US20070257062A1 - Gyrator feeder - Google Patents

Gyrator feeder Download PDF

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Publication number
US20070257062A1
US20070257062A1 US11/417,670 US41767006A US2007257062A1 US 20070257062 A1 US20070257062 A1 US 20070257062A1 US 41767006 A US41767006 A US 41767006A US 2007257062 A1 US2007257062 A1 US 2007257062A1
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US
United States
Prior art keywords
gyrator
dispensing member
feeder
housing
gyration
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/417,670
Inventor
Richard Kraus
Richard Christianson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dynamic Air Inc
Original Assignee
Dynamic Air Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dynamic Air Inc filed Critical Dynamic Air Inc
Priority to US11/417,670 priority Critical patent/US20070257062A1/en
Priority to AU2007200956A priority patent/AU2007200956B2/en
Priority to MX2007005087A priority patent/MX2007005087A/en
Priority to DE602007001626T priority patent/DE602007001626D1/en
Priority to EP07107226A priority patent/EP1852373B1/en
Priority to BRPI0702181-0A priority patent/BRPI0702181B1/en
Priority to CA2588507A priority patent/CA2588507C/en
Priority to NO20072292A priority patent/NO20072292L/en
Publication of US20070257062A1 publication Critical patent/US20070257062A1/en
Assigned to DYNAMIC AIR, INC. reassignment DYNAMIC AIR, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KRAUS, RICHARD, CHRISTIANSON, RICHARD
Priority to US14/825,026 priority patent/US9688467B2/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/54Large containers characterised by means facilitating filling or emptying
    • B65D88/64Large containers characterised by means facilitating filling or emptying preventing bridge formation
    • B65D88/66Large containers characterised by means facilitating filling or emptying preventing bridge formation using vibrating or knocking devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/54Gates or closures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G27/00Jigging conveyors
    • B65G27/10Applications of devices for generating or transmitting jigging movements
    • B65G27/16Applications of devices for generating or transmitting jigging movements of vibrators, i.e. devices for producing movements of high frequency and small amplitude
    • B65G27/18Mechanical devices
    • B65G27/20Mechanical devices rotating unbalanced masses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34Emptying devices
    • B65G65/40Devices for emptying otherwise than from the top
    • B65G65/44Devices for emptying otherwise than from the top using reciprocating conveyors, e.g. jigging conveyors

Definitions

  • This invention relates generally to bin feeders and, more specifically, to a gyrator feeder.
  • a vibrating bin discharger typically includes a cone that is placed beneath a hopper outlet with the cone vibrating in an up and down motion to propel material from the hopper.
  • a gate is positioned in the hopper to shut off the flow of material from the hopper when the vibrating bin discharger is not in use.
  • One of the disadvantages of the known vibrating bin dischargers is that the material can become compacted as the bin discharger vibrates.
  • Another disadvantage is that the vibration of the cone requires large power requirements since the material in the hopper is lifted up during the vibration cycle.
  • Another disadvantage is that if the material contains both large and small particles the vibrator motion can cause segregation of the large and small particles through the up and down motion on the material.
  • U.S. Pat. No. 4,545,509 disclose a bin activator with a central feed and a vibration generator located radially offset from the center. While the vibratory action is described as generating a circular orbital motion to the lower bowl the actual motion is not a true circular orbital vibratory motion since the vibration motors are not located at the central vertical axis of the bin activator. As a result of the positioning of the vibratory motors the vibratory motion the cone does not actually follow a circular path. As a result the feeder does not generate a uniform 360-degree delivery of material from a circular opening.
  • the present invention uses gyrations of a dispensing member to control the flow of material with substantially true circular orbital vibratory motion.
  • the present invention comprises a gyrator feeder that has a dispensing member that moves to uniformly dispense material from the hopper.
  • a lip on the dispensing ledge of the dispensing member is positioned so that material retained on the dispensing ledge is maintained at an angle less than the angle of repose of the material.
  • the gyrator feeder dispenses material uniformly and circumnavigatingly through a gyrator that generates a true circular orbital vibratory motion in the dispensing member by either rotating an offset weight along a vertical central axis of the dispensing member or by positioning vibratory motors diametrical opposite from each other on a gyrator housing and synchronizing the vibratory motors with each other to thereby dispense material.
  • FIG. 1 is a partial sectional view of the gyrating bin discharger
  • FIG. 2 is an isolated top view of the housing and the gyrating dispensing member
  • FIG. 3 is a side view of the housing and gyrating dispensing member of FIG. 2 ;
  • FIG. 4 is an isolated perspective of the housing without the gyrating dispensing member
  • FIG. 5 is an isolated perspective view of the top of the housing with the gyrating dispensing member and the vibrator drive motor secured to the housing;
  • FIG. 6 is an isolated view of the bottom of the housing with the vibrator drive motor secured to the housing;
  • FIG. 7 is a sectional isolated view of the gyrating dispensing member and the vibrator drive motor
  • FIG. 8 is a partial sectional view of the hopper and the gyrating dispensing member when the vibratory drive motor is in the off condition;
  • FIG. 9 illustrates the material flow when the dispensing member is gyrated in a circular motion by the vibrator drive motor
  • FIG. 10 is an isolated sectional view of the dispensing ledge and lip on the gyrating dispensing member for holding the material thereon at an angle less than the angle of repose of the material;
  • FIG. 11 shows the isolated section view of FIG. 10 with the dispensing material thereon
  • FIG. 11A is a partial cross section view of the dispensing member as it gyrates with respect to a hopper outlet;
  • FIG. 11B is identical to the view of FIG. 11A except the dispensing member is in a different portion of the gyration cycle;
  • FIG. 11C shows a top isolated view of the dispensing member with a central axis in a first off vertical condition
  • FIG. 11D shows the top isolated view of the dispensing member of FIG. 11C with the central axis of the dispensing member in a second off vertical condition
  • FIG. 11E is a schematic of the circumnavigating path of the dispensing member axis about a vertical axis
  • FIG. 12 shows a top view of an alternate embodiment of a bin discharger with two vibratory motors located diametrically opposite each other on the gyrator housing;
  • FIG. 13 shows a side sectional view of the alternate embodiment of a bin discharge of FIG. 11 with two vibratory motors located diametrically opposite each other on the gyrator housing.
  • FIG. 1 shows a sectional view of a gyrator feeder 10 comprising a hopper 11 having a top cylindrical section 11 a or inlet for placing materials into the hopper and a lower cylindrical section forming an outlet 11 b .
  • a conical sidewall 11 c has a top end mating with cylindrical section 11 c and a bottom section mating with cylindrical section 11 b to provide a centrally funneling flow path for material as it flows through hopper 11 .
  • Gyrator 12 Positioned proximate the outlet 11 b and partially obstructing the outlet 11 b is a gyrator 12 .
  • Gyrator 12 includes a dispensing member 13 , which in the preferred embodiment is a an activating cone that generally has a frusto conical shape. Dispensing member 13 has an annular lip 14 that extends upward at an angle to retain material thereon.
  • the hopper 11 is fixedly supported by a stand 20 while the gyrator 12 is flexibly supported on stand 20 with gyrator 12 positioned below hopper 11 to receive material therefrom. (See FIG. 8 )
  • Reference numeral 90 indicates the vertical central axis 90 of the system 10 . As can be seen in FIG.
  • 1 gyrator 12 has dispensing member 13 partially obstructing the outlet 11 b with the dispensing member having annular lip 14 for retaining a material thereon when gyrator 12 is in an off condition and for dispensing material thereover when the gyrator 12 is gyrating.
  • the gyrator 12 includes a gyrator housing 21 having a radial extension 21 a with a drive motor 22 secured to the underside of radial extension 21 a .
  • Motor 21 has a motor shaft 22 a with a drive pulley 22 b secured thereto with the drive pulley 22 b and motor shaft 22 a extending into the interior space in housing radial extension 21 a .
  • a belt 23 connects drive pulley 22 b to a pulley 26 on a rotateable member 22 that forms part of the internal gyrating unit 28 .
  • Rotateable member 22 comprises a vertical shaft 27 rotateable supported by bearings 29 with shaft 27 having offset weights 25 and 25 a secured thereto.
  • the offset member for inducing the gyrations is centrally positioned in housing 12 with shaft 27 rotating about a central vertical axis 90 to thereby cause the gyrator housing 15 to provide true circular orbital vibratory motion of the dispensing member 13 . That is the circular orbital vibratory motion occurs in an x-y plane because the offset weight is at the center rather than outside the center of the housing.
  • Another embodiment for producing true circular orbital vibratory motion of the dispensing member 13 where vibrators are not located along a vertical central axis of the system is shown and described in FIGS. 12 and 13 .
  • FIG. 2 shows an isolated top view of the gyrator 12 showing the gyrator housing 21 with a flange 21 b for flexibly supporting gyrator 12 .
  • Centrally positioned within gyrator housing 21 is the cone shaped dispensing member 13 having a peripheral annular lip 14 .
  • the annular lip is spaced from housing 21 as shown in FIG. 1 and FIG. 2 and is shown in greater detail in FIG. 10 and FIG. 11 .
  • FIG. 3 shows the isolated side view of the gyrator 12 with a drive motor 22 secured to the underside of the housing extension 21 a .
  • a cylindrical member 21 c extends upward from housing 21 and a cone shaped discharge member 21 e having an outlet 21 d extends downward from housing 20 with the member 21 and 21 e secured to each other by bolts extending through flanges 21 b and 21 h.
  • FIG. 4 shows an isolated top perspective view of a portion of housing 21 without the gyration unit.
  • a set of radial spokes 211 connects the inner cylindrical housing member 21 j with the outer cylindrical housing member 21 k .
  • the radial supports 211 provide for energy transfer from the inner cylindrical housing member 21 j where the internal gyrating unit 28 is located.
  • FIG. 5 shows an isolated top perspective view of gyrator 12 , which is shown in top view in FIG. 2 and side view in FIG. 3 .
  • Dispensing member 13 is shown centrally positioned in cylindrical sidewall 21 c .
  • FIG. 6 shows an isolated bottom perspective view of gyrator 12 , which is shown in top view in FIG. 2 and in bottom view in FIG. 3 .
  • FIG. 6 shows the outlet 21 d where material is discharged from gyrator housing 21
  • FIG. 7 shows an isolated sectional view of gyrator 12 showing the annular distance x between the outer peripheral lip 14 and the cylindrical 21 c that forms an annular flow path for material as it flows through gyrator 12 .
  • FIG. 7 also shows a belt tensioner 35 comprising an L-shaped member 31 that has one portion 31 b secured to motor 22 and to housing 21 a by stud bolts 33 and the other end 31 a extending perpendicular therefrom to receive a bolt 32 .
  • the drive belt 23 can stretch under use one can move the motor 22 radially outward to increase the tension on belt 23 by rotating bolt 32 which pulls arm 31 a radially outward.
  • one can decrease the tension on belt 23 by rotating bolt 32 in the opposite direction, which causes the motor and drive shaft to move radially inward.
  • the tension of the belt can be adjusted without having to disassemble the housing 21 a.
  • FIG. 8 shows the gyrator 12 with the gyrator housing 21 flexibly supported from stand 20 by a set of radially positioned flexing members 40 that prevent rotation of dispensing member 13 but permit gyration of dispensing member 13 as well as provide uniform engagement of the flange 45 with the elastomers 41 .
  • Flexing members 40 comprise a threaded shaft 40 a having one end with a set of elastomers 41 that sandwichingly engage a flange 45 on stand 20 and the opposite end with an identical set of elastomers 41 that sandwichingly engage the flange formed by flanges 21 b and 21 e.
  • FIG. 8A shows an isolated detail view of a portion of flexible support 40 revealing a rigid sleeve 43 that extends around threaded shaft 40 a with a top end of rigid sleeve 43 engaging a rigid washer 43 and the lower end of rigid sleeve 43 engaging a further rigid washer 43 a .
  • the sleeve 43 is clamped between a top rigid washer 43 and a lower rigid washer 43 a by an upper nut 42 and a lower double nut 42 a to form a rigid housing for the annular elastomers 41 .
  • Flange 45 has an opening 45 a therein that allows the flange 45 to move up and down along sleeve 43 .
  • the rigid housing with the elastomers sandwichingly therebetween allows the flange to compressively and more uniformly engage each of the entire annular elastomers 41 during the operation of the gyrator 12 .
  • an identical arrangement of a rigid sleeve and rigid washers is located in the lower portion of shaft 40 a and is not described herein.
  • elastomers 41 to interface the shaft 40 a to both stand 20 and to gyrator 12 provides for both static and dynamic support of gyrator 12 to allow for vibration displacement of the gyrator 12 with respect to stand 20 while at the same time providing support to hold gyrator 12 in the dispensing condition proximate outlet 11 b .
  • An identical flexible support 40 ′ is located on the opposite side of gyrator 12 and in the preferred embodiment flexible supports are circumferentially positioned around the gyrator 12 to provide 360 degree support to the gyrator 12 .
  • FIG. 8 shows the material in hopper 50 maintaining itself in a nonflowable condition when the gyrator 12 is in the off condition. That is, the material 50 extends down along member 13 to a position were the up turned annular lip 14 retains the material thereon.
  • a vertical distance Y denotes the distance between the bottom of outlet 11 b and dispensing member 13 and is referred herein as the feed region height.
  • material 50 in hopper can be maintained in an immediate ready to dispense condition without the use of a gate to shut off the flow of materials through correlation of the feed region height with the angle of repose of the material.
  • FIG. 8 also shows a lower dispensing cone 21 that receives material 50 forming an angle ⁇ with the horizontal.
  • Dispensing cone 21 has a low friction surface 21 f to allow material 50 to slide thereon and has the angle ⁇ greater than the angle of repose of the material to ensure that the material 50 being dispensed from hopper 11 will not accumulate thereon and can be carried quickly through outlet 21 b .
  • the lower dispensing cone 21 may not be used, in those cases the material is dispensed directly into another container as it falls off lip 14 .
  • the angle of the cone is selected so material will not adhere thereon in the static condition and in addition the slope and the outlet 21 b should allow for removal of material faster than can be dispensed to avoid accumulating material on the lower dispensing cone that could choke off the flow.
  • the material can not accumulate on the lower dispensing cone 21 , consequently, the lower dispensing cone will be free of material once the gyration of the feeder ceases.
  • FIG. 9 illustrates the flow of material 50 from hopper 11 to outlet 21 d once the gyrator 12 is activated by powering the gyrating unit 28 .
  • the material 50 flows over annular lip 14 and falls down unto lower converging cone 21 , which directs the material to outlet 21 d . That is, the gyrating motion of gyrator housing 21 causes the material to flow from hopper 11 to outlet 21 d .
  • By controlling the gyrations of housing 21 one can control the rate of material being dispensed. That is, by increasing the gyration action one can increase the flow of material while decreasing the gyration action allows one to decrease the flow of material. This is particularly useful if one is attempting to meter a precise amount of material into a container since one can decrease gyrating action as one approaches the amount of needed material to thereby provide a better topping off control.
  • FIG. 10 shows a cross section view of dispensing lip 14 of length L positioned in housing 21 when hopper 11 is in an empty condition.
  • the distance L denotes the length of annular lip 14 .
  • the distance x denotes the radial spacing between the peripheral edge of annular lip 14 and the housing 21 and Y (the feed region height) denotes the distance from the end of the outlet 11 b to the surface 13 a of dispensing member 13 , which is the feed region that the material must flow through to leave hopper 10 .
  • this distance Y which will vary during the gyration of dispensing member 13 , and it is the variation of the distance Y as the dispensing member 13 moves in response to the true circular orbital vibratory motion of the gyrator 12 , which is illustrated in FIGS. 11A and 11B which causes material to flow along dispensing member 13 and over lip 14 .
  • FIG. 11 shows a static or no flow condition with material 50 located on the surface 13 a of dispensing member 13 , which partially obstructs the outlet 11 b .
  • the material on surface 13 a of member 13 is held from flowing off by coaction of upward extending lip 14 and the material angle of repose (the steepest angle at which a sloping surface formed of a particular loose material is stable).
  • the material angle of repose the steepest angle at which a sloping surface formed of a particular loose material is stable.
  • the spacing Y By selecting the distance Y such that the material 50 can settle on surface 13 a at an angle less than the material angle of repose one prevents material from continuing to flow off the end of annular lip 14 when the gyration unit is in an off condition. That is, one selects the spacing Y such that the material 50 that is on surface 13 a will flow along surface 13 a but does not flow over lip when the dispensing member is not subject to gyrations. It should be understood that the spacing Y will vary depending on the material angle of repose as well as the type of material. In general, an operator adjusts or calibrates the spacing i.e.
  • the feed region height is set sufficiently high so the material that is in hopper 10 can flow down to lip along surface 13 a but will not flow over the annular lip 14 when the gyrator is in the off condition.
  • the static spacing of the feed region can be adjusted though lengthening or shortening the flexible supports 40 which are located circumferentially around gyrator housing 21 .
  • FIG. 8 FIG. 11A and FIG. 11B which shows the static vertical axis 90 of the dispensing member in relationship to the dynamic central axis 80 of the dispensing member 13 .
  • FIG. 8 shows the condition when there is no gyration of dispensing member 13 , in this condition the static vertical axis 90 and the central axis 80 of dispensing member 13 are in alignment with each other.
  • FIG. 11A illustrates the dispensing member 13 at one point in the gyration cycle and FIG. 11B shows the dispensing member at a second point 180 degrees later in the gyration cycle.
  • a reference distance S 1 indicates the distance of the vertical edge of lip to outlet 11 b as a result of the lateral displacement (i.e. that is substantially in an x-y plane) of the dispensing member 13 .
  • the feed height Y 1 has decreased.
  • the feed height Y 3 has increased since the dispensing member 13 has moved away from dispensing member 13 .
  • FIG. 11 b shows that the distance between the outlet 11 b and the edge on the lip 14 is now S 2 , which is less than S 1 . Consequently, the feed region height Y 2 has increased and the feed region Y 4 on the opposite side has decreased through movement of the dispensing member substantially in the x-y plane.
  • the gyration of the dispensing member 13 in a true circular orbital vibratory motion causes a local uniform flow of material over the lip 14 as the feed region height increases. Since the feed height region increases at a uniform rate the flow over the edge of the lip remains uniform as the delivery of the material makes a 360 sweep around the dispensing member 13 .
  • FIG. 11C and FIG. 11D are schematic of the top of cone with two areas of flow designated.
  • FIG. 11C shows a region designated by Mx where there is maximum flow over the annular lip 14 of dispensing member 13 and the region designated by Mn, which is diametrically opposite and has minimum or no flow.
  • a point A has been marked on cone 13 in both FIGS. 11C and 11 d to show that the cone 13 does not rotate.
  • FIG. 11D shows that both the region Mx and Mn have rotated about 90 degrees from their original position.
  • the dynamic position of the central axis 80 of the dispensing member 13 is indicated by reference numeral 80 while reference numeral 90 indicating the static location of dispensing member central axis if the dispensing member 13 were at rest.
  • FIG. 11E shows a top view of the static vertical axis 90 with the circumnavigating path 81 of the dynamic dispensing member axis 80 about the static vertical axis 90 .
  • the arrows indicate that the dynamic axis 80 follows a circular like path about static vertical axis 90 during the circular orbital gyration of dispensing member 13 .
  • the gyration of dispensing member 13 causes a portion of the cone surface 13 to be closer to the edge of outlet 11 b and a portion to be further from the edge of outlet 11 b .
  • the distance Y which causes flow along the cone surface 13 a travel 360 degrees around the outlet 11 b and in doing so cause the rate of material 50 flowing over the lip to locally increase.
  • the dispensing member 13 gyrates the maximum distance variation between the cone surface 13 a and the outlet 11 b circumnavigates around the outlet 11 b thereby causing maximum material to flow when a portion of cone is in the position shown in the left side of FIG. 11B and no flow or low flow when the cone surface 13 a is in the position shown in the left side of FIG. 11A .
  • the gyration of cone 13 causes the spacing Y between the hopper lip 11 b to vary with the variation in spacing circumnavigating around the hopper lip 11 b .
  • the localized flow of material increases with increased spacing Y and decreases with a decrease in spacing Y.
  • the flow of material from one portion of the hopper and then from adjacent portion of the hopper circumnavigates around the dispensing manner in a manner similar to a wave propagating.
  • FIG. 12 shows a sectional view of an alternate gyration bin discharge system 60 and FIG. 13 shows a section view of the bin discharge system 60 taken along lines 13 - 13 of FIG. 12 .
  • Bin discharge system 60 includes a hopper 61 having a top section 61 a or inlet for placing materials into the hopper and a lower cylindrical a hopper outlet 61 c that funnels material into a gyrator 66 .
  • the alternate embodiment shown in FIGS. 12 and 13 also produces a true circular orbital vibratory motion of the dispensing member even though the gyration unit is not located along a static vertical axis of the gyrator housing.
  • FIG. 12 shows the gyrator 66 includes a gyrator housing 65 having a first vibratory motor 63 mounted on one side of housing 65 and a second vibratory motor 64 mounted diametrically opposite.
  • the gyrator housing 65 includes a cone shaped dispensing member 62 having an annular lip 67 and an interior radial members 65 a with a hub 65 b .
  • a conical shaped member 65 c funnels material into outlet 65 d .
  • the actual unit that produces the gyration of the gyrator housing 65 is not located in the center as shown in FIG. 1 but is located external to the gyrator housing 65 .
  • the annular lip and the relationship to the hopper is identical that is described in FIGS. 1-11 and will not be described herein.
  • the gyrator feeder 60 differs from the bin gyrator feeder 10 in that the gyrator housing 12 has a single vibration producing unit i.e. the off set rotateable weights located on a vertical central axis of the gyrator with the drive motor 22 located on the peripheral portion of the housing 12 .
  • the gyrator housing 66 has two vibration producing units i.e vibratory motors, wherein both the vibratory motors are radially spaced from the central axis 73 of the gyrator 66 .
  • a drive motor and a set of offset weights are in the same location, that is both vibratory motor 63 and vibratory motor 64 include a drive motor and a set of offset rotateable weights comprising the gyration unit that are directly coupled to the motor drive shaft.
  • the vibratory motors 63 and 64 are synchronized with the motors rotating in the same direction. In the synchronized condition the weights are in the same position for each vibratory motor. That is, if the offset weight in vibratory motor 63 is at the 3 o'clock position the offset weight in the motor 64 will also be at the 3 o'clock position. As a consequence the dispensing member 62 produces a true circular orbital vibratory motion in the x-y plane.
  • the rotation of off balance shafts at opposite sides of the gyrator housing 65 can also produces a lateral gyrating action of housing 65 i.e., a true circular orbital vibratory motion or lateral side-to-side motion as differentiated from up and down motion found in conventional vibration bin dischargers as well as elliptical orbit motion found in some units which produce non-uniform dispensing rates
  • the invention includes the method of dispensing material comprising the steps of: placing material in a hopper having an outlet edge; and gyrating a dispensing member located below the outlet edge to cause the dispensing member to simultaneously and circumferentially vary the distance between the outlet edge and the dispensing member to thereby increase the flow along a portion of the dispensing member and decrease the material flow along another portion of the dispensing member.
  • the invention also includes a method of stopping the gyration to shut off the flow over the dispensing member while maintaining an open spacing between the outlet edge and the dispensing member which can be obtained by having the opening spacing Y maintained at a distance such that the angle of the material on the dispensing member 13 which flows through the feed region does not exceed an angle of repose of the material.

Abstract

A gyrator feeder that gyrates a dispensing member to uniformly and circumnavigating dispense material by generating a true circular orbital vibratory motion in the dispensing member by either rotating an offset weight along a vertical central axis of the dispensing member or by positioning vibratory motors diametrical opposite from each other on a gyrator housing and synchronizing the vibratory motors with each other to thereby dispense material.

Description

    FIELD OF THE INVENTION
  • This invention relates generally to bin feeders and, more specifically, to a gyrator feeder.
  • CROSS REFERENCE TO RELATED APPLICATIONS
  • None
  • STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
  • None
  • REFERENCE TO A MICROFICHE APPENDIX
  • None
  • BACKGROUND OF THE INVENTION
  • The concept of vibrating bin dischargers is known in the art. Typically, a vibrating bin discharger includes a cone that is placed beneath a hopper outlet with the cone vibrating in an up and down motion to propel material from the hopper. A gate is positioned in the hopper to shut off the flow of material from the hopper when the vibrating bin discharger is not in use. One of the disadvantages of the known vibrating bin dischargers is that the material can become compacted as the bin discharger vibrates. Another disadvantage is that the vibration of the cone requires large power requirements since the material in the hopper is lifted up during the vibration cycle. Another disadvantage is that if the material contains both large and small particles the vibrator motion can cause segregation of the large and small particles through the up and down motion on the material.
  • U.S. Pat. No. 4,545,509 disclose a bin activator with a central feed and a vibration generator located radially offset from the center. While the vibratory action is described as generating a circular orbital motion to the lower bowl the actual motion is not a true circular orbital vibratory motion since the vibration motors are not located at the central vertical axis of the bin activator. As a result of the positioning of the vibratory motors the vibratory motion the cone does not actually follow a circular path. As a result the feeder does not generate a uniform 360-degree delivery of material from a circular opening.
  • A further difficult with the bin activator shown in U.S. Pat. No. 4,545,509 is that angle of the lower cone is so shallow that material is maintained in the lower bowl rather than being empted out each time the activator is shut off.
  • In contrast to the vibrating bin discharges the present invention uses gyrations of a dispensing member to control the flow of material with substantially true circular orbital vibratory motion.
  • SUMMARY OF THE INVENTION
  • Briefly, the present invention comprises a gyrator feeder that has a dispensing member that moves to uniformly dispense material from the hopper. To provide flow shut off without use of a gate, a lip on the dispensing ledge of the dispensing member is positioned so that material retained on the dispensing ledge is maintained at an angle less than the angle of repose of the material. The gyrator feeder dispenses material uniformly and circumnavigatingly through a gyrator that generates a true circular orbital vibratory motion in the dispensing member by either rotating an offset weight along a vertical central axis of the dispensing member or by positioning vibratory motors diametrical opposite from each other on a gyrator housing and synchronizing the vibratory motors with each other to thereby dispense material.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a partial sectional view of the gyrating bin discharger;
  • FIG. 2 is an isolated top view of the housing and the gyrating dispensing member;
  • FIG. 3 is a side view of the housing and gyrating dispensing member of FIG. 2;
  • FIG. 4 is an isolated perspective of the housing without the gyrating dispensing member;
  • FIG. 5 is an isolated perspective view of the top of the housing with the gyrating dispensing member and the vibrator drive motor secured to the housing;
  • FIG. 6 is an isolated view of the bottom of the housing with the vibrator drive motor secured to the housing;
  • FIG. 7 is a sectional isolated view of the gyrating dispensing member and the vibrator drive motor;
  • FIG. 8 is a partial sectional view of the hopper and the gyrating dispensing member when the vibratory drive motor is in the off condition;
  • FIG. 9 illustrates the material flow when the dispensing member is gyrated in a circular motion by the vibrator drive motor;
  • FIG. 10 is an isolated sectional view of the dispensing ledge and lip on the gyrating dispensing member for holding the material thereon at an angle less than the angle of repose of the material;
  • FIG. 11 shows the isolated section view of FIG. 10 with the dispensing material thereon;
  • FIG. 11A is a partial cross section view of the dispensing member as it gyrates with respect to a hopper outlet;
  • FIG. 11B is identical to the view of FIG. 11A except the dispensing member is in a different portion of the gyration cycle;
  • FIG. 11C shows a top isolated view of the dispensing member with a central axis in a first off vertical condition;
  • FIG. 11D shows the top isolated view of the dispensing member of FIG. 11C with the central axis of the dispensing member in a second off vertical condition;
  • FIG. 11E is a schematic of the circumnavigating path of the dispensing member axis about a vertical axis;
  • FIG. 12 shows a top view of an alternate embodiment of a bin discharger with two vibratory motors located diametrically opposite each other on the gyrator housing; and
  • FIG. 13 shows a side sectional view of the alternate embodiment of a bin discharge of FIG. 11 with two vibratory motors located diametrically opposite each other on the gyrator housing.
  • DESCRIPTION OF THE PREFERRED EMBODIMENT
  • FIG. 1 shows a sectional view of a gyrator feeder 10 comprising a hopper 11 having a top cylindrical section 11 a or inlet for placing materials into the hopper and a lower cylindrical section forming an outlet 11 b. A conical sidewall 11 c has a top end mating with cylindrical section 11 c and a bottom section mating with cylindrical section 11 b to provide a centrally funneling flow path for material as it flows through hopper 11.
  • Positioned proximate the outlet 11 b and partially obstructing the outlet 11 b is a gyrator 12. Gyrator 12 includes a dispensing member 13, which in the preferred embodiment is a an activating cone that generally has a frusto conical shape. Dispensing member 13 has an annular lip 14 that extends upward at an angle to retain material thereon. The hopper 11 is fixedly supported by a stand 20 while the gyrator 12 is flexibly supported on stand 20 with gyrator 12 positioned below hopper 11 to receive material therefrom. (See FIG. 8) Reference numeral 90 indicates the vertical central axis 90 of the system 10. As can be seen in FIG. 1 gyrator 12 has dispensing member 13 partially obstructing the outlet 11 b with the dispensing member having annular lip 14 for retaining a material thereon when gyrator 12 is in an off condition and for dispensing material thereover when the gyrator 12 is gyrating.
  • The gyrator 12 includes a gyrator housing 21 having a radial extension 21 a with a drive motor 22 secured to the underside of radial extension 21 a. Motor 21 has a motor shaft 22 a with a drive pulley 22 b secured thereto with the drive pulley 22 b and motor shaft 22 a extending into the interior space in housing radial extension 21 a. A belt 23 connects drive pulley 22 b to a pulley 26 on a rotateable member 22 that forms part of the internal gyrating unit 28. Rotateable member 22 comprises a vertical shaft 27 rotateable supported by bearings 29 with shaft 27 having offset weights 25 and 25 a secured thereto. When motor 22 is activated it rotates shaft 27 through drive belt 23, which produces vibrations. However, instead of producing an up and down vibratory motion the off balance rotation of shaft 27 at the center of the gyrator housing produces a true circular orbital vibratory action of housing 21 as opposed to bin activators that have vibrator sources that are off set from the center. Consequently, with a true circular orbital vibratory motion the gyrator feeder delivers a more uniform flow.
  • In the embodiment shown in FIG. 1 the offset member for inducing the gyrations is centrally positioned in housing 12 with shaft 27 rotating about a central vertical axis 90 to thereby cause the gyrator housing 15 to provide true circular orbital vibratory motion of the dispensing member 13. That is the circular orbital vibratory motion occurs in an x-y plane because the offset weight is at the center rather than outside the center of the housing. Another embodiment for producing true circular orbital vibratory motion of the dispensing member 13 where vibrators are not located along a vertical central axis of the system is shown and described in FIGS. 12 and 13.
  • FIG. 2 shows an isolated top view of the gyrator 12 showing the gyrator housing 21 with a flange 21 b for flexibly supporting gyrator 12. Centrally positioned within gyrator housing 21 is the cone shaped dispensing member 13 having a peripheral annular lip 14. The annular lip is spaced from housing 21 as shown in FIG. 1 and FIG. 2 and is shown in greater detail in FIG. 10 and FIG. 11.
  • FIG. 3 shows the isolated side view of the gyrator 12 with a drive motor 22 secured to the underside of the housing extension 21 a. A cylindrical member 21 c extends upward from housing 21 and a cone shaped discharge member 21 e having an outlet 21 d extends downward from housing 20 with the member 21 and 21 e secured to each other by bolts extending through flanges 21 b and 21 h.
  • FIG. 4 shows an isolated top perspective view of a portion of housing 21 without the gyration unit. A set of radial spokes 211 connects the inner cylindrical housing member 21 j with the outer cylindrical housing member 21 k. The radial supports 211 provide for energy transfer from the inner cylindrical housing member 21 j where the internal gyrating unit 28 is located.
  • FIG. 5 shows an isolated top perspective view of gyrator 12, which is shown in top view in FIG. 2 and side view in FIG. 3. Dispensing member 13 is shown centrally positioned in cylindrical sidewall 21 c. Similarly, FIG. 6 shows an isolated bottom perspective view of gyrator 12, which is shown in top view in FIG. 2 and in bottom view in FIG. 3. FIG. 6 shows the outlet 21 d where material is discharged from gyrator housing 21
  • FIG. 7 shows an isolated sectional view of gyrator 12 showing the annular distance x between the outer peripheral lip 14 and the cylindrical 21 c that forms an annular flow path for material as it flows through gyrator 12. FIG. 7 also shows a belt tensioner 35 comprising an L-shaped member 31 that has one portion 31 b secured to motor 22 and to housing 21 a by stud bolts 33 and the other end 31 a extending perpendicular therefrom to receive a bolt 32. As the drive belt 23 can stretch under use one can move the motor 22 radially outward to increase the tension on belt 23 by rotating bolt 32 which pulls arm 31 a radially outward. Similarly, one can decrease the tension on belt 23 by rotating bolt 32 in the opposite direction, which causes the motor and drive shaft to move radially inward. Thus the tension of the belt can be adjusted without having to disassemble the housing 21 a.
  • FIG. 8 shows the gyrator 12 with the gyrator housing 21 flexibly supported from stand 20 by a set of radially positioned flexing members 40 that prevent rotation of dispensing member 13 but permit gyration of dispensing member 13 as well as provide uniform engagement of the flange 45 with the elastomers 41. Flexing members 40 comprise a threaded shaft 40 a having one end with a set of elastomers 41 that sandwichingly engage a flange 45 on stand 20 and the opposite end with an identical set of elastomers 41 that sandwichingly engage the flange formed by flanges 21 b and 21 e.
  • FIG. 8A shows an isolated detail view of a portion of flexible support 40 revealing a rigid sleeve 43 that extends around threaded shaft 40 a with a top end of rigid sleeve 43 engaging a rigid washer 43 and the lower end of rigid sleeve 43 engaging a further rigid washer 43 a. The sleeve 43 is clamped between a top rigid washer 43 and a lower rigid washer 43 a by an upper nut 42 and a lower double nut 42 a to form a rigid housing for the annular elastomers 41. Flange 45 has an opening 45 a therein that allows the flange 45 to move up and down along sleeve 43. The rigid housing with the elastomers sandwichingly therebetween allows the flange to compressively and more uniformly engage each of the entire annular elastomers 41 during the operation of the gyrator 12. Similarly, an identical arrangement of a rigid sleeve and rigid washers is located in the lower portion of shaft 40 a and is not described herein.
  • The use of elastomers 41 to interface the shaft 40 a to both stand 20 and to gyrator 12 provides for both static and dynamic support of gyrator 12 to allow for vibration displacement of the gyrator 12 with respect to stand 20 while at the same time providing support to hold gyrator 12 in the dispensing condition proximate outlet 11 b. An identical flexible support 40′ is located on the opposite side of gyrator 12 and in the preferred embodiment flexible supports are circumferentially positioned around the gyrator 12 to provide 360 degree support to the gyrator 12.
  • FIG. 8 shows the material in hopper 50 maintaining itself in a nonflowable condition when the gyrator 12 is in the off condition. That is, the material 50 extends down along member 13 to a position were the up turned annular lip 14 retains the material thereon. A vertical distance Y denotes the distance between the bottom of outlet 11 b and dispensing member 13 and is referred herein as the feed region height. In this condition material 50 in hopper can be maintained in an immediate ready to dispense condition without the use of a gate to shut off the flow of materials through correlation of the feed region height with the angle of repose of the material.
  • FIG. 8 also shows a lower dispensing cone 21 that receives material 50 forming an angle Ω with the horizontal. Dispensing cone 21 has a low friction surface 21 f to allow material 50 to slide thereon and has the angle Ω greater than the angle of repose of the material to ensure that the material 50 being dispensed from hopper 11 will not accumulate thereon and can be carried quickly through outlet 21 b. In some applications the lower dispensing cone 21 may not be used, in those cases the material is dispensed directly into another container as it falls off lip 14. When a lower dispensing cone is used the angle of the cone is selected so material will not adhere thereon in the static condition and in addition the slope and the outlet 21 b should allow for removal of material faster than can be dispensed to avoid accumulating material on the lower dispensing cone that could choke off the flow. In addition, with a steep slope and low friction surface 21 f the material can not accumulate on the lower dispensing cone 21, consequently, the lower dispensing cone will be free of material once the gyration of the feeder ceases.
  • FIG. 9 illustrates the flow of material 50 from hopper 11 to outlet 21 d once the gyrator 12 is activated by powering the gyrating unit 28. Note, the material 50 flows over annular lip 14 and falls down unto lower converging cone 21, which directs the material to outlet 21 d. That is, the gyrating motion of gyrator housing 21 causes the material to flow from hopper 11 to outlet 21 d. By controlling the gyrations of housing 21 one can control the rate of material being dispensed. That is, by increasing the gyration action one can increase the flow of material while decreasing the gyration action allows one to decrease the flow of material. This is particularly useful if one is attempting to meter a precise amount of material into a container since one can decrease gyrating action as one approaches the amount of needed material to thereby provide a better topping off control.
  • FIG. 10 shows a cross section view of dispensing lip 14 of length L positioned in housing 21 when hopper 11 is in an empty condition. In the embodiment shown the distance L denotes the length of annular lip 14. The distance x denotes the radial spacing between the peripheral edge of annular lip 14 and the housing 21 and Y (the feed region height) denotes the distance from the end of the outlet 11 b to the surface 13 a of dispensing member 13, which is the feed region that the material must flow through to leave hopper 10. In operation it is this distance Y, which will vary during the gyration of dispensing member 13, and it is the variation of the distance Y as the dispensing member 13 moves in response to the true circular orbital vibratory motion of the gyrator 12, which is illustrated in FIGS. 11A and 11B which causes material to flow along dispensing member 13 and over lip 14.
  • FIG. 11 shows a static or no flow condition with material 50 located on the surface 13 a of dispensing member 13, which partially obstructs the outlet 11 b. The material on surface 13 a of member 13 is held from flowing off by coaction of upward extending lip 14 and the material angle of repose (the steepest angle at which a sloping surface formed of a particular loose material is stable). By extending the lip 14 a length L upward the material stops flowing when the angle Ø of the material is less than the angle of repose of the material thereon. The static or no flow condition is further illustrated in FIG. 8.
  • By selecting the distance Y such that the material 50 can settle on surface 13 a at an angle less than the material angle of repose one prevents material from continuing to flow off the end of annular lip 14 when the gyration unit is in an off condition. That is, one selects the spacing Y such that the material 50 that is on surface 13 a will flow along surface 13 a but does not flow over lip when the dispensing member is not subject to gyrations. It should be understood that the spacing Y will vary depending on the material angle of repose as well as the type of material. In general, an operator adjusts or calibrates the spacing i.e. the feed region height, is set sufficiently high so the material that is in hopper 10 can flow down to lip along surface 13 a but will not flow over the annular lip 14 when the gyrator is in the off condition. The static spacing of the feed region can be adjusted though lengthening or shortening the flexible supports 40 which are located circumferentially around gyrator housing 21.
  • To appreciate the gyration of the dispensing member 13 reference should be made to FIG. 8, FIG. 11A and FIG. 11B which shows the static vertical axis 90 of the dispensing member in relationship to the dynamic central axis 80 of the dispensing member 13.
  • FIG. 8 shows the condition when there is no gyration of dispensing member 13, in this condition the static vertical axis 90 and the central axis 80 of dispensing member 13 are in alignment with each other.
  • FIG. 11A illustrates the dispensing member 13 at one point in the gyration cycle and FIG. 11B shows the dispensing member at a second point 180 degrees later in the gyration cycle. A reference distance S1 indicates the distance of the vertical edge of lip to outlet 11 b as a result of the lateral displacement (i.e. that is substantially in an x-y plane) of the dispensing member 13. In this condition the feed height Y1 has decreased. However, on the opposite side the feed height Y3 has increased since the dispensing member 13 has moved away from dispensing member 13.
  • FIG. 11 b shows that the distance between the outlet 11 b and the edge on the lip 14 is now S2, which is less than S1. Consequently, the feed region height Y2 has increased and the feed region Y4 on the opposite side has decreased through movement of the dispensing member substantially in the x-y plane.
  • Thus, the gyration of the dispensing member 13 in a true circular orbital vibratory motion causes a local uniform flow of material over the lip 14 as the feed region height increases. Since the feed height region increases at a uniform rate the flow over the edge of the lip remains uniform as the delivery of the material makes a 360 sweep around the dispensing member 13.
  • FIG. 11C and FIG. 11D are schematic of the top of cone with two areas of flow designated. FIG. 11C shows a region designated by Mx where there is maximum flow over the annular lip 14 of dispensing member 13 and the region designated by Mn, which is diametrically opposite and has minimum or no flow. A point A has been marked on cone 13 in both FIGS. 11C and 11 d to show that the cone 13 does not rotate. As the gyration continues the region of maximum flow Mx moves clockwise around the cone 13 as illustrated in FIG. 11D which shows that both the region Mx and Mn have rotated about 90 degrees from their original position. The dynamic position of the central axis 80 of the dispensing member 13 is indicated by reference numeral 80 while reference numeral 90 indicating the static location of dispensing member central axis if the dispensing member 13 were at rest.
  • FIG. 11E shows a top view of the static vertical axis 90 with the circumnavigating path 81 of the dynamic dispensing member axis 80 about the static vertical axis 90. The arrows indicate that the dynamic axis 80 follows a circular like path about static vertical axis 90 during the circular orbital gyration of dispensing member 13.
  • As illustrated by the drawings the gyration of dispensing member 13 causes a portion of the cone surface 13 to be closer to the edge of outlet 11 b and a portion to be further from the edge of outlet 11 b. However, as the cone 13 gyrates the distance Y which causes flow along the cone surface 13 a travel 360 degrees around the outlet 11 b and in doing so cause the rate of material 50 flowing over the lip to locally increase.
  • Because the dispensing member 13 gyrates the maximum distance variation between the cone surface 13 a and the outlet 11 b circumnavigates around the outlet 11 b thereby causing maximum material to flow when a portion of cone is in the position shown in the left side of FIG. 11B and no flow or low flow when the cone surface 13 a is in the position shown in the left side of FIG. 11A.
  • Thus the gyration of cone 13 causes the spacing Y between the hopper lip 11 b to vary with the variation in spacing circumnavigating around the hopper lip 11 b. The localized flow of material increases with increased spacing Y and decreases with a decrease in spacing Y. As a result the flow of material from one portion of the hopper and then from adjacent portion of the hopper circumnavigates around the dispensing manner in a manner similar to a wave propagating.
  • FIG. 12 shows a sectional view of an alternate gyration bin discharge system 60 and FIG. 13 shows a section view of the bin discharge system 60 taken along lines 13-13 of FIG. 12. Bin discharge system 60 includes a hopper 61 having a top section 61 a or inlet for placing materials into the hopper and a lower cylindrical a hopper outlet 61 c that funnels material into a gyrator 66. The alternate embodiment shown in FIGS. 12 and 13 also produces a true circular orbital vibratory motion of the dispensing member even though the gyration unit is not located along a static vertical axis of the gyrator housing.
  • FIG. 12 shows the gyrator 66 includes a gyrator housing 65 having a first vibratory motor 63 mounted on one side of housing 65 and a second vibratory motor 64 mounted diametrically opposite. The gyrator housing 65 includes a cone shaped dispensing member 62 having an annular lip 67 and an interior radial members 65 a with a hub 65 b. A conical shaped member 65 c funnels material into outlet 65 d. In the embodiment of FIG. 13 the actual unit that produces the gyration of the gyrator housing 65 is not located in the center as shown in FIG. 1 but is located external to the gyrator housing 65. The annular lip and the relationship to the hopper is identical that is described in FIGS. 1-11 and will not be described herein.
  • The gyrator feeder 60 differs from the bin gyrator feeder 10 in that the gyrator housing 12 has a single vibration producing unit i.e. the off set rotateable weights located on a vertical central axis of the gyrator with the drive motor 22 located on the peripheral portion of the housing 12. In contrast, the gyrator housing 66 has two vibration producing units i.e vibratory motors, wherein both the vibratory motors are radially spaced from the central axis 73 of the gyrator 66. In this embodiment a drive motor and a set of offset weights are in the same location, that is both vibratory motor 63 and vibratory motor 64 include a drive motor and a set of offset rotateable weights comprising the gyration unit that are directly coupled to the motor drive shaft. By having the vibratory motor 63 and 64 positioned diametrically opposite from each other one can induce a true circular orbital vibratory motion in gyration housing 65, when it is flexibly suspended by flexible supports 70, which are identical to the flexible supports shown in FIG. 8.
  • In order to achieve a true circular orbital vibratory motion FIG. 12 the vibratory motors 63 and 64 are synchronized with the motors rotating in the same direction. In the synchronized condition the weights are in the same position for each vibratory motor. That is, if the offset weight in vibratory motor 63 is at the 3 o'clock position the offset weight in the motor 64 will also be at the 3 o'clock position. As a consequence the dispensing member 62 produces a true circular orbital vibratory motion in the x-y plane.
  • Thus, the rotation of off balance shafts at opposite sides of the gyrator housing 65 can also produces a lateral gyrating action of housing 65 i.e., a true circular orbital vibratory motion or lateral side-to-side motion as differentiated from up and down motion found in conventional vibration bin dischargers as well as elliptical orbit motion found in some units which produce non-uniform dispensing rates
  • Thus the invention includes the method of dispensing material comprising the steps of: placing material in a hopper having an outlet edge; and gyrating a dispensing member located below the outlet edge to cause the dispensing member to simultaneously and circumferentially vary the distance between the outlet edge and the dispensing member to thereby increase the flow along a portion of the dispensing member and decrease the material flow along another portion of the dispensing member. The invention also includes a method of stopping the gyration to shut off the flow over the dispensing member while maintaining an open spacing between the outlet edge and the dispensing member which can be obtained by having the opening spacing Y maintained at a distance such that the angle of the material on the dispensing member 13 which flows through the feed region does not exceed an angle of repose of the material.

Claims (26)

1. A gyrator feeder comprising:
a hopper having an outlet;
a gyrator having a dispensing member partially obstructing the outlet with the dispensing member having a lip for retaining a material thereon when said gyrator is in an off condition and for dispensing material thereover when the gyrator is gyrating.
2. The gyrator feeder of claim 1 including a stand having flexible supports for said gyrator to permit gyration of said gyrator with respect to said outlet.
3. The gyrator feeder of claim 1 wherein the gyrator includes an internal gyrating unit that is centrally positioned along a vertical axis of said gyrator.
4. The gyrator feeder of claim 2 wherein the internal gyrating unit is powered by a motor located radially off center of said gyrator.
5. The gyrator feeder of claim 4 wherein the dispensing member has a dynamic central axis that circumnavigates about a static vertical axis of the dispensing member.
6. The gyrator feeder of claim 2 wherein the gyrator includes a drive belt connect to the internal gyration unit and a tensioner for adjusting the tension of the drive belt.
7. The gyrator feeder of claim 2 wherein the dispensing member includes a cone shaped member.
8. The gyrator feeder of claim 1 wherein the gyrator includes an internal gyrating unit having a rotateable shaft with an offset weight.
9. The gyrator feeder of claim 7 wherein the lip of the gyrator is an annular lip that is circumferentially spaced from a gyrator housing to permit material flow therepast.
10. The gyrator feeder of claim 1 wherein the gyration unit includes two vibration units located diametrically opposite of each other to gyrate the gyrator housing with the vibration units synchronized with each other.
11. The gyrator feeder of claim 2 wherein the flexible supports include a set of elastomers sandwiched around a flange with a sleeve extending through the set of elastomers to engage a set of washers to provide a ridge housing for displacement of the set of elastomers therein.
12. The gyrator feeder of claim 1 wherein the dispensing member is positioned a distance y below the outlet wherein the distance y is determined at least partially by the angle of repose of material to be dispensed.
13. The gyrator feeder of claim 1 including a lower dispensing member having an angle greater than the angle of repose of the material to prevent accumulation of material thereon during operation of the gyrator feeder.
14. The gyrator feeder of claim 1 wherein the dispensing member extends radially beyond the outlet but spaced from the outlet to thereby partially obstruct but not block a flow passage between the outlet and the dispensing member.
15. The gyrator feeder of claim 1 wherein the gyrator comprises a pair of vibratory motors positioned radially outward from a central axis of the gyrator.
16. A gyrator feeder comprising:
a gyrator housing flexibly suspended;
a gyration unit affixed to said gyrator housing and located along a vertical central axis of the gyration housing; and
a motor radially off set from the gyration unit for propelling the gyration unit to generate a true circular orbital vibratory motion of the gyrator housing.
17. The gyrator feeder of claim 16 wherein the gyration unit comprises a rotateable shaft having off set weights and a drive motor with the rotateable shaft centrally positioned in the gyrator.
18. The gyrator of claim 16 wherein the gyration unit comprising a first vibratory motor radially spaced from a central axis of the gyrator housing and a second vibratory motor radially spaced from the central axis of the gyrator housing.
19. The gyrator of claim 18 wherein the gyrator housing includes an annular lip for maintain a material thereon wherein the annular lip extends upwardly to maintain material on a dispensing member when the gyration unit is in an off condition.
20. The gyrator feeder of claim 19 including a stand and a gravity feed hopper wherein the gyrator is stand mounted below a gravity feed hopper with a plurality of flexible supports circumferentially positioned around said gyrator.
22. The method of dispensing material comprising the steps of:
placing a dispensable material on a dispensing member having a retaining lip; generating a true circular orbital vibratory motion in the dispensing member by either rotating an offset weight along a vertical axis of the dispensing member or by positioning vibratory motors diametrical opposite from each other on a gyrator housing and synchronizing the vibratory motors with each other to dispense material.
23. The method of claim 22 including:
placing material in a hopper having an outlet edge;
gyrating the dispensing member located below the outlet edge to cause the dispensing member to simultaneously and circumferentially vary the distance between the outlet edge and the dispensing member to thereby increase the flow along a portion of the dispensing member spaced the farthest from the outlet edge and decrease the material flow along another portion of the dispensing member spaced the closes to the outlet edge.
24. The method of claim 22 including the step of stopping the gyration of the dispensing member to shut off the flow over the dispensing member.
25. The method of claim 24 wherein the step of stopping the gyration dispensing while maintaining an open spacing between the outlet edge and the dispensing member.
26. The method of claim 22 wherein the opening spacing is maintained at a distance such that the angle of the material on the dispensing member does not exceed an angle of repose of material.
27. The method of claim 22 wherein the gyration of the dispensing member is increased to increase a dispensing rate and the gyration of the dispensing member is decreased to decrease the dispensing rate.
US11/417,670 2006-05-04 2006-05-04 Gyrator feeder Abandoned US20070257062A1 (en)

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US11/417,670 US20070257062A1 (en) 2006-05-04 2006-05-04 Gyrator feeder
AU2007200956A AU2007200956B2 (en) 2006-05-04 2007-03-05 Gyrator feeder
MX2007005087A MX2007005087A (en) 2006-05-04 2007-04-27 Gyrator feeder.
BRPI0702181-0A BRPI0702181B1 (en) 2006-05-04 2007-04-30 SPINDER FEED AND METHOD OF DISPENSING MATERIAL
EP07107226A EP1852373B1 (en) 2006-05-04 2007-04-30 Gyrator feeder
DE602007001626T DE602007001626D1 (en) 2006-05-04 2007-04-30 vibratory Feeders
CA2588507A CA2588507C (en) 2006-05-04 2007-05-02 Gyrator feeder
NO20072292A NO20072292L (en) 2006-05-04 2007-05-03 Gyratormater
US14/825,026 US9688467B2 (en) 2006-05-04 2015-08-12 Gyrator feeder

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US11/417,670 US20070257062A1 (en) 2006-05-04 2006-05-04 Gyrator feeder

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US14/825,026 Continuation US9688467B2 (en) 2006-05-04 2015-08-12 Gyrator feeder

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US14/825,026 Active 2026-09-27 US9688467B2 (en) 2006-05-04 2015-08-12 Gyrator feeder

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EP (1) EP1852373B1 (en)
AU (1) AU2007200956B2 (en)
BR (1) BRPI0702181B1 (en)
CA (1) CA2588507C (en)
DE (1) DE602007001626D1 (en)
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US9688467B2 (en) 2017-06-27
AU2007200956B2 (en) 2012-11-29
NO20072292L (en) 2007-11-05
AU2007200956A1 (en) 2007-11-22
EP1852373A1 (en) 2007-11-07
MX2007005087A (en) 2008-01-16
CA2588507C (en) 2016-01-26
DE602007001626D1 (en) 2009-09-03
BRPI0702181A (en) 2008-02-19
US20160046439A1 (en) 2016-02-18
EP1852373B1 (en) 2009-07-22
CA2588507A1 (en) 2007-11-04

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