US20020024738A1 - Broad band controlled angle analog diffuser and associated methods - Google Patents

Broad band controlled angle analog diffuser and associated methods Download PDF

Info

Publication number
US20020024738A1
US20020024738A1 US09/240,611 US24061199A US2002024738A1 US 20020024738 A1 US20020024738 A1 US 20020024738A1 US 24061199 A US24061199 A US 24061199A US 2002024738 A1 US2002024738 A1 US 2002024738A1
Authority
US
United States
Prior art keywords
analog
fringes
optical element
regions
diffuser
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
US09/240,611
Other versions
US6392808B1 (en
Inventor
Robert W. Te Kolste
Alan D. Kathman
Michael R. Feldman
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Avago Technologies International Sales Pte Ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US08/203,188 external-priority patent/US5610733A/en
Priority claimed from US08/770,524 external-priority patent/US5850300A/en
Priority to US09/240,611 priority Critical patent/US6392808B1/en
Application filed by Individual filed Critical Individual
Priority to AU27461/00A priority patent/AU2746100A/en
Priority to PCT/US2000/002333 priority patent/WO2000045519A2/en
Publication of US20020024738A1 publication Critical patent/US20020024738A1/en
Publication of US6392808B1 publication Critical patent/US6392808B1/en
Application granted granted Critical
Assigned to DIGITAL OPTICS CORPORATION reassignment DIGITAL OPTICS CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KATHMAN, ALAN D., TE KOLSTE, ROBERT D., FELDMAN, MICHAEL R.
Assigned to TESSERA NORTH AMERICA, INC. reassignment TESSERA NORTH AMERICA, INC. CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: DIGITAL OPTICS CORPORATION
Assigned to DIGITALOPTICS CORPORATION EAST reassignment DIGITALOPTICS CORPORATION EAST CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: TESSERA NORTH AMERICA, INC.
Anticipated expiration legal-status Critical
Assigned to FLIR SYSTEMS TRADING BELGIUM BVBA reassignment FLIR SYSTEMS TRADING BELGIUM BVBA ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: DIGITALOPTICS CORPORATION EAST
Assigned to AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD. reassignment AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FLIR SYSTEMS TRADING BELGIUM BVBA
Assigned to DIGITALOPTICS CORPORATION EAST reassignment DIGITALOPTICS CORPORATION EAST CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NO. 7817833 PREVIOUSLY RECORDED AT REEL: 027768 FRAME: 0541. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Assignors: TESSERA NORTH AMERICA, INC.
Assigned to BANK OF AMERICA, N.A., AS COLLATERAL AGENT reassignment BANK OF AMERICA, N.A., AS COLLATERAL AGENT PATENT SECURITY AGREEMENT Assignors: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
Assigned to AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD. reassignment AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD. TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Assignors: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Assigned to AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITED reassignment AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITED MERGER (SEE DOCUMENT FOR DETAILS). Assignors: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
Assigned to AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITED reassignment AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITED CORRECTIVE ASSIGNMENT TO CORRECT THE EFFECTIVE DATE OF MERGER PREVIOUSLY RECORDED ON REEL 047195 FRAME 0026. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER. Assignors: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0273Diffusing elements; Afocal elements characterized by the use
    • G02B5/0278Diffusing elements; Afocal elements characterized by the use used in transmission
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/0643Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/0648Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising lenses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/066Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms by using masks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/0665Shaping the laser beam, e.g. by masks or multi-focusing by beam condensation on the workpiece, e.g. for focusing
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/09Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/09Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
    • G02B27/0927Systems for changing the beam intensity distribution, e.g. Gaussian to top-hat
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/09Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
    • G02B27/0938Using specific optical elements
    • G02B27/0944Diffractive optical elements, e.g. gratings, holograms
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0205Diffusing elements; Afocal elements characterised by the diffusing properties
    • G02B5/021Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures
    • G02B5/0221Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures the surface having an irregular structure
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0205Diffusing elements; Afocal elements characterised by the diffusing properties
    • G02B5/021Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures
    • G02B5/0231Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures the surface having microprismatic or micropyramidal shape
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0268Diffusing elements; Afocal elements characterized by the fabrication or manufacturing method
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/18Diffraction gratings
    • G02B5/1866Transmission gratings characterised by their structure, e.g. step profile, contours of substrate or grooves, pitch variations, materials
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/32Holograms used as optical elements
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70058Mask illumination systems
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04BTRANSMISSION
    • H04B10/00Transmission systems employing electromagnetic waves other than radio-waves, e.g. infrared, visible or ultraviolet light, or employing corpuscular radiation, e.g. quantum communication
    • H04B10/50Transmitters
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03HHOLOGRAPHIC PROCESSES OR APPARATUS
    • G03H1/00Holographic processes or apparatus using light, infrared or ultraviolet waves for obtaining holograms or for obtaining an image from them; Details peculiar thereto
    • G03H1/02Details of features involved during the holographic process; Replication of holograms without interference recording
    • G03H1/0236Form or shape of the hologram when not registered to the substrate, e.g. trimming the hologram to alphanumerical shape
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03HHOLOGRAPHIC PROCESSES OR APPARATUS
    • G03H1/00Holographic processes or apparatus using light, infrared or ultraviolet waves for obtaining holograms or for obtaining an image from them; Details peculiar thereto
    • G03H1/26Processes or apparatus specially adapted to produce multiple sub- holograms or to obtain images from them, e.g. multicolour technique
    • G03H1/30Processes or apparatus specially adapted to produce multiple sub- holograms or to obtain images from them, e.g. multicolour technique discrete holograms only
    • G03H2001/303Interleaved sub-holograms, e.g. three RGB sub-holograms having interleaved pixels for reconstructing coloured holobject

Definitions

  • the present invention is directed to a broad band controlled angle analog diffuser and associated methods.
  • the present invention is directed to a diffuser which has the benefits of the wavelength independence of a refractive element and the design control of a diffractive element.
  • a binary or diffractive diffuser functions well as its design wavelength, but suffers significant contributions from the zero-order as the wavelength deviates from the design wavelength. The zero-order contributions arise from that light which is not diffracted. This will lead to undesirable peaks in intensity when the design wavelength is deviated from.
  • the wavelength dependence is inherent in the diffractive structure having etch depths related to the design wavelength ⁇ 0 , typically a ⁇ 0 /2(n ⁇ 1) etch depth for narrow band diffractive diffusers and typically a ⁇ 0 /(n ⁇ 1) etch depth for the broadband diffractive diffuser, where n is the refractive index of the material in which the structure is formed.
  • diffractive diffusers have an advantage in that they allow the angle into which an incoming beam is diffused to be very precisely controlled.
  • the present invention is therefore directed to a broad band diffuser and method which substantially overcomes one or more of the problems due to the limitations and disadvantages of the related art.
  • an analog diffusing system for converting an input beam into an output beam having a preselected spatial energy distribution at an output plane including a computer generated structure having a plurality of regions, each region including free form shaped analog fringes, the input beam illuminating at least some of the regions, each region deflecting a majority of the portion of the input beam incident thereupon, so that a target located at the output plane, the portion of the input beam deflected by several of the illuminated regions overlaps the portion deflected by at least one other illuminated region at the target to form the output beam.
  • the depth of a majority of the analog fringes is at least 2 ⁇ for wavelengths of interest.
  • an analog system for converting an incident beam into an output beam at an output plane spaced from the system including a computer generated structure having a plurality of regions, each region having free form shaped analog fringes such that portions of the incident beam deflected by at least two regions of the plurality of regions overlap at the output plane, whereby the output beam has a preselected spatial energy distribution that is relatively insensitive to fluctuations in positioning of an input beam for incidence on the system, to spatial energy distributions within the incident beam, and to wavelengths of the incident beam.
  • the free form shaped analog fringes form a pattern maybe substantially discontinuous or substantially continuous at edges of the regions.
  • the output beam may have a relatively uniform spatial energy magnitude and a preselected transverse beam shape.
  • the depth of a majority of the analog fringes is preferably at least 2 ⁇ for wavelengths of interest.
  • an optical system including an analog diffusing element formed by a plurality of regions having a pattern thereon, the pattern being formed by smooth, free form shaped analog features, wherein each of the plurality of regions, when illuminated by a same input beam, transmits a beam with a predetermined angular spread, so that a given angular spread is imparted to the input beam, wherein the output beam is relatively insensitive to spatial energy distributions within the incident beam, and to wavelengths of the incident beam.
  • an analog optical element including a computer generated structure having a plurality of analog fringes, the analog fringes providing a statistical distribution of slopes in accordance with a desired output beam.
  • a majority of the analog fringes preferably have a depth of at least 2 ⁇ for wavelengths of interest, even more preferably, a depth of at least 20 ⁇ for wavelengths of interest.
  • the desired output beam may have an angular distribution which is invariant across the output beam or which varies across the output beam.
  • the cross-sections of the analog fringes may be curved, pyramidal, or sinusoidal.
  • the fringes may be waves with a varying periodicity along perpendicular axes.
  • the fringes may be formed in photoresist, which then may be transferred into a transparent substrate.
  • the fringes may be formed on both sides of the element.
  • the heights of the fringes may be the same, while the slope of the fringes is varied by altering a width of fringes.
  • An intensity of light output by the analog optical element is preferably directly proportional to a surface area at a tangent normal for incident light.
  • an analog optical element including forming analog fringes of a computer generated structure in an optically transparent material, the analog fringes having a statistical distribution of slopes in accordance with a desired output beam.
  • the forming may include forming a majority of the analog fringes with a depth of at least 2 ⁇ for wavelengths of interest. Heights of the fringes may be varied to form the distribution of slopes. Widths of the fringes may be varied to form the distribution of slopes.
  • the fringes may be formed in photoresist, and then may be further transferred into a transparent substrate.
  • the forming may include creating a mask, placing the mask a distance from a photosensitive layer, exposing the photosensitive layer through the mask, and developing the exposed layer to create the fringes.
  • the forming may include creating a gray mask, placing the mask on a photosensitive layer, exposing the photosensitive layer through the mask, and developing the exposed layer to create the fringes.
  • the forming may include forming features on both sides of a substrate.
  • the forming may include varying the statistical distribution of slopes across the optically transparent material.
  • the forming may include maintaining the statistical distribution of slopes across the optically transparent material.
  • FIGS. 1 A- 1 C is a cross-section view of a method of making an optical element in accordance with the present invention
  • FIG. 2A is a top view of a noodle pattern forming the analog optical element of the present invention.
  • FIG. 2B is a top view of another pattern for forming the analog optical element of the present invention.
  • FIGS. 3 A- 3 E are different profiles of the noodle pattern, depending on the method used to create the noodle pattern.
  • FIG. 4 is an elevational profile of angular features forming the analog optical element in accordance with the present invention.
  • purely diffractive diffusers are typically made with etch depths of ⁇ 0 /2(n ⁇ 1).
  • the portions with an etch depth of ⁇ 0 /2(n ⁇ 1) present a phase shift of ⁇ to the incoming light.
  • the zero order contributions from the unetched zero regions and the etched ⁇ regions cancel each other, thereby resulting in no zero order contribution.
  • the zero order contribution from the unetched zero regions will be the same as that for the design wavelength.
  • the portions etched to the depth of ⁇ 0 /2(n ⁇ 1) will no longer look like a phase shift of ⁇ to the input wavelength.
  • the zero order contribution from the etched regions will no longer cancel the zero order contribution from the uneteched regions.
  • the phase shift will appear greater than ⁇ .
  • the phase shift will appear less than ⁇ .
  • a controlled angle diffuser which is more refractive so it is wavelength insensitive is to be created.
  • pure diffractive elements are etched to a depth of less than on the order of ⁇ 0 /(n ⁇ 1), i.e., presenting a phase shift of less than 2 ⁇ for the design wavelength.
  • pure refractives are not typically characterized as having individual features, i.e., phase resets, elements having features on the order of 100 ⁇ /(n ⁇ 1) are purely refractive.
  • diffractives are made more refractive by having deeper structures with smoother surface variations.
  • the control of the diverging angles provided by the analog diffuser is realized by controlling the slope or pitch of the smooth variation portions of the structures.
  • the different slopes represent different radii of curvature, and thus different focal lengths, which in turn provide different distributions.
  • the shorter the focal length the larger the spread or diverging angle.
  • the deeper the resulting structure and more smoothly varying the surface the more refractive the resulting diffuser appears.
  • the deeper structure will require more space for the same slope, reducing the statistical spread available for controlling the diverging angle.
  • the design is a trade-off between control of the diverging angle and wavelength independence.
  • the behavior of the analog diffuser of the present invention will be predominately represented by the controlled angle refractive diffuser when the features have a continuous cross-section and an etch depth of at least 20 ⁇ .
  • the behavior of an analog diffuser of the present invention having an etch depth between 2 ⁇ and 20 ⁇ will have components of both diffuser types.
  • One way to create features with varying slopes is to spin a thick, e.g., greater than 1-2 ⁇ m, layer of photoresist onto a glass wafer and create a wavy variation in surface height in the photoresist by exposing it with spatially varying intensities of magnitude less than that required to clear the resist upon developing but great enough maximum magnitude to cause the photoresist height to modulate.
  • the pattern in the photoresist may then be transferred to the glass wafer in a conventional manner.
  • Creating such an intensity pattern in photoresist can be done in a number of ways.
  • One way is to take a computer-generated random binary pattern having a statistical distribution of the desired spatial frequencies on a mask and proximity print the pattern, i.e., place the pattern out of focus relative to the photoresist and use as an exposure mask. The amount of defocus depends on the desired intensity pattern of the illumination light at the photoresist plane. An example of this method is shown by the cross-sections in FIGS. 1 A- 1 C.
  • exposure light 10 uniformly illuminates a pattern 12 which is spaced apart from a photoresist layer 16 on a substrate 18 .
  • the intensity of the light at the plane of the photoresist layer 16 in indicated at 14 .
  • the developed photoresist layer 20 on the substrate 18 has a modulated height pattern therein. This pattern in the developed photoresist layer 20 may then be transferred into the substrate 18 as shown in FIG. 1C, to form the controlled angle diffuser 22 .
  • Another method is to use a gray scale mask to expose the photoresist.
  • Both of the gray scale and the proximity printing methods are disclosed in commonly assigned, co-pending U.S. application Ser. No. 09/044,864, which is hereby incorporated by reference in its entirety. While the methods used are the same as in this application, the masks used in the methods are different than those used in the previous application.
  • lines of photoresist may be provided on a substrate and then reflowed.
  • the patterns used to create the controlled angle analog diffusers may be formed using a computer to generate a pattern of line widths, which correspond to spatial frequencies, chosen in accordance with the desired diffusion.
  • the footprint of this diffuser may be kept the same, while the height and/or width of the line widths may be varied.
  • Each line width forms a lens with a particular radius of curvature.
  • the radius of curvature means the focal length is also changed, which results in a different intensity distribution. The shorter the focal length, the larger the divergence spread.
  • the pattern for creating the analog diffuser of the present invention is formed using a computer to create features having a statistical distribution of slopes.
  • Each angle of the desired angular distribution corresponds to a different pitch or slope.
  • the desired angular distribution will also dictate a certain amount of power to be deflected into each angle.
  • the desired angular distribution determines the slopes of the features and the statistical distribution of these slopes among the features. For example, if a desired angular distribution requires angles of ⁇ 10° having uniform power, than there would be an equal number of features having the corresponding slopes for each angle in this angular spread. If, for example, more power was desired at ⁇ 7°, proportionally more features would be provided having the slope corresponding to ⁇ 7° in accordance with the power differential desired.
  • the analog diffuser will be designed such that over any arbitrarily selected region of sufficient size, i.e., containing enough features to be statistically significant sampling of the distribution of slopes, typically on the order of roughly twenty times the period of the highest spatial frequency, light incident thereon will be deflected into the desired angular distribution. If the desired angular spread is to be different depending upon the position on which the light is incident on the analog diffuser, then regions of sufficient size may be provided which result in different angular distributions across the analog diffuser.
  • FIG. 2A is a top view of a noodle pattern which has a varying pitch T, where T is the distance between peaks. T is preferably greater than between ten and twenty times a wavelength of interest, i.e., all wavelengths at which the diffuser is intended to be used, and the depth is preferably greater than five times a wavelength of interest.
  • the pitch T varies in both directions.
  • FIG. 2B Another example of a design of the controlled angle analog diffuser is shown in FIG. 2B, in which a diffuser pattern is generated by varying line widths as disclosed in commonly assigned, co-pending application Ser. No. 08/770,524 filed Dec. 20, 1996, which is hereby incorporated by reference in its entirety.
  • the hatched portions are the blocking portions.
  • the diffuser pattern has a plurality of fringes which are free-form in shape.
  • the heights of the features are varied periodically to provide the refractive component of the diffuser.
  • the depth of at least a majority of the analog fringes is preferably at least 2 ⁇ for the wavelengths of interest.
  • the overall analog diffuser is a computer generated structure which has a plurality of regions including these free-form shaped fringes or features. Each point in a region of the analog diffuser deflects the input beam over substantially all of the target for that region.
  • the regions may be formed so that the analog fringes contained in adjacent regions are substantially continuous across the regions, or may be discontinuous across the regions.
  • the analog fringes will be discontinuous across adjacent regions when, for example, the analog diffuser is formed by creating a region having a desired angular distribution and then creating an array of these regions or the analog diffuser is formed by creating a plurality of regions having different angular distributions such that the angular distribution of the output beam is dependent upon the location of the input beam on the analog diffuser.
  • the element shown in FIG. 2B may serve as an actual diffractive diffuser of the above-mentioned application, this element can also serve as a mask for forming the analog diffuser of the present invention in conjunction with the above noted methods.
  • the analog diffuser of the present invention has fringes with cross-sections which are continuous from their peak to their termination, i.e., analog fringes. Examples of the cross-sections of the analog fringes are shown in FIGS. 3 A- 3 E. In the diffractive diffuser, the fringes will have cross-sections which have discrete levels of constant phase.
  • FIGS. 3B and 3C Other structures providing varying slopes may be formed be providing photoresist on a substrate at varying widths and reflowing the photoresist. Such creation will result in structures shown in FIGS. 3B and 3C. Where the features are spaced, as shown in FIG. 3B, a lot of light will go straight through the element, and thus not be directed into the desired diverging angles. Even if the spacing is tightly controlled as shown in FIG. 3C, the structure will still have some dead space. Further, the use of reflow does not allow the creation of negative or convex surfaces.
  • an approximate sinusoid may be realized by proximity printing, i.e., defocusing the mask.
  • This approximate sinusoid does not have symmetric positive and negative surfaces, with the negative surfaces being smaller than the positive surfaces, but still allows the ease of control of changing the slope by changing the pitch without requiring the use of a gray mask, which tends to be more expensive than other masking techniques.
  • the rounded features of the above embodiments may be replaced with an array of angular features, such as shown in FIG. 4 to create an analog element in accordance with the present invention.
  • the slopes of the features are varied to obtain the desired focal lengths by varying the widths of the features, while keeping the heights the same.
  • an analog optical element is provided with features of varying slope.
  • the slope may be varied by varying the width of the features, while maintaining their heights, by changing the heights while keeping the widths constant, or some combination of altering these parameters.
  • all of the elements set forth herein may be formed in photoresist on a substrate, with the photoresist serving as the element itself, or the photoresist may be etched into the substrate in a conventional manner.
  • the analog pattern may be provided on both sides of a substrate to increase the diverging angle.

Abstract

An analog controlled angle diffuser and associated methods provide a wavelength insensitive diffuser with a controlled output. The diffuser has free formed shaped analog fringes, i.e., fringes which have a continuous cross-section from their peak to their termination. Preferably, the depth of the analog fringes will be at least 2π, even more preferably at least 20π. Advantageously, the pattern of the diffuser is computer-generated.

Description

    CROSS-REFERENCES TO RELATED APPLICATIONS
  • The present application claims priority under 35 U.S.C. §120 to U.S. patent application Ser. No. 09/160,322 filed on Sep. 24, 1998, the entire contents of which are hereby incorporated by reference for all purposes, which is a continuation of U.S. Pat. No. 5,850,300 which is a continuation-in-part of U.S. Pat. No. 5,610,733, both of which are hereby incorporated by reference for all purposes.[0001]
  • BACKGROUND OF THE INVENTION
  • 1. Field of the Invention [0002]
  • The present invention is directed to a broad band controlled angle analog diffuser and associated methods. In particular, the present invention is directed to a diffuser which has the benefits of the wavelength independence of a refractive element and the design control of a diffractive element. [0003]
  • 2. Description of Related Art [0004]
  • A binary or diffractive diffuser functions well as its design wavelength, but suffers significant contributions from the zero-order as the wavelength deviates from the design wavelength. The zero-order contributions arise from that light which is not diffracted. This will lead to undesirable peaks in intensity when the design wavelength is deviated from. [0005]
  • An attempt to compensate for this high sensitivity to wavelength variations is disclosed in commonly assigned, co-pending U.S. application Ser. No. 09/071,762 entitled “Broad Band Diffractive Diffuser” filed on May 5, 1998, the entire contents of which are hereby incorporated by reference. While such a diffuser allows some variation from the design wavelength, e.g., ±20%, the diffuser is still not wavelength independent. Further, while the broad band diffractive diffuser zero order contributions at wavelengths other than the design wavelength, the divergence angles of the different wavelengths varies. [0006]
  • The wavelength dependence is inherent in the diffractive structure having etch depths related to the design wavelength λ[0007] 0, typically a λ0/2(n−1) etch depth for narrow band diffractive diffusers and typically a λ0/(n−1) etch depth for the broadband diffractive diffuser, where n is the refractive index of the material in which the structure is formed. However, diffractive diffusers have an advantage in that they allow the angle into which an incoming beam is diffused to be very precisely controlled.
  • In contrast, conventional refractive diffusers, such as a fly's eye lens array, are relatively wavelength insensitive. However, the angular distribution over which these refractive diffusers radiate cannot be accurately controlled. For many applications, it is desirable to control this angular distribution. Typically when using refractive diffusers, this control is partially provided by the shape of the individual lenses or by an aperture to block angles other than the desired angles. The use of apertures results in an undesired loss in power. Creating lenses that are not spherical is typically very expensive, restricting the practical application of control of the angular distribution using the shape of the lenses. Finally, the use of two elements requires more space, which is often a significant constraint for the overall system in which the diffuser is incorporated. [0008]
  • SUMMARY OF THE INVENTION
  • The present invention is therefore directed to a broad band diffuser and method which substantially overcomes one or more of the problems due to the limitations and disadvantages of the related art. [0009]
  • These and other objects may be realized by providing an analog diffusing system for converting an input beam into an output beam having a preselected spatial energy distribution at an output plane including a computer generated structure having a plurality of regions, each region including free form shaped analog fringes, the input beam illuminating at least some of the regions, each region deflecting a majority of the portion of the input beam incident thereupon, so that a target located at the output plane, the portion of the input beam deflected by several of the illuminated regions overlaps the portion deflected by at least one other illuminated region at the target to form the output beam. Preferably, the depth of a majority of the analog fringes is at least 2π for wavelengths of interest. [0010]
  • These and other objects of the present invention may also be realized by an analog system for converting an incident beam into an output beam at an output plane spaced from the system, including a computer generated structure having a plurality of regions, each region having free form shaped analog fringes such that portions of the incident beam deflected by at least two regions of the plurality of regions overlap at the output plane, whereby the output beam has a preselected spatial energy distribution that is relatively insensitive to fluctuations in positioning of an input beam for incidence on the system, to spatial energy distributions within the incident beam, and to wavelengths of the incident beam. [0011]
  • The free form shaped analog fringes form a pattern maybe substantially discontinuous or substantially continuous at edges of the regions. The output beam may have a relatively uniform spatial energy magnitude and a preselected transverse beam shape. The depth of a majority of the analog fringes is preferably at least 2π for wavelengths of interest. [0012]
  • These and other objects of the present invention may further be realized by an optical system including an analog diffusing element formed by a plurality of regions having a pattern thereon, the pattern being formed by smooth, free form shaped analog features, wherein each of the plurality of regions, when illuminated by a same input beam, transmits a beam with a predetermined angular spread, so that a given angular spread is imparted to the input beam, wherein the output beam is relatively insensitive to spatial energy distributions within the incident beam, and to wavelengths of the incident beam. Preferably, a majority of the analog features have a depth of at least 2π for the wavelengths of interest These and other objects of the present invention may also be realized by an analog optical element including a computer generated structure having a plurality of analog fringes, the analog fringes providing a statistical distribution of slopes in accordance with a desired output beam. [0013]
  • A majority of the analog fringes preferably have a depth of at least 2π for wavelengths of interest, even more preferably, a depth of at least 20π for wavelengths of interest. The desired output beam may have an angular distribution which is invariant across the output beam or which varies across the output beam. The cross-sections of the analog fringes may be curved, pyramidal, or sinusoidal. The fringes may be waves with a varying periodicity along perpendicular axes. The fringes may be formed in photoresist, which then may be transferred into a transparent substrate. The fringes may be formed on both sides of the element. The heights of the fringes may be the same, while the slope of the fringes is varied by altering a width of fringes. An intensity of light output by the analog optical element is preferably directly proportional to a surface area at a tangent normal for incident light. [0014]
  • These and other objects of the present invention may further be realized by a method of forming an analog optical element including forming analog fringes of a computer generated structure in an optically transparent material, the analog fringes having a statistical distribution of slopes in accordance with a desired output beam. The forming may include forming a majority of the analog fringes with a depth of at least 2π for wavelengths of interest. Heights of the fringes may be varied to form the distribution of slopes. Widths of the fringes may be varied to form the distribution of slopes. The fringes may be formed in photoresist, and then may be further transferred into a transparent substrate. The forming may include creating a mask, placing the mask a distance from a photosensitive layer, exposing the photosensitive layer through the mask, and developing the exposed layer to create the fringes. The forming may include creating a gray mask, placing the mask on a photosensitive layer, exposing the photosensitive layer through the mask, and developing the exposed layer to create the fringes. The forming may include forming features on both sides of a substrate. The forming may include varying the statistical distribution of slopes across the optically transparent material. The forming may include maintaining the statistical distribution of slopes across the optically transparent material. [0015]
  • These and other objects of the present invention will become more readily apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating the preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.[0016]
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The foregoing and other objects, aspects and advantages will be described with reference to the drawings, in which: [0017]
  • FIGS. [0018] 1A-1C is a cross-section view of a method of making an optical element in accordance with the present invention;
  • FIG. 2A is a top view of a noodle pattern forming the analog optical element of the present invention; [0019]
  • FIG. 2B is a top view of another pattern for forming the analog optical element of the present invention; [0020]
  • FIGS. [0021] 3A-3E are different profiles of the noodle pattern, depending on the method used to create the noodle pattern; and
  • FIG. 4 is an elevational profile of angular features forming the analog optical element in accordance with the present invention.[0022]
  • DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
  • While the present invention is described herein with reference to illustrative embodiments for particular applications, it should be understood that the present invention is not limited thereto. Those having ordinary skill in the art and access to the teachings provided herein will recognize additional modifications, applications, and embodiments within the scope thereof and additional fields in which the invention would be of significant utility without undue experimentation. [0023]
  • As noted above, purely diffractive diffusers are typically made with etch depths of λ[0024] 0/2(n−1). At the design wavelength λ0, the portions with an etch depth of λ0/2(n−1) present a phase shift of π to the incoming light. Thus, the zero order contributions from the unetched zero regions and the etched π regions cancel each other, thereby resulting in no zero order contribution. For any other wavelength, the zero order contribution from the unetched zero regions will be the same as that for the design wavelength. However, for an input wavelength other than the design wavelength, or integer multiples of the corresponding wavenumber thereof, the portions etched to the depth of λ0/2(n−1), this depth will no longer look like a phase shift of π to the input wavelength. Thus, the zero order contribution from the etched regions will no longer cancel the zero order contribution from the uneteched regions. If the input wavelength is less than the design wavelength, the phase shift will appear greater than π. When the input wavelength is greater than the design wavelength, the phase shift will appear less than π.
  • Under either circumstance, there will be a zero order contribution for wavelengths other than the design wavelength. This zero order contribution reduces the efficiency of the purely diffractive diffuser at wavelengths other than the design wavelength. For example, in the range of λ=0.83λ[0025] 0 to λ=1.20λ0, the zero order diffraction efficiency will be as high as 10%, i.e., 10% of the input beam will be delivered to the zero order, reducing the efficiency and severely impacting general usefulness of the conventional diffractive diffuser.
  • While the introduction of an additional λ[0026] 0/(n−1) etch depth as disclosed in the above referenced co-pending application, the range of wavelengths around the design wavelength for which the zero order contribution can be minimized to an acceptable level can be extended. However, the divergence angle is still wavelength dependent and, outside this range, the efficiency is still wavelength dependent. Additionally, as wavelengths for which diffusers are desired get shorter, the etch depth equal to a 2π phase shift gets shorter. Thus, the diffractive diffuser, which typically requires etching within ±3% λ of the design depth, gets more difficult.
  • Therefore, in accordance with the present invention, a controlled angle diffuser which is more refractive so it is wavelength insensitive is to be created. Typically, pure diffractive elements are etched to a depth of less than on the order of λ[0027] 0/(n−1), i.e., presenting a phase shift of less than 2π for the design wavelength. While pure refractives are not typically characterized as having individual features, i.e., phase resets, elements having features on the order of 100λ/(n−1) are purely refractive. Thus, diffractives are made more refractive by having deeper structures with smoother surface variations. In accordance with the present invention, the control of the diverging angles provided by the analog diffuser is realized by controlling the slope or pitch of the smooth variation portions of the structures. The different slopes represent different radii of curvature, and thus different focal lengths, which in turn provide different distributions. The shorter the focal length, the larger the spread or diverging angle. The deeper the resulting structure and more smoothly varying the surface, the more refractive the resulting diffuser appears. However, the deeper structure will require more space for the same slope, reducing the statistical spread available for controlling the diverging angle. Thus, the design is a trade-off between control of the diverging angle and wavelength independence.
  • The characteristics of a purely digital diffractive diffuser, an analog diffractive diffuser and a controlled angle refractive diffuser are summarized below in Table 1, in which I[0028] T is the total transmitted intensity, a is the surface area tangent normal, b is the surface area, σ is the phase variance due to the surface, and θ0 is the divergence angle at the design wavelength. The behavior of the analog diffuser of the present invention will be predominately represented by the analog diffractive diffuser when the features have a continuous cross-section and an etch depth of up to 2π. The behavior of the analog diffuser of the present invention will be predominately represented by the controlled angle refractive diffuser when the features have a continuous cross-section and an etch depth of at least 20 π. The behavior of an analog diffuser of the present invention having an etch depth between 2π and 20π will have components of both diffuser types.
    TABLE 1
    Digital Diffractive Analog Diffractive Controlled Angle
    Parameter Diffuser Diffuser Refractive Diffuser
    zero order I0 = IT sin2(πλ0/2λ) I0 = IT e−2πσλ 0/λ I0 = IT a2/b2
    divergence θ(λ) = sin−1 [(λ/λ0)sinθ0] θ(λ)=sin−1 [(λ/λ0)sinθ0] θ ( λ ) = θ 0 n ( λ ) - 1 n ( λ 0 ) - 1
    Figure US20020024738A1-20020228-M00001
  • One way to create features with varying slopes is to spin a thick, e.g., greater than 1-2 μm, layer of photoresist onto a glass wafer and create a wavy variation in surface height in the photoresist by exposing it with spatially varying intensities of magnitude less than that required to clear the resist upon developing but great enough maximum magnitude to cause the photoresist height to modulate. The pattern in the photoresist may then be transferred to the glass wafer in a conventional manner. [0029]
  • Creating such an intensity pattern in photoresist can be done in a number of ways. One way is to take a computer-generated random binary pattern having a statistical distribution of the desired spatial frequencies on a mask and proximity print the pattern, i.e., place the pattern out of focus relative to the photoresist and use as an exposure mask. The amount of defocus depends on the desired intensity pattern of the illumination light at the photoresist plane. An example of this method is shown by the cross-sections in FIGS. [0030] 1A-1C.
  • As shown in FIG. 1A, [0031] exposure light 10 uniformly illuminates a pattern 12 which is spaced apart from a photoresist layer 16 on a substrate 18. The intensity of the light at the plane of the photoresist layer 16 in indicated at 14.
  • As shown in FIG. 1B, after the photoresist layer has been developed, the developed [0032] photoresist layer 20 on the substrate 18 has a modulated height pattern therein. This pattern in the developed photoresist layer 20 may then be transferred into the substrate 18 as shown in FIG. 1C, to form the controlled angle diffuser 22.
  • Another method is to use a gray scale mask to expose the photoresist. Both of the gray scale and the proximity printing methods are disclosed in commonly assigned, co-pending U.S. application Ser. No. 09/044,864, which is hereby incorporated by reference in its entirety. While the methods used are the same as in this application, the masks used in the methods are different than those used in the previous application. Alternatively, lines of photoresist may be provided on a substrate and then reflowed. [0033]
  • The patterns used to create the controlled angle analog diffusers may be formed using a computer to generate a pattern of line widths, which correspond to spatial frequencies, chosen in accordance with the desired diffusion. The footprint of this diffuser may be kept the same, while the height and/or width of the line widths may be varied. Each line width forms a lens with a particular radius of curvature. The radius of curvature means the focal length is also changed, which results in a different intensity distribution. The shorter the focal length, the larger the divergence spread. [0034]
  • The pattern for creating the analog diffuser of the present invention is formed using a computer to create features having a statistical distribution of slopes. Each angle of the desired angular distribution corresponds to a different pitch or slope. The desired angular distribution will also dictate a certain amount of power to be deflected into each angle. Thus, the desired angular distribution determines the slopes of the features and the statistical distribution of these slopes among the features. For example, if a desired angular distribution requires angles of ±10° having uniform power, than there would be an equal number of features having the corresponding slopes for each angle in this angular spread. If, for example, more power was desired at ±7°, proportionally more features would be provided having the slope corresponding to ±7° in accordance with the power differential desired. [0035]
  • Often, the analog diffuser will be designed such that over any arbitrarily selected region of sufficient size, i.e., containing enough features to be statistically significant sampling of the distribution of slopes, typically on the order of roughly twenty times the period of the highest spatial frequency, light incident thereon will be deflected into the desired angular distribution. If the desired angular spread is to be different depending upon the position on which the light is incident on the analog diffuser, then regions of sufficient size may be provided which result in different angular distributions across the analog diffuser. [0036]
  • An example of a particular design which allows the angular distribution to be controlled while providing a more wavelength insensitive diffuser is shown in FIG. 2A. FIG. 2A is a top view of a noodle pattern which has a varying pitch T, where T is the distance between peaks. T is preferably greater than between ten and twenty times a wavelength of interest, i.e., all wavelengths at which the diffuser is intended to be used, and the depth is preferably greater than five times a wavelength of interest. The pitch T varies in both directions. [0037]
  • Another example of a design of the controlled angle analog diffuser is shown in FIG. 2B, in which a diffuser pattern is generated by varying line widths as disclosed in commonly assigned, co-pending application Ser. No. 08/770,524 filed Dec. 20, 1996, which is hereby incorporated by reference in its entirety. The hatched portions are the blocking portions. As can be seen from the top view, the diffuser pattern has a plurality of fringes which are free-form in shape. In addition to the top view of this pattern and in accordance with the present invention, the heights of the features are varied periodically to provide the refractive component of the diffuser. Further in accordance with the present invention, the depth of at least a majority of the analog fringes is preferably at least 2π for the wavelengths of interest. [0038]
  • These analog fringes deflect the input beam to a target to an output beam having a preselected spatial energy distribution. The overall analog diffuser is a computer generated structure which has a plurality of regions including these free-form shaped fringes or features. Each point in a region of the analog diffuser deflects the input beam over substantially all of the target for that region. The regions may be formed so that the analog fringes contained in adjacent regions are substantially continuous across the regions, or may be discontinuous across the regions. The analog fringes will be discontinuous across adjacent regions when, for example, the analog diffuser is formed by creating a region having a desired angular distribution and then creating an array of these regions or the analog diffuser is formed by creating a plurality of regions having different angular distributions such that the angular distribution of the output beam is dependent upon the location of the input beam on the analog diffuser. [0039]
  • While the element shown in FIG. 2B may serve as an actual diffractive diffuser of the above-mentioned application, this element can also serve as a mask for forming the analog diffuser of the present invention in conjunction with the above noted methods. In contrast to the diffractive diffuser, the analog diffuser of the present invention has fringes with cross-sections which are continuous from their peak to their termination, i.e., analog fringes. Examples of the cross-sections of the analog fringes are shown in FIGS. [0040] 3A-3E. In the diffractive diffuser, the fringes will have cross-sections which have discrete levels of constant phase.
  • Depending on the manner in which the noodle pattern is created, various cross-sections of these noodles will be realized. For sinusoidal features created using a gray mask or contact printing, as shown in FIG. 3A, a change in the pitch results in a change in the radius of curvature, and thus the focal length. The sagittal height is constant. By providing these different focal lengths, the output at selected angles can be emphasized. The periodicity provides a diffractive effect which allows the diverging angle to be controlled. If the periodic, sinusoidal structure was etched to the depth of a wavelength or less, it would act like a diffractive. By etching very deep, e.g., at least an order of magnitude greater than a wavelength of the longest wavelength of interest for at least a majority of the features, the structure will act primarily like a refractive for the wavelengths of interest. [0041]
  • Other structures providing varying slopes may be formed be providing photoresist on a substrate at varying widths and reflowing the photoresist. Such creation will result in structures shown in FIGS. 3B and 3C. Where the features are spaced, as shown in FIG. 3B, a lot of light will go straight through the element, and thus not be directed into the desired diverging angles. Even if the spacing is tightly controlled as shown in FIG. 3C, the structure will still have some dead space. Further, the use of reflow does not allow the creation of negative or convex surfaces. [0042]
  • The use of negative or convex surfaces as is provided by the sinusoidal features allows the entire surface to be utilized, allows higher divergence angles to be realized and allows faster realization of the desired divergence angles. This is because the positive or convex surfaces focus the light before the light diverges. The gray scale mask techniques noted above may be used to provide an array of negative lenses as shown in FIG. 3D. However, the control of the period of the sinusoid is still the easiest mechanism for controlling the slope of the features. [0043]
  • Finally, as shown in FIG. 3E, an approximate sinusoid may be realized by proximity printing, i.e., defocusing the mask. This approximate sinusoid does not have symmetric positive and negative surfaces, with the negative surfaces being smaller than the positive surfaces, but still allows the ease of control of changing the slope by changing the pitch without requiring the use of a gray mask, which tends to be more expensive than other masking techniques. [0044]
  • Alternatively, the rounded features of the above embodiments may be replaced with an array of angular features, such as shown in FIG. 4 to create an analog element in accordance with the present invention. Again, the slopes of the features are varied to obtain the desired focal lengths by varying the widths of the features, while keeping the heights the same. [0045]
  • As described above, an analog optical element is provided with features of varying slope. The slope may be varied by varying the width of the features, while maintaining their heights, by changing the heights while keeping the widths constant, or some combination of altering these parameters. Further, all of the elements set forth herein may be formed in photoresist on a substrate, with the photoresist serving as the element itself, or the photoresist may be etched into the substrate in a conventional manner. Finally, the analog pattern may be provided on both sides of a substrate to increase the diverging angle. [0046]
  • Although preferred embodiments of the present invention have been described in detail herein above, it should be clearly understood that many variations and/or modifications of the basic inventive concepts taught herein, which may appear to those skilled in the art, will still falls within the spirit and scope of the present invention as defined in the appended claims and their equivalents. [0047]

Claims (34)

What is claimed is:
1. An analog diffusing system for converting an input beam into an output beam having a preselected spatial energy distribution at an output plane, the analog diffusing system comprising:
a computer generated structure having a plurality of regions, each region comprising free form shaped analog fringes, the input beam illuminating at least some of the regions;
each region deflecting a majority of the portion of the input beam incident thereupon, so that a target located at the output plane, the portion of the input beam deflected by several of the illuminated regions overlaps the portion deflected by at least one other illuminated region at the target to form said output beam.
2. The system of claim 1, wherein the depth of a majority of the analog fringes is at least 2π for wavelengths of interest.
3. An analog system for converting an incident beam into an output beam at an output plane spaced from the system, the system comprising:
a computer generated structure having a plurality of regions, each region comprising free form shaped analog fringes such that portions of the incident beam deflected by at least two regions of said plurality of regions overlap at the output plane,
whereby said output beam has a preselected spatial energy distribution that is relatively insensitive to fluctuations in positioning of an input beam for incidence on said system, to spatial energy distributions within the incident beam, and to wavelengths of the incident beam.
4. The system of claim 3, wherein the free form shaped analog fringes form a pattern which is substantially discontinuous at edges of the regions.
5. The system of claim 3, wherein the free form shaped analog fringes form a pattern which is substantially continuous at edges of the regions.
6. The system of claim 3, wherein said output beam has a relatively uniform spatial energy magnitude and a preselected transverse beam shape.
7. The system of claim 3, wherein the depth of a majority of the analog fringes is at least 2π for wavelengths of interest.
8. An optical system comprising an analog diffusing element formed by a plurality of regions having a pattern thereon, said pattern being formed by smooth, free form shaped analog features, wherein each of said plurality of regions, when illuminated by a same input beam, transmits a beam with a predetermined angular spread, so that a given angular spread is imparted to the input beam, wherein the output beam is relatively insensitive to spatial energy distributions within the incident beam, and to wavelengths of the incident beam.
9. The optical system of claim 8, wherein a majority of the analog features have a depth of at least 2π for the wavelengths of interest
10. An analog optical element comprising a computer generated structure having a plurality of analog fringes, the analog fringes providing a statistical distribution of slopes in accordance with a desired output beam.
11. The analog optical element of claim 10, wherein a majority of the analog fringes have a depth of at least 2π for wavelengths of interest.
12. The analog optical element of claim 11, wherein a majority of the analog fringes have a depth of at least 20π for wavelengths of interest.
13. The analog optical element of claim 10, wherein the desired output beam has an angular distribution which is invariant across the output beam.
14. The analog optical element of claim 10, wherein the desired output beam has an angular distribution which varies across the output beam.
15. The analog optical element of claim 10, wherein cross-sections of the analog fringes are curved.
16. The analog optical element of claim 10, wherein cross-sections of the analog fringes are pyramidal.
17. The analog optical element of claim 10, wherein cross-sections of the analog fringes are sinusoidal.
18. The analog optical element of claim 10, wherein the fringes are waves with a varying periodicity along perpendicular axes.
19. The analog optical element of claim 10, wherein the fringes are formed in photoresist.
20. The analog optical element of claim 19, wherein the fringes formed in photoresist are transferred into a transparent substrate.
21. The analog optical element of claim 10, wherein the fringes are formed on both sides of the element.
22. The analog optical element of claim 10, wherein heights of the fringes are the same, and the slope of the fringes is varied by altering a width of fringes.
23. The analog optical element of claim 10, wherein an intensity of light output by the analog optical element is directly proportional to a surface area at a tangent normal for incident light.
24. A method of forming an analog optical element comprising forming analog fringes of a computer generated structure in an optically transparent material, the analog fringes having a statistical distribution of slopes in accordance with a desired output beam.
25. The method of claim 24, wherein said forming includes forming a majority of the analog fringes with a depth of at least 2π for wavelengths of interest.
26. The method of claim 24, further comprising varying heights of said fringes to form the distribution of slopes.
27. The method of claim 24, further comprising varying widths of said fringes to form the distribution of slopes.
28. The method of claim 24, wherein said forming includes forming said fringes in photoresist.
29. The method of claim 28, further comprising transferring the fringes in the photoresist into a transparent substrate.
30. The method of claim 24, wherein said forming includes creating a mask, placing the mask a distance from a photosensitive layer, exposing the photosensitive layer through the mask, and developing the exposed layer to create the fringes.
31. The method of claim 24, wherein said forming includes creating a gray mask, placing the mask on a photosensitive layer, exposing the photosensitive layer through the mask, and developing the exposed layer to create the fringes.
32. The method of claim 24, wherein said forming includes forming features on both sides of a substrate.
33. The method of claim 24, wherein said forming includes varying the statistical distribution of slopes across the optically transparent material.
34. The method of claim 24, wherein said forming includes maintaining the statistical distribution of slopes across the optically transparent material.
US09/240,611 1994-02-28 1999-02-01 Broad band controlled angle analog diffuser and associated methods Expired - Lifetime US6392808B1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US09/240,611 US6392808B1 (en) 1994-02-28 1999-02-01 Broad band controlled angle analog diffuser and associated methods
AU27461/00A AU2746100A (en) 1999-02-01 2000-02-01 Broad band controlled angle analog diffuser and associated method
PCT/US2000/002333 WO2000045519A2 (en) 1999-02-01 2000-02-01 Broad band controlled angle analog diffuser and associated method s

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US08/203,188 US5610733A (en) 1994-02-28 1994-02-28 Beam-homogenizer
US08/770,524 US5850300A (en) 1994-02-28 1996-12-20 Diffractive beam homogenizer having free-form fringes
US09/160,322 US6025938A (en) 1994-02-28 1998-09-25 Beam homogenizer
US09/240,611 US6392808B1 (en) 1994-02-28 1999-02-01 Broad band controlled angle analog diffuser and associated methods

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
US09/160,322 Continuation-In-Part US6025938A (en) 1994-02-28 1998-09-25 Beam homogenizer

Publications (2)

Publication Number Publication Date
US20020024738A1 true US20020024738A1 (en) 2002-02-28
US6392808B1 US6392808B1 (en) 2002-05-21

Family

ID=22907225

Family Applications (1)

Application Number Title Priority Date Filing Date
US09/240,611 Expired - Lifetime US6392808B1 (en) 1994-02-28 1999-02-01 Broad band controlled angle analog diffuser and associated methods

Country Status (3)

Country Link
US (1) US6392808B1 (en)
AU (1) AU2746100A (en)
WO (1) WO2000045519A2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004090490A1 (en) * 2003-04-11 2004-10-21 Carl Zeiss Smt Ag Diffuser, wavefront source, wavefront sensor and projection lighting facility
US20050140860A1 (en) * 2003-12-31 2005-06-30 General Electric Company Display optical films
US7158237B2 (en) 2002-04-15 2007-01-02 Carl Zeiss Smt Ag Interferometric measuring device and projection exposure installation comprising such measuring device

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6744502B2 (en) * 2001-09-28 2004-06-01 Pe Corporation (Ny) Shaped illumination geometry and intensity using a diffractive optical element
CN100356198C (en) * 2003-11-27 2007-12-19 北京光电技术研究所 Diffusion target, laser beam diagnosing system utilizing the diffusion target and diagnosing method
CN112424650B (en) * 2018-07-20 2022-10-11 3M创新有限公司 Optical film comprising polymeric optical reflector and discontinuous transparent coating

Family Cites Families (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4170396A (en) 1975-04-14 1979-10-09 Siemens Aktiengesellschaft Optical component element
US4427265A (en) * 1980-06-27 1984-01-24 Canon Kabushiki Kaisha Diffusion plate
US4455061A (en) 1980-07-31 1984-06-19 The Regents Of The University Of Minnesota Multi-faceted holographic optical element and methods of making and using same
US4410237A (en) 1980-09-26 1983-10-18 Massachusetts Institute Of Technology Method and apparatus for shaping electromagnetic beams
US4547037A (en) 1980-10-16 1985-10-15 Regents Of The University Of Minnesota Holographic method for producing desired wavefront transformations
US4682841A (en) 1981-06-15 1987-07-28 Afian Viktor V Light radiation concentrator and method of making the same
US5075800A (en) 1989-12-04 1991-12-24 Yeda Research And Development Co. Ltd. Method of optimizing holographic optical elements
US4979791A (en) 1989-12-08 1990-12-25 Amp Incorporated Laser diode connector assembly
JPH03213802A (en) * 1990-01-18 1991-09-19 Ricoh Co Ltd Diffraction grating
US5117476A (en) 1990-01-19 1992-05-26 Amp Incorporated Optical transceiver package with insertable subassembly
US5061025A (en) 1990-04-13 1991-10-29 Eastman Kodak Company Hologon scanner with beam shaping stationary diffraction grating
JP2525962B2 (en) 1991-03-20 1996-08-21 富士通株式会社 Method for optimizing holographic optical element and apparatus using hologram
US5202775A (en) 1991-11-04 1993-04-13 University Of North Carolina Radically symmetric hologram and method of fabricating the same
US5310623A (en) * 1992-11-27 1994-05-10 Lockheed Missiles & Space Company, Inc. Method for fabricating microlenses
US5383000A (en) 1992-11-24 1995-01-17 General Signal Corporation Partial coherence varier for microlithographic system
US5315427A (en) 1992-12-14 1994-05-24 Xerox Corporation Pair of binary diffraction optics for use in overfilled raster output scanning systems
US5289298A (en) 1992-12-22 1994-02-22 Hughes Aircraft Company Multiplex grating holographic floodlit center high mounted stoplight
EP0618473A3 (en) * 1993-03-31 1995-03-15 Kuraray Co Video device utilizing a two-dimensional diffraction grating.
DE4314574C2 (en) * 1993-04-29 1997-04-10 Leica Lithographie Systeme Jen Process for producing a Fresnel type stepped lens
US5393634A (en) * 1993-05-27 1995-02-28 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Continuous phase and amplitude holographic elements
JPH08512003A (en) 1993-07-27 1996-12-17 フィジィカル オプティクス コーポレーション Light source disassembly molding device
US5610733A (en) 1994-02-28 1997-03-11 Digital Optics Corporation Beam-homogenizer
EP0744644A1 (en) 1995-05-23 1996-11-27 Christian Körber Apparatus for stereoscopic viewing
US5631721A (en) 1995-05-24 1997-05-20 Svg Lithography Systems, Inc. Hybrid illumination system for use in photolithography
US5630661A (en) 1996-02-06 1997-05-20 Fox; Donald P. Metal arc flashlight
US5861990A (en) * 1996-03-08 1999-01-19 Kaiser Optical Systems Combined optical diffuser and light concentrator
US6002520A (en) * 1997-04-25 1999-12-14 Hewlett-Packard Company Illumination system for creating a desired irradiance profile using diffractive optical elements

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7158237B2 (en) 2002-04-15 2007-01-02 Carl Zeiss Smt Ag Interferometric measuring device and projection exposure installation comprising such measuring device
US20070046912A1 (en) * 2002-04-15 2007-03-01 Carl Zeiss Smt Ag Interferometric measuring device and projection exposure installation comprising such measuring device
WO2004090490A1 (en) * 2003-04-11 2004-10-21 Carl Zeiss Smt Ag Diffuser, wavefront source, wavefront sensor and projection lighting facility
US20060109533A1 (en) * 2003-04-11 2006-05-25 Carl Zeiss Smt Ag Diffuser, wavefront source, wavefront sensor and projection exposure apparatus
US7388696B2 (en) 2003-04-11 2008-06-17 Carl Zeiss Smt Ag Diffuser, wavefront source, wavefront sensor and projection exposure apparatus
US20050140860A1 (en) * 2003-12-31 2005-06-30 General Electric Company Display optical films
US7106517B2 (en) * 2003-12-31 2006-09-12 General Electric Company Display optical films

Also Published As

Publication number Publication date
WO2000045519A2 (en) 2000-08-03
WO2000045519A3 (en) 2007-05-10
US6392808B1 (en) 2002-05-21
AU2746100A (en) 2000-08-18

Similar Documents

Publication Publication Date Title
US6278550B1 (en) Beam homogenizer
US6262845B1 (en) Apparatus and method for generating partially coherent illumination for photolithography
USRE40239E1 (en) Illumination device for projection system and method for fabricating
EP0744664B1 (en) Hybrid illumination system for use in photolithography
CN102799079B (en) For the irradiation system of microlithographic projection exposure apparatus
JPH01277222A (en) Forming method for reticle and fine structure array body
US5415952A (en) Fine pattern lithography with positive use of interference
EP1531346A1 (en) Focusing screen master comprising microlenses and manufacturing method thereof comprising multistage exposure process
JP5391670B2 (en) Manufacturing method of fine structure
US6392808B1 (en) Broad band controlled angle analog diffuser and associated methods
EP0750231B1 (en) Exposure apparatus and exposure method using the same
EP3916436A1 (en) Diffusion plate
JP3455966B2 (en) Exposure mask
US5091979A (en) Sub-micron imaging
US6221561B1 (en) Diffusion plate and method for manufacturing master die thereof
US11340387B2 (en) Diffuser
US4595290A (en) Device for measuring light incident on an optical system
Danziger et al. Multilevel diffractive elements for generalized wavefront shaping
JPH0756324A (en) Diffusion type photomask and production of optical parts using the same
JPH05224398A (en) Photomask having variable transmissivity and production of optical parts using the same
KR100443358B1 (en) Crosspole Aperture in lithography
JP2001312042A (en) Method for manufacturing density distribution mask
Brown Variable ring beam integrators for product marking and machining
EP0515567A1 (en) Diffractive optical element
JPH02298948A (en) Pattern formation

Legal Events

Date Code Title Description
STCF Information on status: patent grant

Free format text: PATENTED CASE

REMI Maintenance fee reminder mailed
FPAY Fee payment

Year of fee payment: 4

SULP Surcharge for late payment
AS Assignment

Owner name: DIGITAL OPTICS CORPORATION, NORTH CAROLINA

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:TE KOLSTE, ROBERT D.;KATHMAN, ALAN D.;FELDMAN, MICHAEL R.;REEL/FRAME:018005/0092;SIGNING DATES FROM 19990607 TO 19990608

FEPP Fee payment procedure

Free format text: PAT HOLDER NO LONGER CLAIMS SMALL ENTITY STATUS, ENTITY STATUS SET TO UNDISCOUNTED (ORIGINAL EVENT CODE: STOL); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

REMI Maintenance fee reminder mailed
FPAY Fee payment

Year of fee payment: 8

SULP Surcharge for late payment

Year of fee payment: 7

AS Assignment

Owner name: TESSERA NORTH AMERICA, INC., NORTH CAROLINA

Free format text: CHANGE OF NAME;ASSIGNOR:DIGITAL OPTICS CORPORATION;REEL/FRAME:024697/0727

Effective date: 20070330

AS Assignment

Owner name: DIGITALOPTICS CORPORATION EAST, NORTH CAROLINA

Free format text: CHANGE OF NAME;ASSIGNOR:TESSERA NORTH AMERICA, INC.;REEL/FRAME:027768/0541

Effective date: 20110701

REMI Maintenance fee reminder mailed
AS Assignment

Owner name: FLIR SYSTEMS TRADING BELGIUM BVBA, BELGIUM

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:DIGITALOPTICS CORPORATION EAST;REEL/FRAME:032827/0362

Effective date: 20130808

FPAY Fee payment

Year of fee payment: 12

SULP Surcharge for late payment

Year of fee payment: 11

AS Assignment

Owner name: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:FLIR SYSTEMS TRADING BELGIUM BVBA;REEL/FRAME:036126/0092

Effective date: 20140827

AS Assignment

Owner name: DIGITALOPTICS CORPORATION EAST, NORTH CAROLINA

Free format text: CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NO. 7817833 PREVIOUSLY RECORDED AT REEL: 027768 FRAME: 0541. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT;ASSIGNOR:TESSERA NORTH AMERICA, INC.;REEL/FRAME:036733/0896

Effective date: 20110701

AS Assignment

Owner name: BANK OF AMERICA, N.A., AS COLLATERAL AGENT, NORTH CAROLINA

Free format text: PATENT SECURITY AGREEMENT;ASSIGNOR:AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.;REEL/FRAME:037808/0001

Effective date: 20160201

Owner name: BANK OF AMERICA, N.A., AS COLLATERAL AGENT, NORTH

Free format text: PATENT SECURITY AGREEMENT;ASSIGNOR:AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.;REEL/FRAME:037808/0001

Effective date: 20160201

AS Assignment

Owner name: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD., SINGAPORE

Free format text: TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS;ASSIGNOR:BANK OF AMERICA, N.A., AS COLLATERAL AGENT;REEL/FRAME:041710/0001

Effective date: 20170119

Owner name: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD

Free format text: TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS;ASSIGNOR:BANK OF AMERICA, N.A., AS COLLATERAL AGENT;REEL/FRAME:041710/0001

Effective date: 20170119

AS Assignment

Owner name: AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITE

Free format text: MERGER;ASSIGNOR:AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.;REEL/FRAME:047195/0026

Effective date: 20180509

AS Assignment

Owner name: AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITE

Free format text: CORRECTIVE ASSIGNMENT TO CORRECT THE EFFECTIVE DATE OF MERGER PREVIOUSLY RECORDED ON REEL 047195 FRAME 0026. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER;ASSIGNOR:AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.;REEL/FRAME:047477/0423

Effective date: 20180905