US20100184886A1 - Nitrocellulose based dispersant - Google Patents
Nitrocellulose based dispersant Download PDFInfo
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- US20100184886A1 US20100184886A1 US12/667,693 US66769308A US2010184886A1 US 20100184886 A1 US20100184886 A1 US 20100184886A1 US 66769308 A US66769308 A US 66769308A US 2010184886 A1 US2010184886 A1 US 2010184886A1
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- polyether
- formula
- nitrocellulose
- dispersant
- cellulose
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- 0 [H]N(*N([H])C(=O)BP)C(=O)*[3H].[H]N(*N([H])C(=O)BP)C(=O)BP Chemical compound [H]N(*N([H])C(=O)BP)C(=O)*[3H].[H]N(*N([H])C(=O)BP)C(=O)BP 0.000 description 5
- DTZHXCBUWSTOPO-UHFFFAOYSA-N CC1=CC(CC2=CC(C)=C(N=C=O)C=C2)=CC=C1N=C=O Chemical compound CC1=CC(CC2=CC(C)=C(N=C=O)C=C2)=CC=C1N=C=O DTZHXCBUWSTOPO-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/64—Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
- C08G18/6484—Polysaccharides and derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
Definitions
- This invention relates to a modified cellulose based dispersant characterized by a “graft onto” approach, which can be used in ink applications.
- NC nitrocellulose
- Japanese Application JP 58083001 refers to a modified nitrocellulose obtained by reacting an active hydrogen compound with a specified diisocyanate compound and then mixing the resulting reaction product with a nitrocellulose solution.
- the chemical structure of the nitrocellulose compound obtained is a kind of a blend compound of polyurethane and NC resin.
- the polyurethane is formed based on diol and diisocyanate, and then the resultant was mixed with NC resin to obtain the blend compound.
- This blend compound can be used as adhesive in coating a polyester film, and binders for magnetic recording tapes.
- Starch g-polyether materials have almost no dispersion effect.
- the invention relate to a dispersant represented as compounds of Formula 1 or a mixture of compounds of Formula 1 and Formula 2
- modified cellulose refers to cellulose acetate, cellulose propionate, cellulose nitrate (nitrocellulose), methylcellulose, ethylcellulose, hydroxy ethylcellulose, carboxymethylcellulose, benzylcellulose and the like.
- chitosan refers to deacetylated chitin or (poly)N-glucosamine linked in a beta-1,4 position.
- the group R is the linker of the isocyanate groups.
- Preferred alkylene linkers are C 1 -C 20 alkylene linkers, more preferred C 1 -C 10 alkylene, mostly preferred C 1 -C 6 alkylene.
- diisocyanates having an alkylene linker are:
- 2-methylpentane diisocyanate 2,2,4-trimethylhexamethylene diisocyanate, hexamethylene diisocyanate.
- hexamethylene diisocyanate is especially preferred.
- the linker is selected from an arylene such as toluene, 4,4 methylene diphenylene, naphthalene, tetramethyl-m-xylylene.
- the arylene group may be substituted by methyl.
- diisocyanates having an arylene linker examples include:
- diisocyanates having a substituted arylene linker examples include: 3,3′-dimethyl-biphenyl-4,4′-diisocyanate
- the linker is selected from cycloC 5 -C 8 alkylene, preferably cyclohexylene such as 4,4 methylene dicyclohexylene, cyclohexanediyl, methylcyclohexanediyl, trimethylcyclohexanediyl methylene.
- diisocyanates having a cycloalkylene linker examples include:
- the alkylene linker is interrupted by phenylene or cyclohexanediyl.
- diisocyanates having a linker which is interrupted by phenylene or cyclohexanediyl are:
- Isophorone diisocyanate is
- the isocyanates are commercially available.
- R is preferably toluenediyl, 4,4 methylene diphenylene, tetramethyl-m-xylylene, hexamethylene, isophoronyl, 4,4 methylene dicyclohexylene.
- polyether includes linear and branched polyether and containing at least one hydroxyl group (mono-hydroxyl polyether), amine group (mono-amine polyether), imine group (mono imine polyether).
- Mono amine polyether are amino terminated polyalkylene glycols, particularly amino terminated polypropylene glycols, polyethylene glycols or copolymers of propylene glycol and ethylene glycol.
- Commercially available amines are sold under the trade name JEFFAMINE by Huntsman.
- mono-hydroxyl polyether such as polyethylene glycol mono ether, polypropylene glycol mono ether and mixtures thereof.
- Non limiting examples are polyethylene glycol methyl ether (MPEG) and polypropylene glycol monobutyl ether.
- polyester includes linear and branched polyester containing at least one hydroxyl group (mono-hydroxyl polyester).
- the mono hydroxyl polyester are derived from an aliphatic hydroxy carboxylic acid or a related ester, such as, for example, lactic acid, glycolic acid, or a related lactone such as, for example, ⁇ -caprolactone, ⁇ -glutarolactone, ⁇ -valerolactone, ⁇ -butyrolactone and mixtures, thereof.
- the preparation of compounds of Formula 1 or of mixtures of the compounds of Formula 1 and Formula 2 is based on the “graft onto” manufacturing process, characterized by grafting the side chains onto the backbone polymer (T) via graft agent at the present of catalyst, which means the side chain is modified with graft agent first at temperature t 1 and then grafted onto backbone polymer at temperature t 2 .
- the polymer backbone is a residue of a modified cellulose or chitosan as defined above, with a molecular weight of 500-1000,000 g/mol; preferably nitrocellulose
- the side chains are polyether and/or polyester side chains and can be selected from monohydroxyl polyether, mono-hydroxyl polyester, mono-amine or imine polyether, etc, with the molecular weight between 100 and 10,000 g/mol.
- the graft agent is a polyisocyanate as described above and is preferably selected from toluene diisocyanate, 4,4 methylene diphenylene diisocyanate, tetramethyl-m-xylylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, 4,4 methylene dicyclohexylene diisocyanate and the like.
- the catalyst can be selected from triethylene diamine, triethylamine, dibutyl tin dilaurate etc.
- the process to prepare a compound of the Formula 1 or a mixture of compounds of the Formula 1 and 2 according to claim 1 comprises the steps of
- step a) is followed by adding the resultant of step a) into another pot containing the modified cellulose or chitosan backbone.
- step a) is followed by adding the modified cellulose or chitosan backbone into the pot of step a).
- a process is thus disclosed to prepare a compound of the Formula 1 or a mixture of compounds of the Formula 1 and 2 as described above wherein the modified polyether and/or modified polyester obtained in step a) is isolated and added to the modified cellulose or chitosan backbone (two-pot method) or wherein the modified cellulose or chitosan backbone is added to the modified polyether and/or modified polyester obtained in step a) (one-pot method).
- the molar ratio of graft agent to side chains ranges from 1:1 to 1:2.
- the weight ratio of backbone polymer to modified side chains ranges from 5:1 to 1:10.
- Dosage of catalyst ranges from 0.05% to 1%.
- the molecular weight of the modified cellulose or chitosan backbone is 500-1000,000 g/mol, preferably 1000-500,000 g/mol.
- the molecular weight of the polyether and/or polyester side is weight between 100 and 10,000 g/mol, preferably 300-5,000 g/mol.
- the inventive dispersant is used for organic pigment dispersions, especially in nitrocellulose-alcohol (NC-A), nitrocellulose-ester (NC-E) and Nitrocellulose-alcohol/ester (NC-NE) systems, applied in general coating, ink applications or flexo applications as well as food contact applications.
- NC-A nitrocellulose-alcohol
- NC-E nitrocellulose-ester
- NC-NE Nitrocellulose-alcohol/ester
- NC nitrocellulose
- Intermediate 28-45 were all prepared in a similar manner as Intermediate 27 except that the type and amounts of monofunctional polyether, diisocyanate monomer, amount of EtOAc, and the reaction condition were varied as detailed in Table 4 below. Quantitative EtOAc is added to the reaction formulation to obtain a solution with solid contain of 50% wt. The dosage of DBTL is set as 0.15% wt.
- Backbone polymer (Intermediate 1) 40.0 g was stirred under nitrogen at 60° C. firstly, and then side chains (Intermediate 27) 13.4 g was dropped into the above resultant slowly. The mixture was cooked at 60° C. for 8 h and 80° C. for further 2 h. Then quantitative EtOAc was removed under vacuum to obtain a yellowish viscous solution (solid contain of 50% wt). This is Dispersant 1.
- Dispersant 2-68 were all prepared in a similar manner as Dispersant 1 except that the type and amounts of side chains, backbone polymer, and the reaction condition were varied as detailed in Table 5 below.
- Dispersant 70-78 were all prepared in a similar manner as Dispersant 69 except that the type and amounts of side chains, backbone polymer, and the reaction condition were varied as detailed in Table 6 below.
- millbase was prepared according to the Formulation 1.
- the millbase was dispersed in Scandex Shaker for 2.0 h with the help of glass beads, and then filtered and stored at RT overnight.
- Final ink for testing was based on a NC-A system (Formulation 2).
- the final ink was prepared via mix with Scandex Shaker for 10 min, and applied on black-white paper with a 12 ⁇ m film thickness.
- dispersant dosage ingredients (unit in gram) 0% 2.5% 1) NC medium** 30.9 29.86 2) Dispersant (50%) 0 1.04 3) EA 48.1 4) Pigments 21 5) 3.0 mm glass beads 200
- Dispersant 1-68 The performance of Dispersant 1-68 was tested according to Formulation 1 and 2. In general, some dispersants were taken as the representative dispersants, such as 5, 12, 14, 17, 23, 24, 29, 31-33, 42, 70, 73, and so on. The rheological behavior of the millbase was measured by Thermo-Haake RheoStress 600 equipment (Table 7). It was observed that the millbase flow well and their viscosities were comparable or lower than the blank formulation (dispersant dosage of 0%).
- comparative sample A performs worse dispersion effect (viscosity, gloss and opacity) than the blank formulation and than other dispersants, such as Dispersant 5, 14, 32 etc.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- General Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- Materials Engineering (AREA)
- Polyurethanes Or Polyureas (AREA)
- Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
- Other Resins Obtained By Reactions Not Involving Carbon-To-Carbon Unsaturated Bonds (AREA)
Abstract
The invention relates to a polysaccharide-g-polyether dispersant represented as a compound of Formula 1 or a mixture of compounds of Formula (I) and Formula (II) wherein, T is the backbone polymer and is a residue of a modified cellulose or chitosan, with a molecular weight of 500-1000,000 g/mol; A and B are each, independently, —O— or —NH—; R is linear or branched —(C1-C50alkylene)-, arylene, cyclo-C5-C8-alkylene, isophoronediyl, or linear or branched —(C2-C10alkylene)- which is interrupted by phenylene or cyclohexanediyl; P is the residue of a polyether and/or polyester chain with molecular weight between 100 and 10,000 g/mol, n is a number of 1-5000.
Description
- This invention relates to a modified cellulose based dispersant characterized by a “graft onto” approach, which can be used in ink applications.
- Dispersants for nitrocellulose (NC) ink system become more and more important because of their profitable effects on the final ink performance, especially on the reduction of viscosity of millbase, which means a higher pigment loading.
- Japanese Application JP 58083001 refers to a modified nitrocellulose obtained by reacting an active hydrogen compound with a specified diisocyanate compound and then mixing the resulting reaction product with a nitrocellulose solution. The chemical structure of the nitrocellulose compound obtained is a kind of a blend compound of polyurethane and NC resin. The polyurethane is formed based on diol and diisocyanate, and then the resultant was mixed with NC resin to obtain the blend compound. This blend compound can be used as adhesive in coating a polyester film, and binders for magnetic recording tapes.
- M. Barikani et al describe in Carbohydrate Polymers 68 (2007) 773-780 the preparation of starch modified polyurethanes by reacting starch with an urethane prepolymer. The prepolymer was prepared by introducing diisocyanate on both ends of polycaprolactone. The grafting was performed by addition of the prepolymer to starch.
- Starch g-polyether materials have almost no dispersion effect.
- There is a need to provide a dispersant having improved rheological performance, chromatic strength and transparency in final ink films.
- It has now been found that a modified cellulose based dispersant which is characterized by a “graft onto” approach performs lower viscosity of pigment millbase, higher gloss, higher density, and better transparency of final ink films.
- Thus, the invention relate to a dispersant represented as compounds of Formula 1 or a mixture of compounds of Formula 1 and Formula 2
- wherein,
- T is the backbone polymer and is a residue of a modified cellulose or chitosan, with a molecular weight of 500-1000,000 g/mol;
- A and B are each, independently, —O— or —NH—;
- R is linear or branched —(C1-C50alkylene)-, arylene, cyclo-C5-C8-alkylene, isophoronediyl, or linear or branched —(C2-C10alkylene)- which is interrupted by phenylene or cyclohexanediyl;
- P is the residue of a polyether and/or polyester chain with molecular weight between 100 and 10,000 g/mol,
- n is a number of 1-5000.
n is preferably a number of 1-2000, more preferably 10-1000. - The term “modified cellulose” refers to cellulose acetate, cellulose propionate, cellulose nitrate (nitrocellulose), methylcellulose, ethylcellulose, hydroxy ethylcellulose, carboxymethylcellulose, benzylcellulose and the like.
- The term “chitosan” refers to deacetylated chitin or (poly)N-glucosamine linked in a beta-1,4 position.
- Most preferred is the use of nitrocellulose.
- The group R is the linker of the isocyanate groups. Preferred alkylene linkers are C1-C20 alkylene linkers, more preferred C1-C10alkylene, mostly preferred C1-C6alkylene.
- Examples of diisocyanates having an alkylene linker are:
- 2-methylpentane diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, hexamethylene diisocyanate. Especially preferred is hexamethylene diisocyanate.
- In another embodiment the linker is selected from an arylene such as toluene, 4,4 methylene diphenylene, naphthalene, tetramethyl-m-xylylene. The arylene group may be substituted by methyl.
- Examples of diisocyanates having an arylene linker are:
- Especially preferred is toluene diisocyanate.
- Examples of diisocyanates having a substituted arylene linker are: 3,3′-dimethyl-biphenyl-4,4′-diisocyanate
- In another embodiment the linker is selected from cycloC5-C8alkylene, preferably cyclohexylene such as 4,4 methylene dicyclohexylene, cyclohexanediyl, methylcyclohexanediyl, trimethylcyclohexanediyl methylene.
- Examples of diisocyanates having a cycloalkylene linker are:
- In another embodiment the alkylene linker is interrupted by phenylene or cyclohexanediyl.
- Examples of diisocyanates having a linker which is interrupted by phenylene or cyclohexanediyl are:
- Isophorone diisocyanate is;
- The isocyanates are commercially available.
- R is preferably toluenediyl, 4,4 methylene diphenylene, tetramethyl-m-xylylene, hexamethylene, isophoronyl, 4,4 methylene dicyclohexylene.
- The term polyether includes linear and branched polyether and containing at least one hydroxyl group (mono-hydroxyl polyether), amine group (mono-amine polyether), imine group (mono imine polyether).
- Mono amine polyether are amino terminated polyalkylene glycols, particularly amino terminated polypropylene glycols, polyethylene glycols or copolymers of propylene glycol and ethylene glycol. Commercially available amines are sold under the trade name JEFFAMINE by Huntsman.
- Preferred are mono-hydroxyl polyether such as polyethylene glycol mono ether, polypropylene glycol mono ether and mixtures thereof. Non limiting examples are polyethylene glycol methyl ether (MPEG) and polypropylene glycol monobutyl ether.
- The term polyester includes linear and branched polyester containing at least one hydroxyl group (mono-hydroxyl polyester). The mono hydroxyl polyester are derived from an aliphatic hydroxy carboxylic acid or a related ester, such as, for example, lactic acid, glycolic acid, or a related lactone such as, for example, ε-caprolactone, δ-glutarolactone, δ-valerolactone, γ-butyrolactone and mixtures, thereof. Preferred are polyester of lactones such as ε-caprolactone or δ-valerolactone.
- The preparation of compounds of Formula 1 or of mixtures of the compounds of Formula 1 and Formula 2 is based on the “graft onto” manufacturing process, characterized by grafting the side chains onto the backbone polymer (T) via graft agent at the present of catalyst, which means the side chain is modified with graft agent first at temperature t1 and then grafted onto backbone polymer at temperature t2.
- The polymer backbone is a residue of a modified cellulose or chitosan as defined above, with a molecular weight of 500-1000,000 g/mol; preferably nitrocellulose
- The side chains are polyether and/or polyester side chains and can be selected from monohydroxyl polyether, mono-hydroxyl polyester, mono-amine or imine polyether, etc, with the molecular weight between 100 and 10,000 g/mol.
- The graft agent is a polyisocyanate as described above and is preferably selected from toluene diisocyanate, 4,4 methylene diphenylene diisocyanate, tetramethyl-m-xylylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, 4,4 methylene dicyclohexylene diisocyanate and the like.
- The catalyst can be selected from triethylene diamine, triethylamine, dibutyl tin dilaurate etc.
- Thus, the process to prepare a compound of the Formula 1 or a mixture of compounds of the Formula 1 and 2 according to claim 1 comprises the steps of
- a) reacting the polyisocyanate NCO—R—NCO wherein R is as defined in claim 1 with a polyether and/or polyester at temperature t1 which ranges from 0° C. to 100° C. in the presence of a catalyst,
b) grafting the obtained modified polyether and/or modified polyester onto the modified cellulose or chitosan backbone at temperature t2 which ranges from 40° C. to 150° C. - In the two-pot method, step a) is followed by adding the resultant of step a) into another pot containing the modified cellulose or chitosan backbone.
- In the one-pot method, step a) is followed by adding the modified cellulose or chitosan backbone into the pot of step a).
- A process is thus disclosed to prepare a compound of the Formula 1 or a mixture of compounds of the Formula 1 and 2 as described above wherein the modified polyether and/or modified polyester obtained in step a) is isolated and added to the modified cellulose or chitosan backbone (two-pot method) or wherein the modified cellulose or chitosan backbone is added to the modified polyether and/or modified polyester obtained in step a) (one-pot method).
- The molar ratio of graft agent to side chains ranges from 1:1 to 1:2.
- The weight ratio of backbone polymer to modified side chains ranges from 5:1 to 1:10.
- Dosage of catalyst ranges from 0.05% to 1%.
- The molecular weight of the modified cellulose or chitosan backbone is 500-1000,000 g/mol, preferably 1000-500,000 g/mol.
- The molecular weight of the polyether and/or polyester side is weight between 100 and 10,000 g/mol, preferably 300-5,000 g/mol.
- The inventive dispersant is used for organic pigment dispersions, especially in nitrocellulose-alcohol (NC-A), nitrocellulose-ester (NC-E) and Nitrocellulose-alcohol/ester (NC-NE) systems, applied in general coating, ink applications or flexo applications as well as food contact applications.
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Abbreviations of chemicals and their suppliers ABBREVIATION CHEMICAL NAME SUPPLIER MPEG poly(ethylene glycol) methyl ether Clariant with different molecular weight BPPG poly(propylene glycol) monobutyl ether with different molecular weight Jeffamine Jeffamine ® M-series Huntsman monofunctional amine based on poly(ethylene-block-propylene glycol) Surfonamine Surfonamine ® ML and MNPA monofunctional amine based on poly(propylene glycol) NC nitrocellulose Hagedorn, EA ethanol Wolff IPA isopropanol ESO epoxidized soybean oil DBP dibutyl phthalate ATBC acetyl tributyl citrate DOA dioctyl adipate CAB cellulose acetate-butyrate Eastman CTS chitosan Shanghai, Nicechem HPMC Hydroxypropyl Methyl Cellulose Aldrich HEC 2-hydroxyethyl cellulose TDI toluene diisocyanate IPDI isophorone diisocyanate HDI hexamethylene diisocyanate DBTL dibutyl tin dilaurate EtoAc ethyl acetate MEK methyl ethyl ketone - The wetting agent was removed from 100 g nitrocellulose (NC) resin (Walsroder NC-E330 IPA 33%) by vacuum at 70° C., then a 25% wt NC solution was prepared by dissolving the above resultant in 200 g EtOAc with 0.4 g DBTL addition. This is Intermediate 1.
- 100 g NC resin (Walsroder NC-E330 ESO 20%) with 0.5 g DBTL addition was dissolved in 220 g EtOAc to obtain a 25% wt NC solution, Intermediate 2.
- Intermediate 3-9 were all prepared in a similar manner as Intermediate 1 except that the type of NC resin was varied as detailed in Table 1 below.
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TABLE 1 Intermediate NC resin 3 Walsroder NC-E330 EA 33% 4 Walsroder NC-E375 IPA 33% 5 Walsroder NC-E375 EA 33% 6 Walsroder NC-A300 IPA 33% 7 Walsroder NC-A400 EA 33% 8 Walsroder NC-AM330 IPA 33% 9 BNC NC-E15 IPA 33% (France, BNC) - Intermediate 10-22 were all prepared in a similar manner as Intermediate 2 except that the type of NC resin was varied as detailed in Table 2 below.
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TABLE 2 Intermediate NC resin 10 Walsroder NC-E330 DBP 20% 11 Walsroder NC-E330 ATBC 20% 12 Walsroder NC-E330 DOA 20% 13 Walsroder NC-E375 ESO 20% 14 Walsroder NC-E375 DBP 20% 15 Walsroder NC-E375 ATBC 20% 16 Walsroder NC-E375 DOA 20% 17 Walsroder NC-A300 ESO 20% 18 Walsroder NC-A400 ESO 20% 19 Walsroder NC-A300 DBP 20% 20 Walsroder NC-A400 DBP 20% 21 Walsroder NC-AM330 ESO 20% 22 BNC-NC-E15 ESO 20% (Fr, BNC) - 50 g CAB resin (CAB-531-1) with 0.3 g DBTL addition was dissolved in 150 g MEK to obtain a 25% wt solution. This is Intermediate 23.
- Intermediate 24-26 were all prepared in a similar manner as Intermediate 23 except that the polysaccharide resin was varied as detailed in Table 3 below.
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TABLE 3 Intermediate polysaccharide resin 24 CTS 25 HPMC 26 HEC - The mixture of 50.0 g MPEG500 (molecular weight of 500 g/mol), 17.2 g TDI, 0.2 g DBTL, and 68 g EtOAc were stirred under nitrogen at room temperature (RT) for 1 h and at 40° C. for further 3 h. Intermediate 27 was obtained as a 50% wt solution.
- Intermediate 28-45 were all prepared in a similar manner as Intermediate 27 except that the type and amounts of monofunctional polyether, diisocyanate monomer, amount of EtOAc, and the reaction condition were varied as detailed in Table 4 below. Quantitative EtOAc is added to the reaction formulation to obtain a solution with solid contain of 50% wt. The dosage of DBTL is set as 0.15% wt.
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TABLE 4 Monofunctional Diisocyanate Reaction Intermediate polyether monomer condition 28 MPEG1000 TDI RT 1 h 50 g 8.6 g 40° C. 3 h 29 MPEG2000 TDI RT 1 h 100 g 8.6 g 40° C. 3 h 30 BPPG350 TDI RT 1 h 35 g 17.2 g 40° C. 3 h 31 BPPG1000 TDI RT 1 h 50 g 8.6 g 40° C. 3 h 32 BPPG2500 TDI RT 1 h 62.5 g 4.3 g 40° C. 3 h 33 Jaffamine M-600 TDI RT 2 h 60 g 17.2 g 40° C. 2 h 34 Jaffamine M-1000 TDI RT 2 h 50 g 8.6 g 40° C. 2 h 35 Jaffamine M-2005 TDI RT 2 h 50 g 4.3 g 40° C. 2 h 36 Jaffamine M-2070 TDI RT 2 h 50 g 4.3 g 40° C. 2 h 37 Surfonamine ML-300 TDI RT 2 h 30 g 17.2 g 40° C. 2 h 38 Surfonamine MNPA-1000 TDI RT 2 h 50 g 8.6 g 40° C. 2 h 39 MPEG1000 IPDI RT 1 h 50 g 11.1 g 60° C. 3 h 40 BPPG1000 IPDI RT 1 h 50 g 11.1 g 60° C. 3 h 41 Jaffamine M-1000 IPDI RT 2 h 50 g 11.1 g 60° C. 2 h 42 Jaffamine M-2005 IPDI RT 2 h 50 g 5.6 g 60° C. 2 h 43 Surfonamine MNPA-1000 IPDI RT 2 h 50 g 11.1 g 60° C. 2 h 44 BPPG1000 HDI RT 1 h 50 g 8.4 g 60° C. 3 h 45 Surfonamine MNPA-1000 HDI RT 2 h 50 g 8.4 g 60° C. 2 h - The mixture of 13.5 g 1-octadecanol, 36.5 g ε-caprolactone and 0.3 g DBTL were stirred under nitrogen at 170° C. for 6 h, then 60 g EtOAc was added and the resultant was cooled down to RT. 8.6 g TDI was added into the above resultant and stirred under nitrogen at RT for 1 h and at 40° C. for further 3 h. Intermediate 46 was obtained as a 50% wt solution.
- The mixture of 13.5 g 1-octadecanol, 36.5 g ε-caprolactone and 0.3 g DBTL were stirred under nitrogen at 170° C. for 6 h, then 62 g EtOAc was added and the resultant was cooled down to RT. 11.1 g IPDI was added into the above resultant and stirred under nitrogen at RT for 1 h and at 60° C. for further 3 h. Intermediate 47 was obtained as a 50% wt solution.
- The mixture of 13.5 g 1-octadecanol, 86.5 g ε-caprolactone and 0.6 g DBTL were stirred under nitrogen at 170° C. for 6 h, then 110 g EtOAc was added and the resultant was cooled down to RT. 11.1 g IPDI was added into the above resultant and stirred under nitrogen at RT for 1 h and at 60° C. for further 3 h. Intermediate 48 was obtained as a 50% wt solution.
- Backbone polymer (Intermediate 1) 40.0 g was stirred under nitrogen at 60° C. firstly, and then side chains (Intermediate 27) 13.4 g was dropped into the above resultant slowly. The mixture was cooked at 60° C. for 8 h and 80° C. for further 2 h. Then quantitative EtOAc was removed under vacuum to obtain a yellowish viscous solution (solid contain of 50% wt). This is Dispersant 1.
- Dispersant 2-68 were all prepared in a similar manner as Dispersant 1 except that the type and amounts of side chains, backbone polymer, and the reaction condition were varied as detailed in Table 5 below.
-
TABLE 5 Backbone Reaction Dispersant Side chain polymer condition 2 Intermediate 28 Intermediate 1 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 3 Intermediate 29 Intermediate 1 60° C. 8 h 43.4 g 40.0 g 80° C. 2 h 4 Intermediate 30 Intermediate 1 60° C. 8 h 10.4 g 40.0 g 80° C. 2 h 5 Intermediate 31 Intermediate 1 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 6 Intermediate 32 Intermediate 1 60° C. 8 h 53.4 g 40.0 g 80° C. 2 h 7 Intermediate 33 Intermediate 1 60° C. 8 h 15.4 g 40.0 g 80° C. 2 h 8 Intermediate 34 Intermediate 1 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 9 Intermediate 35 Intermediate 1 60° C. 8 h 43.4 g 40.0 g 80° C. 2 h 10 Intermediate 36 Intermediate 1 60° C. 8 h 43.4 g 40.0 g 80° C. 2 h 11 Intermediate 37 Intermediate 1 60° C. 8 h 9.4 g 40.0 g 80° C. 2 h 12 Intermediate 38 Intermediate 1 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 13 Intermediate 39 Intermediate 1 80° C. 12 h 24.4 g 40.0 g 14 Intermediate 40 Intermediate 1 80° C. 12 h 24.4 g 40.0 g 15 Intermediate 41 Intermediate 1 80° C. 12 h 24.4 g 40.0 g 16 Intermediate 42 Intermediate 1 80° C. 12 h 44.4 g 40.0 g 17 Intermediate 43 Intermediate 1 80° C. 12 h 24.4 g 40.0 g 18 Intermediate 44 Intermediate 1 80° C. 12 h 23.4 g 40.0 g 19 Intermediate 45 Intermediate 1 80° C. 12 h 23.4 g 40.0 g 20 Intermediate 46 Intermediate 1 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 21 Intermediate 47 Intermediate 1 80° C. 12 h 24.4 g 40.0 g 22 Intermediate 48 Intermediate 1 80° C. 12 h 44.4 g 40.0 g 23 Intermediate 31 Intermediate 2 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 24 Intermediate 31 Intermediate 3 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 25 Intermediate 31 Intermediate 4 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 26 Intermediate 31 Intermediate 5 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 27 Intermediate 31 Intermediate 6 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 28 Intermediate 31 Intermediate 7 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 29 Intermediate 31 Intermediate 8 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 30 Intermediate 31 Intermediate 9 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 31 Intermediate 31 Intermediate 10 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 32 Intermediate 31 Intermediate 11 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 33 Intermediate 31 Intermediate 12 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 34 Intermediate 31 Intermediate 13 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 35 Intermediate 31 Intermediate 14 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 36 Intermediate 31 Intermediate 15 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 37 Intermediate 31 Intermediate 16 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 38 Intermediate 31 Intermediate 17 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 39 Intermediate 31 Intermediate 18 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 40 Intermediate 31 Intermediate 19 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 41 Intermediate 31 Intermediate 20 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 42 Intermediate 31 Intermediate 21 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 43 Intermediate 31 Intermediate 22 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 44 Intermediate 31 Intermediate 23 60° C. 8 h 23.4 g 80.0 g 80° C. 8 h 45 Intermediate 31 Intermediate 24 60° C. 6 h 23.4 g 32.0 g 80° C. 2 h 46 Intermediate 31 Intermediate 25 60° C. 8 h 23.4 g 32.0 g 80° C. 8 h 47 Intermediate 31 Intermediate 26 60° C. 8 h 23.4 g 32.0 g 80° C. 8 h 48 Intermediate 31 Intermediate 1 60° C. 8 h 23.4 g 10.0 g 80° C. 2 h 49 Intermediate 31 Intermediate 1 60° C. 8 h 23.4 g 20.0 g 80° C. 2 h 50 Intermediate 31 Intermediate 1 60° C. 8 h 23.4 g 60.0 g 80° C. 2 h 51 Intermediate 31 Intermediate 1 60° C. 8 h 23.4 g 80.0 g 80° C. 2 h 52 Intermediate 31 Intermediate 2 60° C. 8 h 23.4 g 10.0 g 80° C. 2 h 53 Intermediate 31 Intermediate 2 60° C. 8 h 23.4 g 20.0 g 80° C. 2 h 54 Intermediate 31 Intermediate 2 60° C. 8 h 23.4 g 60.0 g 80° C. 2 h 55 Intermediate 31 Intermediate 2 60° C. 8 h 23.4 g 80.0 g 80° C. 2 h 56 Intermediate 38 Intermediate 1 60° C. 8 h 23.4 g 20.0 g 80° C. 2 h 57 Intermediate 38 Intermediate 2 60° C. 8 h 23.4 g 20.0 g 80° C. 2 h 58 Intermediate 40 Intermediate 1 80° C. 12 h 24.3 g 20.0 g 59 Intermediate 40 Intermediate 2 80° C. 12 h 24.4 g 20.0 g 60 Intermediate 38 Intermediate 5 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 61 Intermediate 40 Intermediate 5 80° C. 12 h 24.4 g 40.0 g 62 Intermediate 38 Intermediate 14 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 63 Intermediate 40 Intermediate 14 80° C. 12 h 24.4 g 40.0 g 64 Intermediate 40 Intermediate 14 80° C. 12 h 24.4 g 20.0 g 65 Intermediate 40 Intermediate 14 80° C. 12 h 24.4 g 10.0 g 66 Intermediate 38 Intermediate 5 60° C. 8 h 23.4 g 10.0 g 80° C. 2 h 67 Intermediate 38 Intermediate 5 60° C. 8 h 23.4 g 20.0 g 80° C. 2 h 68 Intermediate 38 Intermediate 5 60° C. 8 h 23.4 g 80.0 g 80° C. 2 h - The mixture of 50.0 g MPEG500 (molecular weight of 500 g/mol), 17.2 g TDI, 0.2 g DBTL, and 68 g EtOAc were stirred under nitrogen at room temperature (RT) for 1 h and at 40° C. for further 3 h. Then, backbone polymer (Intermediate 1) 400.0 g was added into above resultant and stirred under nitrogen at 60° C. for 8 h and 80° C. for further 2 h. Quantitative EtOAc was removed under vacuum to obtain a yellowish viscous solution (solid contain of 50% wt). This is Dispersant 69.
- Dispersant 70-78 were all prepared in a similar manner as Dispersant 69 except that the type and amounts of side chains, backbone polymer, and the reaction condition were varied as detailed in Table 6 below.
-
TABLE 6 Backbone Reaction Dispersant Side chain polymer condition 70 Intermediate 31 Intermediate 1 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 71 Intermediate 40 Intermediate 1 80° C. 12 h 24.4 g 40.0 g 72 Intermediate 44 Intermediate 1 80° C. 12 h 23.4 g 40.0 g 73 Intermediate 31 Intermediate 2 60° C. 8 h 23.4 g 40.0 g 80° C. 2 h 74 Intermediate 31 Intermediate 1 60° C. 8 h 23.4 g 60.0 g 80° C. 2 h 75 Intermediate 31 Intermediate 2 60° C. 8 h 23.4 g 20.0 g 80° C. 2 h 76 Intermediate 31 Intermediate 2 60° C. 8 h 23.4 g 60.0 g 80° C. 2 h 77 Intermediate 40 Intermediate 1 80° C. 12 h 24.3 g 20.0 g 78 Intermediate 40 Intermediate 2 80° C. 12 h 24.4 g 20.0 g - In order to test the dispersion effect of the obtained dispersants, millbase was prepared according to the Formulation 1. The millbase was dispersed in Scandex Shaker for 2.0 h with the help of glass beads, and then filtered and stored at RT overnight. Final ink for testing was based on a NC-A system (Formulation 2). The final ink was prepared via mix with Scandex Shaker for 10 min, and applied on black-white paper with a 12 μm film thickness.
-
-
dispersant dosage ingredients (unit in gram) 0% 2.5% 1) NC medium** 30.9 29.86 2) Dispersant (50%) 0 1.04 3) EA 48.1 4) Pigments 21 5) 3.0 mm glass beads 200 Total (g) 300 Pigments IRGALITE Yellow BXL, BXFL Supplied from Ciba IRGALITE Rubine 4BGL, 4BXL IRGALITE Blue GLVO, GLO Permanent Yellow PGRL05, 06 Supplied from Clariant **NC NC resin A300 EA 33% (Wolff) 34.5% wt medium EA 50.6% wt EtOAc 10.0% wt Dioctyl phathalate 4.9% wt -
-
1) NC medium 29.4% wt 2) Millbase 47.6% wt 3) EA 18.4% wt 4) Ethoxypropanol 4.6% wt - The performance of Dispersant 1-68 was tested according to Formulation 1 and 2. In general, some dispersants were taken as the representative dispersants, such as 5, 12, 14, 17, 23, 24, 29, 31-33, 42, 70, 73, and so on. The rheological behavior of the millbase was measured by Thermo-Haake RheoStress 600 equipment (Table 7). It was observed that the millbase flow well and their viscosities were comparable or lower than the blank formulation (dispersant dosage of 0%).
-
TABLE 7 Rheological data of Millbase IRGALITE Permanent IRGALITE IRGALITE Yellow Yellow Rubine Blue BXL BXFL PGRL05 PGRL06 4BGL 4BXL GLVO GLO Blank formulation 5500 4000 2850 5550 2200 1600 2400 16700 Comparative 12500 9050 6500 9950 4500 3450 7550 35400 Example A Dispersant 5 5300 2600 2800 5400 1300 900 3200 15900 Dispersant 12 5250 2500 2850 5300 1400 800 3000 16000 Dispersant 14 5350 2550 2900 5350 1200 750 3100 15950 Dispersant 17 5300 2650 2950 5450 1100 900 3050 16500 Dispersant 23 5200 2500 2850 5350 1000 850 3250 16000 Dispersant 29 5250 2450 2800 5400 1200 800 3100 16050 Dispersant 32 5300 2550 2900 5450 1150 900 3250 16100 Dispersant 42 5250 2450 2850 5350 1100 850 3050 16000 Dispersant 73 5200 2550 2850 5350 1050 850 3250 15900 η (mPas) γ = 1.0 (1/s) Comparative sample A was synthesized according to CN1128274. - The results show that comparative sample A performs worse dispersion effect (viscosity, gloss and opacity) than the blank formulation and than other dispersants, such as Dispersant 5, 14, 32 etc.
- Tested in NC-A system, the performance of the dispersants was generally very good with satisfactory results, e.g. high gloss (Table 8), low opacity (Table 9), and high density, etc, compared with blank formulation.
-
TABLE 8 Gloss (60°) of final ink in NC-A system IRGALITE Permanent IRGALITE IRGALITE Yellow Yellow Rubine Blue BXL BXFL PGRL05 PGRL06 4BGL 4BXL GLVO GLO Blank formulation 50.3 63.2 52.1 50.0 70.6 85.5 54.8 17.9 Comparative 48.4 54.3 49.5 47.3 65.4 81.1 50.3 14.7 Example A Dispersant 5 59.3 67.3 56.4 52.7 94.5 88.6 61.5 19.7 Dispersant 12 57.8 66.0 55.7 54.2 90.7 90.3 60.6 20.2 Dispersant 17 60.2 67.7 56.1 55.6 97.4 93.4 59.5 18.5 Dispersant 23 58.5 65.2 55.4 54.8 89.8 91.5 58.9 17.4 Dispersant 32 56.9 68.3 54.7 51.6 92.4 89.4 60.3 19.2 Dispersant 42 57.7 66.4 57.4 54.6 93.7 90.8 61.7 21.3 Dispersant 73 58.7 65.2 55.6 54.8 89.8 91.3 58.9 17.0 -
TABLE 9 Opacity of final ink in NC-A system IRGALITE Permanent IRGALITE IRGALITE Yellow Yellow Rubine Blue BXL BXFL PGRL05 PGRL06 4BGL 4BXL GLVO GLO Blank formulation 4.7 5.9 5.1 4.3 18.6 18.1 6.3 18.9 Comparative 5.2 7.0 5.9 4.8 20.3 21.6 7.8 22.6 Example A Dispersant 5 3.3 5.4 4.1 3.7 14.4 17.2 4.8 18.0 Dispersant 12 3.1 5.0 3.7 3.4 15.1 16.4 5.3 17.4 Dispersant 17 3.2 5.7 4.2 3.8 13.8 17.3 4.3 18.1 Dispersant 23 3.5 4.9 3.9 3.1 14.9 15.6 5.0 15.8 Dispersant 32 3.7 5.1 4.0 3.5 13.9 14.7 5.2 16.5 Dispersant 42 3.3 5.2 3.8 3.3 15.3 13.9 4.0 15.8 Dispersant 73 3.4 4.9 3.8 3.2 14.9 15.8 5.1 16.0
Claims (12)
1. Dispersant represented as a compound of Formula 1 or a mixture of compounds of Formula 1 and Formula 2
wherein,
T is a polymer backbone and is a residue of a cellulose acetate, cellulose propionate, cellulose nitrate (nitrocellulose), methylcellulose, ethylcellulose, hydroxy ethylcellulose, carboxymethylcellulose, benzylcellulose or chitosan, with a molecular weight of 500-1000,000 g/mol;
A and B are each, independently, —O— or —NH—;
R is linear or branched —(C1-C50alkylene)-, arylene, cyclo-C5-C8-alkylene, isophoronediyl, or linear or branched —(C2-C10alkylene)- which is interrupted by phenylene or cyclohexanediyl;
P is the residue of a polyether and/or polyester chain with molecular weight between 100 and 10,000 g/mol,
is a number of 1-5000.
2. Dispersant according to claim 1 , wherein T is cellulose nitrate (nitrocellulose).
3. Dispersant according to claim 1 wherein R is selected from toluenediyl, 4,4 methylene diphenylene, tetramethyl-m-xylylene, hexamethylenene, isophoronyl and 4,4 methylene dicyclohexylene.
4. Dispersant according to claim 1 , wherein P is a mono-hydroxyl polyether.
5. A process to prepare a compound of the Formula 1 or a mixture of compounds of the Formula 1 and 2
wherein,
T is a polymer backbone and is a residue of a cellulose acetate, cellulose propionate, cellulose nitrate (nitrocellulose), methylcellulose, ethylcellulose, hydroxy ethylcellulose, carboxymethylcellulose, benzylcellulose or chitosan, with a molecular weight of 500-1000,000 g/mol;
A and B are each, independently, —O— or —NH—;
R is linear or branched —(C1-C50alkylene)-, arylene, cyclo-C5-C8-alkylene, isophoronediyl, or linear or branched —(C2-C10alkylene)- which is interrupted by phenylene or cyclohexanediyl;
P is the residue of a polyether and/or polyester chain with molecular weight between 100 and 10,000 g/mol,
n is a number of 1-5000
which process comprises the steps of
a) reacting a polyisocyanate NCO—R—NCO wherein R is as defined above with a polyether and/or polyester at temperature t1 which ranges from 0° C. to 100° C. in the presence of a catalyst to obtain a modified polyether and/or modified polyester,
b) grafting the obtained modified polyether and/or modified polyester onto a cellulose acetate, cellulose propionate, cellulose nitrate (nitrocellulose), methylcellulose, ethylcellulose, hydroxy ethylcellulose, carboxymethylcellulose, benzylcellulose or chitosan backbone at temperature t2 which ranges from 40° C. to 150° C.
6. A process to prepare a compound of the Formula 1 or a mixture of compounds of the Formula 1 and 2 according to claim 5 wherein the modified polyether and/or modified polyester obtained in step a) is isolated and added to the cellulose acetate, cellulose propionate, cellulose nitrate (nitrocellulose), methylcellulose, ethylcellulose, hydroxy ethylcellulose, carboxymethylcellulose, benzylcellulose or chitosan backbone or wherein the cellulose acetate, cellulose propionate, cellulose nitrate (nitrocellulose), methylcellulose, ethylcellulose, hydroxy ethylcellulose, carboxymethylcellulose, benzylcellulose or chitosan backbone is added to the modified polyether and/or modified polyester obtained in step a).
7. A process according to claim 5 , wherein the molar ratio of polyisocyanate to the polyether and/or polyester ranges from 1:1 to 1:2 and the weight ratio of backbone polymer to the modified polyether and/or modified polyester ranges from 5:1 to 1:10.
8. An organic pigment dispersion comprising as dispersant the compound of Formula 1 or of the mixture of compounds of the Formula 1 and 2 according to claim 1 .
9. (canceled)
10. An organic pigment dispersion according to claim 8 in nitrocellulose-alcohol (NC-A), nitrocellulose-ester (NC-E) or Nitrocellulose-alcohol/ester (NC-NE).
11. A coating or ink comprising the organic pigment dispersion according to claim 8 .
12. A coating or ink comprising the organic pigment dispersion according to claim 10 .
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EP07112312 | 2007-07-12 | ||
EP07112312.9 | 2007-07-12 | ||
PCT/EP2008/058159 WO2009007247A1 (en) | 2007-07-12 | 2008-06-26 | Nitrocellulose based dispersant |
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US (1) | US20100184886A1 (en) |
EP (1) | EP2164878A1 (en) |
JP (1) | JP5661460B2 (en) |
KR (1) | KR101534880B1 (en) |
CN (1) | CN101952324B (en) |
WO (1) | WO2009007247A1 (en) |
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US20130253102A1 (en) * | 2012-03-26 | 2013-09-26 | Sung-Yuan LIU | Biodegradable plastic material |
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EP2164878A1 (en) * | 2007-07-12 | 2010-03-24 | Basf Se | Nitrocellulose based dispersant |
JP6052958B2 (en) * | 2011-07-06 | 2016-12-27 | 地方独立行政法人東京都立産業技術研究センター | Compatibilizing agent, composite formed by compatibilization with the compatibilizing agent, method for producing the compatibilizing agent, and method for producing the composite formed by the compatibilizing agent |
KR101990105B1 (en) * | 2019-02-14 | 2019-06-18 | (주)삼성휴톤 | Resin composition for mirror ink with high brightness |
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US20130253102A1 (en) * | 2012-03-26 | 2013-09-26 | Sung-Yuan LIU | Biodegradable plastic material |
Also Published As
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KR101534880B1 (en) | 2015-07-07 |
JP5661460B2 (en) | 2015-01-28 |
CN101952324B (en) | 2014-08-13 |
CN101952324A (en) | 2011-01-19 |
JP2010532713A (en) | 2010-10-14 |
WO2009007247A1 (en) | 2009-01-15 |
EP2164878A1 (en) | 2010-03-24 |
KR20100049061A (en) | 2010-05-11 |
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