US1398394A - Method of concentration of ores - Google Patents

Method of concentration of ores Download PDF

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US1398394A
US1398394A US332345A US33234519A US1398394A US 1398394 A US1398394 A US 1398394A US 332345 A US332345 A US 332345A US 33234519 A US33234519 A US 33234519A US 1398394 A US1398394 A US 1398394A
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pulp
column
bubbles
air
froth
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • B03D1/24Pneumatic
    • B03D1/26Air lift machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • B03D1/1443Feed or discharge mechanisms for flotation tanks
    • B03D1/1462Discharge mechanisms for the froth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • B03D1/16Flotation machines with impellers; Subaeration machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • B03D1/24Pneumatic
    • B03D1/245Injecting gas through perforated or porous area

Definitions

  • Patented N 0v. 29, 192-1 Patented N 0v. 29, 192-1.
  • My invention relates particularly to a process for the concentration of ores by the froth flotation process, in which the constituents of ores are separated as a froth formed by the aeration of a liquid pulp consisting of the finely-ground ore and water, modified by the presence of a flotation agent, such as finely-divided emulsified or dissolved oils, or dissolved organic compounds or inorganic salts; but is also well adapted for other chemical, physical or metallurgical operations requiring eflicient circulation and aeration of liquids or semi-liquids.
  • a flotation agent such as finely-divided emulsified or dissolved oils, or dissolved organic compounds or inorganic salts
  • a positive circulation of the pulp through the zone of aeration should be proyided, for two principal reasons: First, to insure that all particles of the ore shall be presented to flotative tendencies as many M11195. as possible, as the forces causing the flotatlon of minerals are extremelyrsmall, and it has been found absolutely necessary to present many of the ore particles to these forces a large number of times in order to insure this flotation. In an apparatus not provided with positive circulation, it is inevitable that many particles will not be exposed to flotative forces a sufficient number of times, resulting in their loss in the tailings, or in the necessity of using additional units of the apparatus to save them. If the ore contains a considerable amount of mineral of high specific gravity, or in coarse particles, unless positive circulation is provided, parts of the apparatus will sooner or later become choked with settled mineral.
  • a principal object of my invention is to cause a uniform distribution of minute bubbles without incurring the expense of mechanical agitation or the irregular action incident to the use of porous blankets, and to accomplish these results in such a way that the necessary apparatus for introducing air may be removed and replaced for inspection, cleaning and re air without emptying the cell or OthBIWlSB seriously interfering with the operation of the plant.
  • Myimproved process may be practised with apparatus so arranged that the minimum delay and inconvenience in re-starting is caused by a sudden and unexpected failare of the power or air supply.
  • it is necessary to empty them immediately such a sudden stop age occurs, thus-throwing away all the mineral in the apparatus at the time; or, if not emptied promptly, then they must be dug out with a shovel, or sluiced out with a hose before operations can heresumed, and every such interruption causes a certain period of poor metallurgical results, while the different units of the apparatus are being refilled, and smooth and suitable'ope-rating adjustments are being restored, which cannot usually be done in less than an hour under the most favorable conditions.
  • ower is required for two principal purposes in a flotation machine, first, to keep the pulp in circulation, and, second, to comress the air used for forming the collectmg and froth-building bubbles.
  • all types of machines employing mechanical agitation a very high percentage of the power used is wasted.
  • much more air than required for the froth must be used, in order to cause a sufficient agitation of the pulp to prevent its excessive settlement' on the porous blanket during its passage'through the apparatus.
  • the apparatus used in the practice of my process is economical of air, and hence of power required to compress the air used. If the air can travel upward through six feet of pulp, the bubbles will come in contact with roughly three times as many ore particles as would be the case with a body of pulp only two feet deep, or in other words the air considered as a collecting and separating medium would be used about three times more efficiently in the former case than in the latter. In few if any forms of existing apparatus is it possible to use a depth of pulp over the porous blankets of more than two or three feet, owing to the difficulty in preventing settlement of the heavy ore particles. Air should not be used for agitation to prevent settlement, nor should more air be used than is required to form a froth of the proper texture.
  • the necessary apparatus is cheap to install, and contains a minimum possible number of moving parts, and no parts moving at hi h speeds.
  • the parts are, moreover, of simp e construction, readily assembled, and accessible for inspection and repair.
  • the process is adapted to the economigrade ores, which is equivalent to the state- 'ment that the necessary apparatus may be providedin units of large size.
  • differential separat1ons where it gives better results than continuous treatment, so that any process or apparatus to be of universal application must be suited to the use of the intermittent system if desired.
  • any process or apparatus to be of universal application must be suited to the use of the intermittent system if desired.
  • no form of existing flotation process or apparatus so far as I am aware, is it possible to carry on a commercial flotation operation on the intermittent system.
  • Figure 1 illustrates a preferred construction and embodiment of the invention, in central vertical section
  • Fig. 2 is a top view taken on the line 2-2 of Fig. l;
  • Fig. 3 is a detail view showing the tailings outlet
  • Fig. 4 is a horizontal section taken on the line 4.-4 of Fig. 1;
  • Fig. 5 is an enlarged view illustrating a vpreferred embodiment of the air distributing pipes.
  • Fig. 6 is a sectional view taken on the line 66 of Fig. 5.
  • Fig. 7 is a vertical central sectional View illustrating modified means for elevating the pulp..
  • FIG. 1 is an ordinary tank, of approximately cylindrical shape, with a flat bottom,.and of relatively larger size than any container heretofore used for a flotation separation, in so far as I am aware.
  • a suitable size would be about 18 feet in diameter, and about 10 feet deep.
  • the tank may be made of wood staves, steel plate, concrete or other suitable material.
  • This tank 1 is provided With a hollow vertical conduit, 2 open at the bot tom and top, and suspended from a connecting casting 3 which in turn is fastened to a vertical shaft 4 provided with suitable bearings 5 and driving mechanism 6 for imparting a comparatively slow rotary movement to the same.
  • .3 are fastened'two distributing launders 7 in the bottom of which are several short pipes or launders 8.
  • inclined arms 9 provided with diagonal rabbles l0 and supported by the hinged links 11 to which are attached the chains 12.
  • the inclined arms 9 are fastened to the hollow conduit 2 by means of hinged connections, about which they are free to rotate.
  • 'A pipe l3 is provided for the introduction of air under pressure within the hollow conduit 2 near the bottom of the same.
  • the air mains are air mains for conveying air under suitable pressure to the manifolds 15.
  • the air mains are connected to the manifolds through the swivel joints 16 and the swivel pipes '16.
  • the a1r-tubes 16 Into the manifolds 15 are screwed, or to them are otherwise suitably connected, the a1r-tubes 16 an enlarged desuitable intervals by the bolts 20 and provided with the eye-bolts 21 and lifting chains 22.
  • the entire tube-grates, consisting of the manifolds and air-tubes are supported on the brackets 24 fastened to the sides of the tank 1. The tube-grates are not fastened to the brackets 24: but simply rest upon them.
  • froth skimmers consisting of light sections of sheet metal or other suitable substance, curved as shown, and with a sloping bottom edge. so proportioned that at its lowest point it is at 01' slightly below the pulplevel, and at its highest point it is about on the same level with the top of the tank 1.
  • the froth skimmers may be supported substantially as shown, from the revolving launders 7 and from the shaft 4 through the chains 26.
  • the action of the skimmers is supplemented by the action of the diagonally arranged distributing pipes 8.
  • the inner ends of the skimmers 25 may be adjustable to different positions, to increase the skimming effect, a. g. to positions indicated in dotted lines at 25.
  • the air discharged from the air-tubes 16 is brought into the apparatus by the fixed air main 14 and passes through the swivel pipe 16 and the manifold 15 into the airtubes 16 and from them is discharged into the body of pulp, in the form of extremely fine bubbles, forced through the rope 18.
  • the air bubbles travel a longer distance vertically than in existing forms of apparatus, due to the increased depth of the tank and of the pulp therein, and consequently have more opportunity to pick up floatable mineral.
  • the bubbles form a froth on the surface'of the pulp, which is not disturbedby the passage of the circulating pulp through the pipes 8.
  • the froth is forced to the edge of the tank by the curved skimmers and by the diagonally arranged pipes 8 and is propelled by them over the edge into the collecting launder 32 from which .it passes away from the apparatus as the finished product, or to a place of further treatment.
  • the form of the Skimmers, as well as the character of the curve and shape and form of the lower edge, may be varied to lsuit different conditions. In certain cases it is even feasible to dispense with the froth Skimmers altogether, and permit the froth to overflow freely.
  • the apparatus is used in a continuous process, there will usually be several units in series, and the tailings may be continuously withdrawnthrough the pipe 28 discharging into a launder leading to the next machine, or to waste, as the case may be.
  • the pulp level in the tank is regulated by the position of the end of the pipe 28 and this position may be simply and readily adjusted by rotating the ipe 28 around the swivel joint 29.
  • tie small hole 30 is provided through which heavy and coarse particles may pass directly out of the machine. The size of this hole is such as to limit its capacity as a discharge orifice to lessthan the product of the apparatus, and in that way it cannot affect the pulplevel, which Wlll be dependent solely on the vertical position of the end of the discharge-pipe.
  • the discharge pipe 28 may be dispensed with, or raised to an inoperative position, the tank 1 filled by any convenient means, the charge being circulated through the zone of aeration provided by the air discharged through the tubes 16 until the proper separation has been made, when the remaining material may be drawn off through the gate-valve 31.
  • an even number of units of the apparatus may be used, and at any given moment half of them would be in process of being filled or emptied, and the other half would be under circulation and aeration.
  • the .renoval of the froth would be similar in intermittent or continuous operation of the apparatus.
  • he quantity of air discharged through the end of the pipe 13 should and need be no more than ust enough to impart the desired upward velocity to the pulp in the hollow conduit 2 on the principle of the air-lift, well recognized as one of the most economical methods for the elevation of liquids through small differences of elevation.
  • This air is not used to agitate the pulp, nor as a source of collecting and frothforming bubbles, and practically all of it escapes directly into the atmosphere from the top of the connecting casting 3 as soon as it has fulfilled its sole function of elevating the pulp within the hollow conduit 2.
  • the quantity of air discharged through the air-tubes 16 should and need be no more than enough to furnish the bubbles to collect the mineral and form the froth.
  • the tube-grates may advantageousl be lifted all or part way out ofjthe tan This may be accomplished without delay or difficulty of any kind, and without disconnecting any pipes, by simply turning the vertical shaft until the launders 7 are directly over the clear space between the two tube-grates, then attaching the ends of the lifting chains 22 which are maintained within easy reach, on'the hooks 27, to blocks conveniently suspended from the roof overhead, and hoisting the tube-grates as high as desired, the air connections merely turning on the swivel joints 16.
  • This procedure for removing the tube-grates from the tank may be used in case of necessity for repairing or renewing the lair-tubes 1,6 obviating any necessity for emptying the apparatus,and reducing the effects of the interruption to the continuity of its operation to a minimum.
  • the arms 9 In restarting after a considerable period of delay with the tank full of pul the arms 9 should be lowered until the c ains 12 are slack, the vertical shaft 4 should be caused to rotate, and air turned on through the pipe 13.
  • the tube-grates. should be lowered into their position, when the air may be turned into them, the feed to the apparatus turned on, and normal operation resumed.
  • a boat propeller or Archimedean screw or other. device not wastin power in violent agitation of the pulp.
  • Fig. 7 of the drawing I show an Archimedean screw, 35, within casing, 2*, for elevating the pulp.
  • the shaft, 33 of the screw extends upwardly through a sleeve, 4*, held in supports, 5, the sleeve, 4, carrylatter being mounted on ing the plup distributor and scraper, 7" and 10.
  • he screw is driven by the bevel gears 36 and the sleeve by the bevel gears (3, the shaft of the spur gear 38 which meshes with spur gear 37 on the shaft of one of the bevels 36.
  • the lower end of the screw shaft is mounted on a step-bearing, 34, in connection with which means may be provided as illustrated for supplying water under pressure for lubrication.
  • tube-grate may be used, differing from that particularly described herein, all that is necessary being some device for emitting fine airbubbles, uniformly distributed, and through which the pulp can pass in its path of circulation although I consider the specific construction of the tube-grate illustrated and described as novel and advantageous.
  • a flotation process tlie operations of maintaining throughout the entire horizontal cross-sectional area of a body of freelyflowing ore pulp a substantially uniform ascending column of minute gaseous bubbles, maintaining throughout said area a substantially homogeneous descending column of pulp, elevating pulp from the lower part of said body of pulp and discharging. 1t substantially uniformly throughout the horizontal cross-sectional area of the upper part of said body ofpulp thereby causing circulation of said pulp in a homogeneous column, keeping the part of said body of pulp through "which said bubbles rise free from movement other than the ascent of the bubbles and descent of the pulp column, and separating the floated mineral from the remainder of the pulp.
  • a process or the concentration of ores and the like by froth flotation whichcomprises maintaining a body ofore-pulp, in-

Description

H. R. ROBBINS.
METHOD OF CONCENTRATION OF ORES.
APPLICATION FILED OCT. 21, 1919.
1,398,394 Patented Nov. 29, 1921.
3 SHEETS-SHEET H. R. ROBBINS.
METHOD OF CONCENTRATION OF ORES. APPLICATION FILED OCT. 21, 1919.
1 ,39, 39% Patented Nov. 29, 19211.
3 SHEETSSHEET 3.
Invent/ o r:
UNITED STATES PATENT OFF-ICE.
METHOD OF CONCENTRATION 01E OREB.
Specification of Letters Patent.
Patented N 0v. 29, 192-1.
Application filed October 21, 1919. Serial No. 332,345.
To all whom it may concern:
Be it known that I, HALLET RICE Romans, a citizen of the United States, residing at Manchester, in the county of l-lillsborough, State of New I lampshire, have invented certain new and useful Improvements in Methods of Concentration of Ores; and I do hereby declare the followin to be a full, clear, and exact description of the invention, such as will enable others skilled in the art to which it appertains to make and use the same.
My invention relates particularly to a process for the concentration of ores by the froth flotation process, in which the constituents of ores are separated as a froth formed by the aeration of a liquid pulp consisting of the finely-ground ore and water, modified by the presence of a flotation agent, such as finely-divided emulsified or dissolved oils, or dissolved organic compounds or inorganic salts; but is also well adapted for other chemical, physical or metallurgical operations requiring eflicient circulation and aeration of liquids or semi-liquids.
Among the objects of my invention are the provision of an apparatus and process which will be cheap both to install and to operate; eflicient mechanically and metallurgically; adjustable to the varying conditions demanded by ores of differing physical and chemical characteristics; or by substances other than ores; and suited to the economical handling of large tonnages; and
which has advantages in these respects over methods and apparatus for the flotation treatment of ores or for similar purposes known or used at the present time.
The flotation process is now practised in apparatus consisting of comparatively small units, each of which requires individual attention and adjustment. So far as I am informed this is true of both the mechanical agitation method of introducing air and of the method .of introducing air through a permeable medium. In the latter method, especially when minerals of high specific gravity are treated, particles of mineral become embedded in the porous medium thus increasing any initial variations in the degree of permeability of different parts of the medium and causing an uneven distribution and waste of air. This, in connection with an uneven and irregular circulation of the pulp in those instances where the pulp is circulated, prevents that maximum contact between ore particles and bubbles which formspne of the principal objects of my invention.
Among the characteristic features of my invention are (1) a positive circulation of the pulp through the zone of aeration; (2) a substantially uniform distribution throughout the body of the ore pulp of,a very large number of extremely fine anbubbles; (3) provision for skimming the froth, where this is necessary or important (4) an arrangement such that there is a minimum delay and inconvenience in restarting, after a sudden and unexpected fallure of the power or air supply; (5) economy in power required; (6) air, due to increased depth of pulp through whlch the air passes; (7) cheap installation, with a minimum number of moving parts, and no parts moving at high speeds; (8) operation not requiring close and constant attendance; (9) economy of treatment of large tonnages of low grade ores; and (10) adaptation to either continuous treatment of ore pulp by flotation, or operation on the intermittent or charge system. The importance of these advantages will be ap parent from the following discussion.
1. A positive circulation of the pulp through the zone of aeration should be proyided, for two principal reasons: First, to insure that all particles of the ore shall be presented to flotative tendencies as many M11195. as possible, as the forces causing the flotatlon of minerals are extremelyrsmall, and it has been found absolutely necessary to present many of the ore particles to these forces a large number of times in order to insure this flotation. In an apparatus not provided with positive circulation, it is inevitable that many particles will not be exposed to flotative forces a sufficient number of times, resulting in their loss in the tailings, or in the necessity of using additional units of the apparatus to save them. If the ore contains a considerable amount of mineral of high specific gravity, or in coarse particles, unless positive circulation is provided, parts of the apparatus will sooner or later become choked with settled mineral.
2. There should be distributed throughout the body of the pulp, as uniformly as possible, a very large number of extremely fine airbubbles, which collect the mineral to be floated and raise it to the surface, where the bubbles form a froth which holds economy 1n a to overflow before it breaks to ether with considerable amounts 0 the floated mineral until it overflows or is skimmed. If the distribution of the air bubbles is not uniform, or if the bubbles aretoo large, violent eruptions of the sur face of the pulp are caused, which break down the froth, and contaminate it with minerals which it is not desired to float.
A principal object of my invention is to cause a uniform distribution of minute bubbles without incurring the expense of mechanical agitation or the irregular action incident to the use of porous blankets, and to accomplish these results in such a way that the necessary apparatus for introducing air may be removed and replaced for inspection, cleaning and re air without emptying the cell or OthBIWlSB seriously interfering with the operation of the plant.
3. Provision should be made for skimming the froth in most cases. In existing forms of apparatus in common actual commercial use this is found only, so far as I am aware, in machines using violent mechanical agitation for beating air, into the ore pulp. In apparatus using direct aeration through porous blankets, air-tubes, etc., the froth must be formed ra idly enough own, and no skimmers are commonly used on such apparatus, nor can they be so used without adding materially to the complexity and cost of the apparatus, and interfering with its operating adjustments. I I have found that a cleaner concentrate and higher ratio of concentration is obtained when the froth is restrained from a free overflow, and time given for. a coalescence of the bubbles, which permits the dropping out of the froth of mineral and gangue accidentally and mechanically entangled with it. With some ores containing a small percentage of highgrade mineral like chalcocite, a dirty concentrate, containing 40% insoluble may be made, and yet contain 40% copper, and be an acceptable product for the smelter,
and show a high ratio of concentration;
and with such ores the imperfection of existin neumatic flotation apparatus does not f ul y appear. In the case of ores, however, containing large percentages of lowgrade mineral, such as cupriferous pyrite,
other mmeral differing only slightly from the cupriferous pyrite in its flotative properties, such for example as non-cupriferous pyrite or yrrhotite, then it is necessary to restrain the froth and permit it to clean itself by coalescence of the bubbles, skimming it from the apparatus by mechanical means, otherwise the ratio of concentration will be found excessively low, so much so in some cases as to make the entire scheme of concentration unadvisable and uneconomical.
4. Myimproved process may be practised with apparatus so arranged that the minimum delay and inconvenience in re-starting is caused by a sudden and unexpected failare of the power or air supply. Insubstantlally all types of existing apparatus, it is necessary to empty them immediately such a sudden stop age occurs, thus-throwing away all the mineral in the apparatus at the time; or, if not emptied promptly, then they must be dug out with a shovel, or sluiced out with a hose before operations can heresumed, and every such interruption causes a certain period of poor metallurgical results, while the different units of the apparatus are being refilled, and smooth and suitable'ope-rating adjustments are being restored, which cannot usually be done in less than an hour under the most favorable conditions.
5. The apparatus necessary for my improved process is economical of power.
ower is required for two principal purposes in a flotation machine, first, to keep the pulp in circulation, and, second, to comress the air used for forming the collectmg and froth-building bubbles. In all types of machines employing mechanical agitation, a very high percentage of the power used is wasted. In the apparatus employing straight pneumatic flotation, much more air than required for the froth must be used, in order to cause a sufficient agitation of the pulp to prevent its excessive settlement' on the porous blanket during its passage'through the apparatus.
6. The apparatus used in the practice of my process is economical of air, and hence of power required to compress the air used. If the air can travel upward through six feet of pulp, the bubbles will come in contact with roughly three times as many ore particles as would be the case with a body of pulp only two feet deep, or in other words the air considered as a collecting and separating medium would be used about three times more efficiently in the former case than in the latter. In few if any forms of existing apparatus is it possible to use a depth of pulp over the porous blankets of more than two or three feet, owing to the difficulty in preventing settlement of the heavy ore particles. Air should not be used for agitation to prevent settlement, nor should more air be used than is required to form a froth of the proper texture.
7. The necessary apparatus is cheap to install, and contains a minimum possible number of moving parts, and no parts moving at hi h speeds. The partsare, moreover, of simp e construction, readily assembled, and accessible for inspection and repair.
8. My process is cheaply operated and not dependent for good metallurgical results on close and constant attendance.
9. The process is adapted to the economigrade ores, which is equivalent to the state- 'ment that the necessary apparatus may be providedin units of large size.
differential separat1ons,'where it gives better results than continuous treatment, so that any process or apparatus to be of universal application must be suited to the use of the intermittent system if desired. In no form of existing flotation process or apparatus, so far as I am aware, is it possible to carry on a commercial flotation operation on the intermittent system.
The nature and advantages of the invention will be further described and illustrated by the accompanying drawings and the following description illustrative of the preferred embodiment thereof and of the preferred construction and operation. It should be clearly understood, however, that 1 do not limit myself to the precise form of apparatus shown in the drawings and described below, but may use other apparatus of different proportions, and with different details, operating on similar )rinciples and accomplishing its results in substantially the same manner.
In the accompanying drawings Figure 1 illustrates a preferred construction and embodiment of the invention, in central vertical section;
Fig. 2 is a top view taken on the line 2-2 of Fig. l;
Fig. 3 is a detail view showing the tailings outlet;
Fig. 4: is a horizontal section taken on the line 4.-4 of Fig. 1;
Fig. 5 is an enlarged view illustrating a vpreferred embodiment of the air distributing pipes; and
Fig. 6 is a sectional view taken on the line 66 of Fig. 5.
Fig. 7 is a vertical central sectional View illustrating modified means for elevating the pulp..
Referring to the accompanying drawings, and the reference numerals thereon 1 is an ordinary tank, of approximately cylindrical shape, with a flat bottom,.and of relatively larger size than any container heretofore used for a flotation separation, in so far as I am aware. A suitable size would be about 18 feet in diameter, and about 10 feet deep. The tank may be made of wood staves, steel plate, concrete or other suitable material. This tank 1 is provided With a hollow vertical conduit, 2 open at the bot tom and top, and suspended from a connecting casting 3 which in turn is fastened to a vertical shaft 4 provided with suitable bearings 5 and driving mechanism 6 for imparting a comparatively slow rotary movement to the same. To the connecting casting, .3 are fastened'two distributing launders 7 in the bottom of which are several short pipes or launders 8. To the bottom of the hollow vertical conduit are fastened inclined arms 9 provided with diagonal rabbles l0 and supported by the hinged links 11 to which are attached the chains 12. The inclined arms 9 are fastened to the hollow conduit 2 by means of hinged connections, about which they are free to rotate. 'A pipe l3 is provided for the introduction of air under pressure within the hollow conduit 2 near the bottom of the same.
14, 14; are air mains for conveying air under suitable pressure to the manifolds 15. The air mains are connected to the manifolds through the swivel joints 16 and the swivel pipes '16. Into the manifolds 15 are screwed, or to them are otherwise suitably connected, the a1r-tubes 16 an enlarged desuitable intervals by the bolts 20 and provided with the eye-bolts 21 and lifting chains 22. The entire tube-grates, consisting of the manifolds and air-tubes are supported on the brackets 24 fastened to the sides of the tank 1. The tube-grates are not fastened to the brackets 24: but simply rest upon them.
25, 25 are a number, such as four, froth skimmers, consisting of light sections of sheet metal or other suitable substance, curved as shown, and with a sloping bottom edge. so proportioned that at its lowest point it is at 01' slightly below the pulplevel, and at its highest point it is about on the same level with the top of the tank 1. The froth skimmers may be supported substantially as shown, from the revolving launders 7 and from the shaft 4 through the chains 26. The action of the skimmers is supplemented by the action of the diagonally arranged distributing pipes 8. The inner ends of the skimmers 25 may be adjustable to different positions, to increase the skimming effect, a. g. to positions indicated in dotted lines at 25.
, 27 are hooks, so positioned as not to be interfered with by the froth skimmers, for supporting the ends of the lifting chains 22 attached to the tube-grates. 28 is a short piece of pipe, open at the end, and rotatable about the swivel joint 29 and provided neath the I ofwthe air discharged from the .pipe 13.
The new feed and circulating pulp, mixed together, pass through the revolving launders '7 and pipes 8 which pass through the bed of froth, and discharge at or slightly beul -level. In this way the pulp is uniform y istributed, over the surface of the contents of the tank beneath the froth,
and hence without objectionable disturbance of the froth. As the ore particles in the pulp settle downward, they are exposed to the floatative action of the fine air bubbles emitted from the air-tubes, and those which are not floated eventually pass down between the air-tubes, and then are moved gradually toward the center of the tank by the rabbles 10 on the slowly-revolving arms 9. At the center, they are drawn up into the vertical hollow conduit 2 to replace the pulp forced upward therein ;by air diischarged from the pipe'13. It is seen that a positive circulation of the entire pulp is insured, regardless of the size or weight of any individual particles therein.
The air discharged from the air-tubes 16 is brought into the apparatus by the fixed air main 14 and passes through the swivel pipe 16 and the manifold 15 into the airtubes 16 and from them is discharged into the body of pulp, in the form of extremely fine bubbles, forced through the rope 18. The air bubbles travel a longer distance vertically than in existing forms of apparatus, due to the increased depth of the tank and of the pulp therein, and consequently have more opportunity to pick up floatable mineral. The bubbles form a froth on the surface'of the pulp, which is not disturbedby the passage of the circulating pulp through the pipes 8. The froth is forced to the edge of the tank by the curved skimmers and by the diagonally arranged pipes 8 and is propelled by them over the edge into the collecting launder 32 from which .it passes away from the apparatus as the finished product, or to a place of further treatment. The form of the Skimmers, as well as the character of the curve and shape and form of the lower edge, may be varied to lsuit different conditions. In certain cases it is even feasible to dispense with the froth Skimmers altogether, and permit the froth to overflow freely.
\Vhen the apparatus is used in a continuous process, there will usually be several units in series, and the tailings may be continuously withdrawnthrough the pipe 28 discharging into a launder leading to the next machine, or to waste, as the case may be. The pulp level in the tank is regulated by the position of the end of the pipe 28 and this position may be simply and readily adjusted by rotating the ipe 28 around the swivel joint 29. In 0l( er to prevent the choking of the pipe 28 by particles too heavy to be carried upward b the velocity of the pulp-stream therein, tie small hole 30 is provided through which heavy and coarse particles may pass directly out of the machine. The size of this hole is such as to limit its capacity as a discharge orifice to lessthan the product of the apparatus, and in that way it cannot affect the pulplevel, which Wlll be dependent solely on the vertical position of the end of the discharge-pipe.
If it is desired to use the apparatus on the, charge or intermittent system, the discharge pipe 28 may be dispensed with, or raised to an inoperative position, the tank 1 filled by any convenient means, the charge being circulated through the zone of aeration provided by the air discharged through the tubes 16 until the proper separation has been made, when the remaining material may be drawn off through the gate-valve 31. In order tocombine the advantages of intermittent and continuous operation, an even number of units of the apparatus may be used, and at any given moment half of them would be in process of being filled or emptied, and the other half would be under circulation and aeration. The .renoval of the froth would be similar in intermittent or continuous operation of the apparatus.
he quantity of air discharged through the end of the pipe 13 should and need be no more than ust enough to impart the desired upward velocity to the pulp in the hollow conduit 2 on the principle of the air-lift, well recognized as one of the most economical methods for the elevation of liquids through small differences of elevation. This air is not used to agitate the pulp, nor as a source of collecting and frothforming bubbles, and practically all of it escapes directly into the atmosphere from the top of the connecting casting 3 as soon as it has fulfilled its sole function of elevating the pulp within the hollow conduit 2. The quantity of air discharged through the air-tubes 16 should and need be no more than enough to furnish the bubbles to collect the mineral and form the froth. No agitation is required, as choking of the 'ap aratus by settled mineral is prevented by tlie rabb cs which keep everything in constant motion toward the entranceof the vertical conduit. The function of the rabbles 10 is solely to move the settled pulp slowly toward the center of the apparatus, and the move far too slowly to agitate? it in the s ightest failure of the power supply, and consequent stoppage of the revolving arms 9 the pulp will immediately begin to settle on the bottom of the tank, and if the delay in re-starting should be considerable, and if the apparatus is not emptied, the tube-grates may advantageousl be lifted all or part way out ofjthe tan This may be accomplished without delay or difficulty of any kind, and without disconnecting any pipes, by simply turning the vertical shaft until the launders 7 are directly over the clear space between the two tube-grates, then attaching the ends of the lifting chains 22 which are maintained within easy reach, on'the hooks 27, to blocks conveniently suspended from the roof overhead, and hoisting the tube-grates as high as desired, the air connections merely turning on the swivel joints 16. This procedure for removing the tube-grates from the tank may be used in case of necessity for repairing or renewing the lair- tubes 1,6 obviating any necessity for emptying the apparatus,and reducing the effects of the interruption to the continuity of its operation to a minimum. In restarting after a considerable period of delay with the tank full of pul the arms 9 should be lowered until the c ains 12 are slack, the vertical shaft 4 should be caused to rotate, and air turned on through the pipe 13. When the arms 9 have worked their way down to their normal position, the tube-grates.should be lowered into their position, when the air may be turned into them, the feed to the apparatus turned on, and normal operation resumed. As an alternative to the use of an air-lift for elevating the pulp in the hollow conduit, mechanical means may be used if desired, such as a boat propeller, or Archimedean screw or other. device not wastin power in violent agitation of the pulp. n Fig. 7 of the drawing I show an Archimedean screw, 35, within casing, 2*, for elevating the pulp. The shaft, 33 of the screw extends upwardly through a sleeve, 4*, held in supports, 5, the sleeve, 4, carrylatter being mounted on ing the plup distributor and scraper, 7" and 10. he screw is driven by the bevel gears 36 and the sleeve by the bevel gears (3, the the shaft of the spur gear 38 which meshes with spur gear 37 on the shaft of one of the bevels 36. The lower end of the screw shaft is mounted on a step-bearing, 34, in connection with which means may be provided as illustrated for supplying water under pressure for lubrication.
It is to be understood that other forms of tube-grate may be used, differing from that particularly described herein, all that is necessary being some device for emitting fine airbubbles, uniformly distributed, and through which the pulp can pass in its path of circulation although I consider the specific construction of the tube-grate illustrated and described as novel and advantageous.
The apparatus disclosed is not claimed herein but forms the subject matter of a divisional application filed December 21, 1920, Ser. No. 432,291. 1
I claim:
' 1. In a flotation process the operations of maintaining throughout the entire horizontal cross-sectional area of a body of freelyflowing ore pulp a substantially uniform ascendmg co umn of minute gaseous bubbles, maintaining throughout said area a substantially homogeneous descending column of pulp, elevating pulp from the lower part of said body of pulp and dischargingv it substantially uniformly throughout the horizontal cross-sectional area of the upper part of said body of pulp thereby causing circulation of said pulp 1n a homogeneous column, and separating the floated mineral from the remainder of the ulp 2. In a flotation process tlie operations of maintaining throughout the entire horizontal cross-sectional area of a body of freelyflowing ore pulp a substantially uniform ascending column of minute gaseous bubbles, maintaining throughout said area a substantially homogeneous descending column of pulp, elevating pulp from the lower part of said body of pulp and discharging. 1t substantially uniformly throughout the horizontal cross-sectional area of the upper part of said body ofpulp thereby causing circulation of said pulp in a homogeneous column, keeping the part of said body of pulp through "which said bubbles rise free from movement other than the ascent of the bubbles and descent of the pulp column, and separating the floated mineral from the remainder of the pulp.
3. In a flotation process the operations of maintaining throughout the entire horizontal cross-sectional area of a bod of freelyfiowin ore pulp a substantial y uniform ascen ing coumn of minute gaseous bubbles, maintainin throughout said area a substantially homogeneous descending column of pulp, pneumatically elevating pulp from the lower part of said body of pulp and dischargingit substantially uniformly throughout the horizontal cross-sectional area of the upper part of said bod of pulp thereby causing circulation of sai pulp in a homogeneous column, and separating the floated mineral. from the remalnder of the pulp.
4. In a flotation process the operations of maintaining throughout-the entire horizontal cross-sectional area of a body of'freelyflowing ore 1pulp a substantially uniform ascending co umn of minute gaseous bubbles, maintaining throughout said area a substantially homogeneous descending column of pulp, pneumatically elevating pulp from the lower part of said body 0 pulp and discharging it substantially uniformly throughout the horizontal cross-sectional area of the upper part of said bod of pulp thereby causing circulation of sai pulp in a homo-geneous column, the part of said body of pulp through which'said bubbles rise being kept free from movement other than that due to the ascent of the bubbles and descent of the pulp column, and separating the floated mineral, from the remainder of the pulp.
5. In a flotation process the operations of maintaining throughout the entire horizontal cross-sectional area of a body'of freelyflowing ore pulp a substantially uniform ascending column of minute gaseous bubbles, maintaining throughout said area a substantially. homogeneous descending column of pulp, permitting said ulp column to descend to a'level below said ascending column of bubbles, elevating pulp from below said column of bubbles and discharging it substantially uniformly throughout the horizontal cross-sectional area of the part of the body of pulp traversedby said column of bubbles thereby causing circulation of said pulp in a homogeneous column, and separating the floated mineral from the remainder of the pulp.
6. In a flotation process the operations of maintaining 'throughout the entire horizontalcross-sectional area of a body of freelyflowing ore pulp a substantially uniform ascending column of minute gaseous bubbles, maintaining throughout said area a substantially homogeneous descending column of pulp, permittin said ulp column to descend to a level be ow said ascending column of bubbles, elevating pul from below said column of bubbles and i'scharging it substantially uniformly throu bout the horizontal cross-sectional area of t e part of the body of ulp traversed by said column of bubbles t ereby causing circulation of said pulp in a homogeneous column, the part of said pulp through which said bubbles rise being kept free from movement other than that due to the ascent of the bubbles and descent of the pulp column, and separating the floated mineral from the remainder of the pulp.
7 In a flotation process the o erations of to descend" to a level below saidascending column of bubbles, pneumatically elevatfrom below said column of bubing pul discharging it substantially unibles an formly throu hout the horizontal cross-secs tional area 0 the part of the body of pulp traversed by said column ofbubbIes thereby causing circulation of said pulp in a homo-.
g neous column, and separating the floated mineral from the remainder of the pulp.
' 8.- In a flotation process the operations of maintaining throughout the entire horizontal cross-sectional area of a body of freely flowing ore pulp a substantially uniform ascending column of minute gaseous bubbles, maintaining throughout said area a substantially homogeneous descending column of pulp, permitting said pulp column to descend to a level below said ascending column of bubbles, pneumatically elevating pulp from below said column of bubbles and discharging it substantially uniformly throughout vthe horizontal cross-sectional area of the part of the body of pulp traversed by said column of bubbles thereby causing circulation of said pulp in a homogeneous column, the part of said body of pulp through which said bubbles rise being kept free from movement other than that due to the ascent of the bubbles and descent of the pulp'column, and separatin the floated mineral from the remainder o? the pulp. 9. Ina flotation process the operations of maintaining throughout the entlre horizontal cross-sectional area of a body of freelyflowin ore pulp a substantially uniform ascending column of minute gaseous bubbles introduced through the pores of a permeable medium, maintaining throughout said area a substantially homogeneous descending column of pulp, permittingsaid pulp column to descend through substantially uniforml distributed spaces between parts of sai permeable medium, elevating pulp from beneath said permeable medium and discharging it aboye said medium substantially uniformly throu bout the horizontal cross-sectional area'o the part of the body of pulp traversed by said column of bubbles thereby causing circulation of said pulp in a homogeneous column, and separating the floated mineral from the remainder of the pulp.
10. Ina flotation process the operations of maintaining throughoutthe entire horizontal cross-sectional area of a body of freelyflowing ore pulp a substantially uniform ascending column of minute gaseous bubbles introduced through the pores of a permeable medium, maintaining throughout said area a substantially homogeneous descending column of pulp, permitting said pulp column to descend through substantially uniformly distributed spaces between parts of said permeable medium, elevating pulp from beneath said permeable medium and discharging it' above said medium substantially uniformly throughout the horizontal cross-sectional area of the part of the body of pulp traversed by said column of bubbles thereby causing circulation of said pulp in a homogeneous column, the part of said body of pulp through which said bubbles rise being kept free from movement other than that due to the ascent of the bubbles and descent of the pulp column, and separating the floated mineral from the remainder of the )ulp. l 11. In a flotation process the operations of maintaining throughout the entire horizontal cross-sectional area of a body of freely flowing ore pulp a substantially uniform ascending column of minute gaseous bubbles introduced through the pores of a permeable medium, maintaining throughout said area a substantially homogeneous descending column of pulp, permitting said pulp column to descend through substantially uniformly distributed spaces between parts of said permeable medium, pneumatically elevating pulp from beneath said permeable medium and discharging it above saidmedium substantially uniformly throughout the horizontal cross-sectional area of thepart of the body of pulp transversed by said column of,
, bubbles thereby causing circulation of said pulp in a homogeneous column, and separating the floated mineral from the remainder of the pulp.
12. In a flotation process the operations of maintaining throughout the entire horizontal cross-sectional area of a body of freelyflowing ore pulp a substantially uniform,
ascending column of minute gaseous bubbles introduced through the pores of a permeable medium, maintaining throughout said area a substantially homogeneous descending column of pulp, permitting said pulp column to descend through substantially uniformly distributed spaces between parts of said permeable medium, pneumatically elevating pulp from beneath said permeable medium and discharging it above said medium substantially uniformly throughout the horizontal cross-sectional area of the part of the body. of pulp traversed bysaid column of bubbles thereby causing clrculation of said pulp in a homogeneous column, the part of said body of pulp through which said bubbles rise being kept free from movement other than that due to the ascent of the bubbles and descent of the pulp column, and separating the floated mineral from the remainder of the nip.
13. A process or the concentration of ores and the like by froth flotation, whichcomprises maintaining a body ofore-pulp, in-
troducing fine air bubbles initially too small to effect any substantial agitation into the pulp above the bottom thereof, collectlngthe froth formed above said pulp, and effecting circulation of the 'pulp without violent agitation by withdrawing'pulp from below the zone of air introduction, elevating the Withdrawn pulp, and discharging the elevated pulp into the body of ore pulp below the sur throughout the horizontal sectional area of said body of pulp. v
In tes'tlmon whereof I aflix m si ature.
ALLET RICE R B INS.
ace thereof and substantially uniformly
US332345A 1919-10-21 1919-10-21 Method of concentration of ores Expired - Lifetime US1398394A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2591830A (en) * 1946-07-25 1952-04-08 Combined Metals Reduction Comp Recovery of resins from coal
US2609186A (en) * 1948-12-09 1952-09-02 Anderson Co V D Scrubber for solvent extraction towers
US2695710A (en) * 1949-10-12 1954-11-30 F S Gibbs Inc Flotation and clarification apparatus
US2928548A (en) * 1958-02-04 1960-03-15 Dorr Oliver Inc Scum skimmer blade
US4161444A (en) * 1977-11-25 1979-07-17 Allis-Chalmers Corporation Mechanical means for increasing the grade of a flotation cell concentrate
US4581182A (en) * 1985-02-21 1986-04-08 Air-O-Lator Corporation Submersible mixer with air injection

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2591830A (en) * 1946-07-25 1952-04-08 Combined Metals Reduction Comp Recovery of resins from coal
US2609186A (en) * 1948-12-09 1952-09-02 Anderson Co V D Scrubber for solvent extraction towers
US2695710A (en) * 1949-10-12 1954-11-30 F S Gibbs Inc Flotation and clarification apparatus
US2928548A (en) * 1958-02-04 1960-03-15 Dorr Oliver Inc Scum skimmer blade
US4161444A (en) * 1977-11-25 1979-07-17 Allis-Chalmers Corporation Mechanical means for increasing the grade of a flotation cell concentrate
US4581182A (en) * 1985-02-21 1986-04-08 Air-O-Lator Corporation Submersible mixer with air injection

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