US20060185099A1 - Selected textile medium for transfer printing - Google Patents
Selected textile medium for transfer printing Download PDFInfo
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- US20060185099A1 US20060185099A1 US11/361,577 US36157706A US2006185099A1 US 20060185099 A1 US20060185099 A1 US 20060185099A1 US 36157706 A US36157706 A US 36157706A US 2006185099 A1 US2006185099 A1 US 2006185099A1
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- disperse dye
- disperse
- inkjet inks
- ink
- transfer medium
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/0057—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material where an intermediate transfer member receives the ink before transferring it on the printing material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
- B41M5/0256—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet the transferable ink pattern being obtained by means of a computer driven printer, e.g. an ink jet or laser printer, or by electrographic means
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/003—Transfer printing
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/30—Ink jet printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
- B41M5/035—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet by sublimation or volatilisation of pre-printed design, e.g. sublistatic
- B41M5/0355—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet by sublimation or volatilisation of pre-printed design, e.g. sublistatic characterised by the macromolecular coating or impregnation used to obtain dye receptive properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
- B41M5/035—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet by sublimation or volatilisation of pre-printed design, e.g. sublistatic
- B41M5/0358—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet by sublimation or volatilisation of pre-printed design, e.g. sublistatic characterised by the mechanisms or artifacts to obtain the transfer, e.g. the heating means, the pressure means or the transport means
Definitions
- This invention pertains to a selected textile medium for transfer printing. It further pertains to the use of the textile medium for transferring images to three-dimensional objects.
- the aqueous inkjet inks used are disperse dye inks which are optimally used with the selected textile medium.
- Digital printing methods such as inkjet printing are becoming increasingly important for the printing of textiles and offer a number of potential benefits over conventional printing methods such as screen printing.
- Digital printing eliminates the set up expense associated with screen preparation and can potentially enable cost-effective short run production.
- Inkjet printing furthermore allows visual effects such as tonal gradients and infinite pattern repeat sizes that cannot be practically achieved with a screen printing process.
- the intermediate transfer sheet is generally categorized as a substrate, which may be paper or it may be another material, that will facilitate and withstand the transfer temperature, and will also facilitate bonding of the ink layer to the substrate.
- the predominantly used material is paper or treated papers which are well suited for transferring an image to a two-dimensional object such as a textile, more specifically a tee shirt.
- the paper or coated paper is not well suited for transferring the image to a three-dimensional object.
- disperse dyes which have proven to be especially useful for printing on hydrophobic fibers such as polyesters, cellulose acetate, etc.
- the initial choice of dye is often suggested by those disperse dyes used in screen printing.
- the need for specific disperse dye systems for digital printing of textiles require multiple levels of optimizing ink properties such as jettability, stability, shelf storage, color properties, etc.
- the color intensity of a digitally printed textile needs to be improved for full adoption of this printing option for textiles.
- the optimum ink for this transfer printing is a disperse dye ink since such an ink can be transferred from the textile to the final printed object.
- a transfer printing method for creating an image on an object comprising the steps of:
- the transfer medium is a textile transfer medium that is a knitted or woven fabric comprising fibers consisting essentially of fibers selected from the group consisting of cotton, linen, ramie, viscose, lyocell, polyamide, polyolefin, polyacrylonitrile, aramid and elastene fibers, and blends of two or more thereof.
- the printer is loaded with a disperse dye ink set comprising at least two disperse dye inkjet inks suitable for printing onto the transfer medium, one of the at least two disperse dye inkjet inks being the first disperse dye ink, and another of the at least two disperse dye inkjet inks being a second disperse dye ink containing a second disperse dye having a second activation temperature; and wherein the temperature conditions are at or above the higher of the first and second activation temperatures.
- the printer is loaded with a disperse dye ink set comprising at least three disperse dye inkjet inks suitable for printing onto the transfer medium, one of the at least three disperse dye inkjet inks being the first disperse dye ink, another of the at least three disperse dye inkjet inks being the second disperse dye ink, and another of the at least three disperse dye inkjet inks being a third disperse dye inkjet ink containing a third disperse dye having a third activation temperature; and wherein the temperature conditions are at or above the higher of the first, second and third activation temperatures.
- one ink should preferably be cyan in color, another magenta in color and another yellow in color.
- the printer is loaded with a disperse dye ink set comprising at least four disperse dye inkjet inks suitable for printing onto the transfer medium, one of the at least four disperse dye inkjet inks being the first disperse dye ink, another of the at least four disperse dye inkjet inks being the second disperse dye ink, another of the at least four disperse dye inkjet inks being the third disperse dye ink, and another of the at least four disperse dye inkjet inks being a fourth disperse dye inkjet ink containing a fourth disperse dye having a fourth activation temperature; and wherein the temperature conditions are at or above the higher of the first, second, third and fourth activation temperatures.
- one ink should preferably be cyan in color, another magenta in color, another yellow in color, and another black in color.
- transfer printing is in a general sense well known to those of ordinary skill in the art, as exemplified by the numerous incorporated references listed above.
- the present invention is directed to using a specified textile transfer medium that can take advantage of various emerging features of the digital printing ink jet industry, and further provide a transfer medium that would be adaptable to the transfer to both two- and three-dimensional objects.
- the preferred application for using the selected textiles for transfer printing is for image transfer to three-dimensional objects.
- certain textiles can be optimally used, particularly knitted or woven textiles, and particularly those containing fibers selected from the group consisting of cotton, linen, ramie, viscose, lyocell, polyamide, polyolefin, polyacrylonitrile, aramid and elastene fibers, and blends of two or more of these fibers.
- aramid fibers include Kevlar® and Nomex® (E. i. du Pont de Nemours and Company, Wilmington, Del. USA).
- the disperse dyes chosen for these selected textiles have low substantivity for these fibers, and are the selected textile/disperse dye combinations are well matched for this transfer printing.
- the choice of which textile to use as the transfer medium will depend on several factors, including the textile/ink combination that leads to both the most resolved image, but also the image which has the most color. Also the textile/ink combination is chosen to match the final image transfer requirements.
- the preferred textile for the transfer printing is a knitted or woven textile containing cotton or cotton blends with fibers selected from the group consisting of linen, ramie, viscose, lyocell, polyamide, polyolefin, polyacrylonitrile, aramid and elastene fibers.
- the flexibility of these selected textiles relative to paper can be described as draping, that is the selected textiles can conform to new shapes.
- the textiles can be optimally chosen relative to the final image transfer requirements. For example, a cotton fabric might have another more stretchable fiber woven or knitted with the cotton such that the fabric would have stretching properties. Thus, after an image is printed onto this cotton blend it could be stretched to cover a three-dimensional object for an ideal arrangement for the final transfer of the image from the printed textile to the final imaged object.
- any ink jet printer can be used to print the image onto the selected textile. Because of the flexibility of the textile, those printers which have design features that manage the use of the textiles would be preferred printers. Examples of these printers include the DuPontTM ArtistrinTM 2020 digital textile printing system (E. I. du Pont de Nemours and Company, Wilmington, Del. USA), and the printer system described in U.S. Pat. No. 6,742,869 (the disclosure of which is incorporated by reference herein in its entirety for all purposes as if fully set forth).
- the preferred inks for the transfer printing with these selected textiles are those containing disperse dyes as the colorant. These provide an optimum performance printing onto the selected textiles, but also are effective for the transfer of the image during the final image transfer step.
- CMY dyes While all disperse dyes can be used, the preferred list of CMY dyes include
- Magenta Dispose Red 5, 75, 76, 86, 91, 92, 121, 127, 132, 145, 159, 164, 179,184,189, 191, 229, 258, 343, 152 and 167:1;
- a disperse black dye is often a combination of several disperse dyes to produce a black color.
- the ink set may further comprise one or more “gamut-expanding” inks, including different colored inks such as an orange ink, a green ink, a red ink and/or a blue ink, and combinations of full strength and light strengths inks such as light cyan, light magenta and light black.
- “gamut-expanding” inks are particularly useful in textile printing for simulating the color gamut of analog screen printing, such as disclosed in previously incorporated US20030128246.
- the DuPontTM ArtistriTM 2020 digital printing system has commercially available disperse dye inks and ink sets that are suitable for use in the present invention.
- the temperature at which the image is transferred to the final object is typical for transfer printing with disperse dye inks.
- the range of suitable transfer temperatures and times is generally from about 150 to about 275°C., for from about 0.5 minutes to about 5 minutes.
- a more preferred temperature range is from about 180 to about 220°C., and a more preferred time range is for from about 0.75 minutes to about 2 minutes. Transfer can be further assisted by appplying vacuum during the transfer process.
- the selected textile/disperse dye combination provides a printed image on the selected textile that can be used to create images on three-dimensional surfaces. For example, it would be possible for an artist take a drawing or painting, or a photographer take a photograph, scan it with digital scanning process then convert the image to a digital file that can be printed by a digital printer. The artist/photographer could use software to invert the image so that a positive image would be printed on the final three-dimensional object. Then the digital ink jet printer would create the image on the selected transfer medium and then this printed medium would be conformed to the final three-dimensional object surface. The transfer step would occur and the selected transfer medium removed leaving the image on the three-dimensional object.
- the press was a platen press, assembled for the purpose of precisely controlling temperature and pressure.
- the platen press was comprised of two parallel 6′′ square platens with embedded resistive heating elements that could be set to maintain a desired platen temperature.
- the platens were fixed in a mutually parallel position to a pneumatic press that could press the platens together at a desired pressure by means of adjustable air pressure. Care was taken to be sure the platens were aligned so as to apply equal pressure across the entire work piece being fused. The effective area of the platen could be reduced, as needed, by inserting a spacer (made, for example from silicone rubber) of appropriate dimensions to allow operation on smaller work pieces.
- a spacer made, for example from silicone rubber
- the K/S difference between the printed and the transfer textile shows that the colored square was much less colored when the image was transferred. For example, for black the transferred value of 4.2888 is much less than the 16.619 for the printed transfer media.
- the K/S is calculated at the maximum absorbance.
- the cotton entries were done on the printed transfer medium, and the poly(ester) entries are for the polyester textile after the image was transferred at 200° C. for 2 minutes.
- the image on the polyester was dramatically improved by the transfer from the cotton to the polyester.
- Example 2 shows the excellent transfer of the images at 200° C. for 4 minutes.
- Example 3 shows the excellent transfer of the images at 215° C. for 2 minutes.
- Example 4 shows the excellent transfer of the images at 215° C. for 4 minutes.
Abstract
This invention pertains to a method of transfer printing, in particular to a method of utilizing an inkjet printer and one or more disperse dye inkjet inks to print a transfer image onto a selected textile transfer medium, then transfer the transfer image from the transfer medium to an object to create an image on the object.
Description
- This application claims priority from U.S. Provisional Patent Application Ser. No. 60/656,022 filed Feb. 24, 2005, incorporated herein by reference.
- This invention pertains to a selected textile medium for transfer printing. It further pertains to the use of the textile medium for transferring images to three-dimensional objects. The aqueous inkjet inks used are disperse dye inks which are optimally used with the selected textile medium.
- Digital printing methods such as inkjet printing are becoming increasingly important for the printing of textiles and offer a number of potential benefits over conventional printing methods such as screen printing. Digital printing eliminates the set up expense associated with screen preparation and can potentially enable cost-effective short run production. Inkjet printing furthermore allows visual effects such as tonal gradients and infinite pattern repeat sizes that cannot be practically achieved with a screen printing process.
- One use of digital printing methods is to prepare printed images that can be utilized for transfer printing. In this process an image is printed onto an intermediate transfer sheet, and then the image is transferred to another surface by applying heat to the intermediate transfer sheet. Inks that achieve this purpose are often characterized as heat sensitive, dye diffusion or sublimation inks. U.S. Pat. No. 5,830,263, U.S. Pat. No. 6,840,614, U.S. Pat. No. 6,386,696, U.S. Pat. No. 6,357,870, U.S. Pat. No. 6,200,668, U.S. Pat. No. 6,402,313 and U.S. Pat. No. 5,488,907 (the disclosures of which are incorporated by reference herein in their entirety for all purposes as if fully set forth) describe various aspects of transfer printing.
- The intermediate transfer sheet is generally categorized as a substrate, which may be paper or it may be another material, that will facilitate and withstand the transfer temperature, and will also facilitate bonding of the ink layer to the substrate. The predominantly used material is paper or treated papers which are well suited for transferring an image to a two-dimensional object such as a textile, more specifically a tee shirt. However, the paper or coated paper is not well suited for transferring the image to a three-dimensional object.
- Among the colorants used in transfer printing inks are disperse dyes which have proven to be especially useful for printing on hydrophobic fibers such as polyesters, cellulose acetate, etc. The initial choice of dye is often suggested by those disperse dyes used in screen printing. However, the need for specific disperse dye systems for digital printing of textiles require multiple levels of optimizing ink properties such as jettability, stability, shelf storage, color properties, etc. The color intensity of a digitally printed textile needs to be improved for full adoption of this printing option for textiles.
- There is thus still need in the art for selected textile intermediate substrates that can be used for transfer printing. The optimum ink for this transfer printing is a disperse dye ink since such an ink can be transferred from the textile to the final printed object.
- In accordance with one aspect of the present invention, there is provided a transfer printing method for creating an image on an object, comprising the steps of:
- (a) providing an inkjet printer that is responsive to digital data signals;
- (b) loading the inkjet printer with a transfer medium to be printed;
- (c) loading the inkjet printer with a first disperse dye inkjet ink suitable for printing onto the transfer medium, the first disperse dye ink containing a first disperse dye having a first activation temperature;
- (d) printing onto the transfer medium using the first disperse dye inkjet ink in response to the digital data signals to create a disperse dye printed transfer image of the image on the transfer medium; and
- (e) applying the printed transfer medium onto the object under temperature conditions at or above the first activation temperature, for a time sufficient to effectively transfer the disperse dye printed transfer image from the transfer medium to the object to create the image on the object,
- wherein the transfer medium is a textile transfer medium that is a knitted or woven fabric comprising fibers consisting essentially of fibers selected from the group consisting of cotton, linen, ramie, viscose, lyocell, polyamide, polyolefin, polyacrylonitrile, aramid and elastene fibers, and blends of two or more thereof.
- Preferably, the printer is loaded with a disperse dye ink set comprising at least two disperse dye inkjet inks suitable for printing onto the transfer medium, one of the at least two disperse dye inkjet inks being the first disperse dye ink, and another of the at least two disperse dye inkjet inks being a second disperse dye ink containing a second disperse dye having a second activation temperature; and wherein the temperature conditions are at or above the higher of the first and second activation temperatures.
- More preferably, the printer is loaded with a disperse dye ink set comprising at least three disperse dye inkjet inks suitable for printing onto the transfer medium, one of the at least three disperse dye inkjet inks being the first disperse dye ink, another of the at least three disperse dye inkjet inks being the second disperse dye ink, and another of the at least three disperse dye inkjet inks being a third disperse dye inkjet ink containing a third disperse dye having a third activation temperature; and wherein the temperature conditions are at or above the higher of the first, second and third activation temperatures. When three inks are used, one ink should preferably be cyan in color, another magenta in color and another yellow in color.
- In another preferred embodiment the printer is loaded with a disperse dye ink set comprising at least four disperse dye inkjet inks suitable for printing onto the transfer medium, one of the at least four disperse dye inkjet inks being the first disperse dye ink, another of the at least four disperse dye inkjet inks being the second disperse dye ink, another of the at least four disperse dye inkjet inks being the third disperse dye ink, and another of the at least four disperse dye inkjet inks being a fourth disperse dye inkjet ink containing a fourth disperse dye having a fourth activation temperature; and wherein the temperature conditions are at or above the higher of the first, second, third and fourth activation temperatures. In this embodiment, one ink should preferably be cyan in color, another magenta in color, another yellow in color, and another black in color.
- These and other features and advantages of the present invention will be more readily understood by those of ordinary skill in the art from a reading of the following detailed description. It is to be appreciated that certain features of the invention which are, for clarity, described above and below in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention that are, for brevity, described in the context of a single embodiment, may also be provided separately or in any sub-combination. In addition, references in the singular may also include the plural (for example, “a” and “an” may refer to one, or one or more) unless the context specifically states otherwise.
- As indicted previously, transfer printing is in a general sense well known to those of ordinary skill in the art, as exemplified by the numerous incorporated references listed above.
- The present invention is directed to using a specified textile transfer medium that can take advantage of various emerging features of the digital printing ink jet industry, and further provide a transfer medium that would be adaptable to the transfer to both two- and three-dimensional objects. The preferred application for using the selected textiles for transfer printing is for image transfer to three-dimensional objects.
- Most of the transfer medium development for the transfer printing has focused on paper and adding coatings to that paper to make the paper more receptive to the initially printed image (see previously incorporated U.S. Pat. No. 6,200,668). This focus on paper and the coated paper has lead to relatively inflexible transfer media that is not well suited to transfer printing to three-dimensional objects. The paper chemicals added to the paper make it a better medium for printing by reducing the wicking of the ink jet ink into or on the fibers of the paper; however, these chemicals also make the paper less flexible and less suited for printing three-dimensional objects.
- Thus, a different substrate for transfer printing is needed. One of the criteria needed for an effective transfer medium is that it must retain the image that is digitally printed. The ink cannot wick, or otherwise spread the ink jet printed dots as that would lead to a less resolved image. If the initially printed image has lost any of its resolution, this cannot be recovered when the image is transferred under the influence of heat to the final printed product. Many textiles, including those based on polyester and cellulose triacetate fibers, will not suitably retain an image and/or will not permit the disperse dye in the image to suitably transfer when exposed to post treatment.
- After careful evaluation, it has been determined that certain textiles can be optimally used, particularly knitted or woven textiles, and particularly those containing fibers selected from the group consisting of cotton, linen, ramie, viscose, lyocell, polyamide, polyolefin, polyacrylonitrile, aramid and elastene fibers, and blends of two or more of these fibers. Examples of the aramid fibers include Kevlar® and Nomex® (E. i. du Pont de Nemours and Company, Wilmington, Del. USA).
- The disperse dyes chosen for these selected textiles have low substantivity for these fibers, and are the selected textile/disperse dye combinations are well matched for this transfer printing.
- The choice of which textile to use as the transfer medium will depend on several factors, including the textile/ink combination that leads to both the most resolved image, but also the image which has the most color. Also the textile/ink combination is chosen to match the final image transfer requirements.
- The preferred textile for the transfer printing is a knitted or woven textile containing cotton or cotton blends with fibers selected from the group consisting of linen, ramie, viscose, lyocell, polyamide, polyolefin, polyacrylonitrile, aramid and elastene fibers.
- The flexibility of these selected textiles relative to paper can be described as draping, that is the selected textiles can conform to new shapes. The textiles can be optimally chosen relative to the final image transfer requirements. For example, a cotton fabric might have another more stretchable fiber woven or knitted with the cotton such that the fabric would have stretching properties. Thus, after an image is printed onto this cotton blend it could be stretched to cover a three-dimensional object for an ideal arrangement for the final transfer of the image from the printed textile to the final imaged object.
- Any ink jet printer can be used to print the image onto the selected textile. Because of the flexibility of the textile, those printers which have design features that manage the use of the textiles would be preferred printers. Examples of these printers include the DuPont™ Artistrin™ 2020 digital textile printing system (E. I. du Pont de Nemours and Company, Wilmington, Del. USA), and the printer system described in U.S. Pat. No. 6,742,869 (the disclosure of which is incorporated by reference herein in its entirety for all purposes as if fully set forth).
- The preferred inks for the transfer printing with these selected textiles are those containing disperse dyes as the colorant. These provide an optimum performance printing onto the selected textiles, but also are effective for the transfer of the image during the final image transfer step.
- While all disperse dyes can be used, the preferred list of CMY dyes include
- Cyan—Disperse Blue 60;
- Magenta—Disperse Red 5, 75, 76, 86, 91, 92, 121, 127, 132, 145, 159, 164, 179,184,189, 191, 229, 258, 343, 152 and 167:1; and
- Yellow—Disperse Yellow 5, 27, 33, 42, 50, 54, 59, 79, 83, 98, 100, 114, 122,139,140,160, 199, 201, 204, 206, 224 and 231.
- A disperse black dye is often a combination of several disperse dyes to produce a black color.
- In addition to CYMK inks, the ink set may further comprise one or more “gamut-expanding” inks, including different colored inks such as an orange ink, a green ink, a red ink and/or a blue ink, and combinations of full strength and light strengths inks such as light cyan, light magenta and light black. These “gamut-expanding” inks are particularly useful in textile printing for simulating the color gamut of analog screen printing, such as disclosed in previously incorporated US20030128246.
- The DuPont™ Artistri™ 2020 digital printing system has commercially available disperse dye inks and ink sets that are suitable for use in the present invention.
- The temperature at which the image is transferred to the final object is typical for transfer printing with disperse dye inks. The range of suitable transfer temperatures and times is generally from about 150 to about 275°C., for from about 0.5 minutes to about 5 minutes. A more preferred temperature range is from about 180 to about 220°C., and a more preferred time range is for from about 0.75 minutes to about 2 minutes. Transfer can be further assisted by appplying vacuum during the transfer process.
- The selected textile/disperse dye combination provides a printed image on the selected textile that can be used to create images on three-dimensional surfaces. For example, it would be possible for an artist take a drawing or painting, or a photographer take a photograph, scan it with digital scanning process then convert the image to a digital file that can be printed by a digital printer. The artist/photographer could use software to invert the image so that a positive image would be printed on the final three-dimensional object. Then the digital ink jet printer would create the image on the selected transfer medium and then this printed medium would be conformed to the final three-dimensional object surface. The transfer step would occur and the selected transfer medium removed leaving the image on the three-dimensional object.
- There are no particular limitations on the materials of the three-dimensional object as long as it can withstand the temperatures required to transfer the image.
- All of the examples were printed using the DuPont™ Artistrin™ 2020 digital textile printing system, and the commercial disperse dye inks sold by DuPont for this printer. The inks used were the ink set from the Dupont™ Artistri™ Ink, D700 Series—Disperse Dye Ink.
- Colored squares were printed onto a polyester fabric 730H, described as a Jersey Knit Polyester supplied by Testfabrics Inc. of West Pittstown, Pa. The color of the printed squares was measured, then the colored square image on the initial polyester was transferred to another polyester fabric by pressing at 200° C. for 2 minutes. The color was measured on a hand held X-Rite spectrophotometer using D65 illuminant, 10° standard observer, and the specular component of reflection was included. The press was a platen press, assembled for the purpose of precisely controlling temperature and pressure. The platen press was comprised of two parallel 6″ square platens with embedded resistive heating elements that could be set to maintain a desired platen temperature. The platens were fixed in a mutually parallel position to a pneumatic press that could press the platens together at a desired pressure by means of adjustable air pressure. Care was taken to be sure the platens were aligned so as to apply equal pressure across the entire work piece being fused. The effective area of the platen could be reduced, as needed, by inserting a spacer (made, for example from silicone rubber) of appropriate dimensions to allow operation on smaller work pieces.
- Table I shows the measured data. The press was used in at setting that lead to no significant pressure of the platens for this image transfer step.
TABLE I Comparative Example 1 Color Results L* a* b* C* H° K/S Black printed 21.2063 −1.2354 −4.639 4.8006 255.0879 16.6198 Black transferred 43.1104 −2.8704 −13.5955 13.8952 258.0784 4.2888 Cyan printed 51.3801 −15.4472 −28.9329 32.7983 241.9024 9.2078 Cyan transferred 78.6907 −21.9784 −19.8136 29.591 222.0347 1.8108 Light black printed 44.5249 −3.3309 −5.8315 6.7158 240.2653 3.2577 Light black transferred 79.3617 −2.6128 −6.0149 6.5579 246.5208 0.2496 Light cyan printed 67.0495 −18.6367 −25.7494 31.7861 234.104 3.1265 Light cyan transferred 87.8175 −10.9214 −6.2104 12.5636 209.6245 0.3107 Light magenta printed 60.8456 52.3238 −2.3868 52.3782 357.3882 2.6414 Light magenta transferred 91.775 3.3953 0.447 3.4246 7.5006 0.0552 Magenta printed 47.0247 56.7921 3.5274 56.9016 3.5541 8.0368 Magenta transferred 88.7421 9.8778 −1.085 9.9372 353.7315 0.0802 Violet printed 27.339 24.9754 −27.2242 36.9449 312.5332 14.6899 Violet transferred 46.8026 33.5095 −41.3128 53.1943 309.0461 5.1757 Yellow printed 85.5245 −5.3547 89.6679 89.8276 93.4174 11.6143 Yellow transferred 92.1304 −8.17 27.7903 28.9664 106.3826 0.4255 - The K/S difference between the printed and the transfer textile shows that the colored square was much less colored when the image was transferred. For example, for black the transferred value of 4.2888 is much less than the 16.619 for the printed transfer media. The K/S is calculated at the maximum absorbance.
- Similar printing on polyester with different transfer temperatures and times resulted in similar poorer results.
- In a manner to Comparative Example 1 , cotton was printed and then transferred to a polyester textile. The results are shown in Table II
TABLE II Example 1 Color Results Samples L* A* b* C* H° K/S Black cotton 31.2167 1.4901 2.4577 2.8741 58.7719 7.4755 Black poly transferred 21.9591 1.1318 −7.6866 7.7695 278.3765 15.5714 Cyan cotton 56.3505 −7.4736 −18.5683 20.0159 248.0755 2.9112 Cyan poly transferred 62.2353 −25.0862 −38.0522 45.5773 236.6048 10.5957 Light black cotton 54.5541 1.4589 0.8968 1.7125 31.58 1.4518 Light black poly 58.9374 −3.6153 −22.589 22.8764 260.907 1.6833 transferred Light cyan cotton 71.4355 −9.8796 −10.8169 14.6496 227.5931 1.0273 Light cyan poly transferred 79.1563 −22.9942 −18.5263 29.5289 218.8582 1.8965 Light magenta cotton 59.398 32.965 −6.9199 33.6834 348.1448 1.7826 Light magenta poly 88.4636 9.4602 −0.6677 9.4837 355.9629 0.0849 transferred Magenta cotton 46.5898 40.6818 −4.6813 40.9502 353.4358 4.8038 Magenta poly transferred 78.0497 30.8266 −4.4319 31.1435 351.8188 0.5043 Violet cotton 37.8967 21.0531 −19.2861 28.5515 317.5081 5.6169 Violet poly transferred 26.3932 35.3382 −35.4419 50.0492 314.9161 17.396 Yellow cotton 81.2743 0.1107 72.4871 72.4871 89.9125 6.2393 Yellow poly transferred 89.4604 −12.5871 72.9849 74.0624 99.7851 4.8772 - The cotton entries were done on the printed transfer medium, and the poly(ester) entries are for the polyester textile after the image was transferred at 200° C. for 2 minutes. The image on the polyester was dramatically improved by the transfer from the cotton to the polyester.
- This example is identical to Example 1 except the transfer temperature was 200° C. for 4 minutes.
TABLE 3 Example 2 Color Results Samples L* a* b* C* H° K/S Black cotton 31.31 1.53 2.98 3.35 62.81 7.62 Black poly transferred 22.05 1.11 −9.03 9.10 277.01 16.02 Cyan cotton 58.10 −8.01 −17.46 19.21 245.35 2.60 Cyan poly transferred 62.40 −25.28 −37.38 45.12 235.93 10.11 Light black cotton 55.92 2.45 2.40 3.43 44.32 1.37 Light black poly 60.76 −4.11 −20.59 21.00 258.71 1.45 transferred Light cyan cotton 81.86 −0.31 72.26 72.26 90.25 5.83 Light cyan poly 80.92 −21.08 −15.38 26.10 216.12 1.35 transferred Light magenta cotton 46.51 40.82 −4.77 41.09 353.33 4.86 Light magenta poly 78.50 31.02 −4.53 31.00 351.81 0.50 transferred Magenta cotton 60.86 37.62 −6.60 38.20 350.05 1.76 Magenta poly 87.43 13.04 −1.74 13.15 352.41 0.11 transferred Violet cotton 39.88 20.36 −19.25 28.01 316.60 4.90 Violet poly transferred 26.53 35.90 −36.10 50.92 314.84 17.20 Yellow cotton 91.34 −1.69 13.64 13.74 97.08 0.14 Yellow poly 90.41 −13.57 75.34 76.55 100.21 5.21 transferred - Example 2 shows the excellent transfer of the images at 200° C. for 4 minutes.
- This example is identical to Example 1 except the transfer temperature was 215° C. for 2 minutes.
TABLE 4 Example 3 Color Results Samples L* a* b* C* H° K/S Black cotton 30.0217 1.752 2.4335 2.9986 54.2482 8.1349 Black poly transferred 26.252 −0.0579 −8.9391 8.9393 269.629 11.5827 Cyan cotton 57.8136 −7.1097 −16.9243 18.357 247.2132 2.5115 Cyan poly transferred 63.1031 −23.8582 −36.7842 43.844 237.0326 8.1515 Light black cotton 55.3182 2.5651 2.1852 3.3697 40.428 1.4187 Light black poly transferred 59.1618 −3.4632 −20.5502 20.84 260.4342 1.5857 Light cyan cotton 70.8359 −8.7145 −11.7522 14.6306 233.4424 1.0193 Light cyan poly transferred 77.9494 −22.7071 −20.2983 30.4571 221.7942 1.9864 Light magenta cotton 61.2212 37.1976 −7.0371 37.8574 349.2873 1.7002 Light magenta poly 87.6506 11.7748 −2.1952 11.9777 349.4393 0.1045 transferred Magenta cotton 46.0841 41.766 −5.121 42.0788 353.0098 5.1019 Magenta poly transferred 77.7078 31.3546 −4.9029 31.7356 351.1126 0.5227 Violet cotton 28.5764 33.1674 −34.5072 47.8626 313.8659 14.168 Violet poly transferred 39.8264 20.4177 −18.9245 27.8391 317.1736 4.8772 Yellow cotton 81.7338 0.1995 71.9873 71.9876 89.8412 5.8579 Yellow poly transferred 89.8406 −12.8228 72.1752 73.3054 100.0742 4.4575 - Example 3 shows the excellent transfer of the images at 215° C. for 2 minutes.
- This example is identical to Example 1 except the transfer temperature was 215° C. for 4 minutes.
TABLE 5 Example 4 Color Results Samples L* a* b* C* H° K/S Black cotton 33.2354 3.3169 4.5378 5.6208 53.8347 7.0313 Black poly transferred 21.6599 0.8189 −5.0552 5.1211 279.2019 15.0927 Cyan cotton 58.4242 −8.035 −12.8918 15.1908 238.0661 2.3341 Cyan poly transferred 57.906 −20.9174 −39.4432 44.6464 242.0622 10.6494 Light black cotton 60.3516 10.3459 9.089 13.7712 41.2999 1.3198 Light black poly 52.7795 −0.1873 −15.6755 15.6767 269.3155 2.1435 transferred Light cyan cotton 70.1658 −7.8141 −2.2437 8.1299 196.0209 0.8648 Light cyan poly transferred 74.1387 −24.0668 −24.3813 34.2587 225.3718 2.8511 Light magenta cotton 61.5242 31.649 −3.9474 31.8942 352.8905 1.5234 Light magenta poly 82.9081 20.9688 −4.3395 21.4131 348.3076 0.2548 transferred Magenta cotton 46.765 39.1707 −5.1932 39.5135 352.4479 4.65 Magenta poly transferred 68.398 47.2924 −5.6127 47.6243 353.2318 1.5279 Violet cotton 25.5999 28.6271 −28.5828 40.4535 315.0443 15.6817 Violet poly transferred 43.1536 18.4811 −15.3526 24.0261 320.2829 3.846 Yellow cotton 77.504 0.8413 60.9419 60.9477 89.2091 4.7906 Yellow poly transferred 88.4917 −11.2902 83.0992 83.8626 97.7371 7.9407 - Example 4 shows the excellent transfer of the images at 215° C. for 4 minutes.
Claims (11)
1. A transfer printing method for creating an image on an object, comprising the steps of:
(a) providing an inkjet printer that is responsive to digital data signals;
(b) loading the inkjet printer with a transfer medium to be printed;
(c) loading the inkjet printer with a first disperse dye inkjet ink suitable for printing onto the transfer medium, the first disperse dye ink containing a first disperse dye having a first activation temperature;
(d) printing onto the transfer medium using the first disperse dye inkjet ink in response to the digital data signals to create a disperse dye printed transfer image of the image on the transfer medium; and
(e) applying the printed transfer medium onto the object under temperature conditions at or above the first activation temperature, for a time sufficient to effectively transfer the disperse dye printed transfer image from the transfer medium to the object to create the image on the object,
wherein the transfer medium is a textile transfer medium that is a knitted or woven fabric comprising fibers consisting essentially of fibers selected from the group consisting of cotton, linen, ramie, viscose, lyocell, polyamide, polyolefin, polyacrylonitrile, aramid and elastene fibers, and blends of two or more thereof.
2. The method of claim 1 , wherein the printer is loaded with a disperse dye ink set comprising at least two disperse dye inkjet inks suitable for printing onto the transfer medium, one of the at least two disperse dye inkjet inks being the first disperse dye ink, and another of the at least two disperse dye inkjet inks being a second disperse dye ink containing a second disperse dye having a second activation temperature; and wherein the temperature conditions are at or above the higher of the first and second activation temperatures.
3. The method of claim 2 , wherein the printer is loaded with a disperse dye ink set comprising at least three disperse dye inkjet inks suitable for printing onto the transfer medium, one of the at least three disperse dye inkjet inks being the first disperse dye ink, another of the at least three disperse dye inkjet inks being the second disperse dye ink, and another of the at least three disperse dye inkjet inks being a third disperse dye inkjet ink containing a third disperse dye having a third activation temperature; and wherein the temperature conditions are at or above the higher of the first, second and third activation temperatures.
4. The method of claim 3 , wherein one of the first, second or third disperse inkjet inks is cyan in color; another of the first, second or third disperse inkjet inks is magenta in color; and another of the first, second or third disperse inkjet inks is yellow in color.
5. The method of claim 3 , wherein the printer is loaded with a disperse dye ink set comprising at least four disperse dye inkjet inks suitable for printing onto the transfer medium, one of the at least four disperse dye inkjet inks being the first disperse dye ink, another of the at least four disperse dye inkjet inks being the second disperse dye ink, another of the at least four disperse dye inkjet inks being the third disperse dye ink, and another of the at least four disperse dye inkjet inks being a fourth disperse dye inkjet ink containing a fourth disperse dye having a fourth activation temperature; and wherein the temperature conditions are at or above the higher of the first, second, third and fourth activation temperatures.
6. The method of claim 5 , wherein one of the first, second, third or fourth disperse inkjet inks is cyan in color; another of the first, second, third or fourth disperse inkjet inks is magenta in color; another of the first, second, third or fourth disperse inkjet inks is yellow in color, and another of the first, second, third or fourth disperse inkjet inks is black in color.
7. The method of any one of claims 1-6, wherein the temperature conditions are from about 150° C. to about 275° C., for from about 0.5 to about 5 minutes.
8. The method of claim 7 , wherein the temperature conditions are from about 180° C. to about 220° C., for from about 0.75 to about 2 minutes.
9. The method of any one of claims 1-8, wherein the object is a three-dimensional object.
10. The method of any one of claims 1-9, wherein the object is a polyester object.
11. The method of any one of claims 1-10, wherein the textile transfer medium is selected from the group consisting of a knitted or woven cotton fabric, and a knitted or woven cotton blend with one or more fibers selected from the group consisting of linen, ramie, viscose, lyocell, polyamide, polyolefin, polyacrylonitrile, aramid and elastene fibers.
Priority Applications (1)
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US11/361,577 US20060185099A1 (en) | 2005-02-24 | 2006-02-24 | Selected textile medium for transfer printing |
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US65602205P | 2005-02-24 | 2005-02-24 | |
US11/361,577 US20060185099A1 (en) | 2005-02-24 | 2006-02-24 | Selected textile medium for transfer printing |
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US20060185099A1 true US20060185099A1 (en) | 2006-08-24 |
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US11/361,577 Abandoned US20060185099A1 (en) | 2005-02-24 | 2006-02-24 | Selected textile medium for transfer printing |
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US (1) | US20060185099A1 (en) |
EP (1) | EP1851059A2 (en) |
JP (1) | JP2008532794A (en) |
WO (1) | WO2006091957A2 (en) |
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Also Published As
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JP2008532794A (en) | 2008-08-21 |
EP1851059A2 (en) | 2007-11-07 |
WO2006091957A3 (en) | 2007-02-15 |
WO2006091957A2 (en) | 2006-08-31 |
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