US20080277308A1 - Gusseted T-Shirt Bag and Bagging Rack - Google Patents
Gusseted T-Shirt Bag and Bagging Rack Download PDFInfo
- Publication number
- US20080277308A1 US20080277308A1 US12/090,273 US9027306A US2008277308A1 US 20080277308 A1 US20080277308 A1 US 20080277308A1 US 9027306 A US9027306 A US 9027306A US 2008277308 A1 US2008277308 A1 US 2008277308A1
- Authority
- US
- United States
- Prior art keywords
- bag
- rack
- bags
- tab
- mounting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45C—PURSES; LUGGAGE; HAND CARRIED BAGS
- A45C3/00—Flexible luggage; Handbags
- A45C3/004—Foldable garment carrier bags
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47F—SPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
- A47F13/00—Shop or like accessories
- A47F13/08—Hand implements, e.g. grocers' scoops, ladles, paper-bag holders
- A47F13/085—Shopping-bag holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D33/00—Details of, or accessories for, sacks or bags
- B65D33/001—Blocks, stacks or like assemblies of bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D33/00—Details of, or accessories for, sacks or bags
- B65D33/007—Details of, or accessories for, sacks or bags for facilitating the separation of the two walls, e.g. walls of inequal height, tabs; for maintaining the mouth of the sack or bag open
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D33/00—Details of, or accessories for, sacks or bags
- B65D33/06—Handles
- B65D33/065—Integral handles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D33/00—Details of, or accessories for, sacks or bags
- B65D33/14—Suspension means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D33/00—Details of, or accessories for, sacks or bags
- B65D33/16—End- or aperture-closing arrangements or devices
- B65D33/1608—Integral flaps for tying above the bag
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47F—SPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
- A47F9/00—Shop, bar, bank or like counters
- A47F9/02—Paying counters
- A47F9/04—Check-out counters, e.g. for self-service stores
- A47F9/042—Shopping bags or carton-dispensing systems therefor
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G23/00—Other table equipment
- A47G23/02—Glass or bottle holders
- A47G23/0258—Glass or bottle holders for cartons or plastic bags
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Apparatuses For Manual Packaging Operations (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
Abstract
A rack and T-shirt bag which may be used in combination are disclosed. The T-shirt bag includes elongated tabs which can be tied together when the bag is loaded with items. A pack of the bags can also include contact adhesive disposed between adjacent bags that will cause a successive bag to open as a lead bag is removed. The rack includes a pair of handle mounting arms for mounting a pack of T-shirt bags, the arms having an upwardly extending portion which lifts the bags and increases their perceived volume as they are being loaded. The arms also include a stopper for preventing removal of successive bags as the lead bag is removed. A side-mounted bag dispenser for mounting a second pack of T-shirt bags can be selectively attached to the rack. The dispenser includes a handle support arm which supports the bags as they are loaded.
Description
- This invention relates to plastic bags and bagging racks and, more particularly, to gusseted bags, especially bags commonly referred to as t-shirt bags, and racks for dispensing the gusseted bags.
- A bag commonly in use throughout the United States and elsewhere is known as a t-shirt bag. T-shirt bags are customarily made from tubular plastic film which is gusseted, sealed, and cut to form a bag with handles on the sides of the bag.
- T-shirt bags are provided in a stack which is placed on a bagging rack. The user can withdraw bags individually from the bagging rack. However, in some conventional t-shirt bags, tabs or other sections of the bag are left on the rack as the bags are removed from the rack. Therefore, before a new stack of bags can be loaded onto the rack, the remainders from the last stack of bags must first be removed from the rack.
- In another type of conventional bag, a tab is provided with a central slit that extends over a substantial distance along the width of the tab, and the slit allows the bag to be loaded over a central mounting arm or prong on the rack. When the bag is removed from the rack, a tear is formed at one end of the slit while the tab remains intact at the other end of the slit. The tab is thus removed from the rack but still remains connected to the bag. This type of bag is known as a “tabless” bag. Nothing is left behind on the rack after dispensing the bags. However, the torn tab of this conventional bag is rendered useless since most of the tab has been disconnected from the bag due to the length of the slit.
- The slit allows the bags to mount onto a prong of the bagging rack. However, if the prong of the bagging rack curves toward the front of the rack, the slit can slide off the prong of the bagging rack, thereby not providing a secure loading of the bags. Also, if the prong is straight or curves rearward, the user must lift the pack of bags up and over the prongs of the bagging rack, which makes assembly more inconvenient.
- Furthermore, some conventional bags are formed with a slit that is smaller than the prong so that it is necessary to stretch the slit while loading the bags onto the bagging rack. However, this makes the tabs harder to slide over the prongs and therefore harder to load onto the bagging rack.
- Furthermore, some conventional racks do not allow the bags to fully expand, thereby preventing the user from completely utilizing all of the available space inside the bag. For example, when the rack does not allow the front wall of the bag to expand completely, slack is left in the bag. Because the bag's apparent volume is less than its fully expanded volume, the user may not completely fill the bag since the user is unable to recognize that there is more available space in the bag. The user thinks the bag is fall when it actually is not.
- Furthermore, some conventional bags have an adhesive bond between bags to facilitate the self-opening feature. This creates bag waste as the bagger inadvertently removes extra unused bags from the rack when removing the loaded leader bag from the rack.
- Furthermore, some conventional bag racks provide a side hook for mounting an additional bundle of convenience T-shirt bags (usually smaller in size than the T-shirt bags that are loaded on the main portion of the rack). The convenience bags are typically mounted onto the side hook by the bag tab mounting slot. However, usually the weight of a single item when placed in the bag will cause the tab to tear and the bag to separate from the rack and fall to the floor. Therefore, the user will have to support the bag with the user's hands while, in addition, trying to load items into the bag.
- The present invention provides a t-shirt bag that does not leave tabs on the bagging rack after the bags have been dispensed and that allows the tabs to be used to close the bag. The present invention also provides a bagging rack and a t-shirt bag for dispensing from the rack that can fully expand when the user places items in the bag while it is still on the rack, that is prevented from sliding off the bagging rack prematurely, and that can easily slide over the prong of the bagging rack during loading.
- The present invention also provides a bagging rack which facilitates removal of only one bag at a time. Although each bag is adhered to its preceding bag with a strong self-opening feature, the bag following the bag being loaded is stopped at the front of the arms of the t-shirt rack, and will not be removed from the rack when the loaded leader bag is removed from the rack.
- The present invention also provides a side-mounted bag dispenser which provides support for bag handles. Convenience sized bags can be mounted on the side of the rack and supported by the side-mounted dispenser while a user loads the bag.
- The t-shirt bag and bagging rack of the present invention overcomes these problems of the prior art, but also provides an efficient one bag at a time self-opening feature, allows a greater number of bags to be loaded onto the rack, and provides a removable closing feature.
- The foregoing and other features of the present invention will be more readily apparent from the following detailed description and drawings of the illustrative embodiments of the invention wherein like reference numbers refer to similar elements and in which:
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FIG. 1 is a front view of a t-shirt bag according to an embodiment of the present invention; -
FIG. 2 is a perspective view of a bagging rack according to an embodiment of the present invention; -
FIG. 3 is a front view of a stack of t-shirt bags ofFIG. 1 loaded onto the rack ofFIG. 2 ; -
FIG. 4 is a top view of a stack of t-shirt bags ofFIG. 1 loaded onto the rack ofFIG. 2 ; -
FIG. 5 is a side view of a stack of t-shirt bags ofFIG. 1 loaded onto the rack ofFIG. 2 ; -
FIG. 5A is a close up side view of the end portion of the handle mounting arm having a notch; -
FIG. 5B is a close up side view of the end portion of the handle mounting arm having a raised portion; -
FIG. 6A is a sectional side view taken along the line 6-6 ofFIG. 3 of a single t-shirt bag loaded onto the rack; -
FIG. 6B is a sectional side view of the t-shirt bag and rack ofFIG. 6A as a front wall of the bag is pulled away from a rear wall of the bag; -
FIG. 6C is a sectional side view of the t-shirt bag and rack ofFIG. 6A as the front and rear walls of the bag are pulled away from a rear wall of the rack; -
FIG. 7 is a perspective view of the t-shirt bag ofFIG. 1 with tabs tied together; -
FIG. 8 is a front view of the t-shirt bag ofFIG. 1 with the handles pulled away from each other in preparation for loading onto a rack; -
FIG. 9 is a front view of a t-shirt bag according to a comparative example; and -
FIG. 10 is a front view of the t-shirt bag ofFIG. 9 with the handles pulled away from each other in preparation for loading onto a rack; -
FIG. 11 is a perspective view of a bagging rack according to another embodiment of the present invention; -
FIG. 12 is a front view of the rack ofFIG. 11 ; -
FIG. 13 is a side view of the rack ofFIG. 11 ; -
FIG. 13A is a close up side view of the end portion of the handle mounting arm having an upwardly angled portion; -
FIG. 14 is atop view of the rack ofFIG. 11 ; -
FIG. 15 is a close up side view of the t-shirt bag ofFIG. 1 mounted on tab mounting arms; -
FIG. 16 is an exploded view of the rack ofFIG. 11 with a side-mounted bag dispensing attachment; -
FIG. 17 is a side view of the side-mounted dispenser mounted on the rack ofFIG. 11 ; -
FIG. 18 is a sectional front view taken along the line 18-18 ofFIG. 17 of the side-mounted dispenser mounted on the rack ofFIG. 11 ; -
FIG. 19 is a side view of a stack of t-shirt bags loaded onto the side-mounted dispenser ofFIG. 16 , which is mounted on the rack ofFIG. 11 . -
FIGS. 1-8 illustrate gusseted t-shirt bags 10 and abagging rack 50 for dispensing the bags according to an embodiment of the present invention. -
FIG. 1 is a front view of the t-shirt bag 10, andFIG. 7 is a perspective view of the t-shirt bag 10 when it is loaded and has itstabs 25 tied together to close thebag 10. The t-shirt bag 10 may be manufactured from an extruded tubular form made of a plastic material such as polyethylene. The tube is then partially gusseted, forming aninner fold 11 and twoouter folds 12, which form the side edges of thebag 10. The resultinggusseted bag 10 contains two outer regions, each of which contains four plies of film, and a central region which contains only two plies. The flattened, gusseted web, which includeswalls bottom seal 15 and anupper seal 16. - The sealed web is then passed through a cutting station in which
individual bags 10 are cut from the web. Thebags 10 are then stacked (for example, in stacks of fifty bags), and each stack of bags is passed through a die cutting station to form cut-outregions 18 in thebags 10. As a result of the shape of the cut-outregion 18, twohandles 20 are formed in the gusseted side portions of thebag 10 and twotabs 25 extend upwards from atop edge 19 of each of thewalls -
C slots 22 are formed in each of thehandles 20 such that when thebags 10 are stacked together, theC slots 22 in eachrespective handle 20 are aligned with each other. In the embodiment of the invention shown inFIGS. 1-8 , the ends of theC slots 22 face the side edges 12 of thebag 10. - Each
tab 25 includes atop edge 26 and abottom portion 27 that joins thetab 25 to thetop edge 19 of thewalls C slot 28 is formed close to thebottom portion 27 and on each side of thetab 25. As shown inFIG. 1 , the tab mountingC slots 28 are generally circular and each has two ends 28A that form an uncut portion that allows the bag material bounded by the generally circular cut of thetab mounting slots 28 to remain connected to thebag 10. - In an embodiment of the invention, the material of the
bag 10 is formed so that it is easier to tear the material in a vertical direction (up/down direction inFIG. 1 ) than a horizontal direction (left/right direction inFIG. 1 ). This is due to the molecular alignment of the bag material during the extrusion process. To produce a horizontal tear in the material, the bag material must be deformed or cut mechanically. Thus, at least one of the ends 28A of thetab mounting slots 28 is positioned substantially vertical, or at least slightly vertical, to allow a tear to form in thetab 25 relatively easily. - The tab mounting
C slots 28 are positioned towards the lower, outside edges of thetab 25. Such positioning of thetab mounting slots 28 provides several advantages. First, it prevents thetabs 25 from being torn or destroyed as thebag 10 is separated from the stack of bags and pulled forward on the mounting arms of therack 50. The width of thetabs 25 is not significantly reduced; therefore, thetabs 25 of the present invention remain intact and useful and can then be tied together to secure the contents of thebag 10, as shown inFIG. 7 . - When the user pulls one of the
bags 10 away from the stack, a tear is formed between one of the ends 28A of the tab mountingC slots 28 and the outside edge of thetab 25. Since the portion of thebag 10 between the other end 28A of the tab mountingC slot 28 and the outside edge of thetab 25 remains unbroken, none of the material of thebag 10 is torn away from thebag 10. All of the bag material remains intact. Thus, the tab mountingC slots 28 allow thetabs 25 to remain on thebags 10; they are not left behind on the rack after the bag is removed. Therefore, this design is known as a “tabless” bag design. - The
tabs 25 are long enough to allow the user to tie them together after items are placed in thebag 10, as shown inFIG. 7 . Since thetabs 25 extend from the front andrear walls tabs 25 together provides an effective closure mechanism for thebag 10 that helps to prevent items from falling out of thebag 10. After thetabs 25 are tied, the user may use thehandles 20 to carry theclosed bag 10. - In most conventional t-shirt bag designs, the tabs are short and have no purpose other than to include an aperture to allow the bag to be mounted to the rack. Also, in some conventional t-shirt bags, the tabs are destroyed in the process of separating the bag from the stack of bags and can no longer serve a useful purpose. Even if the tabs were to remain intact on the bag, the tabs would still be too short to be used for other purposes, such as to close the bag as in the present invention.
- A
central slot 29 is formed generally near the center of thebottom portion 27 of thetab 25 where thetab 25 joins thewalls bag 10. Thecentral slot 29 is generally curved, e.g., half moon or U-shaped, with ends 29A pointed generally upward. Thecentral slot 29 is preferably formed on thebottom portion 27 of thetab 25. However, it is also possible to position thecentral slot 29 near the top of thewalls bag 10 close to thebottom portions 27 of thetabs 25. - Once the
bag 10 is filled and the twotabs 25 in the bag have been tied together, it is difficult to untie them. Thecentral slots 29 allow the user to quickly open thebag 10 without destroying it by inserting a finger in one or both of the apertures formed byslots 29 and pulling in any direction until one or both of the tiedtabs 25 is separated from thewall tabs 25 is separated from itsadjacent wall tab 25 is still attached to theopposite wall walls - The
tab mounting slots 28 and thecentral slot 29 can be formed in bothtabs 25, which are connected to thewalls bags 10 are stacked together, the respectivetab mounting slots 28 and thecentral slots 29 in eachbag 10 are aligned with each other. - A spot of contact adhesive 30 is applied between the front and
rear walls adjacent bags 10 in order to provide a self-opening feature for thebags 10. As the user pulls a forwardly lying bag away from the pack of bags, thecontact adhesive 30 allows thefront wall 13 of the rearwardly lying bag to be pulled forward, thereby opening the rearwardly lying bag before or while the forwardly lying bag is removed from the rack. - Locating the contact adhesive 30 close to one of the
tab mounting slots 28 permits the use of less adhesive glue, since less glue will tear only one tab ofC slot 28 at a time, rather than using more glue which would tear both tabs ofC slots 28 at the same time. The contact adhesive 30 can be placed in proximity toslots 28 by placing it near thebottom portion 27 of thetab 25 or near thetop edge 19 of thewalls -
FIG. 2 is a perspective view of thebagging rack 50. Therack 50 includes afloor 52, a rear wall formed byhorizontal bars 54, and twohandle mounting arms 58. Thefloor 52 of therack 50 is substantially horizontal and serves as a base for therack 50. - The
rear wall 54 of the rack includes a horizontaltop bar 55. Thetop bar 55 has aconcave portion 56 that forms a hollow 57 at the center of the top, rear portion of therack 50. The hollow 57 is positioned on the front side of therear wall 54 of therack 50 and is provided for placement of thetabs 25 of thebags 10 while permitting therear wall 54 of therack 50 to be placed flush against a wall of a bagging station (not shown) while therack 50 is loaded withbags 10. - The
concave portion 56 of thetop bar 55 also allows the length of the twohandle mounting arms 58 to be increased, thereby permitting the loading of more bag bundles on therack 50. Although thetop bar 55 must extend away from therear wall 54 of therack 50 to allow thetabs 25 of thebags 10 to be arranged between thetop bar 55 and the wall of the bagging station, theconcave portion 56 allows thehandle mounting arms 58 to extend the full length of therack 50 from the wall of the bagging station to the front of therack 50. - The
concave portion 56 of thetop bar 55 also pitches thetop edge 19 of thewalls bag 10 forward in a concave fashion, thereby decreasing the force needed to separate thefront wall 13 of thebag 10 from therear wall 14. - At least a portion of the
handle mounting arms 58 extends upwardly. Preferably, the upwardly extending portion of the arms is positioned toward the front of therack 50. When thefront wall 13 of the t-shirt bag 10 is pulled forward to open thebag 10, the bag handles 20 also slide forward on thehandle mounting arms 58 of therack 50. The upward rise in the front portion of thehandle mounting arms 58 lifts the bag handles 20, thereby allowing for full extension of thefront wall 13 and the side walls of thebag 10. The full extension of thefront wall 13 and side walls of thebag 10 mimics the performance of a fully-opened paper bag, i.e., the full volume of thebag 10 is revealed, and permits the user to fill thebag 10 to capacity. - Each of the handle mounting arms also include an end portion 58A opposite the rear wall which has a barrier or stopper that is designed to counteract the self-opening feature (e.g. contact adhesive 30) of the bags, thereby preventing a second bag from being removed from the rack as the first bag is pulled away. The stopper can comprise various different means, including a
notch 80 in the top surface of the end portion of the handle mounting arm as shown inFIG. 5A . Thenotch 80 is of a depth suitable to provide resistive force sufficient to overcome the adhesive force of the self-opening feature, and is preferably 1 millimeter deep. The stopper may also comprise a raised feature on the top surface of the handle mounting arm, the feature preferably being a rubber cap orcollar 81 as shown inFIG. 5B . The stopper may also, and preferably comprises an upwardlyangled portion 82 at the end portion of the handle mounting arm as shown inFIG. 13A . Increasing the angle of the upwardly angled portion beyond 30 degrees decreases the tendency of the handles to slide past the end portion of the mounting arms. Increasing the upwardly angled portion to approximately 40-45 degrees prevents a successive bag from sliding off the rack as the user pulls the leader bag in a horizontal direction off the rack. Preferably, the upwardly angled portion is formed at approximately 45 degrees, as shown inFIG. 13A . - Two curved wire-bars serving as restraining
arms 60 extend forwardly from the sides of the bottom portion of therear wall 54 of therack 50. As shown inFIGS. 5 and 6A , the restrainingarms 60 hold the bottom portion of the bag bundle against therear wall 54 of therack 50 to prevent the loose-hanging bottom portions of thebags 10 from creeping forward. As a result, there is more available work space at the lower section of therack 50 for full expansion of thebag 10 that is being loaded. As shown inFIGS. 6B and 6C , the restrainingarms 60 do not hinder the sliding motion of thebags 10 when pulled forward on thehandle mounting arms 58. - Two forward-curving
tab mounting arms 62 are provided at the top center of therear wall 54 of therack 50. When thebags 10 are loaded onto therack 50, the user inserts thetab mounting arms 62 through the apertures formed by thetab mounting slots 28. The distance between thetab mounting arms 62 of therack 50 is generally equal to the distance between thetab mounting slots 28 on thebag 10 so that extra force is not necessary for sliding thetab mounting slots 28 of thebag 10 over thetab mounting arms 62 of therack 50. - The
bags 10 are first loaded onto thehandle mounting arms 58 and then onto thetab mounting arms 62. Thus, the user first places thehandle slots 22 of thebags 10 over thehandle mounting arms 58 and then places thetab mounting slots 28 over thetab mounting arms 62. - Some conventional tab mounting arms are designed to be straight or to curve towards the rear of the rack in order to prevent the tabs from sliding off of the tab mounting arms. However, force is required to stretch the tab mounting aperture of some conventional bags in order to hang it over such conventional tab mounting arms. This also requires the user to lift the bags up and over this type of conventional tab mounting arms. However, in the present invention, the
tab mounting arms 62 curve forward, which makes it easier to slip thetab mounting slots 28 of thebags 10 over thetab mounting arms 62 from the front. - As shown in
FIGS. 2-6C , therack 50 includes twotab mounting arms 62. The use of twoarms 62 rather than one reduces the possibility of thetab mounting slots 28 of thebags 10 sliding off thetab mounting arms 62. However, it is to be understood that therack 50 of the present invention can include one ormore arms 62. - A bowed
projection 64 is provided on the top center of the front side of therear wall 54 of therack 50. Theprojection 64 is centered between thetab mounting arms 62 and pitches the bag bundle slightly forward at thetabs 25, which increases the effectiveness of the self-opening feature of thebag 10. - Optionally, a
rearward protection 95 is provided on the top center of the rear side of therear wall 54 of the rack. Theprojection 95 is centered between thetab mounting arms 62 and supports thetabs 25, as shown inFIG. 15 , which increases the effectiveness of the self-opening feature of thebag 10. - After loading the bag, the bagger lifts the bag by scooping his hands though the outer edge of the bag handles 20 into the opening E, which are located between the two 2-ply gussets on each side of the bag as shown in
FIG. 6C . The bagger then removes the loaded bag by pulling it forward off therack mounting arms 58 in a horizontal motion. If the bags on the rack have a self-opening feature, the action of pulling the loaded bag forward off the rack will automatically pull the next bag forward. A barrier, such asnotch 80,rubber cap 81, or upwardlyangled portion 82, is provided to counteract the self-opening feature to ensure that only the loaded bag, and not the next bag, is removed as the bagger pulls it off the rack, thereby preventing the waste of the second bag. -
FIG. 8 is a front view of the t-shirt bag 10 with thehandles 20 pulled away from each other in preparation for loading onto therack 50. The gusseted t-shirt bag has theapproximate dimensions 13″×8″×24″, according to one embodiment of the present invention as shown inFIGS. 1 and 6C . These dimensions are disclosed to illustrate the features of the invention. The invention obviously is not limited to specific dimensions. - In an
unopened bag 10, as shown inFIG. 1 , the distance between the top of thetab mounting slots 28 to thebottom seal 15 of thebag 10 is about 18.25″. When thebag 10 is fully opened, thebag 10 creates a box-like shape with a base measuring approximately 8″×13″, as shown inFIGS. 6C & 8 . The 8″ measurement spans the two gusset panels formed by the gussetinner fold 11 andouter folds 12; each panel having a width of approximately 4″. When the bag is fully opened to form a box, 4″ from the height of thefront wall back wall 14 are used to create the 8″ base of the box. The actual height of the front andback walls bag 10, from the base of the openedbag 10 to the top oftab mounting slots 28, is approximately 14.25″, i.e., 18.25″−4″=14.25″, as shown inFIG. 6C . - The distance between the
floor 52 of therack 50, and thetab mounting arms 62 where they are connected to thetop bar 55 is slightly more than 14.25″, and in therack 50 shown inFIG. 6C , the distance is about 15.25″. As previously mentioned, when thebag 10 is unopened, the length of the front andrear walls bag 10 from the bottom of thebag 10 to the top oftab mounting slots 28 is 18.25″. After opening thebag 10 as shown inFIG. 6B and after starting to load items into thebag 10, the base of thebag 10 begins to form. Gradually, as 4″ of the height of each of thewalls rear wall 14 of thebag 10 decreases from approximately 18.25″ to 14.25″. When therear wall 14 of thebag 10 becomes shorter than approximately 15.25″, therear wall 14 begins to stretch away from thetab mounting arms 62. Within a short time period, thetab mounting slots 28 in thebag 10 tear from thetab mounting arms 62, e.g., due to the weight of the items that are loaded into thebag 10 or by the force from the user to pull thebag 10 from therack 50, and therear wall 14 of thebag 10. Therear wall 14 of thebag 10 is then no longer supported by thetab mounting slots 28 and drops to thefloor 52 of therack 50. - As the
bag 10 is fully opened, thehandles 20 of thebag 10 move forward on thehandle mounting arms 58 towards the front of therack 50. The height of thehandle mounting arms 58 where they are connected to thetop bar 55 therack 50 is approximately 15.25″, which is the same height as the bottom of thetab mounting arms 62 of therack 50 in this embodiment of the invention. - As shown in
FIG. 1 , the distance between the bottom of thebag 10 to the top of thehandle mounting slots 22 is about 21.75″ so that the distance from the top of thehandle mounting slots 22 to thetab mounting slots 28 is about 3.5″. As a result, the height of thefront wall 13, when thebag 10 is opened and the base of thebag 10 is about 13″×8″, is about 17.75″ (21.75″−4″ gusset=17.75″) in this embodiment of the invention. - In some conventional racks, the handle mounting arms are straight and extend horizontally at a height of 15.25″ from the floor of the rack. Therefore, in these types of conventional racks, the height of the bag's front wall, which is approximately 17.75″, is about 2.5″ taller than the distance between the floor and the top of the handle mounting arms of this type of conventional rack, which is approximately 15.25″. The taller height of the bag results in slack in the
front wall 13 of thebag 10 when the bag is loaded onto this type of conventional rack. As a result, the height of the front wall of thebag 10 appears 2.5″ shorter than it would be if the front wall was fully-erected, thereby decreasing the apparent volume of thebag 10 by about 14%, i.e., (2.5″/17.75″)×100%. When the bag has a smaller apparent capacity, the user thinks the bag is full when it in fact is not, and therefore, the space in the bag is not used efficiently. Because the bags are not completely filled, the user tends to use more bags. - The present invention avoids this problem by providing
handle mounting arms 58 with an upward slope that increases the height of thehandle mounting arms 58, as measured from thefloor 52 of therack 50, from about 15.25″ near the rear of thearms 58 to about 17.75″ at the front of thearms 58, i.e., a difference of 2.5″. This increase in height permits the full erection of thefront wall 13 of thebag 10 and increases the apparent height of thefront wall 13 from 15.25″ to 17.75″. This increase in apparent height also causes an increase in apparent volume of thebag 10 by about 14%, thereby giving the impression that the user can put about 14% more merchandise in thebag 10. Thus, the apparent volume of thebag 10 increases when there is minimal or no slack in the front, rear, and side walls. - The two side walls of the
bag 10 created by the bag gussets hang from thehandle mounting arms 58 of therack 50. Like thefront wall 13 of thebag 10, the side walls have slack due to the lower height of thehandle mounting arms 58 in the rear of therack 50. However, since the side walls are attached to thefront wall 13 of thebag 10, the side walls are pulled upward with thefront wall 13 as thebag 10 is opened and pulled forward on the upwardly slopedhandle mounting arms 58 of therack 50. Therefore, like thefront wall 13, the side walls also lose their slack and become fully erect when thebag 10 is moved toward the front of therack 50. As a result, the two front corners of thebag 10 where thefront wall 13 attaches to the side walls, are straightened, with the box-like shape of thebag 10 resembling an opened paper bag, as shown inFIG. 6C . -
FIG. 9 is a front view of a t-shirt bag 70 according to a comparative example, andFIG. 10 is a front view of the t-shirt bag 70 with the handles pulled away from each other in preparation for loading onto a rack. In this comparative example, thehandle mounting slots 72 are positioned on alower portion 74 of thehandles 76 of thebag 10. This comparative example illustrates what happens when the bag'shandle mounting slots 72 are moved lower on the bag handles 70, thereby decreasing the distance between the handle mounting slots and the tab mounting slots. - As shown in
FIG. 1 , the width of the bag handles 20 of the invention is narrower at the lower portion of thehandles 20 than at the top. Therefore, positioning thehandle mounting slots 72 at thelower portion 74 of thehandle 76 of the comparative example, as shown inFIGS. 9 and 10 , weakens thehandle 76, thereby causing thehandle 76 to tear or break more easily. - Furthermore, the distance to which the bag's
handle mounting slots 72 can be pulled apart decreases as theslots 72 are placed further down on thehandles 76. Since thefront wall 13 of thebag 10 is about 13″ wide, the distance between the twohandle mounting slots 72 in their normal position, i.e., with thehandles 76 not pulled apart, must be less than 13″. On the other hand, the distance between the twohandle mounting arms 58 of therack 50 is 13″, which is the same as the width of thefront wall 13 of thebag 10. Therefore, the only way to increase the distance between the two handle mounting C slots to 13″ is to place them at the upper portion of the bag handles 76 as indicated byreference characters 22 onFIGS. 1 , 8, and 9. When the handle mountingC slots 22 are placed at the upper portion of thehandles 20, thehandles 20 may be pulled far enough apart from each other, as shown inFIG. 8 , so that thehandle mounting slots 22 can bridge the 13″ gap between the twohandle mounting arms 58. - In an example of the present invention, the handle mounting
C slots 22 are separated by about 8.5″ in their normal positioned, i.e., with thehandles 20 not pulled apart, as shown inFIG. 9 and when thehandles 20 are pulled apart, thehandle mounting slots 22 are separated by about 13″, as showing inFIG. 8 . However, when thehandles 76 of thebag 70 of the comparative example are pulled apart, the distance between thehandle mounting slots 72 cannot be increased to 13″ since the slots are located at thelower portion 74 of the bag handles 76, as shown inFIG. 10 . The distance between thehandle mounting slots 72 ranges from approximately 9″ to 9.8″ in the comparative example. - The t-shirt bags of the present invention provide an efficient self-opening feature and provide tabs that remain useful after the bags are dispensed from the rack. The tabs do not remain on the rack and therefore do not create waste. The tabs are also long enough so that they can be tied together to provide a reliable closure mechanism which can be removed to reopen the bags.
- The bagging system also includes several features that allow the bags to be self-opening, such as the bowed projection on the rear wall of the rack and a contact adhesive placed on the bag near the tab mounting slots, on the bottom of the tabs, or near the top of the walls of the bag.
- The handle mounting arms of the rack extend upwardly to allow the bags to have a greater apparent capacity, so that the user can fill the bags more efficiently, thereby leading to less waste. The greater height of the mounting arms also increases the amount of work space available in the lower section of the rack to allow the bags to more fully expand when items are being placed in the bags.
- The concave portion of the top bar of the rack pitches the bag forward to decrease the amount of force necessary to separate the front wall from the rear wall of the bags. The tabs of the bags that are loaded onto the rack are positioned to extend over the concave portion of the top bar. Therefore, the tabs are situated in this space until the corresponding bag is removed from the rack. Since the tabs are positioned in the space formed by the concave portion and do not spill forward, the rear wall of the rack can be positioned flush against the wall of the bagging station, thereby providing a clean, attractive appearance.
- The tab mounting arms are forward curving to allow the user to load the bags more easily from the front and prevent the bags from sliding off the mounting arms.
- Additionally, a side-mounted
bag dispensing attachment 100 may be included with the main bag rack.FIG. 16 is an exploded perspective view of the side-mountedbag attachment 100 showing its mounting position on therack 50′. Theattachment 100 includes ahandle support arm 101 which includes aside projection 102, anattachment mounting plate 104, atab mounting hook 103, and attachment mounting clips 105-108. - The
rack 50′, which is also suited to be used withbags 10, is provided with asupport 90 for supporting the side-mountedbag dispensing attachment 100. As shown inFIG. 13 , thesupport 90 includes anupper bar 92,intermediate bar 93, and alower bar 94. As shown inFIGS. 16-18 , the attachment clips 105-108 of the side-mountedbag dispensing attachment 100 engage thesupport 90 of therack 50′. The attachment clips 105-108 are arranged to engage the upper, intermediate bar, and lower bars 92-94, thereby holding theattachment 100 in place.FIG. 18 is a cross-sectional view of theattachment 100 attached to thesupport 90. The attachment clips are biased such that attachment clips 105 and 106 are more curved thanclips attachment 100 can be mounted on thesupport 90 by first engagingclips attachment 100 into place so thatclips support 90. The side-mountedbag dispenser attachment 100 can be removed for therack 50′ by rotating the attachment in the opposite direction until theclips bag dispenser attachment 100 is provided that can be selectively attached to thebag rack 50′. Other means for selectively attaching the side-mountedbag dispenser 100 to the rack may be employed, such as clamps, a peg and key hole slot combination, or any other suitable means. A side-mountedbag dispenser 100 can be provided on either side ofrack 50′, or even both sides. - As shown in
FIG. 19 , the side-mountedbag dispenser attachment 100 is suitable for holdingadditional convenience bags 110. Thebags 110 havehandles 114 with handle mounting slots 111 and atab 113 with atab mounting slot 112. The bags may also include a self-opening feature, such as a spot of contact adhesive (not shown). When thebags 110 are loaded onto the side-mounteddispenser 100, the user inserts thehandle support arm 101 through the aperture formed by handle mounting slot 111. The user then inserts thetab mounting hook 103 through the aperture formed by thetab mounting slot 112. - As a user places items into
bag 110, thetab mounting slot 112 may partly tear causing thetab 113 of thebag 110 to be dislodged from thetab mounting hook 103. However, thebag 110 remains supported by the bag handle 114 which is supported by thehandle support arm 101. Thus, the user can continue to fill thebag 110 with various items without the need to support the bag. After the user has loaded the bag, thebag 110 may be removed by horizontally sliding the bag along thehandle support arm 101. If a self-opening feature is included with the bags, sliding the loaded first bag will cause the successive bag to open. Handlesupport arm 101 is featured with an end portion 58A similar to the end portion of the main bag rackhandle mounting arms 58, which includes a barrier or stopper. The barrier or stopper may include anotch 80, arubber stopper 81, or an upwardlyangled portion 82 as shown inFIGS. 5A , 5B, and 13A. The end portion of thehandle support arm 101 of the side-mounteddispenser attachment 100 preferably includes an upwardlyangled portion 82, preferably having an angle of approximately 45 degrees. Theangled portion 82 provides sufficient force to overcome the adhesive force of the self-opening feature ofbags 110, thereby preventing a successive bag from being pulled from the side-mounteddispenser 100 as the lead bag is removed. - Having described embodiments of the invention with reference to the accompanying drawings, it is to be understood that the invention is not limited to those precise embodiments, and that various changes and modifications may be effected therein by one skilled in the art without departing from the scope or spirit of the invention as defined in the appended claims.
Claims (31)
1. In combination,
a rack, comprising a rear wall having a top portion, a bottom portion, and sides; a pair of generally forwardly extending laterally-spaced handle mounting arms extending from the rear wall at one end, at least a portion of each handle mounting arm extending forwardly and upwardly; a generally horizontally and laterally-extending top bar supported by the rear wall, the top bar having a concave portion extending forwardly from the rear wall, the concave portion forming a hollow between the top bar and the top portion of rear wall, the hollow being laterally centrally located in relation to the handle mounting arms; a pair of generally upwardly and forwardly extending laterally-spaced tab mounting arms, the tab mounting arms being centrally located along the top portion of the rear wall in relation to the handle mounting arms, each tab mounting arm being supported by the rear wall at one end and having an outer end;
a pack of plastic T-shirt bags, each bag comprising a tube of plastic film folded to form front and rear walls and side gussets, each gusset including an inner fold, the plastic film being sealed to form an upper and bottom seal; handles formed in the gusseted portions of the bag, each handle having a handle mounting slot positioned on the handle and sized to receive the handle mounting arms of the rack; tabs extending from the top edges of the walls between the handles, each tab comprising a top edge, side edges, and a bottom portion that joins the tab to the top edge of a wall, a tab mounting slot formed on each side of the tab proximate to the bottom portion and side edge and sized to receive the tab mounting arms of the rack, the tabs being dimensioned so as to permit the tabs to be tied together when items are disposed within the bag; and the handle mounting slots and the tab mounting slots of the bags of the pack of bags being mounted on the handle mounting arms and the tab mounting arms, respectively.
2. The combination of claim 1 , wherein the pack of bags includes contact adhesive disposed between the front and rear walls of adjacent bags, the adhesive being strong enough to pull open a successive adjacent bag as a leading bag is removed from the rack; and the ends of the handle mounting arms opposite the rear wall having stopper means for preventing removal of successive bags from the pack of bags as a leading bag is removed from the rack.
3. The combination of claims 1 or 2 , wherein the rack further comprises a support extending from the side of the rear wall; and in further combination
a side-mounted bag dispenser, said dispenser comprising a mounting plate, a handle support arm forwardly extending from the mounting plate, a projection laterally extending from the mounting plate, a tab mounting hook connected to the lateral projection, and attachment means for selectively attaching the side-mounted bag dispenser to the support of the rack; and
a second pack of plastic T-shirt bags, each bag including handles, each handle having a handle mounting slot positioned on the handle and sized to receive the handle support arm of the side-mounted bag dispenser; tabs, each tab having a tab mounting slot sized to receive the tab mounting hook; and the handle mounting slots of one set of the handles and the tab mounting slots of the bags of the second pack of bags being mounted on the handle support arm and the tab mounting hook, respectively.
4. A rack for mounting a pack of self-opening plastic T-shirt bags, the bags having a handle portion and a bottom portion, comprising:
a rear wall having a top portion, a bottom portion, and sides;
a pair of generally forwardly extending laterally-spaced handle mounting arms extending from the rear wall at one end, at least a portion of each handle mounting arm extending forwardly and upwardly;
a generally horizontally and laterally-extending top bar supported by the rear wall, the top bar having a concave portion extending forwardly from the rear wall, the concave portion forming a hollow between the top bar and the top portion of rear wall, the hollow being laterally centrally located in relation to the handle mounting arms;
a pair of generally upwardly and forwardly extending laterally-spaced tab mounting arms, the tab mounting arms being centrally located along the top portion of the rear wall in relation to the handle mounting arms, each tab mounting arm being supported by the rear wall at one end and having an outer end; and
the ends of the handle mounting arms opposite the rear wall having stopper means for preventing removal of successive bags from the pack of bags as a leading bag is removed from the rack.
5. The rack of claim 4 , wherein the stopper means includes a notch.
6. The rack of claim 4 , wherein the stopper means includes a raised protrusion.
7. The rack of claim 6 , wherein the raised protrusion includes a rubber collar.
8. The rack of claim 4 , wherein the stopper means includes an upwardly angled portion.
9. The rack of claim 8 , wherein the angle at which the upwardly angled portion extends is at least about 30 degrees.
10. The rack of claim 8 , wherein the angle at which the upwardly angled portion extends is between about 40 and 45 degrees,
11. The rack of claim 4 , further comprising:
a pair of restraining arms extending forwardly from the sides of the bottom portion of the rear wall, each restraining arm including a forward portion and an end portion extending inwardly from the forward portion, the restraining arms being dimensioned so as to inhibit forward movement of the bottom portion of the pack of bags.
12. The rack of claim 4 or 11 , further comprising:
a bowed projection for pitching the bag bundle forwardly attached to the top portion of the rear wall, and laterally centered in relation to the tab mounting arms.
13. The rack of claim 4 or 11 , further comprising:
a support extending from the side of the rear wall; and
a side-mounted bag dispenser for mounting a second pack of T-shirt bags, the dispenser being selectively attached to the support.
14. The rack of claim 13 , wherein the side-mounted bag dispenser includes a mounting plate, a handle support arm forwardly extending from the mounting plate, a projection laterally extending from the mounting plate, a tab mounting hook connected to the lateral projection, and attachment means for selectively attaching the side-mounted bag dispenser to the support.
15. The rack of claim 14 , wherein the attachment means includes at least a first and second clip.
16. The rack of claim 15 , wherein the first clip has a greater degree of curvature as compared to the second such that the side-mounted bag dispenser can be selectively attached to the rack by rotating the side-mounted bag dispenser.
17. The rack of claim 14 , wherein the second pack of T-shirt bags includes a self-opening feature, and the end of the handle support arm opposite the mounting plate has stopper means for preventing removal of successive bags from the second pack of bags as a leading bag is removed from the side-mounted dispenser.
18. A side-mounted bag dispenser for mounting a pack of T-shirt bags, the dispenser capable of being selectively attached to a bag rack, comprising:
a mounting plate;
a handle support arm forwardly extending from the mounting plate;
a projection laterally extending from the mounting plate;
a tab mounting hook connected to the lateral projection; and
attachment means for selectively attaching the side-mounted bag dispenser to the bag rack.
19. The bag dispenser of claim 18 , wherein the attachment means includes at least a first and second clip.
20. The bag dispenser of claim 19 , wherein the first clip has a greater degree of curvature as compared to the second such that the side-mounted bag dispenser can be selectively attached to the rack by rotating the side-mounted bag dispenser.
21. The bag dispenser of claim 18 , wherein the pack of T-shirt bags includes a self-opening feature for causing a successive adjacent bag to open as a leading bag is removed from the side-mounted dispenser, and the end of the handle support arm opposite the mounting plate has stopper means for preventing removal of successive bags from the pack of bags as the leading bag is removed from the side-mounted dispenser.
22. The bag dispenser of claim 21 , wherein the stopper means includes a notch.
23. The bag dispenser of claim 21 , wherein the stopper means includes a raised protrusion.
24. The bag dispenser of claim 23 , wherein the raised protrusion includes a rubber collar.
25. The bag dispenser of claim 21 , wherein the stopper means includes an upwardly angled portion.
26. The bag dispenser of claim 25 , wherein the angle at which the upwardly angled portion extends is at least about 30 degrees.
26. The bag dispenser of claim 25 , wherein the angle at which the upwardly angled portion extends is between about 40 and 45 degrees.
27. A plastic T-shirt bag, comprising:
a tube of plastic film folded to form front and rear walls and side gussets, each gusset including an inner fold, the plastic film being sealed to form an upper and bottom seal;
handles formed in the gusseted portions of the bag;
tabs extending from the top edges of the walls between the handles,
each tab comprising a top edge, side edges, and a bottom portion that joins the tab to the top edge of a wall, a tab mounting slot formed on each side of the tab proximate to the bottom portion and side edge, the tabs being dimensioned so as to permit the tabs to be tied together when items are disposed within the bag.
28. The T-shirt bag of claim 27 , wherein each tab further includes a central slot formed near the center of the bottom portion of the tab for facilitating the separation of the tab from the wall.
29. A pack of bags comprising a plurality of T-shirt bags of claim 27 or 28 , the T-shirt bags further comprising:
contact adhesive disposed between the front and rear walls of adjacent bags, the adhesive being strong enough to pull open a rearwardly lying bag of the plurality bags as an adjacent forwardly lying bag is separated from the pack of bags.
30. The pack of bags of claim 29 , wherein the contact adhesive is proximate to one of the tab mounting slots.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US72867205P | 2005-10-19 | 2005-10-19 | |
PCT/US2006/060047 WO2007048095A2 (en) | 2005-10-19 | 2006-10-18 | Gusseted t-shirt bag and bagging rack |
Publications (1)
Publication Number | Publication Date |
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US20080277308A1 true US20080277308A1 (en) | 2008-11-13 |
Family
ID=37963405
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US12/090,273 Abandoned US20080277308A1 (en) | 2005-10-19 | 2006-10-18 | Gusseted T-Shirt Bag and Bagging Rack |
Country Status (2)
Country | Link |
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US (1) | US20080277308A1 (en) |
WO (1) | WO2007048095A2 (en) |
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WO2007048095A3 (en) | 2010-07-29 |
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