EP1397999B1

EP1397999B1 - Rod connector

Info

Publication number: EP1397999B1
Application number: EP03020810A
Authority: EP
Inventors: Nobumasa Suzuki; Yutaka Nohara; Shinnosuke Nakahara; Shigenobu Sato; Kazumasa Ueyama; Kazuhiro Hasegawa; Kazuya Oribe; Hiroshi Takamido
Original assignee: Showa Ika Kogyo Co Ltd
Current assignee: Showa Ika Kogyo Co Ltd
Priority date: 2002-09-12
Filing date: 2003-09-12
Publication date: 2009-04-29
Anticipated expiration: 2023-09-12
Also published as: EP1397999A1; US7569070B2; KR20040024493A; US20060129150A1; JP2004097706A; US7572278B2; JP4047113B2; DE60327397D1; US20040133202A1; KR100617378B1

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a rod connector according to the preamble of claim 1. Such rod connector is used for supporting a bone connection rod which connects bones, for example, a breast bone, a lumbar vertebra or the like. More particularly, the invention relates to a rod connector structured such that a connector main body supporting the rod freely swings with respect to a shank portion attached to an implant, for example, a screw or the like.

2. Description of the Related Art

A rod connector of the above type is known from the document US-A-5,584,831 . A related device is known from the document US 668 546 A5 .
As shown in Fig. 1, in a conventional bone connecting method, a plurality of screws (implants) 103 is screwed in to a lumbar vertebrae, and each screws 103 is supported by a rod 105 each other. And a conventional rod connector 107 interconnects the screws 103 and the rod 105.
As shown in Fig. 2, the conventional rod connector 107 is comprised of a connector main body 113 integrally formed in a distal end of a shank portion 109 supported by a head portion of the screw 103. The connector main body 113 is provided with a rod insertion hole 111 allowing to freely insert the rod 105 (shown in Fig. 1) and a locking screw 115 for pressure fixing the rod 105.
According to the structure mentioned above, even in the case that a position of the screw 103 is slightly displaced, it is possible to fine adjust the position of the rod connector 107 by adjusting a position of the shank portion 109 and a rotation of the shank portion 109 around an axis thereof with respect to the screw 103, whereby it is possible to properly support the rod 105. However, the rod connector 107 can be adjusted with respect to the screw 103 only in a range that the shank portion 109 can rotate. Accordingly, there is a problem that an adjustable range is small.
Further, according to Japanese Patent Application Laid-Open No. 11-318932 , there is disclosed a structure in which a connection device corresponding to the rod connector 107 of the related art mentioned-above is constituted by a plastically deformable member, and a rod is properly supported by plastically deforming the connection device.
In this case, there is also a problem that a freedom of adjusting the rod connector with respect to the screw is small.

BRIEF SUMMARY OF THE INVENTION

The present invention is made by taking the problems mentioned above into consideration, and an object of the present invention is to provide a rod connector in which a position adjustable range is large. To attain this object, a rod connector according to the present invention comprises the features of claim 1.
Preferred embodiments are claimed in the subclaims.

BRIEF DESCRIPTION OF DRAWINGS

Fig. 1 is a schematic view showing a connection state of a vertebra body by using a conventional rod;
Fig. 2 is a schematic view of a conventional rod connector;
Fig. 3 is a perspective view of a rod connector according to an embodiment of the present invention;
Fig. 4 is a front elevation view of the rod connector according to the embodiment of the present invention;
Fig. 5A is a right side view of the rod connector according to the embodiment of the present invention;
Fig. 5B is a partly enlarged view of Fig. 5A; and
Fig. 6 is a plan view of the rod connector according to the embodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

With reference to Figs. 3 and 4, a rod connector 1 according to an embodiment of the present invention is provided with a shank portion 3 having a circular cross sectional shape and supported to a U-shaped engagement groove formed in an upper portion of a screw (an implant) S being screwed into a vertebra body (not shown). A rear end portion of the shank portion 3 is provided with a flange portion 5 (a come-off prevention means) for preventing the rod connector 1 from coming off from the U-shaped engagement groove of the screw S in an axial direction.
A connector main body 11 is swingably attached to a distal end portion of the shank portion 3. The connector main body 11 is provided with a rod supporting portion 9 having a circular arc curved shape and supporting a rod 7 for a bone connection connecting vertebra bodies. In more detail, the connector main body 11 is comprised of a base body portion 11A being vertically attached to the shank 3, protruding portions 11B and 11C extended from both upper and lower end sides of the base body portion 11A approximately, and has an approximately C shape. Further, a rod supporting portion 9 is formed on an opposing surface in which the protruding portion 11C opposes to the protruding portion 11B.
In order to pressure fix the rod 7 to the rod supporting portion 9 , a rod pressing member 15 provided with a rod pressing portion 13 having a circular arc curved surface and opposing to the rod supporting portion 9 is attached to the connector main body 11 so as to freely move in a direction moving apart from and close to the rod supporting portion 9.
In more detail, a through hole 17 penetrating in a horizontal direction in Fig. 4 is formed in the base body portion 11A, and a base portion 15A of the rod pressing member 15 is engaged within the through hole 17 so as to vertically move. Further, a spherical body portion 19 formed in a distal end portion of the shank portion 3 is attached to the through hole 17 . Further, a pair of engagement recess portions 21, 21 is formed in each of a portion in which the base body portion 11A of the connector main body 11 corresponds to the spherical body portion 19, and a portion in which the base portion 15A of the rod pressing member 15 corresponds to the spherical body portion 19 in an opposing manner. The spherical body portion 19 is swingably attached to the pair of engagement recess portions 21, 21.
Accordingly, in a state in which the spherical body portion 19 of the shank portion 3 is lightly clamped by the pair of engagement recess portions 21, 21 of the connector main body 11, it is possible to swing the connector main body 11 in a desired direction with respect to the shank portion 3. On the other hand, when the pair of engagement recess portions 21, 21 firmly clamp and fix the spherical portion 19, the connector main body 11 is fixed to the shank portion 3.
In order to clamp and fix the rod 7 by the rod supporting portion 9 and the rod pressing portion 13, and clamp and fix the spherical body portion 19 by the pair of engagement recess portions 21, 21, a protruding portion 11B is provided'with a pressure fixing device 23 for pressing and fixing the rod pressing member 15 in a direction of the rod supporting portion 9. As one embodiment of the pressure fixing device 23, in the present embodiment, a fixing screw freely pressing the rod pressing member 15 by a distal end thereof is screwed into the connector main body 11.
Accordingly, the rod 7 can be fixed and supported by the rod supporting portion 9 and the rod pressing portion 13, by fastening the fixing device (the pressure fixing screw) 23, and the connector main body 11 can be fixed to the shank portion 3.
In order to fix and support the rod 7, small convex portions 25 , 25 having a sharp distal end eating into the rod 7 are provided in a protruding manner in both end sides of the rod supporting portion 9 and the rod pressing portion 13 (both end sides of the rod 7 in a longitudinal direction), as shown in Fig. 5B. Further, a supporting surface 9a is provided between the convex portions 25, 25 of the rod supporting portion 9(Fig. 5B shows only the small convex portion 25 of the rod supporting portion 9). In the same manner as the supporting surface 9a, a supporting surface 13a is provided between the convex portions(not shown). These supporting surfaces 9a, 13a are formed as a rough surface, for example, by a sand blast or the like.
Accordingly, when the rod 7 is firmly clamped and gripped by the rod supporting portion 9 and the rod pressing portion 13, and a stress is concentrated near a distal end by the sharp distal end of the small convex portions 25, so that the distal end of the convex portions 25 eats into the surface of the rod 7 so as to generate a scratch, and the supporting surface 9a(13a) of the rough surface is brought into contact with the rod 7. Therefore, it is possible to prevent the rod 7 from moving in the axial direction and it is possible to prevent the rod 7 from rotating around an axis thereof.
In this case, in some difference in diameter of the rod 7, there is a case that the engagement state between the engagement recess portions 21, 21 in the connector main body 11 and the rod pressing member 15, and the spherical body portion 19 of the shank portion 3 is slack, at a time of firmly gripping and fixing the rod 7 by the rod supporting portion 9 and the rod pressing portion 13 . Further, on the contrary, there is a case that the clamping and fixing state of the rod 7 by the rod supporting portion 9 and the rod pressing portion 13 becomes slack, in a state in which the engagement state between both the engagement recess portions 21 and the spherical body portion 19 is a firm fixing state.
In the case mentioned above, the rod supporting portion 9 is replaced by the connector main body 11 formed in the circular arc curved surface corresponding to the diameter of the rod 7, and the rod pressing portion 13 is replaced by the rod pressing member 15 formed in the circular arc curved surface corresponding to the diameter of the rod 7, whereby it is possible to simultaneously achieve a clamping and fixing of the rod 7 and a fixing and integrally forming of the connector main body 11 with respect to the spherical body portion 19 of the shank portion 3. In other words, it is possible to correspond to various rods 7 having various diameters by replacing both of the connector main body 11 and the rod pressing member 15 with respect to the shank portion 3.
According to the rod connector of the present embodiment, it is possible to adjust a position of the shank portion 3 in an axial direction with respect to the screw screwed into the vertebra body so as to fix, and it is possible to adjust swing and rotation of the connector main body 11 in a desired direction with respect to the shank portion 3 so as to fix.
Accordingly, even in the case that an adjusting freedom of the rod connector is large with respect to the screw screwed and fixed to the vertebra and a slight displacement is generated in the screw fixing position, or even in the case that the rod 7 has a curve, an incline or the like, it is possible to easily correspond thereto, and it is possible to always property support and fix the rod 7, so that the conventional problems mentioned above can be solved.

Claims

A rod connector (1) comprising:
a connector main body (11) attached to one end of a shank portion (3) such that the connector main body (11) is swingably attached to the shank portion (3) in a first state and is fixed to the shank portion (3) in a second state;

a rod supporting portion (9) provided with the connector main body (11) and configured for supporting a rod (7); and

a rod pressing member (15) provided with a rod pressing portion (13) opposing to the rod supporting portion (9); and

a pressure fixing device for pressure fixing the rod (7) to the rod supporting portion (9) of the connector main body (11) via the rod pressing member (15),
wherein the rod pressing member (15) is engaged with the connector main body (11) so as to freely move in a direction moving apart from and dose to the rod supporting portion (9), wherein
said connector main body (11) approximately has a C shape and comprises a base body portion (11 A) attached to the shank (3) and two protruding portions (11B, 11 C) extending from both upper and lower end sides of the base body portion (11A),
wherein the rod supporting portion (9) is formed on a surface of a first one (11C) of said two protruding portions (11B, 11C) opposing a second one (11 B) of said two protruding portions (11B, 11C), characterized in that a through hole (17) is formed in the base body portion (11A), and a base portion (15A) of the rod pressing member (15) is engaged within the through hole (17) so as to move therein.
The rod connector of claim 1, characterized in that a convex portion (25) having a sharp distal end eating into the rod (7) is provided in both end sides of at least one of the rod supporting portion (9) and the rod pressing portion (13).
The rod connector of claim 1 or 2, characterized in that a supporting surface (9a) of the rod supporting portion (9) is formed in a rough surface.
The rod connector of claim 1 or 2, characterized in that engagement recess portions (21) respectively formed in the connector main body (11) and the rod pressing member (15) are engaged with a spherical body portion (19) formed in that end of the shank portion (3) which is attached to the connector main body (11).
The rod connector of claim 1 or 2, characterized in that a flange portion (5) for come-off prevention is provided to that end of the shank portion (3) which is opposed to the end attached to the connector main body (11).