US20050050854A1 - Sterile, pyrogen-free, polymeric film-based heating bag - Google Patents

Sterile, pyrogen-free, polymeric film-based heating bag Download PDF

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Publication number
US20050050854A1
US20050050854A1 US10/658,034 US65803403A US2005050854A1 US 20050050854 A1 US20050050854 A1 US 20050050854A1 US 65803403 A US65803403 A US 65803403A US 2005050854 A1 US2005050854 A1 US 2005050854A1
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United States
Prior art keywords
poly
film
bag
edges
phenylene
Prior art date
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Abandoned
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US10/658,034
Inventor
Jean-Pascal Zambaux
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ATMI BVBA
Advanced Technology Materials Inc
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Advanced Technology Materials Inc
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Application filed by Advanced Technology Materials Inc filed Critical Advanced Technology Materials Inc
Priority to US10/658,034 priority Critical patent/US20050050854A1/en
Assigned to ADVANCED TECHNOLOGY MATERIALS, INC. reassignment ADVANCED TECHNOLOGY MATERIALS, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ZAMBAUX, JEAN-PASCAL
Priority to EP04782410.7A priority patent/EP1667752B1/en
Priority to PCT/US2004/027924 priority patent/WO2005025653A1/en
Publication of US20050050854A1 publication Critical patent/US20050050854A1/en
Priority to US11/594,604 priority patent/US7797911B2/en
Assigned to ADVANCED TECHNOLOGY MATERIALS, INC. reassignment ADVANCED TECHNOLOGY MATERIALS, INC. NULLIFICATION OF ASSIGNMENT Assignors: ZAMBAUX, JEAN-PASCAL
Assigned to ATMI PACKAGING N.V. reassignment ATMI PACKAGING N.V. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ZAMBAUX, JEAN-PASCAL
Abandoned legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J1/00—Containers specially adapted for medical or pharmaceutical purposes
    • A61J1/05—Containers specially adapted for medical or pharmaceutical purposes for collecting, storing or administering blood, plasma or medical fluids ; Infusion or perfusion containers
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    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0076—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised in that the layers are not bonded on the totality of their surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02—Sterilising, e.g. of complete packages
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    • A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/20—Targets to be treated
    • A61L2202/22—Blood or products thereof
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
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    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
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    • B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/12—Use of polyvinylhalogenides or derivatives thereof as moulding material containing fluorine
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    • B31B70/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

In one embodiment, there is a method for storing fluids in a bag that has an inner lining that is essentially sterilized and essentially free of pyrogen. The method comprises heating the bag that is comprised of a polymeric film to at least approximately 253° Celsius. The polymeric film includes a polymer selected from the group of poly(oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene) (PEEK); polytetrafluoroethylene (PTFE); a perfluoroalkoxy (PFA) polymer; poly(tetrafluoroethylene-co-perfluoromethyl vinyl ether) (MFA); polyperfluoro(ethylene-co-propylene) (FEP); poly(ethylene-alt-chlorotrifluoroethylene) (ECTFE); poly(ethylene-co-tetrafluoroethylene) (ETFE); poly(vinylidene fluoride) (PDVF); tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride terpolymer (THV); ultra-high molecular weight polyethylene (UHMW PE); (poly(bisphenol A-co-4-nitrophthalic anhydride-co-1,3-phenylenediamine) (PEI); poly(4-methyl-1-pentene) (PMP); and suitable mixtures thereof.

Description

    TECHNICAL FIELD
  • This invention generally relates a heating bag. More particular, the invention relates to an essentially sterile, pyrogen-free, polymeric film-based heating bag. The polymeric film can include a polymer selected from the group of poly(oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene) (PEEK); polytetrafluoroethylene (PTFE); a perfluoroalkoxy (PFA) polymer; poly(tetrafluoroethylene-co-perfluoromethyl vinyl ether) (MFA); polyperfluoro(ethylene-co-propylene) (FEP); poly(ethylene-alt-chlorotrifluoroethylene) (ECTFE); poly(ethylene-co-tetrafluoroethylene) (ETFE); poly(vinylidene fluoride) (PDVF); tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride terpolymer (THV); ultra-high molecular weight polyethylene (UHMW PE); (poly(bisphenol A-co-4-nitrophthalic anhydride-co-1,3-phenylenediamine) (PEI); poly(4-methyl-1-pentene) (PMP); and suitable mixtures thereof.
    • BACKGROUND
  • The storage of fluids and liquids that are essentially free of contaminants and bacteria is important across a number of different industries. For example, in the medical field, the storage of bodily fluids, such as blood, in containers that are free of pyrogen are important. In particular, pyrogen is a substance or agent that produces fever. Pyrogen may be present in containers that store bodily fluids. Accordingly, such containers may contaminate the bodily fluids stored therein with this pyrogen. A current requirement from a number of government agencies (including the Federal Drug Administration (FDA)) is that such containers are to be heated to at least 253° Celsius for at least approximately 30 minutes to one hour (to remove pyrogen there from) prior to storage of the fluids.
  • A conventional approach is to use glass containers because such containers may withstand the required temperature. However, the use of glass containers can be problematic. In particular, the glass containers may break if dropped. Moreover, such containers, which cannot typically be reused in certain applications (storage of bodily fluids), are relatively expensive.
  • A typical application of storage of fluids that are to be sterilized and pyrogen free includes the transfer of blood from a first individual to a second individual. In particular, the blood is drawn from the first individual and stored in a glass container (that has been sterilized and free of pyrogen). Subsequently, the blood is transferred into the second individual. However, when glass containers are used in such an application, air is typically trapped in the glass container along with the blood. Therefore, when the blood is transferred into the second individual, if such transfer is not closely monitored, the air in the glass container can be transferred into the second individual as well. A conventional approach to preclude the introduction of the air into the second individual during the blood transfusion is to include an electronic monitoring. Accordingly, when the transfer of the blood is completed, the electronic monitoring detects that air is in the connector (coupling the glass container to the body). The electronic monitoring then closes a shutoff valve inside the connector to preclude the transfer of air from the glass container into the body. However, such equipment that allows for the electronic monitoring is relatively expensive and must be unique for each individual receiving a blood transfusion.
    • SUMMARY
  • Systems, apparatuses and methods for an essentially sterile, pyrogen-free, polymeric film-based heating bag are now described. Embodiments of the invention can be used as infusion solutions, blood bags, mixing bags or any other type of bag which stores liquids, solids or gases. In an embodiment, these polymeric film-based bags are heated to a predetermined temperature and maintained as such temperature for a predetermined time. In one embodiment, the predetermined temperature is at least approximately 253° Celsius. In an embodiment, the predetermined time is at least one hour. Heating of the bag at such temperature for this time period satisfies current FDA standards to ensure that the bags are essentially sterile and free of pyrogen. Subsequently, fluids, such as blood, may be stored in the bags. Accordingly, embodiments of the invention are relatively less expensive in comparison to current approaches that use glass containers. Moreover, such bags do not trap air therein along with the fluids, as may occur when glass containers are used (as described above). Therefore, when such bags are used for a blood transfusion, relatively expensive electronic monitoring is not needed to ensure that air is not passed along with the transfusion of the blood into the individual receiving the transfusion.
  • In one embodiment, there is a method for storing fluids in a bag that has an inner lining that is essentially sterilized and essentially free of pyrogen. The method comprises heating the bag that is comprised of a polymeric film to at least approximately 253 Celsius. The polymeric film includes a polymer selected from the group of poly(oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene) (PEEK); polytetrafluoroethylene (PTFE); a perfluoroalkoxy (PFA) polymer; poly(tetrafluoroethylene-co-perfluoromethyl vinyl ether) (MFA); polyperfluoro(ethylene-co-propylene) (FEP); poly(ethylene-alt-chlorotrifluoroethylene) (ECTFE); poly(ethylene-co-tetrafluoroethylene) (ETFE); poly(vinylidene fluoride) (PDVF); tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride terpolymer (THV); ultra-high molecular weight polyethylene (UHMW PE); (poly(bisphenol A-co-4-nitrophthalic anhydride-co-1,3-phenylenediamine) (PEI); poly(4-methyl-1-pentene) (PMP); and suitable mixtures thereof.
  • In an embodiment, there is a method for forming a polymeric film-based bag for storage of liquid. The method comprises aligning edges of a first polymeric film with edges of a second polymeric film. The method also includes placing a connector approximately perpendicular with one edge of the edges of the first polymeric film and one edge of the second polymeric film. The method includes coupling the edges of the first polymeric film to the edges of the second polymeric film. The first and second polymeric films are each independently a polymer selected from the group of poly(oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene) (PEEK); polytetrafluoroethylene (PTFE); a perfluoroalkoxy (PFA) polymer; poly(tetrafluoroethylene-co-perfluoromethyl vinyl ether) (MFA); polyperfluoro(ethylene-co-propylene) (FEP); poly(ethylene-alt-chlorotrifluoroethylene) (ECTFE); poly(ethylene-co-tetrafluoroethylene) (ETFE); poly(vinylidene fluoride) (PDVF); tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride terpolymer (THV); ultra-high molecular weight polyethylene (UHMW PE); (poly(bisphenol A-co-4-nitrophthalic anhydride-co-1,3-phenylenediamine) (PEI); poly(4-methyl-1-pentene) (PMP); and suitable mixtures thereof.
  • In one embodiment, an apparatus comprises a bag for the storage of fluids. The bag is comprised of a polymeric film. The elastic bag is suitable for heating to at least approximately 2530 Celsius. The polymeric film includes a polymer selected from the group of poly(oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene) (PEEK); polytetrafluoroethylene (PTFE); a perfluoroalkoxy (PFA) polymer; poly(tetrafluoroethylene-co-perfluoromethyl vinyl ether) (MFA); polyperfluoro(ethylene-co-propylene) (FEP); poly(ethylene-alt-chlorotrifluoroethylene) (ECTFE); poly(ethylene-co-tetrafluoroethylene) (ETFE); poly(vinylidene fluoride) (PDVF); tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride terpolymer (THV); ultra-high molecular weight polyethylene (UHMW PE); (poly(bisphenol A-co-4-nitrophthalic anhydride-co-1,3-phenylenediamine) (PEI); poly(4-methyl-1-pentene) (PMP); and suitable mixtures thereof.
  • In an embodiment, there is a bag for storage of a liquid. The bag comprises a first film comprised of a polymer. The bag also comprises a second film comprised of a polymer that is welded to the first film. The bag also includes a connector comprised of a polymer and positioned approximately perpendicular to one of the edges of the first film. The first and second films each independently include a polymer selected from the group of poly(oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene) (PEEK); polytetrafluoroethylene (PTFE); a perfluoroalkoxy (PFA) polymer; poly(tetrafluoroethylene-co-perfluoromethyl vinyl ether) (MFA); polyperfluoro(ethylene-co-propylene) (FEP); poly(ethylene-alt-chlorotrifluoroethylene) (ECTFE); poly(ethylene-co-tetrafluoroethylene) (ETFE); poly(vinylidene fluoride) (PDVF); tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride terpolymer (THV); ultra-high molecular weight polyethylene (UHMW PE); (poly(bisphenol A-co-4-nitrophthalic anhydride-co-1,3-phenylenediamine) (PEI); poly(4-methyl-1-pentene) (PMP); and suitable mixtures thereof.
  • In one embodiment, a kit comprises a bag for the storage of fluids. The bag is comprised of a polymeric film. The bag is suitable for heating to at least approximately 2530 Celsius. The kit also includes packaging material. Additionally, the kit includes instructions or indicia located on the packaging material or inside the packaging material. The polymeric film includes a polymer selected from the group of poly(oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene) (PEEK); polytetrafluoroethylene (PTFE); a perfluoroalkoxy (PFA) polymer; poly(tetrafluoroethylene-co-perfluoromethyl vinyl ether) (MFA); polyperfluoro(ethylene-co-propylene) (FEP); poly(ethylene-alt-chlorotrifluoroethylene) (ECTFE); poly(ethylene-co-tetrafluoroethylene) (ETFE); poly(vinylidene fluoride) (PDVF); tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride terpolymer (THV); ultra-high molecular weight polyethylene (UHMW PE); (poly(bisphenol A-co-4-nitrophthalic anhydride-co-1,3-phenylenediamine) (PEI); poly(4-methyl-1-pentene) (PMP); and suitable mixtures thereof.
    • BRIEF DESCRIPTION OF THE DRAWINGS
  • Embodiments of the invention may be best understood by referring to the following description and accompanying drawings which illustrate such embodiments. The numbering scheme for the Figures included herein are such that the leading number for a given reference number in a Figure is associated with the number of the Figure. For example, a polymeric film-based bag 100 can be located in FIG. 1. However, reference numbers are the same for those elements that are the same across different Figures. In the drawings:
  • FIG. 1A illustrates parts of a bag comprised of a polymeric film, according to one embodiment of the invention.
  • FIG. 1B illustrates a manufactured bag comprised of a polymeric film, according to one embodiment of the invention.
  • FIG. 2 illustrates an apparatus for manufacturing a bag comprised of a polymeric film, according to one embodiment of the invention.
  • FIG. 3 illustrates a flow diagram for manufacturing a polymeric film-based bag, according to one embodiment of the invention.
  • FIG. 4 illustrates a flow diagram for storing fluids in a polymeric film-based bag that is essentially sterile and pyrogen free, according to one embodiment of the invention.
    • DETAILED DESCRIPTION
  • Methods, apparatuses and systems for different embodiments for an essentially sterile, pyrogen-free, polymeric film-based heating bag are described. References in the specification to “one embodiment”, “an embodiment”, “an example embodiment”, etc., indicate that the embodiment described may includes a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the dame embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to affect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
  • As used herein, “polymeric” or “polymer” refers to poly(oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene) (PEEK); polytetrafluoroethylene (PTFE); a perfluoroalkoxy (PFA) polymer; poly(tetrafluoroethylene-co-perfluoromethyl vinyl ether) (MFA); polyperfluoro(ethylene-co-propylene) (FEP); poly(ethylene-alt-chlorotrifluoroethylene) (ECTFE); poly(ethylene-co-tetrafluoroethylene) (ETFE); poly(vinylidene fluoride) (PDVF); tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride terpolymer (THV); ultra-high molecular weight polyethylene (UHMW PE); (poly(bisphenol A-co-4-nitrophthalic anhydride-co-1,3-phenylenediamine) (PEI); poly(4-methyl-1-pentene) (PMP); and suitable mixtures thereof.
  • Poly(oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene) (PEEK) is a non-fluorinated polymer that has a repeat unit that comprises oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene. PEEK is commercially available from Victrex (http://www.victrex.com/us/) and is shown below:
    Figure US20050050854A1-20050310-C00001
  • Polytetrafluoroethylene (PTFE) is a fluorinated polymer in which the film typically has a thickness of about 0.0115 inches to about 0.25 inches (as commercially sold). PTFE is commercially available from Saint-Gobain Performance Plastics and Aldrich Chemicals (Aldrich entry # 43,093-5), has a CAS Reg. No. of # 9002-84-0, and is shown below:
    Figure US20050050854A1-20050310-C00002
  • A perfluoroalkoxy (PFA) polymer resin is a fluorinated polymer in which the film typically has a thickness of about 0.0005 inches to about 0.030 inches (as commercially sold). PFA's are commercially available from Saint-Gobain Performance Plastics and are shown below:
    Figure US20050050854A1-20050310-C00003
  • Poly(tetrafluoroethylene-co-perfluoromethyl vinyl ether) (MFA) is a fluorinated polymer in which the film typically has a thickness of about 0.0005 inches to about 0.03 inches (as commercially sold). MFA is commercially available from Saint-Gobain Plastics and is shown below:
    Figure US20050050854A1-20050310-C00004
  • Polyperfluoro(ethylene-co-propylene) (FEP) is a fluorinated polymer commercially available from Saint-Gobain Plastics and is shown below:
    Figure US20050050854A1-20050310-C00005
  • Poly(ethylene-alt-chlorotrifluoroethylene) (ECTFE) or ethylene—chlorotrifluoroethylene is a fluorinated polymer that is commercially available from Saint-Gobain Performance Plastics and Aldrich (Aldrich entry # 42,721-7) and has a CAS Reg. No. 25101-45-5. ECTFE is shown below:
    Figure US20050050854A1-20050310-C00006
  • Poly(ethylene-co-tetrafluoroethylene) (ETFE) or ethylene—tetrafluoroethylene is a fluorinated polymer that is commercially available from Saint-Gobain Performance Plastics and Aldrich (Aldrich entry # 42,719-5) and has a CAS Reg. No. 25038-71-5. The structure of ETFE is shown below:
    Figure US20050050854A1-20050310-C00007
  • Poly(vinylidene fluoride) (PVDF) is a fluorinated polymer that is commercially available from Saint-Gobain Performance Plastics and Aldrich (Aldrich entry # 42,715-2) and has a CAS Reg. No. 24937-79-9. The structure of PVDF is shown below:
    Figure US20050050854A1-20050310-C00008
    and has an average molecular weight of about 180,000 g/mol or about 275,000 g/mol from gas permeation chromatography (GPC); or an average molecular weight of up to about 534,000 from Aldrich.
  • Tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride terpolymer (THV) or tetrafluoroethylene—hexafluoropropylene—vinylidene fluoride terpolymer is a fluorinated polymer that is commercially available from Saint-Gobain Performance Plastics and Aldrich (Aldrich entry # 45,458-3). THV has a CAS Reg. No. of 54675-89-7 and is shown below:
    Figure US20050050854A1-20050310-C00009
  • Ultra-high molecular weight polyethylene (UHMW PE) and polyethylene are non-fluorinated polymers in which the film typically has a thickness of about 0.003 inches to about 0.02 inches (as commercially sold). PE and UHMW PE are commercially available from Saint-Gobain Performance Plastics and Aldrich (Aldrich entry # 26,935-2 and 42,901-5) and has a CAS Reg. No. 9002-88-4. The structure of UHMW PE is shown below:
    Figure US20050050854A1-20050310-C00010
    UHMW PE has an average molecular weight of about 125,000 (for high density) to 3,000,000-6,000,000 (for ultra-high molecular weight).
  • Poly(bisphenol A-co-4-nitrophthalic anhydride-co-1,3-phenylenediamine (PEI) or polyether imide is a non-fluorinated polymer that is commercially available from Saint-Gobain Performance Plastics and Aldrich (Aldrich entry # 43,229-6) and has a CAS Reg. No. 61128-46-9. The structure of PEI is shown below:
    Figure US20050050854A1-20050310-C00011
  • Poly(4-methyl-1-pentene) (PMP) or polymethyl pentene is commercially available from Saint-Gobain Performance Plastics and Aldrich (Aldrich entry # 19,099-3) and is shown below:
    Figure US20050050854A1-20050310-C00012
  • In one embodiment of the invention, the polymer or polymeric film can include PEEK. In another embodiment of the present invention, the polymer or polymeric film can include a fluorinated polymer described above. In another embodiment of the present invention, the polymer or polymeric film can include a non-fluorinated polymer described above.
  • A number of figures show diagrams of systems and apparatuses of a polymeric film-based bag, in accordance with embodiments of the invention. A number of figures show flow diagrams illustrating operations for manufacture and use of a polymeric film-based bag (that is essentially sterile and pyrogen free). The operations of the flow diagrams will be described with references to the systems/apparatus shown in the diagrams. However, it should be understood that the operations of the flow diagrams could be performed by embodiments of systems and apparatus other than those discussed with reference to the diagrams, and embodiments discussed with reference to the systems/apparatus could perform operations different than those discussed with reference to the flow diagrams.
  • FIG. 1A illustrates parts of a bag comprised of a polymeric film, according to one embodiment of the invention. FIG. 1A illustrates a polymeric film-based bag 100 that includes a first polymeric film 102, a second polymeric film 104 and a connector 106. In one embodiment, the connector 106 is made of polymeric. The first polymeric film 102 has an edge 108A, an edge 108B, an edge 108C and an edge 108D. The second polymeric film 104 has an edge 110A, an edge 110B, an edge 110C and an edge 110D. As shown, the connector 106 is approximately perpendicular to the side 108C and the side 110C. In an embodiment, the thickness of the first polymeric film 102 and/or the thickness of the second polymeric film 104 may be in a range of approximately 15 to 50 microns.
  • In one embodiment, the first polymeric film 102 and/or the second polymeric film 104 has a viscosity in a range such that the film is of a pharmaceutical grade and may reach mechanical constraints regarding the application. For example, the first polymeric film 102 and/or the second polymeric film 104 may be of BC3-WH type.
  • FIG. 1B illustrates a manufactured bag comprised of polymeric film, according to one embodiment of the invention. As shown, FIG. 1B illustrates the parts illustrated in FIG. 1A that have been coupled together to form the polymeric film-based bag 100. The edge 108A of the first polymeric film 102 is coupled to the edge 110A of the second polymeric film 104. The edge 108B of the first polymeric film 102 is coupled to the edge 110B of the second polymeric film 104. The edge 108C of the first polymeric film 102 is coupled to the edge 110C of the second polymeric film 104. The edge 108D of the first polymeric film 102 is coupled to the edge 10D of the second polymeric film 104. Accordingly, the connector 106 is between the edge 108C and the edge 110C after the edge 108C is coupled to the edge 110C.
  • In one embodiment, the edges 108A-108D are coupled to the edges 110A-110D, respectively, through a welding process. In one such embodiment, the edges 108A-108D are welded to the edges 110A-110D by heating such edges to a predefined temperature and pressing the edges together. In one embodiment, the predefined temperature is at least approximately 3300 Celsius. FIG. 2 illustrates an apparatus for manufacturing a bag comprised of a polymeric film, according to one embodiment of the invention. As shown, an apparatus 200 includes a first press 202 and a second press 206. The first press 202 includes a press edge 204A, a press edge 204B, a press edge 204C and a press edge 204D. The second press 206 includes a press edge 208A, a press edge 208B, a press edge 208C and a press edge 208D. The remaining part of the first press 202 (that is interior to the press edge 204A, the press edge 204B, the press edge 204C and the press edge 204D) is recessed. The remaining part of the first press 206 (that is interior to the press edge 208A, the press edge 208B, the press edge 208C and the press edge 208D) is recessed.
  • The press 202 includes a first slot 215A in the press edge 208C. The press 206 includes a second slot 215B. The first slot 215A and the second slot 215B allow for the placement of the connector 106 approximately perpendicular to the press edge 204C and the press edge 208C during the weld operation.
  • The first polymeric film 102 is placed in the first press 202 and the second polymeric film 104 is placed in the second press 206. The edge 108A is aligned with the press edge 204A. The edge 108B is aligned with the press edge 204B. The edge 108C is aligned with the press edge 204C. The edge 108D is aligned with the press edge 204D. The edge 110A is aligned with the press edge 208A. The edge 10B is aligned with the press edge 208B. The edge 110C is aligned with the press edge 208C. The edge 110D is aligned with the press edge 208D. In operation, the first press 202 is pressed into the second press 206. Accordingly, the edges 108A-108D are pressed to the edges 110A-110D, respectively. However, the remaining part of the first polymeric film 102 and the remaining part of the second polymeric film 104 are not in contact with each other. In an embodiment, the press edges 204A-204D and the press edges 208A-208D are heated to a predefined temperature. In one embodiment, the predefined temperature is at least approximately 330° Celsius. In an embodiment, the press edges 204A-204D and the press edges 208A-208D comprise a covered liquid (e.g., an oil). Accordingly, the temperature is more homogenous across the press edges 204A-204D and the press edges 208A-208D.
  • Embodiments for the manufacture of the polymeric film-based bags are not limited to the weld operation illustrated in FIG. 2. For example, in an embodiment, the edges 108A-108D are coupled to the edges 110A-I 10D, respectively, through ultrasonic sealing.
  • One embodiment for the manufacturing of a polymeric film-based bag is now described. In particular, FIG. 3 illustrates a flow diagram for manufacturing a polymeric film-based bag, according to one embodiment of the invention.
  • In block 302 of the flow diagram 300, the edges of a first polymeric film are aligned with the edges of a second polymeric film. With reference to the embodiment of FIG. 1A, the edges 108A-108D are aligned with the edges 110A-I 10D, respectively. Control continues at block 304.
  • In block 304, a connector is placed approximately perpendicular with one edge of the first polymeric film and one edge of the second polymeric film. With reference to the embodiment of FIG. 1A, the connector 106 is placed approximately perpendicular to the edge 108C and the edge 110C. Control continues at block 306.
  • In block 306, the edges of the first polymeric film are coupled to the edges of the second polymeric film. With reference to the embodiment of FIG. 1B, the edges 108A-108D of the first polymeric film 102 are coupled to the edges 110A-110D of the second polymeric film 104. As described above, such coupling may be performed by a number of different operations, including a welding operation, ultrasonic sealing, etc. The operations for manufacturing a polymeric film-based bag are complete.
  • One embodiment for using a polymeric film-based bag is now described. In particular, FIG. 4 illustrates a flow diagram for storing fluids in a polymeric film-based bag that is essentially sterile and pyrogen free, according to one embodiment of the invention. While described with reference to storage of fluids, embodiments of the invention are not so limited. For example, in other embodiments, different types of solids and gases may be stored therein. In an embodiment, the polymeric film-based bag may store different types of bodily fluids. For example, the fluids may be blood. In one embodiment, the fluids may be bodily fluids that include at least one of macrophages, B lymphocytes, cytotoxic T lymphocytes, plasma cells, helper cells, B lymphocytes, antibodies, erythrocytes, leukocytes, red blood cells, white blood cells, and platelets. In one embodiment, the fluids may be bodily fluids that include arterial blood, banked blood, cord blood, defibrinated blood, laky blood, oxalated blood, or whole blood.
  • In block 402 of the flow diagram 400, the polymeric film-based bag is heated to at least approximately 253° Celsius. As described above, current requirements by the FDA for the sterilization and removal of pyrogen from containers, bags, etc includes that the interior lining being heated to at least 253° Celsius. In alternative embodiment, the polymeric film-based bag is heated to a lesser or greater temperature depending on the application. Control continues at block 404.
  • In block 404, the heating of the polymeric film-based bag is maintained for at least 60 minutes. Current requirements by the FDA for the sterilization and removal of pyrogen from containers, bags, etc includes that the heating of the interior lining of such container, bags, etc. to at least 253° Celsius for at least 60 minutes. In alternative embodiment, the heating of the polymeric film-based bag is maintained for a lesser or greater amount of time depending on the application. Control continues at block 406.
  • In block 406, fluids are stored in the polymeric film-based bag after maintaining the heating of the bag at at least 253° Celsius for at least 60 minutes. Accordingly, fluids (essentially sterile and free of pyrogen) that are stored in this polymeric film-based bag stay essentially sterile and free of pyrogen. In other words, the polymeric film-based bag that has been treated as described above does not contaminate the fluids stored therein, because the inner lining of the bag is essentially sterile and free of pyrogen. With reference to FIG. 1B, the fluids are stored in the polymeric film-based bag through the connector 106. Control continues at block 408.
  • In block 408, the polymeric film-based bag is sealed after storing the fluids in the bag. With reference to FIG. 1B, the connector 106 is sealed after storing the fluids therein. In an embodiment, the polymeric film-based bag 100 may be incorporated into a kit. For example, the kit may include the polymeric film-based bag 100 (subsequent to sterilization and removal of pyrogen) along with packaging material and instructions or indicia located on the packaging material or inside the packaging material. In one such embodiment, fluids may be included in such a kit (stored either external or internal to the polymeric film-based bag 100).
  • Thus, methods, apparatuses and systems for an essentially sterile, pyrogen-free, polymeric film-based heating bag have been described. Although the present invention has been described with reference to specific exemplary embodiments, it will be evident that various modifications and changes may be made to these embodiments without departing from the broader spirit and scope of the invention. Therefore, the specification and drawings are to be regarded in an illustrative rather than a restrictive sense.

Claims (24)

1-13. (Canceled)
14. An apparatus comprising:
a bag for the storage of fluids, the bag comprised of a polymeric film comprising a polymer selected from the group of poly(oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene) (PEEK); polytetrafluoroethylene (PTFE); a perfluoroalkoxy (PFA) polymer; poly(tetrafluoroethylene-co-perfluoromethyl vinyl ether) (MFA); polyperfluoro(ethylene-co-propylene)(FEP); poly(ethylene-alt-chlorotrifluoroethylene) (ECTFE); poly(ethylene-co-tetrafluoroethylene) (ETFE); poly(vinylidene fluoride) (PDVF); tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride terpolymer (THV); ultra-high molecular weight polyethylene (UHMW PE); (poly(bisphenol A-co-4-nitrophthalic anhydride-co-1,3-phenylenediamine) (PEI); poly(4-methyl-1-pentene) (PMP); and suitable mixtures thereof, the bag suitable for heating to at least approximately 253° Celsius.
15. The apparatus of claim 14, wherein the thickness of the polymeric film is in a range of approximately 15 to 50 microns.
16. The apparatus of claim 14, wherein the bag is suitable for heating to at least 253° Celsius for at least approximately 30 minutes.
17. The apparatus of claim 14, wherein the bag is suitable for heating to at least 253° Celsius for at least approximately 60 minutes.
18. The apparatus of claim 14, wherein the fluids comprise bodily fluids.
19. The apparatus of claim 14, wherein the fluids comprise blood.
20-22. (Canceled)
23. A kit comprising:
a bag for the storage of fluids, the bag comprised of a polymeric film comprising a polymer selected from the group of poly(oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene) (PEEK); polytetrafluoroethylene (PTFE); a perfluoroalkoxy (PFA) polymer; poly(tetrafluoroethylene-co-perfluoromethyl vinyl ether) (MFA); polyperfluoro(ethylene-co-propylene)(FEP); poly(ethylene-alt-chlorotrifluoroethylene) (ECTFE); poly(ethylene-co-tetrafluoroethylene) (ETFE); poly(vinylidene fluoride) (PDVF); tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride terpolymer (THV); ultra-high molecular weight polyethylene (UHMW PE); (poly(bisphenol A-co-4-nitrophthalic anhydride-co-1,3-phenylenediamine) (PEI); poly(4-methyl-1-pentene) (PMP); and suitable mixtures thereof, the bag suitable for heating to at least approximately 253° Celsius; packaging material; and
instructions or indica located on the packaging material or inside the packaging material.
24. The kit of claim 23, further comprising fluids stored in the bag.
25. The kit of claim 24, wherein the bag is not heated to at least approximately 253° Celsius after the fluids are stored in the bag.
26. The kit of claim 23, wherein a thickness of the polymeric film is in a range of approximately 15 to 50 microns.
27. The kit of claim 23, wherein the bag is suitable for heating to at least 253° Celsius for at least approximately 30 minutes.
28. The kit of claim 23, wherein the bag is suitable for heating to at least 253° Celsius for at least approximately 60 minutes.
29. The apparatus of claim 14, wherein the bag comprises:
a first film comprised of a polymer selected from a material group consisting of poly(oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene) (PEEK); polytetrafluoroethylene (PTFE); a perfluoroalkoxy (PFA) polymer; poly(tetrafluoroethylene-co-perfluoromethyl vinyl ether) (MFA); polyperfluoro(ethylene-co-propylene)(FEP); poly(ethylene-alt-chlorotrifluoroethylene) (ECTFE); poly(ethylene-co-tetrafluoroethylene) (ETFE); poly(vinylidene fluoride) (PDVF); tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride terpolymer (THV); ultra-high molecular weight polyethylene (UHMW PE); (poly(bisphenol A-co-4-nitrophthalic anhydride-co-1,3-phenylenediamine) (PEI); poly(4-methyl-1-pentene) (PMP); and
a second film that is coupled to the first film and comprised of a polymer selected from the material group.
30. The apparatus of claim 29, and further comprising:
a connector comprised of a polymer and positioned approximately perpendicular to an edge of the first film.
31. The apparatus of claim 29, wherein the second film is coupled to the first film by welding edges of the first film to edges of the second film.
32. The apparatus of claim 31, wherein edges of the first film are welded to edges of the second film by heating the edges of the first film and edges of the second film to at least approximately 330° Celsius.
33. The apparatus of claim 29, wherein the second film is coupled to the first film by ultrasonic sealing the edges of the first film to the edges of the second film.
34. The kit of claim 23, wherein the bag comprises:
a first film comprised of a polymer selected from a material group consisting of poly(oxy-1,4-phenylene-oxy-1,4-phenylene-carbonyl-1,4-phenylene) (PEEK); polytetrafluoroethylene (PTFE); a perfluoroalkoxy (PFA) polymer; poly(tetrafluoroethylene-co-perfluoromethyl vinyl ether) (MFA); polyperfluoro(ethylene-co-propylene)(FEP); poly(ethylene-alt-chlorotrifluoroethylene) (ECTFE); poly(ethylene-co-tetrafluoroethylene) (ETFE); poly(vinylidene fluoride) (PDVF); tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride terpolymer (THV); ultra-high molecular weight polyethylene (UHMW PE); (poly(bisphenol A-co-4-nitrophthalic anhydride-co-1,3-phenylenediamine) (PEI); poly(4-methyl-1-pentene) (PMP); and
a second film that is coupled to the first film and comprised of a polymer selected from the material group.
35. The kit of claim 34, and further comprising:
a connector comprised of a polymer and positioned approximately perpendicular to an edge of the first film.
36. The kit of claim 34, wherein the second film is coupled to the first film by welding edges of the first film to edges of the second film.
37. The kit of claim 36, wherein edges of the first film are welded to edges of the second film by heating the edges of the first film and edges of the second film to at least approximately 330° Celsius.
38. The kit of claim 34, wherein the second film is coupled to the first film by ultrasonic sealing the edges of the first film to the edges of the second film.
US10/658,034 2003-09-09 2003-09-09 Sterile, pyrogen-free, polymeric film-based heating bag Abandoned US20050050854A1 (en)

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US10/658,034 US20050050854A1 (en) 2003-09-09 2003-09-09 Sterile, pyrogen-free, polymeric film-based heating bag
EP04782410.7A EP1667752B1 (en) 2003-09-09 2004-08-27 Sterile, pyrogen-free, polymeric film-based heating bag
PCT/US2004/027924 WO2005025653A1 (en) 2003-09-09 2004-08-27 Sterile, pyrogen-free, polymeric film-based heating bag
US11/594,604 US7797911B2 (en) 2003-09-09 2006-11-08 Sterile, pyrogen-free, polymeric film-based heating bag

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EP1667752A1 (en) 2006-06-14
EP1667752A4 (en) 2007-01-03
US20070054076A1 (en) 2007-03-08
EP1667752B1 (en) 2014-04-09
WO2005025653A1 (en) 2005-03-24

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