US20030089455A1 - Member separating apparatus and processing apparatus - Google Patents
Member separating apparatus and processing apparatus Download PDFInfo
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- US20030089455A1 US20030089455A1 US10/314,233 US31423302A US2003089455A1 US 20030089455 A1 US20030089455 A1 US 20030089455A1 US 31423302 A US31423302 A US 31423302A US 2003089455 A1 US2003089455 A1 US 2003089455A1
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- layer
- major surface
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67092—Apparatus for mechanical treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/7624—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
- H01L21/76251—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology using bonding techniques
- H01L21/76259—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology using bonding techniques with separation/delamination along a porous layer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/12—Surface bonding means and/or assembly means with cutting, punching, piercing, severing or tearing
- Y10T156/1374—Surface bonding means and/or assembly means with cutting, punching, piercing, severing or tearing with means projecting fluid against work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/19—Delaminating means
- Y10T156/1922—Vibrating delaminating means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/19—Delaminating means
- Y10T156/1928—Differential fluid pressure delaminating means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/364—By fluid blast and/or suction
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
- Weting (AREA)
Abstract
This invention is to prevent a substrate from dropping when it is transferred/received to/from a separating apparatus. The support surfaces of substrate holding portions (22, 23) are made horizontal, and a substrate (21) to be separated is mounted on one substrate holding portion (22) in a horizontal state (2A). The substrate holding portions (22, 23) are pivoted about rotary shafts (26, 27), respectively, to make the support surfaces of the substrate holding portions (22, 23) vertical so that the substrate (21) is sandwiched by the substrate holding portions (22, 23) (2B) The substrate holding portions (22, 23) are rotated about rotary shafts (24, 25), respectively, and simultaneously, high-pressure, high-speed water is ejected from an ejection nozzle (28) to separate the substrate (21) into two substrates (21 a , 21 c). The substrate holding portions (22, 23) are pivoted about the rotary shafts (26, 27), respectively, to make the support surfaces horizontal (2C). With this arrangement, the substrate can be supported from the lower side and transferred in the horizontal state.
Description
- 1. Field of the Invention
- The present invention relates to a member separating apparatus and processing apparatus, member separating method, and semiconductor substrate manufacturing method.
- 2. Description of the Related Art
- A substrate (SOI substrate) having an SOI (Silicon On Insulator) structure is known as a substrate having a single-crystal Si layer on an insulating layer. A device using this SOI substrate has many advantages that cannot be achieved by ordinary Si substrates. Examples of the advantages are as follows.
- (1) The integration degree can be increased because dielectric isolation is easy.
- (2) The radiation resistance can be increased.
- (3) The operating speed of the device can be increased because the stray capacitance is small.
- (4) No well step is necessary.
- (5) Latch-up can be prevented.
- (6) A completely depleted field-effect transistor can be formed by thin film formation.
- Since an SOI structure has the above various advantages, researches have been made on its formation method for several decades.
- As one SOI technology, the SOS (Silicon On Sapphire) technology by which Si is heteroepitaxially grown on a single-crystal sapphire substrate by CVD (Chemical Vapor Deposition) has been known for a long time. This SOS technology once earned a reputation as the most matured SOI technology. However, the SOS technology has not been put into practical use to date because, e.g., a large amount of crystal defects are produced by lattice mismatch in the interface between the Si layer and the underlying sapphire substrate, aluminum that forms the sapphire substrate mixes in the Si layer, the substrate is expensive, and it is difficult to obtain a large area.
- A variety of SOI technologies have been introduced next to the SOS technology. Various techniques have been examined about these SOI technologies aiming at decreasing crystal defects and reducing the manufacturing cost. Examples of the techniques are as follows. First, oxygen ions are implanted into a substrate to form a buried oxide layer. Second, two wafers are bonded via an oxide film, and one of the wafers is polished or etched to leave a thin single-crystal Si layer on the oxide film. Third, hydrogen ions are implanted from the surface of an Si substrate having an oxide film to a predetermined depth, the substrate is bonded to another substrate, a thin single-crystal Si layer is left on the oxide film by heating or the like, and the bonded substrate (the other substrate) is peeled.
- The present applicant has disclosed a new SOI technology in Japanese Patent Laid-Open No. 5-21338. In this technology, a first substrate prepared by forming a nonporous single-crystal layer on a single-crystal semiconductor substrate having a porous layer is bonded to a second substrate via an insulating layer (SiO2). After this, the substrates are separated at the porous layer, thereby transferring the nonporous single-crystal layer to the second substrate. Advantages of this technology are that the film thickness uniformity of the SO layer is excellent, the crystal defect density in the SOI layer can be reduced, the surface planarity of the SOI layer is good, no expensive manufacturing apparatuses with special specifications are required, and SOI substrates having SOI films having a thickness of several hundred Å to 10 μm can be manufactured by one manufacturing apparatus.
- The present applicant has also disclosed, in Japanese Patent Laid-Open No. 7-302889, a technique of bonding the first and second substrates, separating the first substrate from the second substrate without destroying the first substrate, smoothing the surface of the separated first substrate, and forming a porous layer again to reuse the first substrate. In this technique, the first substrate is not wasted, and therefore, the manufacturing cost can be largely reduced, and the manufacturing process can also be simplified.
- To facilitate mass production using the above techniques, factors to lower the yield must be minimized. For example, in a series of processes of separating a bonded substrate stack at a porous layer, it is important to avoid risks of substrate drop.
- The present invention has been made in consideration of the above situation, and has as its object to provide a separating apparatus and method suitable to separate member such as substrates, a processing apparatus suitable to process members such as substrates, and a semiconductor substrate manufacturing method using the separating method.
- According to the present invention, there is provided a member separating apparatus characterized by comprising manipulation means for changing a direction of a major surface of a member, and separation means for separating the member using a stream of a fluid, wherein the manipulation means has a function of manipulating the member to match the direction of the major surface with a first direction and a function of manipulating the member to match the direction of the major surface with a second direction.
- In the separating apparatus, the manipulation means preferably receives the member with the major surface whose direction matches with the first direction, matches the direction of the major surface with the second direction, and moves the member to a position where the separation means can process the member, and also matches a direction of a major surface of at least one member of the members separated by the separation means with the first direction.
- In the separating apparatus, the manipulation means preferably receives the member with the major surface whose direction matches with the first direction, matches the direction of the major surface with the second direction, and moves the member to a position where the separation means can process the member, and also matches directions of major surfaces of members of the members separated by the separation means with the first direction.
- In the separating apparatus, the first and second directions are preferably substantially perpendicular to each other.
- In the separating apparatus, the first direction is preferably a direction in which the major surface of the member is substantially horizontal.
- In the separating apparatus, preferably, the member to be processed comprises a plate member, and the separation means cuts the plate member in a direction of plane to separate the member into two plate members.
- In the separating apparatus, preferably, the second direction is a direction in which the major surface of the plate member is substantially vertical, and the separation means ejects the fluid toward the plate member in the vertical direction to separate the plate member into two plate members.
- In the separating apparatus, the first direction is preferably a direction in which the major surface of the plate member is substantially horizontal.
- In the separating apparatus, the manipulation means preferably comprises a pair of holding means for holding the plate member by sandwiching the member from two surface sides when the separation means separates the plate member.
- In the separating apparatus, each of the holding means preferably comprises chuck means for chucking the plate member.
- In the separating apparatus, preferably, the manipulation means comprises pivot means for pivoting at least one of the pair of holding means about a shaft parallel to a chuck surface of the chuck means, and the direction of the major surface of the plate member is changed by the pivot means.
- In the separating apparatus, preferably, the manipulation means comprises pivot means for pivoting the pair of holding means about shafts parallel to chuck surfaces of the chuck means, and the direction of the major surface of the plate member is changed by the pivot means.
- In the separating apparatus, the shaft as a pivot center of the holding means is preferably arranged at a position where the pair of holding means do not interfere with each other.
- The separating apparatus preferably further comprises rotation means for rotating the member about a shaft perpendicular to the major surface.
- In the separating apparatus, the rotation means preferably comprises means for rotating the member when the separation means separates the member.
- In the separating apparatus, preferably, the separation means separates the member using a stream of a liquid, and the rotation means comprises means for rotating at least one of the members separated by the separation means to remove the liquid sticking to the member.
- The separating apparatus preferably further comprises rotation means for rotating at least one of the pair of holding means about a shaft perpendicular to a holding surface.
- In the separating apparatus, the rotation means preferably rotates the holding means when the separation mean separates the member.
- In the separating apparatus, preferably, the separation means separates the member using a stream of a liquid, and the rotation means rotates the holding means to remove the liquid sticking to the member held by the holding means after the member is separated by the separation means.
- The separating apparatus preferably further comprises a chamber for covering the apparatus.
- In the separating apparatus, the chamber preferably has a shutter capable of opening/closing.
- The separating apparatus preferably further comprises transfer means for transferring the member to be processed to the manipulation means and receiving the separated member from the manipulation means, the transfer means being arranged outside the chamber and transferring/receiving the member to/from the manipulation means while opening the shutter.
- In the separating apparatus, the shutter is preferably closed at least when the member is separated by the separation means.
- The separating apparatus preferably further comprises positioning means for positioning the member to be processed with respect to the manipulation means.
- In the separating apparatus, preferably, the member to be separated has a fragile layer as a separation layer, and the fragile layer is substantially parallel to the major surface of the member.
- According to the present invention, there is also provided a member processing apparatus characterized by comprising manipulation means for changing a direction of a major surface of a member, rotation means for rotating the member about a shaft perpendicular to the major surface, and processing means for processing the member while the rotation means is rotating the member, wherein the manipulation means receives the member with the major surface whose direction matches with a first direction, matches the direction of the major surface with a second direction, and moves the member to a position where the processing means can process the member, and also matches the direction of the major surface of the member which has been processed by the processing means with the first direction.
- In the processing apparatus, the first and second directions are preferably substantially perpendicular to each other.
- In the processing apparatus, the first direction is preferably a direction in which the major surface of the member is substantially horizontal.
- In the processing apparatus, preferably, the processing means processes the member using a liquid, and the rotation means rotates the member to remove the liquid sticking to the member after the member is processed by the processing means.
- According to the present invention, there is also provided a processing apparatus characterized by comprising holding means for holding a member, manipulation means for changing a direction of a holding surface of the holding means, processing means for processing the member held by the holding means, and rotation means for rotating the holding means holding the member about a shaft perpendicular to the holding surface when the processing means is processing and/or has processed the member, wherein the manipulation means matches the direction of the holding surface with a first direction when the holding means is to receive the member to be processed, matches the direction of the holding surface of the holding means with a second direction after the holding means receives and holds the member, and moves the holding means to a position where the processing means can process the member, and also matches the direction of the holding surface of the holding means with the first direction after processing by the processing means is complete.
- In the processing apparatus, the first and second directions are preferably substantially perpendicular to each other.
- In the processing apparatus, the first direction is preferably a direction in which the major surface of the member is substantially horizontal.
- In the processing apparatus, preferably, the processing means processes the member using a liquid, and the rotation means rotates the member to remove the liquid sticking to the member after the member is processed by the processing means.
- According to the present invention, there is provided a member separating method characterized by comprising the reception step of receiving a member with a major surface whose direction matches with a first direction, the manipulation step of matching the direction of the major surface of the member with a second direction, and the separation step of separating the member using a stream of a fluid.
- The separating method preferably further comprises the second manipulation step of matching a direction of a major surface of at least one member of the members separated in the separation step with the first direction.
- The separating method preferably further comprises the second manipulation step of matching directions of major surfaces of the members separated in the separation step with the first direction.
- In the separating method, the first and second directions are preferably substantially perpendicular to each other.
- In the separating method, the first direction is preferably a direction in which the major surface of the member is substantially horizontal.
- In the separating method, preferably, the member to be processed comprises a plate member, and the separation step comprises cutting the plate member in a direction of plane to separate the member into two plate members.
- In the separating method, preferably, the second direction is a direction in which the major surface of the plate member is substantially vertical, and the separation step comprises ejecting the fluid toward the plate member in the vertical direction to separate the plate member into two plate members.
- In the separating method, the first direction is preferably a direction in which the major surface of the plate member is substantially horizontal.
- In the separating method, the separation step preferably comprises holding the plate member by sandwiching the member from two surface sides.
- In the separating method, the separation step preferably comprises separating the member using the stream of a fluid while rotating the member to be processed about a shaft perpendicular to the major surface.
- In the separating method, preferably, the separation step comprises separating the member using a liquid, and the method further comprises rotating at least one of the members separated to remove the liquid sticking to the member after the member is separated in the separation step.
- In the separating method, the separation step is preferably executed in a chamber to prevent the fluid from scattering.
- In the separating method, preferably, the member to be processed has a fragile layer as a separation layer, and the fragile layer is substantially parallel to the major surface of the member.
- In the separating method, the fragile layer preferably comprises a porous layer.
- In the separating method, the fragile layer preferably comprises a layer having microcavity.
- In the separating method, preferably, the member to be processed is prepared by bonding at least two plate members, and at least one of the two plate members comprises a semiconductor substrate.
- In the separating method, the semiconductor substrate preferably comprises a single-crystal silicon substrate.
- In the separating method, preferably, the member to be processed is prepared by bonding at least two plate members, and at least one of the two plate members comprises an insulating substrate.
- In the separating method, the insulating substrate preferably comprises a quartz substrate.
- In the separating method, preferably, the member to be processed is prepared by bonding at least two plate members, and at least one of the two plate members comprises a transparent substrate.
- In the separating method, the member to be processed is preferably prepared by bonding a first substrate sequentially having a nonporous layer and a porous layer inward from a surface to a second substrate via the nonporous layer.
- In the separating method, the nonporous layer preferably has a single-crystal silicon layer.
- In the separating method, the nonporous layer preferably has an insulating layer on the single-crystal silicon layer.
- In the separating method, the insulating layer is preferably formed from a silicon oxide.
- In the separating method, the second substrate preferably comprises an insulating substrate.
- In the separating method, the second substrate preferably comprises a transparent substrate.
- In the separating method, the second substrate preferably comprises a quartz substrate.
- In the separating method, the porous layer is preferably formed by anodizing a single-crystal silicon substrate.
- In the separating method, the member to be processed is preferably prepared by bonding a second substrate to a surface of a first substrate incorporating a microcavity layer.
- In the separating method, the microcavity layer is preferably formed by implanting ions into a single-crystal silicon substrate.
- In the separating method, water is preferably used as the fluid.
- According to the present invention, there is provided a semiconductor substrate manufacturing method characterized by comprising the steps of preparing a first substrate incorporating a porous layer or a microcavity layer, bonding the first substrate to a second substrate to prepare a bonded substrate stack, separating the bonded substrate stack into a first substrate side and a second substrate side using the porous layer or microcavity layer as a separation region by using any one of the above separating methods, and removing the porous layer or microcavity layer remaining on the second substrate side.
- The semiconductor substrate manufacturing method preferably further comprises the step of, after the bonded substrate stack is separated, removing the porous layer or microcavity layer remaining on the first substrate side to reuse the first substrate.
- In the semiconductor substrate manufacturing method, the porous layer is preferably formed by anodizing a semiconductor substrate.
- In the semiconductor substrate manufacturing method, the microcavity layer is preferably formed by implanting ions in a semiconductor substrate.
- Further objects, features and advantages of the present invention will become apparent from the following detailed description of the embodiments of the present invention with reference to the accompanying drawings.
- FIGS. 1A to1E are views for explaining steps in manufacturing an SOI substrate according to a preferred embodiment of the present invention;
- FIGS. 2A to2C are views showing the principle of a separating apparatus according to a preferred embodiment of the present invention;
- FIG. 3 is a schematic view showing the first arrangement of a separating apparatus;
- FIG. 4 is a schematic view showing the first arrangement of the separating apparatus;
- FIG. 5 is a schematic view showing the first arrangement of the separating apparatus;
- FIG. 6 is a schematic view showing the first arrangement of the separating apparatus;
- FIG. 7 is a schematic view showing the first arrangement of the separating apparatus;
- FIG. 8 is a view showing the first arrangement of an adjustment mechanism for adjusting the clearance between substrate holding portions;
- FIG. 9 is a view showing the second arrangement of an adjustment mechanism for adjusting the clearance between substrate holding portions;
- FIG. 10 is a schematic view showing the second arrangement of an automatic separating apparatus;
- FIG. 11 is a schematic view showing the second arrangement of the automatic separating apparatus;
- FIG. 12 is a schematic view showing the second arrangement of the automatic separating apparatus; and
- FIG. 13 is a schematic view showing the second arrangement of the automatic separating apparatus.
- A preferred embodiment of the present invention will be described below with reference to the accompanying drawings.
- FIGS. 1A to1E are views for explaining steps in manufacturing an SOI substrate according to a preferred embodiment of the present invention.
- In the step shown in FIG. 1A, a single-
crystal Si substrate 11 is prepared, and aporous Si layer 12 is formed on the substrate surface by anodizing or the like. In the step shown in FIG. 1B, a nonporous single-crystal Si layer 13 is formed on theporous Si layer 12 by epitaxial growth. After this, the surface is oxidized to form an SiO2 layer 15. With this process, afirst substrate 10 is formed. - In the step shown in FIG. 1C, a
second substrate 20 consisting of single-crystal Si is prepared. The first andsecond substrates second substrate 20 opposes an insulatinglayer 15. After this, the first andsecond substrates layer 15 may be formed on the nonporous single-crystal Si layer 13, as described above, on thesecond substrate 20, or on both of them as far as the state shown in FIG. 1C is obtained when the first and second substrates are brought into contact with each other. - In the step shown in FIG. 1D, the two substrates bonded to each other are separated at the
porous Si layer 12. Consequently, a multilayered structure of aporous Si layer 12″, single-crystal Si layer 13, insulatinglayer 15, and the single-crystal Si substrate 20 is formed on the second substrate side (10″+20). On the first substrate side (10′), aporous layer 12′ is formed on the single-crystal Si substrate 11. - After separation, the
porous Si layer 12′ left on the first substrate is removed, and the substrate surface is planarized as needed, thereby reusing the first substrate as the single-crystal Si substrate 11 for forming thefirst substrate 10. - After the bonded substrates are separated, in the step shown in FIG. 1E, the
porous layer 12″ on the surface on the second substrate side (10″+20) is selectively removed. With this process, a multilayered structure of the single-crystal Si layer 13, insulatinglayer 15, and single-crystal Si substrate 20, i.e., a substrate having an SOI structure is obtained. - As the second substrate, not only the single-crystal Si substrate but also an insulating substrate (e.g., a quartz substrate) or a transparent substrate (e.g., a quartz substrate) can be used.
- In this embodiment, to facilitate the process of bonding two substrates and then separating them, the
porous layer 12 having a fragile structure is formed in the separation region. Instead of the porous layer, for example, a microcavity layer may be formed. A microcavity layer can be formed by implanting ions into a semiconductor substrate. - In this embodiment, in the step shown in FIG. 1D, i.e., in the process of separating a substrate (to be referred to as a bonded substrate stack hereinafter) prepared by bonding two substrates, a high-pressure liquid or gas (fluid) is injected toward the separation region of the bonded substrate stack to break the porous layer, thereby separating the bonded substrate stack into two substrates.
- [Principle of Separating Apparatus]
- The principle of a separating apparatus according to a preferred embodiment of the present invention will be described first. The separating apparatus of this embodiment uses a water jet method. Generally, the water jet method ejects high-speed, high-pressure stream of water to an object to, e.g., process, remove a coating film from the surface, or clean the surface (“History of Water Jet Machining Development”, Journal of Water Jet Technology Society of Japan, Vol. 1, No. 1, page 4 (1984)).
- This separating apparatus ejects a high-speed, high-pressure stream of a liquid or gas (fluid) to the porous layer (separation region) of a bonded substrate stack in the direction of substrate surface to selectively break the porous layer, thereby separating the substrate stack at the porous layer. The stream will be referred to as a “jet” hereinafter. The liquid or gas (fluid) forming a jet will be referred to as a “jet medium”. As the jet medium, it is possible to use water, an organic solvent such as alcohol, an acid such as hydrofluoric acid or nitric acid, an alkali such as potassium hydroxide, other alkalis, a gas such as air, nitrogen gas, carbonic acid gas, rare gas, or an etching gas or other gases.
- FIGS. 2A to2C are views showing the principle of the separating apparatus of the preferred embodiment of the present invention. This separating apparatus has a pair of
substrate holding portions Rotary shafts substrate holding portions substrate holding portions rotary shafts - To separate a bonded
substrate stack 21 into twosubstrates substrate holding portions substrate stack 21 is mounted at a predetermined position on thesubstrate holding portion 22 and chucked on the substrate support surface. - Next, as shown in FIG. 2B, the
substrate holding portions rotary shafts substrate stack 21 is sandwiched and held by thesubstrate holding portions substrate holding portions - In this state, a jet medium (e.g., water)29 is ejected from an
ejection nozzle 28 and injected into the separation region (porous region) of the bondedsubstrate stack 21 while the bondedsubstrate stack 21 is rotated about therotary shafts substrate stack 21 is separated into the twosubstrates substrate stack 21 can be held without vacuum chuck. - As shown in FIG. 2C, the
substrate holding portions rotary shafts substrate 21 a is chucked by thesubstrate holding portion 22, and thesubstrate 21 c is chucked by thesubstrate holding portion 23. - Then a liquid such as water is used as the jet medium, the separated
substrates substrate holding portions rotary shafts - In the state shown in FIG. 2B, i.e., when the bonded substrate stack is sandwiched by the
substrate holding portions rotary shafts substrate stack 21 in the axial direction to prevent interference between thesubstrate holding portions substrate holding portions substrate holding portions projection space 30. - With the above-described separating apparatus, the bonded
substrate stack 21 can be transferred to the separating apparatus in the horizontal state, and the separatedsubstrates - Specific arrangements of the separating apparatus of the preferred embodiment of the present invention will be described below.
- [First Arrangement of Separating Apparatus]
- FIGS.3 to 7 are schematic views showing the first arrangement of a separating apparatus. A separating
apparatus 100 comprises a pair ofsubstrate manipulation portions - The
substrate manipulation portions substrate holding portions substrate holding portions vacuum chuck grooves chucks rotary shafts - A bonded
substrate stack 101 to be processed incorporates aporous layer 101 b as a fragile structure portion and is separated into twosubstrates porous layer 101 b. - To separate the bonded
substrate stack 101, the bondedsubstrate stack 101 is sandwiched and supported vertically by thesubstrate holding portions - In this
separating apparatus 100, for example, the bonded substrate stack is set such that thesubstrate 101 a is present on the first substrate side (10′), and thesubstrate 101 c is present on the second substrate side (10′+20) in FIG. 1D. - The
substrate holding portion 108 is coupled to one end of therotary shaft 106 axially and rotatably supported by ashaft support portion 102 through abearing 104. The other end of therotary shaft 106 is coupled to a drivingsource 114. As the drivingsource 114, for example, a motor is suitable. In separation processing, the bondedsubstrate stack 101 is rotated by a rotational force transmitted from the drivingsource 114. The drivingsource 114 rotates therotary shaft 106 at a rotation rate designated in accordance with an instruction from a controller (not shown). - On the other hand, the
substrate holding portions 109 is coupled to one end of therotary shaft 107 axially and rotatably supported by theshaft support portion 103 through abearing 105. The other end of therotary shaft 107 is coupled to a drivingsource 115. As the drivingsource 115, for example, a motor is suitable. In separation processing, the bondedsubstrate stack 101 is rotated by a rotational force transmitted from the drivingsource 115. The drivingsource 115 rotates therotary shaft 107 in synchronism with rotation of therotary shaft 106 in accordance with an instruction from the controller (not shown). Therotary shafts substrate stack 101. - Independent driving sources may be coupled to the
rotary shafts rotary shafts rotary shafts - Alternatively, only one of the
rotary shafts source 114 for driving therotary shaft 106 is arranged, therotary shaft 106,substrate holding portion 108, bondedsubstrate stack 101,substrate holding portion 109, androtary shaft 107 integrally rotate before separation of the bondedsubstrate stack 101. When the bondedsubstrate stack 101 is separated into two substrates, the members on therotary shaft 107 side stop. - The
shaft support portion 103 on therotary shaft 107 side incorporates aspring 111 for pressing the bondedsubstrate stack 101. Hence, the bondedsubstrate stack 101 receives a force in a direction in which thesubstrate 101 a is pressed against thesubstrate 101 c (negative direction of the X-axis). As a result, after the bondedsubstrate stack 101 is separated into the twosubstrates ejection nozzle 110, and even when the twosubstrates substrate holding portions substrates - In this embodiment, the
spring 111 applies a force in the direction in which thesubstrate 101 a is pressed against thesubstrate 101 c (negative direction of the X-axis). However, the force may be applied in a direction in which thesubstrate 101 a is separated from thesubstrate 101 c by changing the position of the spring. In this case, when the bondedsubstrate stack 101 is physically separated into the twosubstrates ejection nozzle 110, thesubstrate 101 a is separated from thesubstrate 101 c. - The
separating apparatus 100 has an adjustment mechanism for adjusting the clearance between thesubstrate holding portions - FIG. 8 is a view showing the first arrangement of the adjustment mechanism. The adjustment mechanism shown in FIG. 8 uses an
air cylinder 122. Theair cylinder 122 is fixed to theshaft support portion 103. When apiston rod 121 is retracted (driven), the driving source (e.g., motor) 115 is pulled. When drive of thepiston rod 121 is canceled, the force of thespring 111 can be made to act on therotary shaft 107 to press the substrate. - FIG. 9 is a view showing the second arrangement of the adjustment mechanism. The adjustment mechanism shown in FIG. 9 uses an
eccentric cam 131 and a motor. Theeccentric cam 131 is coupled to a motor (not shown). The clearance between thesubstrate holding portions plate 132 coupled to the rear end of the drivingsource 115. The force of thespring 111 acts on therotary shaft 107 in the direction in which the substrate is pressed. To hold the bondedsubstrate stack 101 and separate it into two substrates, theeccentric cam 131 is pivoted in a direction in which restriction of the drivingplate 132 by theeccentric cam 131 is canceled, i.e., in a direction in which a gap is formed between theeccentric cam 131 and drivingplate 132. With this operation, the pressing force of thespring 111 can be made to act on the bondedsubstrate stack 101. - Even when a spring acting in a direction in which the bonded
substrate stack 101 is pulled is arranged in place of thespring 111, an adjustment mechanism for adjusting the clearance between thesubstrate holding portions substrate holding portion 109 until it comes in contact with the bondedsubstrate stack 101 to chuck the bondedsubstrate stack 101 on the substrate support surface of thesubstrate holding portion 109. - The
separating apparatus 100 has driving sources (e.g., motors) 151 and 161 for rotatingrotary shafts substrate manipulation portions sources separating apparatus 100. - As shown in FIG. 3, in the
separating apparatus 100, thesubstrate manipulation portions rotary shafts sources substrate holding portions - Instead of preparing two driving sources for the
substrate manipulation portions substrate manipulation portions - In the
separating apparatus 100, therotary shafts substrate stack 101 in the axial direction when the bondedsubstrate stack 101 is sandwiched (supported vertically) by thesubstrate holding portions rotary shafts substrate holding portions 108 and 109 (Y-axis direction). Hence, thesubstrate manipulation portions substrate stack 101 does not damage the separatedsubstrates - Even when the
rotary shafts substrate manipulation portions substrate holding portion 109 to theshaft support portion 103 side. - A series of procedures of bonded substrate stack separation processing by the separating
apparatus 100 will be described below. - First, as shown in FIG. 3, the
substrate manipulation portions sources substrate holding portions substrate holding portion 109 is retracted into theshaft support portion 103 by the adjustment mechanism shown in FIG. 8 or 9, as shown in FIG. 3. In this state, the bondedsubstrate stack 101 is mounted on thesubstrate holding portion 108, and the pressure in thegrooves 108 a is reduced to chuck the bondedsubstrate stack 101 on the substrate support surface. The bondedsubstrate stack 101 is preferably mounted on thesubstrate holding portion 108 such that the center of the bonded substrate stack matches with the center of thesubstrate holding portion 108. - Next, as shown in FIG. 4, the
substrate manipulation portions sources substrate holding portions - As shown in FIG. 5, the
substrate holding portion 109 is pushed from theshaft support portion 103 by the action of thespring 111, so the bondedsubstrate stack 101 is pressed by thesubstrate holding portion 109. When the arrangement shown in FIG. 8 or 9 is employed, this operation can be realized by canceling restriction of therotary shaft 107 by theair cylinder 122 oreccentric cam 131. - In this state, the bonded
substrate stack 101 may be vacuum-chucked by one or both of thesubstrate holding portions spring 111 suffices, the bondedsubstrate stack 101 can be held by only the pressing force without vacuum chuck. - Next, the driving
sources substrate stack 101. A jet medium (e.g., water) is compressed and supplied to theejection nozzle 110 by a high-pressure pump (not shown) to inject the jet into theporous layer 101 b as the separation region of the bondedsubstrate stack 101, i.e., in the vertical direction. When the jet is injected while rotating the bondedsubstrate stack 101, the bondedsubstrate stack 101 is separated into the twosubstrates - After the bonded
substrate stack 101 is physically separated into the two substrates, thesubstrate holding portions shaft support portion 103 side by the adjustment mechanism shown in FIG. 8 or 9, as shown in FIG. 6. With this operation, the twosubstrates substrates substrate holding portions substrate stack 101, thesubstrates substrate holding portions substrate holding portion 109 is retreated to theshaft support portion 103 side. - As shown in FIG. 7, the
substrate manipulation portions rotary shafts sources substrate holding portions substrates - When separation processing has been executed using a liquid as a jet medium, the jet medium remains on the separated
substrates substrates substrate holding portions sources substrate manipulation portions - The
substrates - As described above, the separating
apparatus 100 executes separation processing while holding the bonded substrate stack vertically. One reason for this is that when the jet is not ejected in the vertical direction, the jet orbit is bent downward by gravitation, and it becomes difficult to inject the jet to the desired position (separation region) of the bonded substrate stack. Another reason is that when the separation surface (porous layer) of the bonded substrate stack is parallel to the direction of jet, the jet can efficiently act on the separation surface, so the efficiency of separation processing can be increased. - According to the
separating apparatus 100 having thesubstrate manipulation portions substrate stack 101 vertically, and additionally, the bonded substrate stack can be transferred to the separating apparatus in the horizontal state, and the separated substrates can also be received in the horizontal state. Since the substrates can be supported from the lower side during substrate transfer, risks of substrate drop can be decreased. On the other hand, if a mechanism for transferring the bonded substrate stack to the separating apparatus in the vertical state or a mechanism for receiving the separated substrates in the vertical state is employed, the substrates may drop. - In addition, according to this separating apparatus, when the substrate support surfaces of the
substrate holding portions - [Second Arrangement of Separating Apparatus]
- This embodiment is related to an automatic separating apparatus incorporating the
separating apparatus 100 of the first arrangement, which automatically executes a series of operations of extracting a bonded substrate stack stored in a cassette, transferring it to theseparating apparatus 100, separating a bondedsubstrate stack 101 in theseparating apparatus 100, and storing the separated substrates in another cassette. - FIGS.10 to 13 are schematic views showing the second arrangement of the automatic separating apparatus. More specifically, FIG. 10 is a plan view schematically showing a state wherein the bonded
substrate stack 101 is set in theseparating apparatus 100, FIG. 11 is a view of the arrangement shown in FIG. 10 when viewed from one side, FIG. 12 is a plan view schematically showing a state wherein the bonded substrate stack is to be separated, and FIG. 13 is a view of the arrangement shown in FIG. 12 when viewed from one side. - The automatic separating apparatus of this embodiment comprises the separating
apparatus 100 of the first arrangement, and atransfer apparatus 500 for transferring a bonded substrate stack and separated substrates. - Preferably, the separating
apparatus 100 is set in achamber 400, and ashutter 503 is arranged between thechamber 400 andtransfer apparatus 500. Preferably, theshutter 503 is opened when the bondedsubstrate stack 101 is to be set in theseparating apparatus 100 or separated substrates are to be extracted, and closed during separation processing. With this arrangement, a jet medium (e.g., water) can be prevented from scattering from thechamber 400 during separation processing. - The
transfer apparatus 500 comprises atransfer robot 501 for transferring the bondedsubstrate stack 101 and separated substrates, and apositioning unit 507 for positioning the bondedsubstrate stack 101 with respect to asubstrate holding portion 108. - To execute separation processing, a
cassette 504 storing one or a plurality of bondedsubstrate stacks 101 andempty cassettes substrates transfer apparatus 500. Thecassette 504 is set such that the bonded substrate stacks are held horizontally and the opening portion faces thetransfer robot 501. Thecassettes transfer robot 501. - The procedure of separation processing by the automatic separating apparatus will be described below.
- The operator sets the
cassette 504 storing the bondedsubstrate stacks 101 and theempty cassettes transfer apparatus 500. When the operator instructs to start separation processing through a control panel (not shown), the automatic separating apparatus starts the following series of processing operations. - First, the separating
apparatus 100 pivotssubstrate manipulation portions - The
transfer robot 501 inserts arobot hand 502 having a chuck mechanism under a corresponding bondedsubstrate stack 101 in thecassette 504, chucks the lower surface of the bonded substrate stack, and removes the bondedsubstrate stack 101. - The
transfer robot 501 mounts the chucked bondedsubstrate stack 101 on the support table of thepositioning unit 507 and cancel chuck. Thepositioning unit 507 aligns the central position of the bondedsubstrate stack 101 to the reference position by two guide members opposing each other. Thetransfer robot 501 chucks the lower surface of the bondedsubstrate stack 101 on the support table of thepositioning unit 507, extends therobot hand 502 toward thesubstrate holding portion 108 of theseparating apparatus 100, and sets the bondedsubstrate stack 101 at a predetermined position on thesubstrate holding portion 108. By using thepositioning unit 507, the bondedsubstrate stack 101 can be positioned with respect to thesubstrate holding portion 108. - When the
transfer robot 501 is to set the bondedsubstrate stack 101 on thesubstrate holding portion 108, theshutter 503 is open. - Each bonded
substrate stack 101 can be set at a correct position on thesubstrate holding portion 108 by positioning each bondedsubstrate stack 101 by thepositioning unit 507. Since the center of the bondedsubstrate stack 101 can be matched with the central axis of arotary shaft 106, the distance between anejection nozzle 110 and the side surface of the bondedsubstrate stack 101 is kept unchanged while the bondedsubstrate stack 101 is rotated and separated. Hence, the jet can be made to uniformly act along the entire circumference of the bondedsubstrate stack 101. - When setting of the bonded
substrate stack 101 on thesubstrate holding portion 108 is complete, thetransfer robot 501 retracts therobot hand 502, and then, theshutter 503 is closed. - In the
separating apparatus 100, thesubstrate manipulation portions sources substrate stack 101 vertical, respectively, and the bondedsubstrate stack 101 is sandwiched and vacuum-chucked by thesubstrate holding portions - The
separating apparatus 100 executes separation processing. More specifically, in theseparating apparatus 100, the bondedsubstrate stack 101 is rotated by drivingsources ejection nozzle 110 into the separation region (porous region 101 b) of the bondedsubstrate stack 101. With this separation processing, the bondedsubstrate stack 101 is separated into the twosubstrates source 115′ includes not only the above-describeddriving source 115 but also the adjustment mechanism shown in FIG. 8 or 9. - When the bonded
substrate stack 101 is separated into the twosubstrates apparatus 100 separates the twosubstrates substrate manipulation portions sources substrate holding portions - By rotating the
substrate holding portions sources - Subsequently, the
shutter 503 is opened. Thetransfer robot 501 extends therobot hand 502 under thesubstrate 101 c on thesubstrate holding portion 108, holding thesubstrate 101 c by chucking its lower surface, and stores thesubstrate 101 c in thecassette 505. In the same way, thetransfer robot 501 extends therobot hand 502 under thesubstrate 101 a on thesubstrate holding portion 109, holds thesubstrate 101 a by chucking its lower surface, and stores thesubstrate 101 a in thecassette 506. - With the above processing, separation processing of one bonded substrate stack is ended. This automatic separating apparatus can separate all bonded substrate stacks in the
cassette 504 by repeating the above processing for all unprocessed bonded substrate stacks. - According to this automatic separating apparatus, when the cassette storing bonded substrate stacks and two empty cassettes are prepared and set in the
transfer apparatus 500, and execution of separation processing is instructed, separation processing is automatically executed, and two substrates which are separated and dried are selectively stored in the two restoration cassettes. - As described above, even when separation processing is automatically executed, the arrangement capable of transferring substrates between the transfer apparatus and separating apparatus in the horizontal state has a remarkable advantage.
- This advantage is easy to understand in comparison with an arrangement for transferring substrates between the transfer apparatus and separating apparatus in the vertical state. In this case, the substrate holding portion can hardly reliably chuck the bonded substrate stack unless the transfer robot transfers the substrate to the substrate holding portion while accurately holding it vertically, and the bonded substrate stack may sometimes drop. This also applies to reception of separated substrates by the transfer robot. If the substrate holding surface of the robot hand is not accurately parallel to the substrate, the robot hand can hardly reliably chuck the substrate.
- [Application Example of Separating Apparatus]
- As an application example of the above separating apparatus, a method of manufacturing an SOI substrate will be described below with reference to FIGS. 1A to1E.
- As a single-
crystal Si substrate 11, a p- or n-type (100) single-crystal Si substrate having a thickness of 625 [μm], a diameter of 5 [inch], and a resistivity of 0.01 [Ω·cm] was prepared. This single-crystal Si substrate 11 was dipped in an HF solution and anodized to form aporous Si layer 12 having a thickness of 12 [μm] (FIG. 1A). The anodizing conditions are as follows. - Current density: 7 [mA/cm2]
- Anodizing solution: HF:H2O:C2H5OH=1:1:1
- Process time: 11 [min]
- This substrate was heated to 400[° C.] in an oxygen atmosphere and oxidized for 1 hr. With this process, inner walls of pores in the
porous Si layer 12 were covered with thermal oxide films. Subsequently, a single-crystal Si layer 13 having a thickness of 0.3 μm was epitaxially grown on theporous Si layer 12 by CVD. The epitaxial growth conditions are as follows. Before this process, the substrate may be baked in a hydrogen atmosphere in the epitaxial furnace. - Source gas: SiH4
- Carrier gas: H2
- Temperature: 850 [° C.]
- Pressure: 1×10−2 [Torr]
- Growth rate: 3.3 [nm/sec]
- A 0.2-μm thick SiO2 layer 15 was formed on the single-crystal Si layer (epitaxial Si layer) 13 (FIG. 1B) A single-
crystal Si substrate 20 was separately prepared. The surface of the SiO2 layer 15 and single-crystal Si substrate 20 were brought into contact with each other at room temperature. After this, a heat treatment was performed at a temperature of 1,100[° C.] for 1 hr to bond the two substrates (FIG. 1C). - This bonded substrate stack was stored in the
cassette 504 and set in thetransfer apparatus 500 of the automatic separating apparatus of the second arrangement, and separation processing was executed (FIG. 1D). As a jet medium, pure water was used. The jet diameter was set to be 0.2 [mm], and the pressure of water to be ejected was set to be 350 [Kgf/cm2]. Separation processing was performed while fixing the position of the ejection nozzle immediately above the bonding interface. The bonded substrate stack was rotated at a speed of about 8 [rpm]. - Most bonded substrate stacks are completely separated when they have made about five revolutions. However, in consideration of variations between substrates, the automatic separating apparatus was set to inject the jet while rotating the bonded substrate stack for about 2 min.
- Even after the bonded substrate stack was separated into two substrates, the two substrates were still in contact with each other due to the action of the
spring 111. After a predetermined time had elapsed from the start of bonded substrate stack separation processing, onesubstrate holding portion 109 retreated to theshaft support portion 103 side to spatially separate the two substrates which had been physically separated. The substrates had no flaws, cracks, or damages. - The substrate (10″+20) separated and stored in the
cassette 505 was removed, and the porous Si layer on the surface was selectively etched using an HF/H2O2/H2O-based etchant. Since the etching rate for single-crystal Si was very low, the etching amount of the single-crystal Si substrate as the underlying layer of the porous Si layer could be neglected for practical use. With this etching process, an SOI substrate having the about 0.2-μm thick single-crystal Si layer 13 on the SiO2 film 15 could be formed (FIG. 1E). - It was confirmed that the surface of the resultant SOI substrate, i.e., the surface of the single-
crystal Si layer 13 had no defects. Observation of the section of the single-crystal Si layer 13 with a transmission electron microscope revealed that crystal defects and the like did not increase in the process after epitaxial growth, and satisfactory crystallinity was maintained. - Instead of forming an SiO2 film on the surface on the single-crystal Si layer (epitaxial layer) 13 side, even when 1) an SiO2 film was formed not on the surface on the single-
crystal Si layer 13 side but on the side of an independently prepared single-crystal Si substrate, or 2) SiO2 films were formed both on the surface on the single-crystal Si layer 13 side and on the side of a separately prepared single-crystal Si substrate, a satisfactory SOI substrate could be formed. - The substrate (single-crystal Si substrate11) on which the porous Si layer was formed could be used as the first or second substrate again by removing the porous Si layer on the surface and planarizing the surface.
- The substrate separating apparatus and method suitable to manufacture an SOI substrate have been described above as the preferred embodiments of the present invention. The separating apparatus and method of the present invention can also be used to separate or cut any other member. The member to be separated preferably as a fragile separation region such as a porous layer.
- According to the present invention, for example, risks of drop of a member such as a substrate can be decreased.
- The present invention is not limited to the above embodiments and various changes and modifications can be made within the spirit and scope of the present invention. Therefore, to apprise the public of the scope of the present invention, the following claims are made.
Claims (69)
1. A separating apparatus for separating a member, comprising:
manipulation means for changing a direction of a major surface of the member; and
separation means for separating the member using a stream of a fluid,
wherein said manipulation means has a function of manipulating the member to match the direction of the major surface with a first direction and a function of manipulating the member to match the direction of the major surface with a second direction.
2. The apparatus according to claim 1 , wherein said manipulation means receives the member with the major surface whose direction matches with the first direction, matches the direction of the major surface with the second direction, and moves the member to a position where said separation means can process the member, and also matches a direction of a major surface of at least one member of the members separated by said separation means with the first direction.
3. The apparatus according to claim 1 , wherein said manipulation means receives the member with the major surface whose direction matches with the first direction, matches the direction of the major surface with the second direction, and moves the member to a position where said separation means can process the member, and also matches directions of major surfaces of members of the members separated by said separation means with the first direction.
4. The apparatus according to claim 1 , wherein the first and second directions are substantially perpendicular to each other.
5. The apparatus according to claim 1 , wherein the first direction is a direction in which the major surface of the member is substantially horizontal.
6. The apparatus according to claim 1 , wherein the member to be processed comprises a plate member, and said separation means cuts the plate member in a direction of plane to separate the member into two plate members.
7. The apparatus according to claim 6 , wherein the second direction is a direction in which the major surface of the plate member is substantially vertical, and said separation means ejects the fluid toward the plate member in the vertical direction to separate the plate member into two plate members.
8. The apparatus according to claim 7 , wherein the first direction is a direction in which the major surface of the plate member is substantially horizontal.
9. The apparatus according to claim 6 , wherein said manipulation means comprises a pair of holding means for holding the plate member by sandwiching the member from two surface sides when said separation means separates the plate member.
10. The apparatus according to claim 9 , wherein each of said holding means comprises chuck means for chucking the plate member.
11. The apparatus according to claim 10 , wherein said manipulation means comprises pivot means for pivoting at least one of said pair of holding means about a shaft parallel to a chuck surface of said chuck means, and the direction of the major surface of the plate member is changed by said pivot means.
12. The apparatus according to claim 10 , wherein said manipulation means comprises pivot means for pivoting said pair of holding means about shafts parallel to chuck surfaces of said chuck means, and the direction of the major surface of the plate member is changed by said pivot means.
13. The apparatus according to claim 11 , wherein the shaft as a pivot center of said holding means is arranged at a position where said pair of holding means do not interfere with each other.
14. The apparatus according to claim 1 , further comprising rotation means for rotating the member about a shaft perpendicular to the major surface.
15. The apparatus according to claim 14 , wherein said rotation means comprises means for rotating the member when said separation means separates the member.
16. The apparatus according to claim 14 , wherein said separation means separates the member using a stream of a liquid, and said rotation means comprises means for rotating at least one of the members separated by said separation means to remove the liquid sticking to the member.
17. The apparatus according to claim 9 , further comprising rotation means for rotating at least one of said pair of holding means about a shaft perpendicular to a holding surface.
18. The apparatus according to claim 17 , wherein said rotation means rotates said holding means when said separation means separates the member.
19. The apparatus according to claim 17 , wherein said separation means separates the member using a stream of a liquid, and said rotation means rotates said holding means to remove the liquid sticking to the member held by said holding means after the member is separated by said separation means.
20. The apparatus according to claim 1 , further comprising a chamber for covering said apparatus.
21. The apparatus according to claim 20 , wherein said chamber has a shutter capable of opening/closing.
22. The apparatus according to claim 21 , further comprising transfer means for transferring the member to be processed to said manipulation means and receiving the separated member from said manipulation means, said transfer means being arranged outside said chamber and transferring/receiving the member to/from said manipulation means while opening said shutter.
23. The apparatus according to claim 21 , wherein said shutter is closed at least when the member is separated by said separation means.
24. The apparatus according to claim 22 , further comprising positioning means for positioning the member to be processed with respect to said manipulation means.
25. The apparatus according to claim 1 , wherein the member to be separated has a fragile layer as a separation layer, and the fragile layer is substantially parallel to the major surface of the member.
26. A processing apparatus for processing a member, comprising:
manipulation means for changing a direction of a major surface of the member;
rotation means for rotating the member about a shaft perpendicular to the major surface; and
processing means for processing the member while said rotation means is rotating the member,
wherein said manipulation means receives the member with the major surface whose direction matches with a first direction, matches the direction of the major surface with a second direction, and moves the member to a position where said processing means can process the member, and also matches the direction of the major surface of the member which has been processed by said processing means with the first direction.
27. The apparatus according to claim 26 , wherein the first and second directions are substantially perpendicular to each other.
28. The apparatus according to claim 26 , wherein the first direction is a direction in which the major surface of the member is substantially horizontal.
29. The apparatus according to claim 26 , wherein said processing means processes the member using a liquid, and said rotation means rotates the member to remove the liquid sticking to the member after the member is processed by said processing means.
30. A processing apparatus for processing a member, comprising:
holding means for holding the member;
manipulation means for changing a direction of a holding surface of said holding means;
processing means for processing the member held by said holding means; and
rotation means for rotating said holding means holding the member about a shaft perpendicular to the holding surface when said processing means is processing and/or has processed the member,
wherein said manipulation means matches the direction of the holding surface with a first direction when said holding means is to receive the member to be processed, matches the direction of the holding surface of said holding means with a second direction after said holding means receives and holds the member, and moves said holding means to a position where said processing means can process the member, and also matches the direction of the holding surface of said holding means with the first direction after processing by said processing means is complete.
31. The apparatus according to claim 30 , wherein the first and second directions are substantially perpendicular to each other.
32. The apparatus according to claim 30 , wherein the first direction is a direction in which the major surface of the member is substantially horizontal.
33. The apparatus according to claim 30 , wherein said processing means processes the member using a liquid, and said rotation means rotates the member to remove the liquid sticking to the member after the member is processed by said processing means.
34. A separating method of separating a member, comprising:
the reception step of receiving the member with a major surface whose direction matches with a first direction;
the manipulation step of matching the direction of the major surface of the member with a second direction; and
the separation step of separating the member using a stream of a fluid.
35. The method according to claim 34 , further comprising the second manipulation step of matching a direction of a major surface of at least one member of the members separated in the separation step with the first direction.
36. The method according to claim 34 , further comprising the second manipulation step of matching directions of major surfaces of the members separated in the separation step with the first direction.
37. The method according to claim 34 , wherein the first and second directions are substantially perpendicular to each other.
38. The method according to claim 34 , wherein the first direction is a direction in which the major surface of the member is substantially horizontal.
39. The method according to claim 34 , wherein the member to be processed comprises a plate member, and the separation step comprises cutting the plate member in a direction of plane to separate the member into two plate members.
40. The method according to claim 39 , wherein the second direction is a direction in which the major surface of the plate member is substantially vertical, and the separation step comprises ejecting the fluid toward the plate member in the vertical direction to separate the plate member into two plate members.
41. The method according to claim 40 , wherein the first direction is a direction in which the major surface of the plate member is substantially horizontal.
42. The method according to claim 39 , wherein the separation step comprises holding the plate member by sandwiching the member from two surface sides.
43. The method according to claim 34 , wherein the separation step comprises separating the member using the stream of a fluid while rotating the member to be processed about a shaft perpendicular to the major surface.
44. The method according to claim 34 , wherein the separation step comprises separating the member using a liquid, and the method further comprises rotating at least one of the members separated to remove the liquid sticking to the member after the member is separated in the separation step.
45. The method according to claim 34 , wherein the separation step is executed in a chamber to prevent the fluid from scattering.
46. The method according to claim 34 , wherein the member to be processed has a fragile layer as a separation layer, and the fragile layer is substantially parallel to the major surface of the member.
47. The method according to claim 46 , wherein the fragile layer comprises a porous layer.
48. The method according to claim 46 , wherein the fragile layer comprises a layer having microcavity.
49. The method according to claim 46 , wherein the member to be processed is prepared by bonding at least two plate members, and at least one of the two plate members comprises a semiconductor substrate.
50. The method according to claim 49 , wherein the semiconductor substrate comprises a single-crystal silicon substrate.
51. The method according to claim 46 , wherein the member to be processed is prepared by bonding at least two plate members, and at least one of the two plate members comprises an insulating substrate.
52. The method according to claim 51 , wherein the insulating substrate comprises a quartz substrate.
53. The method according to claim 46 , wherein the member to be processed is prepared by bonding at least two plate members, and at least one of the two plate members comprises a transparent substrate.
54. The method according to claim 47 , wherein the member to be processed is prepared by bonding a first substrate sequentially having a nonporous layer and a porous layer inward from a surface to a second substrate via the nonporous layer.
55. The method according to claim 54 , wherein the nonporous layer has a single-crystal silicon layer.
56. The method according to claim 55 , wherein the nonporous layer has an insulating layer on the single-crystal silicon layer.
57. The method according to claim 56 , wherein the insulating layer is formed from a silicon oxide.
58. The method according to claim 54 , wherein the second substrate comprises an insulating substrate.
59. The method according to claim 54 , wherein the second substrate comprises a transparent substrate.
60. The method according to claim 54 , wherein the second substrate comprises a quartz substrate.
61. The method according to claim 54 , wherein the porous layer is formed by anodizing a single-crystal silicon substrate.
62. The method according to claim 48 , wherein the member to be processed is prepared by bonding a second substrate to a surface of a first substrate incorporating a microcavity layer.
63. The method according to claim 62 , wherein the microcavity layer is formed by implanting ions into a single-crystal silicon substrate.
64. The method according to claim 34 , wherein water is used as the fluid.
65. A semiconductor substrate manufacturing method comprising the steps of:
preparing a first substrate incorporating a porous layer or a microcavity layer;
bonding the first substrate to a second substrate to prepare a bonded substrate stack;
separating the bonded substrate stack into a first substrate side and a second substrate side using the porous layer or microcavity layer as a separation region by using the separating method of claim 34; and
removing the porous layer or microcavity layer remaining on the second substrate side.
66. The method according to claim 65 , further comprising the step of, after the bonded substrate stack is separated, removing the porous layer or microcavity layer remaining on the first substrate side to reuse the first substrate.
67. The method according to claim 65 , wherein the porous layer is formed by anodizing a semiconductor substrate.
68. The method according to claim 65 , wherein the microcavity layer is formed by implanting ions in a semiconductor substrate.
69. A semiconductor substrate formed by the method of claim 65.
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US10/314,233 US20030089455A1 (en) | 1998-04-01 | 2002-12-09 | Member separating apparatus and processing apparatus |
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JP08897198A JP4143162B2 (en) | 1998-04-01 | 1998-04-01 | Member separation method and semiconductor substrate manufacturing method |
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US09/275,305 US6540861B2 (en) | 1998-04-01 | 1999-03-24 | Member separating apparatus and processing apparatus |
US10/314,233 US20030089455A1 (en) | 1998-04-01 | 2002-12-09 | Member separating apparatus and processing apparatus |
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US09/275,305 Division US6540861B2 (en) | 1998-04-01 | 1999-03-24 | Member separating apparatus and processing apparatus |
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US09/275,305 Expired - Fee Related US6540861B2 (en) | 1998-04-01 | 1999-03-24 | Member separating apparatus and processing apparatus |
US10/314,233 Abandoned US20030089455A1 (en) | 1998-04-01 | 2002-12-09 | Member separating apparatus and processing apparatus |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/275,305 Expired - Fee Related US6540861B2 (en) | 1998-04-01 | 1999-03-24 | Member separating apparatus and processing apparatus |
Country Status (5)
Country | Link |
---|---|
US (2) | US6540861B2 (en) |
EP (1) | EP0948032A3 (en) |
KR (5) | KR100413146B1 (en) |
CN (1) | CN1239316A (en) |
TW (1) | TW434731B (en) |
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US20070093039A1 (en) * | 2002-12-16 | 2007-04-26 | S.O.I.Tec Silicon On Insulator Technologies S.A. | Tools and methods for disuniting semiconductor wafers |
US20100263794A1 (en) * | 2009-04-16 | 2010-10-21 | Suss Microtec Inc | Apparatus for mechanically debonding temporary bonded semiconductor wafers |
US20110253314A1 (en) * | 2010-04-15 | 2011-10-20 | Suss Microtec Lithography, Gmbh | Debonding equipment and methods for debonding temporary bonded wafers |
US20160207298A1 (en) * | 2015-01-16 | 2016-07-21 | Samsung Display Co., Ltd. | Film peeling apparatus |
US9472437B2 (en) | 2009-04-16 | 2016-10-18 | Suss Microtec Lithography Gmbh | Debonding temporarily bonded semiconductor wafers |
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US10446431B2 (en) * | 2017-12-27 | 2019-10-15 | Micron Technology, Inc. | Temporary carrier debond initiation, and associated systems and methods |
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- 1999-03-29 EP EP19990302393 patent/EP0948032A3/en not_active Withdrawn
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070093039A1 (en) * | 2002-12-16 | 2007-04-26 | S.O.I.Tec Silicon On Insulator Technologies S.A. | Tools and methods for disuniting semiconductor wafers |
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Also Published As
Publication number | Publication date |
---|---|
US6540861B2 (en) | 2003-04-01 |
US20010001975A1 (en) | 2001-05-31 |
KR20030008196A (en) | 2003-01-24 |
CN1239316A (en) | 1999-12-22 |
KR19990082853A (en) | 1999-11-25 |
KR20030007369A (en) | 2003-01-23 |
KR20030011267A (en) | 2003-02-07 |
KR100452518B1 (en) | 2004-10-13 |
KR100401449B1 (en) | 2003-10-17 |
KR100440242B1 (en) | 2004-07-15 |
KR100408605B1 (en) | 2003-12-03 |
EP0948032A2 (en) | 1999-10-06 |
TW434731B (en) | 2001-05-16 |
KR100413146B1 (en) | 2003-12-31 |
KR20030008197A (en) | 2003-01-24 |
EP0948032A3 (en) | 2001-09-19 |
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