US20050230456A1 - System and method for manufacture of a hard disk drive arm and bonding of magnetic head to suspension on a drive arm - Google Patents
System and method for manufacture of a hard disk drive arm and bonding of magnetic head to suspension on a drive arm Download PDFInfo
- Publication number
- US20050230456A1 US20050230456A1 US11/159,634 US15963405A US2005230456A1 US 20050230456 A1 US20050230456 A1 US 20050230456A1 US 15963405 A US15963405 A US 15963405A US 2005230456 A1 US2005230456 A1 US 2005230456A1
- Authority
- US
- United States
- Prior art keywords
- vacuum tube
- bonding
- head device
- tube structure
- drive arm
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/10—Structure or manufacture of housings or shields for heads
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/10—Structure or manufacture of housings or shields for heads
- G11B5/105—Mounting of head within housing or assembling of head and housing
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/48—Disposition or mounting of heads or head supports relative to record carriers ; arrangements of heads, e.g. for scanning the record carrier to increase the relative speed
- G11B5/4806—Disposition or mounting of heads or head supports relative to record carriers ; arrangements of heads, e.g. for scanning the record carrier to increase the relative speed specially adapted for disk drive assemblies, e.g. assembly prior to operation, hard or flexible disk drives
- G11B5/4853—Constructional details of the electrical connection between head and arm
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0263—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process
Definitions
- the present invention relates to magnetic hard disk drives. More specifically, the invention relates to a system for manufacturing a hard disk drive arm and the bonding of magnetic head to suspension on the drive arm.
- magnetic disk drives of the type in which a magnetic head slider assembly floats on an air bearing at the surface of a rotating magnetic disk.
- Such disk drives are often called ‘Winchester’-type drives.
- one or more rigid magnetic disks are located within a sealed chamber together with one or more magnetic head slider assemblies.
- the magnetic disk drive may include one or more rigid magnetic disks, and the slider assemblies may be positioned at one or both sides of the magnetic disks.
- FIG. 1 provides an illustration of a typical hard drive as used in the art.
- the slider assembly 108 may be mounted in a manner which permits gimbaled movement at the free outer end of the arm 102 such that an air bearing between the slider assembly 108 and the surface of the magnetic disk 104 can be established and maintained.
- the drive arm 102 is coupled to an appropriate mechanism, such as a voice-coil motor (VCM) 106 , for moving the arm 102 across the surface of the disk 104 so that a magnetic head contained within the slider assembly 108 can address specific concentric data tracks on the disk 104 for writing information onto or reading information from the data tracks.
- VCM voice-coil motor
- FIG. 2 provides an illustration of a hard drive arm and magnetic head as used in the art.
- the magnetic head (slider) 202 is electrically connected to the head gimbal assembly (HGA) by bonding means, such as gold ball bonding (GBB), solder bump bonding (SBB), and ultrasonic welding.
- bonding means such as gold ball bonding (GBB), solder bump bonding (SBB), and ultrasonic welding.
- GBB gold ball bonding
- SBB solder bump bonding
- ultrasonic welding ultrasonic welding.
- connection points (balls) 204 are provided to electrically connect the magnetic head 202 to the suspension tongue/head gimbal assembly (HGA) 206 . Two of the balls 204 are for the ‘read’ operation, and two of the balls 204 are for the ‘write’ operation.
- a fixture 208 is used to strongly clamp the suspension tongue 206 and head 202 to be physically stable for ball 204 application by a soldering tool 210 , etc.
- a base support 211 and a first clamping cover 220 stabilize the magnetic head 202 .
- a second clamping cover 221 stabilizes the suspension tongue 206 .
- a second base support (not shown) secures the load beam 212 .
- This fixture 208 is utilized to prevent a change in orientation of the head 202 by the force of the soldering tool 210 during application.
- the clamping force of the fixture 208 is often enough to deform the magnetic head 202 and suspension tongue 212 structure causing improper orientation(alignment). Further, the forces involved have a tendency to damage the head 202 surface as well as the head suspension dimple 214 .
- FIG. 1 provides an illustration of a typical hard drive as used in the art.
- FIG. 2 provides an illustration of a hard drive arm and magnetic head as used in the art.
- FIG. 3 illustrates a hard drive arm suspension, magnetic head, and head placement device according to an embodiment of the present invention.
- FIG. 4 illustrates placement device design according to two different embodiments of the present invention.
- FIG. 5 illustrates placement device design according to three additional embodiments of the present invention.
- FIG. 6 illustrates placement device design according to three further embodiments of the present invention.
- FIG. 7 illustrates placement device design for ‘U’-shaped micro-actuator accommodation according to an embodiment of the present invention.
- FIG. 8 illustrates the design of a simultaneous operation placement device according to an embodiment of the present invention.
- FIG. 3 illustrates a hard drive arm suspension, magnetic head, and head placement device according to an embodiment of the present invention.
- the placement device 305 has two vacuum tubes 301 , 304 .
- the first vacuum pipe (tube) 301 has a fixture 311 that mates to the magnetic head 321 of a hard drive.
- the first vacuum tube fixture 311 has a stepped 313 surface that mates with the head 321 in such a way that prevents rotational motion of the head 321 with respect to the placement device 305 (and thus, the suspension tongue 322 ).
- the step 313 is between 100 micrometers and 280 micrometers.
- the second vacuum tube has a fixture mate-able to the load beam 324 .
- an alignment pin 303 is provided that is capable of being inserted into the tooling hole of the load beam 324 for ensuring proper alignment.
- the placement device is secured to the magnetic head 321 and load beam 324 by sub-ambient pressure imposed by the first 301 and second 302 vacuum tubes, the first vacuum tube 301 applying suction force to the air bearing surface (ABS) of the slider/head 321 and the second vacuum tube 302 applying suction force to the load beam 324 .
- ABS air bearing surface
- FIG. 4 illustrates placement device design according to two different embodiments of the present invention.
- the fixture 402 of the first vacuum tube has an integrated step 403 to prevent rotational (yaw) 406 and longitudinal 408 motion of the magnetic head 404 during bonding ball 410 application.
- the fixture 412 of the first vacuum tube has an externally-mounted step structure 413 .
- FIGS. 4 b and 4 d illustrate the air inlets of the first and second vacuum tubes.
- FIG. 5 illustrates placement device design according to three additional embodiments of the present invention.
- an externally-mounted step structure 501 is provided with a side protrusion 502 to prevent transverse 503 motion (as well as longitudinal 504 and rotational 505 motion) of the magnetic head 508 (See FIG. 5 a ).
- an externally-mounted step structure 511 is provided with two side protrusions 512 to prevent transverse 513 motion (as well as longitudinal 514 and rotational 515 motion) of the magnetic head 508 (See FIG. 5 a ).
- an externally-mounted step structure 521 is provided with two side protrusions 522 .
- a notch 524 is provided in the step 521 to allow for arm component clearance.
- FIG. 6 illustrates placement device design according to three further embodiments of the present invention.
- the first vacuum tube 602 has an ‘L’-shaped step structure 601 integrated in its mating surface to prevent transverse 603 motion (as well as longitudinal 604 and rotational 605 motion) of the magnetic head 608 (See FIG. 6 a ).
- the first vacuum tube 612 has a ‘U’-shaped step structure 611 integrated in its mating surface.
- the first vacuum tube 622 has a ‘U’-shaped step structure 621 integrated in its mating surface with a notch 623 provided to allow for arm component clearance.
- FIG. 7 illustrates placement device design for ‘U’-shaped micro-actuator accommodation according to an embodiment of the present invention.
- a first vacuum tube 702 has an externally-mounted step 704 and two side-mounted steps 706 to restrict the motion of a magnetic head 708 that is mounted in a micro-actuator, such as a ‘U’-shaped micro-actuator 710 .
- This embodiment accommodates the shape of such a micro-actuator 710 while preventing the motion of the head 708 and micro-actuator 710 during the bonding process.
- FIG. 8 illustrates the design of a simultaneous operation placement device according to an embodiment of the present invention.
- multiple individual placement devices 802 are combined into one machine 804 in order to stabilize components of many hard drive load arms for simultaneous head bonding operations.
Abstract
A system and method are disclosed for the manufacture of a hard disk drive arm and the bonding of magnetic head to suspension on the drive arm.
Description
- The present invention relates to magnetic hard disk drives. More specifically, the invention relates to a system for manufacturing a hard disk drive arm and the bonding of magnetic head to suspension on the drive arm.
- Among the better known data storage devices are magnetic disk drives of the type in which a magnetic head slider assembly floats on an air bearing at the surface of a rotating magnetic disk. Such disk drives are often called ‘Winchester’-type drives. In these, one or more rigid magnetic disks are located within a sealed chamber together with one or more magnetic head slider assemblies. The magnetic disk drive may include one or more rigid magnetic disks, and the slider assemblies may be positioned at one or both sides of the magnetic disks.
-
FIG. 1 provides an illustration of a typical hard drive as used in the art. Theslider assembly 108 may be mounted in a manner which permits gimbaled movement at the free outer end of thearm 102 such that an air bearing between theslider assembly 108 and the surface of themagnetic disk 104 can be established and maintained. Thedrive arm 102 is coupled to an appropriate mechanism, such as a voice-coil motor (VCM) 106, for moving thearm 102 across the surface of thedisk 104 so that a magnetic head contained within theslider assembly 108 can address specific concentric data tracks on thedisk 104 for writing information onto or reading information from the data tracks. -
FIG. 2 provides an illustration of a hard drive arm and magnetic head as used in the art. Typically, the magnetic head (slider) 202 is electrically connected to the head gimbal assembly (HGA) by bonding means, such as gold ball bonding (GBB), solder bump bonding (SBB), and ultrasonic welding. Typically, four connection points (balls) 204 are provided to electrically connect themagnetic head 202 to the suspension tongue/head gimbal assembly (HGA) 206. Two of theballs 204 are for the ‘read’ operation, and two of theballs 204 are for the ‘write’ operation. To prevent thebonding balls 204 from hardening with themagnetic head 202 in an undesirable orientation, afixture 208 is used to strongly clamp thesuspension tongue 206 andhead 202 to be physically stable forball 204 application by asoldering tool 210, etc. Abase support 211 and afirst clamping cover 220 stabilize themagnetic head 202. Asecond clamping cover 221 stabilizes thesuspension tongue 206. A second base support (not shown) secures theload beam 212. Thisfixture 208 is utilized to prevent a change in orientation of thehead 202 by the force of thesoldering tool 210 during application. However, the clamping force of thefixture 208 is often enough to deform themagnetic head 202 andsuspension tongue 212 structure causing improper orientation(alignment). Further, the forces involved have a tendency to damage thehead 202 surface as well as the head suspension dimple 214. - It is therefore desirable to have a system to enable magnetic head electrical bonding while avoiding the aforementioned problems, in addition to providing other advantages.
-
FIG. 1 provides an illustration of a typical hard drive as used in the art. -
FIG. 2 provides an illustration of a hard drive arm and magnetic head as used in the art. -
FIG. 3 illustrates a hard drive arm suspension, magnetic head, and head placement device according to an embodiment of the present invention. -
FIG. 4 illustrates placement device design according to two different embodiments of the present invention. -
FIG. 5 illustrates placement device design according to three additional embodiments of the present invention. -
FIG. 6 illustrates placement device design according to three further embodiments of the present invention. -
FIG. 7 illustrates placement device design for ‘U’-shaped micro-actuator accommodation according to an embodiment of the present invention. -
FIG. 8 illustrates the design of a simultaneous operation placement device according to an embodiment of the present invention. -
FIG. 3 illustrates a hard drive arm suspension, magnetic head, and head placement device according to an embodiment of the present invention. As shown inFIG. 3 a, in one embodiment, theplacement device 305 has twovacuum tubes fixture 311 that mates to themagnetic head 321 of a hard drive. As shown inFIG. 3 b, in this embodiment, the firstvacuum tube fixture 311 has a stepped 313 surface that mates with thehead 321 in such a way that prevents rotational motion of thehead 321 with respect to the placement device 305 (and thus, the suspension tongue 322). In one embodiment, thestep 313 is between 100 micrometers and 280 micrometers. In one embodiment, the second vacuum tube has a fixture mate-able to theload beam 324. Further, analignment pin 303 is provided that is capable of being inserted into the tooling hole of theload beam 324 for ensuring proper alignment. In this embodiment, the placement device is secured to themagnetic head 321 andload beam 324 by sub-ambient pressure imposed by the first 301 and second 302 vacuum tubes, thefirst vacuum tube 301 applying suction force to the air bearing surface (ABS) of the slider/head 321 and the second vacuum tube 302 applying suction force to theload beam 324. -
FIG. 4 illustrates placement device design according to two different embodiments of the present invention. In one embodiment, shown inFIGS. 4 a and 4 b, thefixture 402 of the first vacuum tube has an integratedstep 403 to prevent rotational (yaw) 406 and longitudinal 408 motion of themagnetic head 404 duringbonding ball 410 application. In another embodiment, shown inFIGS. 4 c and 4 d, thefixture 412 of the first vacuum tube has an externally-mountedstep structure 413. Further,FIGS. 4 b and 4 d illustrate the air inlets of the first and second vacuum tubes. -
FIG. 5 illustrates placement device design according to three additional embodiments of the present invention. As shown inFIG. 5 b, in one embodiment, an externally-mountedstep structure 501 is provided with aside protrusion 502 to prevent transverse 503 motion (as well as longitudinal 504 and rotational 505 motion) of the magnetic head 508 (SeeFIG. 5 a). As shown inFIG. 5 c, in another embodiment, an externally-mountedstep structure 511 is provided with twoside protrusions 512 to prevent transverse 513 motion (as well as longitudinal 514 and rotational 515 motion) of the magnetic head 508 (SeeFIG. 5 a). As shown inFIG. 5 d, in yet another embodiment, an externally-mountedstep structure 521 is provided with twoside protrusions 522. Further, in this embodiment, anotch 524 is provided in thestep 521 to allow for arm component clearance. -
FIG. 6 illustrates placement device design according to three further embodiments of the present invention. As shown inFIG. 6 b, in one embodiment, thefirst vacuum tube 602 has an ‘L’-shaped step structure 601 integrated in its mating surface to prevent transverse 603 motion (as well as longitudinal 604 and rotational 605 motion) of the magnetic head 608 (SeeFIG. 6 a). As shown inFIG. 6 c, in another embodiment, thefirst vacuum tube 612 has a ‘U’-shaped step structure 611 integrated in its mating surface. As shown inFIG. 6 d, in yet another embodiment, thefirst vacuum tube 622 has a ‘U’-shaped step structure 621 integrated in its mating surface with anotch 623 provided to allow for arm component clearance. -
FIG. 7 illustrates placement device design for ‘U’-shaped micro-actuator accommodation according to an embodiment of the present invention. As shown inFIGS. 7 b, 7 c, and 7 d, in one embodiment, afirst vacuum tube 702 has an externally-mountedstep 704 and two side-mountedsteps 706 to restrict the motion of amagnetic head 708 that is mounted in a micro-actuator, such as a ‘U’-shaped micro-actuator 710. This embodiment accommodates the shape of such a micro-actuator 710 while preventing the motion of thehead 708 and micro-actuator 710 during the bonding process. -
FIG. 8 illustrates the design of a simultaneous operation placement device according to an embodiment of the present invention. In one embodiment, multipleindividual placement devices 802 are combined into onemachine 804 in order to stabilize components of many hard drive load arms for simultaneous head bonding operations. - Although several embodiments are specifically illustrated and described herein, it will be appreciated that modifications and variations of the present invention are covered by the above teachings and within the purview of the appended claims without departing from the spirit and intended scope of the invention.
Claims (16)
1. A system for manufacturing a data storage device comprising:
a placement device to physically stabilize a hard drive head device for electrical bonding of said head device to a hard drive arm component, wherein
said placement device utilizes sub-ambient pressure to maintain the position of said head device with respect to said arm component for said electrical bonding.
2. The system of claim 1 , wherein said hard drive head device is a hard disk drive magnetic head.
3. The system of claim 2 , wherein said hard drive arm component is a suspension tongue.
4. The system of claim 1 , wherein said electrical bonding is ball bonding.
5. The system of claim 4 , wherein said electrical bonding is a type selected from the group consisting of gold ball bonding (GBB), solder bump bonding (SBB), ultrasonic welding, and stitch bonding.
6. The system of claim 1 , wherein said placement device includes a first vacuum tube structure for providing said sub-ambient pressure to affix said first vacuum tube structure to said head device.
7. The system of claim 6 , further comprising an alignment pin protruding from said placement device.
8. The system of claim 7 , wherein said alignment pin is capable of being inserted into a suspension tooling hole for ensuring said proper alignment.
9. The system of claim 7 , further comprising a second vacuum tube structure for providing sub-ambient pressure, wherein said first vacuum tube structure vacuum-couples to said head device and said second vacuum tube structure vacuum-couples to a suspension load beam attached to said arm component.
10. The system of claim 9 , wherein the first vacuum tube structure includes a step structure mate-able to an edge of the head device.
11. The system of claim 10 , wherein said step structure is mate-able to one or more edges of said head device.
12. The system of claim 11 , wherein said step structure is an integral structure of the first vacuum tube.
13. The system of claim 11 , wherein said step structure is an external structure.
14. The system of claim 9 , wherein said first vacuum tube structure is a material selected from the group consisting of Stainless Steel, Copper, Aluminum Oxide, Polyimide, and Ceramic.
15. The system of claim 9 , wherein said second vacuum tube structure is a material selected from the group consisting of Stainless Steel, Copper, Aluminum Oxide, Polyimide, and Ceramic.
16-28. (canceled)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/159,634 US20050230456A1 (en) | 2003-01-20 | 2005-06-22 | System and method for manufacture of a hard disk drive arm and bonding of magnetic head to suspension on a drive arm |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/CN2003/000048 WO2004066279A1 (en) | 2003-01-20 | 2003-01-20 | System and method for manufacture of hard disc drive arm and bonding of magnetic head to suspension on a drive arm. |
WOPCT/CN03/00048 | 2003-01-20 | ||
US10/603,444 US7083078B2 (en) | 2003-01-20 | 2003-06-24 | System and method for manufacture of a hard disk drive arm and bonding of magnetic head to suspension on a drive arm |
US11/159,634 US20050230456A1 (en) | 2003-01-20 | 2005-06-22 | System and method for manufacture of a hard disk drive arm and bonding of magnetic head to suspension on a drive arm |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/603,444 Division US7083078B2 (en) | 2003-01-20 | 2003-06-24 | System and method for manufacture of a hard disk drive arm and bonding of magnetic head to suspension on a drive arm |
Publications (1)
Publication Number | Publication Date |
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US20050230456A1 true US20050230456A1 (en) | 2005-10-20 |
Family
ID=32686810
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/603,444 Expired - Fee Related US7083078B2 (en) | 2003-01-20 | 2003-06-24 | System and method for manufacture of a hard disk drive arm and bonding of magnetic head to suspension on a drive arm |
US11/159,634 Abandoned US20050230456A1 (en) | 2003-01-20 | 2005-06-22 | System and method for manufacture of a hard disk drive arm and bonding of magnetic head to suspension on a drive arm |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/603,444 Expired - Fee Related US7083078B2 (en) | 2003-01-20 | 2003-06-24 | System and method for manufacture of a hard disk drive arm and bonding of magnetic head to suspension on a drive arm |
Country Status (3)
Country | Link |
---|---|
US (2) | US7083078B2 (en) |
CN (1) | CN100440320C (en) |
WO (1) | WO2004066279A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7218482B2 (en) * | 2004-01-26 | 2007-05-15 | Sae Magnetics (H.K.) Ltd. | Micro-actuator, head gimbal assembly and manufacturing method thereof |
KR100594306B1 (en) * | 2004-12-21 | 2006-06-30 | 삼성전자주식회사 | Interconnect and head gimbal assembly of hard disk drive with the same |
US9022444B1 (en) * | 2013-05-20 | 2015-05-05 | Western Digital Technologies, Inc. | Vacuum nozzle having back-pressure release hole |
CN105448308B (en) * | 2014-08-27 | 2019-04-09 | 祥和科技有限公司 | It is used to form the method and apparatus with the hard disk drive substrate for extending height |
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2003
- 2003-01-20 CN CNB038258331A patent/CN100440320C/en not_active Expired - Fee Related
- 2003-01-20 WO PCT/CN2003/000048 patent/WO2004066279A1/en active Application Filing
- 2003-06-24 US US10/603,444 patent/US7083078B2/en not_active Expired - Fee Related
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2005
- 2005-06-22 US US11/159,634 patent/US20050230456A1/en not_active Abandoned
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Also Published As
Publication number | Publication date |
---|---|
US20040140342A1 (en) | 2004-07-22 |
US7083078B2 (en) | 2006-08-01 |
CN1735930A (en) | 2006-02-15 |
CN100440320C (en) | 2008-12-03 |
WO2004066279A1 (en) | 2004-08-05 |
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