US20080134986A1 - Biodegradable material for injection molding and articles obtained therewith - Google Patents
Biodegradable material for injection molding and articles obtained therewith Download PDFInfo
- Publication number
- US20080134986A1 US20080134986A1 US11/668,813 US66881307A US2008134986A1 US 20080134986 A1 US20080134986 A1 US 20080134986A1 US 66881307 A US66881307 A US 66881307A US 2008134986 A1 US2008134986 A1 US 2008134986A1
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- biodegradable material
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- 239000000463 material Substances 0.000 title claims abstract description 52
- 238000001746 injection moulding Methods 0.000 title description 8
- 229920002472 Starch Polymers 0.000 claims abstract description 26
- 239000008107 starch Substances 0.000 claims abstract description 25
- 235000019698 starch Nutrition 0.000 claims abstract description 25
- 239000004014 plasticizer Substances 0.000 claims abstract description 14
- 241001465754 Metazoa Species 0.000 claims abstract description 13
- 229920001577 copolymer Polymers 0.000 claims abstract description 10
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 9
- 239000000203 mixture Substances 0.000 claims description 24
- PEDCQBHIVMGVHV-UHFFFAOYSA-N glycerol group Chemical group OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 14
- 210000000988 bone and bone Anatomy 0.000 claims description 12
- 235000019621 digestibility Nutrition 0.000 claims description 10
- 230000002496 gastric effect Effects 0.000 claims description 9
- 230000000968 intestinal effect Effects 0.000 claims description 9
- 238000002425 crystallisation Methods 0.000 claims description 8
- 230000008025 crystallization Effects 0.000 claims description 8
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 7
- 239000000600 sorbitol Substances 0.000 claims description 7
- 239000000654 additive Substances 0.000 claims description 6
- 230000007062 hydrolysis Effects 0.000 claims description 6
- 238000006460 hydrolysis reaction Methods 0.000 claims description 6
- 229920002261 Corn starch Polymers 0.000 claims description 5
- 239000008120 corn starch Substances 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical group OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 claims description 3
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 3
- 235000013539 calcium stearate Nutrition 0.000 claims description 3
- 239000008116 calcium stearate Substances 0.000 claims description 3
- 208000020442 loss of weight Diseases 0.000 claims description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 239000001913 cellulose Substances 0.000 claims description 2
- 229920002678 cellulose Polymers 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000004040 coloring Methods 0.000 claims description 2
- 235000015872 dietary supplement Nutrition 0.000 claims description 2
- 239000000835 fiber Substances 0.000 claims description 2
- 239000004922 lacquer Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 239000012748 slip agent Substances 0.000 claims description 2
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims description 2
- 238000002347 injection Methods 0.000 abstract description 3
- 239000007924 injection Substances 0.000 abstract description 3
- 239000008187 granular material Substances 0.000 description 12
- 238000012512 characterization method Methods 0.000 description 8
- 239000004744 fabric Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000007872 degassing Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- 238000000113 differential scanning calorimetry Methods 0.000 description 2
- 229920001038 ethylene copolymer Polymers 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 229920002959 polymer blend Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 208000016261 weight loss Diseases 0.000 description 2
- 230000004580 weight loss Effects 0.000 description 2
- 208000032484 Accidental exposure to product Diseases 0.000 description 1
- 241000282472 Canis lupus familiaris Species 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- UAUDZVJPLUQNMU-UHFFFAOYSA-N Erucasaeureamid Natural products CCCCCCCCC=CCCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-UHFFFAOYSA-N 0.000 description 1
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 1
- 239000001653 FEMA 3120 Substances 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- 239000004368 Modified starch Substances 0.000 description 1
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 1
- 229920008262 Thermoplastic starch Polymers 0.000 description 1
- 244000295923 Yucca aloifolia Species 0.000 description 1
- 235000004552 Yucca aloifolia Nutrition 0.000 description 1
- 235000012044 Yucca brevifolia Nutrition 0.000 description 1
- 235000017049 Yucca glauca Nutrition 0.000 description 1
- 230000001055 chewing effect Effects 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 description 1
- UFRKOOWSQGXVKV-UHFFFAOYSA-N ethene;ethenol Chemical compound C=C.OC=C UFRKOOWSQGXVKV-UHFFFAOYSA-N 0.000 description 1
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000037406 food intake Effects 0.000 description 1
- 238000012994 industrial processing Methods 0.000 description 1
- 235000019426 modified starch Nutrition 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920001592 potato starch Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 235000021251 pulses Nutrition 0.000 description 1
- 239000004628 starch-based polymer Substances 0.000 description 1
- 229940100445 wheat starch Drugs 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L31/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid; Compositions of derivatives of such polymers
- C08L31/02—Homopolymers or copolymers of esters of monocarboxylic acids
- C08L31/04—Homopolymers or copolymers of vinyl acetate
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/20—Shaping or working-up of animal feeding-stuffs by moulding, e.g. making cakes or briquettes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/25—Shaping or working-up of animal feeding-stuffs by extrusion
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K50/00—Feeding-stuffs specially adapted for particular animals
- A23K50/40—Feeding-stuffs specially adapted for particular animals for carnivorous animals, e.g. cats or dogs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/72—Measuring, controlling or regulating
- B29B7/726—Measuring properties of mixture, e.g. temperature or density
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/90—Fillers or reinforcements, e.g. fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
- B29B9/14—Making granules characterised by structure or composition fibre-reinforced
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0016—Plasticisers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L29/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical; Compositions of hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Compositions of derivatives of such polymers
- C08L29/02—Homopolymers or copolymers of unsaturated alcohols
- C08L29/04—Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L3/00—Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
- C08L3/02—Starch; Degradation products thereof, e.g. dextrin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
Definitions
- a further object of the present invention is to provide a starch based biodegradable material with increased fluidity in injection molding conditions and a higher crystallization temperature, thereby allowing the industrial output to be improved.
- the bone is molded in a 22 second cycle.
- the bone thus obtained was subjected to a gastric and intestinal digestibility test and to a soiling test.
- Samples of fragments of bone according to the invention of the weight of 10-20 grams were made to react in pH conditions simulating first the gastric and then the intestinal environment, consecutively.
- Example 1 The extruder of Example 1 was supplied with:
Abstract
A biodegradable material containing starch, a polyvinyl alcohol-co-vinyl acetate copolymer and plasticizer is provided. The material is injection moldable to produce articles such as those for entertaining animals.
Description
- This application claims priority from Italian Application MI2006A002374, filed Dec. 12, 2006 disclosure of which is incorporated herein by reference.
- The present invention relates to a starch based biodegradable material and to articles obtained therefrom, in particular articles to entertain animals.
- More particularly, the invention refers to articles in the form of a bone or other object for chewing, thus being more attractive to the animals such as pets.
- Said articles can be molded according to the injection molding technique, with short molding cycles, even in the event of considerable thickness.
- Moreover, said articles are digestible in conditions simulating those of the gastric and intestinal environment.
- Starch based materials utilized to produce articles to entertain animals are known in the literature. For example, the U.S. Pat. No. 5,419,283 describes a chewable article for animals obtained from a degradable composition comprising a first material chosen in the group consisting of starch, hydrolyzed starch, dextrins derived from starch and mixtures thereof, and a degradable ethylene copolymer chosen in the group consisting of polyethylene-acrylic acid, polyethylene-vinyl-alcohol, and mixtures thereof, wherein the weight ratio between said ethylene copolymer and said first material is in the range between 1:6 and 2:1. The copolymer present in the chewable article described in said patent nonetheless has poor properties of digestibility in the gastric and intestinal environment. In the event of accidental ingestion of fragments of said article by the animal, this could therefore cause problems linked to the poor digestibility.
- Moreover, the polymer mixture described in the U.S. Pat. No. 5,419,283 has low fluidity in the usual processing conditions with injection molding press, which causes a high consumption of energy during processing with industrial processing plants.
- A further disadvantage of the polymer mixture described in the aforesaid patent lies in the fact that it has low crystallization temperatures. Short molding cycles, on industrial injection molding plants, are therefore difficult to achieve, with evident negative effects on production.
- The object of the present invention is to overcome said drawbacks, and in particular to provide a starch based biodegradable material suitable to be processed industrially. Said material is particularly suitable to produce articles to entertain animals endowed with properties of digestibility at gastric and intestinal level. These properties would, in fact, be extremely desirable as the entertainment articles according to the invention are susceptible to ingestion by the animal.
- A further object of the present invention is to provide a starch based biodegradable material with increased fluidity in injection molding conditions and a higher crystallization temperature, thereby allowing the industrial output to be improved.
- The aforesaid objects are achieved by means of a biodegradable material comprising starch, a polyvinyl alcohol-co-vinyl acetate copolymer and at least one plasticizer.
- The characteristics and advantages, with respect to prior art, of the biodegradable material according to the invention, and of the articles obtained therewith, will be evident from the description below.
-
FIG. 1 shows an embodiment of the biodegradable material according to the invention, in the form of a bone for dogs. - The biodegradable material according to the present invention comprises starch, a polyvinyl alcohol-co-vinyl acetate copolymer and at least one plasticizer. The term starch is intended herein as all types of starch, namely: flour, native starch, chemically and/or physically modified starch, hydrolyzed starch, destructured starch, gelatinized starch, thermoplastic starch. Particularly suitable according to the invention are potato starch, corn starch, wheat starch, pulse, tapioca, yucca and sorghum starch. In the mixture according to the invention, the dry starch is present in an amount between 20 and 90%, preferable between 25 and 80%, and even more preferably between 30 and 70% by weight with respect to the total weight of the composition.
- With regard to the polyvinyl alcohol-co-vinyl acetate copolymer, it is present in a quantity ranging between 5 and 50%, preferably between 10 and 40% and even more preferably between 15 and 35% by weight, with respect to the total weight of the composition.
- It has a degree of hydrolysis >95%, preferably >97% and even more preferably >99%.
- The plasticizer can be any substance known to one averagely skilled in the art for this use such as, for example, glycerol, water, sorbitol and pentaerythritol. The water can be that contained in the starch.
- Particularly suitable are solid plasticizers at ambient temperature, such as sorbitol and pentaerythritol. The plasticizer is present in an amount preferably between 5 and 45%, more preferably between 10 and 43% and even more preferably between 15 and 40% by weight with respect to the total weight of the composition.
- In a particularly preferred embodiment, glycerol, water and sorbitol are advantageously utilized as plasticizers of the starch and of the polyvinyl alcohol-co-vinyl acetate copolymer. The biodegradable material described in the present invention has a viscosity in molten state, measured at T=180° C. and γap=103 s−1, <1200 Pa·s, preferably <800 Pa·s, more preferably <600 Pa s and a crystallization temperature >105° C., preferably >110° C.
- The biodegradable material according to the invention therefore has high fluidity which allows improved industrial processability and a high crystallization temperature which brings about an increase in productivity.
- Generally, the biodegradable material according to the invention contains water in a range between 2.5 and 8%, preferably between 3 and 6% in weight with respect to the composition.
- Naturally, other substances can be added to said material, such as colorings, flavorings, food supplements, fibers and process additives such as fluidifying and slip agents.
- The process additives are preferably chosen in the group consisting of calcium stearate and zinc stearate and are present in a quantity between 0.1 and 5%, preferably between 0.5 and 3% by weight with respect to the total weight of the composition.
- The articles for entertaining animals obtained from the biodegradable material according to the invention have a digestibility of >80%, preferably >85%, expressed in terms of loss of weight of the sample, in a gastric and intestinal environment.
- Moreover, if immersed in water at Tamb for 3 minutes said articles are not slippery and do not release sticky residues.
- Finally, a further advantage of the aforesaid articles is given by the fact that, when exposed for 12 hours to a T of 23° C., in low humidity conditions (50% RH or under a nitrogen flow), they maintain sufficient breaking energy to avoid self-fracturing. This makes the use of costly protective packaging unnecessary.
- The biodegradable material according to the invention can also advantageously be used to produce, for example, thermoformed and foamed films and for lacquer coating and layers of multilayers with other plastic materials, of cellulose or aluminum.
- The invention will now be described by means of some embodiments, provided purely by way of example.
- A twin screw extruder with D=30 mm, L/D=35, was supplied with:
-
- 48.8% corn starch (containing 12% water)
- 23.7% PVOH-co-vinyl acetate with degree of hydrolysis of 99%
- 10.8% glycerol
- 15.6% sorbitol
- 1.1% calcium stearate
- Operating conditions of the extruder:
-
- thermal profile: 30-90-170×7-160×4
- flow rate: 10.1 kg/h
- rpm=170
- active degassing
- The material delivered from the production line was cut at the head thereof to obtain granules which are air cooled.
- The granules thus obtained were characterized by a water content of 4% in weight.
- The granules thus obtained were subjected to rheological and thermal characterization tests.
- The mixture with the composition as per Example 1 was melted in a capillary rheometer mod. Goettfert (L/D=30) and the viscosity was then measured (ηap) at T=180° C. and γap=103 s−1. A value of ηap=329 Pa·s was recorded.
- DSC analysis of a mixture with a composition as per Example 1 highlights a crystallization temperature of 120.1° C.
- Subsequently, the granules obtained according to the process described above were fed to an injection molding press.
- The operating conditions of the injection press mod. Sandretto S/7, in which a bone-shaped mold according to the drawing 1 is present, were as follows:
-
- thermal profile: 140-150-160-170° C.
- injection speed: 40 cm3/s
- The bone is molded in a 22 second cycle.
- The bone thus obtained was subjected to a gastric and intestinal digestibility test and to a soiling test.
- The test was conducted according to the method of Van Der Meer and Perez. A description of the method of Van Der Meer and Perez is given in the Journal of the Science of Food and Agriculture, 1992, vol. 59, no3, pp. 359-363.
- Samples of fragments of bone according to the invention of the weight of 10-20 grams were made to react in pH conditions simulating first the gastric and then the intestinal environment, consecutively.
- A weight loss of the sample of >85% is recorded; the residue was soft and easily digestible.
- Bones produced according to the invention were subjected to an experimental test to assess their potential to soil garments or fabrics during their use. After immersion in water for 3 min at Tamb it was observed that they were not slippery and did not release sticky residues. Moreover, following rubbing on a black fabric cloth, it was observed that they left no visible solid residue but a film composed mainly of 93% water. After drying of the cloth only small traces of solid powder were observed.
- The extruder of Example 1 was supplied with:
-
- 49.4% corn starch (containing 12% water)
- 18.3% of EVOH
- 8.5% of glycerol
- 23.4% of sorbitol
- 0.4% erucamide
- Operating conditions of the extruder:
-
- thermal profile: 30-100-170×14
- flow rate: 10.1 kg/h
- rpm=170
- active degassing
- The material delivered from the production line was cut at the head thereof to obtain granules which were air cooled.
- The granules thus obtained were characterized by a water content of 5% in weight.
- The granules thus obtained were subjected to rheological and thermal characterization tests.
- The mixture with a composition as per Comparison Example 1 was melted in a capillary rheometer mod. Goettfert (L/D=30) and the viscosity was then measured (ηap) at T=180° C. and γap=103 s−1. A value of ηap=791 Pa·s was recorded.
- DSC analysis of a mixture with a composition as per Comparison Example 1 highlights a crystallization temperature of 96° C.
- Subsequently, the granules obtained according to the composition and the process as per Comparison Example 1 above were fed to the injection molding press of Example 1 and subjected to a molding cycle in the same operation conditions as Example 1.
- The bone is molded in a 35 second cycle.
- The bone thus obtained was subjected to a gastric and intestinal digestibility test.
- The test was conducted according to the method of Van Der Meer and Perez previously mentioned (see Example 1).
- A weight loss of the sample of <26% was recorded; the residue was rubbery in consistency, without sharp edges.
- The extruder of Example 1 was supplied with:
-
- 35.5% corn starch (containing 12% water)
- 29.7% PVOH-co-vinyl acetate with degree of hydrolysis of 88%
- 9.0% of glycerol
- 12.9% of sorbitol
- 12.9% of water
- Operating conditions of the extruder:
-
- thermal profile: 30-90-170×8-150×4
- flow rate: 10.1 kg/h
- rpm=170
- active degassing
- The material delivered from the production line was cut at the head thereof to obtain granules which were air cooled.
- The granules thus obtained were characterized by a water content of 5% in weight.
- The granules thus obtained were subjected to rheological and thermal characterization tests.
- The mixture with a composition as per Comparison Example 2 was melted in a capillary rheometer mod. Goettfert (L/D=30) and the viscosity was then measured (ηap) at T=180° C. and γap=103 s−1. (ηap). A value of ηap=1229 Pa·s was recorded.
- Subsequently, the granules obtained according to the composition and the procedure as per Comparison Example 2 were fed to the injection molding press of Example 1 and subjected to a molding cycle in the same operating conditions as Example 1.
- The bone was molded in a 40 second cycle.
- The bone thus obtained was subjected to a soiling test.
- Bones produced according to the composition and the process as per Comparison Example 2 were subjected to an experimental test to assess their potential to soil garments or fabrics during their use. After immersion in water for 3 min at Tamb it was observed that they become flaky on the surface and release sticky residues.
Claims (30)
1. Biodegradable material characterized in that it comprises:
starch, present in an amount between 20 and 90% by weight with respect to the total weight;
a polyvinyl alcohol-co-vinyl acetate copolymer present in an amount between 5 and 50% by weight with respect to the total;
at least one plasticizer, present in an amount between 5 and 45% with respect to the total; wherein said polyvinyl alcohol-co-vinyl acetate copolymer has a degree of hydrolysis of >95%.
2. Biodegradable material as claimed in claim 1 , characterized in that said degree of hydrolysis is >97%.
3. Biodegradable material as claimed in claim 1 , characterized in that said degree of hydrolysis is >99%.
4. Biodegradable material as claimed in claim 1 , characterized in that said starch is present in an amount between 25 and 80% by weight.
5. Biodegradable material as claimed in claim 1 , characterized in that said starch is present in an amount between 30 and 70% by weight.
6. Biodegradable material as claimed in claim 1 , characterized in that said polyvinyl alcohol-co-vinyl acetate copolymer is present in an amount between 10 and 40% by weight with respect to the total weight.
7. Biodegradable material as claimed in claim 1 , characterized in that said polyvinyl alcohol-co-vinyl acetate copolymer is present in an amount between 15 and 35% by weight with respect to the total weight.
8. Biodegradable material as claimed in claim 1 , characterized in that said plasticizer is present in an amount between 10 and 43% by weight with respect to the total weight.
9. Biodegradable material as claimed in claim 1 , characterized in that said plasticizer is present in an amount between 15 and 40% by weight with respect to the total weight.
10. Biodegradable material as claimed in claim 1 , characterized in that said starch is corn starch.
11. Biodegradable material as claimed in claim 1 , characterized in that said plasticizer is selected from the group consisting of glycerol and water.
12. Biodegradable material as claimed in claim 11 , characterized in that said plasticizer is the water present in the starch.
13. Biodegradable material as claimed in claim 1 , characterized in that said plasticizer is solid at ambient temperature.
14. Biodegradable material as claimed in claim 13 , characterized in that said plasticizer is selected from the group consisting of sorbitol and pentaerythritol.
15. Biodegradable material as claimed claim 1 , characterized in that it has a viscosity in molten state, measured at T=180° C. and γap=103 s−1, <1200 Pa·s.
16. Biodegradable material as claimed claim 1 , characterized in that it has a viscosity in molten state, measured at T=180° C. and γap=103 s−1, <800 Pa·s.
17. Biodegradable material as claimed claim 1 , characterized in that it has a viscosity in molten state, measured at T=180° C. and γap=103 s−1, <600 Pa·s.
18. Biodegradable material as claimed in claim 1 , characterized in that it has a crystallization temperature >105° C.
19. Biodegradable material as claimed in claim 1 , characterized in that it has a crystallization temperature >110° C.
20. Biodegradable material as claimed in claim 1 , characterized by further comprising a substance selected from the group consisting of colorings, flavorings, food supplements and fibers.
21. Biodegradable material as claimed in claim 1 , characterized by further comprising a substance selected from the group consisting of process additives.
22. Biodegradable material as claimed in claim 21 , characterized in that said process additives comprise fluidifying and slip agents, preferably chosen in the group constituted by calcium stearate and zinc stearate.
23. Biodegradable material as claimed in claim 21 , characterized in that said process additives are present in an amount from 0.1 to 5% by weight with respect to the total weight of the composition.
24. Biodegradable material as claimed in claim 21 , characterized in that said process additives are present in an amount between 0.5 and 3% by weight with respect to the total weight of the composition.
25. Article to entertain animals obtained from biodegradable material as claimed in claim 1 .
26. Article to entertain animals as claimed in claim 25 , characterized in that it has a digestibility >80% in terms of loss of weight, in a gastric and intestinal environment.
27. Article to entertain animals as claimed in claim 25 , characterized in that it has a digestibility >85% in terms of loss of weight, in a gastric and intestinal environment.
28. Article to entertain animals as claimed in claim 25 , characterized in that said article is preferably in the form of a bone.
29. Films, thermoformed and foamed, obtained from the biodegradable material as claimed in claim 1 .
30. Biodegradable material as claimed in claim 1 , utilizable for lacquer coating and layers of multilayers with other plastic materials, of cellulose or aluminum.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT002374A ITMI20062374A1 (en) | 2006-12-12 | 2006-12-12 | BIODEGRADABLE MATERIAL FOR INJECTION MOLDING AND ITEMS OBTAINED FROM IT |
ITMI2006A002374 | 2006-12-12 |
Publications (1)
Publication Number | Publication Date |
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US20080134986A1 true US20080134986A1 (en) | 2008-06-12 |
Family
ID=37943835
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/668,813 Abandoned US20080134986A1 (en) | 2006-12-12 | 2007-01-30 | Biodegradable material for injection molding and articles obtained therewith |
US12/518,749 Active 2029-03-10 US8809423B2 (en) | 2006-12-12 | 2007-12-11 | Biodegradable material for injection molding and articles obtained therewith |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
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US12/518,749 Active 2029-03-10 US8809423B2 (en) | 2006-12-12 | 2007-12-11 | Biodegradable material for injection molding and articles obtained therewith |
Country Status (4)
Country | Link |
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US (2) | US20080134986A1 (en) |
EP (1) | EP2117343B1 (en) |
IT (1) | ITMI20062374A1 (en) |
WO (1) | WO2008071712A1 (en) |
Cited By (2)
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CN103458678A (en) * | 2011-02-14 | 2013-12-18 | T·F·H·发行公司 | Animal chew with varying durability components |
USD975382S1 (en) * | 2020-08-11 | 2023-01-10 | Benebone LLC | Pet chew toy |
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IT1400247B1 (en) * | 2010-05-14 | 2013-05-24 | Novamont Spa | EXPANDABLE BIODEGRADABLE GRANULES FOR IRRADIATION |
CN103849010A (en) * | 2014-02-23 | 2014-06-11 | 江苏省农业科学院 | Irradiated corn starch-based biodegradable particles and thin film thereof |
CN104356428B (en) * | 2014-11-12 | 2018-01-09 | 山东农业大学 | A kind of starch nano composite membrane and preparation method thereof |
US10338396B2 (en) * | 2016-04-27 | 2019-07-02 | Jabil Optics Germany GmbH | Optical system and a method for operating an HUD |
US20210068370A1 (en) * | 2019-09-09 | 2021-03-11 | Marc Gregory Martino | Dog bone shaped projectile and slingshot |
USD965238S1 (en) * | 2020-11-06 | 2022-09-27 | Elsten Holdings, LLC | Dog chew toy |
USD968040S1 (en) * | 2021-02-22 | 2022-10-25 | Doskocil Manufacturing Company, Inc. | Pet chew |
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Also Published As
Publication number | Publication date |
---|---|
WO2008071712A1 (en) | 2008-06-19 |
EP2117343B1 (en) | 2015-06-24 |
US8809423B2 (en) | 2014-08-19 |
ITMI20062374A1 (en) | 2008-06-13 |
US20100016470A1 (en) | 2010-01-21 |
EP2117343A1 (en) | 2009-11-18 |
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