EP1287109A1 - Wasch- oder reinigungsmittelformkörper - Google Patents
Wasch- oder reinigungsmittelformkörperInfo
- Publication number
- EP1287109A1 EP1287109A1 EP01977961A EP01977961A EP1287109A1 EP 1287109 A1 EP1287109 A1 EP 1287109A1 EP 01977961 A EP01977961 A EP 01977961A EP 01977961 A EP01977961 A EP 01977961A EP 1287109 A1 EP1287109 A1 EP 1287109A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- detergent tablets
- acid
- phase
- detergent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0039—Coated compositions or coated components in the compositions, (micro)capsules
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/02—Floating bodies of detergents or of soaps
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/04—Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
- C11D17/049—Cleaning or scouring pads; Wipes
Definitions
- the present invention relates to detergent tablets which have a novel structure.
- Detergent tablets are broadly described in the prior art and, because of their advantages, have also become established in trade and among consumers.
- the customary production of detergent tablets comprises the production of particulate premixes which are compressed into tablets by tabletting processes known to the person skilled in the art.
- this method of production has significant disadvantages, since pressure-sensitive ingredients can be damaged during production. So far, these ingredients such as encapsulated enzymes etc. cannot be incorporated into tablets without loss of activity. In some cases, instability or total inactivity was expected.
- the form in which the compressed tablet is offered means that the ingredients are in direct physical proximity to one another, which leads to undesirable reactions, instabilities, inactivity or loss of active substance in the case of incompatible substances.
- detergent tablets can be produced which have wholly or partly structures of solid foams which combine maximum mechanical stability with a greatly improved dissolving speed and a completely new look.
- a first embodiment of the present invention is therefore detergent tablets, comprising solid (s) and gas (s) and, if appropriate, other detergent components, in which the tablet consists of gas-filled cells (pores) which are delimited by solid partitions.
- Another embodiment of the present invention are multi-phase detergent tablets, in which at least one phase of the tablet comprises solid (s) and gas (s) and optionally other detergent components, this phase consisting of gas-filled cells (pores) which be bounded by fixed partitions.
- the entire shaped body or at least one phase of multi-phase shaped bodies consists of gas-filled cells (pores), which are delimited by solid partition walls.
- Such structures can also simply be referred to as “solid foams”.
- solid foams denotes the physical state of the intermediate wall at 25 ° C. and 1013.25 mbar. This term expressly refers only to the fact that the partition walls are no longer liquid under the physical conditions mentioned and includes both rigid and flexible walls.
- both the flexible polyurethane foams known as upholstery foam and the rigid polyurethane foams or Styropor ® used for sealing purposes in the construction industry fall into the category of gas-filled cells, which are delimited by solid partition walls.
- the gas bubbles are spherical because of the surface-reducing effect of the interfacial tension. Above the limit of the densest spherical packing, the bubbles are deformed into polyhedral lamellae, which are delimited by approximately 4-600 nm thin membranes. The cell bridges, connected via so-called nodes, form a coherent framework. The foam lamellae (closed-cell foam) stretch between the cell bars. If the foam lamellae are destroyed or flow back into the cell webs at the end of foam formation, an open-cell foam is obtained. Foams are thermodynamically unstable, since surface energy can be obtained by reducing the surface. The stability and thus the existence of the foams according to the invention therefore depends on the extent to which their self-destruction can be prevented.
- the gaseous medium is blown into the liquids to produce the foams, or the foaming is achieved by vigorous beating, shaking, spraying or stirring the liquid in the relevant gas atmosphere. Due to the lighter and easier to control and carry out foaming, foam generation by blowing in the gaseous medium (“gassing”) is clearly preferred over the other variants in the context of the present invention.
- gassing is carried out continuously or discontinuously via perforated plates, Sintered disks, sieve inserts, Venturi nozzles, inline mixers, homogenizers or other customary systems
- self-foaming systems in which the foaming gas is formed by chemical reaction of the components with one another are preferred. Before the foam collapses, they solidify liquid, semi-liquid or highly viscous cell webs to solids, whereby the foam is stabilized and a "solid foam" is formed.
- gases or gas mixtures can be used as the gaseous medium for foaming.
- gases used in technology are nitrogen, oxygen, noble gases and noble gas mixtures such as helium, neon, argon and their mixtures, carbon dioxide etc.
- air is preferably used as the gaseous medium according to the invention.
- the gaseous medium can also consist entirely or partially of ozone, as a result of which contaminants which can be oxidatively destroyed Any discolouration or discolouration in the media to be foamed can be eliminated or germ contamination of these components can be prevented.
- the shaped bodies according to the invention or the relevant phase (s) of the shaped bodies according to the invention can consist of relatively large gas-filled cells with fixed cell webs, but it is also possible for the pore size to be small. Shaped bodies (or parts thereof) which have a few large lines in a "matrix" made up of many gas-filled cells with a small diameter and which are distinctly larger cavities at the edge regions of the shaped body (or phase) can also be optically attractive take off smaller cavities.
- detergent tablets according to the invention are preferred, in which the ratio of the average diameter of the gas-filled cells to the average diameter of the solid partition walls is at least 1: 2, preferably at least 5: 1, particularly preferably at least 10: 1 and in particular more than 20 : 1 is.
- Absolute values are preferred with regard to the shaped body dimensions customary for detergent tablets with diameters and heights of at most a few centimeters of detergent tablets in which the average diameter of the gas-filled cells is 0.005 to 5 mm, preferably 0.05 to 0.5 mm and in particular 0.1 to 0.3 mm.
- detergent tablets are preferred in which the average diameter of the fixed partition walls is 0.001 to 2 mm, preferably 0.005 to 0.3 mm and in particular 0.01 to 0.1 mm.
- the gas content of a given volume of a shaped body according to the invention or a phase of a shaped body according to the invention varies.
- Detergent tablets are preferred here, which are characterized in that the volume of the gas-filled cells makes up at least 50% by volume, preferably at least 60% by volume and in particular at least 70% by volume of the total volume of the tablet or phase ,
- Detergent tablets are characterized in that the tablet or ddiiee PPhhaassee eeiinnee DDiicchhttee vvoonn 00,, 0011 bbiiss 1, 0 gladly "3 , preferably from 0.05 to 0.7 gladly " 3 and in particular from 0.1 to 0.3 likes to have "3 .
- air is preferably used as the gaseous medium.
- gases or gas mixtures as the filling of the gas-filled cells.
- gas mixtures can be produced which contain, for example, 0.1 to 4% by weight of ozone.
- the ozone content of the gas then leads to the oxidative destruction of undesired constituents in the media to be foamed.
- detergent tablets are preferred in which the gas-filled cells contain one or more gases from the group of noble gases, carbon dioxide, nitrogen, nitrous oxide, oxygen, ozone, dimethyl ether and air.
- the cell webs of the shaped bodies or shaped body phases according to the invention consist of substances or substance mixtures which are solid at 25 ° C. and 1013.25 mbar.
- solids are preferred as material for the cell webs, which can be converted into a liquid or highly viscous mass by dissolving, suspending, emulsifying, melting, etc., which is then foamed by adding filler gas (see above) is, the resulting foam preferably by cooling, evaporation of solvent, time-delayed solvent binding, crystallization, chemical reaction (in particular polymerization, polycondensation or polyaddition), changing the rheological properties or radiation curing.
- Polymers are therefore particularly suitable as material for the cell webs, which are either foamed in the form of concentrated solutions or suspensions, or are formed from their monomers only during foaming.
- the foaming gas is also generated by reaction of the starting materials for the wall material.
- wall material not only pure substances but also mixtures of substances can be used as wall material.
- a water-soluble polyurethane from diisocyanates and diols, which serves as a wall material.
- other substances e.g. dyes, fragrances, enzymes, optical brighteners, silver protection agents, surfactants, builders, bleaching agents, bleach activators, etc.
- Preferred detergent tablets are characterized in that the solid partition walls contain one or more detergent or detergent ingredients, preferably from the groups of surfactants, builders, cobuilders, polymers, bleaches, bleach activators, enzymes, foam inhibitors, optical brighteners, Dyes and fragrances and / or disintegrants contain.
- the laundry detergent or cleaning product tablets according to the invention consist entirely (single-phase tablets) or partially (at least one phase of multi-phase tablets) of water-soluble polymers which are present in a mixture with ingredients of washing or cleaning agents and, if appropriate, auxiliaries and / or fillers ,
- Such polymer foams can be used according to the invention as detergents or cleaning agents or as a component therefor.
- Another object of the present invention are therefore detergent tablets (solid foams) which have a content of
- the cell webs of the solid foams or molded body phases according to the invention consist of substances or mixtures of substances which are solid at 25 ° C. and 1013.25 mbar.
- solids are preferred as material for the cell webs, which can be converted into a liquid or highly viscous mass by dissolving, suspending, emulsifying, melting, etc., which is then foamed by adding filler gas (see above) is, the resulting foam preferably by cooling, evaporation of solvent, time-delayed solvent binding, crystallization, chemical reaction (especially polymerization, polycondensation or polyaddition), changing the theological properties or radiation curing.
- water-soluble polymers are therefore used as the material for the cell webs, which are either foamed in the form of concentrated solutions or suspensions, or are formed from their monomers only during foaming.
- the foaming gas may also be generated by reaction of the starting materials for the wall material. Foaming of molten mixtures is also a matter of course possible from the water-soluble polymers and the further ingredients of the solid foams according to the invention.
- the preferred detergent tablets according to the invention contain water-soluble polymer (s) in the form of solid foams as ingredient a).
- Water-soluble polymers in the sense of the invention are those polymers which are more than 2.5% by weight soluble in water at room temperature. Particular water-soluble polymers are particularly preferably used in the context of the present invention.
- Foams according to the invention are preferred in which the water-soluble polymer (s) is / are selected from:
- Copolymers and their salts xv) Copolymers of xiii-i) unsaturated carboxylic acids and their salts xiii-ii) cationically derivatized unsaturated carboxylic acids and their salts xvi) acrylamidoalkyltrialkylammonium chloride / acrylic acid copolymers and their alkali and ammonium salts xvii) acrylamidoalkyltrialkylacidic acid as well as onions their alkali and ammonium salts xviii) methacroylethyl betaine / methacrylate copolymers xix) vinyl acetate / crotonic acid copolymers xx) acrylic acid / ethyl acrylate / N-tert-butyl acrylate terpolymers xxi) graft polymers of vinyl esters, esters of acrylic acid or methacrylic acid, alone or in a mixture, copolymerized with
- Polyvinylpyrrolidones iii) are for example sold under the name Luviskol ® (BASF). Polyvinylpyrrolidones are preferred polymers in the context of the present invention. Polyvinylpyrrolidones [poly (1-vinyl-2-pyrrolidinone)], abbreviation PVP, are polymers of the general formula (I)
- polyvinylpyrrolidones which are prepared by free-radical polymerization of 1-vinylpyrrolidone by solution or suspension polymerization using free-radical formers (peroxides, azo compounds) as initiators.
- the ionic polymerization of the monomer only provides products with low molecular weights.
- Commercial polyvinylpyrrolidones have molar masses in the range from approx. 2500-750000 g / mol, which are characterized by the specification of the K values and, depending on the K value, have glass transition temperatures of 130-175 °. They are called white, hygroscopic pische powder or as an aqueous. Solutions offered. Polyvinylpyrrolidones are readily soluble in water and a variety of organic solvents (alcohols, ketones, glacial acetic acid, chlorinated hydrocarbons, phenols, etc.).
- Vinylpyrrolidone / vinyl ester copolymers IV are sold, for example, under the trademark Luviskol ® (BASF). Luviskol ® VA 64 and Luviskol ® VA 73, each vinylpyrrolidone / vinyl acetate copolymers, are particularly preferred polymers.
- the vinyl ester polymers are polymers accessible from vinyl esters with the grouping of the formula (II)
- the vinyl esters are polymerized by free radicals using various processes (solution polymerization, suspension polymerization, emulsion polymerization, bulk polymerization).
- Copolymers of vinyl acetate with vinyl pyrrolidone contain monomer units of the formulas (I) and (II)
- cellulose ethers v) are particularly hydroxypropyl cellulose, hydroxyethyl cellulose and methyl as, for example, sold under the trademark Culminal.RTM ® and Benecel ® (Aqualon), into consideration.
- Cellulose ethers can be described by the general formula (III)
- R represents H or an alkyl, alkenyl, alkynyl, aryl or alkylaryl radical.
- at least one R in formula (III) is -CH 2 CH 2 CH 2 -OH or -CH 2 CH 2 -OH.
- Cellulose ethers are produced industrially by etherification of alkali cellulose (eg with ethylene oxide). Cellulose ethers are characterized by the average degree of substitution DS or molar degree of substitution MS, which indicate how many hydroxyl groups of an anhydroglucose unit of cellulose have reacted with the etherification reagent or how many moles of etherification reagent have been attached to an anhydroglucose unit on average.
- Hydroxyethyl celluloses are water soluble from a DS of approx. 0.6 or an MS of approx. 1. Commercially available hydroxyethyl or hydroxypropyl celluloses have degrees of substitution in the range from 0.85-1.35 (DS) and 1.5-3 (MS). Hydroxyethyl and propyl celluloses are marketed as yellowish white, odorless and tasteless powders in widely differing degrees of polymerization. Hydroxyethyl and propyl celluloses are soluble in cold and hot water and in some (water-containing) organic solvents, but insoluble in most (water-free) organic solvents; their aqueous solutions are relatively insensitive to changes in pH or electrolyte addition.
- water-soluble polymers are polyvinyl acetals, polyvinyl alcohols and their copolymers.
- homopolymers of vinyl alcohol, copolymers of vinyl alcohol with copolymerizable monomers or hydrolysis products of vinyl ester homopolymers or vinyl ester copolymers with copolymerizable monomers are preferred, so that foams according to the invention in which the water-soluble polymer (s) is selected / are composed of homopolymers of vinyl alcohol, copolymers of vinyl alcohol with copolymerizable monomers or hydrolysis products of vinyl ester homopolymers or vinyl ester copolymers with copolymerizable monomers, are preferred embodiments of the present invention.
- These polymers are therefore primarily produced from polyvinyl esters, in particular polyvinyl acetates, via polymer-analogous reactions such as hydrolysis, but technically in particular by alkaline-catalyzed transesterification with alcohols (preferably methanol) in solution.
- polyvinyl alcohols are particularly preferred as water-soluble polymers.
- Polyvinyl alcohols abbreviated as PVAL, are polymers of the general structure
- polyvinyl alcohols which are offered as white-yellowish powders or granules with degrees of polymerization in the range from approx. 100 to 2500 (molar masses from approx. 4000 to 100,000 g / mol), have degrees of hydrolysis of 98-99 or 87-89 mol%. , therefore still contain a residual content of acetyl groups.
- the manufacturers characterize the polyvinyl alcohols by stating the degree of polymerization of the starting polymer, the degree of hydrolysis, the saponification number and the solution viscosity.
- polyvinyl alcohols are soluble in water and a few strongly polar organic solvents (formamide, dimethylformamide, dimethyl sulfoxide); They are not attacked by (chlorinated) hydrocarbons, esters, fats and oils.
- Polyvinyl alcohols are classified as toxicologically safe and are at least partially biodegradable.
- the water solubility can be reduced by post-treatment with aldehydes (acetalization), by complexing with Ni or Cu salts or by treatment with dichromates, boric acid or borax.
- the polyvinyl alcohol coatings are largely impervious to gases such as oxygen, nitrogen, helium, hydrogen, carbon dioxide, but allow water vapor to pass through.
- Foams preferred in the context of the present invention are characterized in that the water-soluble polymer is a polyvinyl alcohol, the degree of hydrolysis of which is 70 to 100 mol%, preferably 80 to 90 mol%, particularly preferably 81 to 89 mol% and in particular 82 to 88 mol -%.
- polyvinyl alcohols of a certain molecular weight range are preferably used, foams according to the invention are preferred in which the water-soluble polymer is a polyvinyl alcohol, the molecular weight of which is in the range from 10,000 to 100,000 gmol "1 , preferably from 11,000 to 90,000 gmol " 1 , particularly preferably from 12,000 to 80,000 gmol "1 and in particular from 13,000 to 70,000 gmol " 1 .
- the degree of polymerization of such preferred polyvinyl alcohols is between approximately 200 to approximately 2100, preferably between approximately 220 to approximately 1890, particularly preferably between approximately 240 to approximately 1680 and in particular between approximately 260 to approximately 1500.
- polyvinyl alcohols described above are widely available commercially, for example under the trade name Erkol ® (Fa. Erkol). Particularly suitable in the context of the present invention, polyvinyl alcohols are, for example Erkol ® 3-83, 4-88 Erkol ®, Erkol ® 5-88 and 8-88 Erkol ®. Also suitable as water-soluble polymers a) are graft polymers of vinyl esters, esters of acrylic acid or methacrylic acid, alone or in a mixture, copolymerized with crotonic acid, acrylic acid or methacrylic acid with polyalkylene oxides and / or polyalkylene glycols.
- Such grafted polymers of vinyl esters, esters of acrylic acid or methacrylic acid, alone or in a mixture with other copolymerizable compounds on polyalkylene glycols are obtained by polymerization in the heat in a homogeneous phase in that the polyalkylene glycols are converted into the monomers of the vinyl esters, esters of acrylic acid or methacrylic acid In the presence of radical formers.
- Suitable vinyl esters include, for example, vinyl acetate, vinyl propionate, vinyl butyrate, vinyl benzoate, and as esters of acrylic acid or methacrylic acid, those which have low molecular weight aliphatic alcohols, in particular ethanol, propanol, isopropanol, 1-butanol, 2-butanol, 2- Methyl-1-propanol, 2-methyl-2-propanol, 1-pentanol, 2-pentanol, 3-pentanol, 2,2-dimethyl-1-propanol, 3-methyl-1-butanol; 3-methyl-2-butanol, 2-methyl-2-butanol, 2-methyl-1-butanol, 1-hexanol, are available.
- Polyalkylene glycols in particular include polyethylene glycols and polypropylene glycols.
- Polyethylene glycols are polymers of ethylene glycol which have the general formula IV
- n can have values between 1 (ethylene glycol) and several thousand.
- polyethylene glycols There are various nomenclatures for polyethylene glycols that can lead to confusion.
- the specification of the average relative molecular weight after the specification "PEG” is customary in technical terms, so that "PEG 200" characterizes a polyethylene glycol with a relative molecular weight of approximately 190 to approximately 210.
- a different nomenclature is used for cosmetic ingredients, in which the abbreviation PEG is provided with a hyphen and immediately after the hyphen is followed by a number which corresponds to the number n in the formula V mentioned above.
- polyethylene glycols are, for example, under the trade name Carbowax ® PEG 200 (Union Carbide), Emkapol ® 200 (ICI Americas), Lipoxol ® 200 MED (Huls America), polyvinyl lyglykol ® E-200 (Dow Chemical), Alkapol ® PEG 300 (Rhone-Poulenc), Lutrol ® E300 (BASF) and the corresponding trade names with higher numbers.
- PPG Polypropylene glycols
- n can have values between 1 (propylene glycol) and several thousand.
- the vinyl acetate copolymers grafted onto polyethylene glycols and the polymers of vinyl acetate and crotonic acid grafted onto polyethylene glycols can be used.
- the polyethylene glycol used has a molecular weight of between 200 and several million, preferably between 300 and 30,000.
- the monomers can be of very different types and the following are preferred: vinyl acetate, vinyl stearate, vinyl laurate, vinyl propionate, allyl stearate, allyl laurate, diethyl maleate, allyl acetate, methyl methacrylate, cetyl vinyl ether, stearyl vinyl ether and 1-hexene.
- the monomers of the second group can likewise be of very different types, with graft polymers particularly preferably containing crotonic acid, allyloxyacetic acid, vinyl acetic acid, maleic acid, acrylic acid and methacrylic acid.
- Preferred crosslinkers are ethylene glycol dimethacrylate, diallyl phthalate, ortho-, meta- and para-divinylbenzene, tetraallyloxyethane and polyallylsucrose with 2 to 5 allyl groups per molecule of saccharin.
- the grafted and crosslinked copolymers described above are preferably formed from: i) 5 to 85% by weight of at least one monomer of the nonionic type, ii) 3 to 80% by weight of at least one monomer of the ionic type, iii) 2 to 50% by weight, preferably 5 to 30% by weight, of polyethylene glycol and iv) 0.1 to 8% by weight of a crosslinker, the percentage of the crosslinker being determined by the
- Ratio of the total weights of i), ii) and iii) is formed.
- Suitable water-soluble polymers are copolymers of alkyl acrylamide with acrylic acid, alkyl acrylamide with methacrylic acid, alkyl acrylamide with methyl methacrylic acid and alkyl acrylamide mid / acrylic acid / alkylaminoalkyl (meth) acrylic acid copolymers, alkyl acrylamide / methacrylic acid / alkylaminoalkyl (meth) acrylic acid copolymers, alkyl acrylamide / methyl methacrylic acid / alkylamino alkyl (meth) acrylic acid copolymers, alkyl acrylamide / alkymethacrylate / alkylaminoethyl methacrylate copolymers as well as copolymers of unsaturated carboxylic acids, cationically derivatized unsaturated carboxylic acids and optionally other ionic or nonionic monomers.
- polymers suitable according to the invention are water-soluble amphopolymers.
- Ampho-polymers are amphoteric polymers, ie polymers that contain both free amino groups and free -COOH or S0 3 H groups in the molecule and are capable of forming internal salts, zwitterionic polymers that contain quaternary ammonium groups and - Contain COO " - or -S0 3 " groups, and summarized those polymers which contain -COOH or S0 3 H groups and quaternary ammonium groups.
- amphopolymer suitable resin is that available under the name Amphomer ® acrylic, a copolymer of tert-butylaminoethyl methacrylate, N- (1, 1, 3,3-tetramethylbutyl) acrylamide and two or more monomers selected from represents the group of acrylic acid, methacrylic acid and their simple esters.
- preferred amphopolymers are composed of unsaturated carboxylic acids (eg acrylic and methacrylic acid), cationically derivatized unsaturated carboxylic acids (eg acrylamidopropyl-trimethyl-ammonium chloride) and optionally further ionic or nonionic monomers.
- Other suitable amphoteric polymers are for example those available under the names Amphomer ® and Amphomer ® LV-71 (DELFT NATIONAL) octylacrylamide / methyl methacrylate / tert-ButylaminoethyImeth acrylate / 2-hydroxypropyl methacrylate copolymers.
- Suitable zwitterionic polymers are, for example, acrylamidopropyltrimethylammonium chloride / acrylic acid or methacrylic acid copolymers and their alkali metal and ammonium salts. Further suitable zwitterionic polymers are methacroyl ethyl betaine / methacrylate copoly- mers which are obtainable under the name Amersette® ® (AMERCHOL).
- Anionic polymers suitable according to the invention include a .:
- Vinyl acetate / crotonic acid copolymers such as are commercially available for example under the names re syn ® (National Starch), Luviset ® (BASF) and Gafset ® (GAF).
- these polymers also have monomer units of the general formula (VI):
- Vinylpyrrolidone / vinyl acrylate copolymers obtainable for example under the trade name Luviflex ® (BASF).
- a preferred polymer is that available under the name Luviflex VBM-35 ® (BASF) vinylpyrrolidone / acrylate terpolymers.
- Acrylic acid / ethyl acrylate / N-tert-butyl acrylamide terpolymers which are sold, for example, under the name Ultrahold ® strong (BASF).
- Graft polymers of vinyl esters, esters of acrylic acid or methacrylic acid, alone or in a mixture, copolymerized with crotonic acid, acrylic acid or methacrylic acid with polyalkylene oxides and / or polyalkylene glycols Such grafted polymers of vinyl esters, esters of acrylic acid or methacrylic acid, alone or as a mixture with other copolymerizable compounds on polyalkylene glycols are obtained by hot polymerization in a homogeneous phase by stirring the polyalkylene glycols into the monomers of the vinyl esters, esters of acrylic acid or methacrylic acid, in the presence of radical formers.
- Suitable vinyl esters are, for example, vinyl acetate, vinyl propionate, vinyl butyrate, vinyl benzoate and as esters of acrylic acid or methacrylic acid, those which are used with low molecular weight aliphatic alcohols, in particular ethanol, propanol, isopropanol, 1-butanol, 2-butanol, 2- Methyl-1-propanol, 2-methyl-2-propanol, 1-pentanol, 2-pentanol, 3-pentanol, 2,2-dimethyl-1-propanol, 3-methyl-1-butanol; 3-methyl-2-butanol, 2-methyl-2-butanol, 2-methyl-1-butanol, 1-hexanol, are available.
- the grafted and crosslinked copolymers described above are preferably formed from: i) 5 to 85% by weight of at least one monomer of the nonionic type, ii) 3 to 80% by weight of at least one monomer of the ionic type, iii) 2 to 50% by weight, preferably 5 to 30% by weight, of polyethylene glycol and iv) 0.1 to 8% by weight of a crosslinking agent, the percentage of the crosslinking agent being formed by the ratio of the total weights of i), ii) and iii) is.
- Copolymers obtained by copolymerization of at least one monomer from each of the following three groups are also suitable according to the invention as ingredient a): i) esters of unsaturated alcohols and short-chain saturated carboxylic acids and / or
- Esters of short-chain saturated alcohols and unsaturated carboxylic acids ii) unsaturated carboxylic acids, iii) esters of long-chain carboxylic acids and unsaturated alcohols and / or esters from the carboxylic acids of group ii) with saturated or unsaturated, straight-chain or branched C 8-0 8 alcohol
- Short-chain carboxylic acids or alcohols are to be understood as meaning those having 1 to 8 carbon atoms, the carbon chains of these compounds being optionally interrupted by double-bonded hetero groups such as -O-, -NH-, -S-.
- polyurethanes are water-soluble if they are more than 2.5% by weight soluble in water at room temperature.
- the polyurethanes consist of at least two different types of monomers, a compound (A) with at least 2 active hydrogen atoms per molecule and a di- or polyisocyanate (B).
- the compounds (A) can be, for example, diols, triols, diamines, triamines, polyetherols and polyesterols.
- the compounds with more than 2 active hydrogen atoms are usually used only in small amounts in combination with a large excess of compounds with 2 active hydrogen atoms.
- Examples of compounds (A) are ethylene glycol, 1,2- and 1,3-propylene glycol, butylene glycols, di-, tri-, tetra- and poly-ethylene and propylene glycols, copolymers of lower alkylene oxides such as ethylene oxide, propylene oxide and butylene oxide, Ethylene diamine, propylene diamine, 1,4-diaminobutane, hexamethylene diamine and ⁇ , ⁇ -diamines based on long-chain alkanes or polyalkylene oxides.
- Polyurethanes in which the compounds (A) are diols, triols and polyetherols can be preferred according to the invention.
- polyethylene glycols and polypropylene glycols with molecular weights between 200 and 3000, in particular between 1600 and 2500 have proven to be particularly suitable in individual cases.
- Polyesterols are usually obtained by modifying compound (A) with dicarboxylic acids such as phthalic acid, isophthalic acid and adipic acid.
- the compounds (B) used are predominantly hexamethylene diisocyanate, 2,4- and 2,6-toluenediisocyanate, 4,4'-methylene di (phenyl isocyanate) and in particular isophorone diisocyanate. These compounds can be described by the general formula VII:
- R 1 represents a linking group of carbon atoms, for example a methylene-ethylene-propylene, butylene, pentylene, hexylene, etc. group.
- HMDI hexamethylene diisocyanate
- R 4 (CH 2 ) 6
- TDI 2,4- or 2,6-toluenediisocyanate
- R 4 stands for C 6 H 3 -CH 3
- MDI 4,4'-methylenedi (phenyl isocyanate)
- MDI isophorone residue
- polyurethanes used according to the invention can also contain building blocks such as diamines as chain extenders and hydroxycarboxylic acids.
- building blocks such as diamines as chain extenders and hydroxycarboxylic acids.
- Dialkylolcarboxylic acids such as dimethylolpropionic acid are particularly suitable hydroxycarboxylic acids.
- the other building blocks there is no fundamental restriction as to whether the building blocks are nonionic, anionic or cationic.
- Polyurethanes which can be characterized as follows, have proven particularly suitable according to the invention in many cases:
- Particularly preferred polyurethanes as ingredient a) of the solid foams according to the invention contain at least partially polyalkylene glycol units in the molecule.
- Foams according to the invention are particularly preferred here, in which the water-soluble polymer (s) is / are selected from polyurethanes from diisocyanates (VII) and diols (VIII).
- the diols being selected at least in part from polyethylene glycols (IV) and / or polypropylene glycols (V)
- I CH 3 and R 1 and R 2 independently of one another represent a substituted or unsubstituted, straight-chain or branched alkyl, aryl or alkylaryl radical having 1 to 24 carbon atoms and n each number from 5 to 2000.
- the reaction mixtures can additionally contain further polyisocyanates. It is also possible for the reaction mixtures - and thus the polyurethanes - to contain other diols, triols, diamines, triamines, polyetherols and polyesterols.
- the compounds with more than 2 active hydrogen atoms are usually used only in small amounts in combination with a large excess of compounds with 2 active hydrogen atoms.
- Polyurethanes in which at least 10% by weight, preferably at least 25% by weight, particularly preferably at least 50% by weight and in particular at least 75% by weight of the diols reacted in the polyurethane are selected from polyethylene glycols (IV ) and / or polypropylene glycols (V).
- n is a number between 6 and 1500, preferably between 7 and 1200, particularly preferably between 8 and 1000 , more preferably between 9 and 500 and in particular between 10 and 200.
- polyethylene and polypropylene glycols of the formulas (IV) and / or (V) may be preferred, in which n is a number between 15 and 150, preferably between 20 and 100, particularly preferably between 25 and 75 and in particular between 30 and 60 stands.
- Examples of compounds optionally further contained in the reaction mixtures for the preparation of the polyurethanes are ethylene glycol, 1,2- and 1,3-propylene glycol, butylene glycols, ethylenediamine, propylenediamine, 1,4-diaminobutane, hexamethylenediamine and ⁇ , ⁇ -diamines based of long-chain alkanes or polyalkylene oxides.
- Solid foams according to the invention in which the polyurethanes contain additional diamines, preferably hexamethylenediamine and / or hydroxycarboxylic acids, preferably dimethylolpropionic acid, are preferred.
- foams which are particularly preferred in the context of the present invention are characterized in that the water-soluble polymer is a polyurethane composed of diisocyanates (I) and diols (II)
- the result is polymers with different structural units.
- foams according to the invention in which the water-soluble polymer is a polyurethane which has structural units of the formula (IX)
- R 1 stands for - (CH 2 ) 6 - or for 2,4- or 2,6-C 6 H 3 -CH 3 , or for C 6 H 4 -CH 2 -C 6 H 4 and R 2 is selected from -CH 2 -CH2- (0-CH 2 -CH 2 ) n- or - CH (CH 3 ) -CH 2 - (0-CH (CH 3 ) -CH 2 ) n-, where n is a number from 5 to 199 and k is a number from 1 to 2000.
- diisocyanates described as preferred can be reacted with all the diols described as preferred to give polyurethanes, so that preferred foams according to the invention contain polyurethanes which have one or more of the structural units (IX a) to (IX h):
- the reaction mixtures can contain, in addition to diisocyanates (VII) and diols (VIII), further compounds from the group of polyisocyanates (in particular triisocyanates and tetraisocyanates) and from the group of polyols and / or di- or polymains.
- Triols, tetrols, pentols and hexols as well as di- and triamines can be contained in the reaction mixtures.
- a content of compounds with more than two “active” H atoms leads to partial crosslinking of the polyurethane reaction products and can have advantageous properties such as, for example, control of the dissolution behavior, abrasion stability or flexibility of the foams according to the invention, Process advantages in production etc.
- the content of such compounds with more than two “active” H atoms in the reaction mixture is less than 20% by weight of the total reactants used for the diisocyanates, preferably less than 15% by weight and in particular less than 5% by weight.
- the polyurethanes in the foams according to the invention have molar masses from 5000 to 150,000 gmol "1 , preferably from 10,000 to 100,000 gmol " 1 and in particular from 20,000 to 50,000 gmol "1 .
- the amounts in which the water-soluble polymer (s) are contained in the solid foams according to the invention are 40 to 90% by weight, based in each case on the solid foam.
- Preferred foams are characterized in that they contain the water-soluble polymer (s) in amounts from 45 to 87.5% by weight, preferably from 50 to 85% by weight, particularly preferably from 55 to 82.5 % By weight and in particular from 60 to 80% by weight.
- the solid foams according to the invention contain 10 to 60% by weight of one or more substances from the group of builders, acidifying agents, chelate complexing agents, scale-inhibiting polymers or nonionic surfactants. Regardless of the type of ingredient b), foams are preferred which contain ingredient b) in amounts of 12.5 to 55% by weight, preferably 15 to 50% by weight, particularly preferably 17.5 to 45% by weight .-% and in particular from 20 to 40 wt .-% included.
- the substance classes mentioned and preferred representatives from these are described below.
- Ingredients b) in the foams according to the invention can contain all builders normally used in washing or cleaning agents, in particular thus zeolites, silicates, carbonates, organic cobuilders and phosphates.
- Suitable crystalline, layered sodium silicates have the general formula NaMSi x 0 2x + ⁇ ⁇ 2 0, where M is sodium or hydrogen, x is a number from 1, 9 to 4 and y is a number from 0 to 20 and preferred values for x 2, 3 or 4.
- Preferred crystalline layered silicates The formula given are those in which M is sodium and x is 2 or 3. In particular, both ⁇ - and ⁇ -sodium disilicates Na 2 Si 2 0 5 ' yH 2 0 are preferred.
- the delay in dissolution compared to conventional amorphous sodium silicates can be caused in various ways, for example by surface treatment, compounding, compacting / compression or by overdrying.
- the term “amorphous” is also understood to mean “X-ray amorphous”.
- silicates in X-ray diffraction experiments do not provide sharp X-ray reflections, as are typical for crystalline substances, but at most one or more maxima of the scattered X-rays, which have a width of several degree units of the diffraction angle.
- it can very well lead to particularly good builder properties if the silicate particles deliver washed-out or even sharp diffraction maxima in electron diffraction experiments.
- This is to be interpreted as meaning that the products have microcrystalline areas of size 10 to a few hundred nm, values up to max. 50 nm and in particular up to max. 20 nm are preferred.
- Such so-called X-ray amorphous silicates also have a delay in dissolution compared to conventional water glasses. Compacted / compacted amorphous silicates, compounded amorphous silicates and over-dried X-ray amorphous silicates are particularly preferred.
- the finely crystalline, synthetic zeolite containing bound water used is preferably zeolite A and / or P.
- the zeolite P, zeolite MAP ® (commercially available from Crosfield) is especially preferred.
- zeolite X and mixtures of A, X and / or P are also suitable.
- Commercially available and can preferably be used in the context of the present invention for example a co-crystallizate of zeolite X and zeolite A (about 80% by weight of zeolite X) ), which is sold by CONDEA Augusta SpA under the brand name VEGOBOND AX ® and by the formula
- Suitable zeolites have an average particle size of less than 10 ⁇ m (volume distribution; measurement method: Coulter Counter) and preferably contain 18 to 22% by weight, in particular 20 to 22% by weight, of bound water.
- alkali metal phosphates are of the greatest importance in the detergent and cleaning agent industry.
- Alkali metal phosphates is the general term for the alkali metal (especially sodium and potassium) salts of the various phosphoric acids, in which one can distinguish between metaphosphoric acids (HP0 3 ) n and orthophosphoric acid H 3 P0 4 in addition to higher molecular weight representatives.
- the phosphates combine several advantages: They act as alkali carriers, prevent limescale deposits on machine parts and lime incrustations in tissues and also contribute to cleaning performance.
- Sodium dihydrogen phosphate, NaH 2 P0 4 exists as a dihydrate (density 1, 91 like “3 , melting point 60 °) and as a monohydrate (density 2.04 like “ 3 ). Both salts are white powders, which are very easily soluble in water, lose the water of crystallization when heated and into the weakly acidic diphosphate (disodium hydrogen diphosphate, Na 2 H 2 P 2 ⁇ 7 ) at 200 ° C, and at higher temperatures in sodium trimethane phosphate (Na 3 P 3 O g ) and Maddrell's salt (see below).
- NaH 2 P0 4 is acidic; it occurs when phosphoric acid is adjusted to a pH of 4.5 with sodium hydroxide solution and the mash is sprayed.
- Potassium dihydrogen phosphate primary or monobasic potassium phosphate, potassium biphosphate, KDP
- KH 2 P0 4 is a white salt with a density of 2.33 "3 , has a melting point of 253 ° [decomposition to form potassium polyphosphate (KP0 3 ) x ] and is light soluble in water.
- Disodium hydrogen phosphate (secondary sodium phosphate), Na 2 HP0 4 , is a colorless, very easily water-soluble crystalline salt. It exists anhydrous and with 2 mol. (Density 2.066 gladly “3 , water loss at 95 °), 7 mol. (Density 1, 68 gladly “ 3 , melting point 48 ° with loss of 5 H 2 0) and 12 mol. Water ( Density 1, 52 like “3 , melting point 35 ° with loss of 5 H 2 0), becomes anhydrous at 100 ° and changes to diphosphate Na 4 P 2 0 7 when heated.
- Disodium hydrogenphosphate is lost by neutralizing phosphoric acid with soda solution Using phenolphthalein as an indicator Dipotassium hydrogen phosphate (secondary or dibasic potassium phosphate), K 2 HP0 4 , is an amorphous, white salt that is easily soluble in water.
- Trisodium phosphate, tertiary sodium phosphate, Na 3 P0 4 are colorless crystals which like dodecahydrate a density of 1.62 "3 and a melting point of 73-76 ° C (decomposition), as decahydrate (corresponding to 19-20 % P 2 0 5 ) have a melting point of 100 ° C. and, in anhydrous form (corresponding to 39-40% P 2 0 5 ), a density of 2.536 "3 .
- Trisodium phosphate is readily soluble in water with an alkaline reaction and is produced by evaporating a solution of exactly 1 mol of disodium phosphate and 1 mol of NaOH.
- Tripotassium phosphate (tertiary or three-base potassium phosphate), K 3 P0 4 , is a white, deliquescent, granular powder with a density of 2.56 "3 , has a melting point of 1340 ° and is readily soluble in water with an alkaline reaction. It forms eg when heating Thomas slag with coal and potassium sulfate Despite the higher price, the more soluble, therefore highly effective, potassium phosphates are often preferred over corresponding sodium compounds in the cleaning agent industry.
- Tetrasodium diphosphate (sodium pyrophosphate), Na 4 P 2 0 7 , exists in anhydrous form (density 2.534 like “3 , melting point 988 °, also given 880 °) and as decahydrate (density 1, 815-1, 836 like " 3 , melting point 94 ° with water loss). Substances are colorless crystals that are soluble in water with an alkaline reaction. Na 4 P 2 0 7 is formed by heating disodium phosphate to> 200 ° or by reacting phosphoric acid with soda in a stoichiometric ratio and dewatering the solution by spraying. The decahydrate complexes heavy metal salts and hardness formers and therefore reduces the hardness of the water.
- Potassium diphosphate (potassium pyrophosphate), KP 2 0 7> exists in the form of the trihydrate and is a colorless, hygroscopic powder with a density of 2.33 "3 , which is soluble in water, with the pH of the 1% solution 25 ° is 10.4.
- Sodium and potassium phosphates in which one can differentiate cyclic representatives, the sodium or potassium metaphosphates and chain-like types, the sodium or potassium polyphosphates.
- a large number of names are used in particular for the latter: melt or glow phosphates, Graham's salt, Kurrol's and Maddrell's salt. All higher sodium and potassium phosphates are collectively referred to as condensed phosphates.
- pentasodium triphosphate Na 5 P 3 O 10 (sodium tripolyphosphate)
- Approx. 17 g of the salt free from water of crystallization dissolve in 100 g of water at room temperature, approx. 20 g at 60 ° and around 32 g at 100 °; After heating the solution at 100 ° for two hours, hydrolysis produces about 8% orthophosphate and 15% diphosphate.
- pentasodium triphosphate In the production of pentasodium triphosphate, phosphoric acid is reacted with sodium carbonate solution or sodium hydroxide solution in a stoichiometric ratio and the solution is dewatered by spraying. Similar to Graham's salt and sodium diphosphate, pentasodium triphosphate dissolves many insoluble metal compounds (including lime soaps, etc.). Pentapotassium triphosphate, K 5 P 3 O 10 (potassium tripolyphosphate), is commercially available, for example, in the form of a 50% strength by weight solution (> 23% P 2 0 5 , 25% K 2 0). The potassium polyphosphates are widely used in the detergent and cleaning agent industry. There are also sodium potassium tripolyphosphates, which can also be used in the context of the present invention. These occur, for example, when hydrolyzing sodium trimetaphosphate with KOH:
- these can be used just like sodium tripolyphosphate, potassium tripolyphosphate or mixtures of these two; also mixtures of sodium tripolyphosphate and sodium potassium tripolyphosphate or mixtures of potassium tripolyphosphate and sodium potassium tripolyphosphate Phosphate or mixtures of sodium tripolyphosphate and potassium tripolyphosphate and sodium potassium tripolyphosphate can be used according to the invention.
- Suitable builders are carbonates, hydrogen carbonates and the salts of oligocarboxylic acids, for example gluconates, succinates and in particular citrates.
- Foams according to the invention which contain one or more builders from the group sodium carbonate, sodium hydrogen carbonate and trisodium citrate as ingredient b) are preferred according to the invention.
- Acidifying agents are also suitable as ingredient b) in the context of the present invention.
- Substances from this group can be used, for example, boric acid and alkali metal bisulfates, alkali metal dihydrogen phosphates and other inorganic salts.
- organic acidifying agents are preferably used, citric acid being a particularly preferred acidifying agent.
- the other solid mono-, oligo- and polycarboxylic acids can also be used in particular. Tartaric acid, succinic acid, malonic acid, adipic acid, maleic acid, fumaric acid, oxalic acid and polyacrylic acid are preferred from this group.
- Organic sulfonic acids such as amidosulfonic acid can also be used.
- Sokalan ® DCS (trademark of BASF), a mixture of succinic acid (max. 31% by weight), glutaric acid (max. 50% by weight) and adipic acid (commercially available and also preferably used as an acidifying agent in the context of the present invention) max. 33% by weight). Particularly preferred according to the invention
- Chelating agents are substances which form cyclic compounds with metal ions, with a single ligand occupying more than one coordination point on a central atom, ie. H. is at least "bidentate". In this case, stretched verbs are normally closed by forming a ring to form rings. The number of ligands bound depends on the coordination number of the central ion.
- Common chelate complexing agents preferred within the scope of the present invention are, for example, polyoxycarboxylic acids, polyamines, ethylenediaminetetraacetic acid (EDTA) and nitrilotriacetic acid (NTA).
- Complex-forming polymers that is to say polymers which carry functional groups either in the main chain itself or laterally to it, which can act as ligands and which generally react with suitable metal atoms to form chelate complexes, can be used according to the invention.
- the polymer-bound ligands of the resulting metal complexes can originate from only one macromolecule or can belong to different polymer chains. The latter leads to the crosslinking of the material, provided that the complex-forming polymers were not previously crosslinked via covalent bonds.
- Complexing groups (ligands) of conventional complex-forming polymers are iminodiacetic acid, hydroxyquinoline, thiourea, guanidine, dithiocarbamate, hydroxamic acid, amidoxime, aminophosphoric acid, (cycl.) Polyamino, mercapto, 1,3 -DicarbonyI and crown ether residues with z. T. very specific Activities against ions of different metals.
- the base polymers of many commercially important complex-forming polymers are polystyrene, polyacrylates, polyacrylonitriles, polyvinyl alcohols, polyvinyl pyridines and polyethyleneimines. Natural polymers such as cellulose, starch or chitin are also complex-forming polymers. In addition, these can be provided with further ligand functionalities by polymer-analogous conversions.
- polycarboxylic acids a) are understood to mean carboxylic acids, including monocarboxylic acids, in which the sum of carboxyl and the hydroxyl groups contained in the molecule is at least 5.
- Complexing agents from the group of nitrogen-containing polycarboxylic acids, in particular EDTA, are preferred. At the alkaline pH values of the treatment solutions required according to the invention, these complexing agents are at least partially present as anions. It is immaterial whether they are introduced in the form of acids or in the form of salts. In the case of use as salts, alkali, ammonium or alkylammonium salts, in particular sodium salts, are preferred.
- the deposit-inhibiting polymers as ingredient b) include, in particular, one or more deposit-inhibiting polymers from the group of the cationic homopolymers or copolymers, in particular hydroxypropyltrimethylammonium guar; Copolymers of aminoethyl methacrylate and acrylamide, copolymers of dimethyldialiylammonium chloride and acrylamide, polymers with imino groups, polymers which have quaternized ammonium alkyl methacrylate groups as monomer units, cationic polymers of monomers such as trialkylammonium alkyl (meth) acrylate or acrylamide; Dialkyldiallyldiammoniumsalze; polymer-analogous reaction products of ethers or esters of polysaccharides with ammonium side groups, in particular guar, cellulose and starch derivatives; Polyadducts of ethylene oxide with ammonium groups; quaternary ethyleneimine polymers and polyesters and poly
- Another preferred ingredient b) are certain copolymers containing sulfonic acid groups. Foams are also preferred which contain one or more copolymers as ingredient b)
- R 1 (R 2 ) C C (R 3 ) COOH (X), in which R 1 to R 3 independently of one another are -H -CH 3 , a straight-chain or branched saturated alkyl radical having 2 to 12 carbon atoms, a straight-chain or branched, mono- or polyunsaturated alkenyl radical having 2 to 12 carbon atoms, with -NH 2 , -OH or -COOH substituted alkyl or alkenyl radicals as defined above or represents -COOH or -COOR 4 , where R 4 is a saturated or unsaturated, straight-chain or branched hydrocarbon radical having 1 to 12 carbon atoms.
- Preferred monomers containing sulfonic acid groups are those of the formula XI
- Preferred among these monomers are those of the formulas Xla, Xlb and / or Xlc,
- H 2 C CH-X-S0 3 H (Xla),
- H 2 C C (CH 3 ) -X-S0 3 H (Xlb),
- ionic or nonionic monomers that can be used are, in particular, ethylenically unsaturated compounds.
- the group iii) monomer content of the polymers used according to the invention is preferably less than 20% by weight, based on the polymer.
- Particularly preferred polymers consist only of monomers of groups i) and ii).
- Particularly preferred foams contain one or more copolymers as ingredient b)
- H 2 C CH-X-S0 3 H (Xla),
- H 2 C C (CH 3 ) -X-S0 3 H (Xlb),
- the copolymers can contain the monomers from groups i) and ii) and optionally iii) in varying amounts, it being possible for all representatives from group i) to be combined with all representatives from group ii) and all representatives from group iii).
- Particularly preferred polymers have certain structural units, which are described below.
- a foam according to the invention which contains one or more copolymers, the structural units of the formula XII, is preferred
- polymers are produced by copolymerization of acrylic acid with an acrylic acid derivative containing sulfonic acid groups. If the sulfonic acid group-containing acrylic acid derivative is copolymerized with methacrylic acid, another polymer is obtained whose use as ingredient b) of the foams according to the invention is also preferred and is characterized in that one or more copolymers are used which have structural units of the formula XIII
- acrylic acid and / or methacrylic acid can also be copolymerized with methacrylic acid derivatives containing sulfonic acid groups, as a result of which the structural units in the molecule are changed.
- Foams according to the invention are preferred which contain, as ingredient b), one or more copolymers with structural units of the formula XIV
- the sulfonic acid groups in the polymers may be wholly or partly in neutralized form, i.e. that the acidic hydrogen atom of the sulfonic acid group in some or all sulfonic acid groups can be replaced by metal ions, preferably alkali metal ions and in particular by sodium ions.
- metal ions preferably alkali metal ions and in particular by sodium ions.
- Corresponding solid foams which are characterized in that the sulfonic acid groups in the copolymer are partially or fully neutralized are preferred according to the invention.
- the monomer distribution in the copolymers preferably used according to the invention as ingredient b) for copolymers which only contain monomers from groups i) and ii) is preferably 5 to 95% by weight of i) or ii), particularly preferably 50 to 90% by weight of monomer from group i) and 10 to 50% by weight of monomer from group ii), in each case based on the Polymer.
- terpolymers those which contain 20 to 85% by weight of monomer from group i), 10 to 60% by weight of monomer from group ii) and 5 to 30% by weight of monomer from group iii) are particularly preferred ,
- the molar mass of the polymers preferably used according to the invention can be varied in order to adapt the properties of the polymers to the desired intended use.
- Preferred foams are characterized in that the copolymers have molar masses from 2000 to 200,000 gmol '1 , preferably from 4000 to 25,000 gmol "1 and in particular from 5000 to 15,000 gmol " 1 .
- Another class of substances which are suitable as ingredient b) in the solid foams according to the invention are nonionic surfactants.
- Foams according to the invention are preferred here which contain, as ingredient b), 12.5 to 55% by weight, preferably 15 to 50% by weight, particularly preferably 17.5 to 45% by weight and in particular 20 to 40% by weight contain one or more nonionic surfactants.
- the foam according to the invention contains, as ingredient b), nonionic surfactants from the group of the alkoxylated alcohols.
- nonionic surfactants are preferably alkoxylated, advantageously ethoxylated, in particular primary alcohols with preferably 8 to 18 carbon atoms and an average of 1 to 12 moles of ethylene oxide (EO) per mole of alcohol, in which the alcohol radical is branched linearly or preferably in the 2-position methyl may or may contain linear and methyl-branched radicals in the mixture, as are usually present in oxo alcohol radicals.
- EO ethylene oxide
- alcohol ethoxylates with linear residues of alcohols of native origin with 12 to 18 carbon atoms for example from coconut, palm, tallow or oleyl alcohol, and an average of 2 to 8 EO per mole of alcohol are particularly preferred.
- the preferred ethoxylated alcohols include, for example, C 12 -alcohols with 3 EO or 4 EO, with 7 EO, C 13 . 15 alcohols with 3 EO, 5 EO, 7 EO or 8 EO, C ⁇ 2 - ⁇ 8 alcohols with 3 EO, 5 EO or 7 EO and mixtures of these, such as mixtures of C 12 . 14 alcohol with 3 EO and C 12 alcohol with 5 EO.
- the degrees of ethoxylation given represent statistical averages, which can be an integer or a fraction for a specific product.
- Preferred alcohol ethoxylates have a narrow homolog distribution (narrow range ethoxylates, NRE).
- fatty alcohols with more than 12 EO can also be used. Examples of this are tallow fatty alcohol with 14 EO, 25 EO, 30 EO or 40 EO.
- Propoxylated and / or butoxylated nonionic surfactants can preferably be used as further nonionic surfactants, the mixed alkoxylated, advantageously propoxylated and ethoxylated nonionic surfactants being of particular importance.
- the C chain length in the alkyl radical is preferably 8 to 18 C atoms, Cg-n-alkyl radicals being C 12 . 13 - alkyl radicals and C 16 . 18 alkyl residues are of particular importance.
- Nonionic surfactants obtained from Cg-n or C 12 - ⁇ 3 oxo alcohols are particularly preferred.
- the preferred nonionic surfactants use an average of 1 to 20 moles of alkylene oxide (AO) per mole of alcohol, where AO stands for the sum of EO and PO.
- Particularly preferred nonionic surfactants in this group contain 1 to 5 mol PO and 5 to 15 mol EO.
- An especially preferred representative of this group is an alkoxylated with 2 PO and EO 15 C 12-2 o-oxo-alcohol, which is available under the trade name Plurafac LF ® 300 (BASF).
- preferred nonionic surfactants can also have butylene oxide groups.
- the alkyl radicals mentioned above, in particular the oxo alcohol radicals, are again preferred here.
- the number of BO groups in preferred nonionic surfactants is 1, 2, 3, 4 or 5, the total number of alkylene oxide groups preferably being in the range from 10 to 25.
- An especially preferred representative of this group is available under the trade name Plurafac LF ® 221 (BASF) and can be represented by the formula C 13 -i 5 -0- (EO). 9 1 o (BO) 1 . 2 describe
- alkyl glycosides of the general formula RO (G) x can also be used as further nonionic surfactants, in which R denotes a primary straight-chain or methyl-branched, in particular methyl-branched aliphatic radical having 8 to 22, preferably 12 to 18, C atoms and G is the symbol which stands for a glycose unit with 5 or 6 carbon atoms, preferably for glucose.
- the degree of oligomerization x which indicates the distribution of monoglycosides and oligoglycosides, is any number between 1 and 10; x is preferably 1.2 to 1.4.
- nonionic surfactants which are used either as the sole nonionic surfactant or in combination with other nonionic surfactants, are alkoxylated, preferably ethoxylated or ethoxylated and propoxylated fatty acid alkyl esters, preferably with 1 to 4 carbon atoms in the alkyl chain, in particular fatty acid methyl ester.
- Nonionic surfactants of the amine oxide type for example N-cocoalkyl-NN-dimethylamine oxide and N-tallow alkyl-NN-dihydroxyethylamine oxide, and the fatty acid aikanolamide can also be suitable.
- the amount of these nonionic surfactants is preferably not more than that of the ethoxylated fatty alcohols, in particular not more than half of them.
- Suitable surfactants are polyhydroxy fatty acid amides of the formula (XVIII), R 1
- RCO stands for an aliphatic acyl radical with 6 to 22 carbon atoms
- R 1 for hydrogen, an alkyl or hydroxyalkyl radical with 1 to 4 carbon atoms
- [Z] for a linear or branched polyhydroxyalkyl radical with 3 to 10 carbon atoms and 3 to 10 hydroxyl groups.
- the polyhydroxy fatty acid amides are known substances which can usually be obtained by reductive amination of a reducing sugar with ammonia, an alkylamine or an alkanolamine and subsequent acylation with a fatty acid, a fatty acid alkyl ester or a fatty acid chloride.
- the group of polyhydroxy fatty acid amides also includes compounds of the formula (XIX)
- R represents a linear or branched alkyl or alkenyl radical having 7 to 12 carbon atoms
- R 1 represents a linear, branched or cyclic alkyl radical or an aryl radical having 2 to 8 carbon atoms
- R 2 represents a linear, branched or cyclic alkyl radical or an aryl radical or an oxy-alkyl radical having 1 to 8 carbon atoms, where C-
- [Z] is preferably obtained by reductive amination of a reduced sugar, for example glucose, fructose, maltose, lactose, galactose, mannose or xylose.
- a reduced sugar for example glucose, fructose, maltose, lactose, galactose, mannose or xylose.
- the N-alkoxy- or N-aryloxy-substituted compounds can then be converted into the desired polyhydroxy fatty acid amides by reaction with fatty acid methyl esters in the presence of an alkoxide as catalyst.
- foams according to the invention contain a nonionic surfactant which has a melting point above room temperature.
- Foams are preferred here which contain nonionic surfactant (s) with a melting point above 20 ° C., preferably se above 25 ° C, particularly preferably between 25 and 60 ° C and in particular between 26.6 and 43.3 ° C, in amounts of 10 to 55 wt .-%, preferably from 15 to 50 wt .-%, particularly preferably from 20 to 45 and in particular from 25 to 40% by weight, in each case based on the total composition.
- Suitable nonionic surfactants which have melting or softening points in the temperature range mentioned are, for example, low-foaming nonionic surfactants which can be solid or highly viscous at room temperature. If nonionic surfactants which are highly viscous at room temperature are used, it is preferred that they have a viscosity above 20 Pas, preferably above 35 Pas and in particular above 40 Pas. Nonionic surfactants that have a waxy consistency at room temperature are also preferred.
- Preferred nonionic surfactants to be used at room temperature originate from the groups of the alkoxylated nonionic surfactants, in particular the ethoxylated primary alcohols and mixtures of these surfactants with structurally more complicated surfactants such as polyoxypropylene / polyoxyethylene / polyoxyethylene (PO / EO / PO) surfactants.
- Such (PO / EO / PO) nonionic surfactants are also characterized by good foam control.
- the nonionic surfactant with a melting point above room temperature is an ethoxylated nonionic surfactant which results from the reaction of a monohydroxyalkanol or alkylphenol having 6 to 20 carbon atoms with preferably at least 12 mol, particularly preferably at least 15 mol, in particular at least 20 moles of ethylene oxide per mole of alcohol or alkylphenol has resulted.
- the / the nonionic surfactant (s) ethoxylated (s) nonionic surfactant (s) is appropriate foams, which are characterized by / are that / of the C 6 _ 2 o-MonohydroxyalkanoIen or c. 6 20 -alkylphenols or C 16-2 o-fatty alcohols and more than 12 mol, preferably more than 15 mol and was recovered in particular more than 20 moles of ethylene oxide per mole of alcohol (s), are therefore preferred.
- a particularly preferred solid at room temperature, non-ionic surfactant is selected from a straight chain fatty alcohol having 16 to 20 carbon atoms (C 16-2 alcohol), a C preferably 18 alcohol and at least 12 mole, preferably at least 15 mol and in particular at least 20 moles of ethylene oxide won.
- C 16-2 alcohol straight chain fatty alcohol having 16 to 20 carbon atoms
- C preferably 18 alcohol and at least 12 mole preferably at least 15 mol and in particular at least 20 moles of ethylene oxide won.
- the so-called “narrow ranks ethoxylates” are particularly preferred.
- the nonionic surfactant which is solid at room temperature, preferably additionally has propylene oxide units in the molecule.
- Such PO units preferably make up up to 25% by weight, particularly preferably up to 20% by weight and in particular up to 15% by weight of the total molar mass of the nonionic surfactant.
- Particulate machine dishwashing detergents which contain ethoxylated and propoxylated nonionic surfactants, in which the propylene oxide units in the molecule preferably up to 25% by weight Up to 20 wt .-% and in particular up to 15 wt .-% of the total molecular weight of the nonionic surfactant are preferred embodiments of the present invention.
- nonionic surfactants are ethoxylated monohydroxyalkanols or alkylphenols, which additionally have polyoxyethylene-polyoxypropylene block copolymer units.
- the alcohol or alkylphenol portion of such nonionic surfactant molecules preferably makes up more than 30% by weight, particularly preferably more than 50% by weight and in particular more than 70% by weight of the total molecular weight of such nonionic surfactants.
- nonionic surfactants with melting points above room temperature contain 40 to 70% of a polyoxypropylene / polyoxyethylene / polyoxypropylene block polymer blend which comprises 75% by weight of an inverted block copolymer of polyoxyethylene and polyoxypropylene with 17 mol of ethylene oxide and 44 mol of propylene oxide and 25% by weight of a block copolymer of polyoxyethylene and polyoxypropylene initiated with trimethylolpropane and containing 24 moles of ethylene oxide and 99 moles of propylene oxide per mole of trimethylolpropane.
- Nonionic surfactants that may be used with particular preference are available, for example under the name Poly Tergent ® SLF-18 from Olin Chemicals.
- Another preferred surfactant can be represented by the formula
- R 1 represents a linear or branched aliphatic hydrocarbon radical having 4 to 18 carbon atoms or mixtures thereof
- R 2 denotes a linear or branched hydrocarbon radical having 2 to 26 carbon atoms or mixtures thereof
- x denotes values between 0.5 and 1
- y represents a value of at least 15.
- Particulate automatic dishwashing detergents which are characterized in that they contain nonionic surfactants of the formula
- R 1 represents a linear or branched aliphatic hydrocarbon radical having 4 to 18 carbon atoms or mixtures thereof
- R 2 denotes a linear or branched hydrocarbon radical having 2 to 26 carbon atoms or mixtures thereof and x for values between 0.5 and 1 , 5 and y stands for a value of at least 15 are therefore preferred.
- nonionic surfactants are the end-capped poly (oxyalkylated) nonionic surfactants of the formula R 1 0 [CH 2 CH (R 3 ) 0] x [CH 2 ] k CH (OH) [CH 2 ] j OR 2
- R 1 and R 2 represent linear or branched, saturated or unsaturated, aliphatic or aromatic hydrocarbon radicals having 1 to 30 carbon atoms
- R 3 represents H or a methyl, ethyl, n-propyl, isopropyl, n- Butyl, 2-butyl or 2-methyl-2-butyl radical
- x stands for values between 1 and 30, k and j stand for values between 1 and 12, preferably between 1 and 5. If the value x ⁇ 2, each R 3 in the above formula can be different.
- R 1 and R 2 are preferably linear or branched, saturated or unsaturated, aliphatic or aromatic hydrocarbon radicals having 6 to 22 carbon atoms, radicals having 8 to 18 carbon atoms being particularly preferred.
- H, -CH 3 or -CH 2 CH 3 are particularly preferred for the radical R 3 .
- Particularly preferred values for x are in the range from 1 to 20, in particular from 6 to 15.
- each R 3 in the above formula can be different if x ⁇ 2.
- the value 3 for x has been chosen here by way of example and may well be larger, the range of variation increasing with increasing x values and including, for example, a large number (EO) groups combined with a small number (PO) groups, or vice versa ,
- R 1 , R 2 and R 3 are as defined above and x stands for numbers from 1 to 30, preferably from 1 to 20 and in particular from 6 to 18. Particularly preferred are surfactants in which the radicals R 1 and R 2 have 9 to 14 carbon atoms, R 3 represents H and x assumes values from 6 to 15.
- foams which contain, as ingredient b), end-capped poly (oxyalkylated) nonionic surfactants of the formula
- R 1 0 [CH 2 CH (R 3 ) 0] x [CH 2 ] k CH (OH) [CH 2 ] j OR 2 contain in which R 1 and R 2 represent linear or branched, saturated or unsaturated, aliphatic or aromatic hydrocarbon radicals having 1 to 30 carbon atoms, R 3 represents H or a methyl, ethyl, n-propyl, isopropyl, n-butyl, 2-butyl or 2-methyl-2-butyl radical, x stands for values between 1 and 30, k and j stand for values between 1 and 12, preferably between 1 and 5, with surfactants of the type
- x stands for numbers from 1 to 30, preferably from 1 to 20 and in particular from 6 to 18, are particularly preferred.
- nonionic surfactants are particularly preferably used in the foams according to the invention.
- Particularly preferred ingredients b) mixtures of a) nonionic surfactants from the group of alkoxylated alcohols, b) nonionic surfactants from the group of hydroxyl-containing alkoxylated alcohols (“hydroxy mixed ethers”).
- nonionic surfactants from group a) have already been described in detail above, with C 12 in particular. 14 fatty alcohols with 5EO and 4PO and C 12 - ⁇ 8 fatty alcohols with an average of 9 EO have proven to be outstanding. Endgroup-sealed nonionic surfactants, in particular C 2, are similarly preferred. 18 -Fatty alcohol-9 EO-butyl ether, can be used.
- Surfactants from group b) show e.g. outstanding rinse aid effects and reduce stress corrosion cracking on plastics. Furthermore, they have the advantageous property that their wetting behavior is constant over the entire usual temperature range.
- the surfactants from group b) are particularly preferably alkoxylated alcohols containing hydroxyl groups.
- non-ionic surfactants and non-ionic surfactants and nonionic surfactants with butyloxy groups can also preferably be used.
- the first group includes representatives of the formula
- R 1 is a linear or branched, saturated or unsaturated, aliphatic or aromatic hydrocarbon radical having 1 to 30 C atoms
- R 2 is a linear or branched, saturated or unsaturated, aliphatic or aromatic hydrocarbon radical having 1 to 30 C atoms, which is optionally substituted with 1, 2, 3, 4 or 5 hydroxyl groups and optionally with further ether groups
- R 3 for -H or methyl, ethyl, n-propyl, / so-propyl, n-butyl, iso- Butyl or terf-butyl is and x can assume values between 1 and 40.
- R 2 can optionally be alkoxylated, the alkoxy group preferably being selected from ethoxy, propoxy, butyloxy groups and mixtures thereof.
- Particularly preferred surfactants can be found in the formulas C 11 . 15 (EO) 15 (PO) 6 -C 12 - ⁇ , C 9 . 11 (EO) 8 (CH 2 ) CH 3 .
- R 1 is a linear or branched, saturated or unsaturated, aliphatic or aromatic hydrocarbon radical having 1 to 30, preferably 6 to 20, carbon atoms, a for values between 2 and 30, b for values between 0 and 30 and c stands for values between 1 and 30, preferably between 1 and 20.
- R 1 for a linear or branched, saturated or unsaturated, aliphatic or aromatic hydrocarbon radical with 1 to 30, preferably 6 to 20 C atoms, a for values between 2 and 30, b for values between 0 and 30 and c for values between 1 and 30, preferably between 1 and 20, can also be used with preference.
- a particularly preferred surfactant of the formulas C 13 . 15 (EO) 9 . 10 (BO). 2 is commercially available under the name Plurafac ® LF 221st Another particularly preferred surfactant with 10 EO and 2 BO is available under the trade name Genapol ® 25 EB 102. Can be used with preference is also a surfactant of the formula C 2 - 13 (EO) 10 (BO). 2
- the solid foams according to the invention can also contain further auxiliaries and / or fillers. In preferred foams according to the invention, these come from the groups of colorants and fragrances, adjusting agents, binders, humectants and / or salts.
- the agents according to the invention can be colored entirely or partially with suitable dyes.
- Preferred dyes the selection of which is not difficult for the person skilled in the art, have a high storage stability and insensitivity to the other ingredients of the compositions and to light, and no pronounced substantivity to the treated substrates such as, for example, dishes, so as not to stain them.
- colorants When choosing the colorant, care must be taken that the colorants do not have too strong an affinity for the surfaces. At the same time, when choosing suitable colorants, it must also be taken into account that colorants have different stabilities against oxidation. In general, water-insoluble colorants are more stable to oxidation than water-soluble colorants. Depending on the solubility and thus also on the sensitivity to oxidation, the concentration of the colorant in the cleaning agents varies. For highly soluble dyes, for example, Basacid Green ® or Sandolan Blue ®, dyestuff concentrations in the range of a few 10 are typically selected "2 to 10" 3 wt .-%.
- the appropriate concentration of the colorant is in washing or cleaning agents, however, typically a few 10 "3 to 10" 4 wt .-%.
- Fragrances are added to the agents according to the invention in order to improve the aesthetic impression of the products and, in addition to the performance of the product, to provide the consumer with a visually and sensorially "typical and distinctive" product.
- Individual fragrance compounds for example the synthetic products of the ester, ether, aldehyde, ketone, alcohol and hydrocarbon type, can be used as perfume oils or fragrances.
- Fragrance compounds of the ester type are, for example, benzyl acetate, phenoxyethyl isobutyrate, p-tert.-butylcyclohexyl acetate, linalyl acetate, dimethylbenzylcarbyl acetate, phenylethyl acetate, linalyl benzoate, benzyl formate, ethyl methylphenyl glycinate, allyl cyclohexyl propyl propyl propionate.
- the ethers include, for example, benzyl ethyl ether
- the aldehydes include, for example, the linear alkanals with 8-18 C atoms, citral, citronellal, citronellyloxyacetaldehyde, cyclamen aldehyde, hydroxycitronellal, lilial and bourgeonal
- the ketones include, for example, the ionones, o-isomethyl ionone and methyl -cedryl ketone, the alcohols anethole, citronellol, eugenol, geraniol, linalool, phenylethyl alcohol and terpineol
- the hydrocarbons mainly include the terpenes such as Lime and pinene.
- Perfume oils of this type can also contain natural fragrance mixtures such as are obtainable from plant sources, for example pine, citrus, jasmine, patchouly, rose or ylang-ylang oil. Also suitable are muscatel, sage oil, chamomile oil, clove oil, lemon balm oil, mint oil, cinnamon leaf oil, linden blossom oil, juniper berry oil, vetiver oil, olibanum oil, galbanum oil and labdanum oil as well as orange blossom oil, neroliol, orange peel oil and sandalwood oil.
- the fragrance content of the foams according to the invention is usually up to 2% by weight of the total formulation.
- the fragrances can be incorporated directly into the agents according to the invention, but it can also be advantageous to apply the fragrances to carriers which increase the adhesion of the perfume to the laundry or to other treated substrates and ensure a long-lasting fragrance due to a slower fragrance release.
- Cyclodextrins for example, have proven useful as such carrier materials, and the cyclodextrin-perfume complexes can additionally be coated with further auxiliaries.
- Binders and humectants can also be part of the foams according to the invention as ingredient c).
- the contents are usually in amounts between 0.5 and 10% by weight, preferably between 0.75 and 7.5% by weight and in particular between 1 and 5% by weight, in each case based on the total solid foam.
- laundry detergent or cleaning product tablets are particularly suitable, i.e. Detergent tablets, detergent tablets or special offer forms such as bleach tablets or stain remover tablets.
- Conventional, i.e. tablets produced by pressing technology can be combined with solid foams according to the invention, which then also represent an optically differentiated molded body phase.
- Haltsstoff c selected the ingredients that perform important functions in the washing or cleaning process, i.e. primarily surfactants from other classes of surfactants (especially anionic and / or cationic surfactants), cobuilders, bleaching agents, bleach activators, enzymes, optical brighteners, silver preservatives, etc., which are briefly described below.
- Organic carbuilders which can be used in the foams are, in particular, polycarboxylates / polycarboxylic acids, polymeric polycarboxylates, aspartic acid, polyacetals, dextrins, other organic cobuilders (see below) and phosphonates. These classes of substances are described below.
- Polymeric polycarboxylates are also suitable as builders, for example the alkali metal salts of polyacrylic acid or polymethacrylic acid, for example those with a relative molecular weight of 500 to 70,000 g / mol.
- the molecular weights given for polymeric polycarboxylates are weight-average molecular weights M w of the particular acid form, which were determined in principle by means of gel permeation chromatography (GPC), a UV detector being used.
- GPC gel permeation chromatography
- the measurement was made against an external polyacrylic acid standard, which provides realistic molecular weight values due to its structural relationship to the polymers investigated. This information differs significantly from the molecular weight information, for which polystyrene sulfonic acids are used as standard.
- the molecular weights measured against polystyrene sulfonic acids are generally significantly higher than the molecular weights given in this document.
- Suitable polymers are, in particular, polyacrylates, which preferably have a molecular weight of 2,000 to 20,000 g / mol. Because of their superior solubility, the short-chain polyacrylates which have molar masses from 2000 to 10000 g / mol, and particularly preferably from 3000 to 5000 g / mol, can in turn be preferred from this group.
- copolymeric polycarboxylates in particular those of acrylic acid with methacrylic acid and of acrylic acid or methacrylic acid with maleic acid.
- Copolymers of acrylic acid with maleic acid which contain 50 to 90% by weight of acrylic acid and 50 to 10% by weight of maleic acid have proven to be particularly suitable.
- Their relative molecular weight, based on free acids, is generally 2,000 to 70,000 g / mol, preferably 20,000 to 50,000 g / mol and in particular 30,000 to 40,000 g / mol.
- the (co) polymeric polycarboxylates can be used either as a powder or as an aqueous solution.
- the content of (co) polymeric polycarboxylates in the agents is preferably 0.5 to 20% by weight, in particular 3 to 10% by weight.
- the polymers can also contain allylsulfonic acids, such as, for example, allyloxybenzenesulfonic acid and methallylsulfonic acid, as monomers.
- biodegradable polymers composed of more than two different monomer units, for example those which contain salts of acrylic acid and maleic acid as well as vinyl alcohol or vinyl alcohol derivatives as monomers or those which contain salts of acrylic acid and 2-alkylallylsulfonic acid and sugar derivatives as monomers ,
- copolymers are those which preferably have acrolein and acrylic acid / acrylic acid salts or acrolein and vinyl acetate as monomers.
- polymeric aminodicarboxylic acids their salts or their precursor substances.
- Polyaspartic acids or their salts and derivatives are particularly preferred which, in addition to cobuilder properties, also have a bleach-stabilizing effect.
- polyacetals which can be obtained by reacting dialdehydes with polyolcarboxylic acids which have 5 to 7 carbon atoms and at least 3 hydroxyl groups.
- Preferred polyacetals are obtained from dialdehydes such as glyoxal, glutaraldehyde, terephthalaldehyde and mixtures thereof and from polyol carboxylic acids such as gluconic acid and / or glucoheptonic acid.
- Suitable organic builder substances are dextrins, for example oligomers or polymers of carbohydrates, which can be obtained by partial hydrolysis of starches.
- the hydrolysis can be carried out by customary processes, for example acid-catalyzed or enzyme-catalyzed. They are preferably hydrolysis products with average molar masses in the range from 400 to 500,000 g / mol.
- DE dextrose equivalent
- the oxidized derivatives of such dextrins are their reaction products with oxidizing agents which are capable of oxidizing at least one alcohol function of the saccharide ring to the carboxylic acid function.
- An oxidized oligosaccharide is also suitable.
- a product oxidized at C 6 of the saccharide ring can be particularly advantageous.
- Oxydisuccinates and other derivatives of disuccinates, preferably ethylenediamine disuccinate, are further suitable cobuilders.
- Ethylenediamine-N, N'-disuccinate (EDDS) is preferably in the form of its sodium or magnesium salts.
- Glycerol disuccinates and glycerol trisuccinates are also preferred in this context. Suitable amounts for use in formulations containing zeolite and / or silicate are 3 to 15% by weight.
- organic cobuilders are, for example, acetylated hydroxycarboxylic acids or their salts, which may also be in lactone form and which contain at least 4 carbon atoms and at least one hydroxyl group and a maximum of two acid groups.
- phosphonates are, in particular, hydroxyalkane or aminoalkane phosphonates.
- hydroxyalkane phosphonates 1-hydroxyethane-1,1-diphosphonate (HEDP) is of particular importance as a cobuilder.
- HEDP 1-hydroxyethane-1,1-diphosphonate
- Preferred aminoalkane phosphonates are ethylenediaminetetramethylene phosphonate (EDTMP), diethylenetriaminepentamethylenephosphonate (DTPMP) and their higher homologs. They are preferably in the form of the neutral sodium salts, e.g.
- HEDP is preferably used as the builder from the class of the phosphonates.
- the aminoalkanephosphonates also have a pronounced ability to bind heavy metals. Accordingly, it may be preferred, particularly if the agents also contain bleach, to use aminoalkanephosphonates, in particular DTPMP, or to use mixtures of the phosphonates mentioned.
- Anionic surfactants which can be used as ingredient c) of the foams according to the invention are, for example, those of the sulfonate and sulfate type.
- the surfactants of the sulfonate type are preferably C 9 . 13- Alkylbenzenesulfonates, olefin sulfonates, ie mixtures of alkene and hydroxyalkanesulfonates and disulfonates, such as those obtained from C 12 . 18 -monoolefins with terminal or internal double bond by sulfonation with gaseous sulfur trioxide and subsequent alkaline or acidic hydrolysis of the sulfonation products into consideration.
- Alkanesulfonates which are derived from C 12 are also suitable. 18 -alkanes can be obtained, for example, by sulfochlorination or sulfoxidation with subsequent hydrolysis or neutralization.
- the esters of ⁇ -sulfofatty acids (ester sulfonates), for example the -sulfonated methyl esters of hydrogenated coconut, palm kernel or tallow fatty acids, are also suitable.
- Other suitable anionic surfactants are sulfonated fatty acid glycerol esters.
- Fatty acid glycerol esters are to be understood as meaning the mono-, di- and triesters and their mixtures, such as those produced by esterification of a monoglycerol with 1 to 3 moles of fatty acid or in the transesterification of triglycerides with 0.3 to 2 moles Glycerin can be obtained.
- Preferred sulfonated fatty acid glycerol esters are the sulfonation products of saturated fatty acids having 6 to 22 carbon atoms, for example caproic acid, caprylic acid, capric acid, myristic acid, lauric acid, palmitic acid, stearic acid or behenic acid.
- the alk (en) yl sulfates are the alkali and, in particular, the sodium salts of the sulfuric acid half esters of C 2 -C 8 fatty alcohols, for example from coconut fatty alcohol, tallow fatty alcohol, lauryl, myristyl, cetyl or stearyl alcohol or C 10 -C 20 -Oxo alcohols and those half esters of secondary alcohols of this chain length are preferred.
- alk (en) yl sulfates of the chain length mentioned which contain a synthetic, straight-chain alkyl radical prepared on a petrochemical basis and which have a degradation behavior analogous to that of the adequate compounds based on oleochemical raw materials.
- C 12 -C 16 alkyl sulfates and C 12 -C 15 alkyl sulfates as well as C 14 -C 5 alkyl sulfates are preferred from the point of view of washing technology.
- 2,3-Alkyl sulfates which are manufactured according to the US Patent No. 3,234,258 or 5,075,041 and can be obtained as commercial products from Shell Oil Company under the name DAN ®, are suitable anionic surfactants.
- 21 alcohols such as 2-methyl-branched C 9 .
- Alcohols with an average of 3.5 moles of ethylene oxide (EO) or C 12 -i 8 fatty alcohols with 1 to 4 EO are suitable. Because of their high foaming behavior, they are used in cleaning agents only in relatively small amounts, for example in amounts of 1 to 5% by weight.
- Suitable anionic surfactants are also the salts of alkylsulfosuccinic acid, which are also referred to as sulfosuccinates or as sulfosuccinic acid esters and which are monoesters and / or diesters of sulfosuccinic acid with alcohols, preferably fatty alcohols and in particular ethoxylated fatty alcohols.
- alcohols preferably fatty alcohols and in particular ethoxylated fatty alcohols.
- Preferred sulfosuccinates contain C 8 . 18 -Fatty alcohol residues or mixtures of these.
- Particularly preferred sulfosuccinates contain a fatty alcohol residue which is derived from ethoxylated fatty alcohols, which in themselves are nonionic surfactants (description see below).
- alk (en) ylsuccinic acid with preferably 8 to 18 carbon atoms in the alkyl (en) yl chain or salts thereof.
- Soaps are particularly suitable as further anionic surfactants.
- Saturated fatty acid soaps such as the salts of lauric acid, myristic acid, palmitic acid, stearic acid, hy- third erucic acid and behenic acid and in particular soap mixtures derived from natural fatty acids, for example coconut, palm kernel or tallow fatty acids.
- the anionic surfactants can be in the form of their sodium, potassium or ammonium salts and also as soluble salts of organic bases, such as mono-, di- or triethanolamine.
- the anionic surfactants are preferably in the form of their sodium or potassium salts, in particular in the form of the sodium salts.
- the foams according to the invention can contain further ingredients from the group of bleaching agents, bleach activators, optical brighteners, enzymes, foam inhibitors, silicone oils, anti-redeposition agents, graying inhibitors, color transfer inhibitors and corrosion inhibitors that are customary in washing and cleaning agents.
- the foams of the present invention may contain bleaching agents.
- the usual bleaches from the group of sodium perborate monohydrate, sodium perborate tetrahydrate and sodium percarbonate have proven particularly useful, the latter being clearly preferred.
- Sodium percarbonate is a non-specific term for sodium carbonate peroxohydrates which, strictly speaking, are not “percarbonates” (ie salts of percarbonic acid) but hydrogen peroxide adducts with sodium carbonate.
- the merchandise has the average composition 2 Na 2 C0 3 -3 H 2 0 2 and is therefore not peroxycarbonate.
- Sodium percarbonate often forms a white, water-soluble powder with a density of 2.14 "3 , which easily breaks down into sodium carbonate and bleaching or oxidizing oxygen.
- the industrial production of sodium percarbonate is mainly produced by precipitation from an aqueous solution (so-called wet process).
- aqueous solutions of sodium carbonate and hydrogen peroxide are combined and the sodium percarbonate is precipitated by salting-out agents (predominantly sodium chloride), crystallization aids (for example polyphosphates, polyacrylates) and stabilizers (for example Mg 2+ ions).
- the precipitated salt which still contains 5 to 12% by weight of mother liquor, is then centrifuged off and dried at 90 ° C. in fluid bed dryers.
- the bulk density of the finished product can vary between 800 and 1200 g / l depending on the manufacturing process.
- the percarbonate is stabilized by an additional coating.
- the foam content of these substances depends on the intended use. While conventional universal detergents contain between 5 and 30% by weight, preferably between 7.5 and 25% by weight and in particular between 12.5 and 22.5% by weight of bleach, the contents in bleach or bleach booster preparation forms are between 15 and 50% by weight, preferably between 22.5 and 45% by weight and in particular between 30 and 40% by weight.
- the foams according to the invention can contain bleach activator (s), which is preferred in the context of the present invention.
- Bleach activators are incorporated into detergents and cleaning agents in order to achieve an improved bleaching effect when washing at temperatures of 60 ° C and below.
- Bleach activators which can be used are compounds which, under perhydrolysis conditions, give aliphatic peroxocarboxylic acids having preferably 1 to 10 C atoms, in particular 2 to 4 C atoms, and / or optionally substituted perbenzoic acid. Suitable substances are those which carry O- and / or N-acyl groups of the number of carbon atoms mentioned and / or optionally substituted benzoyl groups.
- Multi-acylated alkylenediamines in particular tetraacetylethylenediamine (TAED), acylated triazine derivatives, in particular 1,5-diacetyl-2,4-dioxohexahydro-1,3,5-triazine (DADHT), acylated glycolurils, in particular tetraacetylglycoluril (TAGU), N- Acylimides, especially N-nonanoylsuccinimide (NOSI), acylated phenolsulfonates, especially n-nonanoyl- or isononanoyloxybenzenesulfonate (n- or iso-NOBS), carboxylic acid anhydrides, especially phthalic anhydride, acylated polyhydric alcohols, especially triacetate, ethylene glycol, diacetoxy-2,5-dihydrofuran.
- TAED tetraacetylethylenediamine
- bleach catalysts can also be incorporated into the moldings.
- These substances are bleach-enhancing transition metal salts or transition metal complexes such as, for example, Mn, Fe, Co, Ru or Mo salt complexes or carbonyl complexes.
- Mn, Fe, Co, Ru, Mo, Ti, V and Cu complexes with N-containing tripod ligands as well as Co, Fe, Cu and Ru amine complexes can also be used as bleaching catalysts.
- the foams according to the invention contain bleach activators, they each contain, based on the total foam, between 0.5 and 30% by weight, preferably between 1 and 20% by weight and in particular between 2 and 15% by weight, of one or more Bleach activators or bleach catalysts. These amounts can vary depending on the intended use of the foams produced.
- Typical universal detergents contain bleach activator contents of between 0.5 and 10% by weight, preferably between 2 and 8% by weight and in particular between 4 and 6% by weight, while bleaching agent preparations do have higher contents, for example between 5 and 30% by weight, preferably between 7.5 and Can have 25 wt .-% and in particular between 10 and 20 wt .-%.
- the person skilled in the art is not restricted in its freedom of formulation and can in this way produce more or less bleaching detergents, cleaning agents or bleach preparations by varying the bleach activator and bleach content.
- a particularly preferred bleach activator is N, N, N ' , N ' -tetraacetylethylenediamine, which is widely used in detergents and cleaning agents. Accordingly, preferred foams are characterized in that tetraacetylethylenediamine is used as the bleach activator in the amounts mentioned above.
- the foams can contain optical brighteners of the type of derivatives of diaminostilbenedisulfonic acid or their alkali metal salts. Suitable are e.g. Salts of 4,4'-bis (2-anilino-4-morpholino-1, 3,5-triazinyl-6-amino) stilbene-2,2'-disu! Fonic acid or similarly structured compounds which are used instead of the morpholino group carry a diethanolamino group, a methylamino group, an anilino group or a 2-methoxyethylamino group.
- brighteners of the substituted diphenylstyryl type may be present, e.g.
- the optical brighteners are used in the foams according to the invention as ingredient c) in concentrations between 0.01 and 1% by weight, preferably between 0.05 and 0.5% by weight and in particular between 0.1 and 0.25% by weight. -%, each based on the total foam used.
- Particularly suitable enzymes are those from the classes of hydrolases such as proteases, esterases, lipases or lipolytically active enzymes, amylases, cellulases or other glycosyl hydrolases and mixtures of the enzymes mentioned. All these hydrolases help to remove stains such as protein, fat or starchy stains and graying in the laundry. Cellulases and other glycosyl hydrolases can also help to retain color and increase the softness of the textile by removing pilling and microfibrils. Oxidoreductases can also be used for bleaching or for inhibiting color transfer.
- hydrolases such as proteases, esterases, lipases or lipolytically active enzymes, amylases, cellulases or other glycosyl hydrolases and mixtures of the enzymes mentioned. All these hydrolases help to remove stains such as protein, fat or starchy stains and graying in the laundry. Cellulases and other glycosyl hydrolases can also help to retain color and increase
- Bacillus subtilis Bacillus licheniformis
- Streptomyceus griseus Streptomyceus griseus
- Coprinus Cinereus and Humicola insolens as well as enzymatic active ingredients obtained from their genetically modified variants.
- Proteases of the subtilisin type and in particular proteases which are obtained from Bacillus lentus are preferably used.
- Enzyme mixtures are, for example, from protease and amylase or protease and lipase or lipolytically active enzymes or protease and cellulase or from cellulase and lipase or lipolytically active enzymes or from Protease, amylase and lipase or lipolytically active enzymes or protease, lipase or lipolytically active enzymes and cellulase, but especially protease and / or lipase-containing mixtures or mixtures with lipolytically active enzymes of particular interest.
- Known cutinases are examples of such lipolytically active enzymes.
- Peroxidases or oxidases have also proven to be suitable in some cases.
- Suitable amylases include in particular alpha-amylases, iso-amylases, pullulanases and pectinases.
- Cellobiohydrolases, endoglucanases and glucosidases, which are also called cellobiases, or mixtures thereof, are preferably used as cellulases. Since different types of cellulase differ in their CMCase and avicelase activities, the desired activities can be set by targeted mixtures of the cellulases.
- the enzymes can be adsorbed on carriers or embedded in coating substances to protect them against premature decomposition.
- the proportion of the enzymes, enzyme mixtures or enzyme granules can be, for example, about 0.1 to 5% by weight, preferably 0.5 to about 4.5% by weight.
- the foams may also contain components as ingredient c) which have a positive influence on the oil and fat washability from textiles (so-called soil repellents). This effect becomes particularly clear when a textile is soiled that has already been washed several times beforehand with a detergent according to the invention which contains this oil and fat-dissolving component.
- the preferred oil and fat-dissolving components include, for example, nonionic cellulose ethers such as methyl cellulose and methyl hydroxypropyl cellulose with a proportion of methoxyl groups from 15 to 30% by weight and of hydroxypropoxyl groups from 1 to 15% by weight, based in each case on the nonionic cellulose ether, and the polymers of phthalic acid and / or terephthalic acid or their derivatives known from the prior art, in particular polymers of ethylene terephthalates and / or polyethylene glycol terephthalates or anionically and / or nonionically modified derivatives thereof. Of these, the sulfonated derivatives of phthalic acid and terephthalic acid polymers are particularly preferred.
- foams are characterized in that they contain, as ingredient c), silver preservatives from the group of the triazoles, the benzotriazoles, the bisbenzotriazoles, the aminotriazoles, the alkyl laminotriazoles and the transition metal salts or complexes, particularly preferably benzotriazole and / or alkylaminotriazole, in amounts of 0.01 to 5 wt .-%, preferably from 0.05 to 4 wt .-% and in particular from 0.5 to 3 wt .-%, each based on the weight of the foam.
- the corrosion inhibitors mentioned can be included to protect the wash ware or the machine, silver protection agents being of particular importance in the field of automatic dishwashing.
- the known substances of the prior art can be used.
- silver protection agents selected from the group consisting of the triazoles, the benzotriazoles, the bisbenzotriazoles, the aminotriazoles, the alkylaminotriazoles and the transition metal salts or complexes can be used.
- Benzotriazole and / or alkylaminotriazole are particularly preferably to be used.
- detergent formulations often contain agents containing active chlorine, which can significantly reduce the corrosion of the silver surface.
- oxygen- and nitrogen-containing organic redox-active compounds such as di- and trihydric phenols, e.g. As hydroquinone, pyrocatechol, hydroxyhydroquinone, gallic acid, phloroglucin, pyrogallol or derivatives of these classes of compounds.
- Salt-like and complex-like inorganic compounds such as salts of the metals Mn, Ti, Zr, Hf, V, Co and Ce, are also frequently used.
- transition metal salts which are selected from the group of the manganese and / or cobalt salts and / or complexes, particularly preferably the cobalt (ammine) complexes, the cobalt (acetate) complexes, the cobalt (CarbonyI) complexes , the chlorides of cobalt or manganese and manganese sulfate.
- Zinc compounds can also be used to prevent corrosion on the wash ware.
- the solid between partition walls of the detergent tablets according to the invention can also consist of other substances.
- the solid partitions in preferred shaped articles of washing or cleaning agent according to the invention or phases thereof consist entirely of washing or cleaning agent ingredients.
- this can be easily achieved (high-melting nonionic surfactants, organic polymers as cobuilders), other substances are difficult to convert into a state that enables the formation of the solid foam structures.
- fusible substances which are described below, are suitable as matrix substances.
- Masses which are softenable under the influence of temperature can be easily assembled by mixing the desired further ingredients (preferably washing or cleaning agent ingredients) with a meltable or softenable substance (referred to above as matrix material) and heating the mixture to temperatures in the softening range of this substance and shaping them at these temperatures is processed, creating a foam that is converted into a solid foam by cooling.
- Waxes, paraffins, polyalkylene glycols, etc. are particularly preferably used as meltable or softenable substances. These are described below.
- the meltable or softenable substances should have a melting range (solidification range) in such a temperature range in which the other ingredients of the masses to be processed from matrix substance and other ingredients do not have too high a thermal load get abandoned.
- the melting range must be sufficiently high to still provide a manageable shaped body (or shaped body phase) at at least a slightly elevated temperature.
- the meltable or softenable substances have a melting point above 30 ° C.
- meltable or softenable substances do not have a sharply defined melting point, as is usually the case with pure, crystalline substances, but instead have a melting range that may include several degrees Celsius.
- the meltable or softenable substances preferably have a melting range which is between approximately 45 ° C. and approximately 75 ° C. In the present case, this means that the melting range occurs within the specified temperature interval and does not indicate the width of the melting range.
- the width of the melting range is preferably at least 1 ° C., preferably about 2 to about 3 ° C.
- waxes are understood to mean a number of natural or artificially obtained substances which generally melt above 40 ° C. without decomposition and which are relatively low-viscosity and not stringy even a little above the melting point. They have a strongly temperature-dependent consistency and solubility.
- the waxes are divided into three groups according to their origin, natural waxes, chemically modified waxes and synthetic waxes.
- the natural waxes include, for example, vegetable waxes such as candelilla wax, camauba wax, japan wax, esparto grass wax, cork wax, guaruma wax, rice germ oil wax, sugar cane wax, ouricury wax, or montan wax, animal waxes such as beeswax, shellac wax, walnut, lanolin (wool wax), or broom wax, mineral wax or ozokerite (earth wax), or petrochemical waxes such as petrolatum, paraffin waxes or micro waxes.
- vegetable waxes such as candelilla wax, camauba wax, japan wax, esparto grass wax, cork wax, guaruma wax, rice germ oil wax, sugar cane wax, ouricury wax, or montan wax
- animal waxes such as beeswax, shellac wax, walnut, lanolin (wool wax), or broom wax, mineral wax or ozokerite (earth wax), or
- the chemically modified waxes include hard waxes such as montan ester waxes, Sassol waxes or hydrogenated jojoba waxes.
- Synthetic waxes are generally understood to mean polyalkylene waxes or polyalkylene glycol waxes. Compounds from other classes of substance which meet the stated requirements with regard to the softening point can also be used as meltable or softenable substances. As suitable synthetic compounds have, for example, higher esters of phthalic acid, in particular dicyclohexyl, which is commercially available under the name Unimoll 66 ® (Bayer AG), proved. Synthetic waxes made from lower are also suitable Carboxylic acids and fatty alcohols, for example dimyristyl tartrate, which is available under the name Cosmacol ETLP (Condea). Conversely, synthetic or partially synthetic esters from lower alcohols with fatty acids from native sources can also be used.
- Tegin ® 90 (Goldschmidt), a glycerol monostearate palmitate, falls into this class of substances.
- Shellac for example Shellac-KPS-Dreiring-SP (Kalkhoff GmbH), can also be used according to the invention as meltable or softenable substances.
- wax alcohols are also included in the waxes in the context of the present invention, for example.
- Wax alcohols are higher molecular weight, water-insoluble fatty alcohols with usually about 22 to 40 carbon atoms.
- the wax alcohols occur, for example, in the form of wax esters of higher molecular fatty acids (wax acids) as the main component of many natural waxes.
- wax alcohols are lignoceryl alcohol (1-tetracosanol), cetyl alcohol, myristyl alcohol or melissyl alcohol.
- the coating of the present invention the solid particles coated can optionally also contain wool wax alcohols which are understood to be triterpenoid and steroid alcohols, for example lanolin understood, which is obtainable for example under the trade name Argowax ® (Pamentier & Co).
- wool wax alcohols which are understood to be triterpenoid and steroid alcohols, for example lanolin understood, which is obtainable for example under the trade name Argowax ® (Pamentier & Co).
- fatty acid glycerol esters or fatty acid alkanolamides but also, if appropriate, water-insoluble or only slightly water-soluble polyalkylene glycol compounds can likewise be used at least in part as a constituent of the meltable or softenable substances.
- meltable or softenable substances in the compositions to be processed are those from the group of polyethylene glycols (PEG) and / or polypropylene glycols (PPG), polyethylene glycols with molecular weights between 1500 and 36,000 being preferred, those with molecular weights from 2000 to 12,000 being particularly preferred and those with molecular weights of 3000 to 5000 are particularly preferred.
- Corresponding detergent tablets which are characterized in that the cell webs contain at least one substance from the group of polyethylene glycols (PEG) and / or polypropylene glycols (PPG) are also preferred. Moldings according to the invention are particularly preferred which contain propylene glycols (PPG) and / or polyethylene glycols (PEG) as the only meltable or softenable substances in the cell webs. These substances have been described in detail above.
- the cell webs predominantly contain paraffin wax.
- paraffin wax contents based on the total amount of meltable or softenable substances of approximately 60% by weight, approximately 70% by weight or approximately 80% by weight are particularly suitable, even higher proportions of, for example, more than 90% by weight. are particularly preferred.
- the total amount of the meltable or softenable substances used in the cell webs consists exclusively of paraffin wax.
- Paraffin waxes have the advantage over the other natural waxes mentioned in the context of the present invention that there is no hydrolysis of the waxes in an alkaline detergent environment (as is to be expected, for example, from the wax esters), since paraffin wax contains no hydrolyzable groups.
- Paraffin waxes consist mainly of alkanes and low levels of iso- and cycloalkanes.
- the paraffin to be used according to the invention preferably has essentially no constituents with a melting point of more than 70 ° C., particularly preferably of more than 60 ° C. Portions of high-melting alkanes in the paraffin can leave undesired wax residues on the surfaces to be cleaned or the goods to be cleaned if the melting temperature in the detergent solution drops below this. Such wax residues usually lead to an unsightly appearance on the cleaned surface and should therefore be avoided.
- Preferred detergent tablets contain at least one paraffin wax with a melting range from 50 ° C to 60 ° C in the cell webs as meltable or softenable substances, preferred processes being characterized in that the cell webs have a paraffin wax with a melting range from 50 ° C to 55 ° C included.
- the paraffin wax content of alkanes, isoalkanes and cycloalkanes which are solid at ambient temperature is as high as possible.
- the more solid wax components present in a wax at room temperature the more useful it is within the scope of the present invention.
- With increasing proportion of solid wax constituents the resilience of the laundry detergent or cleaning product tablets according to the invention to impacts or friction on other surfaces increases, which leads to longer-lasting protection.
- High proportions of oils or liquid wax components can lead to a weakening of the shaped bodies or areas of the shaped bodies, whereby pores are opened and the macroscopic structure breaks down.
- the meltable or softenable substances can also contain one or more of the above-mentioned waxes or wax-like substances as the main constituent.
- the mixture forming the meltable or softenable substances should be such that the foamable mass and the molded body or molded body component formed therefrom are at least largely water-insoluble.
- the solubility in water should not exceed about 10 mg / l at a temperature of about 30 ° C. and should preferably be below 5 mg / l. In such cases, however, the meltable or softenable substances should have the lowest possible solubility in water, even in water at an elevated temperature, in order to largely avoid a temperature-independent release of the active substances.
- the principle described above serves to delay the release of ingredients at a certain point in the cleaning cycle and can be used particularly advantageously if the main rinse cycle is carried out at a lower temperature (for example 55 ° C.), so that the active substance from the rinse aid particles only in the rinse cycle at a higher level Temperatures (approx. 70 ° C) is released.
- Preferred moldings according to the invention are characterized in that they contain one or more substances with a melting range from 40 ° C. to 75 ° C. in amounts of 6 to 30% by weight, preferably 7.5 to 5%, as meltable or softenable substances in the cell webs 25 wt .-% and in particular from 10 to 20 wt .-%, each based on the weight of the mass.
- the shaped bodies or phases according to the invention can contain one or more fatty substances as matrix material for the cell webs, preferred cell webs being characterized in that they are 12.5 to 85, preferably 15 to 80, particularly preferably 17.5 to 75 and in particular 20 to 70% by weight .-% fat (s) contain.
- fatty substances are understood to mean liquid to solid substances from the group of fatty alcohols, fatty acids and fatty acid derivatives, in particular the fatty acid esters, at normal temperature (20 ° C.).
- reaction products of fatty alcohols with alkylene oxides and the salts of fatty acids are among the surfactants (see above) and are not fatty substances in the sense of the invention.
- fatty alcohols and fatty alcohol mixtures, fatty acids and fatty acid mixtures, fatty acid esters with alkanols or diols or polyols, fatty acid amides, fatty amines etc. can preferably be used as fatty substances.
- Preferred detergent tablets or phases thereof contain one or more substances from the groups of fatty alcohols, fatty acids and fatty acid esters as matrix material in the cell walls.
- the fatty alcohols that can be obtained are the alcohols 1-hexanol (capronalcohol), 1-heptanol (enanthalcohol), 1-octanol (caprylic alcohol), 1-nonanol (pelargon alcohol), 1-decanol (capric alcohol), 1 -Undecanol, 10-undecen-1-ol, 1-dodecanol (lauryl alcohol), 1-tridecanol, 1-tetradecanol (myristyl alcohol), 1-pentadecanol, 1-hexadecanol (cetyl alcohol), 1-heptadecanol, 1- Octadecanol (stearyl alcohol), 9-cis-octadecen-1-ol (oleyl alcohol), 9-trans-octadecen-1-ol (erucyl alcohol), 9-cis-octadecen-1, 12-diol (ricinol alcohol), all-cis- 9,12 Oct
- Guerbet alcohols and oxo alcohols, for example C 13, are also according to the invention.
- 15 -Oxo alcohol or mixtures of C 12 . 18 alcohols with C 12 . 14 -Alcohols can be used as fatty substances without any problems.
- it may also be alcohol mixtures are used, for example, such as the C produced by polymerization of ethylene by Ziegler 16 - ⁇ 8 alcohols.
- Specific examples of alcohols which can be used as component b) are the alcohols already mentioned, and lauryl alcohol, palmityl and stearyl alcohol and mixtures thereof.
- Particularly preferred inventive washing or cleaning composition shaped bodies contain as a matrix material in the cell webs one or more C10 - 3 O-fatty alcohols, preferably C 12 _ 2 - fatty alcohols, with particular preference from 1-hexadecanol, 1-octadecanol, 9-cis-octadecenoic 1 -ol, aII-cis-9,12-octadecadien-1-ol, aII-cis-9,12,15-octadecatrien-1-ol, 1-docosanol and mixtures thereof.
- Fatty acids can also be used as matrix material for the cell webs.
- most of these are obtained from native fats and oils by hydrolysis. While the alkaline saponification which was carried out in the past century led directly to the alkali salts (soaps), only water is used on an industrial scale to split the fats into glycerol and the free fatty acids. Large-scale processes are, for example, cleavage in an autoclave or continuous high-pressure cleavage.
- Carboxylic acids which can be used as fatty substances in the context of the present invention are, for example, hexanoic acid (caproic acid), heptanoic acid (enanthic acid), octanoic acid (caprylic acid), nonanoic acid (pelargonic acid), decanoic acid (capric acid), undecanoic acid, etc.
- Fatty acids such as dodecanoic acid (lauric acid), tetradecanoic acid (myristic acid), hexadecanoic acid (palmitic acid), octadecanoic acid (stearic acid), eicosanoic acid (arachic acid), docosanoic acid (behenic acid), tetracosanoic acid (lignoceric acid), hexaconic acid (melissinic acid), and the unsaturated species 9c-hexadecenoic acid (palmitoleic acid), 6c-octadecenoic acid (petroseiic acid), 6t-octadecenoic acid (petroselaidic acid), 9c-octadecenoic acid (oleic acid), 9t-octadecenoic acid (elaidic acid), 9c, 12c-octadecadienoic acid ( 9t, 12c-octadecadienoic
- tridecanoic acid pentadecanoic acid, margaric acid, nonadecanoic acid, erucic acid, elaeostearic acid and arachidonic acid can also be used.
- Such mixtures are, for example, coconut oil fatty acid (approx.
- esters of fatty acids with alkanols, diols or polyols can be used as fatty acid esters, fatty acid polyol esters being preferred.
- Suitable fatty acid polyol esters are monoesters and diesters of fatty acids with certain polyols.
- the fatty acids which are esterified with the polyols are preferably saturated or unsaturated fatty acids having 12 to 18 carbon atoms, for example lauric acid, myristic acid, palmitic acid or stearic acid, preference being given to using the technically obtained mixtures of the fatty acids, for example those of coconut, Acid mixtures derived from palm kernel or taig fat.
- acids or mixtures of acids with 16 to 18 carbon atoms are suitable for esterification with the polyhydric alcohols.
- sorbitol, trimethylolpropane, neopentyl glycol, ethylene glycol, polyethylene glycols, glycerol and polyglycerols are suitable as polyols which are esterified with the abovementioned fatty acids.
- Preferred embodiments of the present invention provide that glycerol is used as the polyol which is esterified with fatty acid (s).
- detergent tablets according to the invention are preferred which contain matrix material for the cell webs of one or more fatty substances from the group of fatty alcohols and fatty acid glycerides.
- Particularly preferred detergent tablets contain a fatty substance from the group of fatty alcohols and fatty acid monoglycerides in the cell webs. Examples of such preferred fatty substances are glycerol monostearic acid esters or glycerol monopalmitic acid esters.
- Preferred detergent tablets are characterized in that the solid partitions contain one or more substances with a melting point above 50 ° C., preferably from the group of paraffins, polyethylene glycols and fatty substances.
- Polymers are further preferred materials for the cell webs of the detergent tablets according to the invention or regions thereof. These can be used either alone or in a mixture with other ingredients (i.e. as matrix material). In general, completely water-soluble polymers are with regard to the area of application of Shaped body according to the invention preferred. In this regard, reference can be made to the above explanations.
- Biopolymers such as gelatin, starch, pectin, alginates etc. can also be used as materials for the solid cell webs.
- Gelatin is a polypeptide (molecular weight: approx. 15,000-> 250,000 g / mol), which is obtained primarily by hydrolysis of the collagen contained in the skin and bones of animals under acidic or alkaline conditions.
- the amino acid composition of the gelatin largely corresponds to that of the collagen from which it was obtained and varies depending on its provenance.
- the use of gelatin as a water-soluble coating material is extremely widespread, especially in pharmacy in the form of hard or soft gelatin capsules. In the form of films, gelatin is used only to a minor extent because of its high price in comparison to the abovementioned polymers.
- detergent tablets are also preferred whose cell webs (or parts thereof) consist of at least one polymer from the group starch and starch derivatives, cellulose and cellulose derivatives, in particular methyl cellulose and mixtures thereof.
- Starch is a homoglycan, with the glucose units linked ⁇ -glycosidically.
- Starch is made up of two components of different molecular weights: approx. 20-30% straight-chain amylose (MW. Approx. 50,000-150,000) and 70-80% branched-chain amylopectin (MW. Approx. 300,000-2,000,000) still contain small amounts of lipids, phosphoric acid and cations. While the amylose forms long, helical, intertwined chains with about 300-1200 glucose molecules due to the binding in the 1,4 position, the chain in the amylopectin branches after an average of 25 glucose units through 1,6 binding to form a knot-like structure with about 1500-12000 molecules of glucose.
- starch derivatives are also obtainable from starch by polymer-analogous reactions.
- Such chemically modified starches include, for example, products from esterifications or etherifications in which hydroxy hydrogen atoms have been substituted.
- Starches in which the hydroxyl groups have been replaced by functional groups which are not bound via an oxygen atom can also be used as starch derivatives.
- the group of starch derivatives includes, for example, alkali starches, carboxymethyl starch (CMS), starch esters and starches and amino starches.
- Pure cellulose has the formal gross composition (C 6 H 10 ⁇ 5 ) n and, viewed formally, is a ß-1, 4-polyacetal of cellobiose, which in turn is made up of two molecules of glucose. Suitable celluloses consist of approximately 500 to 5000 glucose units and have consequently average molar masses from 50,000 to 500,000.
- Cellulose-based disintegrants which can be used in the context of the present invention are also cellulose derivatives which can be obtained from cellulose by polymer-analogous reactions. Such chemically modified celluloses include, for example, products from esterifications or etherifications in which hydroxy hydrogen atoms have been substituted.
- celluloses in which the hydroxy groups have been replaced by functional groups which are not bound by an oxygen atom can also be used as cellulose derivatives.
- the group of cellulose derivatives includes, for example, alkali celluloses, carboxymethyl cellulose (CMC), cellulose esters and ethers and aminocelluloses.
- the moldings according to the invention can be manufactured in a predetermined spatial shape and a predetermined size. Practically all practical configurations can be considered as the spatial form, for example, the design as a board, the bar or bar shape, cubes, cuboids and corresponding spatial elements with flat side surfaces, and in particular cylindrical configurations with a circular or oval cross section. This last embodiment covers the presentation form from the tablet to compact cylinder pieces with a ratio of height to diameter above 1.
- the moldings according to the invention can each be designed as separate individual elements which correspond to the predetermined dosage of the detergents and / or cleaning agents.
- the portioned shaped bodies can be useful as tablets, in cylindrical or cuboid form, with a diameter / height ratio in the range from approximately 0.5: 2 to 2: 0.5 is preferred.
- the spatial shape of another embodiment of the shaped body is adapted in its dimensions to the induction chamber of commercially available household washing machines, so that the shaped bodies can be dosed directly into the induction chamber without metering aid, where they dissolve during the induction process.
- the detergent tablets can also be used without problems via a metering aid and are preferred in the context of the present invention.
- Another preferred molded body that can be produced has a plate-like or plate-like structure with alternately thick long and thin short segments, so that individual segments of this "bolt" at the predetermined breaking points, which represent the short thin segments, broken off and into the Machine can be entered.
- This principle of the “bar-shaped” shaped body detergent can also be used in other geometric shapes, for example vertically standing triangles, which are connected to each other only on one of their sides, can be realized.
- the various components are not combined to form a uniform tablet, but rather that shaped bodies are obtained which have several layers, that is to say at least two layers. It is also possible that these different layers have different dissolving speeds. This can result in advantageous performance properties of the molded articles. If, for example, components are contained in the moldings which have a mutually negative effect, it is possible to integrate one component in the more rapidly soluble layer and to incorporate the other component in a more slowly soluble layer, so that the first component has already reacted. when the second goes into solution.
- the layer structure of the shaped bodies can be stacked, with the inner layer (s) already loosening at the edges of the shaped body when the outer layers have not yet been completely detached, but it is also possible for the inner layer (s) to be completely encased ) can be achieved by the outer layer (s), which leads to the premature detachment of components of the inner layer (s).
- a shaped body consists of at least three layers, that is to say two outer and at least one inner layer, at least one peroxy bleaching agent being contained in at least one of the inner layers, while in the case of the stack-shaped shaped body the two cover layers and in the case of the shaped body the outermost layers, however, are free of peroxy bleach. Furthermore, it is also possible to spatially separate peroxy bleaching agents and any bleach activators and / or enzymes that may be present in a molded body.
- Such multilayered moldings have the advantage that they can not only be used via a dispensing chamber or via a metering device which is added to the wash liquor; rather, in such cases it is also possible to put the molded body into direct contact with the textiles in the machine without the risk of stains from bleaching agents and the like.
- the bodies to be coated can, for example, be sprayed with aqueous solutions or emulsions, or else they can be coated using the method of melt coating.
- speckles can also be incorporated into the shaped bodies as optical differentiation.
- a white molded body can be homogeneously colored, for example blue, red, green, yellow, etc.
- speckles can be colored.
- the amount of colored speckles and their particle size should be adapted to the rest of the premix which forms the shaped body matrix from which the speckles emerge optically.
- a tableting mixture has a particle size range from 200 to 1800 ⁇ m
- speckles that move in the same or coarser particle size range only achieve a homogeneous distribution above a threshold value of> 6% by weight, based on the tablet making mixture. Smaller quantities then lead to an optically unsightly accumulation of speckles in some areas of the shaped body, while other areas remain virtually unspeckled.
- a homogeneous distribution of the speckles is achieved with 2 to 3% by weight of colored speckle particles if these particle sizes have between 200 and 800 ⁇ m.
- a homogeneous speckling which can be achieved in the manner described above by adapting the speckle particle size and quantity to the premix, also makes it possible to visualize a layer structure of the shaped bodies. In this way, two- or multi-layer moldings can be produced, one layer of which is undyed, while a second layer is highlighted by sprinkles. This concept can also be applied, for example, to three-layer tablets in which one layer is undyed, the second is speckled and the third is colored through. In addition to the coloring of layers, cores or other sub-areas can also be colored or sprinkled into core-coated tablets, ring-core tablets or point tablets. The person skilled in the art has hardly any limits when varying these implementation options for optical differentiation.
- detergent tablets according to the invention are preferred, which are characterized in that the phases have the form of layers.
- detergent tablets according to the invention are preferred, in which at least one phase comprises a cavity in which another phase is at least partially embedded is.
- the cavity of the molded body can have any shape. It can cut through the molded body, ie have an opening on the top and bottom of the molded body, but it can also be a cavity that does not extend through the entire molded body, the opening of which is only visible on one side of the molded body.
- the moldings according to the invention can assume any geometric shape, in particular concave, convex, biconcave, biconvex, cubic, tetragonal, orthorhombic, cylindrical, spherical, segment-like, disk-shaped, tetrahedral, dodecahedral, octahedral, conical, pyramidal, ellipsoid, five- hexagonal and octagonal prismatic and rhombohedral shapes are preferred.
- Completely irregular base areas such as arrow or animal shapes, trees, clouds, etc. can also be realized.
- the shaped bodies according to the invention have corners and edges, they are preferably rounded. As an additional optical differentiation, an embodiment with rounded corners and beveled (“chamfered”) edges is preferred.
- the shape of the cavity can also be freely selected within wide limits. For reasons of process economy, through holes, the openings of which lie on opposing surfaces of the shaped bodies, and troughs with an opening on one side of the shaped body have proven successful.
- the cavity has the shape of a through hole, the openings of which are located on two opposing tablet surfaces.
- the shape of such a through hole can be chosen freely, preference being given to moldings in which the through hole has circular, elliptical, triangular, rectangular, square, pentagonal, hexagonal, hexagonal or octagonal horizontal sections. Completely irregular hole shapes such as arrow or animal shapes, trees, clouds etc. can also be realized.
- angular holes those with rounded corners and edges or with rounded corners and chamfered edges are preferred.
- Shaped bodies with a rectangular or square base and circular holes can be produced as well as round shaped bodies with octagonal holes, whereby there are no limits to the variety of possible combinations.
- molded articles with a hole are particularly preferred in which the molded article base area and the hole cross section have the same geometric shape, for example molded articles with a square base area and a centrally incorporated square hole.
- the moldings according to the invention can also assume any geometric shape in this embodiment, in particular concave, convex, biconcave, biconvex, cubic, tetragonal, orthorhombic, cylindrical, spherical, cylindrical segment-like, disc-shaped, tetrahedral, dodecahedral, octahedral, conical, pyramidal, ellipsoidal, pentagonal, seven-sided and octagonal-prismatic and romombohedral shapes are preferred.
- molded body has corners and edges, these are preferably rounded. As an additional optical differentiation, an embodiment with rounded corners and beveled (“chamfered”) edges is preferred.
- the shape of the trough can also be chosen freely, preference being given to moldings in which at least one trough has a concave, convex, cubic, tetragonal, orthorhombic, cylindrical, spherical, segment-like, disc-shaped, tetrahedral, dodecahedral, octahedral, conical, pyramidal, ellipsoidal , five-, seven- and octagonal-prismatic and rhombohedral shape.
- Completely irregular trough shapes such as arrow or animal shapes, trees, clouds, etc. can also be realized.
- troughs with rounded corners and edges or with rounded corners and chamfered edges are preferred.
- the size of the trough or the through hole in comparison to the entire molded article depends on the intended use of the molded article.
- the size of the cavity can vary depending on whether the cavity is to contain a further shaped body phase and whether a smaller or larger amount of further phase is desired. Regardless of the intended use, detergent tablets are preferred in which the volume ratio of molded article to cavity is 2: 1 to 100: 1, preferably 3: 1 to 80: 1, particularly preferably 4: 1 to 50: 1 and in particular 5: 1 to 30: 1.
- detergent tablets are preferred, in which the area of the opening (the cavity (s) makes up 1 to 25%, preferably 2 to 20%, particularly preferably 3 to 15% and in particular 4 to 10% of the total surface of the molded body.
- any of the conceivable possibilities can be realized according to the invention, i.e. two-phase moldings according to the invention can be produced in which the phase with the cavity consists of gas-filled cells (pores) which are delimited by solid partition walls while the cavity is being filled was created by a different manufacturing technology. Furthermore, the exact opposite case is possible, a molded body in which the phase with the cavity was produced by pressing, casting, sintering, etc. and the filling of the cavity consists of gas-filled cells (pores) which are delimited by solid partition walls.
- moldings according to the invention can of course also be produced in which both the phase with the cavity and the filling of the cavity consist of gas-filled cells (pores) which are delimited by solid intermediate walls.
- Multi-phase moldings can also be realized according to the invention in that the phase, which consists of gas-filled cells (pores), which are delimited by solid partition walls, serves as a kind of “matrix” in which particles which form the other phase are present in suspension. It is optically particularly attractive here if the embedded particles have a size in the range of several millimeters, for example in the range from 1 to 10 mm, preferably from 2 to 7 mm and in particular from 2.5 to 5 mm!
- Such laundry detergent or cleaning product tablets In which one phase consists of gas-filled cells surrounded by solid partition walls in which the other phase (s) are embedded are preferred according to the invention.
- Shaped or detergent tablets are particularly preferred, which are characterized in that the phase embedded in the phase consisting of gas-filled cells surrounded by solid intermediate walls consists of particulate solids.
- a shaped body phase according to the invention can be combined with further shaped body phases not according to the invention which were produced by conventional technologies.
- laundry detergent or cleaning product tablets according to the invention are preferred in which the non-foamed phase is a pressed part.
- detergent tablets in which the non-foamed layer is a non-pressed part.
- detergent tablets according to the invention in which the non-foamed layer is a sintered part, or even more preferably, detergent tablets in which the non-foamed layer is a cast part.
- shaped tablets or detergents are generally preferred, which are characterized in that the weight ratio between the foamed and non-foamed phase is in the range from 30: 1 to 1:50, preferably from 5: 1 to 1:30 and in particular from 1: 1 to 1:10.
- detergent tablets are preferred in which the volume ratio between foamed and non-foamed phase is in the range from 50: 1 to 1:20, preferably from 10: 1 to 1:10, particularly preferably from 5: 1 to 1: 5 and in particular from 4: 1 to 1: 2.
- a controlled release of ingredients can be achieved in multiphase molded articles by controlling the dissolution rate of individual phases.
- detergent tablets according to the invention are preferred in which the foamed phase (s) dissolve / dissolve faster than the non-foamed phase (s). It is particularly preferred here if at least 50% by weight of the foamed phase (s) are dissolved, if at most 10% by weight of the non-foamed phase (s) are dissolved.
- the foamed phase can also be delayed in dissolution.
- detergent tablets are preferred in which the foamed phase (s) dissolve / dissolve more slowly than the non-foamed phase (s), particularly preferred detergent tablets being characterized in that at least 50 % By weight of the non-foamed phase (s) are dissolved when at most 10% by weight of the foamed phase (s) are dissolved.
- the detergent tablets according to the invention can contain all of the builders customarily used in detergents and cleaning agents, in particular thus zeolites, silicates, carbonates, organic cobuilders and — where there are no ecological prejudices against their use — also the phosphates.
- the builders in amounts of from 1 to 95% by weight, preferably from 5 to 90% by weight, particularly preferably from 10 to 85% by weight and in particular from 20 to 75% by weight .-%, each based on the weight of the entire molded body.
- Preferred detergent tablets in the context of the present invention are characterized in that they contain silicate (s), preferably alkali silicates, particularly preferably crystalline or amorphous alkali disilicates, in amounts of 10 to 60% by weight, preferably 15 to 50% by weight. % and in particular from 20 to 40 wt .-%, each based on the weight of the entire molded body.
- silicate preferably alkali silicates, particularly preferably crystalline or amorphous alkali disilicates
- detergent tablets are characterized in that they contain phosphate (s), preferably alkali metal phosphate (s), particularly preferably pentasodium or pentapotassium triphosphate (sodium or potassium tripolyphosphate), in amounts of 20 to 80% by weight, preferably from 25 to 75% by weight and in particular from 30 to 70% by weight, in each case based on the weight of the entire shaped body.
- phosphate preferably alkali metal phosphate (s), particularly preferably pentasodium or pentapotassium triphosphate (sodium or potassium tripolyphosphate)
- Alkali carriers can be present as further constituents.
- alkali carriers include alkali metal hydroxides, alkali metal carbonates, alkali metal hydrogen carbonates, alkali metal sesquicarbonates, the alkali metal silicates mentioned, alkali metal silicates, and mixtures of the abovementioned ten substances, the alkali metal carbonates, in particular sodium carbonate, sodium hydrogen carbonate or sodium sesquicarbonate, being used for the purposes of this invention.
- a builder system containing a mixture of tripolyphosphate and sodium carbonate is particularly preferred.
- a builder system containing a mixture of tripolyphosphate and sodium carbonate and sodium disilicate is also particularly preferred.
- carbonate (s) and / or hydrogen carbonate (s), preferably alkali carbonates, particularly preferably sodium carbonate, are present in amounts of 5 to 50% by weight, preferably 7.5 to 40% by weight and in particular from 10 to 30 wt .-%, based in each case on the weight of the entire molded body.
- Preferred detergent tablets furthermore contain one or more surfactants.
- Anionic, nonionic, cationic and / or amphoteric surfactants or mixtures thereof can be used in the detergent tablets according to the invention. From an application point of view, preference is given to mixtures of anionic and nonionic surfactants for detergent tablets and nonionic surfactants for detergent tablets.
- the total surfactant content of the tablets is 5 to 60% by weight, based on the tablet weight, with surfactant contents above 15% by weight being preferred, while detergent tablets for automatic dishwashing are preferably below 5% by weight surfactant (e ) contain.
- the surfactants have also been described in detail above.
- detergent tablets which contain anionic (s) and nonionic (s) surfactant (s) are preferred as detergent tablets, application-technical advantages being able to result from certain quantitative ratios in which the individual classes of surfactants are used.
- detergent tablets are particularly preferred in which the ratio of anionic surfactant (s) to nonionic surfactant (s) is between 10: 1 and 1:10, preferably between 7.5: 1 and 1: 5 and in particular between 5: 1 and 1: 2.
- the surfactant (s), preferably anionic (s) and / or nonionic (s) surfactant (s) in amounts of from 5 to 40% by weight, preferably from 7.5 to 35% by weight, particularly preferably from 10 to 30% by weight and in particular from 12.5 to 25% by weight, based in each case on the molding weight.
- fertilizer therefore provides that at least one phase of the shaped body is free from nonionic surfactants.
- the content of individual phases or the entire molded body i.e. all phases, a positive effect can be achieved on certain surfactants.
- the introduction of the alkyl polyglycosides described above has proven to be advantageous, so that detergent tablets are preferred in which at least one phase of the tablets contains alkyl polyglycosides.
- the total surfactant contents below 5% by weight, preferably below 4% by weight, particularly preferably below 3% by weight and in particular below 2% by weight .-%, each based on the weight of the entire molded body.
- detergent tablets according to the invention which contain anionic and / or nonionic surfactant (s) and total surfactant contents above 5% by weight, preferably above 10% by weight and in particular above 15% by weight, based in each case on the weight of the shaped body.
- detergent tablets preferably to be used as detergent tablets are characterized in that the tablet total surfactant contents are below 5% by weight, preferably below 4% by weight, particularly preferably below 3% by weight and in particular below of 2% by weight, based in each case on the weight of the shaped body.
- detergent tablets preferably to be used as detergent tablets are characterized in that the tablet total surfactant contents are below 5% by weight, preferably below 4% by weight, particularly preferably below 3% by weight and in particular below of 2% by weight, based in each case on the weight of the shaped body.
- Only weakly foaming nonionic surfactants are usually used as surfactants in automatic dishwashing detergents.
- representatives from the groups of anionic, cationic or amphoteric surfactants are of lesser importance.
- the detergent tablets according to the invention for machine dishwashing particularly preferably contain nonionic surfactants, in particular nonionic surfactants from the group of the alkoxylated alcohols. These have been described in detail above.
- disintegration aids so-called tablet disintegrants
- Tablet disintegrants or disintegration accelerators are understood as auxiliary substances which ensure the rapid disintegration of tablets in water or gastric juice and the release of the pharmaceuticals in an absorbable form.
- Preferred detergent tablets contain 0.5 to 10% by weight, preferably 3 to 7% by weight and in particular 4 to 6% by weight of one or more disintegration auxiliaries, in each case based on the weight of the tablet. If only the molding contains disintegration aids, the information given relates only to the weight of the molding.
- Disintegrants based on cellulose are used as preferred disintegrants in the context of the present invention, so that preferred detergent tablets have such a disintegrant based on cellulose in amounts of 0.5 to 10% by weight, preferably 3 to 7% by weight and in particular 4 contain up to 6 wt .-%.
- Pure cellulose has the formal gross composition (C 6 H 10 O 5 ) n and, formally speaking, is a ß-1,4 polyacetal of cellobiose, which in turn is made up of two molecules of glucose. Suitable celluloses consist of approximately 500 to 5000 glucose units and consequently have average molecular weights of 50,000 to 500,000.
- Cellulose-based disintegrants which can be used in the context of the present invention are also cellulose derivatives which can be obtained from cellulose by polymer-analogous reactions.
- Such chemically modified celluloses include, for example, products from esterifications or etherifications in which hydroxyl hydrogen atoms have been substituted.
- celluloses in which the hydroxyl groups have been replaced by functional groups which are not bound via an oxygen atom can also be used as cellulose derivatives.
- the group of cellulose derivatives includes, for example, alkali celluloses, carboxymethyl cellulose (CMC), cellulose esters and ethers and aminocelluloses.
- the cellulose derivatives mentioned are preferably not used alone as a cellulose-based disintegrant, but are used in a mixture with cellulose.
- the content of cellulose derivatives in these mixtures is preferably below 50% by weight, particularly preferably below 20% by weight, based on the cellulose-based disintegrant. Particularly Preference is given to using pure cellulose as a disintegrant based on cellulose, which is free from cellulose derivatives.
- the cellulose used as disintegration aid is preferably not used in finely divided form, but is converted into a coarser form, for example granulated or compacted, before being added to the premixes to be pressed.
- Detergent tablets which contain disintegrants in granular or, if appropriate, cogranulated form are described in German patent applications DE 197 09 991 (Stefan Herzog) and DE 197 10 254 (Henkel) and in international patent application WO98 / 40463 (Henkel). These documents can also be found in more detail on the production of granulated, compacted or cogranulated cellulose disintegrants.
- the particle sizes of such disintegrants are usually above 200 ⁇ m, preferably at least 90% by weight between 300 and 1600 ⁇ m and in particular at least 90% by weight between 400 and 1200 ⁇ m.
- the above and described in more detail in the documents cited coarser disintegration aids, are preferred as the disintegration aid in the context of the present invention and maier commercially available, for example under the name of Arbocel ® TF-30-HG from the company Retten-.
- Microcrystalline cellulose can be used as a further cellulose-based disintegrant or as a component of this component.
- This microcrystalline cellulose is obtained by partial hydrolysis of celluloses under conditions which only attack and completely dissolve the amorphous areas (approx. 30% of the total cellulose mass) of the celluloses, but leave the crystalline areas (approx. 70%) undamaged.
- a subsequent disaggregation of the microfine celluloses produced by the hydrolysis provides the microcrystalline celluloses, which have primary particle sizes of approximately 5 ⁇ m and can be compacted, for example, into granules with an average particle size of 200 ⁇ m.
- Detergent tablets preferred in the context of the present invention additionally contain a disintegration aid, preferably a cellulose-based disintegration aid, preferably in granular, cogranulated or compacted form, in amounts of 0.5 to 10% by weight, preferably 3 to 7% by weight. -% and in particular from 4 to 6 wt .-%, each based on the weight of the molded body.
- a disintegration aid preferably a cellulose-based disintegration aid, preferably in granular, cogranulated or compacted form, in amounts of 0.5 to 10% by weight, preferably 3 to 7% by weight. -% and in particular from 4 to 6 wt .-%, each based on the weight of the molded body.
- the detergent tablets according to the invention can also contain a gas-developing shower system both in the tablet and in the cavity.
- the gas-developing shower system can consist of a single substance that releases a gas when it comes into contact with water.
- magnesium peroxide should be mentioned in particular, which releases oxygen on contact with water.
- the gas-releasing bubble system itself consists of at least two components that are combined with one another to form gas response. While a large number of systems which release nitrogen, oxygen or hydrogen, for example, are conceivable and executable here, the bubbling system used in the detergent tablets according to the invention can be selected on the basis of both economic and ecological aspects.
- Preferred effervescent systems consist of alkali metal carbonate and / or hydrogen carbonate and an acidifying agent which is suitable for releasing carbon dioxide from the alkali metal salts in aqueous solution.
- the alkali metal carbonates or bicarbonates the sodium and potassium salts are clearly preferred over the other salts for reasons of cost.
- the pure alkali metal carbonates or bicarbonates in question do not have to be used; rather, mixtures of different carbonates and hydrogen carbonates may be preferred.
- Preferred detergent tablets are 2 to 20% by weight, preferably 3 to 15% by weight and in particular 5 to 10% by weight of an alkali metal carbonate or bicarbonate and 1 to 15, preferably 2 to 12 and in particular, the effervescent system 3 to 10% by weight of an acidifying agent, based in each case on the entire shaped body, used.
- Acidifiers which release carbon dioxide from the alkali salts in aqueous solution are, for example, boric acid and alkali metal bisulfates, alkali metal dihydrogen phosphates and other inorganic salts.
- organic acidifying agents are preferably used, citric acid being a particularly preferred acidifying agent.
- the other solid mono-, oligo- and polycarboxylic acids can also be used in particular. Tartaric acid, succinic acid, malonic acid, adipic acid, maleic acid, fumaric acid, oxalic acid and polyacrylic acid are preferred from this group.
- Organic sulfonic acids such as amidosulfonic acid can also be used.
- Sokalan ® DCS (trademark of BASF), a mixture of succinic acid (max. 31% by weight), glutaric acid (max. 50% by weight) and adipic acid (commercially available and also preferably used as an acidifying agent in the context of the present invention) max. 33% by weight).
- detergent tablets are preferred in which a substance from the group of the organic di-, tri- and oligocarboxylic acids or mixtures thereof are used as acidifying agents in the effervescent system.
- Bleaching agents and bleach activators which are important ingredients of detergents or cleaning agents, have been described above.
- Detergent tablets which are characterized in that the tablet contains bleaches from the group of oxygen or halogen bleaches, in particular chlorine bleaches, with particular preference for sodium perborate and sodium percarbonate, in amounts of 2 to 25% by weight, preferably of 5 to 20 wt .-% and in particular from 10 to 15 wt .-%, each based on the weight of the molded body Bulk contains are a preferred embodiment of the present invention. It is also preferred that the shaped bodies according to the invention contain bleach activators.
- Detergent tablets in which the molded body contains bleach activators from the groups of polyacylated alkylenediamines, in particular tetraacetylethylenediamine (TAED), N-acylimides, in particular N-nonanoylsuccinimide (NOSI), acylated phenolsulfonates, in particular n-nonanoyl- or isonolsulfonoyloxybenzoyloxybenzoxy - or iso-NOBS) and n-methyl-morpholinium-acetonitrile-methyl sulfate (MMA), in amounts of 0.25 to 15 wt .-%, preferably from 0.5 to 10 wt .-% and in particular from 1 to 8% by weight, based in each case on the weight of the entire shaped body, are likewise preferred.
- TAED tetraacetylethylenediamine
- N-acylimides in particular N-nonanoylsuccinimide (NOS
- the detergent tablets according to the invention can contain corrosion inhibitors, in particular in the foamed phase for protecting the wash ware or the machine, which have already been described above.
- the tablet contains silver protective agents from the group of the triazoles, the benzotriazoles, the bisbenzotriazoles, the aminotriazoles, the alkylaminotriazoles and the transition metal salts or complexes, particularly preferably benzotriazole and / or alkylaminotriazole, in Amounts of 0.01 to 5 wt .-%, preferably from 0.05 to 4 wt .-% and in particular from 0.5 to 3 wt .-%, each based on the weight of the molded body.
- Detergent tablets are preferred in which the tablet further comprises one or more substances from the groups of enzymes, corrosion inhibitors, scale inhibitors, cobuilders, colorants and / or fragrances in total amounts of 6 to 30% by weight, preferably 7 5 to 25 wt .-% and in particular from 10 to 20 wt .-%, each based on the weight of the molded body.
- the detergent tablets according to the invention can contain further ingredients customary in detergents and cleaning agents from the group of dyes, fragrances, optical brighteners, enzymes, foam inhibitors, silicone oils, anti-redeposition agents, graying inhibitors, Color transfer inhibitors and corrosion inhibitors included. Enzymes, dyes and fragrances have already been described in detail above.
- the detergent tablets according to the invention can contain one or more optical brighteners. These fabrics, which are also called “whiteners", are used in modern laundry detergents because even freshly washed and bleached white laundry has a slight yellow tinge.
- Optical brighteners are organic dyes that convert part of the invisible UV radiation from sunlight into longer-wave blue light. The emission This blue light complements the "gap" in the light reflected by the textile, so that a textile treated with an optical brightener appears whiter and brighter to the eye. Since the action mechanism of brighteners presupposes that they are drawn onto the fibers, a distinction is made depending on the "dyed" fibers, for example brighteners for cotton, polyamide or polyester fibers.
- the commercial brighteners suitable for incorporation in detergents essentially comprise five structural groups: the stilbene, the diphenylstilbene, the coumarin-quinoline, the diphenylpyrazoline group and the group of the combination of benzoxazole or benzimidazole with conjugated systems.
- An overview of common brighteners can be found, for example, in G. Jakobi, A. Lschreib “Detergents and Textile Washing", VCH-Verlag, Weinheim, 1987, pages 94 to 100.
- Suitable are for example salts of 4,4'-bis [(4-anilino-6-morpholino-s-triazin-2-yl) amino] stilbene-2,2 '- disulfonic acid or compounds of similar composition which instead of the morpholino Group carry a diethanolamino group, a methylamino group, anilino group or a 2-methoxyethylamino group.
- Brighteners of the substituted diphenyl styrene type may also be present, for example the alkali salts of 4,4'-bis (2-sulfostyryl) diphenyl, 4,4'-bis (4-chloro-3-sulfostyryl) diphenyl, or 4- (4-chlorostyryl) -4 '- (2-sulfostyryl). Mixtures of the aforementioned brighteners can also be used.
- the preferred oil and fat-dissolving components include, for example, nonionic cellulose ethers such as methyl cellulose and methyl hydroxypropyl cellulose with a proportion of methoxyl groups from 15 to 30% by weight and of hydroxypropoxyl groups from 1 to 15% by weight, based in each case on the nonionic cellulose ether, and the polymers of phthalic acid and / or terephthalic acid or their derivatives known from the prior art, in particular polymers of ethylene terephthalates and / or polyethylene glycol terephthalates or anionically and / or nonionically modified derivatives thereof. Of these, the sulfonated derivatives of phthalic acid and terephthalic acid polymers are particularly preferred.
- Foam inhibitors that can be used in the agents according to the invention are, for example, soaps, paraffins or silicone oils, which can optionally be applied to carrier materials.
- Graying inhibitors have the task of keeping the dirt detached from the fiber suspended in the liquor and thus preventing the dirt from being re-absorbed.
- Water-soluble colloids of mostly organic nature are suitable for this, for example the water-soluble salts of polymeric carboxylic acids, glue, gelatin, salts of ether sulfonic acids of starch or Cellulose or salts of acidic sulfuric acid esters of cellulose or starch.
- Water-soluble polyamides containing acidic groups are also suitable for this purpose. Soluble starch preparations and starch products other than those mentioned above can also be used, for example degraded starch, aldehyde starches, etc. Polyvinylpyrrolidone can also be used.
- cellulose ethers such as carboxymethyl cellulose (sodium salt), methyl cellulose, hydroxyalkyl cellulose and mixed ethers such as methyl hydroxyethyl cellulose, methyl hydroxypropyl cellulose, methyl carboxymethyl cellulose and mixtures thereof in amounts of 0.1 to 5% by weight, based on the composition, used
- the agents according to the invention can contain synthetic anti-crease agents. These include, for example, synthetic products based on fatty acids, fatty acid esters. Fatty acid amides, alkylol esters, alkylolamides or fatty alcohols, which are mostly reacted with ethylene oxide, or products based on lecithin or modified phosphoric acid esters.
- the agents according to the invention can contain antimicrobial agents.
- antimicrobial agents Depending on the antimicrobial spectrum and mechanism of action, a distinction is made between bacteriostatics and bactericides, fungiostatics and fungicides, etc.
- Important substances from these groups are, for example, benzalkonium chlorides, alkylarlylsulfonates, halophenols and phenol mercuric acetate, although these compounds can be dispensed with entirely.
- the agents can contain antioxidants.
- This class of compounds includes, for example, substituted phenols, hydroquinones, pyrocatechols and aromatic amines as well as organic sulfides, polysulfides, dithiocarbamates, phosphites and phosphonates.
- Antistatic agents increase the surface conductivity and thus enable the flow of charges that have formed to improve.
- External antistatic agents are generally substances with at least one hydrophilic molecular ligand and give a more or less hygroscopic film on the surfaces. These mostly surface-active antistatic agents can be divided into nitrogen-containing (amines, amides, quaternary ammonium compounds), phosphorus-containing (phosphoric acid esters) and sulfur-containing (alkyl sulfonates, alkyl sulfates) antistatic agents.
- the lauryl (or stearyl) dimethylbenzylammonium chlorides are suitable as antistatic agents for textiles or as an additive to detergents, with an additional anti-aging effect.
- silicone derivatives can be used in the agents according to the invention. These additionally improve the rinsing behavior of the agents due to their foam-inhibiting properties.
- Preferred silicone derivatives are, for example, polydialkyl or alkylarylsiloxanes in which the alkyl groups have one to five carbon atoms and are partially or completely fluorinated.
- Preferred silicones are poly-dimethylsiloxanes, which can optionally be derivatized and then are amino-functional or quaternized or have Si-OH, Si-H and / or Si-Cl bonds.
- the viscosities of the preferred silicones are in the range between 100 and 100,000 centistokes at 25 ° C., the silicones being used in amounts between 0.2 and 5% by weight, based on the total agent.
- the agents according to the invention can also contain UV absorbers, which absorb onto the treated textiles and improve the light resistance of the fibers.
- Compounds which have these desired properties are, for example, the compounds and derivatives of benzophenone with substituents in the 2- and / or 4-position which are effective by radiation-free deactivation.
- Substituted benzotriazoles, phenyl-substituted acrylates (cinnamic acid derivatives) in the 3-position, if appropriate with cyano groups in the 2-position, salicylates, organic Ni complexes and natural substances such as umbelliferone and the body's own urocanoic acid are also suitable.
- the ingredients can be divided into the individual phases and thereby separated from one another. If these moldings have a foamed and a non-foamed part, detergent tablets are preferred in which the foamed part has at least one active ingredient from the group of enzymes, surfactants, soil-release polymers, disintegration aids, bleaching agents, bleach activators, bleaching catalysts, Silver preservatives and mixtures thereof.
- multi-phase moldings can be used for the separation of active substances.
- the separation is particularly advantageous for certain combinations of active ingredients.
- the following explanations are made for multi-phase moldings from foamed and non-foamed phases, but also apply mutatis mutandis to moldings from several foamed phases.
- Shaped or detergent tablets according to the invention are particularly preferred, which are characterized in that the foamed part or the non-foamed part contains bleaching agents, while the other region of the molding contains bleach activators.
- Shaped or detergent tablets in which the foamed part or the non-foamed part contains bleach, while the other area of the molded article contains enzymes, are preferred embodiments according to the invention, as are detergent or detergent tablets which are characterized in that the foamed part or the non-foamed part contains bleaching agent, while the other area of the molded body contains deformable masses of anti-corrosion agents.
- surfactants preferably nonionic surfactants, with particular preference for alkoxylated alcohols having 10 to 24 carbon atoms and 1 to 5 alkylene oxide units
- detergent tablets which are characterized in that the foamed part or the non-foamed part contains the same active ingredient in different amounts, preferred embodiments of the present invention.
- Another object of the present invention is a method for producing detergent tablets, in which a melt containing at least one active substance is acted upon and foamed at temperatures above 25 ° C. and foamed and then allowed to solidify.
- This embodiment of the present invention comprises the above-described melting of a fusible substance (also referred to above as matrix material for the cell webs) which can itself be an active substance, the optional addition of (further) active substance in solid or liquid form and the application of one or more gaseous substances Media to form a foam structure, which is converted into a solid foam by cooling.
- a fusible substance also referred to above as matrix material for the cell webs
- the substances suitable as matrix materials and as optional active substances have been described in detail above.
- Another object of the present invention is a method for producing detergent tablets, in which a solution containing at least one active substance is acted upon and foamed with a gaseous medium, whereby tablets are formed which consist of gas-filled cells (pores) which be bounded by fixed partitions.
- a solution containing at least one active substance is acted upon and foamed with a gaseous medium, whereby tablets are formed which consist of gas-filled cells (pores) which be bounded by fixed partitions.
- no melt is chosen as the starting point, but a solution.
- Suitable substances - in particular polymers - and suitable solvents have also been described in detail above.
- process variants are selected which start from solutions, then processes according to the invention are preferred in which the formation of the solid partition walls is carried out or supported by evaporation of solvent.
- Reactive cell structure formation is also feasible, so that processes in which the formation of the solid partition walls is carried out or supported by the reaction of solvent and gaseous medium are also preferred embodiments of the present invention.
- Another object of the present invention is also a process for the production of multi-phase moldings, which by the steps a) production of moldings by methods known per se, b) application of a solution, suspension, emulsion or melt containing at least one active substance gaseous medium, wherein shaped bodies are formed which consist of gas-filled cells (pores) which are delimited by solid intermediate walls, c) combining the shaped bodies produced in steps a) and b) is characterized.
- the shaped bodies according to the invention are provided as a phase of multi-phase shaped bodies.
- the moldings in step a) are produced by extrusion, pelletizing, pressing, sintering, casting, injection molding, deep-drawing, extrusion or rolling.
- connection of the shaped bodies according to the invention with the conventional shaped bodies in step c) of the method according to the invention is preferably carried out by joining and / or joining one another, with adhesion promoters optionally being applied to the contact surfaces between the parts.
- the process according to the invention is not limited to two-phase shaped bodies, but three-, four- and five-phase to even higher-phase shaped bodies can also be produced.
- Methods according to the invention which are characterized in that a plurality of non-foamed molded articles are connected to one or more foamed molded articles, are therefore also preferred.
- the ingredients of the multi-phase shaped bodies according to the invention are preferably not homogeneously distributed uniformly over the entire shaped body, but are predominantly or exclusively concentrated in certain phases.
- This embodiment is particularly appealing if two (or more) molded articles according to the invention are combined to form a molded article which has two (or more) phases which consist of gas-filled cells (pores) which are delimited by solid partition walls and in which the particulate solids are distributed.
- pores gas-filled cells
- special optical effects are achieved by different pore sizes. Therefore, processes in which the shaped bodies produced in steps a) and b) differ in their average pore sizes are also preferred.
- Another object of the present invention is a process for the production of multi-phase moldings, which by the steps a) loading a solution, suspension, emulsion or melt containing at least one active substance with a gaseous medium, b) incorporating particulate solids in the Step a) formed foam, c) cooling and / or hardening, a shaped body matrix being formed which consists of gas-filled cells (pores) which are delimited by solid partition walls and in which the particulate solids are distributed.
- the solids incorporated in step b) come from the group of granules, agglomerates, extrudates, compactates or pellets and particle sizes from 400 to 3000 ⁇ m, preferably from 600 to 2500 ⁇ m and in particular from 800 to 2000 ⁇ m exhibit.
- step b) optically inconspicuous incorporation of particles may be desired so that the particles do not appear visually within the foam structure.
- Processes are preferred here which are characterized in that the solids incorporated in step b) have particle sizes of 50 to 600 ⁇ m, preferably 100 to 500 ⁇ m and in particular 200 to 400 ⁇ m.
- the preferred detergent tablets according to the invention described above, the cell webs of which at least partially consist of water-soluble polymers, can be produced by a further process.
- Another object of the present invention is therefore a manufacturing process for the preferred laundry detergent or cleaning product tablets according to the invention in the form of solid foams.
- This process for producing foams by subjecting a solution, melt, emulsion or suspension which contains at least one active substance to a gaseous medium and foaming is characterized in that the solution, melt, suspension or emulsion is based on its weight a) 40 up to 90% by weight of one or more water-soluble polymers, b) 10 to 59.99% by weight of one or more substances from the group of builders, acidifying agents, chelate complexing agents, scale-inhibiting polymers or nonionic surfactants, c) 0 to 50% by weight. % of one or more auxiliaries and / or fillers d) contains 0.01 to 30% by weight of a foaming gas (blowing agent).
- any gases or gas mixtures can be used as ingredient d) for foaming.
- gases used in technology are nitrogen, oxygen, noble gases and noble gas mixtures such as helium, neon, argon and their mixtures, carbon dioxide etc.
- air is preferably used as the foaming gas according to the invention.
- the gaseous medium can also consist entirely or partially of ozone, as a result of which contaminants or discolorations in the media to be foamed that can be destroyed by oxidation can be eliminated or a germ infestation of these components can be prevented.
- Volatile compounds can also be used as foaming gases.
- lower ethers such as dimethyl ether and diethyl ether come into consideration.
- the blowing agents known from spray cans, such as propane or butane, are also suitable as foaming gas in the context of the present invention.
- the only decisive factor in the suitability as ingredient d) is that the substance creates cavities under the processing conditions and can thus form foam structures from the mixture of the ingredients.
- gaseous substances from the group of carbon dioxide, nitrogen, nitrous oxide, propane, butane, dimethyl ether and mixtures thereof are used as blowing agents at room temperature in amounts of 0.01 to 20% by weight, preferably 0.05 to 15% by weight. -%, particularly preferably from 0.1 to 10 wt .-% and in particular from 0.25 to 5 wt .-%, each based on the mass of the solution, melt, emulsion or suspension used.
- substances can also be used which release gases under the working conditions of the manufacturing process.
- sodium bicarbonate, paa-toluenesulfonyl hydrazide, 4,4'-oxybis (benzenesulfonyl hydrazide) or mixtures of acids and bicarbonates are suitable.
- Processes according to the invention are preferred here, in which solid substances which release gases at the extrusion temperature are used as blowing agents at room temperature in amounts of 0.5-10% by weight, preferably 1-7.5% by weight, based in each case on the mass of the Polymers or the polymer mixture can be used.
- the gaseous medium is blown into liquids to produce the foams, or the foaming is achieved by vigorous beating, shaking, spraying or stirring liquid in the gas atmosphere in question. Due to the lighter and easier to control and carry out foaming, foam generation by blowing in the gaseous medium (“gassing”) is clearly preferred over the other variants in the context of the present invention.
- gassing is carried out continuously or discontinuously via perforated plates, Sintered disks, sieve inserts, Venturi nozzles, inline mixers, homogenizers or other customary systems within the scope of the present invention, self-foaming systems in which the foaming gas is formed by chemical reaction of the components with one another are preferred.
- more viscous systems can be foamed, which can go as far as foaming from plastic materials.
- the foams according to the invention can already be packaged and sold as finished washing or cleaning agents, depending on their composition, but it is also possible to assemble them with other constituents to form a composite washing or cleaning agent.
- Foams according to the invention with an open cell structure can also serve as a carrier material for further ingredients.
- the absorption of nonionic surfactants, fragrances, paraffin or silicone oils or other liquid substances in the foams according to the invention is possible without any problems.
- the amount of substance absorbed is, for example, 20 to 1000% by weight of additive, based on the unadditized foam.
- Another object of the present invention is the use of solid foams as detergent tablets or constituents thereof.
- the use of moldings which consist of gas-filled cells (pores), which are bounded by solid partitions, as detergent tablets or constituents thereof, is also an object of the present invention.
- the use of these shaped bodies or shaped body components as detergents or cleaning agents has numerous advantages over conventional detergent tablets. In this way, the dissolving speed can be designed almost arbitrarily, which is difficult with molded articles which are produced by means of conventional pressing technology. Any geometric shapes can also be realized, which makes completely new shapes possible, which may also have overlaps, which the process of the pressing technology also prohibits.
- the process advantages are considerable since the processability of foams is better due to their lower viscosities than gels or liquids.
- the choice of materials for the cell webs can also be used to produce elastically reversibly compressible structures that enable a high level of differentiation from competing products. Examples:
- the mixtures given below were processed in a Brabender twin-screw kneader (DSK) 42/7.
- the DSK works with counter-rotating screws, which ensures extremely good mixing.
- the temperatures for processing the mixtures in the three zones along the screw were 140 ° C and 147 ° C in the outlet nozzle.
- the blends were extruded at 50 rpm through a strand die.
- the diameter of the nozzle was 4 mm and the correspondingly foamed strands had a diameter of more than 5 mm (foam 1 and 2).
- the processing temperatures must be higher. In the case of foam 3, temperatures of 180-190 ° C at the outlet nozzle of the extruder are required.
- the foamed polymer then has to be rapidly cooled at these temperatures otherwise the foam will collapse. This can be done, for example, by cooling with liquid nitrogen or other coolants in which the polyvinyl alcohol is insoluble or only sparingly soluble, such as ethanol cooled with solid carbon dioxide, cyclohexanol, diethyl ether, ethylene glycol, etc. (mixing ratio: 30% carbon dioxide: 10% solvent) ,
Description
Claims
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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DE10024261 | 2000-05-17 | ||
DE10024261 | 2000-05-17 | ||
DE10107217A DE10107217A1 (de) | 2000-05-17 | 2001-02-16 | Polymerschäume und Verfahren zu ihrer Herstellung |
DE10107217 | 2001-02-16 | ||
PCT/EP2001/005193 WO2001088079A1 (de) | 2000-05-17 | 2001-05-08 | Wasch- oder reinigungsmittelformkörper |
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US (1) | US7256168B2 (de) |
EP (1) | EP1287109B1 (de) |
JP (1) | JP2004510838A (de) |
AT (1) | ATE366299T1 (de) |
AU (1) | AU9521601A (de) |
DE (1) | DE50112692D1 (de) |
ES (1) | ES2288998T3 (de) |
WO (1) | WO2001088079A1 (de) |
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GB2366794A (en) * | 2000-09-13 | 2002-03-20 | Procter & Gamble | Process for making a foam component |
DE10050958A1 (de) * | 2000-10-13 | 2002-04-18 | Basf Ag | Verwendung von wasserlöslichen oder wasserdispergierbaren Polyetherblöcken enthaltenden Pfropfpolymerisaten als Beschichtungs- und Verpackungsmittel für Wasch-, Reinigungs- und Wäschebehandlungsmitte |
JP4159334B2 (ja) * | 2002-09-30 | 2008-10-01 | 新日本製鐵株式会社 | チタンおよびチタン合金建材用の変色除去洗浄剤、および変色除去洗浄方法 |
DE10258870B4 (de) * | 2002-12-17 | 2005-04-07 | Henkel Kgaa | Grossvolumige Reinigungsmittelformkörper |
KR100662300B1 (ko) * | 2003-03-14 | 2007-01-02 | 엘지전자 주식회사 | 세탁기 조세정 방법 |
GB0317257D0 (en) * | 2003-04-03 | 2003-08-27 | Unilever Plc | Improved detergent bar and process for manufacture |
US7648584B2 (en) | 2003-06-27 | 2010-01-19 | Lam Research Corporation | Method and apparatus for removing contamination from substrate |
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- 2001-05-08 US US10/276,777 patent/US7256168B2/en not_active Expired - Fee Related
- 2001-05-08 DE DE50112692T patent/DE50112692D1/de not_active Expired - Lifetime
- 2001-05-08 AU AU95216/01A patent/AU9521601A/en not_active Abandoned
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WO2001088079A1 (de) | 2001-11-22 |
EP1287109B1 (de) | 2007-07-04 |
US7256168B2 (en) | 2007-08-14 |
JP2004510838A (ja) | 2004-04-08 |
ATE366299T1 (de) | 2007-07-15 |
DE50112692D1 (de) | 2007-08-16 |
ES2288998T3 (es) | 2008-02-01 |
AU9521601A (en) | 2001-11-26 |
US20040053808A1 (en) | 2004-03-18 |
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