US20100111708A1 - Fluid ejection system, fluid ejection system drive method, and surgical apparatus - Google Patents

Fluid ejection system, fluid ejection system drive method, and surgical apparatus Download PDF

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Publication number
US20100111708A1
US20100111708A1 US12/606,470 US60647009A US2010111708A1 US 20100111708 A1 US20100111708 A1 US 20100111708A1 US 60647009 A US60647009 A US 60647009A US 2010111708 A1 US2010111708 A1 US 2010111708A1
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Prior art keywords
generation section
fluid
pressure
load
pulsation
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US12/606,470
Inventor
Takeshi Seto
Kazuo Kawasumi
Kunio Tabata
Shinichi Miyazaki
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Seiko Epson Corp
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Seiko Epson Corp
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Assigned to SEIKO EPSON CORPORATION reassignment SEIKO EPSON CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KAWASUMI, KAZUO, MIYAZAKI, SHINICHI, SETO, TAKESHI, TABATA, KUNIO
Publication of US20100111708A1 publication Critical patent/US20100111708A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/02Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
    • F04B43/04Pumps having electric drive
    • F04B43/043Micropumps
    • F04B43/046Micropumps with piezoelectric drive
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/32Surgical cutting instruments
    • A61B17/3203Fluid jet cutting instruments

Definitions

  • the present invention relates to a fluid ejection system including a fluid ejection apparatus and a control apparatus which carries out a control of the fluid ejection apparatus, a method of driving the fluid ejection system, and a surgical apparatus using the fluid ejection system and its drive method.
  • An advantage of some aspect of the invention is to solve at least a part of the problem described above and the invention can be realized as the following aspects or application examples.
  • a fluid ejection system includes a pulsation generation section which, including a fluid chamber, a diaphragm which changes a volume of the fluid chamber, and a piezoelectric element which drives the diaphragm, pulsatively ejects a fluid from a nozzle; and a control apparatus including a pressure generation section which supplies the fluid to the fluid chamber at a predetermined pressure, a drive waveform generation section which inputs a drive waveform into the piezoelectric element, and a load detection section which detects a load of the pressure generation section.
  • a fluid discharge pressure amplitude of the pulsation generation section or a fluid supply pressure of the pressure generation section is made higher than at a normal drive time.
  • the normal drive time means a drive status when actually using the fluid ejection system.
  • the load of the pressure generation section falls within an approximately constant range.
  • the load of the pressure generation section increases.
  • the drive waveform is configured of a pulsation portion and a quiescent portion, and that, in the event that the load detection section has detected a load abnormality of the pressure generation section, the amplitude of the pulsation portion is made larger than the amplitude at the normal drive time.
  • the drive waveform is configured of the pulsation portion formed of a whole number of sequential waveforms, and the quiescent portion in which no waveform is output, by appropriately selecting an amplitude (a potential) and frequency of the pulsation portion, an ejection of a fluid group forms a pulsation necessary for an excision capability. Also, a quiescent time enables a control of a flow rate.
  • the drive waveform input in the event that the load detection section has detected a load abnormality of the pressure generation section is configured of a continuous pulsation portion.
  • a frequency of the drive waveform input in the event that the load detection section has detected a load abnormality of the pressure generation section approximately matches a resonant frequency of a pressure wave propagated through a space from the fluid chamber to the nozzle.
  • the amplitude of the pulsation portion is made larger than the amplitude at the normal drive time, and the pressure at which the pressure generation section supplies the fluid to the fluid chamber is made higher than that at the normal drive time.
  • the amplitude of the pulsation portion When the amplitude of the pulsation portion is made larger, the amount of the volume contraction of the fluid chamber increases, as previously described. By this means, as well as the fluid discharge pressure becoming higher, the discharge amount increases. Therein, as the amount of fluid supplied to the fluid chamber is increased by increasing the pressure at which the fluid is supplied by the pressure generation section, it is possible to supply a sufficient amount of liquid to the pulsation generation section in response to an increase in the discharge amount.
  • a load of the pressure generation section is detected as a change in a drive speed of a fluid delivery device of the pressure generation section.
  • the pressure generation section being, for example, a pump
  • a fluid delivery device such as a piston pump or a gear pump.
  • a change in the drive speed of the fluid delivery device can be easily and accurately measured by a linear encoder in the case of the piston pump, or a rotary encoder in the case of the gear pump.
  • the load detection section in the event that the drive speed has become equal to or less than a prescribed value, determines that there is a load abnormality of the pressure generation section.
  • the load detection section is a pressure sensor provided inside the pressure generation section.
  • the fluid ejection system it is preferable that it further includes an alarm which, in the event that the load detection section has detected a load abnormality of the pressure generation section, informs of the abnormality.
  • the fluid ejection system it is preferable that it further includes an operating member which, after the load detection section has detected a load abnormality of the pressure generation section, and the drive of the pulsation generation section and pressure generation section has been stopped, switches in such a way as to make the fluid discharge pressure of the pulsation generation section or the fluid supply pressure of the pressure generation section higher than at the normal drive time.
  • the operating member is provided on the pulsation generation section.
  • the pulsation generation section is gripped when operated. Consequently, by providing the operating member on the pulsation generation section, it is possible for the surgeon him or herself to carry out the switching operation at hand, and remove a clogging.
  • the drive waveform is configured of a combination of a midpoint potential, at which the piezoelectric element is charged to the extent that the fluid is moved to a position in which it reaches the leading extremity of the nozzle, and a potential at which the piezoelectric element is discharged.
  • a fluid ejection system drive method is a method of driving a fluid ejection system including: a pulsation generation section which, including a fluid chamber, a diaphragm which changes a volume of the fluid chamber, and a piezoelectric element which drives the diaphragm, pulsatively ejects a fluid from a nozzle; and a control apparatus including a pressure generation section which supplies the fluid to the fluid chamber at a predetermined pressure, a drive waveform generation section which inputs a drive waveform into the piezoelectric element, and a load detection section which detects a load of the pressure generation section.
  • the method includes a step of, during a normal drive of the fluid ejection system, detecting a load of the pressure generation section, which supplies the fluid to the pulsation generation section at the predetermined pressure, by means of the load detection section; a step of outputting an alarm in the event that the load of the pressure generation section has become equal to or more than a prescribed value; a step of stopping the drive of the pulsation generation section and pressure generation section; a cleaning step in which a fluid discharge pressure of the pulsation generation section or a fluid supply pressure of the pressure generation section is made higher than at a normal drive time; and a step of restoring the normal drive after finishing the cleaning step.
  • a surgical apparatus includes the fluid ejection system described in the heretofore mentioned application example, and is driven by the previously described fluid ejection system drive method.
  • FIG. 1 is an illustration showing an outline configuration of a fluid ejection system according to Embodiment 1.
  • FIG. 2 is a sectional view showing a main configuration of a pulsation generation section according to Embodiment 1, taken along a direction of a channel of a liquid.
  • FIG. 3 is a configuration diagram showing a main system configuration of the fluid ejection system according to Embodiment 1.
  • FIG. 4 is an illustration illustrating one example of a drive waveform according to Embodiment 1.
  • FIG. 5 is an illustration showing a method of driving the fluid ejection system according to Embodiment 1.
  • FIG. 6 is an illustration showing a drive waveform input during an idle period according to Embodiment 5.
  • FIGS. 7A to 7C are fragmentary sectional views schematically representing a behavior of a pulsation generation section according to Embodiment 5.
  • FIGS. 1 to 5 show a fluid ejection system according to Embodiment 1
  • FIGS. 6 and 7A to 7 C show Embodiment 5.
  • the fluid ejection system can be variously employed for a drawing using ink or the like, a washing of a miniature object and structure, a cutting off or cutting out of an object, an electronic instrument cooling device, a surgical knife, and the like, but in the embodiments to be described hereafter, a description will be given exemplifying with a surgical apparatus suitable in incising or excising a body tissue. Consequently, a fluid used in the embodiments being a liquid such as water, saline, or a chemical, the fluid may be expressed as the liquid.
  • FIG. 1 is an illustration showing an outline configuration of the fluid ejection system according to Embodiment 1.
  • the fluid ejection system 1 is configured of a control apparatus 100 , which includes a liquid storage container storing a liquid, a fluid delivery device of a pump acting as a pressure generation section, and a drive waveform generation section (which are not shown), a fluid ejection apparatus 10 which pulsatively ejects the liquid supplied from the fluid delivery device, and a fluid supply tube 25 (hereafter expressed simply as a tube 25 ) which brings the fluid ejection apparatus 10 into communication with the pump.
  • a control apparatus 100 which includes a liquid storage container storing a liquid, a fluid delivery device of a pump acting as a pressure generation section, and a drive waveform generation section (which are not shown), a fluid ejection apparatus 10 which pulsatively ejects the liquid supplied from the fluid delivery device, and a fluid supply tube 25 (hereafter expressed simply as a tube 25 ) which brings the fluid ejection
  • control apparatus 100 and fluid ejection apparatus 10 are electrically connected by a drive signal cable 15 and operation switching signal cable 16 .
  • the liquid storage container, the pump, the drive waveform generation section, and a system control section, which controls the whole of the system, are included inside the control apparatus 100 , and a display section 161 , which displays a drive condition and drive status, an adjustment member 160 , which sets an optimum drive waveform, and an alarm 144 , are provided on the external side.
  • the fluid ejection apparatus 10 includes a pulsation generation section 30 , which causes the supplied liquid to pulsate at a high pressure and high frequency, and a connection channel pipe 90 , which is connected to the pulsation generation section 30 .
  • a nozzle 95 including a fluid ejection opening 97 which is formed by reducing the sectional area of the channel, is inserted in the leading extremity of the connection channel pipe 90 .
  • the liquid stored in the liquid storage container included in the control apparatus 100 is supplied by the pump at a certain pressure to the pulsation generation section 30 via the tube 25 .
  • the pulsation generation section 30 being provided with a fluid chamber 120 (refer to FIG. 2 ) and the fluid chamber 120 's volume changing unit, by driving the volume changing unit, generates a pulsation, and ejects the liquid in a pulse form from the fluid ejection opening 97 .
  • a detailed description of the pulsation generation section 30 will be given hereafter, referring to FIGS. 2 to 4 .
  • a discharge pressure of the pump at a normal drive time is set to approximately three atmospheres (0.3 MPa) or less.
  • a main portion which a surgeon grips is the pulsation generation section 30 . Consequently, it is preferable that the tube 25 connected to the pulsation generation section 30 is as flexible as possible. For that purpose, it is preferable that it is made a flexible and thin tube, and that the pressure is made low within a range in which it is possible to send the liquid to the pulsation generation section 30 .
  • FIG. 2 is a sectional view showing a main configuration of the pulsation generation section according to Embodiment 1, taken along a liquid channel direction.
  • the fluid ejection apparatus 10 is configured of the pulsation generation section 30 , the connection channel pipe 90 connected to the pulsation generation section 30 , and the nozzle 95 inserted in the connection channel pipe 90 .
  • the pulsation generation section 30 includes a ring shaped spacer 60 closely clamped between the mutually opposed surfaces of a first machine casing 80 and second machine casing 50 , and a diaphragm 70 which, acting as the volume changing unit, is made of a disk shaped sheet metal, and the fluid chamber 120 is configured by a wall surface 80 a of the first machine casing 80 , the diaphragm 70 , and the inner peripheral wall surface of the spacer 60 .
  • a tube connection pipe 81 is protruded from the outer side surface of the first machine casing 80 , and an inflow connection channel 84 is opened in the tube connection pipe 81 .
  • the inflow connection channel 84 is brought into communication with an inlet channel 83 communicating with the flow chamber 120 .
  • the tube 25 is pressed into the tube connection pipe 81 .
  • the tube 25 is connected to the pump provided inside the control apparatus 100 (refer to FIG. 1 ), and the liquid is supplied into the flow chamber 120 via the inflow connection channel 84 and inlet channel 83 .
  • an outlet channel 88 is opened, and furthermore, an outlet connection channel 89 communicating with the outlet channel 88 is opened, in an approximate center of the wall surface 80 a so as to be approximately perpendicular to the wall surface 80 a of the first machine casing 80 .
  • connection channel pipe insertion portion 82 is protruded in a direction opposite to the fluid chamber 120 , and the outlet connection channel 89 communicating with the outlet channel 88 is provided, in the first machine casing 80 .
  • the connection channel pipe 90 is pressed into and fixed in the connection channel pipe insertion portion 82 .
  • connection channel pipe 90 being pressed into and fixed in the connection channel pipe insertion portion 82 , it is also acceptable to adopt a removable structure in which threaded portions are formed in the connection channel pipe 90 and connection channel pipe insertion portion 82 , and the connection channel pipe 90 is screwed into and fixed in the connection channel pipe insertion portion 82 .
  • connection channel 92 communicating with the outlet connection channel 89 is opened in the connection channel pipe 90 , and the nozzle 95 is pressed into a leading extremity of the connection channel pipe 90 opposite the outlet channel 88 .
  • the nozzle 95 includes a nozzle channel 96 communicating with the connection channel 92 , and the fluid ejection opening 97 .
  • the outlet connection channel 89 , connection channel 92 , and nozzle channel 96 have approximately the same sectional area, and this sectional area is larger than the sectional area of the outlet channel 88 . Also, the sectional area of the fluid ejection opening 97 is reduced in comparison with the sectional area of the connection channel 92 , and furthermore, reduced in comparison with that of the outlet channel 88 .
  • the sectional area represents the sectional area of the channel when sectioned perpendicular to a liquid flow direction.
  • the diameter of the outlet channel 88 is set to 0.3 mm, the diameter of the connection channel 92 to 1.0 mm, and the diameter of the fluid ejection opening 97 within a range of 0.1 to 0.2 mm. Also, the channel length from the fluid chamber 120 to the fluid ejection opening 97 is appropriately set within a range of 100 to 200 mm.
  • the second machine casing 50 being a cylindrical member, has opened therein a cylindrical hole 52 passing through the second machine casing 50 .
  • One of the openings of the hole 52 is sealed with a lower plate 102 .
  • a piezoelectric element 40 acting as a drive source is disposed inside the hole 52 .
  • the piezoelectric element 40 being a stacked piezoelectric element, configures a columnar actuator.
  • One extremity of the piezoelectric element 40 is closely fixed to the diaphragm 70 across an upper plate 101 , and the other extremity to the inner surface of the lower plate 102 .
  • Drive electrodes (not shown) are provided one on each of the opposed side surfaces of the piezoelectric element 40 , and the drive signal cable 15 formed of connection leads 15 a and 15 b coated in insulation is connected to the drive electrodes.
  • the drive signal cable 15 being extended outward through a through hole 53 opened in a side surface of the second machine casing 50 , is connected to a drive waveform generation section 151 (refer to FIG. 3 ) included in the control apparatus 100 .
  • the through hole 53 is sealed with a seal member 103 in a condition in which the drive signal cable 15 is put through the through hole 53 .
  • the pulsation generation section 30 having its periphery hermetically sealed, is covered with a contour member which is attachable to and detachable from the pulsation generation section 30 .
  • the contour member is configured of an upper casing 35 and lower casing 36 as a case member.
  • the upper casing 35 and lower casing 36 hold the pulsation generation section 30 in such a way as to sandwich the connection channel pipe insertion portion 82 of the first machine casing 80 and the cylindrical portion of the second machine casing 50 .
  • the upper casing 35 and lower casing 36 are fixed by unshown fixing screws. Consequently, the upper casing 35 and lower casing 36 are of a structure such that they are attachable to and detachable from the pulsation generation section 30 .
  • a packing acting as a seal member, being provided between the mutually opposed end faces of the upper casing 35 and lower casing 36 , hermetically seals the pulsation generation section 30 .
  • An operating member 130 is provided on the pulsation generation section 30 .
  • the operating member 130 being a switch, it is possible to select a push button type, a slide type, a rotary type, or the like, but the push button type switch is more preferable from the aspect of a space saving and a simple operation.
  • the operating member 130 being disposed in such a way that everything other than an operation section is embedded in the lower casing 36 , is connected to the control apparatus 100 by the operation switching signal cable 16 (refer to FIG. 1 ).
  • FIG. 3 is a configuration diagram showing a main system configuration of the fluid ejection system according to this embodiment.
  • the fluid ejection apparatus 10 is configured of the fluid chamber 120 , the diaphragm 70 acting as the volume changing unit which changes the volume of the fluid chamber 120 , the piezoelectric element 40 which drives the diaphragm 70 , and the operating member 130 .
  • the control apparatus 100 includes the liquid storage container 141 (hereafter expressed simply as the container 141 ), and a load detection section 142 which, including the pump 140 communicating with the container 141 , and a pump drive control section 143 which controls a drive of the pump 140 , detects a load fluctuation of the pump 140 .
  • the pump 140 it is possible to employ a liquid delivery device such as a piston pump or a gear pump, and it is brought into communication with the fluid chamber 120 by the tube 25 .
  • the load detection section 142 includes a linear encoder in the case of the piston pump, and a rotary encoder in the case of the gear pump, and detects a load fluctuation of the pump 140 as a change in piston drive speed or gear rotation speed.
  • the alarm 144 which, in the event that a clogging has occurred in the pulsation generation section 30 , and the load (drive speed) of the pump 140 has become equal to or more than a prescribed value, determines that the load is abnormal, and gives an alarm.
  • the alarm 144 can employ a sound of a buzzer or the like, or a light alert.
  • control apparatus 100 includes an optimum drive parameter calculation section 152 which calculates a drive waveform corresponding to the hardness of an excised tissue, the adjustment member 160 which inputs the excised tissue hardness, and the drive waveform generation section 151 which, based on an optimum drive parameter, generates a drive waveform to be input into the piezoelectric element 40 .
  • the control apparatus 100 further includes the system control section 150 which governs the overall control of each system component, and the display section 161 .
  • the display section 161 displays a drive condition such as the excised tissue hardness, a drive status, and the like.
  • a rotary switch being suitable as the adjustment member 160 , by rotating a dial thereof, a drive condition such as the excised tissue hardness is selected, and input into the optimum drive parameter calculation section 152 .
  • An amplitude (a potential), cycle, waveform quantity (pulse quantity), quiescent time, and the like, of a pulsation portion compatible with the selected and input excised tissue hardness or the like, are calculated in the optimum drive parameter calculation section 152 , and input into the piezoelectric element 40 , via the drive signal cable 15 , as an optimum drive waveform in the drive waveform generation section 151 .
  • FIG. 4 illustrates one example of a drive waveform according to this embodiment.
  • the drive waveform in this illustration is configured of a pulsation portion configured of a whole number of sequential sinusoidal waveforms in which a piezoelectric element drive voltage starts with a phase ⁇ /2, and a quiescent portion (expressed as a quiescent time I).
  • the drive waveform expressed by the solid line represents the normal drive time
  • the waveform of the pulsation portion is expressed by an amplitude A 1 , a cycle T, and a number n of sequential sine waves.
  • the number of sine waves is taken to be two.
  • the waveform of this pulsation portion being of a burst wave, it is possible, in the drive waveform generation section 151 , to generate it easily by specifying the heretofore mentioned parameter.
  • the drive waveform not being limited to that of the sine wave, it is also acceptable that it is of a combination of rectangular waves.
  • the liquid is constantly supplied to the inlet channel 83 at a certain fluid pressure by the pump 140 .
  • the piezoelectric element 40 carries out no operation, the liquid flows into the fluid chamber 120 due to a difference between a discharge pressure of the pump 140 and the whole fluid resistance value on the inlet channel side.
  • a pressure fluctuation (that is, a pressure wave) at this discharge time is propagated through the connection channel 92 of the connection channel pipe 90 , and the liquid is ejected in a pulse form from the fluid ejection opening 97 of the nozzle 95 (for both of which refer to FIG. 2 ) at the leading extremity.
  • the diameter of the fluid ejection opening 97 is reduced in comparison with the diameter of the outlet channel 88 , the liquid is ejected as higher-pressure and higher-speed pulse-like droplets.
  • the interior of the fluid chamber 120 attains a vacuum condition immediately after the pressure rise, due to an interaction between the decrease in the amount of liquid inflow from the inlet channel 83 and the increase in the liquid outflow from the outlet channel 88 .
  • a flow of the liquid in the inlet channel 83 moving toward the interior of the fluid chamber 120 at the same speed as that before the piezoelectric element 40 operates is restored, after a certain time has elapsed, due to both the pressure of the pump and the vacuum condition inside the fluid chamber 120 .
  • a pulsation intensity that is, a fluid discharge pressure amplitude is large
  • the fluid discharge pressure amplitude can be realized by increasing an amplitude A of a piezoelectric element drive voltage. Meanwhile, however, an amount of fluid ejected per unit time is also increased at the same time. As a result, an excision depth per unit time is also increased at the same time.
  • the fluid ejection section drive voltage amplitude A which is one of control parameters, changes, and at the same time, an adjustment is made by the optimum drive parameter calculation section 152 in such a way that the quiescent time I, which is another control parameter, changes, and the excision depth does not change.
  • optimum drive parameter table in place of the optimum drive parameter calculation section 152 .
  • the excised tissue hardness is selected by the adjustment member 160 , and an optimum drive parameter is selected from the optimum drive parameter table, generating a drive waveform. It is more preferable that information on the optimum drive parameter selected is displayed in the display section 161 .
  • the optimum drive parameter table is a table in which are combined control parameters such as a surgery type, the diameter of the fluid ejection opening 97 , an excised tissue hardness, and an excision depth.
  • the diameter of the fluid ejection opening 97 is extremely small at around 0.1 to 0.2 mm, and the outlet channel 88 communicating with the nozzle from the fluid chamber 120 is also extremely small at around 0.3 mm, it is also conceivable that a clogging occurs in a channel from the fluid chamber 120 to the fluid ejection opening 97 . Consequently, a removal of these cloggings, that is, a cleaning, is needed.
  • FIG. 5 is an illustration showing the drive method relating to the cleaning of this embodiment. A description will be given, referring to FIGS. 2 to 4 too, in accordance with the process shown in FIG. 5 .
  • the fluid ejection system 1 is started, starting a normal drive (ST 10 ). While the fluid ejection system is being driven, a load fluctuation of the pump 140 is being detected by the load detection section 142 (ST 20 ). As previously described, a load fluctuation is detected as a change in the drive speed of the fluid delivery device of the pump 140 .
  • the load of the pump 140 falls within an approximately constant range, and the fluid delivery device continues to be driven within a certain drive speed range.
  • the fluid ejection system 1 continues to be driven as it is (ST 30 ) and, when the surgery is finished, the fluid ejection system is stopped (ST 40 ).
  • a signal is input into the system control section 150 from the load detection section 142 , and an alarm is output using a sound, light, or the like by the alarm 144 (ST 50 ).
  • a drive stop command is output to the drive waveform generation section 151 and pump drive control section 143 from the system control section 150 , stopping the fluid ejection system 1 (ST 60 ).
  • a cleaning start operation after the pulsation generation section 30 has been moved away from a living body, is carried out by means of a switch input from the operating member 130 provided on the pulsation generation section 30 .
  • a cleaning start command from the operating member 130 is input into the system control section 150 via the operation switching signal cable 16 , and the pump 190 and pulsation generation section 30 are started based on the system control section 150 drive start command, starting the cleaning operation (ST 170 ).
  • the liquid discharge pressure amplitude of the pulsation generation section 30 is made higher than at the normal drive time.
  • the liquid discharge pressure amplitude of the pulsation generation section 30 can be made higher by making the amplitude of the pulsation portion of the drive waveform larger than at the normal drive time.
  • the drive waveform in that case is illustrated by the broken line in FIG. 4 .
  • an amplitude A 2 is made approximately twice as high as the amplitude A 1 at the normal drive time.
  • the surgeon when determining that the clogging has been removed, operates the operating member 130 again, stops the pulsation generation section 30 and pump 140 , and finishes the cleaning operation (ST 80 ).
  • the determination of the clogging removal is carried out by observing a discharge condition of the liquid from the liquid ejection opening 97 .
  • the operating member 130 is operated, and a start command from the system control section 150 is input, starting the fluid ejection system 1 (specifically, the pulsation generation section 30 and pump 140 ).
  • a drive waveform output at this time is the drive waveform at the normal drive time (refer to FIG. 4 ). Then, the process in and after ST 20 is repeated.
  • a setting is such that a detection reference value of the load detection section 192 is matched with the pump drive speed at a cleaning operation time.
  • a restart of the fluid ejection system is carried out by operating the operating member 130 . Consequently, it is preferable that the operating member 130 is a one-circuit two-contact type switch.
  • the liquid supply pressure of the pump 140 is made higher.
  • the liquid supply pressure of the pump 140 is made higher.
  • the amplitude (potential) thereof is changed with the cycle T and quiescent time I thereof remaining the same as those of the pulsation portion at the normal drive time, but it is also acceptable that the cycle T is changed, or the quiescent time I is changed.
  • the fluid ejection system of this embodiment by detecting that the load of the pump 140 has increased, it is determined that a clogging has occurred in the channel from the fluid chamber 120 to the fluid ejection opening 97 . Therein, it is possible to eliminate the clogging by making the fluid discharge pressure amplitude of the pulsation generation section 30 higher than at the normal drive time, and clean the channel from the fluid chamber 120 to the fluid ejection opening 97 .
  • the amplitude of the pulsation portion When the amplitude of the pulsation portion is made higher, the amount of the volume contraction of the fluid chamber 120 increases, as previously described. By this means, as well as the fluid discharge pressure amplitude becoming higher, the discharge amount increases. Therein, as the amount of fluid supplied to the fluid chamber 120 increases by increasing the fluid supply pressure applied by the pump 140 , it is possible to supply a sufficient amount of liquid to the pulsation generation section 30 in response to an increase in the discharge amount.
  • a change in load of the pump 140 is detected as a change in the drive speed of the fluid delivery device of the pump 140 .
  • the pressure inside this channel rises. Then, the load of the pump 140 increases, and the drive speed decreases. Consequently, it is possible to carry out a clogging determination by detecting a decrease in the drive speed.
  • the alarm 144 which informs of an abnormality in the event that the load detection section 142 has detected an increase in the load of the pump 140 which is equal to or more than the prescribed value.
  • the detection of a load abnormality of the pump 140 is done by a method which determines it to be abnormal when it is detected instantaneously, or by a method which determines it to be abnormal when it continues for, for example, several seconds.
  • the alarm 144 is disposed in the control apparatus 100 , but it is also acceptable that it is disposed in the pulsation generation section 30 .
  • the pulsation generation section 30 is made as light and small as possible. For this reason, it is more preferable to dispose it in the control apparatus 100 .
  • the alarm 144 is disposed independently in a position which is distant from the control apparatus 100 , the pulsation generation section 30 and easy to recognize.
  • the pulsation generation section 30 includes the operating member 130 . After a clogging has been detected, and the pulsation generation section has stopped, the surgeon consciously carries out a switching operation of the operating member 130 , causing a cleaning operation. By so doing, it not happening that a high pressure liquid ejection is unconsciously started, it is possible to increase the safety.
  • the drive waveform at the normal drive time of the fluid ejection system according to this embodiment is configured of a pulsation portion and quiescent portion, as expressed by the solid line in FIG. 4 .
  • the drive waveform input at the cleaning operation time in the event that the load detection section 142 has detected an increase in load (a load abnormality) of the pump 140 is configured of a continuous waveform. That is, it is configured of only a continuous pulsation portion without the quiescent time I.
  • the amplitude of the pulsation portion is larger than at the normal drive time, and the pulsation portion of the amplitude A 2 expressed in FIG. 4 forms a continuous drive waveform.
  • the amplitude of the pulsation portion is made larger than at the normal drive time, thereby increasing the fluid discharge pressure.
  • Embodiment 3 has a feature wherein the frequency of a drive waveform input in the event that the load detection section 142 has detected an increase in load (a load abnormality) of the pump 140 approximately matches the resonant frequency of a pressure wave propagated through a space from the fluid chamber 120 to the nozzle 95 .
  • the liquid converted into a pulsation flow by the pulsation generation section 30 by the pressure wave propagated from the fluid chamber 120 to the nozzle 95 , is ejected from the nozzle 95 as pulse-like droplets at a high speed.
  • one portion of the pressure wave is reflected at a nozzle position, and directed toward the fluid chamber 120 .
  • the pressure wave reciprocates in a portion, whose sectional area is extremely small, of a channel from the fluid chamber 120 to the nozzle 95 .
  • a distance from the fluid chamber 120 to the nozzle 95 is set to be 100 to 200 mm. Also, the propagation speed of the pressure wave from the fluid chamber 120 to the nozzle 95 is approximately 1500 m per second.
  • the distance from the fluid chamber 120 to the nozzle 95 is 150 mm, it is 300 mm there and back, and the resonant frequency of the pressure wave is 5 kHz. Consequently, the frequency of the drive waveform is taken to be 5 kHz.
  • Embodiment 4 has a feature wherein a pressure sensor is included inside the pump 140 .
  • the pressure inside the channel rises, causing an output load of the pump 140 .
  • the internal pressure of the pump 140 rises.
  • the pressure sensor is disposed in a fluid chamber (a pressure chamber) inside the pump 140 .
  • a difference between an internal pressure of the pump 140 at the normal drive time and at a clogging occurrence time is set in advance and, in the event that a rise in the pressure is equal to or more than a prescribed value, a cleaning operation is started.
  • the cleaning operation can be carried out in accordance with the process described in the illustration shown in FIG. 5 .
  • Embodiment 5 has a feature wherein a drive waveform is formed such that it is possible to prevent a clogging due to a drying or the like in the channel from the fluid chamber 120 to the fluid ejection opening 97 while temporarily halting the fluid ejection system halfway through a surgery.
  • FIG. 6 is an illustration showing a drive waveform input during an idle period according to this embodiment
  • FIGS. 7A to 7C are fragmentary sectional views schematically representing a behavior of the pulsation generation section in response to the drive waveform.
  • one cycle of the drive waveform is configured of a combination of, firstly, an area 1 in which a midpoint potential is held for a certain time, continuing, an area 2 in which the piezoelectric element 40 is discharged, and an area 3 in which the piezoelectric element 40 is charged with the midpoint potential after a certain time elapses.
  • FIG. 7A represents a condition in which the midpoint potential (indicated by a potential A 3 ) shown by 1 in FIG. 6 is applied to the piezoelectric element 40 .
  • the amount of charge of the piezoelectric element 40 is intermediate with respect to a full charge, and the amount of expansion is also intermediate with respect to a full charge amount. Consequently, the amount of the volume of the fluid chamber 120 contracted by the diaphragm 70 is also of an intermediate value.
  • the liquid rather than being discharged from the fluid ejection opening 97 of the nozzle 95 , remains to the extent that one portion thereof peeps out of the leading extremity.
  • the piezoelectric element 40 On the discharge potential (a potential ⁇ A 3 ) expressed by 2 in FIG. 6 being applied in this condition, the piezoelectric element 40 is discharged, attaining the condition represented in FIG. 7B . That is, a condition is attained in which the diaphragm 70 expands the volume of the fluid chamber 120 .
  • the pressure of the fluid chamber 120 decreases instantaneously, and the liquid in the nozzle 95 is retracted into the fluid chamber 120 by an amount by which the volume of the fluid chamber 120 has increased.
  • a potential A 1 higher than the midpoint potential is applied to the piezoelectric element 40 .
  • the piezoelectric element 40 expands by being fully charged, the volume of the fluid chamber 120 is contracted to the maximum by the diaphragm 70 , and the liquid is discharged as droplets 200 in the pulse form.
  • the pulsation generation section drive idle period (a surgery suspension period), by constantly repeating a movement of the liquid to the extent that the liquid is not discharged from the nozzle 95 , it is possible to suppress the clogging in the channel from the fluid ejection opening 97 to the fluid chamber 120 .
  • FIG. 6 illustrates the case in which the drive waveform is of a rectangular wave, but it is also acceptable that the drive waveform is of a combined sine wave.
  • the fluid ejection system 1 can be variously employed for a drawing using ink or the like, a washing of a miniature object and structure, a cutting off or cutting out of an object, a surgical knife, and the like, but is suitable as a surgical instrument with which a body tissue is incised or excised.

Abstract

A fluid ejection system includes: a pulsation generation section which, including a fluid chamber, a diaphragm which changes a volume of the fluid chamber, and a piezoelectric element which drives the diaphragm, pulsatively ejects a fluid from a nozzle; and a control apparatus including a pressure generation section which supplies the fluid to the fluid chamber at a predetermined pressure, a drive waveform generation section which inputs a drive waveform into the piezoelectric element, and a load detection section which detects a load of the pressure generation section, wherein in the event that the load detection section has detected a load abnormality of the pressure generation section, a fluid discharge pressure amplitude of the pulsation generation section or a fluid supply pressure of the pressure generation section is made higher than at a normal drive time.

Description

  • Japanese Patent Application No. 2008-279336 filed on Oct. 30, 2008, is hereby incorporated by reference in its entirety.
  • BACKGROUND
  • 1. Technical Field
  • The present invention relates to a fluid ejection system including a fluid ejection apparatus and a control apparatus which carries out a control of the fluid ejection apparatus, a method of driving the fluid ejection system, and a surgical apparatus using the fluid ejection system and its drive method.
  • 2. Related Art
  • With a surgery using an ejected fluid, it is possible to incise an organ parenchyma while saving a vasculature of a blood vessel or the like. Furthermore, as an incidental damage to a body tissue other than an incision site is light, a burden on a patient is low. Also, as there is little bleeding, the bleeding does not hinder a vision of a surgical field, thus enabling a rapid surgery, which is clinically applied particularly to a hepatic resection or the like which is hindered by bleeding from microvessels.
  • As a fluid ejection apparatus which incises or excises a body tissue, one has been known which, by changing the volume of a fluid chamber by means of a diaphragm, discharges a fluid from a nozzle as high-speed droplets in a pulse form (refer to, for example, JP-A-2005-152127).
  • When incising or excising a body tissue using this kind of fluid ejection apparatus, it is conceivable that the leading extremity of the nozzle comes into contact with a body tissue, blood, and a body fluid, and it is expected that these will cause a nozzle leading extremity clogging.
  • Also, as the diameter of a fluid ejection opening is extremely small at around 0.1 to 0.2 mm, and the diameter of an outlet channel communicating with the nozzle from the fluid chamber is also extremely small at around 0.3 mm, it is also conceivable that a clogging occurs in a channel from the fluid chamber to the nozzle.
  • SUMMARY
  • An advantage of some aspect of the invention is to solve at least a part of the problem described above and the invention can be realized as the following aspects or application examples.
  • Application Example 1
  • A fluid ejection system includes a pulsation generation section which, including a fluid chamber, a diaphragm which changes a volume of the fluid chamber, and a piezoelectric element which drives the diaphragm, pulsatively ejects a fluid from a nozzle; and a control apparatus including a pressure generation section which supplies the fluid to the fluid chamber at a predetermined pressure, a drive waveform generation section which inputs a drive waveform into the piezoelectric element, and a load detection section which detects a load of the pressure generation section. In the event that the load detection section has detected a load abnormality of the pressure generation section, a fluid discharge pressure amplitude of the pulsation generation section or a fluid supply pressure of the pressure generation section is made higher than at a normal drive time.
  • The normal drive time means a drive status when actually using the fluid ejection system.
  • In the event that the pulsation generation section is driven normally (in conformity to a design value), the load of the pressure generation section falls within an approximately constant range. Herein, in the event that a clogging or the like occurs in a channel from the fluid chamber to the nozzle, the load of the pressure generation section increases.
  • According to this application example, by detecting that the load of the pressure generation section has increased (a load abnormality), it is determined that the heretofore described clogging has occurred. Therein, it is possible to eliminate the clogging by making the fluid discharge pressure amplitude of the pulsation generation section higher than at the normal drive time, and clean the channel from the fluid chamber to the nozzle.
  • Also, it is also possible to eliminate the clogging by making the fluid supply pressure of the pressure generation section higher.
  • Application Example 2
  • In the fluid ejection system according to the heretofore mentioned application example, it is preferable that the drive waveform is configured of a pulsation portion and a quiescent portion, and that, in the event that the load detection section has detected a load abnormality of the pressure generation section, the amplitude of the pulsation portion is made larger than the amplitude at the normal drive time.
  • In the event that the drive waveform is configured of the pulsation portion formed of a whole number of sequential waveforms, and the quiescent portion in which no waveform is output, by appropriately selecting an amplitude (a potential) and frequency of the pulsation portion, an ejection of a fluid group forms a pulsation necessary for an excision capability. Also, a quiescent time enables a control of a flow rate.
  • Therein, in the event that a load abnormality of the pressure generation section has been detected, it being possible to increase an amount of displacement of a diaphragm by making the amplitude of the pulsation portion still larger than the amplitude at the normal drive time, and make the fluid discharge pressure amplitude higher than at the normal drive time by increasing an amount of a volume contraction of the fluid chamber, it is possible to eliminate the clogging.
  • Application Example 3
  • In the fluid ejection system according to the heretofore mentioned application example, it is preferable that the drive waveform input in the event that the load detection section has detected a load abnormality of the pressure generation section is configured of a continuous pulsation portion.
  • In this way, it being possible to increase the number of pulsations per unit time of the fluid by eliminating the quiescent portion from the drive waveform, and continuously inputting the pulsation portion, it is possible to increase a capability to eliminate the clogging.
  • Application Example 4
  • In the fluid ejection system according to the heretofore mentioned application example, it is desirable that a frequency of the drive waveform input in the event that the load detection section has detected a load abnormality of the pressure generation section approximately matches a resonant frequency of a pressure wave propagated through a space from the fluid chamber to the nozzle.
  • The fluid discharged from the fluid chamber, by the pressure wave thereof being propagated from the fluid chamber to the nozzle, is ejected from the nozzle as pulse-like (pulsation) droplets at a high speed. At the same time, one portion of the pressure wave is reflected at a nozzle position, and directed toward the fluid chamber. Consequently, by matching the frequency of the drive waveform with the resonant frequency of the pressure wave propagated between the fluid chamber and nozzle, the amplitude of the pressure wave increases due to the resonance, and it is possible to increase the clogging elimination capability.
  • Application Example 5
  • In the fluid ejection system according to the heretofore mentioned application example, it is preferable that, in the event that the load detection section has detected a load abnormality of the pressure generation section, the amplitude of the pulsation portion is made larger than the amplitude at the normal drive time, and the pressure at which the pressure generation section supplies the fluid to the fluid chamber is made higher than that at the normal drive time.
  • When the amplitude of the pulsation portion is made larger, the amount of the volume contraction of the fluid chamber increases, as previously described. By this means, as well as the fluid discharge pressure becoming higher, the discharge amount increases. Therein, as the amount of fluid supplied to the fluid chamber is increased by increasing the pressure at which the fluid is supplied by the pressure generation section, it is possible to supply a sufficient amount of liquid to the pulsation generation section in response to an increase in the discharge amount.
  • Application Example 6
  • In the fluid ejection system according to the heretofore mentioned application example, it is preferable that a load of the pressure generation section is detected as a change in a drive speed of a fluid delivery device of the pressure generation section.
  • Herein, the pressure generation section being, for example, a pump, it is possible to employ a fluid delivery device such as a piston pump or a gear pump.
  • In the event that a clogging occurs in the channel from the fluid chamber to the nozzle, the pressure inside this channel rises. Then, the load of the pressure generation section increases, and the drive speed of the fluid delivery device of the pump decreases. Consequently, it is possible to easily carry out a clogging determination by detecting the decrease in the drive speed.
  • A change in the drive speed of the fluid delivery device can be easily and accurately measured by a linear encoder in the case of the piston pump, or a rotary encoder in the case of the gear pump.
  • Application Example 7
  • In the fluid ejection system according to the heretofore mentioned application example, it is desirable that the load detection section, in the event that the drive speed has become equal to or less than a prescribed value, determines that there is a load abnormality of the pressure generation section.
  • By so doing, it is possible to accurately detect that a clogging has occurred in the channel from the fluid chamber to the nozzle.
  • Application Example 8
  • In the fluid ejection system according to the heretofore mentioned application example, it is desirable that the load detection section is a pressure sensor provided inside the pressure generation section.
  • In the event that a clogging occurs in the channel from the fluid chamber to the nozzle, the pressure inside the channel rises, causing an output load of the pressure generation section, and the internal pressure of the pressure generation section rises. Therein, it is possible to directly detect a load by using the pressure sensor.
  • Application Example 9
  • In the fluid ejection system according to the heretofore mentioned application example, it is preferable that it further includes an alarm which, in the event that the load detection section has detected a load abnormality of the pressure generation section, informs of the abnormality.
  • By providing the alarm in this way, it is possible to inform a user (a surgeon) that a clogging has occurred, and stop surgery immediately.
  • Application Example 10
  • In the fluid ejection system according to the heretofore mentioned application example, it is preferable that, in the event that the load detection section has detected a load abnormality of the pressure generation section, the drive of the pulsation generation section and pressure generation section is stopped.
  • By so doing, it is possible to prevent a failure of the fluid ejection system, including the pulsation generation section and pressure generation section, accompanying a pressure rise due to their continuing to be driven even in the event that a load abnormality of the pressure generation section has been detected, and increase safety.
  • Application Example 11
  • In the fluid ejection system according to the heretofore mentioned application example, it is preferable that it further includes an operating member which, after the load detection section has detected a load abnormality of the pressure generation section, and the drive of the pulsation generation section and pressure generation section has been stopped, switches in such a way as to make the fluid discharge pressure of the pulsation generation section or the fluid supply pressure of the pressure generation section higher than at the normal drive time.
  • By so doing, as it is possible to carry out a clogging removal while confirming a condition by the surgeon consciously carrying out a switching operation after detecting an abnormality such as a clogging, and stopping the drive, it does not happen that a high pressure liquid ejection is unconsciously started, so it is possible to increase the safety.
  • Application Example 12
  • In the fluid ejection system according to the heretofore mentioned application example, it is desirable that the operating member is provided on the pulsation generation section.
  • With the fluid ejection system of the heretofore mentioned application example, the pulsation generation section is gripped when operated. Consequently, by providing the operating member on the pulsation generation section, it is possible for the surgeon him or herself to carry out the switching operation at hand, and remove a clogging.
  • Application Example 13
  • In the fluid ejection system according to the heretofore mentioned application example, it is desirable that, in an idle period of the pulsation generation section, the drive waveform is configured of a combination of a midpoint potential, at which the piezoelectric element is charged to the extent that the fluid is moved to a position in which it reaches the leading extremity of the nozzle, and a potential at which the piezoelectric element is discharged.
  • When incising or excising a body tissue using the pulsation generation section, it is conceivable that the leading extremity of the nozzle comes into contact with a body tissue, blood, and a body fluid. At this time, it happens that these become dry in the idle period of the pulsation generation section during surgery, causing a clogging at the nozzle leading extremity.
  • Therein, in the drive idle period, by constantly repeating a movement of the liquid to the extent that the liquid is not discharged from the nozzle, it is possible to suppress the clogging in a channel from the nozzle leading extremity and nozzle to the fluid chamber.
  • Application Example 14
  • A fluid ejection system drive method according to this application example is a method of driving a fluid ejection system including: a pulsation generation section which, including a fluid chamber, a diaphragm which changes a volume of the fluid chamber, and a piezoelectric element which drives the diaphragm, pulsatively ejects a fluid from a nozzle; and a control apparatus including a pressure generation section which supplies the fluid to the fluid chamber at a predetermined pressure, a drive waveform generation section which inputs a drive waveform into the piezoelectric element, and a load detection section which detects a load of the pressure generation section. The method includes a step of, during a normal drive of the fluid ejection system, detecting a load of the pressure generation section, which supplies the fluid to the pulsation generation section at the predetermined pressure, by means of the load detection section; a step of outputting an alarm in the event that the load of the pressure generation section has become equal to or more than a prescribed value; a step of stopping the drive of the pulsation generation section and pressure generation section; a cleaning step in which a fluid discharge pressure of the pulsation generation section or a fluid supply pressure of the pressure generation section is made higher than at a normal drive time; and a step of restoring the normal drive after finishing the cleaning step.
  • According to this application example, in the event that a load of the pressure generation section has been detected due to a clogging, and the load of the pressure generation section has become equal to or more than the prescribed value, it is possible to carry out a cleaning (remove a clogging) by increasing the fluid discharge pressure or discharge amount of the pulsation generation section in comparison with at the normal drive time, and it is possible to maintain the normal drive and safety.
  • Also, there is an advantage in that, as it is possible to continuously use the pulsation generation section without discarding it due to a failure caused by a clogging, it is possible to reduce a running cost.
  • Application Example 15
  • A surgical apparatus according to this application example includes the fluid ejection system described in the heretofore mentioned application example, and is driven by the previously described fluid ejection system drive method.
  • According to this application example, in the event that a clogging has occurred in the pulsation generation section during surgery, it is possible to easily remove the clogging and, as well as it being possible to maintain a stable pulsation discharge, it is possible to increase the safety, and perform surgery with ease.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
  • FIG. 1 is an illustration showing an outline configuration of a fluid ejection system according to Embodiment 1.
  • FIG. 2 is a sectional view showing a main configuration of a pulsation generation section according to Embodiment 1, taken along a direction of a channel of a liquid.
  • FIG. 3 is a configuration diagram showing a main system configuration of the fluid ejection system according to Embodiment 1.
  • FIG. 4 is an illustration illustrating one example of a drive waveform according to Embodiment 1.
  • FIG. 5 is an illustration showing a method of driving the fluid ejection system according to Embodiment 1.
  • FIG. 6 is an illustration showing a drive waveform input during an idle period according to Embodiment 5.
  • FIGS. 7A to 7C are fragmentary sectional views schematically representing a behavior of a pulsation generation section according to Embodiment 5.
  • DESCRIPTION OF EXEMPLARY EMBODIMENTS
  • Hereafter, a description will be given, based on the drawings, of embodiments of the invention.
  • FIGS. 1 to 5 show a fluid ejection system according to Embodiment 1, and FIGS. 6 and 7A to 7C show Embodiment 5.
  • The drawings to be referred to in the following description are schematic diagrams in which the vertical and horizontal scales of members and portions differ from actual ones, for the convenience of illustration.
  • Also, the fluid ejection system according to some aspects of the invention can be variously employed for a drawing using ink or the like, a washing of a miniature object and structure, a cutting off or cutting out of an object, an electronic instrument cooling device, a surgical knife, and the like, but in the embodiments to be described hereafter, a description will be given exemplifying with a surgical apparatus suitable in incising or excising a body tissue. Consequently, a fluid used in the embodiments being a liquid such as water, saline, or a chemical, the fluid may be expressed as the liquid.
  • Embodiment 1
  • FIG. 1 is an illustration showing an outline configuration of the fluid ejection system according to Embodiment 1. In FIG. 1, the fluid ejection system 1 is configured of a control apparatus 100, which includes a liquid storage container storing a liquid, a fluid delivery device of a pump acting as a pressure generation section, and a drive waveform generation section (which are not shown), a fluid ejection apparatus 10 which pulsatively ejects the liquid supplied from the fluid delivery device, and a fluid supply tube 25 (hereafter expressed simply as a tube 25) which brings the fluid ejection apparatus 10 into communication with the pump.
  • Also, the control apparatus 100 and fluid ejection apparatus 10 are electrically connected by a drive signal cable 15 and operation switching signal cable 16.
  • The liquid storage container, the pump, the drive waveform generation section, and a system control section, which controls the whole of the system, are included inside the control apparatus 100, and a display section 161, which displays a drive condition and drive status, an adjustment member 160, which sets an optimum drive waveform, and an alarm 144, are provided on the external side.
  • The fluid ejection apparatus 10 includes a pulsation generation section 30, which causes the supplied liquid to pulsate at a high pressure and high frequency, and a connection channel pipe 90, which is connected to the pulsation generation section 30. A nozzle 95 including a fluid ejection opening 97, which is formed by reducing the sectional area of the channel, is inserted in the leading extremity of the connection channel pipe 90.
  • Next, a description will be given of a liquid flow in the fluid ejection system 1. The liquid stored in the liquid storage container included in the control apparatus 100 is supplied by the pump at a certain pressure to the pulsation generation section 30 via the tube 25.
  • The pulsation generation section 30, being provided with a fluid chamber 120 (refer to FIG. 2) and the fluid chamber 120's volume changing unit, by driving the volume changing unit, generates a pulsation, and ejects the liquid in a pulse form from the fluid ejection opening 97. A detailed description of the pulsation generation section 30 will be given hereafter, referring to FIGS. 2 to 4.
  • A discharge pressure of the pump at a normal drive time is set to approximately three atmospheres (0.3 MPa) or less. When performing surgery using the fluid ejection system 1, a main portion which a surgeon grips is the pulsation generation section 30. Consequently, it is preferable that the tube 25 connected to the pulsation generation section 30 is as flexible as possible. For that purpose, it is preferable that it is made a flexible and thin tube, and that the pressure is made low within a range in which it is possible to send the liquid to the pulsation generation section 30.
  • Next, a description will be given of a structure of the fluid ejection apparatus 10 according to Embodiment 1.
  • FIG. 2 is a sectional view showing a main configuration of the pulsation generation section according to Embodiment 1, taken along a liquid channel direction. In FIG. 2, the fluid ejection apparatus 10 is configured of the pulsation generation section 30, the connection channel pipe 90 connected to the pulsation generation section 30, and the nozzle 95 inserted in the connection channel pipe 90.
  • The pulsation generation section 30 includes a ring shaped spacer 60 closely clamped between the mutually opposed surfaces of a first machine casing 80 and second machine casing 50, and a diaphragm 70 which, acting as the volume changing unit, is made of a disk shaped sheet metal, and the fluid chamber 120 is configured by a wall surface 80 a of the first machine casing 80, the diaphragm 70, and the inner peripheral wall surface of the spacer 60.
  • A tube connection pipe 81 is protruded from the outer side surface of the first machine casing 80, and an inflow connection channel 84 is opened in the tube connection pipe 81. The inflow connection channel 84 is brought into communication with an inlet channel 83 communicating with the flow chamber 120.
  • The tube 25 is pressed into the tube connection pipe 81. The tube 25 is connected to the pump provided inside the control apparatus 100 (refer to FIG. 1), and the liquid is supplied into the flow chamber 120 via the inflow connection channel 84 and inlet channel 83.
  • Also, an outlet channel 88 is opened, and furthermore, an outlet connection channel 89 communicating with the outlet channel 88 is opened, in an approximate center of the wall surface 80 a so as to be approximately perpendicular to the wall surface 80 a of the first machine casing 80.
  • A connection channel pipe insertion portion 82 is protruded in a direction opposite to the fluid chamber 120, and the outlet connection channel 89 communicating with the outlet channel 88 is provided, in the first machine casing 80. The connection channel pipe 90 is pressed into and fixed in the connection channel pipe insertion portion 82.
  • Apart from the connection channel pipe 90 being pressed into and fixed in the connection channel pipe insertion portion 82, it is also acceptable to adopt a removable structure in which threaded portions are formed in the connection channel pipe 90 and connection channel pipe insertion portion 82, and the connection channel pipe 90 is screwed into and fixed in the connection channel pipe insertion portion 82.
  • The connection channel 92 communicating with the outlet connection channel 89 is opened in the connection channel pipe 90, and the nozzle 95 is pressed into a leading extremity of the connection channel pipe 90 opposite the outlet channel 88. The nozzle 95 includes a nozzle channel 96 communicating with the connection channel 92, and the fluid ejection opening 97.
  • Herein, the outlet connection channel 89, connection channel 92, and nozzle channel 96 have approximately the same sectional area, and this sectional area is larger than the sectional area of the outlet channel 88. Also, the sectional area of the fluid ejection opening 97 is reduced in comparison with the sectional area of the connection channel 92, and furthermore, reduced in comparison with that of the outlet channel 88.
  • The sectional area represents the sectional area of the channel when sectioned perpendicular to a liquid flow direction.
  • In this embodiment, the diameter of the outlet channel 88 is set to 0.3 mm, the diameter of the connection channel 92 to 1.0 mm, and the diameter of the fluid ejection opening 97 within a range of 0.1 to 0.2 mm. Also, the channel length from the fluid chamber 120 to the fluid ejection opening 97 is appropriately set within a range of 100 to 200 mm.
  • Meanwhile, the second machine casing 50, being a cylindrical member, has opened therein a cylindrical hole 52 passing through the second machine casing 50. One of the openings of the hole 52 is sealed with a lower plate 102. A piezoelectric element 40 acting as a drive source is disposed inside the hole 52. The piezoelectric element 40, being a stacked piezoelectric element, configures a columnar actuator.
  • One extremity of the piezoelectric element 40 is closely fixed to the diaphragm 70 across an upper plate 101, and the other extremity to the inner surface of the lower plate 102.
  • Drive electrodes (not shown) are provided one on each of the opposed side surfaces of the piezoelectric element 40, and the drive signal cable 15 formed of connection leads 15 a and 15 b coated in insulation is connected to the drive electrodes.
  • The drive signal cable 15, being extended outward through a through hole 53 opened in a side surface of the second machine casing 50, is connected to a drive waveform generation section 151 (refer to FIG. 3) included in the control apparatus 100. The through hole 53 is sealed with a seal member 103 in a condition in which the drive signal cable 15 is put through the through hole 53.
  • The pulsation generation section 30, having its periphery hermetically sealed, is covered with a contour member which is attachable to and detachable from the pulsation generation section 30. In this embodiment, the contour member is configured of an upper casing 35 and lower casing 36 as a case member.
  • The upper casing 35 and lower casing 36 hold the pulsation generation section 30 in such a way as to sandwich the connection channel pipe insertion portion 82 of the first machine casing 80 and the cylindrical portion of the second machine casing 50. The upper casing 35 and lower casing 36 are fixed by unshown fixing screws. Consequently, the upper casing 35 and lower casing 36 are of a structure such that they are attachable to and detachable from the pulsation generation section 30.
  • Also, a packing (not shown) acting as a seal member, being provided between the mutually opposed end faces of the upper casing 35 and lower casing 36, hermetically seals the pulsation generation section 30.
  • An operating member 130 is provided on the pulsation generation section 30. The operating member 130 being a switch, it is possible to select a push button type, a slide type, a rotary type, or the like, but the push button type switch is more preferable from the aspect of a space saving and a simple operation. The operating member 130, being disposed in such a way that everything other than an operation section is embedded in the lower casing 36, is connected to the control apparatus 100 by the operation switching signal cable 16 (refer to FIG. 1).
  • Next, a description will be given of a system configuration of the fluid ejection system 1.
  • FIG. 3 is a configuration diagram showing a main system configuration of the fluid ejection system according to this embodiment. The fluid ejection apparatus 10 is configured of the fluid chamber 120, the diaphragm 70 acting as the volume changing unit which changes the volume of the fluid chamber 120, the piezoelectric element 40 which drives the diaphragm 70, and the operating member 130.
  • The control apparatus 100 includes the liquid storage container 141 (hereafter expressed simply as the container 141), and a load detection section 142 which, including the pump 140 communicating with the container 141, and a pump drive control section 143 which controls a drive of the pump 140, detects a load fluctuation of the pump 140.
  • As the pump 140, it is possible to employ a liquid delivery device such as a piston pump or a gear pump, and it is brought into communication with the fluid chamber 120 by the tube 25. The load detection section 142 includes a linear encoder in the case of the piston pump, and a rotary encoder in the case of the gear pump, and detects a load fluctuation of the pump 140 as a change in piston drive speed or gear rotation speed.
  • There is provided the alarm 144 which, in the event that a clogging has occurred in the pulsation generation section 30, and the load (drive speed) of the pump 140 has become equal to or more than a prescribed value, determines that the load is abnormal, and gives an alarm. The alarm 144 can employ a sound of a buzzer or the like, or a light alert.
  • Also, the control apparatus 100 includes an optimum drive parameter calculation section 152 which calculates a drive waveform corresponding to the hardness of an excised tissue, the adjustment member 160 which inputs the excised tissue hardness, and the drive waveform generation section 151 which, based on an optimum drive parameter, generates a drive waveform to be input into the piezoelectric element 40. The control apparatus 100 further includes the system control section 150 which governs the overall control of each system component, and the display section 161. The display section 161 displays a drive condition such as the excised tissue hardness, a drive status, and the like.
  • A rotary switch being suitable as the adjustment member 160, by rotating a dial thereof, a drive condition such as the excised tissue hardness is selected, and input into the optimum drive parameter calculation section 152. An amplitude (a potential), cycle, waveform quantity (pulse quantity), quiescent time, and the like, of a pulsation portion compatible with the selected and input excised tissue hardness or the like, are calculated in the optimum drive parameter calculation section 152, and input into the piezoelectric element 40, via the drive signal cable 15, as an optimum drive waveform in the drive waveform generation section 151.
  • Next, a description will be given, referring to the drawing, of one example of a drive waveform.
  • FIG. 4 illustrates one example of a drive waveform according to this embodiment. Firstly, a description will be given of a drive waveform at the normal drive time. It is taken that the drive waveform in this illustration is configured of a pulsation portion configured of a whole number of sequential sinusoidal waveforms in which a piezoelectric element drive voltage starts with a phase −π/2, and a quiescent portion (expressed as a quiescent time I).
  • In the drawing, the drive waveform expressed by the solid line represents the normal drive time, and the waveform of the pulsation portion is expressed by an amplitude A1, a cycle T, and a number n of sequential sine waves. In this illustration, the number of sine waves is taken to be two. The waveform of this pulsation portion being of a burst wave, it is possible, in the drive waveform generation section 151, to generate it easily by specifying the heretofore mentioned parameter.
  • The drive waveform not being limited to that of the sine wave, it is also acceptable that it is of a combination of rectangular waves.
  • Continuing, a description will be given of an operation of the fluid ejection system 1. Firstly, a description will be given of a normal drive status (refer to FIGS. 1 to 3).
  • The liquid is constantly supplied to the inlet channel 83 at a certain fluid pressure by the pump 140. As a result, when the piezoelectric element 40 carries out no operation, the liquid flows into the fluid chamber 120 due to a difference between a discharge pressure of the pump 140 and the whole fluid resistance value on the inlet channel side.
  • Herein, supposing that the illustrated drive waveform is input into the piezoelectric element 40, and the piezoelectric element 40 expands rapidly, the pressure inside the fluid chamber 120 rises rapidly and reaches several tens of atmospheres in the event that inlet channel side and outlet channel side combined inertances L1 and L2 have a sufficient size. As this pressure is far larger than a pressure applied to the inlet channel 83 by the pump 140, an inflow of the liquid into the fluid chamber 120 from the inlet channel 83 decreases due to the pressure, and an outflow from the outlet channel 88 increases.
  • However, as the inlet channel side combined inertance L1 is larger than the outlet channel side combined inertance L2, an increased amount of liquid discharged from the outlet channel 88 is larger than a decreased amount of flow rate in which the liquid flows from the inlet channel 83 into the fluid chamber 120. For this reason, a pulse-like fluid discharge, that is, a pulsation flow, occurs in the outlet channel 88.
  • A pressure fluctuation (that is, a pressure wave) at this discharge time is propagated through the connection channel 92 of the connection channel pipe 90, and the liquid is ejected in a pulse form from the fluid ejection opening 97 of the nozzle 95 (for both of which refer to FIG. 2) at the leading extremity. As the diameter of the fluid ejection opening 97 is reduced in comparison with the diameter of the outlet channel 88, the liquid is ejected as higher-pressure and higher-speed pulse-like droplets.
  • Meanwhile, the interior of the fluid chamber 120 attains a vacuum condition immediately after the pressure rise, due to an interaction between the decrease in the amount of liquid inflow from the inlet channel 83 and the increase in the liquid outflow from the outlet channel 88. As a result, a flow of the liquid in the inlet channel 83 moving toward the interior of the fluid chamber 120 at the same speed as that before the piezoelectric element 40 operates is restored, after a certain time has elapsed, due to both the pressure of the pump and the vacuum condition inside the fluid chamber 120. In the event that there is an expansion of the piezoelectric element 40 after the flow of the liquid inside the inlet channel 83 has been restored, it is possible to continuously eject the liquid from the nozzle 95 in the pulse form.
  • In a tissue excision by a pulsating fluid ejection, when a pulsation intensity is high (that is, a fluid discharge pressure amplitude is large), it is possible to excise a high hardness tissue. The fluid discharge pressure amplitude can be realized by increasing an amplitude A of a piezoelectric element drive voltage. Meanwhile, however, an amount of fluid ejected per unit time is also increased at the same time. As a result, an excision depth per unit time is also increased at the same time.
  • When the surgeon does not want the increase in the excision depth per unit time, it is necessary to increase the amplitude A, and at the same time, reduce the number n of sequential sine waves to an appropriate value, increase the quiescent time I, or the like.
  • In this embodiment, on the dial shaped adjustment member 160 being rotationally operated, and the excised tissue hardness being selected and set, the fluid ejection section drive voltage amplitude A, which is one of control parameters, changes, and at the same time, an adjustment is made by the optimum drive parameter calculation section 152 in such a way that the quiescent time I, which is another control parameter, changes, and the excision depth does not change.
  • It is also acceptable to use an optimum drive parameter table in place of the optimum drive parameter calculation section 152. The excised tissue hardness is selected by the adjustment member 160, and an optimum drive parameter is selected from the optimum drive parameter table, generating a drive waveform. It is more preferable that information on the optimum drive parameter selected is displayed in the display section 161.
  • The optimum drive parameter table is a table in which are combined control parameters such as a surgery type, the diameter of the fluid ejection opening 97, an excised tissue hardness, and an excision depth.
  • However, when a body tissue is incised or excised using the fluid ejection system 1 as the surgical apparatus, as a distance between the nozzle 95 and a surgical site is several millimeters or less, it is conceivable that the leading extremity of the nozzle 95 comes into contact with a body tissue, blood, and a body fluid, and it is expected that these will cause a nozzle leading extremity clogging.
  • Also, as the diameter of the fluid ejection opening 97 is extremely small at around 0.1 to 0.2 mm, and the outlet channel 88 communicating with the nozzle from the fluid chamber 120 is also extremely small at around 0.3 mm, it is also conceivable that a clogging occurs in a channel from the fluid chamber 120 to the fluid ejection opening 97. Consequently, a removal of these cloggings, that is, a cleaning, is needed.
  • Continuing, a description will be given of a drive method relating to a cleaning of the channel from the fluid chamber 120 to the fluid ejection opening 97.
  • FIG. 5 is an illustration showing the drive method relating to the cleaning of this embodiment. A description will be given, referring to FIGS. 2 to 4 too, in accordance with the process shown in FIG. 5.
  • Firstly, the fluid ejection system 1 is started, starting a normal drive (ST10). While the fluid ejection system is being driven, a load fluctuation of the pump 140 is being detected by the load detection section 142 (ST20). As previously described, a load fluctuation is detected as a change in the drive speed of the fluid delivery device of the pump 140.
  • Herein, in the event that the pulsation generation section 30 is driven normally (in conformity to a design value), the load of the pump 140 falls within an approximately constant range, and the fluid delivery device continues to be driven within a certain drive speed range.
  • Herein, in the event that a clogging occurs in the channel from the fluid chamber 120 to the fluid ejection opening 97, the pressure inside the channel increases. Then, the load of the pump 140 increases, and the drive speed decreases. Consequently, by setting a correlation between the drive load and drive speed of the fluid delivery device, it is possible to detect a change in the load as a fluctuation in the speed.
  • In the event that the load of the pump 140 is less than the prescribed value, the fluid ejection system 1 continues to be driven as it is (ST30) and, when the surgery is finished, the fluid ejection system is stopped (ST40).
  • In the event that the load of the fluid delivery device of the pump 140 has become equal to or more than the prescribed value (that is, in the even that the drive speed has become equal to or less than the prescribed value), a signal is input into the system control section 150 from the load detection section 142, and an alarm is output using a sound, light, or the like by the alarm 144 (ST50). Together with the alarm output from the alarm 144, a drive stop command is output to the drive waveform generation section 151 and pump drive control section 143 from the system control section 150, stopping the fluid ejection system 1 (ST60).
  • In the event that an alarm has been output, the surgeon determines that a clogging has occurred, and starts a cleaning operation. A cleaning start operation, after the pulsation generation section 30 has been moved away from a living body, is carried out by means of a switch input from the operating member 130 provided on the pulsation generation section 30. A cleaning start command from the operating member 130 is input into the system control section 150 via the operation switching signal cable 16, and the pump 190 and pulsation generation section 30 are started based on the system control section 150 drive start command, starting the cleaning operation (ST170).
  • At this time, the liquid discharge pressure amplitude of the pulsation generation section 30 is made higher than at the normal drive time. The liquid discharge pressure amplitude of the pulsation generation section 30 can be made higher by making the amplitude of the pulsation portion of the drive waveform larger than at the normal drive time.
  • The drive waveform in that case is illustrated by the broken line in FIG. 4. In this illustration, an amplitude A2 is made approximately twice as high as the amplitude A1 at the normal drive time. By this means, the amount of expansion of the piezoelectric element 40 increases, and the amount of volume contraction of the fluid chamber 120 increases. By this means, the pulsation becomes stronger, and the liquid discharge pressure amplitude increases, meaning that it is possible to remove the clogging.
  • The surgeon, when determining that the clogging has been removed, operates the operating member 130 again, stops the pulsation generation section 30 and pump 140, and finishes the cleaning operation (ST80).
  • The determination of the clogging removal is carried out by observing a discharge condition of the liquid from the liquid ejection opening 97.
  • Continuing, the operating member 130 is operated, and a start command from the system control section 150 is input, starting the fluid ejection system 1 (specifically, the pulsation generation section 30 and pump 140). A drive waveform output at this time is the drive waveform at the normal drive time (refer to FIG. 4). Then, the process in and after ST20 is repeated.
  • It is possible to employ a method whereby a pump load is detected by the load detection section 142 during the cleaning operation, and the cleaning operation is continued in the event that the load is equal to or more than the prescribed value, while the cleaning operation is stopped (a system stop) in the event that the load is less than the prescribed value.
  • With this kind of method, a setting is such that a detection reference value of the load detection section 192 is matched with the pump drive speed at a cleaning operation time.
  • A restart of the fluid ejection system is carried out by operating the operating member 130. Consequently, it is preferable that the operating member 130 is a one-circuit two-contact type switch.
  • Also, in the cleaning operation, it is preferable that, as well as the amplitude of the pulsation portion of the drive waveform being made larger, the liquid supply pressure of the pump 140 is made higher. By this means, it is possible to increase a liquid supply amount per unit time. This is because, as the liquid discharge amount increases due to the amplitude of the pulsation portion of the drive waveform being made larger, there is a need to increase the liquid supply amount.
  • With the heretofore described drive waveform at the cleaning operation time according to this embodiment, the amplitude (potential) thereof is changed with the cycle T and quiescent time I thereof remaining the same as those of the pulsation portion at the normal drive time, but it is also acceptable that the cycle T is changed, or the quiescent time I is changed.
  • Consequently, according to the fluid ejection system of this embodiment, by detecting that the load of the pump 140 has increased, it is determined that a clogging has occurred in the channel from the fluid chamber 120 to the fluid ejection opening 97. Therein, it is possible to eliminate the clogging by making the fluid discharge pressure amplitude of the pulsation generation section 30 higher than at the normal drive time, and clean the channel from the fluid chamber 120 to the fluid ejection opening 97.
  • With the fluid discharge pressure amplitude, by making the amplitude of the pulsation portion still larger than the amplitude at the normal drive time, the amount of displacement of the diaphragm 70 is increased, increasing the amount of the volume of the fluid chamber 120 contracted by the diaphragm 70, as a result of which it is possible to increase the pressure inside the fluid chamber 120.
  • When the amplitude of the pulsation portion is made higher, the amount of the volume contraction of the fluid chamber 120 increases, as previously described. By this means, as well as the fluid discharge pressure amplitude becoming higher, the discharge amount increases. Therein, as the amount of fluid supplied to the fluid chamber 120 increases by increasing the fluid supply pressure applied by the pump 140, it is possible to supply a sufficient amount of liquid to the pulsation generation section 30 in response to an increase in the discharge amount.
  • Also, a change in load of the pump 140 is detected as a change in the drive speed of the fluid delivery device of the pump 140. In the event that a clogging occurs in the channel from the fluid chamber 120 to the fluid ejection opening 97, the pressure inside this channel rises. Then, the load of the pump 140 increases, and the drive speed decreases. Consequently, it is possible to carry out a clogging determination by detecting a decrease in the drive speed.
  • Also, there is provided the alarm 144 which informs of an abnormality in the event that the load detection section 142 has detected an increase in the load of the pump 140 which is equal to or more than the prescribed value. By providing the alarm 144 in this way, it is possible to inform the surgeon of the fact that a clogging has occurred, and stop the surgery immediately.
  • It is also acceptable that the detection of a load abnormality of the pump 140 is done by a method which determines it to be abnormal when it is detected instantaneously, or by a method which determines it to be abnormal when it continues for, for example, several seconds.
  • In this embodiment, the alarm 144 is disposed in the control apparatus 100, but it is also acceptable that it is disposed in the pulsation generation section 30. However, it is preferable that the pulsation generation section 30, as it is the portion which the surgeon grips, is made as light and small as possible. For this reason, it is more preferable to dispose it in the control apparatus 100. Alternatively, it is also acceptable that the alarm 144 is disposed independently in a position which is distant from the control apparatus 100, the pulsation generation section 30 and easy to recognize.
  • Also, in the event that the load detection section 142 has detected a load abnormality of the pump 140, as well as an alarm being given, the drive of the pulsation generation section 30 and pump 140 is stopped. By so doing, it is possible to prevent a failure of the fluid ejection system 1, including the pulsation generation section 30 and pump 140, accompanying a pressure rise due to their continuing to be driven in the event that a load abnormality of the pump 140 has been detected, and increase safety.
  • Also, the pulsation generation section 30 includes the operating member 130. After a clogging has been detected, and the pulsation generation section has stopped, the surgeon consciously carries out a switching operation of the operating member 130, causing a cleaning operation. By so doing, it not happening that a high pressure liquid ejection is unconsciously started, it is possible to increase the safety.
  • Furthermore, according to this embodiment, there is also an advantage in that, as it is possible to continuously use the pulsation generation section 30 without discarding it due to a failure caused by a clogging, it is possible to reduce a running cost.
  • Embodiment 2
  • Continuing, a description will be given of a fluid ejection system according to Embodiment 2. Although the drawings are omitted, a description will be given referring to FIG. 4. The drive waveform at the normal drive time of the fluid ejection system according to this embodiment is configured of a pulsation portion and quiescent portion, as expressed by the solid line in FIG. 4.
  • In this embodiment, the drive waveform input at the cleaning operation time in the event that the load detection section 142 has detected an increase in load (a load abnormality) of the pump 140 is configured of a continuous waveform. That is, it is configured of only a continuous pulsation portion without the quiescent time I.
  • Also, the amplitude of the pulsation portion is larger than at the normal drive time, and the pulsation portion of the amplitude A2 expressed in FIG. 4 forms a continuous drive waveform.
  • By eliminating the quiescent portion from the drive waveform, and continuously inputting the pulsation portion, it is possible to increase the number of pulsations per unit time at the cleaning operation time. Furthermore, the amplitude of the pulsation portion is made larger than at the normal drive time, thereby increasing the fluid discharge pressure. By this means, it is possible to increase a capability to eliminate a clogging.
  • It is more preferable, at this time, to increase the fluid supply pressure in response to the fluid discharge pressure.
  • Embodiment 3
  • Continuing, a description will be given, referring to FIG. 2, of Embodiment 3. Embodiment 3 has a feature wherein the frequency of a drive waveform input in the event that the load detection section 142 has detected an increase in load (a load abnormality) of the pump 140 approximately matches the resonant frequency of a pressure wave propagated through a space from the fluid chamber 120 to the nozzle 95.
  • The liquid converted into a pulsation flow by the pulsation generation section 30, by the pressure wave propagated from the fluid chamber 120 to the nozzle 95, is ejected from the nozzle 95 as pulse-like droplets at a high speed. At the same time, one portion of the pressure wave is reflected at a nozzle position, and directed toward the fluid chamber 120. Specifically, the pressure wave reciprocates in a portion, whose sectional area is extremely small, of a channel from the fluid chamber 120 to the nozzle 95.
  • In this embodiment, a distance from the fluid chamber 120 to the nozzle 95 is set to be 100 to 200 mm. Also, the propagation speed of the pressure wave from the fluid chamber 120 to the nozzle 95 is approximately 1500 m per second. Herein, supposing that the distance from the fluid chamber 120 to the nozzle 95 is 150 mm, it is 300 mm there and back, and the resonant frequency of the pressure wave is 5 kHz. Consequently, the frequency of the drive waveform is taken to be 5 kHz.
  • By matching the resonant frequency of the pressure wave with the frequency of the drive waveform in this way, the amplitude of the pressure wave increases due to the resonance, and it is possible to increase the clogging elimination capability.
  • Embodiment 4
  • Continuing, a description will be given of Embodiment 4. Although the illustration is omitted, a description will be given referring to FIG. 3. Embodiment 4 has a feature wherein a pressure sensor is included inside the pump 140.
  • In the event that a clogging occurs in the channel from the fluid chamber 120 to the fluid ejection opening 97, the pressure inside the channel rises, causing an output load of the pump 140. As a result, the internal pressure of the pump 140 rises. Therein, the pressure sensor is disposed in a fluid chamber (a pressure chamber) inside the pump 140.
  • Then, a difference between an internal pressure of the pump 140 at the normal drive time and at a clogging occurrence time is set in advance and, in the event that a rise in the pressure is equal to or more than a prescribed value, a cleaning operation is started. The cleaning operation can be carried out in accordance with the process described in the illustration shown in FIG. 5.
  • By so doing, it is possible to directly detect a change in the internal pressure of the pump 140 accompanying the clogging.
  • Embodiment 5
  • Continuing, a description will be given, referring to the drawings, of a fluid ejection system according to Embodiment 5. Embodiment 5 has a feature wherein a drive waveform is formed such that it is possible to prevent a clogging due to a drying or the like in the channel from the fluid chamber 120 to the fluid ejection opening 97 while temporarily halting the fluid ejection system halfway through a surgery.
  • FIG. 6 is an illustration showing a drive waveform input during an idle period according to this embodiment, and FIGS. 7A to 7C are fragmentary sectional views schematically representing a behavior of the pulsation generation section in response to the drive waveform. In FIG. 6, one cycle of the drive waveform is configured of a combination of, firstly, an area 1 in which a midpoint potential is held for a certain time, continuing, an area 2 in which the piezoelectric element 40 is discharged, and an area 3 in which the piezoelectric element 40 is charged with the midpoint potential after a certain time elapses.
  • A description will be given of a behavior of the liquid in each area. FIG. 7A represents a condition in which the midpoint potential (indicated by a potential A3) shown by 1 in FIG. 6 is applied to the piezoelectric element 40. In this condition, the amount of charge of the piezoelectric element 40 is intermediate with respect to a full charge, and the amount of expansion is also intermediate with respect to a full charge amount. Consequently, the amount of the volume of the fluid chamber 120 contracted by the diaphragm 70 is also of an intermediate value.
  • In the case of this kind of midpoint potential, the liquid, rather than being discharged from the fluid ejection opening 97 of the nozzle 95, remains to the extent that one portion thereof peeps out of the leading extremity.
  • On the discharge potential (a potential −A3) expressed by 2 in FIG. 6 being applied in this condition, the piezoelectric element 40 is discharged, attaining the condition represented in FIG. 7B. That is, a condition is attained in which the diaphragm 70 expands the volume of the fluid chamber 120.
  • Then, the pressure of the fluid chamber 120 decreases instantaneously, and the liquid in the nozzle 95 is retracted into the fluid chamber 120 by an amount by which the volume of the fluid chamber 120 has increased.
  • On the midpoint potential (the potential A3) shown in 3 of FIG. 6 being applied, the condition of FIG. 7A is attained in this condition. On this kind of drive waveform being repeatedly continued, the liquid in the nozzle 95 repeats the conditions of FIGS. 7A and 7B in the fluid ejection opening 97.
  • With the drive waveform when discharging the liquid, as expressed by 4 in FIG. 6, a potential A1 higher than the midpoint potential is applied to the piezoelectric element 40. In this kind of case, as represented in FIG. 7C, the piezoelectric element 40 expands by being fully charged, the volume of the fluid chamber 120 is contracted to the maximum by the diaphragm 70, and the liquid is discharged as droplets 200 in the pulse form.
  • When incising or excising a body tissue, it is conceivable that the leading extremity of the nozzle 95 comes into contact with a body tissue, blood, and a body fluid. At this time, it happens that these become dry in an idle period of the pulsation generation section 30, causing a clogging at the nozzle 95 leading extremity (or in the fluid ejection opening 97).
  • Therein, in the pulsation generation section drive idle period (a surgery suspension period), by constantly repeating a movement of the liquid to the extent that the liquid is not discharged from the nozzle 95, it is possible to suppress the clogging in the channel from the fluid ejection opening 97 to the fluid chamber 120.
  • FIG. 6 illustrates the case in which the drive waveform is of a rectangular wave, but it is also acceptable that the drive waveform is of a combined sine wave.
  • Also, in the drive using the drive waveform of Embodiment 5 too, by implementing the clogging removals described in Embodiment 1 to Embodiment 4, it is possible to use the fluid ejection system with more ease.
  • The fluid ejection system 1 according to some aspects of the invention can be variously employed for a drawing using ink or the like, a washing of a miniature object and structure, a cutting off or cutting out of an object, a surgical knife, and the like, but is suitable as a surgical instrument with which a body tissue is incised or excised.

Claims (15)

1. A fluid ejection system comprising:
a pulsation generation section which, including a fluid chamber, a diaphragm which changes a volume of the fluid chamber, and a piezoelectric element which drives the diaphragm, pulsatively ejects a fluid from a nozzle; and
a control apparatus including a pressure generation section which supplies the fluid to the fluid chamber at a predetermined pressure, a drive waveform generation section which inputs a drive waveform into the piezoelectric element, and a load detection section which detects a load of the pressure generation section, wherein
in the event that the load detection section has detected a load abnormality of the pressure generation section, a fluid discharge pressure amplitude of the pulsation generation section or a fluid supply pressure of the pressure generation section is made higher than at a normal drive time.
2. The fluid ejection system according to claim 1, wherein
the drive waveform is configured of a pulsation portion and a quiescent portion, and
in the event that the load detection section has detected a load abnormality of the pressure generation section, the amplitude of the pulsation portion is made larger than the amplitude at the normal drive time.
3. The fluid ejection system according to claim 1, wherein
the drive waveform input in the event that the load detection section has detected a load abnormality of the pressure generation section is configured of a continuous pulsation portion.
4. The fluid ejection system according to claim 1, wherein
a frequency of the drive waveform input in the event that the load detection section has detected a load abnormality of the pressure generation section approximately matches a resonant frequency of a pressure wave propagated through a space from the fluid chamber to the nozzle.
5. The fluid ejection system according to claim 2, wherein
in the event that the load detection section has detected a load abnormality of the pressure generation section, the amplitude of the pulsation portion is made larger than the amplitude at the normal drive time, and the pressure at which the pressure generation section supplies the fluid to the fluid chamber is made higher than that at the normal drive time.
6. The fluid ejection system according to claim 1, wherein
the load detection section detects a load of the pressure generation section as a change in a drive speed of a fluid delivery device of the pressure generation section.
7. The fluid ejection system according to claim 6, wherein
the load detection section, in the event that the drive speed has become equal to or less than a prescribed value, determines that there is a load abnormality of the pressure generation section.
8. The fluid ejection system according to claim 1, wherein
the load detection section is a pressure sensor provided inside the pressure generation section.
9. The fluid ejection system according to claim 1, further comprising:
an alarm which, in the event that the load detection section has detected a load abnormality of the pressure generation section, informs of the abnormality.
10. The fluid ejection system according to claim 1, wherein
in the event that the load detection section has detected a load abnormality of the pressure generation section, the drive of the pulsation generation section and pressure generation section is stopped.
11. The fluid ejection system according to claim 1, further comprising:
an operating member which, after the load detection section has detected a load abnormality of the pressure generation section, and the drive of the pulsation generation section and pressure generation section has been stopped, switches in such a way as to make the fluid discharge pressure of the pulsation generation section or the fluid supply pressure of the pressure generation section higher than at the normal drive time.
12. The fluid ejection system according to claim 11, wherein
the operating member is provided on the pulsation generation section.
13. The fluid ejection system according to claim 1, wherein
in an idle period of the pulsation generation section, the drive waveform is configured of a combination of a midpoint potential, at which the piezoelectric element is charged to the extent that the fluid is moved to a position in which it reaches the leading extremity of the nozzle, and a potential at which the piezoelectric element is discharged.
14. A method of driving a fluid ejection system including: a pulsation generation section which, including a fluid chamber, a diaphragm which changes a volume of the fluid chamber, and a piezoelectric element which drives the diaphragm, pulsatively ejects a fluid from a nozzle; and a control apparatus including a pressure generation section which supplies the fluid to the fluid chamber at a predetermined pressure, a drive waveform generation section which inputs a drive waveform into the piezoelectric element, and a load detection section which detects a load of the pressure generation section, the method comprising:
a step of, during a normal drive of the fluid ejection system, detecting a load of the pressure generation section, which supplies the fluid to the pulsation generation section at the predetermined pressure, by means of the load detection section;
a step of outputting an alarm in the event that the load of the pressure generation section has become equal to or more than a prescribed value;
a step of stopping the drive of the pulsation generation section and pressure generation section;
a cleaning step in which a fluid discharge pressure of the pulsation generation section or a fluid supply pressure of the pressure generation section is made higher than at a normal drive time; and
a step of restoring the normal drive after finishing the cleaning step.
15. A surgical apparatus comprising the fluid ejection system according to claim 1.
US12/606,470 2008-10-30 2009-10-27 Fluid ejection system, fluid ejection system drive method, and surgical apparatus Abandoned US20100111708A1 (en)

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