-05-16 | 2017-07-13 | キスコ インターナショナル | Osteosynthesis assembly formed by a plate and at least one screw |
Also Published As
Publication number | Publication date |
---|---|
WO2011026032A3 (en) | 2011-06-03 |
US20110054542A1 (en) | 2011-03-03 |
US20110054543A1 (en) | 2011-03-03 |
US8591555B2 (en) | 2013-11-26 |
WO2011026032A2 (en) | 2011-03-03 |
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