US20050262791A1 - Siding and building product - Google Patents
Siding and building product Download PDFInfo
- Publication number
- US20050262791A1 US20050262791A1 US11/130,828 US13082805A US2005262791A1 US 20050262791 A1 US20050262791 A1 US 20050262791A1 US 13082805 A US13082805 A US 13082805A US 2005262791 A1 US2005262791 A1 US 2005262791A1
- Authority
- US
- United States
- Prior art keywords
- panel
- panels
- pultruded
- building
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/02—Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
- E04F13/04—Bases for plaster
- E04F13/045—Means for fastening plaster-bases to a supporting structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/18—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of organic plastics with or without reinforcements or filling materials or with an outer layer of organic plastics with or without reinforcements or filling materials; plastic tiles
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2203/00—Specially structured or shaped covering, lining or flooring elements not otherwise provided for
- E04F2203/04—Specially structured or shaped covering, lining or flooring elements not otherwise provided for comprising a plurality of internal elongated cavities arranged in substantially parallel rows
Definitions
- This application relates generally to building products and more specifically to a siding system.
- Stucco sidings on homes provide an aesthetically pleasing and weather resistant surface.
- More modern synthetic stucco systems like Drivet and EFIS have largely replaced traditional stucco to reduce material and labor costs.
- Modern synthetic stucco systems have encountered severe product liability issues related to water trapped in the wall cavity that cannot dry out before rot sets in.
- What is needed is an alternative to stucco and synthetic stucco systems that improves on the cost disadvantages of traditional stucco and the trapped water disadvantages of synthetic stucco.
- What is needed is a system that provides the exterior look of stucco but is less expensive and allows water in the wall cavity to escape before rot sets in.
- a building product includes a pultruded panel including a first wall and a second wall separated by a space, the pultruded panel configured to provide a stucco-like exterior surface when mounted to a building.
- FIG. 1 shows a cross-section view of a panel, in accordance with one embodiment.
- FIG. 2 shows a cross-section view of an assembled panel system, in accordance with one embodiment.
- FIG. 3 shows a enlarged cross-section view of the interlock of two panels and the stud attachment of FIG. 2 .
- FIG. 4 shows a cross-section view of an assembled panel system, in accordance with one embodiment.
- FIG. 1 shows a profile, cross-section view of a panel 100 , in accordance with one embodiment.
- Panel 100 is used as part of a siding system for a building.
- a plurality of panels 100 can be vertically or horizontally mounted to a building and interlock with one another. These panels 100 resist moisture and wind intrusion into the building wall cavity.
- panel 100 includes two panel walls 101 and 102 and a hollow space 140 between the panel walls. In some examples there can be more than one hollow space 140 in a panel.
- the panel wall 102 facing the studs (and the building wall cavity) has micro-perforations to allow for moisture to escape.
- the panels 100 are mounted vertically to channel intruding bulk water, such as rain, down the hollow space and away from the building wall cavity. Vertically mounted panels are panels in which the space 140 runs vertically up and down the building.
- Panel 100 mates with other panels at its ends.
- one end of panel 100 includes a first finger 103 and a second finger 104 that define a U-shaped mounting area 105 therebetween.
- the other end of the panel includes a curved finger 106 including a shoulder 107 and a cut-out area 108 .
- FIGS. 2 and 3 show a cross-section, top profile view, of an assembled panel system according to one embodiment.
- a panel 110 is equivalent to panel 100 , as described above.
- panels 100 and 110 are mounted vertically (such that space 140 runs vertically up and down the building) and attached to building studs 120 with nails or screws 130 .
- Cut-out area 108 provides a gap for the head of the nail or screw.
- panels 100 and 110 can be nailed over sheathing, instead of being mounted directly to the studs.
- the two panels 100 , 110 are connected at a seam 160 .
- the panels mate such that finger 106 is positioned between fingers 103 and 104 with shoulder 107 abutting the end of finger 103 .
- finger 106 of a first panel is inserted into the gap 105 of a second panel and the first panel is then placed flush against the structure and nailed or otherwise fastened through its finger 104 to the structure.
- each panel can include one or more hollow spaces 140 to channel bulk water away from the building wall cavity.
- the panel wall 102 facing the studs, can include a plurality of small holes 163 such as micro-perforations or micro-pores to allow for moisture vapor to pass through the wall, allowing the building wall cavity to release moisture.
- the panels 100 and 110 are constant cross-section profiles formed by pultrusion. This is advantageous because pultrusion can be produced with structural strength to match or exceed traditional wood sheathing. This allows panels 100 to take the place of traditional sheathing and siding, thus greatly simplifying the construction process. Also, pultruded products are also less susceptible to mold and mildew growth than wood products. Pultrusion also does not rot when exposed to moisture in the manner that wood products can. Moreover, since the pultruded members have a relatively high insulative property, they help the insulating value of a structure wall.
- Members 100 and 110 can be formed by pultrusion and can include a coating or a film for additional protection from elements or ultraviolet protection.
- the pultrusion and coating can be as described in commonly assigned U.S. Pat. No. 6,197,412, which is incorporated herein by reference in its entirety.
- Panels 100 and 110 can be various lengths, for example, from a few inches to 30 feet or longer.
- the members can also have various widths, from a few inches to 4 feet or wider.
- panels 100 and 110 can be pultruded and formed as composite parts.
- glass, or other reinforcing fibers are impregnated with resin and pulled through a forming guide and a heated die.
- the forming guide orients the fibers to be properly placed in the heated die to insure that the pultruded part has uniform reinforcement across its shape.
- the heated die cures and/or solidifies the resin around the reinforcing fibers, thus forming the composite part.
- the composite part, having a profile shape is continuously pulled out of the heated die by a puller.
- the puller can be a clamp and stroke action from a reciprocating puller, or a smooth action from a caterpillar puller.
- Reinforcing fibers used in the example pultrusions can be glass, carbon fiber, kevlar, and other organic and inorganic filaments and fibers.
- Reinforcement fibers can take the form of filament and strand bundles, called rovings. They also take the form of yarns, texturized yarns, chopped strand mats, continuous strand mats, knitted mats, woven mats, surfacing veils, and many hybrid combinations of rovings, yarns, mats, and veils.
- Resin used in example pultrusions can be thermosetting resins like unsaturated polyesters in a styrene solution, or polyurethanes, phenolics, epoxides, thermosetting blends, and other thermosetting resins.
- Other resins used in pultrusion can be thermoplastic resins based on polyurethanes, acrylics, polyethylenes, and other thermoplastic resins.
- Resin used in pultrusion can also be thermoplastic resins that are embedded in rovings that melt and form the part inside the pultrusion die.
- Resin mixtures in pultrusion can also contain organic, polymeric, and inorganic additives for such properties as shrink control, mold lubrication, colorants, fillers and other specially additives.
- the interlock seam 160 can be covered with sealant to match the color and texture of a weather-resistant coating 170 on the pultruded panels 100 and 110 .
- This embodiment eliminates the appearance of the seam and produces a surface appearance similar to stucco or synthetic stucco.
- coating 170 can be applied in-line during pultrusion at a low gloss, and can include some texture that from a distance, looks like synthetic stucco. In such an embodiment, there is no “stucco material,” . it just looks like there is.
- the panels 100 , 110 can be painted or coated with a smooth or textured finish. In general, the outer surface of panels 100 , 110 has a stucco-like appearance having a generally flat, non-seamed appearance.
- the panels 100 , 110 can be covered with a thick, plaster-like coating 180 used on synthetic stucco.
- these synthetic stucco coatings can be shaped into decorative patterns.
- the members can be covered in stucco, with and without decorative patterns.
- the hollow panel wall still allows for bulk water management and moisture movement, thus maintaining the advantages over traditional stucco or synthetic stucco.
Abstract
A building product includes a pultruded panel including a first wall and a second wall separated by a space, the pultruded panel is configured to provide a stucco-like exterior surface when mounted to a building.
Description
- This application claims the benefit under 35 U.S.C. 119 (e) of U.S. Provisional Application No. 60/571,969 filed on May 17, 2004, which is hereby incorporated by reference in its entirety.
- This application relates generally to building products and more specifically to a siding system.
- Stucco sidings on homes provide an aesthetically pleasing and weather resistant surface. More modern synthetic stucco systems like Drivet and EFIS have largely replaced traditional stucco to reduce material and labor costs. Modern synthetic stucco systems have encountered severe product liability issues related to water trapped in the wall cavity that cannot dry out before rot sets in. What is needed is an alternative to stucco and synthetic stucco systems that improves on the cost disadvantages of traditional stucco and the trapped water disadvantages of synthetic stucco. What is needed is a system that provides the exterior look of stucco but is less expensive and allows water in the wall cavity to escape before rot sets in.
- A building product includes a pultruded panel including a first wall and a second wall separated by a space, the pultruded panel configured to provide a stucco-like exterior surface when mounted to a building.
-
FIG. 1 shows a cross-section view of a panel, in accordance with one embodiment. -
FIG. 2 shows a cross-section view of an assembled panel system, in accordance with one embodiment. -
FIG. 3 shows a enlarged cross-section view of the interlock of two panels and the stud attachment ofFIG. 2 . -
FIG. 4 shows a cross-section view of an assembled panel system, in accordance with one embodiment. - In the following detailed description, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that the embodiments may be combined or that other embodiments may be utilized and that structural changes may be made without departing from the spirit and scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims and their equivalents.
-
FIG. 1 shows a profile, cross-section view of apanel 100, in accordance with one embodiment.Panel 100 is used as part of a siding system for a building. A plurality ofpanels 100 can be vertically or horizontally mounted to a building and interlock with one another. Thesepanels 100 resist moisture and wind intrusion into the building wall cavity. In some embodiments,panel 100 includes twopanel walls hollow space 140 between the panel walls. In some examples there can be more than onehollow space 140 in a panel. In some hollow panel embodiments, thepanel wall 102 facing the studs (and the building wall cavity) has micro-perforations to allow for moisture to escape. In some hollow panel embodiments, thepanels 100 are mounted vertically to channel intruding bulk water, such as rain, down the hollow space and away from the building wall cavity. Vertically mounted panels are panels in which thespace 140 runs vertically up and down the building. - Panel 100 mates with other panels at its ends. In this example, one end of
panel 100 includes afirst finger 103 and asecond finger 104 that define aU-shaped mounting area 105 therebetween. The other end of the panel includes acurved finger 106 including ashoulder 107 and a cut-outarea 108. -
FIGS. 2 and 3 show a cross-section, top profile view, of an assembled panel system according to one embodiment. Apanel 110 is equivalent topanel 100, as described above. In this example,panels space 140 runs vertically up and down the building) and attached to buildingstuds 120 with nails orscrews 130. Cut-outarea 108 provides a gap for the head of the nail or screw. In other examples,panels panels seam 160. The panels mate such thatfinger 106 is positioned betweenfingers shoulder 107 abutting the end offinger 103. In mounting the panels,finger 106 of a first panel is inserted into thegap 105 of a second panel and the first panel is then placed flush against the structure and nailed or otherwise fastened through itsfinger 104 to the structure. - As discussed, each panel can include one or more
hollow spaces 140 to channel bulk water away from the building wall cavity. In some embodiments, thepanel wall 102, facing the studs, can include a plurality ofsmall holes 163 such as micro-perforations or micro-pores to allow for moisture vapor to pass through the wall, allowing the building wall cavity to release moisture. - In one embodiment, the
panels panels 100 to take the place of traditional sheathing and siding, thus greatly simplifying the construction process. Also, pultruded products are also less susceptible to mold and mildew growth than wood products. Pultrusion also does not rot when exposed to moisture in the manner that wood products can. Moreover, since the pultruded members have a relatively high insulative property, they help the insulating value of a structure wall. -
Members Panels - In some embodiments,
panels - Reinforcing fibers used in the example pultrusions can be glass, carbon fiber, kevlar, and other organic and inorganic filaments and fibers. Reinforcement fibers can take the form of filament and strand bundles, called rovings. They also take the form of yarns, texturized yarns, chopped strand mats, continuous strand mats, knitted mats, woven mats, surfacing veils, and many hybrid combinations of rovings, yarns, mats, and veils.
- Resin used in example pultrusions can be thermosetting resins like unsaturated polyesters in a styrene solution, or polyurethanes, phenolics, epoxides, thermosetting blends, and other thermosetting resins. Other resins used in pultrusion can be thermoplastic resins based on polyurethanes, acrylics, polyethylenes, and other thermoplastic resins. Resin used in pultrusion can also be thermoplastic resins that are embedded in rovings that melt and form the part inside the pultrusion die.
- Resin mixtures in pultrusion can also contain organic, polymeric, and inorganic additives for such properties as shrink control, mold lubrication, colorants, fillers and other specially additives.
- In some embodiments, the
interlock seam 160 can be covered with sealant to match the color and texture of a weather-resistant coating 170 on thepultruded panels panels panels - Referring to
FIG. 4 , in another embodiment thepanels like coating 180 used on synthetic stucco. In a further embodiment, these synthetic stucco coatings can be shaped into decorative patterns. In a further embodiment, the members can be covered in stucco, with and without decorative patterns. In each of these embodiments involving stucco or synthetic stucco coatings, the hollow panel wall still allows for bulk water management and moisture movement, thus maintaining the advantages over traditional stucco or synthetic stucco. - The above description is intended to be illustrative, and not restrictive. Many other embodiments will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
Claims (14)
1. A building product comprising:
a pultruded panel including a first wall and a second wall separated by a space, the pultruded panel configured to provide a stucco-like exterior surface when mounted to a building.
2. The building product of claim 1 , wherein the pultruded panel includes mating features at each end of the panel to couple to an adjacent pultruded panel having similar mating features.
3. The building product of claim 1 , wherein the second wall includes a plurality of holes to allow moisture to escape through the second wall.
4. The building product of claim 1 , wherein the pultruded panel includes a constant cross-section profile.
5. A building system:
two or more panels mounted adjacent to each other on an outer surface of a structure, each panel including a first wall and a second wall separated by a space, with each space of each panel is oriented in a vertical direction to allow water to flow down the space of the panel.
6. The building system of claim 5 , wherein each panel includes a pultruded composite panel having a constant cross-section profile.
7. The building system of claim 5 , wherein each panel is configured to have a stucco-like exterior surface.
8. The building system of claim 5 , wherein a seam between two of the adjacent panels is covered with sealant or coating.
9. The building system of claim 5 , wherein an outer surface of each of the panels includes a weather resistant coating.
10. The building system of claim 5 , wherein there is a joint between each adjacent panel including a finger of a first panel located within a gap of a second panel.
11. The building system of claim 5 , wherein each panel includes a pultruded panel and the panels are mounted directly to studs of the structure.
12. A method comprising:
fastening two or more panels adjacent to each other on an outer surface of a structure, each panel including a first wall and a second wall separated by a space, with each space of each panel being oriented in a vertical direction to allow water to flow down the space of the panel.
13. The method of claim 12 , wherein each panel includes a pultruded composite panel having a constant cross-section profile.
14. The method of claim 12 , wherein the two or more panels are configured to have a stucco-like exterior surface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US11/130,828 US20050262791A1 (en) | 2004-05-17 | 2005-05-17 | Siding and building product |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US57196904P | 2004-05-17 | 2004-05-17 | |
US11/130,828 US20050262791A1 (en) | 2004-05-17 | 2005-05-17 | Siding and building product |
Publications (1)
Publication Number | Publication Date |
---|---|
US20050262791A1 true US20050262791A1 (en) | 2005-12-01 |
Family
ID=35452210
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/130,828 Abandoned US20050262791A1 (en) | 2004-05-17 | 2005-05-17 | Siding and building product |
Country Status (3)
Country | Link |
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US (1) | US20050262791A1 (en) |
CA (1) | CA2507701A1 (en) |
MX (1) | MXPA05005295A (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050252139A1 (en) * | 2004-01-08 | 2005-11-17 | Todd Pringle | Pultruded building product |
US20060000170A1 (en) * | 2004-05-17 | 2006-01-05 | Todd Pringle | Pultruded building product and system |
US20080127584A1 (en) * | 2006-12-04 | 2008-06-05 | Custom Components Of Eagle River, Inc. | Support pads and support brackets, and structures supported thereby |
US20090094914A1 (en) * | 2007-10-10 | 2009-04-16 | Tecton Products, Llc | Pultruded building product |
US8297020B1 (en) * | 2007-12-20 | 2012-10-30 | Top Down Siding LLC | Top down trap lock two-ply shingle system for roofs |
US8534028B2 (en) | 2010-10-08 | 2013-09-17 | Composite Panel Systems, Llc | Building panels |
EP2642036A1 (en) * | 2012-03-22 | 2013-09-25 | Bayer MaterialScience AG | Use of fibre-reinforced polyurethane for forming a rail for a fitting assembly |
US8607531B2 (en) | 2008-12-18 | 2013-12-17 | Composite Panel Systems, Llc | Building panel assemblies and methods of use in wall structures |
US8904737B2 (en) | 2008-12-18 | 2014-12-09 | Composite Panel Systems, Llc | Building panel assemblies and methods of use in wall structures |
US9493938B2 (en) | 2008-12-18 | 2016-11-15 | Composite Panel Systems, Llc | Building panel assemblies and methods of use in wall structures |
US11795688B2 (en) | 2020-07-01 | 2023-10-24 | Composite Panel Systems Llc | Structural building panels and panel components, panel assemblies, methods of making, and methods of using |
Families Citing this family (1)
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WO2009059392A1 (en) * | 2007-11-08 | 2009-05-14 | Lysyuk, Dmytro | Apparatus and method for installing cladding to structures |
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