US20030172429A1 - Elastic polypropylene wet suit fabric - Google Patents
Elastic polypropylene wet suit fabric Download PDFInfo
- Publication number
- US20030172429A1 US20030172429A1 US10/098,363 US9836302A US2003172429A1 US 20030172429 A1 US20030172429 A1 US 20030172429A1 US 9836302 A US9836302 A US 9836302A US 2003172429 A1 US2003172429 A1 US 2003172429A1
- Authority
- US
- United States
- Prior art keywords
- polypropylene
- fabric
- wet suit
- suit fabric
- elastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 61
- 239000004743 Polypropylene Substances 0.000 title claims abstract description 39
- -1 polypropylene Polymers 0.000 title claims abstract description 39
- 229920001155 polypropylene Polymers 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 14
- 229920003051 synthetic elastomer Polymers 0.000 claims abstract description 11
- 239000000835 fiber Substances 0.000 claims abstract description 8
- 238000009940 knitting Methods 0.000 claims abstract description 5
- 238000007730 finishing process Methods 0.000 claims abstract description 3
- 238000010030 laminating Methods 0.000 claims abstract 6
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000011010 flushing procedure Methods 0.000 abstract description 5
- 238000004329 water eliminated fourier transform Methods 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 3
- 230000009172 bursting Effects 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 238000009941 weaving Methods 0.000 description 3
- 238000003475 lamination Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63C—LAUNCHING, HAULING-OUT, OR DRY-DOCKING OF VESSELS; LIFE-SAVING IN WATER; EQUIPMENT FOR DWELLING OR WORKING UNDER WATER; MEANS FOR SALVAGING OR SEARCHING FOR UNDERWATER OBJECTS
- B63C11/00—Equipment for dwelling or working underwater; Means for searching for underwater objects
- B63C11/02—Divers' equipment
- B63C11/04—Resilient suits
Definitions
- the present invention relates to a wet suit fabric, more particularly to an elastic fabric made of polypropylene for production of wet suits having higher elasticity, better flushing capability, high dye fast grade and comfort.
- the fabric piece used for the production of wet suits is a one-sided knitted cloth made of 100% nylon and laminated with an artificial rubber sponge.
- wet suits must be a good fit
- the conventional wet suits made of the aforementioned fabric piece that has only single-directional low elasticity, restricts the movement of each joint of the body of a wearer of the suit.
- the constraint needed for individual parts of the human body is variable.
- the conventional wet suits are not capable to meet this demand and make wearers uncomfortable due to poor fit of such wet suits.
- the present invention provides a polypropylene wet suit fabric to improve the aforementioned disadvantages of conventional wet suits.
- An object of the invention is to provide a wet suit fabric with improved elasticity, flushing capability, dye fast grade and comfort.
- the wet suit fabric of the present invention is made of fine count artificial polypropylene fibers with fine denier counts, woven with a high speed circular knitting machine and laminated with a layer of artificial rubber sponge to form a fabric piece that is suitable for production of wet suits and other related products.
- the fabric is capable to provide better flexibility for each joint of the wearer's body and reduce uncomfortable constraint on individual parts of the wearer's body.
- the wet suits made of such fabric are more fitted, softer and more comfortable.
- FIG. 1 shows a wet suit fabric of the present invention laminated to one single side
- FIG. 2 shows a wet suit fabric of the present invention laminated to both sides.
- a method for producing we suit fabric of the present invention is divided into two phases: a first phase of manufacturing polypropylene wet suit fabric and a second phase of lamination of artificial rubber sponge.
- the wet suit fabric of the present invention is made of fine count artificial polypropylene fibers with fine denier counts and has a texture designed on the basis of elastic features. Such fabric is woven with a high-speed circular knitting machine and treated in a finishing process.
- the yarn used in the aforementioned process is made of polypropylene fibers having a primary color and a specification below 100 deniers. This is because the fine yarn of the polypropylene fibers below 100 deniers and having a specific gravity lower than 1 (nylon 1.14) is light-weighted and capable to reduce water absorbency of fabrics to as low as 0%. Further, since the polypropylene fibers have a primary color, the dye fast grade reaches up to 4-5 grades.
- the wet suit fabric of the present invention has a plain weave, a gram/yard ratio of 100 to 250 g/yd and a breadth between 54 and 60 inches.
- Such fabric is woven with a loom having a needle range of more than 28 gauges, so as to create a high weaving density, reach the expected elastic level and bring an excellent elongation to laminated finished products.
- high weaving density is maintained, yarns with low fluff are used, the tension of the yarns is appropriately controlled and a higher tension of the lower fabric is applied to the loom.
- the gray cloth of the polypropylene wet suit fabric is readjusted to be within 100 to 250 g/yd and a breath of 54 to 60 inches.
- the polypropylene wet suit fabric of the present invention 20 is laminated with an artificial rubber sponge 10 .
- the thickness of the artificial rubber sponge 10 is variable.
- the polypropylene wet suit fabric is capable to be laminated to one single side or both sides with a blender 30 , respectively.
- the laminated polypropylene fabric is then made to be a polypropylene wet suit fabric piece with high elasticity at a special elasticity-processing stage.
- the present invention is obviously better in performance than the conventional wet suit fabric, especially in the aspects of comfort, flushing capability and high dye fast grade, due to the high elasticity and low modulus thereof.
- the present invention is more comfortable, flexible and fitted for wearers in comparison with conventional wet suit fabrics, and is capable to provide higher value in industrial applications.
Abstract
An elastic polypropylene wet suit fabric is made of fine count polypropylene fibers with fine denier counts. The elastic polypropylene wet suit fabric has a texture designed on the basis of elastic features and is woven with a high speed circular knitting machine and then treated in a finishing process. Such polypropylene wet suit fabric is laminated with an artificial rubber sponge in a laminating process and then made to be a polypropylene wet suit fabric piece with high elasticity, low modulus, better flushing capability and high dye fast grade at a special elasticity-processing stage. The laminated polypropylene wet suit fabric piece is suitable for the production of wet suits and other related products. The polypropylene wet suit fabric of the present invention is better in elasticity than conventional single-directional and low-elastic wet suit fabric, and capable to improve the comfort, flushing capability and dye fast grade of wet suits.
Description
- The present invention relates to a wet suit fabric, more particularly to an elastic fabric made of polypropylene for production of wet suits having higher elasticity, better flushing capability, high dye fast grade and comfort. 2. The Related Arts
- Traditionally, the fabric piece used for the production of wet suits is a one-sided knitted cloth made of 100% nylon and laminated with an artificial rubber sponge. However, since wet suits must be a good fit, the conventional wet suits made of the aforementioned fabric piece, that has only single-directional low elasticity, restricts the movement of each joint of the body of a wearer of the suit. In addition, since each part of the human body is different, the constraint needed for individual parts of the human body is variable. However, the conventional wet suits are not capable to meet this demand and make wearers uncomfortable due to poor fit of such wet suits.
- The present invention provides a polypropylene wet suit fabric to improve the aforementioned disadvantages of conventional wet suits.
- An object of the invention is to provide a wet suit fabric with improved elasticity, flushing capability, dye fast grade and comfort. The wet suit fabric of the present invention is made of fine count artificial polypropylene fibers with fine denier counts, woven with a high speed circular knitting machine and laminated with a layer of artificial rubber sponge to form a fabric piece that is suitable for production of wet suits and other related products. In comparison with conventional single-directional and low-elastic wet suit fabric pieces, the fabric is capable to provide better flexibility for each joint of the wearer's body and reduce uncomfortable constraint on individual parts of the wearer's body. The wet suits made of such fabric are more fitted, softer and more comfortable.
- The present invention is described in details with reference to the attached drawings, in which:
- FIG. 1 shows a wet suit fabric of the present invention laminated to one single side; and
- FIG. 2 shows a wet suit fabric of the present invention laminated to both sides.
- A method for producing we suit fabric of the present invention is divided into two phases: a first phase of manufacturing polypropylene wet suit fabric and a second phase of lamination of artificial rubber sponge.
- Phase I: Manufacturing Process of Polypropylene Wet Suit Fabric
- The wet suit fabric of the present invention is made of fine count artificial polypropylene fibers with fine denier counts and has a texture designed on the basis of elastic features. Such fabric is woven with a high-speed circular knitting machine and treated in a finishing process.
- The yarn used in the aforementioned process is made of polypropylene fibers having a primary color and a specification below 100 deniers. This is because the fine yarn of the polypropylene fibers below 100 deniers and having a specific gravity lower than 1 (nylon 1.14) is light-weighted and capable to reduce water absorbency of fabrics to as low as 0%. Further, since the polypropylene fibers have a primary color, the dye fast grade reaches up to 4-5 grades.
- The wet suit fabric of the present invention has a plain weave, a gram/yard ratio of 100 to 250 g/yd and a breadth between 54 and 60 inches. Such fabric is woven with a loom having a needle range of more than 28 gauges, so as to create a high weaving density, reach the expected elastic level and bring an excellent elongation to laminated finished products. In the weaving process, high weaving density is maintained, yarns with low fluff are used, the tension of the yarns is appropriately controlled and a higher tension of the lower fabric is applied to the loom.
- After being fined, shaped and otherwise treated in the process, the gray cloth of the polypropylene wet suit fabric is readjusted to be within 100 to 250 g/yd and a breath of 54 to 60 inches.
- The above process (Phase I) makes the
polypropylene fabric 20 of the present invention that has an excellent elasticity - Phase II: Lamination of Artificial Rubber Sponge
- The polypropylene wet suit fabric of the
present invention 20 is laminated with anartificial rubber sponge 10. The thickness of theartificial rubber sponge 10 is variable. As shown in FIGS. 1 and 2, the polypropylene wet suit fabric is capable to be laminated to one single side or both sides with ablender 30, respectively. The laminated polypropylene fabric is then made to be a polypropylene wet suit fabric piece with high elasticity at a special elasticity-processing stage. - The differences between the performances of the present invention and the conventional wet suit fabric are shown in the attached Table 1, including bursting strength (kgf/cm2), elongation at specified load (%/4.5 kg), tensile breaking strength (kg), 60% elastic modulus (kg/60%), 120% elastic modulus (kg/120%) and water absorbency (%).
- As shown in Table 1, the present invention is obviously better in performance than the conventional wet suit fabric, especially in the aspects of comfort, flushing capability and high dye fast grade, due to the high elasticity and low modulus thereof. In the application to professional wet suits, the present invention is more comfortable, flexible and fitted for wearers in comparison with conventional wet suit fabrics, and is capable to provide higher value in industrial applications.
TABLE 1 Conventional Wet Suit The Present Test Item Direction Fabric Invention Tester Bursting #N/ A 10 15 Mullen Strength Bursting (kgf/cm2) Strength Tester (15 × 15 cm/PC) Elongation at WARP Fabric 90 greater than CRE/Grab Specified Load Piece 180 Method (%/4.5 kg) WEFT Fabric 140 greater than (Fabric & Piece 180 Fabric Piece/Clamp Width 1″) Tensile WARP 28 33 CRE/Strip Breaking WEFT 21 37 Method (2.54 × Strength 12 cm/PC (kgf/cm2) 60% Elastic WARP 1.7 0.6 CRE/Strip Modulus WEFT 0.9 0.6 Method (2.54 × (kg/60%) 12 cm/PC) 120% Elastic WARP — 1.6 CRE/Strip Modulus WEFT 2.6 2.0 Method (2.54 × (kg/120%) 12 cm/PC) Absorbency #N/A 100% 67% Comparative (Nylon = 100%) Test (10 × 10 cm/PC) - Although the substantial functions and uniqueness of the present invention have been illustrated and described with reference to the preferred embodiment thereof, it should be understood that it is in no way limited to the details of such an embodiment but is capable of numerous modifications within the scope of the appended claims.
Claims (3)
1. An elastic polypropylene wet suit fabric made by laminating a polypropylene wet suit fabric with an artificial rubber sponge in a laminating process, comprising:
a polypropylene wet suit fabric made of fine count polypropylene fibers with fine denier counts, having a texture designed on the basis of elastic features, woven with a high speed circular knitting machine and treated in a finishing process, yarns made of a polypropylene fibers with a primary color and a specification below 10 deniers being used for a knitting process, said polypropylene wet suit fabric having a plain weave, a gram/yard ratio of 100 to 250 g/yd and a breadth between 54 and 60 inches, after being fined, shaped and otherwise treated in said process, a gray cloth of the polypropylene fabric being readjusted to be 100 to 250 in the gram/yard ratio and 54 to 60 inches in the breadth to acquire a polypropylene wet suit fabric with high elasticity; and
a laminated artificial rubber sponge the thickness of which is variable and on which the polypropylene fabric is laminated, a blender being applied to a laminating surface of the polypropylene fabric to form a laminated polypropylene fabric piece, which is then made to be a polypropylene wet suit fabric piece with high elasticity at a special elasticity-processing stage.
2. The elastic polypropylene wet suit fabric as claimed in claim 1 , wherein the artificial rubber sponge is laminated on one single side with the polypropylene fabric in said laminating process.
3. The elastic polypropylene wet suit fabric as claimed in claim 1 , wherein the artificial rubber sponge is laminated on both sides with the polypropylene fabric in said laminating process.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/098,363 US20030172429A1 (en) | 2002-03-18 | 2002-03-18 | Elastic polypropylene wet suit fabric |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/098,363 US20030172429A1 (en) | 2002-03-18 | 2002-03-18 | Elastic polypropylene wet suit fabric |
Publications (1)
Publication Number | Publication Date |
---|---|
US20030172429A1 true US20030172429A1 (en) | 2003-09-18 |
Family
ID=28039358
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/098,363 Abandoned US20030172429A1 (en) | 2002-03-18 | 2002-03-18 | Elastic polypropylene wet suit fabric |
Country Status (1)
Country | Link |
---|---|
US (1) | US20030172429A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040009730A1 (en) * | 2002-07-10 | 2004-01-15 | Chuang Chi Chou | High elastic and anti-velco wet suit fabric |
US20070192921A1 (en) * | 2006-02-03 | 2007-08-23 | O'hara Tetsuya | Wetsuit |
US20100100994A1 (en) * | 2007-03-23 | 2010-04-29 | Ehlme Goeran | Material for a Drysuit |
US8578512B2 (en) * | 2011-08-19 | 2013-11-12 | Nike, Inc. | Siped wetsuit |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3404406A (en) * | 1966-09-13 | 1968-10-08 | Rubatex Corp | Diving suit |
US4274158A (en) * | 1978-04-14 | 1981-06-23 | Her Majesty The Queen In Right Of Canada, As Represented By The Minister Of National Defence | Evacuated diving suit insulation |
US4547904A (en) * | 1982-11-12 | 1985-10-22 | Diving Unlimited International, Inc. | Survival suit |
US5449341A (en) * | 1993-08-16 | 1995-09-12 | Becton, Dickinson And Company | Compression support braces |
US5631074A (en) * | 1993-02-05 | 1997-05-20 | Aquatic Design, Inc. | Waterproof breathable fabric for outdoor athletic apparel |
-
2002
- 2002-03-18 US US10/098,363 patent/US20030172429A1/en not_active Abandoned
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3404406A (en) * | 1966-09-13 | 1968-10-08 | Rubatex Corp | Diving suit |
US4274158A (en) * | 1978-04-14 | 1981-06-23 | Her Majesty The Queen In Right Of Canada, As Represented By The Minister Of National Defence | Evacuated diving suit insulation |
US4547904A (en) * | 1982-11-12 | 1985-10-22 | Diving Unlimited International, Inc. | Survival suit |
US5631074A (en) * | 1993-02-05 | 1997-05-20 | Aquatic Design, Inc. | Waterproof breathable fabric for outdoor athletic apparel |
US5449341A (en) * | 1993-08-16 | 1995-09-12 | Becton, Dickinson And Company | Compression support braces |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040009730A1 (en) * | 2002-07-10 | 2004-01-15 | Chuang Chi Chou | High elastic and anti-velco wet suit fabric |
US20070192921A1 (en) * | 2006-02-03 | 2007-08-23 | O'hara Tetsuya | Wetsuit |
US7395553B2 (en) * | 2006-02-03 | 2008-07-08 | Patagonia, Inc. | Wetsuit |
US20080313784A1 (en) * | 2006-02-03 | 2008-12-25 | O'hara Tetsuya | Wetsuit |
US20090126061A1 (en) * | 2006-02-03 | 2009-05-21 | O'hara Tetsuya | Wetsuit |
US7743428B2 (en) * | 2006-02-03 | 2010-06-29 | Patagonia Inc. | Wetsuit |
US20100269238A1 (en) * | 2006-02-03 | 2010-10-28 | O'hara Tetsuya | Wetsuit |
US7992218B2 (en) * | 2006-02-03 | 2011-08-09 | Patagonia, Inc. | Wetsuit |
US8191171B2 (en) * | 2006-02-03 | 2012-06-05 | Patagonia Inc. | Wetsuit |
US20100100994A1 (en) * | 2007-03-23 | 2010-04-29 | Ehlme Goeran | Material for a Drysuit |
US8191170B2 (en) * | 2007-03-23 | 2012-06-05 | Waterproof Diving International Ab | Material for a drysuit |
US8578512B2 (en) * | 2011-08-19 | 2013-11-12 | Nike, Inc. | Siped wetsuit |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: SHEI CHUNG SHIN INDUSTRIAL CO., LTD., TAIWAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:CHUANG, CHI-CHOU;REEL/FRAME:012713/0518 Effective date: 20020307 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |