EP2377620A1 - Gas injection device for a flotation cell - Google Patents
Gas injection device for a flotation cell Download PDFInfo
- Publication number
- EP2377620A1 EP2377620A1 EP10159627A EP10159627A EP2377620A1 EP 2377620 A1 EP2377620 A1 EP 2377620A1 EP 10159627 A EP10159627 A EP 10159627A EP 10159627 A EP10159627 A EP 10159627A EP 2377620 A1 EP2377620 A1 EP 2377620A1
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- EP
- European Patent Office
- Prior art keywords
- screen
- gas
- lattice
- baffle plate
- flotation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/14—Flotation machines
- B03D1/1412—Flotation machines with baffles, e.g. at the wall for redirecting settling solids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/20—Mixing gases with liquids
- B01F23/23—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
- B01F23/232—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using flow-mixing means for introducing the gases, e.g. baffles
- B01F23/2323—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using flow-mixing means for introducing the gases, e.g. baffles by circulating the flow in guiding constructions or conduits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/30—Injector mixers
- B01F25/31—Injector mixers in conduits or tubes through which the main component flows
- B01F25/314—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit
- B01F25/3142—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit the conduit having a plurality of openings in the axial direction or in the circumferential direction
- B01F25/31421—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit the conduit having a plurality of openings in the axial direction or in the circumferential direction the conduit being porous
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/14—Flotation machines
- B03D1/24—Pneumatic
- B03D1/245—Injecting gas through perforated or porous area
Definitions
- the invention relates to a gassing device for a flotation cell, a flotation cell equipped with at least one such gassing device, and a method for flotation of valuable particles from a suspension.
- Flotation is a physical separation process for separating fine-grained mixtures of solids, such as ores and gangue, in an aqueous slurry by means of air bubbles due to a different surface wettability of the particles contained in the suspension. It is used for the treatment of mineral resources and in the processing of preferably mineral substances with a low to moderate content of a useful component or a valuable material, for example in the form of non-ferrous metals, iron, metals of rare earths and / or precious metals and non-metallic mineral resources.
- the WO 2006/069995 A1 describes a pneumatic flotation cell with a housing comprising a flotation chamber, with at least one nozzle arrangement, here referred to as ejectors, further with at least one gassing device, when using air aeration devices or aerators called, and a collecting container for a foam product formed during the flotation.
- a suspension of water and fine-grained solid mixed with reagents is generally introduced into a flotation chamber via at least one nozzle arrangement.
- the purpose of the reagents is to ensure that, in particular, the valuable particles or valuable material particles which are preferably to be separated off are made hydrophobic in the suspension become.
- xanthates are used as reagents, in particular to hydrophobize sulfidic ore particles selectively.
- the at least one nozzle arrangement is supplied with gas, in particular with air, which comes into contact with the hydrophobic particles in the suspension.
- the hydrophobic particles adhere to forming gas bubbles, so that the gas bubble structures, also called aeroflocs, float and form the foam product on the surface of the suspension.
- the foam product is discharged into a collecting container and usually thickened.
- the quality of the foam product or the separation efficiency of the flotation process depends inter alia on the probability of collision between a hydrophobic particle and a gas bubble.
- a preferred diameter of the gas bubbles is less than about 5 mm and is in particular in the range between 1 and 5 mm.
- Such small gas bubbles have a high specific surface area and are therefore able to bind and take up significantly more valuable material particles, in particular ore particles, per amount of gas used than larger gas bubbles are capable of doing.
- gas bubbles larger in diameter increase faster than gas bubbles of smaller diameter.
- the smaller gas bubbles are collected by larger gas bubbles and combine with them to even larger gas bubbles. This reduces the available specific surface of the gas bubbles in the suspension, can be bound to the valuable particles.
- hybrid flotation cells which represent a combination of a pneumatic flotation cell with a columnar flotation cell
- larger particulate matter having particle diameters in the range of 50 microns and larger are not completely bound to the existing gas bubbles and thus can only be partially separated from the suspension. Fines with particle diameters in the range of 20 microns and less, however, are particularly well deposited.
- Gas bubbles having a diameter in the range from 1 to 5 mm are continuously present in a column-like flotation cell over the height of the flotation chamber, so that a reduction in the diameter of the gas bubbles generated in the lower region of the flotation chamber or by a gassing device in the flotation chamber is required. So far, in the flotation gassing with gas outlet openings are used, whose diameter is in the range of 3 to 5 mm and in columnar flotation cells to gas bubble formation with significantly large gas bubbles, in particular greater than 5 mm in diameter, lead.
- gas outlet openings with diameters of up to 1 mm on gassing devices easily clog, as long as usually suspensions with solids contents to be processed in the range of 30 to 40%. Even with short downtimes of the flotation cell particles from the suspension penetrate into the gas outlet openings and close them. When restarting the cell, the gas pressure of the gas to be introduced into the suspension is often insufficient to flush such small gas outlet openings of a gassing device freely again.
- a gassing device for a flotation cell comprising a vessel with at least one gas inlet opening and a number of gas outlet openings, as well as a, the vessel downstream baffle plate, and at least one arranged between the gas outlet openings and the baffle plate parallel to the plate plane of the baffle plate, gas-permeable sieve - or lattice-shaped component.
- the screen or lattice-shaped component is arranged in the transport direction of the gas bubbles generated at the gas outlet openings.
- the gas bubbles pass through the sieve or grid-shaped component, whereby the gas bubbles are broken up.
- the diameters of the gas outlet openings of the gassing device according to the invention can therefore be chosen so large that clogging by particles from the suspension is reliably avoided at all times, for example in the range of at least 3 mm, in particular in the range of 3 to 5 mm.
- the baffle plate of the at least one gassing device is preferably arranged in the flotation chamber of the flotation cell above the vessel of the at least one gassing device. Due to the buoyancy, the gas bubbles formed at the gas outlet openings move upwards in the direction of the baffle plate.
- a center of the baffle plate and a center of the at least one screen or lattice-shaped component are arranged on a longitudinal axis LA of the vessel.
- the gassing device has a tube section adjoining the vessel for receiving gas exiting via the gas outlet openings, wherein the baffle plate is assigned to an end of the tube section facing away from the vessel and its plate plane is oriented perpendicular to a tube longitudinal axis of the tube section, wherein a center of the baffle plate and a center of the at least one screen or lattice-shaped component lie on the tube longitudinal axis.
- the suspension penetrates into the tube section of the gassing device and gas emerging from the gas outlet openings is mixed with the suspension in the tube section.
- the gassing device has at least two screen or lattice-shaped components. These are preferably connected in series in such a way that the gas bubbles must successively pass through all existing sieve or lattice-shaped components and at least part of them are divided into smaller gas bubbles at each of the components. It is advantageous if with increasing distance of a screen or lattice-shaped component of the gas outlet openings decrease the mesh sizes of the components.
- the meshes of the at least two screen or lattice-shaped component not arranged congruent to each other, but rather offset or rotated to each other.
- the probability that a gas bubbles already divided at a first screen or lattice-shaped component is divided a further time on a subsequent screen-like or latticed component is significantly increased.
- a screen or lattice-shaped component is advantageously arranged in the optionally present pipe section and / or at the end of the optional pipe section facing away from the vessel and covers a pipe cross-section of the pipe section as seen in the direction of the pipe longitudinal axis.
- At least one modified baffle plate with an opening is present between the vessel and the baffle plate, optionally between the tube section and the baffle plate, wherein a screen or lattice-shaped component is inserted into the opening.
- the opening is arranged centered to the pipe longitudinal axis of the optionally existing pipe section.
- At least one modified baffle plate comprising a screen or lattice-shaped component and at the same time at least one further screen or lattice-shaped component, optionally in the region of the pipe section of the gassing device, be present.
- a diameter of the opening of the at least one modified baffle plate corresponds to at least one pipe diameter of the optionally present pipe section.
- the screen or grid-shaped component comprises at least one screen element in the form of a braid, fabric, knitted fabric or knitted fabric.
- the screen or grid-shaped component may comprise at least one grid element, which is formed from connected tubes, rods or plates.
- the screen or lattice-shaped component is formed from metal or plastic.
- metal wires or plastic fibers with diameters of up to 1 mm are used to form the sieve-like or latticed component in order to form as sharp as possible a separating edge for the impinging gas bubbles.
- the vessel of the gassing comprises a closed on one side outer tube having the at least one gas inlet opening, and at least one closed inner tube, which has the gas outlet openings, wherein the at least one inner tube is disposed in the outer tube, and wherein a open end of the outer tube is gas-tightly connected to an open end of the at least one inner tube.
- the at least one gas inlet opening is in this case arranged in particular on the outer tube such that a radial feed of the gas takes place. This causes the gas along the circumference of the annular gap between the outer tube and inner tube is injected into this and does not bounce directly at right angles to the inner tube.
- the gas inlet opening is preferably arranged close to the region in which the open ends of the outer tube and of the inner tube are connected to one another are. This measure (s) lead to a good distribution of the gas in the annular gap and an intensive mixing with suspension in a flotation cell.
- the vessel comprises at least one vane, which are arranged in the region between the at least one gas inlet opening and the gas outlet openings and direct the injected gas in a desired direction.
- a vessel comprising an inner tube and an outer tube may be formed with a vane such that the vane on the inside of the outer tube extends helically from one end to the other of the outer tube.
- other arrangements of one or more vanes are possible depending on the design of the vessel.
- an inner tube is present, which is arranged concentrically to the outer tube. This simplifies the design and lowers the manufacturing cost of the gassing device.
- an optionally existing pipe section and the inner tube have an identical outer and inner diameter and are arranged in alignment with each other.
- the inner tube has at least one gas outlet opening per square centimeter.
- the diameter of a gas outlet opening is preferably in the range of 1 to 5 mm.
- the object is achieved for the flotation cell by comprising a housing with a flotation chamber, at least one nozzle arrangement for supplying gas and a suspension into the flotation chamber and at least one gasification device according to the invention for further supply of gas into the flotation chamber, which in the flotation below the at least one nozzle arrangement is arranged such that a longitudinal axis of the gassing device, which passes through the center of the baffle plate, is vertically aligned.
- the flotation cell according to the invention ensures a high separation efficiency and thus a yield of recyclable particles since the setting of suitable diameters of the gas bubbles in the entire flotation chamber can be achieved by means of the at least one gassing device.
- the flotation cell is preferably a columnar flotation cell in which a diameter of the flotation chamber is many times smaller than its height.
- it is a hybrid flotation cell formed by a columnar flotation cell combined with a pneumatic flotation cell.
- the effect of formation of gas bubbles of excessive diameter which is reinforced here due to the columnar construction of these flotation cells, is reliably counteracted by means of the gassing device according to the invention.
- Already existing flotation cells can be equipped in a simple manner with at least one gassing device according to the invention and thereby their performance can be increased.
- the housing of the flotation cell has, in a preferred embodiment, a cylindrical housing section whose axis of symmetry is arranged vertically.
- Gas supply lines, which supply the at least one gassing device with gas, are preferably led through the housing.
- gas which is introduced into a flotation chamber in a pneumatic flotation cell by means of the gassing device and / or the nozzle arrangement preference is given to using air or nitrogen.
- the object is further for the process for flotation of valuable particles, in particular ore minerals, from a suspension having a solids content in the range of 30 to 40% dissolved to form a foam product by means of a flotation cell according to the invention.
- Such high solids contents do not lead to clogging of the gas outlet openings of the gassing device, since their gas outlet openings can be dimensioned correspondingly large in the presence of a sieve or lattice-shaped component.
- a suspension comprising particles having a maximum particle diameter is floated, in which a ratio of the maximum particle diameter of the particles to a mesh size of the screen or grid openings of the at least one screen or lattice-shaped component is in the range from 1: 5 to 1:10. This ensures that the at least one sieve or lattice-shaped component can not be clogged by particles of the suspension.
- FIG. 1 shows a first gassing device 1 in front view.
- FIG. 2 shows the first gassing according to FIG. 1 in a partial longitudinal section.
- the first gassing device 1 comprises a vessel 2 with an outer tube 2c which has an eccentrically arranged gas inlet opening 2a for a gas 7 and a closed end 2c 'on one side.
- the vessel 2 further comprises an inner tube 2d, which is arranged inside and concentric with the outer tube 2c.
- the inner tube 2d has a closed end 2d 'on one side.
- the position of the inner tube 2d in the outer tube 2c is in FIG. 1 indicated by dashed lines and in the sectional view of FIG. 2 recognizable in detail.
- the inner tube 2d shown in front view has a number of gas outlet openings 2b, see FIG. 2 , And is connected at its open end via a likewise shown in front view connecting element 2e gas-tight with the outer tube 2c.
- the connecting element 2e has a central opening whose diameter corresponds to the inner diameter of the inner tube 2d.
- To the connecting element 2e of the vessel 2 here includes a pipe section 3, which is connected via a flange 3b shown in front view gas-tight with the connecting element 2e.
- the flange 3b also has a central opening, which is arranged in alignment with the opening of the connecting element 2e.
- baffle plate 4 whose plate plane is oriented perpendicular to a tube longitudinal axis 3 a of the tube section 3.
- the baffle plate 4 is dimensioned such that the opening 3e of the tube section 3 is covered as seen in the direction of the tube longitudinal axis 3a.
- the baffle plate 4 may be attached to the pipe section 3, the vessel 2 or on the inner wall of a flotation cell.
- the first gassing device 1 the gas outlet openings 2b downstream and arranged parallel to the plate plane of the baffle plate 4, gas-permeable screen or lattice-shaped component 5, for example in the form of a metal mesh, plastic mesh or the like, see FIG. 2 ,
- a center of the baffle plate 4 and a center of the at least one screen or lattice-shaped component 5 lie on the pipe longitudinal axis 3 a of the pipe section.
- the first gassing device 1 in a flotation cell occurs to be floated suspension through the opening 3e in the pipe section 3 and fills this and the interior of the inner tube 2d.
- a gas 7 in particular in the form of air, is introduced with pressure into the outer pipe 2c.
- the space between the outer tube 2c and the inner tube 2d fills with the gas 7.
- the gas 7 flows through the gas outlet openings 2b in the interior of the inner tube 2d and is introduced in the form of gas bubbles in the suspension, wherein the size of the formed gas bubbles Diameter of the gas outlet openings 2b is dependent.
- gas outlet openings 2b have, in order to prevent clogging by particles from the suspension, a diameter in the range of 3 to 5 mm.
- the gas bubbles ascending in the inner tube 2d and the adjoining tube section 3 pass through the sieve-like or grid-shaped component 5 in the tube section 3, gas bubbles in particular having a diameter exceeding the mesh size of the sieve or grid openings of the sieve-like or grid-shaped component 5 being divided , Subsequently, the gas bubbles, whose maximum diameter is dependent on the mesh size of the screen or lattice-shaped component, pass out of the pipe section via the opening 3e and are thrown against the baffle plate 4 and ideally split further due to the impact and / or intimately with the suspension mixed. On their way through the suspension, the gas bubbles bind hydrophobicized recyclable material per se, rise up to the surface of the suspension and form there a foam product comprising desired the valuable particles.
- FIG. 3 shows the first gassing device 1 according to the figures 1 and 2 in section III - III.
- the staggered arrangement of the gas inlet opening 2a is particularly easy to recognize.
- FIG. 4 shows the first gassing device 1 according to the figures 1 and 2 in section IV - IV.
- the screen or lattice-shaped component 5 covers the pipe cross-section of the pipe section 3 completely.
- FIG. 5 shows a second gassing device 1 'in partial longitudinal section, in which the inner tube 2c, the connecting element 2e and the flange 3b in the front view and the remaining components of the second gassing device 1' are shown in section.
- the same reference numerals as in FIGS. 1 to 4 designate the same elements.
- the second gassing device 1 ' has three modified baffle plates 4 a, 4 b, 4 c, which are arranged between the baffle plate 4 and the opening 3 e of the pipe section 3.
- the baffle plate 4 and the modified baffle plates 4c, 4b may be attached to the modified baffle plate 4a, to the tube section 3, to the vessel 2 or also to the inner wall of a flotation cell.
- the baffle plate 4 may for example be bolted to the modified baffle plate 4c, which in turn may be bolted to the modified baffle plate 4b.
- the modified baffle plate 4b may be bolted to the modified baffle plate 4a attached to the tube section 3.
- the existing options are not shown in detail here.
- the modified baffles 4a, 4b, 4c each have a central opening 6, which is the opening 3e of the Pipe section are arranged in alignment and in which a screen or lattice-shaped component 5a is arranged. Gas bubbles emerging from the opening 3e of the pipe section 3, pass through the three screen or grid-shaped components 5a, in particular gas bubbles with a diameter that exceeds the mesh size of the screen or grid openings of the respective screen or grid-shaped component 5a, divided become.
- the screen or grid openings of the three screen or grid-shaped components 5a are chosen to be smaller with increasing distance from the opening 3e of the tube section 3, so that the smallest possible gas bubbles reach the baffle plate 4.
- FIG. 6 shows the second gassing device 1 'in section VI - VI and a plan view of one of the modified baffles 4a, in the opening 6, a screen or lattice-shaped member 5a is inserted in the form of a metal wire mesh.
- the mesh size MW of the metal wire mesh corresponds to the distance between adjacent wires of the fabric.
- FIG. 7 shows a third gassing device 1 "in partial longitudinal section, as already shown in Figures 2 and 5.
- the same reference numerals designate like elements
- in the pipe section 3 spaced apart two screen or lattice-shaped components 5, 5 'arranged, which The two screen-like or grid-shaped components 5, 5 'are here formed either from the same plastic grid, wherein the grid openings of the two plastic grids are offset, in particular offset or rotated around the longitudinal tube axis 3a FIG. 9 in which an arrangement of the two screen-like or grid-shaped components 5, 5 'in plan view, in which there is a rotation of 45 ° to each other.
- the two screen or lattice-shaped components 5, 5 'formed of plastic lattices which differ in their mesh sizes.
- the screen or grid-shaped component 5, which is arranged first in the transport direction of the gas bubbles preferably has a larger mesh width than the screen-like or grid-shaped component 5 'following in the flow direction.
- a particularly effective division of the gas bubbles is effected.
- the baffle plate 4 and the modified baffle plates 4c, 4b may be attached to the pipe section 3, the vessel 2 or on the inner wall of a flotation cell, etc. However, this is not shown in detail here.
- FIG. 8 shows a part of the pipe section 3, for example according to the FIG. 2 and 7 in which a screen or lattice-shaped component 5 is used.
- a screen or lattice-shaped member 5 is to be used at some distance from the opening 3e in the pipe section 3e
- the pipe section is preferably provided for better handling with an insertion opening 3c for lateral insertion of the screen or lattice-shaped component 5, as in FIG. 8 shown.
- a fastening device 3d is provided to fix the screen or lattice-shaped component 5 in the insertion opening 3e.
- FIG. 9 shows a view of the two screen or lattice-shaped components 5, 5 'according to FIG. 7 in the plan view and already became too FIG. 7 described in more detail.
- FIG. 10 shows a fourth gassing device 1 '''in the partial longitudinal section, which has no adjoining the vessel 2 pipe section (see Figures 1 to 8). Same reference numerals as in FIG. 1 identify similar elements.
- the fourth gassing device 1 '" comprises a vessel 2 with an outer tube 2c which has a gas inlet opening 2a for a gas 7 and a closed end 2c' on one side.
- the vessel 2 further comprises an inner tube 2d, which is arranged inside and concentric with the outer tube 2c.
- the inner tube 2d has a closed end 2d 'on one side.
- the inner tube 2d has a number of gas outlet openings 2b, wherein at least one gas outlet opening is present here per square centimeter.
- the connecting element 2e has a central opening whose diameter corresponds to the inner diameter of the inner tube 2d.
- a screen or lattice-shaped component 5b is used in the opening of the connecting element 2e.
- the screen or grid-shaped component 5b may also be inserted downstream of the gas outlet openings 2b into the inner tube 2d.
- the vessel 2 is associated with a baffle plate 4, the plate plane is aligned perpendicular to a longitudinal axis LA of the vessel 2.
- the baffle plate 4 is dimensioned such that the opening in the connecting element 2e is covered.
- the baffle plate 4 and the modified baffle plates 4c, 4d may be attached to the connecting element 2e, to the vessel 2 or also to the inner wall of a flotation cell. However, this is not shown in detail here.
- the fourth gassing device 1 '''in a flotation cell (see also FIG. 11 ) used, occurs to be floated suspension through the opening in the connecting element 2e and fills the interior of the inner tube 2d.
- a gas 7 in particular in the form of air, is introduced with pressure into the outer pipe 2c.
- the space between the outer tube 2c and the inner tube 2d fills with the gas 7.
- the gas 7 flows through the gas outlet openings 2b in the interior of the inner tube 2d and is introduced in the form of gas bubbles in the suspension, wherein the size of the gas bubbles formed depends on the diameter of the gas outlet openings 2b.
- gas outlet openings 2b have, in order to prevent clogging by particles from the suspension, a diameter in the range of 1 to 5 mm.
- the gas bubbles ascending in the inner tube 2d pass through the sieve-like or grid-shaped component 5b in the connecting element 2e, with gas bubbles in particular having a diameter exceeding the mesh width of the sieve or grid openings of the sieve-like or latticed component 5b being divided.
- the gas bubbles bind to hydrophobized recyclable material per se, rise up to the surface of the suspension and form a foam product comprising the valuable particles desired there.
- FIG. 11 shows a columnar flotation cell 100, here a hybrid flotation cell, with a housing 110 that includes a flotation chamber 120.
- the diameter of the flotation chamber 120 is greater than the height thereof.
- the left side of the flotation cell 100 is shown in front view, the right side in section.
- Within the flotation chamber 120 is a foam channel 130 with nozzle 131 for discharging the foam product formed.
- the flotation chamber 120 is equipped with at least one nozzle arrangement 140 for supplying gas 8, in particular air, and a suspension into the flotation chamber 120.
- the suspension here has a high solids content in the range of 30 to 40%.
- the housing 110 has a cylindrical housing portion 110a, at the lower end of four gassing assemblies 1 are arranged (only three of them visible).
- the housing 110 also has a bottom discharge opening 150.
- the upper edge of the outer wall of the housing 110 is located above the upper edge of the foam channel 130, whereby an overflow of the foam product formed over the upper edge of the housing 110 is excluded.
- Particles of the suspension which are provided, for example, with an insufficiently hydrophobized surface or have not collided with a gas bubble, and hydrophilic particles sink in the direction of the bottom discharge opening 150 and are discharged via this.
- additional gas 7, in particular air is blown into the cylindrical housing section 110a, so that further hydrophobic particles are bound thereto and rise.
- especially the hydrophilic particles continue to sink and are discharged via the bottom discharge opening 150.
- the foam product containing the valuable material particles passes from the flotation chamber 120 into the foam channel 130 and is discharged via the nozzles 131 and optionally thickened.
- FIG. 12 shows the flotation cell 100 in plan view, wherein the position of the gassing devices 1 in the flotation chamber 120 can be seen.
- a suspension having a solids content in the range of 30 to 40% comprising particles having a maximum particle diameter is floated, wherein a ratio of the maximum particle diameter of the particles to a mesh MW of the screen or grid openings of the at least one screen or lattice-shaped component 5 in the respective gassing device 1 in the range of 1: 5 to 1:10. This ensures that the at least one screen or lattice-shaped component 5 can not be clogged by particles of the suspension.
- FIGS. 1 to 12 illustrated gassing and flotation cells provide only examples of a variety of other possible embodiments of gassing according to the invention and thus provided Flotation cells.
- a person skilled in the art can also equip other flotation cells with one or a suitable number of fumigation devices according to the invention.
- suitable flotation cells with regard to the design and arrangement of the flotation chamber, the foam collector, the number of nozzle arrangements for injecting suspension and gas can differ for the use of a gassing device according to the invention, without departing from the basic idea of the invention.
- the gassing devices can have a different number of gas inlet openings, on sieve or lattice-shaped components and / or a different number of modified impact plates, a different arrangement of the gas inlet opening (s), other combinations of mesh sizes or materials for the screen or lattice-shaped components Have guide vanes in the vessel of the gassing device and the like.
Abstract
Description
Die Erfindung betrifft eine Begasungseinrichtung für eine Flotationszelle, eine mit mindestens einer derartigen Begasungseinrichtung ausgestattete Flotationszelle, sowie ein Verfahren zur Flotation von Wertstoffpartikeln aus einer Suspension.The invention relates to a gassing device for a flotation cell, a flotation cell equipped with at least one such gassing device, and a method for flotation of valuable particles from a suspension.
Die Flotation ist ein physikalisches Trennverfahren zur Trennung feinkörniger Feststoffgemenge, wie beispielsweise von Erzen und Gangart, in einer wässrigen Aufschlämmung bzw. Suspension mit Hilfe von Luftbläschen aufgrund einer unterschiedlichen Oberflächenbenetzbarkeit der in der Suspension enthaltenen Partikel. Sie wird zur Aufbereitung von Bodenschätzen und bei der Verarbeitung von vorzugsweise mineralischen Stoffen mit einem niedrigen bis mittleren Gehalt an einer Nutzkomponente bzw. eines Wertstoffs verwendet, beispielsweise in Form von Nichteisenmetallen, Eisen, Metallen der seltenen Erden und/oder Edelmetallen sowie nichtmetallischen Bodenschätzen.Flotation is a physical separation process for separating fine-grained mixtures of solids, such as ores and gangue, in an aqueous slurry by means of air bubbles due to a different surface wettability of the particles contained in the suspension. It is used for the treatment of mineral resources and in the processing of preferably mineral substances with a low to moderate content of a useful component or a valuable material, for example in the form of non-ferrous metals, iron, metals of rare earths and / or precious metals and non-metallic mineral resources.
Die
Bei der pneumatischen Flotation wird generell eine mit Reagenzien versetzte Suspension aus Wasser und feinkörnigem Feststoff über mindestens eine Düsenanordnung in eine Flotationskammer eingebracht. Die Reagenzien sollen bewirken, dass insbesondere die wertvollen, bevorzugt abzutrennenden Partikel bzw. Wertstoffpartikel in der Suspension hydrophob ausgebildet werden. Meist werden als Reagentien Xanthate eingesetzt, insbesondere um sulfidische Erzpartikel selektiv zu Hydrophobisieren. Gleichzeitig mit der Suspension wird der mindestens einen Düsenanordnung Gas, insbesondere Luft, zugeführt, das mit den hydrophoben Partikeln in der Suspension in Berührung kommt. Die hydrophoben Partikel haften an sich bildenden Gasbläschen an, so dass die Gasbläschen-Gebilde, auch Aeroflocken genannt, aufschwimmen und an der Oberfläche der Suspension das Schaumprodukt bilden. Das Schaumprodukt wird in einen Sammelbehälter ausgetragen und üblicherweise noch eingedickt.In pneumatic flotation, a suspension of water and fine-grained solid mixed with reagents is generally introduced into a flotation chamber via at least one nozzle arrangement. The purpose of the reagents is to ensure that, in particular, the valuable particles or valuable material particles which are preferably to be separated off are made hydrophobic in the suspension become. In most cases, xanthates are used as reagents, in particular to hydrophobize sulfidic ore particles selectively. Simultaneously with the suspension, the at least one nozzle arrangement is supplied with gas, in particular with air, which comes into contact with the hydrophobic particles in the suspension. The hydrophobic particles adhere to forming gas bubbles, so that the gas bubble structures, also called aeroflocs, float and form the foam product on the surface of the suspension. The foam product is discharged into a collecting container and usually thickened.
Die Qualität des Schaumprodukts bzw. der Trennerfolg des Verfahrens der Flotation ist unter anderem von der Kollisionswahrscheinlichkeit zwischen einem hydrophoben Partikel und einem Gasbläschen abhängig. Je höher die Kollisionswahrscheinlichkeit, desto größer ist die Anzahl an hydrophoben Partikeln, die an einem Gasbläschen anhaften, an die Oberfläche aufsteigen und zusammen mit den Partikeln das Schaumprodukt bilden.The quality of the foam product or the separation efficiency of the flotation process depends inter alia on the probability of collision between a hydrophobic particle and a gas bubble. The higher the probability of collision, the greater the number of hydrophobic particles that adhere to a gas bubble, rise to the surface and together with the particles form the foam product.
Ein bevorzugter Durchmesser der Gasbläschen ist dabei kleiner als etwa 5 mm und liegt insbesondere im Bereich zwischen 1 und 5 mm. Derart kleine Gasbläschen weisen eine hohe spezifische Oberfläche auf und sind daher in der Lage, deutlich mehr Wertstoffpartikel, insbesondere Erzpartikel, pro eingesetzte Menge an Gas zu binden und mit sich zu nehmen, als es größere Gasblasen in der Lage sind.A preferred diameter of the gas bubbles is less than about 5 mm and is in particular in the range between 1 and 5 mm. Such small gas bubbles have a high specific surface area and are therefore able to bind and take up significantly more valuable material particles, in particular ore particles, per amount of gas used than larger gas bubbles are capable of doing.
Generell steigen Gasbläschen mit größerem Durchmesser schneller auf als Gasbläschen kleineren Durchmessers. Dabei werden die kleineren Gasbläschen von größeren Gasbläschen aufgesammelt und vereinigen sich mit diesen zu noch größeren Gasblasen. Dadurch reduziert sich die zur Verfügung stehende spezifische Oberfläche der Gasbläschen in der Suspension, an der Wertstoffpartikel gebunden werden können.In general, gas bubbles larger in diameter increase faster than gas bubbles of smaller diameter. The smaller gas bubbles are collected by larger gas bubbles and combine with them to even larger gas bubbles. This reduces the available specific surface of the gas bubbles in the suspension, can be bound to the valuable particles.
Bei säulenartig ausgebildeten Flotationszellen, bei welchen ein Durchmesser der Flotationskammer um ein Vielfaches geringer ist als deren Höhe, ist der Weg, welchen ein Gasbläschen in der Suspension bzw. der Flotationskammer zurücklegen muss, um an die Oberfläche der Suspension zu gelangen, besonders groß. Aufgrund des besonders langen Weges entstehen in der Suspension besonders große Gasblasen. Dadurch sinkt der spezifische Austrag an Wertstoffpartikeln aus der Suspension und somit auch der Wirkungsgrad der Flotationszelle.In columnar flotation cells in which a diameter of the flotation chamber is many times smaller than its height, the path which a gas bubble must travel in the suspension or the flotation chamber in order to reach the surface of the suspension is particularly large. Due to the particularly long way, particularly large gas bubbles are formed in the suspension. This reduces the specific discharge of valuable particles from the suspension and thus also the efficiency of the flotation cell.
Bei sogenannten Hybridflotationszellen, die eine Kombination einer pneumatische Flotationszelle mit einer säulenartig ausgebildeten Flotationszelle darstellen, werden insbesondere größere Wertstoffpartikel mit Partikeldurchmessern im Bereich von 50 µm und größer nicht vollständig an die vorhandenen Gasbläschen gebunden und können somit nur zum Teil von der Suspension abgetrennt werden. Feinanteile mit Partikeldurchmessern im Bereich von 20 µm und weniger werden hingegen besonders gut abgeschieden.In so-called hybrid flotation cells, which represent a combination of a pneumatic flotation cell with a columnar flotation cell, larger particulate matter having particle diameters in the range of 50 microns and larger are not completely bound to the existing gas bubbles and thus can only be partially separated from the suspension. Fines with particle diameters in the range of 20 microns and less, however, are particularly well deposited.
Damit in einer säulenartig ausgebildeten Flotationszelle über die Höhe der Flotationskammer gesehen durchgängig Gasbläschen mit einem Durchmesser im Bereich von 1 bis 5 mm vorhanden sind, ist eine Verringerung der Durchmesser der im unteren Bereich der Flotationskammer bzw. durch eine Begasungseinrichtung in der Flotationskammer generierten Gasbläschen erforderlich. Bisher werden bei der Flotation Begasungseinrichtungen mit Gasaustrittsöffnungen verwendet, deren Durchmesser im Bereich von 3 bis 5 mm liegen und die in säulenartig ausgebildeten Flotationszellen zu einer Gasblasenbildung mit deutlich zu großen Gasblasen, insbesondere von größer als 5 mm Durchmesser, führen.Gas bubbles having a diameter in the range from 1 to 5 mm are continuously present in a column-like flotation cell over the height of the flotation chamber, so that a reduction in the diameter of the gas bubbles generated in the lower region of the flotation chamber or by a gassing device in the flotation chamber is required. So far, in the flotation gassing with gas outlet openings are used, whose diameter is in the range of 3 to 5 mm and in columnar flotation cells to gas bubble formation with significantly large gas bubbles, in particular greater than 5 mm in diameter, lead.
Eine weitere Reduzierung der Durchmesser der Gasaustrittsöffnungen von Begasungseinrichtungen ist in der Praxis kaum mehr möglich. So verstopfen Gasaustrittsöffnungen mit Durchmessern von bis zu 1 mm an Begasungseinrichtungen leicht, sofern üblicherweise zu verarbeitende Suspensionen mit Feststoffgehalten im Bereich von 30 bis 40 % eingesetzt werden. Bereits bei kurzen Stillstandszeiten der Flotationszelle dringen Partikel aus der Suspension in die Gasaustrittsöffnungen ein und verschließen diese. Beim erneuten Anfahren der Zelle reicht der Gasdruck des in die Suspension einzubringenden Gases oft nicht aus, um derart kleine Gasaustrittsöffnungen einer Begasungseinrichtung wieder frei zu spülen.A further reduction in the diameter of the gas outlet openings of gassing devices is hardly possible in practice. Thus, gas outlet openings with diameters of up to 1 mm on gassing devices easily clog, as long as usually suspensions with solids contents to be processed in the range of 30 to 40%. Even with short downtimes of the flotation cell particles from the suspension penetrate into the gas outlet openings and close them. When restarting the cell, the gas pressure of the gas to be introduced into the suspension is often insufficient to flush such small gas outlet openings of a gassing device freely again.
Es ist daher Aufgabe der Erfindung, eine dahingehend verbesserte Begasungseinrichtung bereitzustellen, die in der Lage ist, Gasbläschen mit besonders geringem Durchmesser zu erzeugen, und weiterhin eine Flotationszelle mit einer derartigen Begasungseinrichtung und ein Verfahren zu deren Betrieb anzugeben.It is therefore an object of the invention to provide a gassing device improved to this effect, which is able to produce gas bubbles with a particularly small diameter, and further to provide a flotation cell with such a gassing device and a method for their operation.
Die Aufgabe wird durch eine Begasungseinrichtung für eine Flotationszelle gelöst, umfassend ein Gefäß mit mindestens einer Gaseintrittsöffnung und einer Anzahl an Gasaustrittsöffnungen, sowie eine, dem Gefäß nachgeordnete Prallplatte, sowie mindestens ein zwischen den Gasaustrittsöffnungen und der Prallplatte parallel zur Plattenebene der Prallplatte angeordnetes, gasdurchlässiges sieb- oder gitterförmiges Bauteil.The object is achieved by a gassing device for a flotation cell, comprising a vessel with at least one gas inlet opening and a number of gas outlet openings, as well as a, the vessel downstream baffle plate, and at least one arranged between the gas outlet openings and the baffle plate parallel to the plate plane of the baffle plate, gas-permeable sieve - or lattice-shaped component.
Das sieb- oder gitterförmige Bauteil ist in Transportrichtung der an den Gasaustrittsöffnungen generierten Gasbläschen angeordnet. Die Gasbläschen passieren das sieb- oder gitterförmige Bauteil, wobei die Gasbläschen zerteilt werden. Dadurch wird der Durchmesser der Gasbläschen, unabhängig vom Durchmesser der Gasaustrittsöffnungen, verkleinert. Die Durchmesser der Gasaustrittsöffnungen der erfindungsgemäßen Begasungseinrichtung können also so groß gewählt sein, dass ein Verstopfen durch Partikel aus der Suspension jederzeit zuverlässig vermieden wird, beispielsweise im Bereich von mindestens 3 mm, insbesondere im Bereich von 3 bis 5mm. Je nachdem, welches sieb- oder gitterförmige Bauteil bzw. welche Maschenweite für das Bauteil gewählt wird, sind über die gesamte Höhe der Flotationskammer in der Suspension ausschließlich Gasbläschen mit einem Durchmesser im Bereich von 1 bis 5 mm vorhanden, die eine optimale Abtrennung der Wertstoffpartikel und eine hohe Ausbeute ermöglichen.The screen or lattice-shaped component is arranged in the transport direction of the gas bubbles generated at the gas outlet openings. The gas bubbles pass through the sieve or grid-shaped component, whereby the gas bubbles are broken up. As a result, the diameter of the gas bubbles, regardless of the diameter of the gas outlet openings, reduced. The diameters of the gas outlet openings of the gassing device according to the invention can therefore be chosen so large that clogging by particles from the suspension is reliably avoided at all times, for example in the range of at least 3 mm, in particular in the range of 3 to 5 mm. Depending on which screen or lattice-shaped component or which mesh size is selected for the component, exclusively gas bubbles are present over the entire height of the flotation chamber in the suspension with a diameter in the range of 1 to 5 mm, which allow optimal separation of the valuable material particles and a high yield.
Die Prallplatte der mindestens einen Begasungseinrichtung ist in der Flotationskammer der Flotationzelle vorzugsweise oberhalb des Gefäßes der mindestens einen Begasungseinrichtung angeordnet. Die an den Gasaustrittsöffnungen gebildeten Gasbläschen bewegen sich aufgrund des Auftriebs in einer Suspension nach oben in Richtung Prallplatte.The baffle plate of the at least one gassing device is preferably arranged in the flotation chamber of the flotation cell above the vessel of the at least one gassing device. Due to the buoyancy, the gas bubbles formed at the gas outlet openings move upwards in the direction of the baffle plate.
Insbesondere sind ein Mittelpunkt der Prallplatte und ein Mittelpunkt des mindestens einen sieb- oder gitterförmigen Bauteils auf einer Längsachse LA des Gefäßes angeordnet.In particular, a center of the baffle plate and a center of the at least one screen or lattice-shaped component are arranged on a longitudinal axis LA of the vessel.
In einer bevorzugten Ausführungsform der Erfindung weist die Begasungseinrichtung einen sich an das Gefäß anschließenden Rohrabschnitt zur Aufnahme von über die Gasaustrittsöffnungen austretendem Gas auf, wobei die Prallplatte einem dem Gefäß abgewandten Ende des Rohrabschnitts zugeordnet ist und deren Plattenebene senkrecht zu einer Rohrlängsachse des Rohrabschnitts ausgerichtet ist, wobei ein Mittelpunkt der Prallplatte und ein Mittelpunkt des mindestens einen sieb- oder gitterförmiges Bauteils auf der Rohrlängsachse liegen. In einer Flotationszelle dringt die Suspension in den Rohrabschnitt der Begasungseinrichtung ein und aus den Gasaustrittsöffnungen austretendes Gas wird im Rohrabschnitt mit der Suspension durchmischt.In a preferred embodiment of the invention, the gassing device has a tube section adjoining the vessel for receiving gas exiting via the gas outlet openings, wherein the baffle plate is assigned to an end of the tube section facing away from the vessel and its plate plane is oriented perpendicular to a tube longitudinal axis of the tube section, wherein a center of the baffle plate and a center of the at least one screen or lattice-shaped component lie on the tube longitudinal axis. In a flotation cell, the suspension penetrates into the tube section of the gassing device and gas emerging from the gas outlet openings is mixed with the suspension in the tube section.
Es hat sich bewährt, wenn die Begasungseinrichtung mindestens zwei sieb- oder gitterförmige Bauteile aufweist. Diese werden bevorzugt derart in Serie geschaltet, dass die Gasbläschen nacheinander alle vorhandenen sieb- oder gitterförmigen Bauteile passieren müssen und zumindest ein Teil davon an jedem der Bauteile in kleinere Gasbläschen zerteilt werden. Dabei ist es von Vorteil, wenn mit zunehmendem Abstand eines sieb- oder gitterförmigen Bauteils von den Gasaustrittsöffnungen die Maschenweiten der Bauteile abnehmen.It has proven useful if the gassing device has at least two screen or lattice-shaped components. These are preferably connected in series in such a way that the gas bubbles must successively pass through all existing sieve or lattice-shaped components and at least part of them are divided into smaller gas bubbles at each of the components. It is advantageous if with increasing distance of a screen or lattice-shaped component of the gas outlet openings decrease the mesh sizes of the components.
Weiterhin ist es von Vorteil, wenn in Aufstiegsrichtung der Gasbläschen gesehen die Maschen der mindestens zwei sieb- oder gitterförmigen Bauteils nicht deckungsgleich zueinander angeordnet, sondern vielmehr versetzt oder verdreht zueinander angeordnet sind. Dadurch wird die Wahrscheinlichkeit, dass ein bereits an einem ersten sieb- oder gitterförmigen Bauteil zerteiltes Gasbläschen noch ein weiteres Mal an einem nachfolgenden sieb- oder gitterförmigen Bauteil zerteilt wird, deutlich erhöht.Furthermore, it is advantageous if viewed in the ascent direction of the gas bubbles, the meshes of the at least two screen or lattice-shaped component not arranged congruent to each other, but rather offset or rotated to each other. As a result, the probability that a gas bubbles already divided at a first screen or lattice-shaped component is divided a further time on a subsequent screen-like or latticed component is significantly increased.
Dabei ist ein sieb- oder gitterförmiges Bauteil mit Vorteil im optional vorhandenen Rohrabschnitt und/oder an dem, dem Gefäß abgewandten Ende des optionalen Rohrabschnitts angeordnet und bedeckt in Richtung der Rohrlängsachse gesehen einen Rohrquerschnitt des Rohrabschnitts.In this case, a screen or lattice-shaped component is advantageously arranged in the optionally present pipe section and / or at the end of the optional pipe section facing away from the vessel and covers a pipe cross-section of the pipe section as seen in the direction of the pipe longitudinal axis.
In einer bevorzugten Ausgestaltung ist zwischen dem Gefäß und der Prallplatte, optional zwischen dem Rohrabschnitt und der Prallplatte, mindestens eine modifizierte Prallplatte mit einer Öffnung vorhanden, wobei ein sieb- oder gitterförmiges Bauteil in die Öffnung eingesetzt ist. Bevorzugt ist die Öffnung zentriert zur Rohrlängsachse des optional vorhandenen Rohrabschnitts angeordnet.In a preferred embodiment, at least one modified baffle plate with an opening is present between the vessel and the baffle plate, optionally between the tube section and the baffle plate, wherein a screen or lattice-shaped component is inserted into the opening. Preferably, the opening is arranged centered to the pipe longitudinal axis of the optionally existing pipe section.
Dabei kann mindestens eine modifizierte Prallplatte umfassend ein sieb- oder gitterförmiges Bauteil und gleichzeitig mindestens ein weiteres sieb- oder gitterförmiges Bauteil, optional im Bereich des Rohrabschnitts der Begasungseinrichtung, vorhanden sein.In this case, at least one modified baffle plate comprising a screen or lattice-shaped component and at the same time at least one further screen or lattice-shaped component, optionally in the region of the pipe section of the gassing device, be present.
Es hat sich bewährt, wenn ein Durchmesser der Öffnung der mindestens einen modifizierten Prallplatte mindestens einem Rohrdurchmesser des optional vorhandenen Rohrabschnitts entspricht. Dadurch gelangt ein Großteil der Gasbläschen, die aus dem Rohrabschnitt aufsteigen, durch das sieb- oder gitterförmige Bauteil der modifizierten Prallplatte(n).It has proven useful if a diameter of the opening of the at least one modified baffle plate corresponds to at least one pipe diameter of the optionally present pipe section. As a result, a large part of the gas bubbles, which rise from the pipe section, passes through the sieve or lattice-shaped component of the modified impact plate (s).
Bevorzugt umfasst das sieb- oder gitterförmige Bauteil mindestens ein Siebelement in Form eines Geflechts, Gewebes, Gewirks oder Gestricks. Alternativ oder in Kombination dazu kann das sieb- oder gitterförmige Bauteil mindestens ein Gitterelement umfassen, das aus verbundenen Rohren, Stäben oder Platten gebildet ist.Preferably, the screen or grid-shaped component comprises at least one screen element in the form of a braid, fabric, knitted fabric or knitted fabric. Alternatively or in combination, the screen or grid-shaped component may comprise at least one grid element, which is formed from connected tubes, rods or plates.
Insbesondere wird das sieb- oder gitterförmige Bauteil aus Metall oder Kunststoff gebildet. Insbesondere werden zur Bildung des sieb- oder gitterförmigen Bauteils Metalldrähte oder Kunststofffasern mit Durchmessern bis zu 1 mm eingesetzt, um für die auftreffenden Gasbläschen eine möglichst scharfe Trennkante zu bilden.In particular, the screen or lattice-shaped component is formed from metal or plastic. In particular, metal wires or plastic fibers with diameters of up to 1 mm are used to form the sieve-like or latticed component in order to form as sharp as possible a separating edge for the impinging gas bubbles.
Besonders bevorzugt weist das sieb- oder gitterförmige Bauteil Sieb- oder Gitteröffnungen mit einem Durchmesser im Bereich von 1 bis 10 mm auf. Auftreffende Gasbläschen mit größerem Durchmesser werden zuverlässig zerteilt.Particularly preferably, the screen or lattice-shaped component screen or grid openings with a diameter in the range of 1 to 10 mm. Impact gas bubbles of larger diameter are reliably cut.
In einer besonders bevorzugten Ausgestaltung der Erfindung umfasst das Gefäß der Begasungseinrichtung ein einseitig verschlossenes Außenrohr, das die mindestens eine Gaseintrittsöffnung aufweist, und mindestens ein einseitig verschlossenes Innenrohr, welches die Gasaustrittsöffnungen aufweist, wobei das mindestens eine Innenrohr in dem Außenrohr angeordnet ist, und wobei ein offenes Ende des Außenrohres gasdicht mit einem offenen Ende des mindestens einen Innenrohres verbunden ist. Eine derartige Anordnung ermöglicht eine besonders intensive Begasung einer Suspension in einer Flotationszelle.In a particularly preferred embodiment of the invention, the vessel of the gassing comprises a closed on one side outer tube having the at least one gas inlet opening, and at least one closed inner tube, which has the gas outlet openings, wherein the at least one inner tube is disposed in the outer tube, and wherein a open end of the outer tube is gas-tightly connected to an open end of the at least one inner tube. Such an arrangement allows a particularly intensive fumigation of a suspension in a flotation cell.
Die mindestens eine Gaseintrittsöffnung ist dabei insbesondere so am Außenrohr angeordnet, dass eine radiale Einspeisung des Gases erfolgt. Dies bewirkt, dass das Gas entlang des Umfangs des Ringspalts zwischen Außenrohr und Innenrohr in diesen eingedüst wird und nicht unmittelbar in rechtem Winkel auf das Innenrohr prallt. Zudem wird die Gaseintrittsöffnung bevorzugt nahe des Bereiches angeordnet, in dem die offenen Enden des Außenrohrs und des Innenrohrs miteinander verbunden sind. Diese Maßnahme(n) führen zu einer guten Verteilung des Gases im Ringspalt und einer intensiven Durchmischung mit Suspension in einer Flotationszelle.The at least one gas inlet opening is in this case arranged in particular on the outer tube such that a radial feed of the gas takes place. This causes the gas along the circumference of the annular gap between the outer tube and inner tube is injected into this and does not bounce directly at right angles to the inner tube. In addition, the gas inlet opening is preferably arranged close to the region in which the open ends of the outer tube and of the inner tube are connected to one another are. This measure (s) lead to a good distribution of the gas in the annular gap and an intensive mixing with suspension in a flotation cell.
In einer weiteren bevorzugten Ausgestaltung umfasst das Gefäß mindestens eine Leitschaufel, welche im Bereich zwischen der mindestens einen Gaseintrittsöffnung und den Gasaustrittsöffnungen angeordnet sind und das eingedüste Gas in eine gewünschte Richtung lenken. Beispielsweise kann ein Gefäß umfassend ein Innenrohr und ein Außenrohr derart mit einer Leitschaufel ausgebildet sein, dass die Leitschaufel auf der Innenseite des Außenrohres wendelförmig von einem zum anderen Ende des Außenrohres verläuft. Aber auch andere Anordnungen von einer oder mehreren Leitschaufeln sind je nach Ausgestaltung des Gefäßes möglich.In a further preferred embodiment, the vessel comprises at least one vane, which are arranged in the region between the at least one gas inlet opening and the gas outlet openings and direct the injected gas in a desired direction. For example, a vessel comprising an inner tube and an outer tube may be formed with a vane such that the vane on the inside of the outer tube extends helically from one end to the other of the outer tube. But other arrangements of one or more vanes are possible depending on the design of the vessel.
Vorzugsweise ist lediglich ein Innenrohr vorhanden, das konzentrisch zum Außenrohr angeordnet ist. Dies vereinfacht die Konstruktion und senkt die Herstellungskosten für die Begasungseinrichtung. Bevorzugt weisen ein optional vorhandener Rohrabschnitt und das Innenrohr einen identischen Außen- und Innendurchmesser auf und sind fluchtend zueinander angeordnet.Preferably, only an inner tube is present, which is arranged concentrically to the outer tube. This simplifies the design and lowers the manufacturing cost of the gassing device. Preferably, an optionally existing pipe section and the inner tube have an identical outer and inner diameter and are arranged in alignment with each other.
Das Innenrohr weist in einer besonders bevorzugten Ausgestaltung der Erfindung mindestens eine Gasaustrittsöffnung pro Quadratzentimeter auf. Der Durchmesser einer Gasaustrittsöffnung liegt bevorzugt im Bereich von 1 bis 5 mm.In a particularly preferred embodiment of the invention, the inner tube has at least one gas outlet opening per square centimeter. The diameter of a gas outlet opening is preferably in the range of 1 to 5 mm.
Die Aufgabe wird für die Flotationszelle gelöst, indem diese ein Gehäuse mit einer Flotationskammer, mindestens eine Düsenanordnung zur Zuführung von Gas und einer Suspension in die Flotationskammer sowie mindestens eine erfindungsgemäße Begasungseinrichtung zur weiteren Zuführung von Gas in die Flotationskammer umfasst, welche in der Flotationskammer unterhalb der mindestens einen Düsenanordnung derart angeordnet ist, dass eine Längsachse der Begasungseinrichtung, welche durch den Mittelpunkt der Prallplatte verläuft, vertikal ausgerichtet ist.The object is achieved for the flotation cell by comprising a housing with a flotation chamber, at least one nozzle arrangement for supplying gas and a suspension into the flotation chamber and at least one gasification device according to the invention for further supply of gas into the flotation chamber, which in the flotation below the at least one nozzle arrangement is arranged such that a longitudinal axis of the gassing device, which passes through the center of the baffle plate, is vertically aligned.
Die erfindungsgemäße Flotationszelle gewährleistet eine hohe Trennleistung und damit Ausbeute an Wertstoffpartikeln, da mittels der mindestens einen Begasungseinrichtung die Einstellung geeigneter Durchmesser der Gasbläschen in der gesamten Flotationskammer erreicht werden kann. Bei der Flotationszelle handelt es sich bevorzugt um eine säulenartige Flotationszelle, bei welcher ein Durchmesser der Flotationskammer um ein Vielfaches geringer ist als deren Höhe. Insbesondere handelt es sich um eine Hybridflotationszelle, welche durch eine säulenartige Flotationszelle kombiniert mit einer pneumatischen Flotationszelle gebildet ist. Dem Effekt einer Bildung von Gasblasen mit übermäßigem Durchmesser, der hier aufgrund der säulenartigen Bauweise dieser Flotationszellen verstärkt gegeben ist, wird mittels der erfindungsgemäßen Begasungseinrichtung zuverlässig entgegen gewirkt. Bereits bestehende Flotationszellen können in einfacher Weise mit mindestens einer erfindungsgemäßen Begasungseinrichtung ausgerüstet werden und dadurch deren Leistungsfähigkeit erhöht werden.The flotation cell according to the invention ensures a high separation efficiency and thus a yield of recyclable particles since the setting of suitable diameters of the gas bubbles in the entire flotation chamber can be achieved by means of the at least one gassing device. The flotation cell is preferably a columnar flotation cell in which a diameter of the flotation chamber is many times smaller than its height. In particular, it is a hybrid flotation cell formed by a columnar flotation cell combined with a pneumatic flotation cell. The effect of formation of gas bubbles of excessive diameter, which is reinforced here due to the columnar construction of these flotation cells, is reliably counteracted by means of the gassing device according to the invention. Already existing flotation cells can be equipped in a simple manner with at least one gassing device according to the invention and thereby their performance can be increased.
Das Gehäuse der Flotationszelle weist in einer bevorzugten Ausführungsform einen zylindrischen Gehäuseabschnitt auf, dessen Symmetrieachse vertikal angeordnet ist. Gaszufuhrleitungen, welche die mindestens eine Begasungseinrichtung mit Gas versorgen, werden vorzugsweise durch das Gehäuse geführt.The housing of the flotation cell has, in a preferred embodiment, a cylindrical housing section whose axis of symmetry is arranged vertically. Gas supply lines, which supply the at least one gassing device with gas, are preferably led through the housing.
Als Gas, das bei einer pneumatischen Flotationszelle mittels der Begasungseinrichtung und/oder der Düsenanordnung in eine Flotationskammer eingebracht wird, wird bevorzugt Luft oder Stickstoff eingesetzt.As gas which is introduced into a flotation chamber in a pneumatic flotation cell by means of the gassing device and / or the nozzle arrangement, preference is given to using air or nitrogen.
Die Aufgabe wird weiterhin für das Verfahren zur Flotation von Wertstoffpartikeln, insbesondere Erzmineralen, aus einer Suspension mit einem Feststoffgehalt im Bereich von 30 bis 40 % unter Ausbildung eines Schaumprodukts mittels einer erfindungsgemäßen Flotationszelle gelöst. Derartig hohe Feststoffgehalte führen nicht zu einem Verstopfen der Gasaustrittsöffnungen der Begasungseinrichtung, da deren Gasaustrittsöffnungen bei Vorhandensein eins sieb- oder gitterförmigen Bauteils entsprechend großzugig dimensioniert werden können.The object is further for the process for flotation of valuable particles, in particular ore minerals, from a suspension having a solids content in the range of 30 to 40% dissolved to form a foam product by means of a flotation cell according to the invention. Such high solids contents do not lead to clogging of the gas outlet openings of the gassing device, since their gas outlet openings can be dimensioned correspondingly large in the presence of a sieve or lattice-shaped component.
Insbesondere wird dabei eine Suspension umfassend Partikel mit einem maximalen Partikeldurchmesser flotiert, bei welcher ein Verhältnis des maximalen Partikeldurchmessers der Partikel zu einer Maschenweite der Sieb- oder Gitteröffnungen des mindestens einen sieb- oder gitterförmigen Bauteils im Bereich von 1:5 bis 1:10 liegt. Das gewährleistet, dass das mindestens eine sieb- oder gitterförmige Bauteil nicht durch Partikel der Suspension verstopft werden kann.In particular, a suspension comprising particles having a maximum particle diameter is floated, in which a ratio of the maximum particle diameter of the particles to a mesh size of the screen or grid openings of the at least one screen or lattice-shaped component is in the range from 1: 5 to 1:10. This ensures that the at least one sieve or lattice-shaped component can not be clogged by particles of the suspension.
Die
- FIG 1
- eine erste Begasungseinrichtung in der Vorderansicht;
- FIG 2
- die erste Begasungseinrichtung gemäß
FIG 1 im Teil-Längsschnitt; - FIG 3
- die erste Begasungseinrichtung gemäß
FIG 1 undFIG 2 im Schnitt III - III; - FIG 4
- die erste Begasungseinrichtung gemäß
FIG 1 undFIG 2 im Schnitt IV - IV; - FIG 5
- eine zweite Begasungseinrichtung im Teil-Längsschnitt;
- FIG 6
- die zweite Begasungseinrichtung gemäß
FIG 5 im Schnitt VI - VI; - FIG 7
- eine dritte Begasungseinrichtung im Teil-Längsschnitt;
- FIG 8
- einen Teil des Rohrabschnitts, in welchen ein sieb- oder gitterförmiges Bauteil eingesetzt wird;
- FIG 9
- eine Ansicht der beiden sieb- oder gitterförmigen Bauteile gemäß
FIG 7 in der Draufsicht; - FIG 10
- eine vierte Begasungseinrichtung im Teil-Längsschnitt;
- FIG 11
- schematisch eine pneumatische Flotationszelle im Teil-Längsschnitt; und
- FIG 12
- eine Draufsicht auf die pneumatische Flotationszelle gemäß
FIG 11 .
- FIG. 1
- a first gassing device in front view;
- FIG. 2
- the first gassing device according to
FIG. 1 in partial longitudinal section; - FIG. 3
- the first gassing device according to
FIG. 1 andFIG. 2 in section III - III; - FIG. 4
- the first gassing device according to
FIG. 1 andFIG. 2 in section IV - IV; - FIG. 5
- a second gassing device in partial longitudinal section;
- FIG. 6
- the second gassing device according to
FIG. 5 in section VI - VI; - FIG. 7
- a third gassing device in partial longitudinal section;
- FIG. 8
- a part of the pipe section in which a screen or lattice-shaped component is used;
- FIG. 9
- a view of the two screen or lattice-shaped components according to
FIG. 7 in the plan view; - FIG. 10
- a fourth gassing device in partial longitudinal section;
- FIG. 11
- schematically a pneumatic flotation cell in partial longitudinal section; and
- FIG. 12
- a plan view of the pneumatic flotation cell according to
FIG. 11 ,
Dies ist hier allerdings nicht im Detail dargestellt. Schließlich weist die erste Begasungseinrichtung 1 ein, den Gasaustrittsöffnungen 2b nachgeordnetes und parallel zur Plattenebene der Prallplatte 4 angeordnetes, gasdurchlässiges sieb- oder gitterförmiges Bauteil 5, beispielsweise in Form eines Metallgewebes, Kunststoffgitters oder dergleichen auf, siehe
Wird die erste Begasungseinrichtung 1 in einer Flotationzelle (vergleiche auch
Die Prallplatte 4 und die modifizierten Prallplatten 4c, 4b können an der modifizierten Prallplatte 4a, am Rohrabschnitt 3, am Gefäß 2 oder auch an der Innenwandung einer Flotationszelle befestigt sein. Die Prallplatte 4 kann beispielsweise mit der modifizierten Prallplatte 4c verschraubt sein, welche wiederum mit der modifizierten Prallplatte 4b verschraubt sein kann. Die modifizierte Prallplatte 4b kann mit der am Rohrabschnitt 3 befestigten modifizierten Prallplatte 4a verschraubt sein. Die bestehenden Möglichkeiten sind hier allerdings nicht im Detail dargestellt.The
Im Rohrabschnitt 3 befindet sich hier im Unterschied zur ersten Begasungseinrichtung 1 kein sieb- oder gitterförmiges Bauteil. Die modifizierten Prallplatten 4a, 4b, 4c weisen jeweils eine zentrische Öffnung 6 auf, die zur Öffnung 3e des Rohrabschnitts fluchtend angeordnet sind und in welcher ein sieb- oder gitterförmiges Bauteil 5a angeordnet ist. Gasbläschen, die aus der Öffnung 3e des Rohrabschnitts 3 austreten, treten durch die drei sieb- oder gitterförmigen Bauteile 5a hindurch, wobei insbesondere Gasbläschen mit einem Durchmesser, der die Maschenweite der Sieb- oder Gitteröffnungen des jeweiligen sieb- oder gitterförmigen Bauteils 5a übersteigt, zerteilt werden.In the
Bevorzugt sind hier die Sieb- oder Gitteröffnungen der drei sieb- oder gitterförmigen Bauteile 5a mit zunehmendem Abstand von der Öffnung 3e des Rohrabschnitts 3 kleiner gewählt, damit möglichst kleine Gasbläschen in Richtung der Prallplatte 4 gelangen.Preferably, the screen or grid openings of the three screen or grid-shaped
Alternativ sind die beiden sieb- oder gitterförmigen Bauteile 5, 5' aus Kunststoffgittern gebildet, die sich in ihren Maschenweiten unterscheiden. Dabei weist bevorzugt das in Transportrichtung der Gasbläschen zuerst angeordnete sieb- oder gitterförmige Bauteil 5 eine größere Maschenweite auf als das in Strömungsrichtung nachfolgende sieb- oder gitterförmige Bauteil 5'. In beiden Fällen wird eine besonders effektive Zerteilung der Gasbläschen bewirkt. Weiterhin sind zwischen der Öffnung 3e des Rohrabschnitts 3 und der Prallplatte 4 zwei modifizierte Prallplatten 4b, 4c mit jeweils einem integrierten sieb- oder gitterförmigen Bauteil 5a vorhanden, durch welche die aus der Öffnung 3e austretenden Gasbläschen weiter zerteilt werden. Die Prallplatte 4 und die modifizierten Prallplatten 4c, 4b können am Rohrabschnitt 3, am Gefäß 2 oder auch an der Innenwandung einer Flotationszelle usw. befestigt sein. Dies ist hier allerdings nicht im Detail dargestellt.Alternatively, the two screen or lattice-shaped
Weiterhin ist dem Gefäß 2 eine Prallplatte 4 zugeordnet, deren Plattenebene senkrecht zu einer Längsachse LA des Gefäßes 2 ausgerichtet ist. Die Prallplatte 4 ist derart dimensioniert, dass die Öffnung im Verbindungselement 2e überdeckt ist. Die Prallplatte 4 und die modifizierten Prallplatten 4c, 4d können am Verbindungselement 2e, am Gefäß 2 oder auch an der Innenwandung einer Flotationszelle befestigt sein. Dies ist hier allerdings nicht im Detail dargestellt.Furthermore, the
Wird die vierte Begasungseinrichtung 1''' in einer Flotationszelle (vergleiche auch
Die in
In der Flotationszelle 100 wird eine Suspension mit einem Feststoffgehalt im Bereich von 30 bis 40 % umfassend Partikel mit einem maximalen Partikeldurchmesser flotiert, wobei ein Verhältnis des maximalen Partikeldurchmessers der Partikel zu einer Maschenweite MW der Sieb- oder Gitteröffnungen des mindestens einen sieb- oder gitterförmigen Bauteils 5 in der jeweiligen Begasungseinrichtung 1 im Bereich von 1:5 bis 1:10 liegt. Das gewährleistet, dass das mindestens eine sieb- oder gitterförmige Bauteil 5 nicht durch Partikel der Suspension verstopft werden kann.In the
Die in den
Claims (16)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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EP10159627A EP2377620A1 (en) | 2010-04-12 | 2010-04-12 | Gas injection device for a flotation cell |
PCT/EP2011/053264 WO2011128154A1 (en) | 2010-04-12 | 2011-03-04 | Gassing device for a flotation cell |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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EP10159627A EP2377620A1 (en) | 2010-04-12 | 2010-04-12 | Gas injection device for a flotation cell |
Publications (1)
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EP2377620A1 true EP2377620A1 (en) | 2011-10-19 |
Family
ID=42676891
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EP10159627A Withdrawn EP2377620A1 (en) | 2010-04-12 | 2010-04-12 | Gas injection device for a flotation cell |
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EP (1) | EP2377620A1 (en) |
WO (1) | WO2011128154A1 (en) |
Cited By (1)
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CN111163856A (en) * | 2017-07-17 | 2020-05-15 | 图拉有限责任公司 | Apparatus and method for feeding a feed slurry to a separation device |
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CN117417016B (en) * | 2023-12-19 | 2024-04-05 | 成都赢纳环保科技有限公司 | Municipal wastewater treatment equipment |
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2010
- 2010-04-12 EP EP10159627A patent/EP2377620A1/en not_active Withdrawn
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US4152409A (en) * | 1977-02-04 | 1979-05-01 | Dowa Mining Co., Ltd. | Method for carrying out air oxidation and for adding fine bubbles to a liquid |
US4287054A (en) * | 1980-05-05 | 1981-09-01 | The Deister Concentrator Co., Inc. | Flotation apparatus for concentration of minerals |
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US5335785A (en) * | 1993-05-19 | 1994-08-09 | Board Of Control Of Michigan Technological University | Flotation column with adjustable supported baffles |
US20080001312A1 (en) * | 2003-08-21 | 2008-01-03 | Douglas Lee | Apparatus and method for producing small gas bubbles in liquids |
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CN111163856A (en) * | 2017-07-17 | 2020-05-15 | 图拉有限责任公司 | Apparatus and method for feeding a feed slurry to a separation device |
US20200206750A1 (en) * | 2017-07-17 | 2020-07-02 | Tunra Ltd. | Apparatus and method of feeding a feed slurry into a separating device |
EP3655145A4 (en) * | 2017-07-17 | 2021-04-07 | Tunra Ltd. | An apparatus and method of feeding a feed slurry into a separating device |
CN111163856B (en) * | 2017-07-17 | 2022-07-19 | 图拉有限责任公司 | Apparatus and method for feeding a feed slurry to a separation device |
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