US20090043008A1 - Dental adhesive - Google Patents

Dental adhesive Download PDF

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Publication number
US20090043008A1
US20090043008A1 US12/148,568 US14856808A US2009043008A1 US 20090043008 A1 US20090043008 A1 US 20090043008A1 US 14856808 A US14856808 A US 14856808A US 2009043008 A1 US2009043008 A1 US 2009043008A1
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group
carbon atoms
optionally substituted
substituted
dental adhesive
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US12/148,568
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Joachim E. Klee
Uwe Lehmann
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Individual
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/40Primers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/30Compositions for temporarily or permanently fixing teeth or palates, e.g. primers for dental adhesives

Definitions

  • the present invention relates to a one-part self-etching, self-priming dental adhesive having improved storage stability and low toxicity. Moreover, the present invention also relates to the use of a specific thermal polymerisation inhibitor in a one-part self-etching, self-priming dental adhesive having a pH of at most 2.
  • One-part self-etching, self-priming dental adhesive compositions known from the prior art typically contain a mixture of an acid, a polymerizable monomer and an initiator system in a suitable solvent.
  • the acidity of the mixture must be adapted to provide sufficient etching activity on dentin and enamel surfaces.
  • an increased acidity leads to a complex stability problem due to the activation of chemical bonds of the functional components of the mixture.
  • ester bonds present in the polymerizable monomers may be solved under acid catalysis.
  • the initiator system may be activated in the acidic medium leading to premature polymerization of the mixture.
  • the storage stability at room temperature of commercial one-part self-etching, self-priming dental adhesive compositions known from the prior art may be insufficient. Accordingly, conventional commercial one-part self-etching, self-priming dental adhesive compositions must be stored in a refrigerator in order to avoid deterioration by solvolysis or polymerization.
  • the commercial composition “iBond Gluma inside” may be mentioned, which has a low thermal stability when stored at temperatures of 37° C. or 50° C. due to premature polymerization within less than two weeks, which is indicative of an insufficient thermal stability at room temperature for all practical purposes.
  • EP-A 1 548 021 suggests hydrolysis stable one-part self-etching, self-priming dental adhesive compositions containing specific monomers having improved resistance against hydrolysis under acidic conditions.
  • EP-A 1 548 021 suggests a stabilizer such as hydroquinone monomethylether, 2,6-di-tert.-butyl-p-cresol, tetramethyl piperidine N-oxyl radical and galvanoxyl radical.
  • generic one-part self-etching, self-priming dental adhesive composition known from EP-A 1 548 021 still require improvement of the thermal stability at storage for attaining a stability of at least 10 days at 60° C. required.
  • hydroquinone is an allergenic compound imparting undesirable toxic properties to a dental adhesive composition.
  • the present invention provides a one-part self-etching, self-priming dental adhesive having a pH of at most 2, which comprises an aqueous mixture containing
  • the present invention is based on the recognition that an aqueous mixture containing one or more polymerizable monomers optionally containing an acidic group, one or more organic or inorganic acids, and a polymerization initiator is particularity problematic with regard to polymerization whereby conventional stabilizers such as hydroquinone monomethylether, 2,6-di-tert.-butyl-p-cresol, tetramethyl piperidine N-oxyl radical and galvanoxyl radical provide an insufficient effect for attaining a high storage stability.
  • conventional stabilizers such as hydroquinone monomethylether, 2,6-di-tert.-butyl-p-cresol, tetramethyl piperidine N-oxyl radical and galvanoxyl radical provide an insufficient effect for attaining a high storage stability.
  • the present invention is furthermore based on the recognition that a specific class of water insoluble stabilizers provides a surprising stabilizing effect in an acidic aqueous mixture so that a one-part self-etching, self-priming dental adhesive having a pH of at most 2 may be provided which has an excellent storage stability due to an improved resistance against premature polymerization.
  • the present invention also relates to the of a thermal polymerisation inhibitor of formula (I) in a one-part self-etching, self-priming dental adhesive having a pH of at most 2.
  • the dental adhesive composition according to the present invention contains a water-insoluble thermal polymerisation inhibitor of formula (I).
  • the saturated hydrocarbon group which may be present as R′ 1 or R′ 2 in formula (I) represents a straight chain or branched C 1-18 , alkyl group or a C 3-8 cycloalkyl group optionally substituted by one or more C 1-5 alkyl groups or a C 4-18 cycloalkylalkyl group optionally substituted by one or more C 1-5 alkyl groups.
  • R′ 1 represents a straight chain or branched C 1-18 alkyl group.
  • R′ 1 is hydrogen or a tert.-butyl group.
  • R′ 2 in formula (I) is believed to provide a steric effect due to the bulky nature of the substituent in this position. Therefore, at least one R′ 2 in formula (I) is a saturated hydrocarbon group having 1 to 18 carbon atoms. Accordingly, in a specific embodiment, at least one R′ 2 in formula (I) represents a branched C 3-18 alkyl group or a C 3-18 cycloalkyl group optionally substituted by one or more C 1-5 alkyl groups or a C 4-18 cycloalkylalkyl group optionally substituted by one or more C 1-5 alkyl groups.
  • At least one R′ 2 in formula (I) preferably represents a branched C 3-18 alkyl group or a C 3-18 cycloalkyl group optionally substituted by one or more C 1-5 alkyl groups. Even more specifically, at least one R′ 2 in formula (I) preferably represents a branched C 3-18 alkyl group. In a further preferred embodiment, R′ 2 is a tert.-butyl group.
  • c represents an integer of from 1 to 4, preferably 1 or 2. In a specific embodiment, c is 1.
  • the inhibitor is tert.-butyl hydroquinone (TBHQ) or tert.-butyl hydroxyanisole (BHA).
  • TBHQ tert.-butyl hydroquinone
  • BHA tert.-butyl hydroxyanisole
  • the inhibitor is contained in the dental adhesive composition in an amount of from 0.01 to 0.5 mol %, more preferably in an amount of from 0.05 to 0.3 mol %.
  • the present invention provides a one-part self-etching, self-priming dental adhesive having a pH of at most 2, which comprises an aqueous mixture containing
  • the dental adhesive composition according to the present invention contains a polymerizable monomers optionally containing an acidic group.
  • the polymerizable monomer is a polymerizable acidic phosphoric acid ester monomer of the following formula (A):
  • Z 1 is COOR 10 , COSR 20 , CON(R 10 ) 2 , CONR 10 R 20 , or CONHR 10 , wherein R 10 and R 20 independently represent a hydrogen atom, a C 1-18 alkyl group optionally substituted by a C 3-8 cycloalkyl group, an optionally substituted C 3-8 cycloalkyl group, an optionally substituted C 4-18 , aryl or heteroaryl group, an optionally substituted C 5-18 alkylaryl or alkylheteroaryl group, or an optionally substituted C 7-30 aralkyl group, whereby two R 1 residues may form together with the adjacent nitrogen atom to which they are bound a 5- to 7-membered heterocyclic ring which may contain further nitrogen atoms or an oxygen atoms, and whereby the optionally substituted groups may be substituted by 1 to 5 C 1-5 alkyl group(s);
  • L represents an (a+b)-valent organic residue (whereby b is 1 when Y in formula
  • the dental adhesive may also contain polymerisable acidic monomers selected from the group consisting of
  • R 1 and R 2 independently represent a hydrogen atom, an optionally substituted C 1-18 alkyl group, an optionally substituted C 3-18 cycloalkyl group, an optionally substituted C 5-18 aryl or heteroaryl group, an optionally substituted C 5-18 alkylaryl or alkylh3eteroaryl group, an optionally substituted C 7-30 aralkyl group, whereby the optionally substituted groups may be substituted by 1 to 5 C 1-5 alkyl group(s);
  • L 1 represents a (c+d) valent organic residue containing 2 to 45 carbon atoms and optionally heteroatoms such as oxygen, nitrogen and sulfur, the carbon atoms including c+d carbon atoms selected from primary and secondary aliphatic carbon atoms, secondary alicyclic carbon atoms, and aromatic carbon atoms, each of said c+d carbon atoms linking a phosphonate or optionally substituted acrylamido group; and
  • L 2 represents an (e+f) valent organic residue containing 2 to 45 carbon atoms and optionally heteroatoms such as oxygen, nitrogen and sulfur-atoms, the carbon atoms including e+f carbon atoms selected from primary and secondary aliphatic carbon atoms, secondary alicyclic carbon atoms, and aromatic carbon atoms, each of said e+f carbon atoms linking a sulphonate or optionally substituted 2-(oxa-ethyl)acryl derivative group; and e and f independently represent an integer of from 1 to 10; (b3) acidic monomers of the following formula (D):
  • R 3 and R 4 independently represent a hydrogen atom, an optionally substituted C 1-18 alkyl group, an optionally substituted C 3-18 cycloalkyl group, an optionally substituted C 5-18 aryl or heteroaryl group, an optionally substituted C 5-18 alkylaryl or alkylheteroaryl group, an optionally substituted C 7-30 aralkyl group, whereby the optionally substituted groups may be substituted by 1 to 5 C 1-5 alkyl group(s)
  • L 3 represents a (g+h) valent valent organic residue containing 2 to 45 carbon atoms and optionally heteroatoms such as oxygen, nitrogen and sulfur atoms, the carbon atoms including g+h carbon atoms selected from primary and secondary aliphatic carbon atoms, secondary alicyclic carbon atoms, and aromatic carbon atoms, each of said g+h carbon atoms linking a sulphonate or optionally substituted acrylamido group; and g and h independently represent integers of
  • the dental adhesive contains a polymerizable monomer characterized by one of the following formulas:
  • n is an integer.
  • the dental adhesive contains a polymerizable monomer characterized by one of the following formulas:
  • the dental adhesive contains a polymerizable monomer characterized by one of the following formulas:
  • R 5 and R 6 independently represent a hydrogen atom or a substituted, a C 1 to C 18 alkyl group, an optionally substituted C 3-18 cycloalkyl group, an optionally substituted C 5-18 aryl or heteroaryl group, an optionally substituted C 5-18 alkylaryl or alkylheteroaryl group, an optionally substituted C 7-30 aralkyl group
  • R 7 represents a divalent substituted or unsubstituted organic residue having from 1 to 45 carbon atoms, whereby said organic residue may contain from 1 to 14 oxygen and/or nitrogen atoms and is selected from a C 1 to C 18 alkylene group wherein from 1 to 6-CH 2 -groups may be replaced by a —N—(C ⁇ O)—CR 9 ⁇ CH 2 group
  • R 1 is a hydrogen atom or a C 1 to C 18 alkyl group, a divalent substituted or unsubstituted C 3 to C 18 cycloalkyl or cycloalkylene group
  • the dental adhesive may also contain a mono-, bis- or poly(meth) acrylamide characterized by one of the following formulas:
  • the dental adhesive may also contain acrylic acid or methacrylic acid as polymerizable monomers containing an acidic group.
  • the dental adhesive according to the present invention may contain polymerizable monomers in an amount of from 5 to 90 wt-%, preferably in an amount of from 20 to 70 wt. %.
  • the aqueous mixture may further contain an organic water soluble solvent selected from the group of alcohols and ketones such as ethanol, propanol, butanol, acetone, methyl ethyl ketone.
  • an organic water soluble solvent selected from the group of alcohols and ketones such as ethanol, propanol, butanol, acetone, methyl ethyl ketone.
  • a dental composition according to the present invention may include further acids whereby the pH of the composition may be easily adjusted.
  • suitable acids are sulfuric acid, phosphoric acid, hydrochloric acid and the like.
  • a further acid which is not-polymerizable is added for adjusting the pH.
  • the polymerization initiator may be a photo initiator such as camphor quinone.
  • the dental adhesive may further contains an inorganic filler and/or an organic filler; preferably the filler is a nanofiller.
  • a one-pack composition means that the composition of the present invention is contained in only one container which may be stored and allows application of the composition without any mixing and without any special equipment before the application.
  • Self-etching means that the dental adhesive composition of the present invention may be applied to a tooth without any preliminarily etching of enamel in a separate method step.
  • the polymerizable phosphoric acid ester derivative of the present invention allows the preparation of a dental composition which is hydrolysis stable for at least one week at a storage temperature of 50° C., whereby after such storage the bond strength of an adhesive prepared from such a dental composition to enamel and/or dentin is at least 10 MPa, preferably 15 MPa. Due to the high thermal stability of the composition of the present invention a one-part self-etching and self-priming system which has excellent shelf-life may be prepared.
  • a series of test formulations containing different thermal polymerization inhibitors was prepared in order to illustrate the surprising thermal stability of a dental adhesive composition according to the present invention.
  • the standard composition was used as follows.
  • TBHQ tert-Butylhydroquinone
  • BHA tert.-Butylhydroxyanisol
  • Test formulations containing different inhibitors or inhibitor concentrations were stored in Prime&Bond NT bottles (Dentsply DeTrey) at 60° C. until thermal polymerization.
  • the bottles were daily examined by shaking the bottle, whereby the acoustical test turned out to be rather sensitive, and by taking a sample with a pipette. When polymerization seemed to have occurred or after a certain minimum storage time (20 days) the bottles were sliced open and the solution were examined visually.
  • Test Formulation containing different inhibitors in different amounts, was investigated regarding its thermal stability by storing these formulations at 60° C. The samples were daily examined. In case of polymerization a gel or a solid, polymerized body was observed.
  • the dark shaded columns represent formulations with inhibitors, respectively inhibitor concentrations, which were polymerized after the depicted time at 60° C.
  • the light shaded columns represent formulations, which were not polymerized until the depicted time.
  • hydroquinone HQ
  • hydroquinone monomethylether HQME
  • BHT failed to provide a sufficient thermal stability.
  • the adhesive does not polymerise after storage for 20 days at 60° C.

Abstract

A one-part self-etching, self-priming dental adhesive having a pH of at most 2, which comprises an aqueous mixture containing
    • (i) one or more polymerizable monomers optionally containing an acidic group,
    • (ii) optionally one or more organic or inorganic acids,
    • (iii) a polymerization initiator, and
    • (iv) a thermal polymerisation inhibitor of the following formula (I):
Figure US20090043008A1-20090212-C00001
      • wherein
      • R′1 represents
        • a hydrogen atom, or a saturated hydrocarbon group having 1 to 18 carbon atoms.
      • R′2, which may be the same or different if more than one R′2 is present, independently represent
        • a saturated hydrocarbon group having 1 to 18 carbon atoms, and
      • c represents an integer of from 1 to 4.

Description

    FIELD OF THE INVENTION
  • The present invention relates to a one-part self-etching, self-priming dental adhesive having improved storage stability and low toxicity. Moreover, the present invention also relates to the use of a specific thermal polymerisation inhibitor in a one-part self-etching, self-priming dental adhesive having a pH of at most 2.
  • BACKGROUND OF THE INVENTION
  • One-part self-etching, self-priming dental adhesive compositions known from the prior art typically contain a mixture of an acid, a polymerizable monomer and an initiator system in a suitable solvent. The acidity of the mixture must be adapted to provide sufficient etching activity on dentin and enamel surfaces. However, an increased acidity leads to a complex stability problem due to the activation of chemical bonds of the functional components of the mixture. Specifically, ester bonds present in the polymerizable monomers may be solved under acid catalysis. Moreover, the initiator system may be activated in the acidic medium leading to premature polymerization of the mixture.
  • As a result of the stability problem of the mixture, the storage stability at room temperature of commercial one-part self-etching, self-priming dental adhesive compositions known from the prior art may be insufficient. Accordingly, conventional commercial one-part self-etching, self-priming dental adhesive compositions must be stored in a refrigerator in order to avoid deterioration by solvolysis or polymerization. As an Example, the commercial composition “iBond Gluma inside” may be mentioned, which has a low thermal stability when stored at temperatures of 37° C. or 50° C. due to premature polymerization within less than two weeks, which is indicative of an insufficient thermal stability at room temperature for all practical purposes.
  • EP-A 1 548 021 suggests hydrolysis stable one-part self-etching, self-priming dental adhesive compositions containing specific monomers having improved resistance against hydrolysis under acidic conditions. In order to improve the stability of the initiator system, EP-A 1 548 021 suggests a stabilizer such as hydroquinone monomethylether, 2,6-di-tert.-butyl-p-cresol, tetramethyl piperidine N-oxyl radical and galvanoxyl radical. However, generic one-part self-etching, self-priming dental adhesive composition known from EP-A 1 548 021 still require improvement of the thermal stability at storage for attaining a stability of at least 10 days at 60° C. required. Moreover, hydroquinone is an allergenic compound imparting undesirable toxic properties to a dental adhesive composition.
  • SUMMARY OF THE INVENTION
  • It is a problem of the present invention to provide a one-part self-etching, self-priming dental adhesive composition having a low toxicity and thermal stability at storage of at least 10 days at 60° C.
  • The present invention provides a one-part self-etching, self-priming dental adhesive having a pH of at most 2, which comprises an aqueous mixture containing
      • (i) one or more polymerizable monomers optionally containing an acidic group,
      • (ii) optionally one or more organic or inorganic acids,
      • (iii) a polymerization initiator, and
      • (iv) a thermal polymerisation inhibitor of the following formula (I):
  • Figure US20090043008A1-20090212-C00002
        • wherein
        • R′1 represents
          • a hydrogen atom, or a saturated hydrocarbon group having 1 to 18 carbon atoms.
        • R′2, which may be the same or different if more than one R′2 is present, independently represent
          • a saturated hydrocarbon group having 1 to 18 carbon atoms, and
        • c represents an integer of from 1 to 4.
  • The present invention is based on the recognition that an aqueous mixture containing one or more polymerizable monomers optionally containing an acidic group, one or more organic or inorganic acids, and a polymerization initiator is particularity problematic with regard to polymerization whereby conventional stabilizers such as hydroquinone monomethylether, 2,6-di-tert.-butyl-p-cresol, tetramethyl piperidine N-oxyl radical and galvanoxyl radical provide an insufficient effect for attaining a high storage stability.
  • The present invention is furthermore based on the recognition that a specific class of water insoluble stabilizers provides a surprising stabilizing effect in an acidic aqueous mixture so that a one-part self-etching, self-priming dental adhesive having a pH of at most 2 may be provided which has an excellent storage stability due to an improved resistance against premature polymerization.
  • Accordingly, the present invention also relates to the of a thermal polymerisation inhibitor of formula (I) in a one-part self-etching, self-priming dental adhesive having a pH of at most 2.
  • DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • The dental adhesive composition according to the present invention contains a water-insoluble thermal polymerisation inhibitor of formula (I).
  • Preferably, the saturated hydrocarbon group which may be present as R′1 or R′2 in formula (I) represents a straight chain or branched C1-18, alkyl group or a C3-8 cycloalkyl group optionally substituted by one or more C1-5 alkyl groups or a C4-18 cycloalkylalkyl group optionally substituted by one or more C1-5 alkyl groups.
  • Preferably, R′1 represents a straight chain or branched C1-18 alkyl group. In a preferred embodiment, R′1 is hydrogen or a tert.-butyl group.
  • R′2 in formula (I) is believed to provide a steric effect due to the bulky nature of the substituent in this position. Therefore, at least one R′2 in formula (I) is a saturated hydrocarbon group having 1 to 18 carbon atoms. Accordingly, in a specific embodiment, at least one R′2 in formula (I) represents a branched C3-18 alkyl group or a C3-18 cycloalkyl group optionally substituted by one or more C1-5 alkyl groups or a C4-18 cycloalkylalkyl group optionally substituted by one or more C1-5 alkyl groups. More specifically, at least one R′2 in formula (I) preferably represents a branched C3-18 alkyl group or a C3-18 cycloalkyl group optionally substituted by one or more C1-5 alkyl groups. Even more specifically, at least one R′2 in formula (I) preferably represents a branched C3-18 alkyl group. In a further preferred embodiment, R′2 is a tert.-butyl group.
  • c represents an integer of from 1 to 4, preferably 1 or 2. In a specific embodiment, c is 1.
  • Most preferably, the inhibitor is tert.-butyl hydroquinone (TBHQ) or tert.-butyl hydroxyanisole (BHA).
  • Preferably, the inhibitor is contained in the dental adhesive composition in an amount of from 0.01 to 0.5 mol %, more preferably in an amount of from 0.05 to 0.3 mol %.
  • In a preferred embodiment, The present invention provides a one-part self-etching, self-priming dental adhesive having a pH of at most 2, which comprises an aqueous mixture containing
      • (i) one or more polymerizable monomers optionally containing an acidic group,
      • (ii) optionally one or more organic or inorganic acids,
      • (iii) a polymerization initiator, and
      • (iv) a thermal polymerisation inhibitor of the following formula:
  • Figure US20090043008A1-20090212-C00003
        • R′1 represents
          • a hydrogen atom, or a saturated hydrocarbon group having 1 to 18 carbon atoms.
        • R′2 represents
          • a saturated hydrocarbon group having 1 to 18 carbon atoms.
  • The dental adhesive composition according to the present invention contains a polymerizable monomers optionally containing an acidic group. Preferably, the polymerizable monomer is a polymerizable acidic phosphoric acid ester monomer of the following formula (A):
  • Figure US20090043008A1-20090212-C00004
  • wherein
    the moieties Y independent from each other represent a hydrogen atom or a moiety of the following formula (Y)
  • Figure US20090043008A1-20090212-C00005
  • wherein
    Z1 is COOR10, COSR20, CON(R10)2, CONR10R20, or CONHR10, wherein R10 and R20 independently represent a hydrogen atom, a C1-18 alkyl group optionally substituted by a C3-8 cycloalkyl group, an optionally substituted C3-8 cycloalkyl group, an optionally substituted C4-18, aryl or heteroaryl group, an optionally substituted C5-18 alkylaryl or alkylheteroaryl group, or an optionally substituted C7-30 aralkyl group, whereby two R1 residues may form together with the adjacent nitrogen atom to which they are bound a 5- to 7-membered heterocyclic ring which may contain further nitrogen atoms or an oxygen atoms, and whereby the optionally substituted groups may be substituted by 1 to 5 C1-5 alkyl group(s); L represents an (a+b)-valent organic residue (whereby b is 1 when Y in formula (A) is within the round bracketsis) containing 2 to 45 carbon atoms and optionally heteroatoms such as oxygen, nitrogen and sulfur atoms, the carbon atoms including a+b carbon atoms selected from primary and secondary aliphatic carbon atoms, secondary alicyclic carbon atoms, and aromatic carbon atoms, each of said a+b carbon atoms linking a phosphate or 2-(oxa-ethyl)acryl derivative group; a is an integer of from 1 to 10, preferably 1 to 5; b is an integer of from 1 to 10, preferably 1 to 5; provided that at least one Y is not hydrogen. The preparation of such monomers is known from EP-A 1 548 021.
  • The dental adhesive may also contain polymerisable acidic monomers selected from the group consisting of
  • (b1) polymerisable acidic monomers of the following formula (B):
  • Figure US20090043008A1-20090212-C00006
  • wherein R1 and R2 independently represent a hydrogen atom, an optionally substituted C1-18 alkyl group, an optionally substituted C3-18 cycloalkyl group, an optionally substituted C5-18 aryl or heteroaryl group, an optionally substituted C5-18 alkylaryl or alkylh3eteroaryl group, an optionally substituted C7-30 aralkyl group, whereby the optionally substituted groups may be substituted by 1 to 5 C1-5 alkyl group(s);
  • L1 represents a (c+d) valent organic residue containing 2 to 45 carbon atoms and optionally heteroatoms such as oxygen, nitrogen and sulfur, the carbon atoms including c+d carbon atoms selected from primary and secondary aliphatic carbon atoms, secondary alicyclic carbon atoms, and aromatic carbon atoms, each of said c+d carbon atoms linking a phosphonate or optionally substituted acrylamido group; and
  • c and d independently represent integers of from 1 to 10;
    (b2) polymerisable acidic monomers of the following formula (C):
  • Figure US20090043008A1-20090212-C00007
  • wherein
    Z2 independently has the same meaning as defined for Z1;
    L2 represents an (e+f) valent organic residue containing 2 to 45 carbon atoms and optionally heteroatoms such as oxygen, nitrogen and sulfur-atoms, the carbon atoms including e+f carbon atoms selected from primary and secondary aliphatic carbon atoms, secondary alicyclic carbon atoms, and aromatic carbon atoms, each of said e+f carbon atoms linking a sulphonate or optionally substituted 2-(oxa-ethyl)acryl derivative group; and
    e and f independently represent an integer of from 1 to 10;
    (b3) acidic monomers of the following formula (D):
  • Figure US20090043008A1-20090212-C00008
  • wherein
    R3 and R4 independently represent a hydrogen atom, an optionally substituted C1-18 alkyl group, an optionally substituted C3-18 cycloalkyl group, an optionally substituted C5-18 aryl or heteroaryl group, an optionally substituted C5-18 alkylaryl or alkylheteroaryl group, an optionally substituted C7-30 aralkyl group, whereby the optionally substituted groups may be substituted by 1 to 5 C1-5 alkyl group(s) L3 represents a (g+h) valent valent organic residue containing 2 to 45 carbon atoms and optionally heteroatoms such as oxygen, nitrogen and sulfur atoms, the carbon atoms including g+h carbon atoms selected from primary and secondary aliphatic carbon atoms, secondary alicyclic carbon atoms, and aromatic carbon atoms, each of said g+h carbon atoms linking a sulphonate or optionally substituted acrylamido group; and g and h independently represent integers of from 1 to 10.
  • In a preferred embodiment, the dental adhesive contains a polymerizable monomer characterized by one of the following formulas:
  • Figure US20090043008A1-20090212-C00009
  • wherein Z is Z1 as defined above, (R4) is an optionally substituted alkylene group, and
  • n is an integer.
  • In a further preferred embodiment, the dental adhesive contains a polymerizable monomer characterized by one of the following formulas:
  • Figure US20090043008A1-20090212-C00010
  • In a still further preferred embodiment, the dental adhesive contains a polymerizable monomer characterized by one of the following formulas:
  • Figure US20090043008A1-20090212-C00011
  • wherein
    R5 and R6 independently represent a hydrogen atom or a substituted, a C1 to C18 alkyl group, an optionally substituted C3-18 cycloalkyl group, an optionally substituted C5-18 aryl or heteroaryl group, an optionally substituted C5-18 alkylaryl or alkylheteroaryl group, an optionally substituted C7-30 aralkyl group,
    R7 represents a divalent substituted or unsubstituted organic residue having from 1 to 45 carbon atoms, whereby said organic residue may contain from 1 to 14 oxygen and/or nitrogen atoms and is selected from a C1 to C18 alkylene group wherein from 1 to 6-CH2-groups may be replaced by a —N—(C═O)—CR9═CH2 group wherein R1 is a hydrogen atom or a C1 to C18 alkyl group, a divalent substituted or unsubstituted C3 to C18 cycloalkyl or cycloalkylene group, a divalent substituted or unsubstituted C4 to C18 aryl or heteroaryl group, a divalent substituted or unsubstituted C5 to C18 alkylaryl or alkylheteroaryl group, a divalent substituted or unsubstituted C7 to C30 aralkyl group, and a divalent substituted or unsubstituted C2 to C45 mono-, di- or polyether group having from 1 to 14 oxygen atoms,
    R8 represents a saturated di- or multivalent substituted or unsubstituted C2 to C18 hydrocarbon group, a saturated di- or multivalent substituted or unsubstituted cyclic C3 to C18 hydrocarbon group, a di- or multivalent substituted or unsubstituted C4 to C18 aryl or heteroaryl group, a di- or multivalent substituted or unsubstituted C2 to C18 alkylaryl or alkylheteroaryl group, a di- or multivalent substituted or unsubstituted C7 to C30 aralkyl group, or a di- or multivalent substituted or unsubstituted C2 to C45 mono-, di-, or polyether residue having from 1 to 14 oxygen atoms, and
    n is an integer.
  • The dental adhesive may also contain a mono-, bis- or poly(meth) acrylamide characterized by one of the following formulas:
  • Figure US20090043008A1-20090212-C00012
    Figure US20090043008A1-20090212-C00013
  • The dental adhesive may also contain acrylic acid or methacrylic acid as polymerizable monomers containing an acidic group.
  • The dental adhesive according to the present invention may contain polymerizable monomers in an amount of from 5 to 90 wt-%, preferably in an amount of from 20 to 70 wt. %.
  • The aqueous mixture may further contain an organic water soluble solvent selected from the group of alcohols and ketones such as ethanol, propanol, butanol, acetone, methyl ethyl ketone.
  • A dental composition according to the present invention may include further acids whereby the pH of the composition may be easily adjusted. Examples of suitable acids are sulfuric acid, phosphoric acid, hydrochloric acid and the like. In a specific example, a further acid which is not-polymerizable is added for adjusting the pH.
  • The polymerization initiator may be a photo initiator such as camphor quinone.
  • The dental adhesive may further contains an inorganic filler and/or an organic filler; preferably the filler is a nanofiller.
  • A one-pack composition means that the composition of the present invention is contained in only one container which may be stored and allows application of the composition without any mixing and without any special equipment before the application.
  • Self-etching means that the dental adhesive composition of the present invention may be applied to a tooth without any preliminarily etching of enamel in a separate method step. Particularly, the polymerizable phosphoric acid ester derivative of the present invention allows the preparation of a dental composition which is hydrolysis stable for at least one week at a storage temperature of 50° C., whereby after such storage the bond strength of an adhesive prepared from such a dental composition to enamel and/or dentin is at least 10 MPa, preferably 15 MPa. Due to the high thermal stability of the composition of the present invention a one-part self-etching and self-priming system which has excellent shelf-life may be prepared.
  • The invention will now be further illustrated with reference to the following examples
  • EXAMPLES Test Formulation Containing Different Inhibitors
  • A series of test formulations containing different thermal polymerization inhibitors was prepared in order to illustrate the surprising thermal stability of a dental adhesive composition according to the present invention. The standard composition was used as follows.
  • Component Content wt.-%
    BAP 63156
    BAA-TCD 21052
    DHPOBA analog 5415
    2-Acrylamido-2-methyl- 4375
    propansulfonsäure
    (AMPS)
    Camphor Quinone 1282
    TPO 3229
    DMABE 1491
    Total 100000
    Active Matrix 55
    Acrylic acid 9
    Water 36
    Total 100
  • The following comparative inhibitors were tested:
  • (i) hydroquinone (HQ),
    (ii) hydroquinone monomethylether (HQME),
    (iii) Bisphenol A,
    (iv) Propyl gallate (PG)
  • The following inhibitors according to the present invention were tested:
  • (vii) tert-Butylhydroquinone (TBHQ), and
    (viii) tert.-Butylhydroxyanisol (BHA).
  • Figure US20090043008A1-20090212-C00014
  • Test formulations containing different inhibitors or inhibitor concentrations were stored in Prime&Bond NT bottles (Dentsply DeTrey) at 60° C. until thermal polymerization. The bottles were daily examined by shaking the bottle, whereby the acoustical test turned out to be rather sensitive, and by taking a sample with a pipette. When polymerization seemed to have occurred or after a certain minimum storage time (20 days) the bottles were sliced open and the solution were examined visually.
  • According to the results of the above described Arrhenius investigation at least a thermal stability of about 11 days at 6.0° C. is necessary so that the dental adhesive composition may be stored at room temperature.
  • Results
  • The Test Formulation containing different inhibitors in different amounts, was investigated regarding its thermal stability by storing these formulations at 60° C. The samples were daily examined. In case of polymerization a gel or a solid, polymerized body was observed.
  • The dark shaded columns represent formulations with inhibitors, respectively inhibitor concentrations, which were polymerized after the depicted time at 60° C. The light shaded columns represent formulations, which were not polymerized until the depicted time. Usually after 20 days the investigation was terminated. In the comparison, hydroquinone (HQ) was used in an amount of 0.15 mol % showing some stabilization effect. However, hydroquinone is an allergenic compound and therefore undesirable for use in a generic dental composition. Hydroquinone monomethylether (HQME) as well as BHT failed to provide a sufficient thermal stability.
  • (i) Hydrochinone (HQ)—Reference Inhibitor
  • (light shaded columns—formulation is not polymerised up to the recorded time; dark shaded column: formulation is polymerized after the recorded time)
  • After slicing open the samples containing 0.49 and 0.697 mol % HQME, small pieces of gel were found at the bottom, which were not detected before by shaking or by the examination with the pipette.
  • After slicing open the sample with 0.193 mol % TBC some pieces of gel were found at the bottom, which were not detected before by shaking or by the examination with the pipette.
  • (the dark shaded columns indicate that the formulation is polymerized after the recorded time)
  • The dark shaded columns indicate that the formulation is polymerized after the recorded time
  • (vii) tert.-Butylhydrochinone (TBHQ)—Inhibitor of the Invention
  • After 14 days and after 20 days at 60° C. the bottles were sliced open, the contents was investigated and filled in a new bottle, which was stored again at 60° C. No hints of a polymerization were found.
  • After 20 days at 60° C. the bottles were sliced open again and the contents was investigated. Only in case of the lowest TBHQ percentage of 0.013 mol % polymerization was found. This was not detected before by the daily examination.
  • After 14 days at 60° C. all bottles were sliced open, the contents was investigated and filled in a new bottle, which was stored again at 60° C. The sample with 0.047 mol % showed after 14 days at 60° C. some pieces of gel, which were not detected before by shaking or by the examination with the pipette. After 20 days at 60° C. the bottles were again sliced open. No indication of polymerization for the samples containing 0.096 mol % and 0.147 mol % were found. The formulation with 0.047 mol % again contains some small pieces of gel.
  • Example 1
  • 0.6945 g N,N′-Bisacrylamido-N,N′-diethyl-1,3-propane, 0.2315 g 3,(4),8,(9)-bis(acrylamido methyl) tricyclo-5.2.1.02,6 decane, 0.0595 g Ethyl 2-[12-dihydrogen phosphoryl-12,2-dioxamidecyl]acrylate, 0.0481 g 2-Acrylamido-2-methyl-propane-sulfonic acid, 0.0141 g camphor quinone, 0.0355 g bis(2,4,6-trimethylbenzoyl)-phenyl phosphine oxide, 0.0164 g dimethylamino benzoic acid ethyl ester and 0.003 g 2-tert-Butylhydroquinone were dissolved in a solvent mixture composed of 0.1800 g acrylic acid and 0.7200 g water.
  • The adhesive does not polymerise after storage for 20 days at 60° C.
  • Example 2
  • 0.6940 g N,N′-Bisacrylamido-N,N′-diethyl-1,3-propane, 0.2313 g 3,(4),8,(9)-bis(acrylamido methyl) tricyclo-5.2.1.02,6 decane, 0.0595 g Ethyl 2-[12-dihydrogen phosphoryl-12,2-dioxamidecyl]acrylate, 0.0481 g 2-Acrylamido-2-methyl-propane-sulfonic acid, 0.0141 g camphor quinone, 0.0355 g bis(2,4,6-trimethylbenzoyl)-phenyl phosphine oxide, 0.0164 g dimethylamino benzoic acid ethyl ester and 0.0011 g 2-tert.-butyl-4-methoxyphenol were dissolved in a solvent mixture composed of 0.1800 g acrylic acid and 0.7200 g water. The adhesive does not polymerise after storage for 20 days at 60° C.
  • Comparative Example 1
  • 0.6931 g N,N′-Bisacrylamido-N,N′-diethyl-1,3-propane, 0.2310 g 3,(4),8,(9)-bis(acrylamido methyl) tricyclo-5.2.1.02,6 decane, 0.0594 g ethyl 2-[12-dihydrogen phosphoryl-12,2-dioxamidecyl]acrylate, 0.0480 g 2-Acryiamido-2-methyl-propane-sulfonic acid, 0.0141 g camphor quinone, 0.0354 g bis(2,4,6-trimethylbenzoyl)-phenyl phosphine oxide, 0.0164 g dimethylamino benzoic acid ethyl ester and 0.0026 g hydroquinone monomethyl ether were dissolved in a solvent mixture composed of 0.1800 g acrylic acid and 0.7200 g water.
  • The adhesive polymerises after storage for 1 day at 60° C.
  • Comparative Example 2
  • 0.6882 g N,N′-Bisacrylamido-N,N′-diethyl-1,3-propane, 0.2294 g 3,(4),8,(9)-bis(acrylamido methyl) tricyclo-5.2.1.02,6 decane, 0.0590 g Ethyl 2-[12-dihydrogen phosphoryl-12,2-dioxamidecyl]acrylate, 0.0477 g 2-Acrylamido-2-methyl-propane-sulfonic acid, 0.0140 g camphor quinone, 0.0352 g bis(2,4,6-trimethylbenzoyl)-phenyl phosphine oxide, 0.0162 g dimethylamino benzoic acid ethyl ester and 0.0103 g 2,6-di-tert.-butyl-4-cresol were dissolved in a solvent mixture composed of 0.1800 g acrylic acid and 0.7200 g water. The adhesive polymerises after storage for 2 days at 60° C.

Claims (19)

1. One-part self-etching, self-priming dental adhesive having a pH of at most 2, which comprises an aqueous mixture containing
(i) one or more polymerizable monomers optionally containing an acidic group,
(ii) optionally one or more organic or inorganic acids,
(iii) a polymerization initiator, and
(iv) a thermal polymerisation inhibitor of the following formula (I):
Figure US20090043008A1-20090212-C00015
wherein
R′1 represents
a hydrogen atom, or a saturated hydrocarbon group having 1 to 18 carbon atoms.
R′2, which may be the same or different if more than one R′2 is present, independently represent
a saturated hydrocarbon group having 1 to 18 carbon atoms, and
c represents an integer of from 1 to 4.
2. The adhesive according to claim 1, wherein the thermal polymerisation inhibitor of formula (I) is a compound of the following formula:
Figure US20090043008A1-20090212-C00016
wherein
R′1 represents
a hydrogen atom, or a saturated hydrocarbon group having 1 to 18 carbon atoms, and
R′2 represents
a saturated hydrocarbon group having 1 to 18 carbon atoms.
3. The adhesive according to claim 1 or 2, which is stable at storage for at least 10 days at 60° C.
4. The dental adhesive according to claim 1, 2 or 3, wherein the saturated hydrocarbon group is a straight chain or branched C1-18 alkyl group or a C3-18 cycloalkyl group optionally substituted by one or more C1-5 alkyl groups or a C1-18 cycloalkylalkyl group optionally substituted by one or more C1-5 alkyl groups.
5. The dental adhesive according to claim 1, 2 or 3, wherein the saturated hydrocarbon group of R′2 is a branched C1-18 alkyl group.
6. The dental adhesive according to any one of the preceding claims, wherein R′2 is a tert.-butyl group.
7. The dental adhesive according to any one of the preceding claims, wherein the inhibitor is TBHQ or BHA.
8. The dental adhesive according to any one of the preceding claims, wherein the inhibitor is contained in an amount of from 0.01 to 0.5 mol %.
9. The dental adhesive according to any one of the preceding claims, wherein the one or more polymerizable monomers comprises
(a) a polymerizable acidic phosphoric acid ester monomer of the following formula (A):
Figure US20090043008A1-20090212-C00017
wherein
the moieties Y independent from each other represent a hydrogen atom or
a moiety of the following formula (Y)
Figure US20090043008A1-20090212-C00018
wherein
Z1 is COOR10, COSR20, CON(R10)2, CONR10R20, or CONHR10, wherein
R10 and R20 independently represent a hydrogen atom,
 a C1-18 alkyl group optionally substituted by a C3-8 cycloalkyl group,
 an optionally substituted C3-8 cycloalkyl group, an optionally substituted C4-18 aryl or heteroaryl group,
 an optionally substituted C5-18 alkylaryl or alkylheteroaryl group, or
 an optionally substituted C7-30 aralkyl group, whereby two R1, residues may form together with the adjacent nitrogen atom to which they are bound a 5- to 7-membered heterocyclic ring which may contain further nitrogen atoms or an oxygen atoms, and whereby the optionally substituted groups may be substituted by 1 to 5 C1-5 alkyl group(s);
L represents an (a+b)-valent organic residue (whereby b is 1 when Y in formula (A) is within the round bracketsis) containing 2 to 45 carbon atoms and optionally heteroatoms such as oxygen, nitrogen and sulfur atoms, the carbon atoms including a+b carbon atoms selected from primary and secondary aliphatic carbon atoms, secondary alicyclic carbon atoms, and aromatic carbon atoms, each of said a+b carbon atoms linking a phosphate or 2-(oxa-ethyl)acryl derivative group;
a is an integer of from 1 to 10, preferably 1 to 5;
b is an integer of from 1 to 10, preferably 1 to 5;
provided that at least one Y is not hydrogen.
10. The dental adhesive according to any one of the preceding claims, wherein the one or more polymerizable monomers comprises
(b) one or more polymerisable acidic monomers selected from the group consisting of
(b1) polymerisable acidic monomers of the following formula (B):
Figure US20090043008A1-20090212-C00019
wherein
R1 and R2 independently represent
a hydrogen atom,
an optionally substituted C1-18 alkyl group,
an optionally substituted C3-18 cycloalkyl group,
an optionally substituted C5-18 aryl or heteroaryl group,
an optionally substituted C5-18 alkylaryl or alkylheteroaryl group,
an optionally substituted C7-30 aralkyl group,
whereby the optionally substituted groups may be substituted by 1 to 5 C1—, alkyl group(s);
L1 represents a (c+d) valent organic residue containing 2 to 45 carbon atoms and optionally heteroatoms such as oxygen, nitrogen and sulfur, the carbon atoms including c+d carbon atoms selected from primary and secondary aliphatic carbon atoms, secondary alicyclic carbon atoms, and aromatic carbon atoms, each of said c+d carbon atoms linking a phosphonate or optionally substituted acrylamido group; and
c and d independently represent integers of from 1 to 10;
(b2) polymerisable acidic monomers of the following formula (C):
Figure US20090043008A1-20090212-C00020
wherein
Z2 independently has the same meaning as defined for Z1;
L2 represents an (e+0 valent organic residue containing 2 to 45 carbon atoms and optionally heteroatoms such as oxygen, nitrogen and sulfur atoms, the carbon atoms including e+f carbon atoms selected from primary and secondary aliphatic carbon atoms, secondary alicyclic carbon atoms, and aromatic carbon atoms, each of said e+f carbon atoms linking a sulphonate or optionally substituted 2-(oxa-ethyl)acryl derivative group; and
e and f independently represent an integer of from 1 to 10;
(b3) acidic monomers of the following formula (D):
Figure US20090043008A1-20090212-C00021
wherein
R3 and R4 independently represent
a hydrogen atom,
an optionally substituted C1-18 alkyl group,
an optionally substituted C3-18 cycloalkyl group,
an optionally substituted C5-18 aryl or heteroaryl group,
an optionally substituted C5-18 alkylaryl or alkylheteroaryl group,
an optionally substituted C7-30 aralkyl group,
whereby the optionally substituted groups may be substituted by 1 to 5 C1-5 alkyl group(s)
L3 represents a (g+h) valent organic residue containing 2 to 45 carbon atoms and optionally heteroatoms such as oxygen, nitrogen and sulfur atoms, the carbon atoms including g+h carbon atoms selected from primary and secondary aliphatic carbon atoms, secondary alicyclic carbon atoms, and aromatic carbon atoms, each of said g+h carbon atoms linking a sulphonate or optionally substituted acrylamido group; and
g and h independently represent integers of from 1 to 10.
11. The dental adhesive according to any one of the preceding claims, wherein the aqueous mixture further contains an organic water soluble solvent selected from the group of alcohols and ketones such as ethanol, propanol, butanol, acetone, methyl ethyl ketone.
12. The dental adhesive according to any one of the preceding claims, wherein the polymerizable monomer of component (i) is characterized by one of the following formulas:
Figure US20090043008A1-20090212-C00022
wherein
Z is Z1 as defined in claim 7 (R4) is an optionally substituted alkylene group, and
n is an integer.
13. The dental adhesive according to any one of the preceding claims, wherein said acidic polymerizable monomer is characterized by one of the following formulas:
Figure US20090043008A1-20090212-C00023
14. The dental adhesive according to any one of the preceding claims, wherein the polymerizable monomer of component (i) is characterized by one of the following formulas:
Figure US20090043008A1-20090212-C00024
wherein
R5 and R6 independently represent
a hydrogen atom or a substituted
a C1 to C18 alkyl group,
an optionally substituted C3-18 cycloalkyl group,
an optionally substituted C3-18 aryl or heteroaryl group,
an optionally substituted C5-18 alkylaryl or alkylheteroaryl group,
an optionally-substituted C7-30 aralkyl group,
R7 represents a
a divalent substituted or unsubstituted organic residue having from 1 to 45 carbon atoms, whereby said organic residue may contain from 1 to 14 oxygen and/or nitrogen atoms and is selected from a C1 to C18 alkylene group wherein from 1 to 6-CH2-groups may be replaced by a —N—(C═O)—CR9═CH2 group wherein R9 is a hydrogen atom or a C1 to C18 alkyl group, a divalent substituted or unsubstituted C3 to C18 cycloalkyl or cycloalkylene group, a divalent substituted or unsubstituted C4 to C18 aryl or heteroaryl group, a divalent substituted or unsubstituted C5 to C18 alkylaryl or alkylheteroaryl group, a divalent substituted or unsubstituted C7 to C30 aralkyl group, and a divalent substituted or unsubstituted C2 to C45 mono-, di- or polyether group having from 1 to 14 oxygen atoms,
R8 represents
a saturated di- or multivalent substituted or unsubstituted C2 to C18 hydrocarbon group, a saturated di- or multivalent substituted or unsubstituted cyclic C3 to C18 hydrocarbon group, a di- or multivalent substituted or unsubstituted C4 to C18 aryl or heteroaryl group, a di- or multivalent substituted or unsubstituted C5 to C18 alkylaryl or alkylheteroaryl group, a di- or multivalent substituted or unsubstituted C7 to C30 aralkyl group, or a di- or multivalent substituted or unsubstituted C2 to C45 mono-, di-, or polyether residue having from 1 to 14 oxygen atoms, and
n is an integer.
15. The dental adhesive according to any one of the preceding claims, wherein said polymerizable monomer is a mono-, bis- or poly(meth)acrylamide characterized by one of the following formulas:
Figure US20090043008A1-20090212-C00025
Figure US20090043008A1-20090212-C00026
16. The dental adhesive according to any one of the preceding claims, which contains polymerizable monomers of components (i) in an amount of from 5 to 90 wt-%.
17. The dental adhesive according to any one of the preceding claims, wherein said polymerization initiator is a photo initiator such as camphor quinone.
18. The dental adhesive according to any one of the preceding claims, which further contains an inorganic filler and/or an organic filler.
19. Use of a thermal polymerisation inhibitor of formula (I) defined in any one of claims 1 or 2 in a one-part self-etching, self-priming dental adhesive having a pH of at most 2.
US12/148,568 2005-10-20 2008-04-21 Dental adhesive Abandoned US20090043008A1 (en)

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