EP2164642A1 - Shower head and manufacturing method thereof - Google Patents
Shower head and manufacturing method thereofInfo
- Publication number
- EP2164642A1 EP2164642A1 EP08790044A EP08790044A EP2164642A1 EP 2164642 A1 EP2164642 A1 EP 2164642A1 EP 08790044 A EP08790044 A EP 08790044A EP 08790044 A EP08790044 A EP 08790044A EP 2164642 A1 EP2164642 A1 EP 2164642A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- shower head
- plates
- dispensing
- welding
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 230000002093 peripheral effect Effects 0.000 claims abstract description 40
- 239000012530 fluid Substances 0.000 claims abstract description 15
- 238000003466 welding Methods 0.000 claims description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 238000007789 sealing Methods 0.000 claims description 14
- 238000004026 adhesive bonding Methods 0.000 claims description 13
- 238000010008 shearing Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 5
- 230000005489 elastic deformation Effects 0.000 claims description 2
- 229920006335 epoxy glue Polymers 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims description 2
- 239000012528 membrane Substances 0.000 claims description 2
- 229920001296 polysiloxane Polymers 0.000 claims description 2
- 238000009987 spinning Methods 0.000 claims description 2
- 238000009826 distribution Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000003698 laser cutting Methods 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/14—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with multiple outlet openings; with strainers in or outside the outlet opening
- B05B1/18—Roses; Shower heads
- B05B1/185—Roses; Shower heads characterised by their outlet element; Mounting arrangements therefor
Definitions
- shower heads of the prior art usually comprise a dispensing plate inserted in a body connected to a hose or water outlet for receiving inlet water.
- the shower heads are provided with a dispensing plate associated to a connecting plate, provided with the hose; said plates are associated to one another by the interposition of a ring fitted with a seal and with holes for the passage of bolts or screws for closing the shower head.
- a difficulty consists, for example, in ensuring the hydraulic seal in the assembly of the plates without increasing the axial overall dimensions too much.
- the shower heads of the prior art often have considerable radial overall dimensions, that is, the shower heads have increasingly larger diameters; thus, it is not possible to ensure evenness of the flow dispensed on all the area of the dispensing holes.
- the pressure and therefore the flow rate of the fluid dispensed by the known sHower heads are greater at the central holes and smaller at the peripheral holes .
- the problem of the present invention is to provide a shower head which should solve the disadvantages mentioned with reference to the prior art .
- figure 1 shows a perspective view of a shower head according to an embodiment of the present invention
- figure 2 shows a perspective view of the shower head of figure 1, from a different angle;
- figure 3 shows an exploded perspective view of the shower head of figure 1;
- figure 4 shows a plan bottom view of the shower head of figure 1;
- figure 5 shows a side view of the shower head of figure 1;
- figures 6-8 show partial dissected views of the shower head of figure 1 according to different embodiment versions .
- shower head 4 comprises a dispensing plate 8 provided with at least one hole 12 for water dispensing and a closing plate 16 in fluid connection with a water outlet 18.
- Plates 8, 16 are directly facing each other relative to an axial direction X-X.
- the shower head is axial-symmetrical relative to the axial direction X-X.
- the two plates 8, 16 have the same outer overall dimensions so as to be perfectly overlapped relative to said axial direction X-X.
- the dispensing plate 18 is plane and perpendicular to the axial direction X- X.
- the closing plate 16 comprises a first peripheral portion 20 plane and parallel to the dispensing plate 8, so as to interface directly in contact with a corresponding second peripheral portion 24 of the dispensing plate 8, and an intermediate portion 28 preferably contiguous and integral with the first peripheral portion 20.
- the intermediate portion 28 is at least partly- raised relative to the first peripheral portion 20, opposite the associable dispensing plate 8, so as to form a collecting chamber 32 between said plates 8, 16 for the fluid to be dispensed, having an axial thickness 36 that increases gradually moving from the peripheral portions 20, 24 towards the intermediate portion 28.
- axial thickness it is meant a thickness measured along a direction parallel to the axial direction X-X.
- shower head 4 further comprises fixing and sealing means 40, better described hereinafter, arranged at the peripheral portions 20, 24, suitable for obtaining a relative locking between plates 8, 16 and a hermetic seal, so as to sealingly delimit the collecting chamber 32 with plates 8, 16 and dispensing the fluid through holes 12 of the dispensing plate 8.
- the intermediate portion 28 of the closing plate 16 comprises a variable height relative to a support plane parallel to the first peripheral portion 20; such height is gradually variable so that the intermediate portion 28 delimits a collecting chamber 32v with the dispensing plate 8, having an axial thickness 36 gradually increasing moving from the periphery of the shower head towards the water outlet, that is, from the peripheral portions 20, 24 inwards of shower head 4.
- the intermediate portion extends radially at least up to the outermost dispensing holes 12 of the dispensing plate.
- the intermediate portion 28 comprises a conical portion converging towards the water outlet .
- the intermediate portion 28 comprises a parabolic portion having concavity opposite the dispensing plate 8.
- the intermediate portion 28 comprises a parabolic portion having concavity facing the dispensing plate 8.
- the intermediate portion 28 thanks to the variable distance from the associable dispensing plate 8 and thus to the gradually variable height of the collecting chamber 32, allows even distribution of the pressure inside the shower head itself. Moreover, the intermediate portion is elastically deformable under the action of the fluid under pressure so as to ensure a pulsating jet of water. In other words, the water reaches the maximum pressure at the central portion of the closing plate, that is, of the water outlet 18, where it encounters the maximum axial thickness of chamber 32. At the peripheral portions 20, 24 of plates 8, 16 the water arrives with a reduced pressure, relative to the central portion; such pressure reduction, essentially due to load losses of water, is compensated by the reduced axial thickness of chamber 32 at the peripheral portions.
- the shower head' is capable of ensuring a highly even dispensing of the fluid.
- the reduced thickness of plates 8, 16 and the substantially conical or parabolic shape of the closing plate ensures controlled elastic bending of plates 8, 16 themselves under the pressure action of water. This elastic bending allows obtaining water dispensing with a sort of pulsating effect.
- the intermediate portion 28 imparts an effect of elastic spring to the closing plate 16 that makes the fluid dispensed through the dispensing holes 12 even.
- the intermediate portion 28 comprises a levelling 48 substantially parallel to the dispensing plate 8.
- the fixing and sealing means 40 are made integral to plates 8, 16 so as to prevent removing plates 8, 16.
- the fixing and sealing means 40 have a negligible axial thickness relative to the axial thickness of plates 8, 16 so that the overall axial thickness of shower head 4 is substantially equal to the sum of the axial thicknesses of the plates themselves.
- the fixing and sealing means 40 are only arranged along the peripheral portions 20, 24 so as to allow an elastic deformation of plates 8, 16 at the inner portions, at the dispensing holes 12.
- the fixing and sealing means 40 comprise a welding that circumferentially delimits all the collecting chamber 32 of shower head 4.
- said welding is of the radial type, that is, made on the end of the outer circumference of shower head 4, that is, on the edge or of the shower head itself.
- the welding is of the axial type, that is, made on the peripheral portions 20, 24 of plates 8, 16 directly in contact with one another.
- the welding between plates 8, 16, either axial or radial may be a TIG, MIG, MAG welding or a laser welding .
- the fixing and sealing means 40 comprise a gluing portion that circumferentially delimits all the collecting chamber 32 of shower head 4.
- the gluing portion is preferably arranged on the peripheral portions 20, 24 of plates 8, 16 placed in direct axial contact with one another.
- the gluing portion may comprise a silicone or epoxy glue.
- the shower head may comprise nozzles 52 suitable for being partly inserted in holes 12 of the dispensing plate 8.
- said nozzles 52 comprise a dispensing portion 56 projecting from the dispensing plate 8 and a stopping portion 60 suitable for forming a stop in the introduction of nozzles (62) into the relevant holes 12, on the end of the intermediate face of the dispensing plate, that is, on the end of the collecting chamber 32.
- an axial thickness of the stopping portion 60 is smaller than the axial thickness 36 of the collecting chamber 32 at the nozzle itself, so as to allow the water to come out from the chamber through the nozzle.
- the nozzles may be separate from one another and individually inserted into the dispensing holes 12, or they may be made integral with a membrane and inserted in a single solution in holes 12 of the dispensing plate 8 .
- the manufacturing method comprises the steps of shearing the dispensing plate from a sheet, provided with at least one hole 12 for water dispensing, shearing and spinning the closing plate from a sheet provided with at least one water outlet hole.
- the shearing may be carried out by laser cutting so as to impart various geometrical shapes not necessarily axial-symmetric to the plates.
- the closing plate 16 is at the same time sheared and spun so as to obtain in a single operation the shearing from sheet, the second planar peripheral portion 24, that is, plane and parallel to the associable dispensing plate 8, and the intermediate portion 28 not coplanar to the second peripheral portion 24.
- the method then comprises the step of associating the two plates 8, 16 placing the respective peripheral portions 20, 24 in contact so that the intermediate portion 28 of the closing plate 16 defines the collecting chamber 32 of the fluid with the dispensing plate 8 having gradually increasing thickness moving from the peripheral portion 20, 24 to the intermediate portion 28.
- the two plates 8, 16 are constrained to each other at the respective peripheral portions 20, 24 by fining and sealing means 40 suitable for obtaining both a relative locking between plates 8, 16 and a hermetic seal of the collecting chamber 32.
- the locking step may comprise welding and/or gluing of plates 8, 16 themselves at the peripheral portions 20, 24.
- the shower head of the present invention allows overcoming the disadvantages exhibited by the shower heads of the prior art .
- the shower head according to the invention exhibits assembly easiness and inexpensiveness .
- the plates may be simply obtained by shearing from plate or also for example by laser cutting. It is therefore possible to manufacture plates having any shape, even asymmetric.
- the shower head according to the present invention allows creating complex shapes, using a production technology that requires no investments in expensive equipment like moulds, specific tools or else. Complex shapes can be manufactured in small batches at low cost .
- the shower head has very small overall dimensions. For example, it is possible to manufacture a shower head having an axial thickness, intended as overall thickness or distance between the plates, equal to the sum of the thickness of the plates themselves. [0058]
- the shower heads of the prior art do not allow achieving such small thicknesses .
- the water flow between the plates, that is, the axial thickness of the collecting chamber is also very reduced and may advantageously range from a maximum value, for example at a central portion of the shower head, equal to the maximum height of the intermediate, conical, parabolic or rounded portion, to a minimum value, at the radial periphery of the shower head, equal to the sum of the plate thicknesses.
- the even water distribution through all the holes of the distribution plate is favoured; in particular, it is possible to reduce the axial thickness of the collecting chamber moving from the central portion to the peripheral portion, so as to ensure a pressure evenness also on the outermost dispensing holes .
- the shape of the intermediate portion allows obtaining a spring effect between the plates that favours the evenness of the dispensed flow of water.
- the assembly may be advantageously obtained by welding or gluing.
- the welding allows obtaining a safe connection between the plates suitable for preventing the detachment of the same and at the same time ensuring the fluid seal.
- the welding also ensures that the shower head thickness remains substantially unchanged and equal to the sum of the plate thicknesses.
- the welding further allows a high assembly accuracy, as well as the possibility of perfectly combining thin surfaces to one another.
- the welding further allows a high automation degree; for example, a laser welding is advantageous since the same head may be used both for shearing the plates from sheet and for making the subsequent welding.
- the welding also requires a reduced addition of heat so as to prevent deforming the thin plates; it is possible to carry out an autogenous welding, that is, without using added material, so as to limit as much as possible the axial overall dimensions of the shower head.
- Gluing allows quick and inexpensive assembly of the plates .
- the adhesive layer is capable of ensuring the fluid seal and also of withstanding the axial separation force between the plates due to the water pressure .
Abstract
Description
Claims
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/IT2008/000455 WO2010004593A1 (en) | 2008-07-07 | 2008-07-07 | Shower head and manufacturing method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2164642A1 true EP2164642A1 (en) | 2010-03-24 |
EP2164642B1 EP2164642B1 (en) | 2010-10-06 |
Family
ID=39883789
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08790044A Active EP2164642B1 (en) | 2008-07-07 | 2008-07-07 | Shower head and manufacturing method thereof |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2164642B1 (en) |
AT (1) | ATE483528T1 (en) |
DE (1) | DE602008002942D1 (en) |
WO (1) | WO2010004593A1 (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9623424B2 (en) | 2006-12-29 | 2017-04-18 | Water Pik, Inc. | Handheld showerhead with mode selector in handle |
US9795975B2 (en) | 2002-12-10 | 2017-10-24 | Water Pik, Inc. | Dual turbine showerhead |
US10226777B2 (en) | 2012-06-22 | 2019-03-12 | Water Pik, Inc. | Showerhead bracket |
USD843549S1 (en) | 2017-07-19 | 2019-03-19 | Water Pik, Inc. | Handheld spray nozzle |
US10265710B2 (en) | 2016-04-15 | 2019-04-23 | Water Pik, Inc. | Showerhead with dual oscillating massage |
US10441960B2 (en) | 2016-09-08 | 2019-10-15 | Water Pik, Inc. | Pause assembly for showerheads |
US10449558B2 (en) | 2016-02-01 | 2019-10-22 | Water Pik, Inc. | Handheld pet spray wand |
US10478837B2 (en) | 2013-06-13 | 2019-11-19 | Water Pik, Inc. | Method for assembling a showerhead |
USD872227S1 (en) | 2018-04-20 | 2020-01-07 | Water Pik, Inc. | Handheld spray device |
USD970684S1 (en) | 2016-04-15 | 2022-11-22 | Water Pik, Inc. | Showerhead |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7740186B2 (en) | 2004-09-01 | 2010-06-22 | Water Pik, Inc. | Drenching shower head |
US8020787B2 (en) | 2006-11-29 | 2011-09-20 | Water Pik, Inc. | Showerhead system |
US8366024B2 (en) | 2006-12-28 | 2013-02-05 | Water Pik, Inc. | Low speed pulsating showerhead |
US8794543B2 (en) | 2006-12-28 | 2014-08-05 | Water Pik, Inc. | Low-speed pulsating showerhead |
US8789218B2 (en) | 2007-05-04 | 2014-07-29 | Water Pik, Inc. | Molded arm for showerheads and method of making same |
US8348181B2 (en) | 2008-09-15 | 2013-01-08 | Water Pik, Inc. | Shower assembly with radial mode changer |
USD625776S1 (en) | 2009-10-05 | 2010-10-19 | Water Pik, Inc. | Showerhead |
US8616470B2 (en) | 2010-08-25 | 2013-12-31 | Water Pik, Inc. | Mode control valve in showerhead connector |
USD678467S1 (en) | 2012-01-27 | 2013-03-19 | Water Pik, Inc. | Ring-shaped handheld showerhead |
USD678463S1 (en) | 2012-01-27 | 2013-03-19 | Water Pik, Inc. | Ring-shaped wall mount showerhead |
USD744612S1 (en) | 2014-06-13 | 2015-12-01 | Water Pik, Inc. | Handheld showerhead |
USD745111S1 (en) | 2014-06-13 | 2015-12-08 | Water Pik, Inc. | Wall mount showerhead |
USD744065S1 (en) | 2014-06-13 | 2015-11-24 | Water Pik, Inc. | Handheld showerhead |
USD744066S1 (en) | 2014-06-13 | 2015-11-24 | Water Pik, Inc. | Wall mount showerhead |
USD744614S1 (en) | 2014-06-13 | 2015-12-01 | Water Pik, Inc. | Wall mount showerhead |
USD744064S1 (en) | 2014-06-13 | 2015-11-24 | Water Pik, Inc. | Handheld showerhead |
USD744611S1 (en) | 2014-06-13 | 2015-12-01 | Water Pik, Inc. | Handheld showerhead |
USD803981S1 (en) | 2016-02-01 | 2017-11-28 | Water Pik, Inc. | Handheld spray nozzle |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE9308123U1 (en) * | 1993-05-29 | 1993-09-16 | Karasto Armaturenfabrik Oehler | Push-on shower |
US20050284967A1 (en) * | 2004-06-24 | 2005-12-29 | Yaakov Korb | Showerhead |
ITMI20041756A1 (en) * | 2004-09-15 | 2004-12-15 | Ergon S R L | SHOWER DIFFUSER DEVICE |
DE602006009314D1 (en) * | 2006-03-31 | 2009-10-29 | Crs Spa | SHOWER |
-
2008
- 2008-07-07 DE DE602008002942T patent/DE602008002942D1/en active Active
- 2008-07-07 WO PCT/IT2008/000455 patent/WO2010004593A1/en active Application Filing
- 2008-07-07 AT AT08790044T patent/ATE483528T1/en not_active IP Right Cessation
- 2008-07-07 EP EP08790044A patent/EP2164642B1/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2010004593A1 * |
Cited By (26)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9795975B2 (en) | 2002-12-10 | 2017-10-24 | Water Pik, Inc. | Dual turbine showerhead |
US9623424B2 (en) | 2006-12-29 | 2017-04-18 | Water Pik, Inc. | Handheld showerhead with mode selector in handle |
US9636694B2 (en) | 2006-12-29 | 2017-05-02 | Water Pik, Inc. | Showerhead with movable control valve |
US9623425B2 (en) | 2006-12-29 | 2017-04-18 | Water Pik, Inc. | Showerhead with rotatable control valve |
US10226777B2 (en) | 2012-06-22 | 2019-03-12 | Water Pik, Inc. | Showerhead bracket |
US10532369B2 (en) | 2012-06-22 | 2020-01-14 | Water Pik, Inc. | Showerhead bracket |
US10994289B2 (en) | 2013-06-13 | 2021-05-04 | Water Pik, Inc. | Showerhead with turbine driven shutter |
US11648573B2 (en) | 2013-06-13 | 2023-05-16 | Water Pik, Inc. | Showerhead |
US10478837B2 (en) | 2013-06-13 | 2019-11-19 | Water Pik, Inc. | Method for assembling a showerhead |
US10525488B2 (en) | 2013-06-13 | 2020-01-07 | Water Pik, Inc. | Showerhead with engine release assembly |
US11173502B2 (en) | 2013-06-13 | 2021-11-16 | Water Pik, Inc. | Showerhead with plurality of modes |
US11883834B2 (en) | 2016-02-01 | 2024-01-30 | Water Pik, Inc. | Handheld showerhead with linear nozzle arrays |
US10449558B2 (en) | 2016-02-01 | 2019-10-22 | Water Pik, Inc. | Handheld pet spray wand |
US11413632B2 (en) | 2016-02-01 | 2022-08-16 | Water Pik, Inc. | Handheld showerhead with linear nozzle arrays |
US10265710B2 (en) | 2016-04-15 | 2019-04-23 | Water Pik, Inc. | Showerhead with dual oscillating massage |
US11084047B2 (en) | 2016-04-15 | 2021-08-10 | Water Pik, Inc. | Showerhead with dual oscillating massage |
USD950011S1 (en) | 2016-04-15 | 2022-04-26 | Water Pik, Inc. | Showerhead with dual oscillating massage |
USD970684S1 (en) | 2016-04-15 | 2022-11-22 | Water Pik, Inc. | Showerhead |
USD983322S1 (en) | 2016-04-15 | 2023-04-11 | Water Pik, Inc. | Showerhead |
US11458488B2 (en) | 2016-09-08 | 2022-10-04 | Water Pik, Inc. | Linearly actuated pause assembly for showerheads |
US10441960B2 (en) | 2016-09-08 | 2019-10-15 | Water Pik, Inc. | Pause assembly for showerheads |
US11759801B2 (en) | 2016-09-08 | 2023-09-19 | Water Pik, Inc. | Pause assembly for showerheads |
USD875210S1 (en) | 2017-07-19 | 2020-02-11 | Water Pik, Inc. | Handheld spray nozzle |
USD843549S1 (en) | 2017-07-19 | 2019-03-19 | Water Pik, Inc. | Handheld spray nozzle |
USD912767S1 (en) | 2018-04-20 | 2021-03-09 | Water Pik, Inc. | Handheld spray device |
USD872227S1 (en) | 2018-04-20 | 2020-01-07 | Water Pik, Inc. | Handheld spray device |
Also Published As
Publication number | Publication date |
---|---|
EP2164642B1 (en) | 2010-10-06 |
WO2010004593A1 (en) | 2010-01-14 |
DE602008002942D1 (en) | 2010-11-18 |
ATE483528T1 (en) | 2010-10-15 |
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