US20070054484A1 - Method for fabricating semiconductor packages - Google Patents

Method for fabricating semiconductor packages Download PDF

Info

Publication number
US20070054484A1
US20070054484A1 US11/553,098 US55309806A US2007054484A1 US 20070054484 A1 US20070054484 A1 US 20070054484A1 US 55309806 A US55309806 A US 55309806A US 2007054484 A1 US2007054484 A1 US 2007054484A1
Authority
US
United States
Prior art keywords
carrier
substrate
openings
diagonal
semiconductor component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/553,098
Inventor
Ying-Ren Lin
Ho-Yi Tsai
Chien-Ping Huang
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siliconware Precision Industries Co Ltd
Original Assignee
Siliconware Precision Industries Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siliconware Precision Industries Co Ltd filed Critical Siliconware Precision Industries Co Ltd
Priority to US11/553,098 priority Critical patent/US20070054484A1/en
Assigned to SILICONWARE PRECISION INDUSTRIES CO., LTD. reassignment SILICONWARE PRECISION INDUSTRIES CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HUANG, CHIEN-PING, LIN, YING-REN, TSAI, HO-YI
Publication of US20070054484A1 publication Critical patent/US20070054484A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
    • H01L21/4814—Conductive parts
    • H01L21/4846—Leads on or in insulating or insulated substrates, e.g. metallisation
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
    • H01L21/565—Moulds
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00—Details of semiconductor or other solid state devices
    • H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
    • H01L23/3121—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation
    • H01L23/3128—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation the substrate having spherical bumps for external connection
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00—Details of semiconductor or other solid state devices
    • H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
    • H01L23/42—Fillings or auxiliary members in containers or encapsulations selected or arranged to facilitate heating or cooling
    • H01L23/433—Auxiliary members in containers characterised by their shape, e.g. pistons
    • H01L23/4334—Auxiliary members in encapsulations
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L24/81—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/93—Batch processes
    • H01L24/95—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L24/97—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10—Bump connectors; Manufacturing methods related thereto
    • H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732—Location after the connecting process
    • H01L2224/73251—Location after the connecting process on different surfaces
    • H01L2224/73253—Bump and layer connectors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/81—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • H01L2224/818—Bonding techniques
    • H01L2224/81801—Soldering or alloying
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • H01L2224/831—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector the layer connector being supplied to the parts to be connected in the bonding apparatus
    • H01L2224/83102—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector the layer connector being supplied to the parts to be connected in the bonding apparatus using surface energy, e.g. capillary forces
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/91—Methods for connecting semiconductor or solid state bodies including different methods provided for in two or more of groups H01L2224/80 - H01L2224/90
    • H01L2224/92—Specific sequence of method steps
    • H01L2224/921—Connecting a surface with connectors of different types
    • H01L2224/9212—Sequential connecting processes
    • H01L2224/92122—Sequential connecting processes the first connecting process involving a bump connector
    • H01L2224/92125—Sequential connecting processes the first connecting process involving a bump connector the second connecting process involving a layer connector
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/93—Batch processes
    • H01L2224/95—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L2224/97—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01—Chemical elements
    • H01L2924/01005—Boron [B]
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01—Chemical elements
    • H01L2924/01006—Carbon [C]
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01—Chemical elements
    • H01L2924/01024—Chromium [Cr]
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01—Chemical elements
    • H01L2924/01029—Copper [Cu]
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01—Chemical elements
    • H01L2924/01033—Arsenic [As]
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01—Chemical elements
    • H01L2924/01079—Gold [Au]
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/013—Alloys
    • H01L2924/014—Solder alloys
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151—Die mounting substrate
    • H01L2924/153—Connection portion
    • H01L2924/1531—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • H01L2924/15311—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181—Encapsulation
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181—Encapsulation
    • H01L2924/1815—Shape
    • H01L2924/1816—Exposing the passive side of the semiconductor or solid-state body
    • H01L2924/18161—Exposing the passive side of the semiconductor or solid-state body of a flip chip

Definitions

  • the present invention relates to methods for fabricating semiconductor packages, and more particularly, to a fabrication method of ball grid array semiconductor packages using a substrate carrier.
  • a flip-chip ball grid array (FCBGA) semiconductor package is a package structure comprising both a flip chip and a ball grid array, wherein an active surface of at least one chip is electrically connected to a surface of a substrate via a plurality of solder bumps in a flip-chip manner, and a plurality of solder balls are implanted on an opposite surface of the substrate to serve as input/output (I/O) connections.
  • This package structure yields significant advantages to effectively decrease the package size, reduce resistance and improve electrical performances without using conventional bonding wires, thereby preventing decay of signals during transmission. Therefore, the FCBGA semiconductor package has become a mainstream package product for chips and electronic elements of the next generation.
  • the above FCBGA semiconductor package comprises a substrate 70 ; a chip 71 mounted on and electrically connected to an upper surface of the substrate 70 in a flip-chip manner; and a plurality of solder balls 72 implanted on a lower surface of the substrate 70 to be electrically connected to an external device.
  • This package further comprises an encapsulant 73 formed on the upper surface of the substrate 70 by a molding process to encapsulate the chip 71 .
  • the related prior arts include U.S. Pat. Nos. 6,038,136, 6,444,498 and 6,699,731 and Taiwanese Patent No. 559960, which have disclosed similar package structures for improving the electrical performances of packages and satisfying the requirements for advanced electronic products.
  • the FCBGA semiconductor package still causes significant drawbacks in its fabrication processes.
  • the substrate 70 in order to firmly fix the substrate 70 in an opening 77 of a substrate carrier 75 (as shown in FIG. 11 —PRIOR ART) and prevent resin flashes on the substrate 70 as well as facilitate a subsequent mold-releasing process, the substrate 70 usually needs to be sized larger to have additional length and width.
  • extra portions in length and width of the substrate 70 are cut off according to a predetermined substrate size (for example, 31 mm ⁇ 31 mm shown in FIG. 10 —PRIOR ART) required for the semiconductor package. The discarded extra portions of the substrate 70 not only cause a material waste but also increase the material and fabrication costs.
  • a clamping area a is extended from each side of the substrate 70 , making the size of the substrate 70 larger than that of a mold cavity 81 of an encapsulating mold 80 , such that the substrate 70 can be well clamped by the mold 80 .
  • the encapsulant 73 would not flash to the lower surface of the substrate 70 and not damage the bondability of ball pads 74 on the substrate 70 for implanting the solder balls 72 .
  • such design obviously increases the size of the substrate 70 .
  • the substrate 70 having the size of 31 mm ⁇ 31 mm (as shown in FIG.
  • a distance of the clamping area a should be at least 0.6 mm to provide a good flash-preventing effect. Therefore, an additional portion of 1.2 mm that is to be eventually cut off is included respectively in the length and width of the substrate 70 , which thus increases materials required for the substrate 70 and also increases the overall fabrication cost of the package (the substrate cost is generally more than 60% of the overall cost of the flip-chip package).
  • a mold-releasing angle 82 is formed on an edge of the encapsulant 73 in contact with the substrate 70 by the shape of the mold cavity 81 .
  • the mold-releasing angle 82 should not be larger than 60° to provide a satisfactory mold-releasing effect.
  • an additional length or width b of at least 0.58 mm is required for the substrate 70 to accommodate the encapsulant 73 having the mold-releasing angle 82 , such that an additional portion of 1.16 mm that is to be eventually cut off is included respectively in the length and width of the substrate 70 , together with a cutting path c of 0.6 (0.3 ⁇ 2) mm respectively in the length and width of the substrate 70 reserved for a singulation process. Therefore, the size of the substrate 70 required during fabrication of the package is (31+1.2+1.16+0.6) mm ⁇ (31+1.2+1.16+0.6) mm, instead of 31 mm ⁇ 31 mm. This causes not only a waste of utilization of the substrate but also 15 ⁇ 20% increase in the overall cost.
  • the above problem leads to significant difficulty in the fabrication of the FCBGA semiconductor package.
  • the molding process of forming the encapsulant 73 is an essential step for fabricating the package, it would effectively increase the size and material cost of the substrate 70 and is not advantageous for mass production. This thus sets a bottleneck in development of the FCBGA semiconductor package.
  • the problem to be solved here is to provide a method for fabricating semiconductor packages, which can reduce the size and cost of a substrate, prevent resin flashes, and solve the mold-releasing problem, to satisfy requirements for mass production.
  • a primary objective of the present invention is to provide a method for fabricating semiconductor packages, which does not require the size of a substrate to be increased and can reduce the fabrication cost.
  • Another objective of the present invention is to provide a method for fabricating semiconductor packages, which needs not cut off an edge portion of a substrate during a singulation process.
  • Still another objective of the present invention is to provide a method for fabricating semiconductor packages, by which a substrate can be easily fixed in a substrate carrier.
  • a further objective of the present invention is to provide a method for fabricating semiconductor packages, which can prevent resin flashes without increasing the size of a substrate.
  • the present invention proposes a method for fabricating semiconductor packages, comprising the steps of: preparing a plurality of substrates, wherein length and width of each of the substrates are equal to predetermined length and width of the semiconductor package respectively, and each of the substrates is mounted with at least one chip on an upper surface thereof; subsequently, preparing a carrier having a plurality of openings, wherein each of the openings is formed with a protruded portion at each corner position thereof, and a distance between two diagonal protruded portions of each of the openings is slightly larger than that between two diagonal corners of each of the substrates; placing the plurality of substrates respectively into the plurality of openings, with the substrates being well fixed in the openings by means of the protruded portions of the corresponding openings, and sealing gaps between the substrates and the carrier to prevent an encapsulant from flashing to a lower surface of each of the substrates during a subsequent molding process; then, performing the molding process to form the encapsulant over each of
  • the present invention allows the substrates to be embedded in the openings of the carrier via the protruded portions of the openings.
  • the distance between two diagonal protruded portions of each of the openings is slightly larger than that between two diagonal corners of the corresponding substrate by 0.1-0.2 mm, preferably 0.1 mm.
  • the protruded portion can be shaped as a triangle, a rectangle, or a fan, etc.
  • the present invention uses a filling material such as a solder mask to fill and seal the gaps between the substrates and the carrier.
  • a filling material such as a solder mask
  • at least one tape can be attached to the substrates and the carrier to cover all of the openings and the gaps between the substrates and the carrier, so as to prevent flashes of the encapsulant from occurrence.
  • the foregoing carrier can be made of an organic insulating material such as FR4, FR5, or BT (bismaleimide triazine), etc.
  • a metal carrier can be used in the present invention to fabricate desirable semiconductor packages still in a cost-effective manner.
  • This fabrication method comprises the steps of: preparing a plurality of substrates, wherein length and width of each of the substrates are equal to predetermined length and width of the semiconductor package respectively, and each of the substrates is mounted with at least one chip on an upper surface thereof; subsequently, preparing a metal carrier having a plurality of openings, wherein each of the openings is formed with a protruded portion at each corner position thereof, and a distance between two diagonal protruded portions of each of the openings is slightly larger than that between two diagonal comers of each of the substrates; then, placing the plurality of substrates respectively into the plurality of openings, with the substrates being well fixed in the openings by means of the protruded portions of the corresponding openings, and sealing gaps between the substrates and the metal carrier to prevent the gaps from penetrating the metal carrier; performing a molding process to form an encapsulant over each of the openings to encapsulate the corresponding chip, such that the corresponding substrate, chip and encapsulant form a single package
  • the foregoing metal carrier can be made of a copper (Cu) material, and a surface thereof is plated with a metal layer that is poorly adhesive to the encapsulant.
  • the metal layer can be made of a metal material such as gold (Au), nickel (Ni), or chromium (Cr), etc.
  • the present invention further discloses a carrier structure and a method for positioning a semiconductor component, which is for example a substrate provided with a chip.
  • the method includes providing the semiconductor component and a carrier, the carrier having a plurality of openings, a protruded portion being provided at each corner position of each of the openings and extended toward a center of the opening, a distance between two diagonal protruded portions of the opening being slightly larger than that between two diagonal corners of the semiconductor component; and positioning the semiconductor component in the openings of the carrier via the protruded portions provided at each corner position of each of the openings.
  • the carrier structure includes a carrier having a plurality of openings; and a plurality of protruded portions, which are provided at each corner position of each of the openings and extended toward a center of the opening, a distance between two diagonal protruded portions of the opening being slightly larger than that between two diagonal corners of the semiconductor component, allowing the semiconductor component to be positioned in the openings of the carrier.
  • the length and width of the substrate in the present invention can be perfectly matched with the predetermined length and width of the package, such that no edge portion of the substrate would be cut off during singulation and a material waste is avoided. Furthermore, the resin-flash problem during molding and the mold-releasing problem can be solved by simply sealing the gaps between the substrates and the carrier, and allowing coverage of a mold cavity used for forming the encapsulant to be larger in length and width than the size of the opening. This does not require the size of the substrate to be undesirably increased and thus eliminates the drawbacks in the prior art.
  • FIGS. 1A to 1 K are schematic diagrams showing steps of a method for fabricating semiconductor packages according to a first preferred embodiment of the present invention
  • FIG. 2 is a cross-sectional diagram showing another method of sealing a gap between a substrate and a carrier according to the present invention
  • FIG. 3 is a cross-sectional diagram showing a further method of sealing the gap between the substrate and the carrier according to the present invention
  • FIGS. 4A to 4 J are schematic diagrams showing steps of a method for fabricating semiconductor packages according to a second preferred embodiment of the present invention.
  • FIG. 5 is a cross-sectional diagram of a semiconductor package fabricated by a method according to a third preferred embodiment of the present invention.
  • FIG. 6 is a cross-sectional diagram of a semiconductor package fabricated by a method according to a fourth preferred embodiment of the present invention.
  • FIG. 7 is a cross-sectional diagram of a semiconductor package fabricated by a method according to a fifth preferred embodiment of the present invention.
  • FIG. 8 is a cross-sectional diagram of a semiconductor package fabricated by a method according to a sixth preferred embodiment of the present invention.
  • FIGS. 9A and 9B are schematic diagrams of protruded portions according to other preferred embodiments of the present invention.
  • FIG. 10 (PRIOR ART) is a cross-sectional diagram of a conventional FCBGA semiconductor package.
  • FIGS. 11 and 12 are schematic diagrams showing an increased size of a substrate used in a molding process for the conventional FCBGA semiconductor package.
  • FIGS. 1A to 1 K show a method for fabricating semiconductor packages according to a first preferred embodiment of the present invention.
  • a plurality of build-up substrates 10 each carrying a chip 20 thereon are prepared.
  • the length and width of each of the substrates 10 are approximately equal to predetermined length and width of the final semiconductor package 1 (shown in FIG. 1K ) respectively.
  • the predetermined dimensions of the semiconductor package 1 after singulation are 31 mm ⁇ 31 mm in length and width, such that the length and width of the substrate 10 are also sized as 31 mm ⁇ 31 mm, and a diagonal of the substrate 10 is 43.84 mm long as shown in FIG. 1B . Referring to FIG.
  • a substrate carrier 15 having a plurality of rectangular openings 16 (only one is shown) is prepared.
  • a protruded portion 12 is provided at each corner position of each of the openings 16 , and a distance between two diagonal protruded portions 12 of the opening 16 is slightly larger than that between two diagonal corners of the substrate 10 (i.e. the diagonal length of the substrate 10 ) so as to allow the substrate 10 to be embedded and fixed in the corresponding opening 16 .
  • the opening 16 is shaped as a rectangle with length and width dimensions of 33 mm ⁇ 33 mm, and the protruded portion 12 is shaped as a right triangle, wherein the distance between two diagonal protruded portions 12 is 43.94 mm, which is 0.1 mm larger than the diagonal length of the substrate 10 .
  • FIGS. 1E and 1F are a top view of FIG. 1E
  • the plurality of substrates 10 are embedded and fixed in the plurality of corresponding openings 16 (only one is shown) of the carrier 15 by means of the dimensional difference between the protruded portions 12 of the opening 16 and the corners of the substrate 10 (the distance between two diagonal protruded portions 12 of the opening 16 is 43.94 mm, and the diagonal length of the substrate 10 is 43.84 mm).
  • the corners of the substrate 10 abut against the corresponding protruded portions 12 of the opening 16 , making the substrate 10 well positioned in the opening 16 .
  • gaps 17 between the substrates 10 and the carrier 15 are sealed and would not penetrate the carrier 15 .
  • a tape 25 is attached to lower surfaces of the substrates 10 and the carrier 15 to cover the gaps 17 .
  • the tape 25 can be made of a thermally resistant polymer material.
  • a conventional molding process is performed to place the carrier 15 into a mold 30 , allowing each of the chips 20 to be received in a corresponding mold cavity 31 , so as to form an encapsulant 32 (made of a resin material) over each of the openings 16 to encapsulate the corresponding chip 20 .
  • the dimension (31 mm) of the substrate 10 is equal to the predetermined dimension (31 mm) of the semiconductor package 1 after singulation, and the opening 16 is sized slightly larger than the substrate 10 to have the substrate 10 being embedded therein.
  • an area on the carrier 15 covered by the encapsulant 32 is much larger in length and width than the opening 16 .
  • the tape 25 is able to prevent the encapsulant 32 from flashing to the lower surface of the substrate 10 .
  • the substrate 10 in the present invention needs not be sized larger to prevent resin flashes or facilitate releasing of the mold 30 (since a mold-releasing angle of the encapsulant 32 corresponds to an area of the carrier 15 not the substrate 10 ).
  • the length and width of the substrate 10 in the present invention can be made exactly the same as the predetermined length and width of the final package 1 , without having to reserve any edge portion of the substrate 10 for being cut off during singulation, thereby effectively reducing the material cost of the substrate 10 .
  • a mold-releasing process is performed to remove the mold 30 , and then the tape 25 is removed.
  • a plurality of solder balls 18 are implanted at ball pads 19 on a surface (lower surface) of each of the substrates 10 free of mounting the chip 20 , such that the chip 20 can be electrically connected to an external device via the solder balls 18 .
  • a singulation process is performed to cut along edges of each of the substrates 10 according to the predetermined dimensions of the package 1 (i.e. the dimensions of the substrate 10 ).
  • the predetermined dimensions of the package 1 and the dimensions of the substrate 10 are both 31 mm ⁇ 31 mm, no extra material of the substrate 10 would be cut off or included in a cutting path (0.3 mm wide) or a discarded portion of the carrier 15 as shown in FIG. 1J , thereby eliminating a material waste of the substrate 10 .
  • the present invention can effectively reduce an used amount of the substrate material.
  • a plurality of the semiconductor packages 1 fabricated with low costs are formed after the singulation process.
  • the present invention further discloses a method for positioning a semiconductor component, such as the aforementioned substrate 10 provided with the chip 20 .
  • the method for positioning a semiconductor component comprises: providing the semiconductor component and the carrier 15 , the carrier 15 having the openings 16 , the protruded portion 12 being provided at each corner position of each of the openings 16 and extended toward a center of the opening 16 , a distance between two diagonal protruded portions 12 of the opening 16 being slightly larger than that between two diagonal corners of the semiconductor component; and positioning the semiconductor component in the openings 16 of the carrier 15 by using the protruded portions 12 provided at each corner position of each of the openings 16 .
  • the distance between two diagonal protruded portions 12 of each of the openings 16 is slightly larger than that between two diagonal corners of the semiconductor component by 0.1-0.2 mm, preferably by 0.1 mm.
  • the present invention further discloses a carrier structure for positioning a semiconductor component, such as the substrate 10 provided with the chip 20 .
  • the carrier structure comprises the carrier 15 , which has the openings 16 ; and the protruded portions 12 , which are provided at each corner position of each of the openings 16 and extended toward a center of the opening, a distance between two diagonal protruded portions 12 of the opening 16 being slightly larger than that between two diagonal corners of the semiconductor component, allowing the semiconductor component to be positioned in the openings 16 of the carrier 15 .
  • the relatively smaller substrates 10 are firstly fixed in the corresponding openings 16 of the carrier 15 by means of the protruded portions 12 at the corners of the openings 16 . Then, the gaps 17 between the substrates 10 and the carrier 15 are sealed to prevent flashes of the encapsulants 32 , and the coverage of the mold cavity 31 for forming the encapsulant 32 is larger in length and width than the size of the opening 16 to facilitate releasing of the mold 30 .
  • This does not require the size of the substrate 10 to be increased and can solve the prior-art problems of clamping substrates and in the molding process.
  • the substrate 10 in the present invention can be reduced in size to allow the length and width of the substrate 10 to be equal to the predetermined length and width of the package 1 , without causing any material waste of the substrate 10 after the singulation process.
  • the distance between two diagonal protruded portions 12 of the opening 16 of the carrier 15 is not limited to 43.94 mm. Instead, this distance can be larger by 0.1-0.2 mm than the diagonal length (43.84 mm) of the substrate 10 .
  • the carrier 15 can be made of an organic insulating material such as FR4, FR5, or BT (bismaleimide triazine), etc.
  • FIG. 2 Another method shown in FIG. 2 can be employed in which a plurality of small tapes 40 are used to directly cover and seal the gaps 17 between the substrates 10 and the carrier 15 respectively, thereby reducing an used amount of the tape material. These small tapes 40 can also be removed after the mold-releasing process. Moreover, a further method shown in FIG.
  • the 3 is to fill a filling material 41 such as a solder mask in the gaps 17 between the substrates 10 and the carrier 15 using a dispensing technique so as to fix the substrates 10 in the openings 16 and seal the gaps 17 to thereby prevent resin flashes.
  • the filling material 41 can be a polymer material such as epoxy resin.
  • a metal carrier having a metal layer plated on a surface thereof can also be used in the present invention.
  • the metal layer is made of a material that is poorly adhesive to the encapsulant 32 .
  • FIGS. 4A to 4 J show a method for fabricating semiconductor packages by using the metal carrier.
  • the predetermined dimensions of the semiconductor package 1 , the dimensions of the substrate 10 and the size of openings 46 of the metal carrier 45 are all consistent with those in the foregoing first embodiment. Only the material used for the carrier 45 and some of the fabrication processes in this embodiment differ from those of the first embodiment.
  • a plurality of build-up substrates 10 each carrying a chip 20 thereon are prepared.
  • the length and width of each of the substrates 10 are made equal to the predetermined length and width of the final semiconductor package 1 (shown in FIG. 4J ), i.e. 31 mm ⁇ 31 mm.
  • a substrate carrier 45 having a plurality of openings 46 (only one is shown) is prepared.
  • a protruded portion 12 is similarly provided at each corner position of each of the openings 46 , wherein a distance between two diagonal protruded portions 12 of the opening 46 is slightly larger than the diagonal length of the substrate 10 .
  • the carrier 45 is made of a metal material such as copper (Cu).
  • a metal layer such as gold (Au), nickel (Ni), or chromium (Cr), etc. poorly adhesive to an encapsulant 32 is in advance plated on a surface of the carrier 45 .
  • the plurality of substrates 10 are embedded and fixed in the plurality of corresponding openings 46 (only one is shown) of the carrier 45 by means of the protruded portions 12 of the openings 46 .
  • a tape 25 is used to seal gaps 47 between the substrates 10 and the carrier 45 , making the gaps 47 not penetrate the carrier 45 .
  • a molding process is performed to form the encapsulant 32 over each of the openings 46 .
  • the carrier 45 has been plated with the metal layer that is poorly adhesive to the encapsulant 32 , the adhesion between the encapsulant 32 and the carrier 45 would be small, and thus these two materials can be easily separated from each other.
  • the substrate 10 and the chip 20 encapsulated by the encapsulant 32 are removed from the corresponding opening 46 of the carrier 45 , making the carrier 45 separated from a package unit 2 that is to be subjected to a singulation process.
  • FIGS. 4H, 4I and 4 J a process of implanting solder balls and the singulation process are successively performed similarly as described in the above first embodiment, so as to form a plurality of the semiconductor packages 1 with the predetermined dimensions according to the second embodiment of the present invention.
  • the carrier 45 would not be cut during singulation and thus convenience of fabrication can be further improved.
  • the carrier 15 adopted in the method for positioning a semiconductor component and the carrier structure comprises FR4, FR5, BT or metal.
  • the molding process is performed to allow the encapsulant 32 to encapsulate the chip 20 (flip chip) and solder bumps for electrically connecting the flip chip 20 to the substrate 10 .
  • an underfilling process is carried out to use an underfill material 51 such as epoxy resin to encapsulate the solder bumps 50 and fill a gap between the flip chip 20 and the substrate 10 prior to the molding process. This can further enhance the mechanical strength of the solder bumps 50 and electrical performances of the semiconductor package 1 .
  • the encapsulant 32 of the semiconductor package 1 can be subjected to a grinding process. Referring to FIG. 6 , the encapsulant 32 is ground to expose a non-active surface 201 of the chip 20 from the encapsulant 32 , such that the heat dissipating efficiency is improved and the height of the package 1 is further reduced.
  • a heat sink 60 can be attached to the non-active surface 201 of the chip 20 prior to the molding process for forming the encapsulant 32 . This can similarly improve the heat dissipating efficiency of the entire package 1 .
  • the package 1 shown in FIG. 7 can be subjected to a grinding process so as to remove a portion of the encapsulant 32 located on the heat sink 60 .
  • the heat sink 60 is partly exposed from the encapsulant 32 to further improve the heat dissipating efficiency.
  • each of the substrates 10 are equal to the predetermined length and width of the semiconductor package 1 , and each of the substrates 10 is embedded and fixed in the corresponding opening 16 , 46 of the carrier 15 , 45 by means of the protruded portions 12 at the corners of the opening 16 , 46 .
  • the shape of the protruded portion 12 is not limited to the triangle as above described; alternatively, it can be a rectangle or fan as shown in FIGS. 9A and 9B respectively, or can be any other geometric shapes, which allows the distance between two diagonal protruded portions 12 to be slightly larger than the diagonal length of the substrate 10 , making the substrate 10 able to be well embedded and fixed in the opening 16 , 46 .
  • the gaps 17 , 47 between the substrates 10 and the carrier 15 , 45 are sealed, and the coverage of the mold cavity 31 for forming the encapsulant 32 is larger in length and width than the size of the opening 16 , 46 , the problems of resin flashes and mold-releasing can be solved without having to undesirably increase the size of the substrate 10 , such that a material waste of the substrate 10 is eliminated and the material cost thereof is reduced, as well as simplified fabrication processes and an advantage in mass production are provided.
  • the present invention provides specific designs of dimensions and fabrication processes. It is thus understood that a method of electrical connection for the chip is not particularly limited. Besides being electrically connected to the substrate in a flip-chip manner in the foregoing embodiments, the chip can also be electrically connected to the substrate via bonding wires in the present invention through the use of an appropriate substrate and mold.

Abstract

A method for positioning a semiconductor component is disclosed. The method includes providing the semiconductor component and a carrier, the carrier having a plurality of openings, a protruded portion being provided at each corner position of each of the openings and extended toward a center of the opening, a distance between two diagonal protruded portions of the opening being slightly larger than that between two diagonal corners of the semiconductor component; and positioning the semiconductor component in the openings of the carrier via the protruded portions provided at each corner position of each of the openings.

Description

    FIELD OF THE INVENTION
  • The present invention relates to methods for fabricating semiconductor packages, and more particularly, to a fabrication method of ball grid array semiconductor packages using a substrate carrier.
    • BACKGROUND OF THE INVENTION
  • A flip-chip ball grid array (FCBGA) semiconductor package is a package structure comprising both a flip chip and a ball grid array, wherein an active surface of at least one chip is electrically connected to a surface of a substrate via a plurality of solder bumps in a flip-chip manner, and a plurality of solder balls are implanted on an opposite surface of the substrate to serve as input/output (I/O) connections. This package structure yields significant advantages to effectively decrease the package size, reduce resistance and improve electrical performances without using conventional bonding wires, thereby preventing decay of signals during transmission. Therefore, the FCBGA semiconductor package has become a mainstream package product for chips and electronic elements of the next generation.
  • Referring to FIG. 10 (PRIOR ART), the above FCBGA semiconductor package comprises a substrate 70; a chip 71 mounted on and electrically connected to an upper surface of the substrate 70 in a flip-chip manner; and a plurality of solder balls 72 implanted on a lower surface of the substrate 70 to be electrically connected to an external device. This package further comprises an encapsulant 73 formed on the upper surface of the substrate 70 by a molding process to encapsulate the chip 71. The related prior arts include U.S. Pat. Nos. 6,038,136, 6,444,498 and 6,699,731 and Taiwanese Patent No. 559960, which have disclosed similar package structures for improving the electrical performances of packages and satisfying the requirements for advanced electronic products.
  • However, the FCBGA semiconductor package still causes significant drawbacks in its fabrication processes. During the molding process of forming the encapsulant 73, in order to firmly fix the substrate 70 in an opening 77 of a substrate carrier 75 (as shown in FIG. 11—PRIOR ART) and prevent resin flashes on the substrate 70 as well as facilitate a subsequent mold-releasing process, the substrate 70 usually needs to be sized larger to have additional length and width. After the molding process is complete, extra portions in length and width of the substrate 70 are cut off according to a predetermined substrate size (for example, 31 mm×31 mm shown in FIG. 10—PRIOR ART) required for the semiconductor package. The discarded extra portions of the substrate 70 not only cause a material waste but also increase the material and fabrication costs.
  • Referring to FIG. 11 (PRIOR ART), in U.S. Pat. No. 6,830,957, a clamping area a is extended from each side of the substrate 70, making the size of the substrate 70 larger than that of a mold cavity 81 of an encapsulating mold 80, such that the substrate 70 can be well clamped by the mold 80. As a result, the encapsulant 73 would not flash to the lower surface of the substrate 70 and not damage the bondability of ball pads 74 on the substrate 70 for implanting the solder balls 72. However, such design obviously increases the size of the substrate 70. For a single conventional package with the substrate 70 having the size of 31 mm×31 mm (as shown in FIG. 10—PRIOR ART), a distance of the clamping area a should be at least 0.6 mm to provide a good flash-preventing effect. Therefore, an additional portion of 1.2 mm that is to be eventually cut off is included respectively in the length and width of the substrate 70, which thus increases materials required for the substrate 70 and also increases the overall fabrication cost of the package (the substrate cost is generally more than 60% of the overall cost of the flip-chip package).
  • Furthermore, in accordance with the singulated package product shown in FIG. 10 (PRIOR ART), the cost of the substrate 70 used in the molding process would further be increased. In order to successfully release the mold 80 when the molding process is complete, as shown in FIG. 12 (PRIOR ART), a mold-releasing angle 82 is formed on an edge of the encapsulant 73 in contact with the substrate 70 by the shape of the mold cavity 81. Generally, the mold-releasing angle 82 should not be larger than 60° to provide a satisfactory mold-releasing effect. For a single package with the substrate 70 having the size of 31 mm×31 mm, an additional length or width b of at least 0.58 mm is required for the substrate 70 to accommodate the encapsulant 73 having the mold-releasing angle 82, such that an additional portion of 1.16 mm that is to be eventually cut off is included respectively in the length and width of the substrate 70, together with a cutting path c of 0.6 (0.3×2) mm respectively in the length and width of the substrate 70 reserved for a singulation process. Therefore, the size of the substrate 70 required during fabrication of the package is (31+1.2+1.16+0.6) mm×(31+1.2+1.16+0.6) mm, instead of 31 mm×31 mm. This causes not only a waste of utilization of the substrate but also 15˜20% increase in the overall cost.
  • The above problem leads to significant difficulty in the fabrication of the FCBGA semiconductor package. Although the molding process of forming the encapsulant 73 is an essential step for fabricating the package, it would effectively increase the size and material cost of the substrate 70 and is not advantageous for mass production. This thus sets a bottleneck in development of the FCBGA semiconductor package.
  • Therefore, the problem to be solved here is to provide a method for fabricating semiconductor packages, which can reduce the size and cost of a substrate, prevent resin flashes, and solve the mold-releasing problem, to satisfy requirements for mass production.
    • SUMMARY OF THE INVENTION
  • In light of the above prior-art drawbacks, a primary objective of the present invention is to provide a method for fabricating semiconductor packages, which does not require the size of a substrate to be increased and can reduce the fabrication cost.
  • Another objective of the present invention is to provide a method for fabricating semiconductor packages, which needs not cut off an edge portion of a substrate during a singulation process.
  • Still another objective of the present invention is to provide a method for fabricating semiconductor packages, by which a substrate can be easily fixed in a substrate carrier.
  • A further objective of the present invention is to provide a method for fabricating semiconductor packages, which can prevent resin flashes without increasing the size of a substrate.
  • In accordance with the above and other objectives, the present invention proposes a method for fabricating semiconductor packages, comprising the steps of: preparing a plurality of substrates, wherein length and width of each of the substrates are equal to predetermined length and width of the semiconductor package respectively, and each of the substrates is mounted with at least one chip on an upper surface thereof; subsequently, preparing a carrier having a plurality of openings, wherein each of the openings is formed with a protruded portion at each corner position thereof, and a distance between two diagonal protruded portions of each of the openings is slightly larger than that between two diagonal corners of each of the substrates; placing the plurality of substrates respectively into the plurality of openings, with the substrates being well fixed in the openings by means of the protruded portions of the corresponding openings, and sealing gaps between the substrates and the carrier to prevent an encapsulant from flashing to a lower surface of each of the substrates during a subsequent molding process; then, performing the molding process to form the encapsulant over each of the openings to encapsulate the corresponding chip, wherein an area on the carrier covered by the encapsulant is larger in length and width than the corresponding opening; performing a mold-releasing process; and finally, performing a singulation process to cut along edges of the substrates to form a plurality of the semiconductor packages.
  • The present invention allows the substrates to be embedded in the openings of the carrier via the protruded portions of the openings. The distance between two diagonal protruded portions of each of the openings is slightly larger than that between two diagonal corners of the corresponding substrate by 0.1-0.2 mm, preferably 0.1 mm. The protruded portion can be shaped as a triangle, a rectangle, or a fan, etc.
  • Moreover, the present invention uses a filling material such as a solder mask to fill and seal the gaps between the substrates and the carrier. Alternatively, at least one tape can be attached to the substrates and the carrier to cover all of the openings and the gaps between the substrates and the carrier, so as to prevent flashes of the encapsulant from occurrence.
  • The foregoing carrier can be made of an organic insulating material such as FR4, FR5, or BT (bismaleimide triazine), etc. Alternatively, a metal carrier can be used in the present invention to fabricate desirable semiconductor packages still in a cost-effective manner. This fabrication method comprises the steps of: preparing a plurality of substrates, wherein length and width of each of the substrates are equal to predetermined length and width of the semiconductor package respectively, and each of the substrates is mounted with at least one chip on an upper surface thereof; subsequently, preparing a metal carrier having a plurality of openings, wherein each of the openings is formed with a protruded portion at each corner position thereof, and a distance between two diagonal protruded portions of each of the openings is slightly larger than that between two diagonal comers of each of the substrates; then, placing the plurality of substrates respectively into the plurality of openings, with the substrates being well fixed in the openings by means of the protruded portions of the corresponding openings, and sealing gaps between the substrates and the metal carrier to prevent the gaps from penetrating the metal carrier; performing a molding process to form an encapsulant over each of the openings to encapsulate the corresponding chip, such that the corresponding substrate, chip and encapsulant form a single package unit, wherein an area on the metal carrier covered by the encapsulant is larger in length and width than the corresponding opening; performing a mold-releasing process; separating the package units from the metal carrier; and finally, performing a singulation process to cut along edges of the substrates to form a plurality of the semiconductor packages.
  • The foregoing metal carrier can be made of a copper (Cu) material, and a surface thereof is plated with a metal layer that is poorly adhesive to the encapsulant. The metal layer can be made of a metal material such as gold (Au), nickel (Ni), or chromium (Cr), etc. By virtue of the poor adhesion between the plated metal layer and the encapsulant, the package unit can be easily separated from the metal carrier, thereby providing convenience of fabrication.
  • The present invention further discloses a carrier structure and a method for positioning a semiconductor component, which is for example a substrate provided with a chip. The method includes providing the semiconductor component and a carrier, the carrier having a plurality of openings, a protruded portion being provided at each corner position of each of the openings and extended toward a center of the opening, a distance between two diagonal protruded portions of the opening being slightly larger than that between two diagonal corners of the semiconductor component; and positioning the semiconductor component in the openings of the carrier via the protruded portions provided at each corner position of each of the openings. The carrier structure includes a carrier having a plurality of openings; and a plurality of protruded portions, which are provided at each corner position of each of the openings and extended toward a center of the opening, a distance between two diagonal protruded portions of the opening being slightly larger than that between two diagonal corners of the semiconductor component, allowing the semiconductor component to be positioned in the openings of the carrier.
  • Therefore, according to the foregoing arrangement, the length and width of the substrate in the present invention can be perfectly matched with the predetermined length and width of the package, such that no edge portion of the substrate would be cut off during singulation and a material waste is avoided. Furthermore, the resin-flash problem during molding and the mold-releasing problem can be solved by simply sealing the gaps between the substrates and the carrier, and allowing coverage of a mold cavity used for forming the encapsulant to be larger in length and width than the size of the opening. This does not require the size of the substrate to be undesirably increased and thus eliminates the drawbacks in the prior art.
    • BRIEF DESCRIPTION OF THE DRAWINGS
  • The present invention can be more fully understood by reading the following detailed description of the preferred embodiments, with reference made to the accompanying drawings, wherein:
  • FIGS. 1A to 1K are schematic diagrams showing steps of a method for fabricating semiconductor packages according to a first preferred embodiment of the present invention;
  • FIG. 2 is a cross-sectional diagram showing another method of sealing a gap between a substrate and a carrier according to the present invention;
  • FIG. 3 is a cross-sectional diagram showing a further method of sealing the gap between the substrate and the carrier according to the present invention;
  • FIGS. 4A to 4J are schematic diagrams showing steps of a method for fabricating semiconductor packages according to a second preferred embodiment of the present invention;
  • FIG. 5 is a cross-sectional diagram of a semiconductor package fabricated by a method according to a third preferred embodiment of the present invention;
  • FIG. 6 is a cross-sectional diagram of a semiconductor package fabricated by a method according to a fourth preferred embodiment of the present invention;
  • FIG. 7 is a cross-sectional diagram of a semiconductor package fabricated by a method according to a fifth preferred embodiment of the present invention;
  • FIG. 8 is a cross-sectional diagram of a semiconductor package fabricated by a method according to a sixth preferred embodiment of the present invention;
  • FIGS. 9A and 9B are schematic diagrams of protruded portions according to other preferred embodiments of the present invention;
  • FIG. 10 (PRIOR ART) is a cross-sectional diagram of a conventional FCBGA semiconductor package; and
  • FIGS. 11 and 12 (PRIOR ART) are schematic diagrams showing an increased size of a substrate used in a molding process for the conventional FCBGA semiconductor package.
    • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS First Preferred Embodiment
  • FIGS. 1A to 1K show a method for fabricating semiconductor packages according to a first preferred embodiment of the present invention. First referring to FIG. 1A, a plurality of build-up substrates 10 (only one is shown) each carrying a chip 20 thereon are prepared. The length and width of each of the substrates 10 are approximately equal to predetermined length and width of the final semiconductor package 1 (shown in FIG. 1K) respectively. In this embodiment, the predetermined dimensions of the semiconductor package 1 after singulation are 31 mm×31 mm in length and width, such that the length and width of the substrate 10 are also sized as 31 mm×31 mm, and a diagonal of the substrate 10 is 43.84 mm long as shown in FIG. 1B. Referring to FIG. 1C, a substrate carrier 15 having a plurality of rectangular openings 16 (only one is shown) is prepared. As shown in FIG. 1D, a protruded portion 12 is provided at each corner position of each of the openings 16, and a distance between two diagonal protruded portions 12 of the opening 16 is slightly larger than that between two diagonal corners of the substrate 10 (i.e. the diagonal length of the substrate 10) so as to allow the substrate 10 to be embedded and fixed in the corresponding opening 16. In this embodiment, the opening 16 is shaped as a rectangle with length and width dimensions of 33 mm×33 mm, and the protruded portion 12 is shaped as a right triangle, wherein the distance between two diagonal protruded portions 12 is 43.94 mm, which is 0.1 mm larger than the diagonal length of the substrate 10.
  • Referring to FIGS. 1E and 1F (FIG. 1F is a top view of FIG. 1E), the plurality of substrates 10 are embedded and fixed in the plurality of corresponding openings 16 (only one is shown) of the carrier 15 by means of the dimensional difference between the protruded portions 12 of the opening 16 and the corners of the substrate 10 (the distance between two diagonal protruded portions 12 of the opening 16 is 43.94 mm, and the diagonal length of the substrate 10 is 43.84 mm). As a result, the corners of the substrate 10 abut against the corresponding protruded portions 12 of the opening 16, making the substrate 10 well positioned in the opening 16. Further, gaps 17 between the substrates 10 and the carrier 15 are sealed and would not penetrate the carrier 15. As shown in FIG. 1E, in this embodiment, a tape 25 is attached to lower surfaces of the substrates 10 and the carrier 15 to cover the gaps 17. The tape 25 can be made of a thermally resistant polymer material.
  • Referring to FIG. 1G, a conventional molding process is performed to place the carrier 15 into a mold 30, allowing each of the chips 20 to be received in a corresponding mold cavity 31, so as to form an encapsulant 32 (made of a resin material) over each of the openings 16 to encapsulate the corresponding chip 20. In the present invention, the dimension (31 mm) of the substrate 10 is equal to the predetermined dimension (31 mm) of the semiconductor package 1 after singulation, and the opening 16 is sized slightly larger than the substrate 10 to have the substrate 10 being embedded therein. Moreover, as shown in FIG. 1G, an area on the carrier 15 covered by the encapsulant 32 is much larger in length and width than the opening 16. Although the encapsulant 32 injected into the mold cavity 31 would flow into the gap 17 between the substrate 10 and the carrier 15, the tape 25 is able to prevent the encapsulant 32 from flashing to the lower surface of the substrate 10. Thus, the substrate 10 in the present invention needs not be sized larger to prevent resin flashes or facilitate releasing of the mold 30 (since a mold-releasing angle of the encapsulant 32 corresponds to an area of the carrier 15 not the substrate 10). Further with the provision of protruded portions 12 of the opening 16 for fixing the substrate 10, the length and width of the substrate 10 in the present invention can be made exactly the same as the predetermined length and width of the final package 1, without having to reserve any edge portion of the substrate 10 for being cut off during singulation, thereby effectively reducing the material cost of the substrate 10.
  • Referring to FIG. 1H, a mold-releasing process is performed to remove the mold 30, and then the tape 25 is removed. Referring to FIG. 1I, a plurality of solder balls 18 are implanted at ball pads 19 on a surface (lower surface) of each of the substrates 10 free of mounting the chip 20, such that the chip 20 can be electrically connected to an external device via the solder balls 18. Further, referring to FIG. 1J, a singulation process is performed to cut along edges of each of the substrates 10 according to the predetermined dimensions of the package 1 (i.e. the dimensions of the substrate 10). In this embodiment, since the predetermined dimensions of the package 1 and the dimensions of the substrate 10 are both 31 mm×31 mm, no extra material of the substrate 10 would be cut off or included in a cutting path (0.3 mm wide) or a discarded portion of the carrier 15 as shown in FIG. 1J, thereby eliminating a material waste of the substrate 10. Unlike the prior art shown in FIG. 12 (PRIOR ART) that after the 0.3 mm cutting path is cut off from the substrate 70, still a portion of 1.18 mm (0.6 mm+0.58 mm) extra material of the substrate 70 is included with the carrier 75 to be discarded, the present invention can effectively reduce an used amount of the substrate material. Moreover, referring to FIG. 1K, a plurality of the semiconductor packages 1 fabricated with low costs are formed after the singulation process.
  • The present invention further discloses a method for positioning a semiconductor component, such as the aforementioned substrate 10 provided with the chip 20. The method for positioning a semiconductor component comprises: providing the semiconductor component and the carrier 15, the carrier 15 having the openings 16, the protruded portion 12 being provided at each corner position of each of the openings 16 and extended toward a center of the opening 16, a distance between two diagonal protruded portions 12 of the opening 16 being slightly larger than that between two diagonal corners of the semiconductor component; and positioning the semiconductor component in the openings 16 of the carrier 15 by using the protruded portions 12 provided at each corner position of each of the openings 16. The distance between two diagonal protruded portions 12 of each of the openings 16 is slightly larger than that between two diagonal corners of the semiconductor component by 0.1-0.2 mm, preferably by 0.1 mm.
  • The present invention further discloses a carrier structure for positioning a semiconductor component, such as the substrate 10 provided with the chip 20. The carrier structure comprises the carrier 15, which has the openings 16; and the protruded portions 12, which are provided at each corner position of each of the openings 16 and extended toward a center of the opening, a distance between two diagonal protruded portions 12 of the opening 16 being slightly larger than that between two diagonal corners of the semiconductor component, allowing the semiconductor component to be positioned in the openings 16 of the carrier 15.
  • According to the foregoing embodiment, in the present invention, the relatively smaller substrates 10 are firstly fixed in the corresponding openings 16 of the carrier 15 by means of the protruded portions 12 at the corners of the openings 16. Then, the gaps 17 between the substrates 10 and the carrier 15 are sealed to prevent flashes of the encapsulants 32, and the coverage of the mold cavity 31 for forming the encapsulant 32 is larger in length and width than the size of the opening 16 to facilitate releasing of the mold 30. This does not require the size of the substrate 10 to be increased and can solve the prior-art problems of clamping substrates and in the molding process. As a result, the substrate 10 in the present invention can be reduced in size to allow the length and width of the substrate 10 to be equal to the predetermined length and width of the package 1, without causing any material waste of the substrate 10 after the singulation process.
  • For the semiconductor package 1 with length and width of 31 mm×31 mm, the distance between two diagonal protruded portions 12 of the opening 16 of the carrier 15 is not limited to 43.94 mm. Instead, this distance can be larger by 0.1-0.2 mm than the diagonal length (43.84 mm) of the substrate 10. Moreover, the carrier 15 can be made of an organic insulating material such as FR4, FR5, or BT (bismaleimide triazine), etc.
  • Additionally, there are some other methods suitable for fixing the substrates 10 in the openings 16 of the carrier 15 and sealing the gaps 17 between the substrates 10 and the carrier 15. Apart from the foregoing embodiment of attaching the tape 25 to the lower surfaces of the substrates 10 and the carrier 15, another method shown in FIG. 2 can be employed in which a plurality of small tapes 40 are used to directly cover and seal the gaps 17 between the substrates 10 and the carrier 15 respectively, thereby reducing an used amount of the tape material. These small tapes 40 can also be removed after the mold-releasing process. Moreover, a further method shown in FIG. 3 is to fill a filling material 41 such as a solder mask in the gaps 17 between the substrates 10 and the carrier 15 using a dispensing technique so as to fix the substrates 10 in the openings 16 and seal the gaps 17 to thereby prevent resin flashes. Alternatively, the filling material 41 can be a polymer material such as epoxy resin.
    • Second Preferred Embodiment
  • Apart from the carrier 15 being made of the organic insulating material such as FR4, FR5 or BT, a metal carrier having a metal layer plated on a surface thereof can also be used in the present invention. The metal layer is made of a material that is poorly adhesive to the encapsulant 32. FIGS. 4A to 4J show a method for fabricating semiconductor packages by using the metal carrier. In this embodiment, the predetermined dimensions of the semiconductor package 1, the dimensions of the substrate 10 and the size of openings 46 of the metal carrier 45 are all consistent with those in the foregoing first embodiment. Only the material used for the carrier 45 and some of the fabrication processes in this embodiment differ from those of the first embodiment.
  • First referring to FIG. 4A, a plurality of build-up substrates 10 (only one is shown) each carrying a chip 20 thereon are prepared. The length and width of each of the substrates 10 are made equal to the predetermined length and width of the final semiconductor package 1 (shown in FIG. 4J), i.e. 31 mm×31 mm. Referring to FIG. 4B, a substrate carrier 45 having a plurality of openings 46 (only one is shown) is prepared. As shown in a top view of FIG. 4C, a protruded portion 12 is similarly provided at each corner position of each of the openings 46, wherein a distance between two diagonal protruded portions 12 of the opening 46 is slightly larger than the diagonal length of the substrate 10. The carrier 45 is made of a metal material such as copper (Cu). A metal layer such as gold (Au), nickel (Ni), or chromium (Cr), etc. poorly adhesive to an encapsulant 32 is in advance plated on a surface of the carrier 45. Referring to FIGS. 4D, 4E and 4F, the plurality of substrates 10 are embedded and fixed in the plurality of corresponding openings 46 (only one is shown) of the carrier 45 by means of the protruded portions 12 of the openings 46. A tape 25 is used to seal gaps 47 between the substrates 10 and the carrier 45, making the gaps 47 not penetrate the carrier 45. Subsequently, a molding process is performed to form the encapsulant 32 over each of the openings 46. Finally, a mold-releasing process is performed and the tape 25 is removed; these steps are similar to those in the foregoing first embodiment. Similarly, the problems of resin flashes and mold-releasing can be solved without increasing the size of the substrate 10 by this embodiment of the present invention.
  • Since the carrier 45 has been plated with the metal layer that is poorly adhesive to the encapsulant 32, the adhesion between the encapsulant 32 and the carrier 45 would be small, and thus these two materials can be easily separated from each other. Referring to FIG. 4G, the substrate 10 and the chip 20 encapsulated by the encapsulant 32 are removed from the corresponding opening 46 of the carrier 45, making the carrier 45 separated from a package unit 2 that is to be subjected to a singulation process.
  • Then, referring to FIGS. 4H, 4I and 4J, a process of implanting solder balls and the singulation process are successively performed similarly as described in the above first embodiment, so as to form a plurality of the semiconductor packages 1 with the predetermined dimensions according to the second embodiment of the present invention. In this embodiment, as the package units 2 can be separated from the carrier 45 before the singulation process, the carrier 45 would not be cut during singulation and thus convenience of fabrication can be further improved.
  • Further, the carrier 15 adopted in the method for positioning a semiconductor component and the carrier structure comprises FR4, FR5, BT or metal.
    • Third Preferred Embodiment
  • In the foregoing embodiments, the molding process is performed to allow the encapsulant 32 to encapsulate the chip 20 (flip chip) and solder bumps for electrically connecting the flip chip 20 to the substrate 10. However, in this third embodiment, referring to FIG. 5, an underfilling process is carried out to use an underfill material 51 such as epoxy resin to encapsulate the solder bumps 50 and fill a gap between the flip chip 20 and the substrate 10 prior to the molding process. This can further enhance the mechanical strength of the solder bumps 50 and electrical performances of the semiconductor package 1.
    • Fourth Preferred Embodiment
  • In this fourth embodiment, the encapsulant 32 of the semiconductor package 1 can be subjected to a grinding process. Referring to FIG. 6, the encapsulant 32 is ground to expose a non-active surface 201 of the chip 20 from the encapsulant 32, such that the heat dissipating efficiency is improved and the height of the package 1 is further reduced.
    • Fifth Preferred Embodiment
  • Alternatively, in this fifth embodiment, referring to FIG. 7, a heat sink 60 can be attached to the non-active surface 201 of the chip 20 prior to the molding process for forming the encapsulant 32. This can similarly improve the heat dissipating efficiency of the entire package 1.
    • Sixth Preferred Embodiment
  • In this sixth embodiment, the package 1 shown in FIG. 7 can be subjected to a grinding process so as to remove a portion of the encapsulant 32 located on the heat sink 60. Thus, as shown in FIG. 8, the heat sink 60 is partly exposed from the encapsulant 32 to further improve the heat dissipating efficiency.
  • The fabrication methods and the materials used in the foregoing embodiments may slightly differ from each other. However, all of the embodiments have the same aspect that the length and width of each of the substrates 10 are equal to the predetermined length and width of the semiconductor package 1, and each of the substrates 10 is embedded and fixed in the corresponding opening 16, 46 of the carrier 15, 45 by means of the protruded portions 12 at the corners of the opening 16, 46. It should be noted that, the shape of the protruded portion 12 is not limited to the triangle as above described; alternatively, it can be a rectangle or fan as shown in FIGS. 9A and 9B respectively, or can be any other geometric shapes, which allows the distance between two diagonal protruded portions 12 to be slightly larger than the diagonal length of the substrate 10, making the substrate 10 able to be well embedded and fixed in the opening 16, 46.
  • Moreover, in the present invention, since the gaps 17, 47 between the substrates 10 and the carrier 15, 45 are sealed, and the coverage of the mold cavity 31 for forming the encapsulant 32 is larger in length and width than the size of the opening 16, 46, the problems of resin flashes and mold-releasing can be solved without having to undesirably increase the size of the substrate 10, such that a material waste of the substrate 10 is eliminated and the material cost thereof is reduced, as well as simplified fabrication processes and an advantage in mass production are provided.
  • The present invention provides specific designs of dimensions and fabrication processes. It is thus understood that a method of electrical connection for the chip is not particularly limited. Besides being electrically connected to the substrate in a flip-chip manner in the foregoing embodiments, the chip can also be electrically connected to the substrate via bonding wires in the present invention through the use of an appropriate substrate and mold.
  • The invention has been described using exemplary preferred embodiments. However, it is to be understood that the scope of the invention is not limited to the disclosed embodiments. On the contrary, it is intended to cover various modifications and similar arrangements. The scope of the claims, therefore, should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements.

Claims (12)

1. A method for positioning a semiconductor component, the method comprising:
providing the semiconductor component and a carrier, the carrier having a plurality of openings, a protruded portion being provided at each corner position of each of the openings and extended toward a center of the opening, a distance between two diagonal protruded portions of the opening being slightly larger than that between two diagonal comers of the semiconductor component; and
positioning the semiconductor component in the openings of the carrier via the protruded portions provided at each corner position of each of the openings.
2. The method of claim 1, wherein a distance between two diagonal protruded portions of each of the openings is slightly larger than that between two diagonal corners of the semiconductor component by 0.1-0.2 mm.
3. The method of claim 2, wherein the distance between two diagonal protruded portions of each of the openings is slightly larger than that between two diagonal corners of the semiconductor component by 0.1 mm.
4. The method of claim 1, wherein the protrude portion is one selected from the group consisting of a triangle, rectangle and a round arc.
5. The method of claim 1, wherein the carrier is made of one selected from the group consisting of FR4, FR5, BT and metal.
6. The method of claim 1, wherein the semiconductor component is a substrate provided with a chip.
7. A carrier structure for positioning a semiconductor component, the carrier structure comprising:
a carrier having a plurality of openings; and
a plurality of protruded portions, which are provided at each corner position of each of the openings and extended toward a center of the opening, a distance between two diagonal protruded portions of the opening being slightly larger than that between two diagonal corners of the semiconductor component, allowing the semiconductor component to be positioned in the openings of the carrier.
8. The carrier structure of claim 7, wherein a distance between two diagonal protruded portions of each of the openings is slightly larger than that between two diagonal corners of the semiconductor component by 0.1-0.2 mm.
9. The carrier structure of claim 8, wherein the distance between two diagonal protruded portions of each of the openings is slightly larger than that between two diagonal corners of the semiconductor component by 0.1 mm.
10. The carrier structure of claim 7, wherein the protrude portion is one selected from the group consisting of a triangle, rectangle and a round arc.
11. The carrier structure of claim 7, wherein the carrier is made of one selected from the group consisting of FR4, FR5, BT and metal.
12. The carrier structure of claim 7, wherein the semiconductor component is a substrate provided with a chip.
US11/553,098 2004-06-24 2006-10-26 Method for fabricating semiconductor packages Abandoned US20070054484A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US11/553,098 US20070054484A1 (en) 2004-06-24 2006-10-26 Method for fabricating semiconductor packages

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
TW093118242 2004-06-24
TW093118242A TWI244707B (en) 2004-06-24 2004-06-24 Method for fabricating semiconductor package
US11/049,054 US7129119B2 (en) 2004-06-24 2005-02-01 Method for fabricating semiconductor packages
US11/553,098 US20070054484A1 (en) 2004-06-24 2006-10-26 Method for fabricating semiconductor packages

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
US11/049,054 Continuation-In-Part US7129119B2 (en) 2004-06-24 2005-02-01 Method for fabricating semiconductor packages

Publications (1)

Publication Number Publication Date
US20070054484A1 true US20070054484A1 (en) 2007-03-08

Family

ID=35506391

Family Applications (2)

Application Number Title Priority Date Filing Date
US11/049,054 Active US7129119B2 (en) 2004-06-24 2005-02-01 Method for fabricating semiconductor packages
US11/553,098 Abandoned US20070054484A1 (en) 2004-06-24 2006-10-26 Method for fabricating semiconductor packages

Family Applications Before (1)

Application Number Title Priority Date Filing Date
US11/049,054 Active US7129119B2 (en) 2004-06-24 2005-02-01 Method for fabricating semiconductor packages

Country Status (2)

Country Link
US (2) US7129119B2 (en)
TW (1) TWI244707B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170005053A1 (en) * 2013-11-29 2017-01-05 International Business Machines Corporation Chip mounting structure

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI244707B (en) * 2004-06-24 2005-12-01 Siliconware Precision Industries Co Ltd Method for fabricating semiconductor package
CN100555591C (en) * 2005-12-30 2009-10-28 鸿富锦精密工业（深圳）有限公司 Chip packaging carrier structure
TW200741902A (en) * 2006-04-17 2007-11-01 Siliconware Precision Industries Co Ltd Semiconductor package and, chip carrier thereof and method for fabricating the same
TW200805600A (en) * 2006-07-04 2008-01-16 Siliconware Precision Industries Co Ltd Heat-dissipating package structure and fabrication method thereof
US7898093B1 (en) 2006-11-02 2011-03-01 Amkor Technology, Inc. Exposed die overmolded flip chip package and fabrication method
US20090072382A1 (en) * 2007-09-18 2009-03-19 Guzek John S Microelectronic package and method of forming same
US8962392B2 (en) * 2012-03-13 2015-02-24 Taiwan Semiconductor Manufacturing Company, Ltd. Underfill curing method using carrier
CN108206161B (en) * 2016-12-20 2020-06-02 晟碟半导体（上海）有限公司 Semiconductor device including corner recess
JP6943051B2 (en) * 2017-07-19 2021-09-29 株式会社デンソー Manufacturing method of semiconductor devices

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6038136A (en) * 1997-10-29 2000-03-14 Hestia Technologies, Inc. Chip package with molded underfill
US20020014686A1 (en) * 1998-01-28 2002-02-07 Hitachi, Ltd. And Hitachi Ulsi Systems Co., Ltd. Semiconductor device and a method of manufacturing the same and an electronic device
US20020020898A1 (en) * 2000-08-16 2002-02-21 Vu Quat T. Microelectronic substrates with integrated devices
US6444498B1 (en) * 2001-08-08 2002-09-03 Siliconware Precision Industries Co., Ltd Method of making semiconductor package with heat spreader
US6486537B1 (en) * 2001-03-19 2002-11-26 Amkor Technology, Inc. Semiconductor package with warpage resistant substrate
US6699731B2 (en) * 2001-02-20 2004-03-02 Siliconware Precision Industries Co., Ltd. Substrate of semiconductor package
US6801438B1 (en) * 2000-10-24 2004-10-05 Touch Future Technolocy Ltd. Electrical circuit and method of formation
US6830957B2 (en) * 2002-09-19 2004-12-14 Siliconware Precision Industries Co., Ltd. Method of fabricating BGA packages
US20050139946A1 (en) * 2003-12-31 2005-06-30 Siliconware Preciosoo Industries Co., Ltd. Photosensitive semiconductor package and method for fabricating the same
US20050287707A1 (en) * 2004-06-24 2005-12-29 Siliconware Precision Industries Co., Ltd. Method for fabricating semiconductor packages
US7129119B2 (en) * 2004-06-24 2006-10-31 Siliconware Precision Industries Co., Ltd. Method for fabricating semiconductor packages

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6038136A (en) * 1997-10-29 2000-03-14 Hestia Technologies, Inc. Chip package with molded underfill
US20020014686A1 (en) * 1998-01-28 2002-02-07 Hitachi, Ltd. And Hitachi Ulsi Systems Co., Ltd. Semiconductor device and a method of manufacturing the same and an electronic device
US20020020898A1 (en) * 2000-08-16 2002-02-21 Vu Quat T. Microelectronic substrates with integrated devices
US6801438B1 (en) * 2000-10-24 2004-10-05 Touch Future Technolocy Ltd. Electrical circuit and method of formation
US6699731B2 (en) * 2001-02-20 2004-03-02 Siliconware Precision Industries Co., Ltd. Substrate of semiconductor package
US6486537B1 (en) * 2001-03-19 2002-11-26 Amkor Technology, Inc. Semiconductor package with warpage resistant substrate
US6444498B1 (en) * 2001-08-08 2002-09-03 Siliconware Precision Industries Co., Ltd Method of making semiconductor package with heat spreader
US6830957B2 (en) * 2002-09-19 2004-12-14 Siliconware Precision Industries Co., Ltd. Method of fabricating BGA packages
US20050139946A1 (en) * 2003-12-31 2005-06-30 Siliconware Preciosoo Industries Co., Ltd. Photosensitive semiconductor package and method for fabricating the same
US20050287707A1 (en) * 2004-06-24 2005-12-29 Siliconware Precision Industries Co., Ltd. Method for fabricating semiconductor packages
US7129119B2 (en) * 2004-06-24 2006-10-31 Siliconware Precision Industries Co., Ltd. Method for fabricating semiconductor packages

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170005053A1 (en) * 2013-11-29 2017-01-05 International Business Machines Corporation Chip mounting structure
US9893031B2 (en) * 2013-11-29 2018-02-13 International Business Machines Corporation Chip mounting structure

Also Published As

Publication number Publication date
TWI244707B (en) 2005-12-01
US7129119B2 (en) 2006-10-31
TW200601467A (en) 2006-01-01
US20050287713A1 (en) 2005-12-29

Similar Documents

Publication Publication Date Title
US7348211B2 (en) Method for fabricating semiconductor packages
US7129119B2 (en) Method for fabricating semiconductor packages
US7679172B2 (en) Semiconductor package without chip carrier and fabrication method thereof
US7508066B2 (en) Heat dissipating semiconductor package and fabrication method thereof
US7521285B2 (en) Method for fabricating chip-stacked semiconductor package
USRE39957E1 (en) Method of making semiconductor package with heat spreader
US7019406B2 (en) Thermally enhanced semiconductor package
KR100809693B1 (en) Vertical type stacked multi-chip package improving a reliability of a lower semiconductor chip and method for manufacturing the same
US7745262B2 (en) Heat dissipating package structure and method for fabricating the same
US8062933B2 (en) Method for fabricating heat dissipating package structure
US20070273019A1 (en) Semiconductor package, chip carrier structure thereof, and method for fabricating the chip carrier
US20070114677A1 (en) Semiconductor package with heat sink, stack package using the same and manufacturing method thereof
EP1355352A2 (en) Stacked semiconductor device and method of manufacturing thereof
US20130065361A1 (en) Chip package structure and method for manufacturing the same
KR19990009095A (en) Chip size package (CSP) manufacturing method using the LE method
US6869824B2 (en) Fabrication method of window-type ball grid array semiconductor package
US20020137257A1 (en) Substrate of semiconductor package
JP2002110718A (en) Manufacturing method of semiconductor device
US7122407B2 (en) Method for fabricating window ball grid array semiconductor package
US20050062152A1 (en) Window ball grid array semiconductor package with substrate having opening and mehtod for fabricating the same
US20050062155A1 (en) Window ball grid array semiconductor package and method for fabricating the same
US20020187591A1 (en) Packaging process for semiconductor package
TWI321836B (en) Semiconductor chip package and method for manufacturing the same
KR20070077685A (en) Semiconductor package using substrate with solder bump and manufacturing method thereof
JP2003318209A (en) Fabrication method for semiconductor device

Legal Events

Date Code Title Description
AS Assignment

Owner name: SILICONWARE PRECISION INDUSTRIES CO., LTD., TAIWAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:LIN, YING-REN;TSAI, HO-YI;HUANG, CHIEN-PING;REEL/FRAME:018439/0170

Effective date: 20060920

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION