EP0784109A2 - Method and apparatus for the manufacture of a multi-coloured yarn composed of differentially dyed continuous filament yarns - Google Patents

Method and apparatus for the manufacture of a multi-coloured yarn composed of differentially dyed continuous filament yarns Download PDF

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Publication number
EP0784109A2
EP0784109A2 EP97810012A EP97810012A EP0784109A2 EP 0784109 A2 EP0784109 A2 EP 0784109A2 EP 97810012 A EP97810012 A EP 97810012A EP 97810012 A EP97810012 A EP 97810012A EP 0784109 A2 EP0784109 A2 EP 0784109A2
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EP
European Patent Office
Prior art keywords
compaction
yarn
threads
compacting
texturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP97810012A
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German (de)
French (fr)
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EP0784109A3 (en
EP0784109B1 (en
Inventor
Hans-Joachim Weiss
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Maschinenfabrik Rieter AG
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Maschinenfabrik Rieter AG
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Filing date
Publication date
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Priority to EP98104464A priority Critical patent/EP0874072B1/en
Publication of EP0784109A2 publication Critical patent/EP0784109A2/en
Publication of EP0784109A3 publication Critical patent/EP0784109A3/en
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Publication of EP0784109B1 publication Critical patent/EP0784109B1/en
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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • D02G3/346Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns with coloured effects, i.e. by differential dyeing process
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/12Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using stuffer boxes
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/12Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using stuffer boxes
    • D02G1/122Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using stuffer boxes introducing the filaments in the stuffer box by means of a fluid jet
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • D02G1/161Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam yarn crimping air jets
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • D02G1/165Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam characterised by the use of certain filaments or yarns
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/20Combinations of two or more of the above-mentioned operations or devices; After-treatments for fixing crimp or curl
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/08Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams

Definitions

  • the invention relates to a method and a device according to the preamble of the independent claims.
  • a method is already known from a European patent publication No. 0485871 B1 (Barmag), in which differently colored partial threads, each coming from a spinning shaft, are passed over a preparation and each through a pre-compaction, in order to subsequently stretch them by means of a pair of godets, in textured in a texturing nozzle, cooled on a cooling drum, compacted together in a swirling nozzle and then wound up.
  • Barmag European patent publication No. 0485871 B1
  • the present invention relates to the improvement of a method for producing yarn as published in U.S. Patent No. 4,025,595.
  • a yarn contains at least two different filament bundles, each bundle being swirled separately and later the bundles being swirled together to form the yarn.
  • the obvious "difference" between the two bundles of filaments affects their color by producing a multicolor yarn. It is therefore advantageous to explain this type of process with reference to two bundles of filaments of different colors, the color difference not being the essential feature of the invention. Effects "in relation to yarn structures and appearance of the yarn can be combined from filament bundles which have other "differences", for example those mentioned in US 4,025,595.
  • the new invention includes a method of making a yarn with a plurality of different filament bundles, the method including the step of uniting the filament bundles, for example by intermingling, to thereby form a yarn.
  • the method is characterized by the method step in which at least one bundle of filaments is treated individually above the connecting step and below all the preceding stretching, texturing and combining steps.
  • the individual treatment can be provided to measure the degree of induvidiality of the treated filament bundle after the bundle has been joined obtained yarn product to increase.
  • the individual treatment can include (for example) a treatment which increases the compactness of the fibril bundle (for example by swirling) at the entrance of the connecting step.
  • each bundle of fibrils is treated individually and immediately prior to entering the joining step.
  • the invention provides a highly controllable method for influencing the structure and / or appearance of the yarn product, that is, it is a highly efficient method for creating "effects".
  • the uniting step is immediately after the individual Treatment step follows because there are no intermediate process steps which tend to reduce the effect or which have to be considered to determine the degree of individual treatment, for example one type of individual treatment includes the step of "bringing the fibrils together" locally of a fibril bundle (by forming "bottlenecks"), the "local" connections being provided at intervals along the length of the filament bundle
  • the number of local connections per unit length of the filament can determine the tightness of the connection in the loc
  • the uniformity and uniformity of the connection steps along the length of the filament bundle can be controlled with reference to the desired effect and without restrictions, given by other process steps besides the connection.
  • FIG. 2509 With reference to the methods described in WO 96/09425 (Obj. 2509), an embodiment of the invention is described as an example, the main elements being shown in FIG. For the sake of simplicity, only two filament bundles I and II are shown. After the filament bundles have been spun separately (spinning beam and nozzle arrangement not shown), they are stretched by means of a first roll G1 and a second roll G2 before they are wound up in a winding machine W. (The illustration in Fig. A is only schematic). In the modification according to the invention, the filament bundles are treated individually at T1 and T2 and the treated filament bundles are combined in J to form a yarn.
  • FIG. B shows schematically an untreated filament bundle - fibrils from untreated filament bundles are free to "combine” with those from another untreated filament bundle when the two filament bundles are brought together.
  • One way to limit the freedom of such fibrils to "join” is to provide "compact spots" S in each bundle, as shown in FIG.
  • Such compact spots can be formed, for example, by swirling. Such compact places arise during the swirling when an air jet is blown across the running fibril bundle, which divides the fibril bundle into two parts and then causes an oppositely directed twist in both parts, which is released again after leaving the air jet, whereby the Mix the fibrils of the two bundles of fibrils together during this untwisting and thereby cause the bottlenecks.
  • FIG. E schematically shows a device by means of which "compact places" S can be introduced on a filament bundle.
  • the device comprises a common inlet (shown with the arrow P) and three exits (shown with small arrows within the figure).
  • the filament bundle is passed one after the other at the three exits and is swirled in the process can be used in the "unification step” for bringing fibril bundles together to form a yarn, the air pressure used in the merging phase probably being much higher than in the individual swirling, for example 0.3 bar in the individual swirling (e.g. T 1 and T 2 ) and about 6 bar in the union vortex (J).
  • the distance between the units T 1 and T 2 from the unit J should be sufficiently large. to avoid mutual interference, unless such interference is acceptable in relation to the effect to be achieved (accidental influences).
  • Fig. A The arrangement shown in Fig. A is "simple" in that the filament bundles can be kept clearly separate from each other (with a distance between the filament bundles) up to the merging step J.
  • this is not always possible, as is the case, for example, in FIG Arrangement of EP-A-434 601.
  • the term "fusing” is intended to the tendency is pointed out, which exists when two originally separately guided filament bundles mix in an uncontrolled manner by the two filament bundles coming into contact with one another if no measures are taken to avoid this mixing.
  • suitable measures are from the known prior art.
  • the invention is not restricted to the treatment of the filament bundles by means of air nozzles.
  • the treatment of the individual filament bundles and the joining of the bundles can also be carried out, for example, by using adhesive material or by forming "welds".
  • the advantage of the invention is that by compacting the individual partial threads (T1 and T2 in FIG. A) after texturing (FIGS. 1-8) and before compacting the combined partial threads (J in FIG. A), which will be referred to as collective compacting later.
  • the quality ie the safety in the color separation and thus the color detection of the individual partial threads in the yarn is repeatedly improved over the prior art.
  • “Compacting” is to be understood to mean the compression of the fibril bundle, either over the entire length of the fibril bundle by means of a false twist or selectively by means of a swirling nozzle.
  • swirling nozzles which can be used as compacting agents are known from US Pat. No. 4,025,595 or US Pat. No. 3,364,537 or US Pat. No. 3,426,406, and false twist nozzles are known from EP-0434601 A1, which can also be used as compacting agents in the manner described therein .
  • a texturing nozzle is known from EP-0039763, EP-0110359 A1, EP-0123072 A1, EP-0123829, which can advantageously be opened to allow 16 one or more partial threads to be inserted for texturing, the texturing after closing again Texturing nozzle takes place. Since such texturing nozzles in the conveying part work according to the injector principle, they are not only able to continue feeding the partial threads after the nozzles have been closed, but can also suck them in if necessary, so that non-opening texturing nozzles can also be used to bring the threads into the texturing nozzle. Another possibility is to bring the threads into and through the texturing nozzles using a suction gun.
  • a texturing nozzle is known from CH-680140 A5, which has injection nozzles at the entrance, which eccentrically lead into the yarn guide channel in order to generate a protective twist in the partial thread.
  • the partial thread is heated and conveyed in a heating and conveying element designed as a channel or chamber, and grafting or crimping or Texturing in a second chamber, in which the injected heated gas can escape again, so that a plug can be removed from the chamber.
  • a heating and conveying element designed as a channel or chamber
  • grafting or crimping or Texturing in a second chamber, in which the injected heated gas can escape again, so that a plug can be removed from the chamber.
  • a transporting cooling element for example a rotating cooling drum.
  • EP-310890 A1 Rolltex
  • a heating and conveying channel for heating and conveying the partial thread, or the yarn
  • a needle roller connected thereto for forming the yarn plug
  • the plug following the Needle roller is placed on a cooling drum to cool the graft.
  • FIG. 1 shows a device for producing a multicolored yarn with here, for example, three spinning shafts, each of which produces differently colored partial threads 11 or 11.1 or 11.2.
  • These partial threads 11, 11, 11, 2 are each guided over a preparation agent 2, which is usually an oiling agent.
  • Such yarns can also consist of two or more threads.
  • precompacting means 3 which is either a swirling means known per se or preferably a false twisting means known per se, both means having already been mentioned at the beginning as prior art.
  • the partial threads 11-11.2 are stretched on stretch godets 4 to a predetermined dimension, or heated, ie brought into the area of the glass transition point or into the thermoplastic area.
  • the swirling becomes provided in such a way that, when the interlaced partial threads 11-11.2 are stretched, the interlacing constrictions, depending on the interlacing type, are at least partially removed again in order to avoid any loss in the texturing quality of the yarn.
  • the partial threads 11-11.2 are textured together in a texturing nozzle 5, the partial threads primarily being sucked into a heating and conveying element 6 on the basis of a conveying system acting on the injector principle, heated and conveyed into a crimping element 7 in order to be there due to the Escaping the heating and conveying gases between fins 32 or other equivalent air-permeable elements and the resulting reduction in the conveying speed and further resulting friction of the individual fibrils of the threads on the wall of the cooling and crimping element 7 are compressed into a plug, which is then placed on a cooling drum 16 is given.
  • the plug before or after the cooling drum 16 is divided by the operator into crimped partial threads 11.3-11.5, which also applies to FIGS. 2 to 6 and 8 to be described later, and via a take-off roller 33 and, if necessary, via deflecting thread guide 31 each an associated compacting means, referred to as post-compacting means 8 - in connection with FIG. A as T1 or T2 -, here also the post-compacting means 8 either being a known twist means or a false twist means mentioned in connection with FIG. D, or preferably being known per se Is a swirler. Said detection by the operator takes place with the aid of a suction pistol known per se, the separation into the partial threads being done manually and with the help of thread guides (not shown here) per partial thread.
  • the partial threads 11.3-11.5 are combined on a godet 34 via deflecting thread guides 31, then compacted together in a compacting means referred to as collective compacting means 9 or in connection with FIG. A, that is, preferably preferably together with swirled in known means or rotated wrongly together, in order to be passed over a godet 35 again as yarn 12 and then wound up in the winder 10. Since these godets are conveyor rollers, one or both godets 33 or 34 before or godet 35 after compacting means 9 or all three godets 33, 34 and 35 can be dispensed with, if necessary, depending on the material must be determined.
  • FIG. 2 shows a heating and conveying element 15 with the same functions as element 6 and then a cooling drum 16 known per se from US Pat. No. 3,255,508 as a variant compared to FIG. 1 for texturing the partial threads 11-11.2 after the stretch godets 4 with the additional function of element 7, ie the plug is formed on the cooling drum 16 and cooled.
  • the other elements correspond to the elements already described for FIG. 1 and are therefore not mentioned again.
  • Fig. 3 shows as a variant of Fig. 1 instead of the spinning shafts 1 individual bobbins with colored partial threads, also called colored bobbins 13, and as a further variant for texturing the partial threads marked here with 14-14.2, after the stretch godets 4 a heating and Conveying element 17, which corresponds functionally to the aforementioned elements 6 and 15, with a subsequent needle roller 18 and subsequent cooling drum 16 and a plug deflection element 30 provided between them, the combination of the elements 17, 18, 16 and 30 being described in EP-0310890 A1, which is why reference is made to this EP document for further details. The remaining elements correspond to the elements of the aforementioned figures and are therefore not mentioned again.
  • supply spools 13 e.g. colored spools
  • spinning chutes 1 the use of supply spools 13 (e.g. colored spools) instead of spinning chutes 1 is possible for all variants of the other figures.
  • FIG. 4 shows a combination of stretch godets 4.1 with a surface heating element 19 known per se, which is provided between the two stretch godets and additionally serves for heating by means of godets 4 or solely for heating the partial threads 11-11.2 or 14-14.2 sliding thereon.
  • Fig. 5 shows a variant of a part of Fig. 1, insofar as a texturing nozzle 20, which has a suction part 21 for each thread 11-11.2 or 14-14.2, which gives the corresponding thread a protective twist, followed by the Partial threads in the heating and conveying element 21.1 are heated and conveyed by means of the conveying medium and crimped into a plug in the subsequent crimping element 22.
  • the individual heating and delivery channels of the partial threads open together in the crimping element, i.e. that imaginary planes of symmetry of the individual heating and delivery channels intersect in front of the crimping element.
  • the other elements correspond to the elements already described and are therefore not mentioned again.
  • FIG. 6 shows, compared to FIG. 5, a further variant of a texturing nozzle in which a texturing nozzle 23 for the partial threads has a heating and conveying element 24 and also a common crimping element 25 in order to heat and convey the individual partial threads separately, and to texture together.
  • the individual heating and delivery channels of the partial threads open next to one another in the crimping element, i.e. that imaginary planes of symmetry of the individual heating and conveying channels intersect outside the heating and conveying element 24, the intersection not being shown.
  • FIG. 7 shows a variant compared to FIG. 6 insofar as there are three individual texturing nozzles 28, each with a heating and conveying element 26 and a crimping element 27 connected thereto per thread, the three plugs either from the corresponding crimping element can be placed next to one another on a common cooling drum 16 via conveyor rollers 29 or directly, ie according to the arrangement, so that the division into partial threads mentioned for FIGS. 1-6 and 8 is no longer necessary here.
  • the other elements correspond to those described so far and are therefore not mentioned again.
  • FIG. 8 shows a variant of FIG. 3 in that the cooling drum 16 is dispensed with and in its place a cooling air application element 36 and a cooling air suction element 37 are provided around a predetermined area of the needle roller 18, by means of which the plug located on the needle roller is provided cooled and then guided over a deflecting thread guide 31 onto the godet 33 and further as previously described.
  • the variations in the use of the godets 33, 34 and 35 described for FIG. 1 can also be used for the arrangement of the described elements of this figure, as well as for the arrangement of the described elements of all other figures.
  • FIG. 9 shows a texturing nozzle 38 which can be used in the devices of FIGS. 1 to 8 and which is provided with a heating and conveying element 39 which contains a separate heating and conveying channel for each part thread as well as a separate crimping channel in the crimping element 40.
  • Fig. 10 the cross section of the crimping element 40 is shown, which is Crimping element composed of the two outer walls 41 and the intermediate walls 42 and the lamellas 43 located between them. A free space is provided for the plug formation, which is shown with the thread tangle 45 shown. Furthermore, the outer walls 41, the intermediate walls 42 and the fins 43 are fastened to the heating and conveying element 39 by means of an upper ring flange 46, while the outer walls 41. of the intermediate walls 42 and the fins are held together at the outlet of the crimping element 40 by means of a lower ring flange 47 he follows.
  • the thread-surrounding parts of the texturing nozzles in order to be able to insert the part threads easily, can be opened in accordance with the aforementioned EP-0039763 etc., which is why the texturing nozzle 38, as mentioned earlier, can be separated into two halves, which is indicated by the imaginary plane of symmetry 48 .
  • FIG. 11 shows a variant of the cross section of FIG. 10 in that lamellae 49 are arranged in a radial manner compared to the parallel arrangement of lamellae 43 in FIG. 10.
  • the other elements correspond to the elements of FIG. 10 and are not repeated.
  • deflecting thread guides 31 are also provided in the figures, which is shown schematically in the figures.
  • a twist distribution principle shown with CH-680140 A5 can advantageously be used in order to impart a protective twist to the threads guided through the texturing nozzle, which, in addition to the otherwise mentioned compacting of the part threads, ensures that in the case of multiple guiding of threads through a texturing nozzle, the individual partial threads become less entangled in one another, but essentially remain side by side, the upper twist stop of the corresponding partial thread being the godet of the pair of godets 4 preceding in the thread running direction.
  • a protective twist is particularly useful if the threads are textured in a common texturing nozzle, as shown in FIGS. 1-5.
  • the compacting effect is changed by means of pressure (bar) and / or quantity (kg / h) and / or the temperature of the gas, for example air or steam, by changing the number of swirls per unit length of the thread turns out to be more or less selectable.
  • This is used according to the invention in order to vary the color effect of the finished yarn in addition to the variation of the color effect through the selection of the colors.
  • these parameters pressure, quantity, temperature of the gas
  • these parameters can be selected differently for each thread, so that there is a difference in the interlacing and therefore in the intensity of the color separation or color detection in the yarn from thread to thread.

Abstract

To produce a multi-coloured yarn, using threads and filaments of different colours, the threads/filaments are gathered after they have been compacted, to be wound as a yarn. Also claimed is an apparatus with a common gathering /compaction stage (9) for all the threads/filaments (11.1, 11.2), a winder (10) for the assembled yarn (12) and a compacting unit (3) for each thread/filament, which is in before the gathering/compacting stage.

Description

Die Erfindung betriffl ein Verfahren und eine Vorrichtung gemäss Oberbegriff der unabhängigen Ansprüche.The invention relates to a method and a device according to the preamble of the independent claims.

Aus einer europäischen Patentveröffentlichung mit der Nr. 0485871 B1 (Barmag) ist ein Verfahren bereits bekannt, in welchem unterschiedlich gefärbte, je von einem Spinnschacht herkommende Teilfäden je über eine Präparation und je durch eine Vorkompaktierung geführt werden, um anschliessend mittels einem Galettenpaar verstreckt, in einer Texturierdüse texturiert, auf einer Kühltrommel gekühlt, gemeinsam in einer Verwirbelungsdüse kompaktiert und anschliessend aufgespult werden.A method is already known from a European patent publication No. 0485871 B1 (Barmag), in which differently colored partial threads, each coming from a spinning shaft, are passed over a preparation and each through a pre-compaction, in order to subsequently stretch them by means of a pair of godets, in textured in a texturing nozzle, cooled on a cooling drum, compacted together in a swirling nozzle and then wound up.

Dabei handelt es sich bei der Kompaktierung zwischen der Präparation und den Verstreckgaletten um Verwirbelungsdüsen pro Teilfaden, welche die an sich bekannten Verwirbelungsengstellen verursachen. Solche an sich für das Texturieren nachteiligen Engstellen werden in diesem Verfahren durch das Strecken mittels der Streckgaletten wieder aufgelöst, bevor die Teilfäden in die Texturierdüse gelangen.The compacting between the preparation and the stretching godets are swirling nozzles per thread, which cause the known swirling constrictions. Such narrow points, which are inherently disadvantageous for texturing, are resolved again in this process by stretching by means of the stretching godets before the partial threads reach the texturing nozzle.

Die bestehende Erfindung betriffl die Verbesserung eines Verfahrens für das Produzieren von Garn, wie dies in der US-PS-4,025,595 veröffentlicht ist. Ein solches Garn beinhaltet mindestens zwei verschiedene Filamentbündel, wobei jedes Bündel separat verwirbelt und später die Bündel zusammen verwirbelt werden, um das Garn zu bilden. Die offensichtliche ,,Differenz" zwischen den beiden Filamentbündeln betriffl ihre Farbe, indem ein Mehrfarbengarn hergestellt wird. Es ist deshalb vorteilhaft diese Art Verfahren mit bezug auf zwei verschiedenfarbige Filamentbündel zu erklären, wobei die Farbdifferenz nicht das wesentliche Merkmal der Erfindung ist. Wünschbare ,,Effekte" in bezug auf Garnstrukturen und Erscheinungsbild des Garnes können durch Kombinieren von Filamentbündel erhalten werden, welche andere "Unterschiede" aufweisen, beispielsweise solche welche in der US-4,025,595 erwähnt sind.The present invention relates to the improvement of a method for producing yarn as published in U.S. Patent No. 4,025,595. Such a yarn contains at least two different filament bundles, each bundle being swirled separately and later the bundles being swirled together to form the yarn. The obvious "difference" between the two bundles of filaments affects their color by producing a multicolor yarn. It is therefore advantageous to explain this type of process with reference to two bundles of filaments of different colors, the color difference not being the essential feature of the invention. Effects "in relation to yarn structures and appearance of the yarn can be combined from filament bundles which have other "differences", for example those mentioned in US 4,025,595.

Das in der US-PS-4,025,595 erklärte Verfahren war für relativ niedrige Spinngeschwindigkeiten vorgesehen, im Vergleich mit den heute modernen Spinnverfahren. Im weiteren konnten texturierte Produkte nur mittels aufeinander folgender Verfahren mit Zwischenprodukten erhalten werden, im sogenannten ,,Spinn-Streck-Spuhlverfahren" wie dies in der vorgenannten US-Patentschrift erwähnt ist.The process explained in US Pat. No. 4,025,595 was intended for relatively low spinning speeds in comparison with the modern spinning processes today. Furthermore, textured products could only be obtained by means of successive processes with intermediate products, in the so-called "spin-stretch-rinse process" as mentioned in the aforementioned US patent.

Die Produktion von ähnlichen Garnen mittels modernen On-line-Verfahren hat sich als schwierig erwiesen, insofern als in der kontunierlichen Verfahrenslinie ein Texturierschritt inbegriffen ist. Der in der US-PS-4.025,595 veröffentlichte Verwirbelungsschritt hat die Tendenz einen Texturierschritt zu stören. Ein Versuch dieses Problem zu lösen kann in der EP-B-485 871 und in der EP-A-434 601 gefunden werden. In diesen Fällen wird das Filamentbündel oberhalb des Texturierschrittes behandelt, um zu versichern, dass die beiden Schritte voneinander getrennt werden können, mit dem Ziel die "Induvidialität" der beiden Filamentbündel im Endgarn aufrechtzuerhalten. Diese Verfahren haben einen Erfolgsgrad erreicht, sie geben den Garnherstellern jedoch nicht die verlangte Verlässlichkeit und Flexibilität, in Anbetracht der Tatsache, dass "Garnhersteller" eine unterschiedliche Gruppe von Organisationen mit verschiedenen Marketing- und Produktstrategien bilden.The production of similar yarns using modern on-line processes has proven difficult, in that a texturing step is included in the continuous process line. The swirling step published in U.S. Patent 4,025,595 tends to interfere with a texturing step. An attempt to solve this problem can be found in EP-B-485 871 and in EP-A-434 601. In these cases the filament bundle is treated above the texturing step to ensure that the two steps can be separated from each other with the aim of maintaining the "induvidiality" of the two filament bundles in the end yarn. These processes have achieved a degree of success, but they do not give yarn manufacturers the reliability and flexibility they need, given that "yarn manufacturers" form a different group of organizations with different marketing and product strategies.

Die neue Erfindung beinhaltet ein Verfahren zur Herstellung eines Garnes mit einer Mehrzahl von verschiedenen Filamentbündeln, wobei das Verfahren den Schritt der Vereinigung der Filamentbündel beinhaltet, beispielsweise durch Verwirbelung, um dadurch ein Garn zu bilden. Das Verfahren ist durch den Verfahrensschritt gekennzeichnet, in welchem mindestens ein Filamentbündel individuell oberhalb des Verbindungsschrittes und unterhalb aller vorangehenden Streck- Texturier- und Kombinierschritte behandelt wird. Die individuelle Behandlung kann vorgesehen werden, um das Mass der Induvidialität des behandelten Filamentbündels im, nach der Verbindung der Bündel erhaltenen Garnprodukts zu erhöhen. Die induvidielle Behandlung kann (beispielsweise) eine Behandlung beinhalten, welche die Kompaktheit des Fibrillenbündels erhöht (beispielsweise durch Verwirbeln), am Eingang des Verbindungsschrittes. In der bevorzugten Ausführungsform wird jedes Fibrillenbündel individuell und unmittelbar vor dem Eintreten in den Verbindungsschritt behandelt.The new invention includes a method of making a yarn with a plurality of different filament bundles, the method including the step of uniting the filament bundles, for example by intermingling, to thereby form a yarn. The method is characterized by the method step in which at least one bundle of filaments is treated individually above the connecting step and below all the preceding stretching, texturing and combining steps. The individual treatment can be provided to measure the degree of induvidiality of the treated filament bundle after the bundle has been joined obtained yarn product to increase. The individual treatment can include (for example) a treatment which increases the compactness of the fibril bundle (for example by swirling) at the entrance of the connecting step. In the preferred embodiment, each bundle of fibrils is treated individually and immediately prior to entering the joining step.

Insofern als vorangehende Behandlungsschritte verwendet wurden, welche die Filamentbündel zusammengebracht haben (beispielsweise Texturieren in einer gemeinsamen Texturierkammer) ist es notwendig die Filamentbündel wieder zu separieren, sofern dies verlangt wird, um eine individuelle Behandlung gemäss vorliegender Erfindung zu ermöglichen. In der bevorzugten Ausführungsform werden die Filamentbündel bis zum Vereinigungsschritt separat gehalten. Hingegen ist es nicht immer aus ökonomischen Gründen möglich, dieses Ziel der,,separaten Behandlung bis zur Vereinigung" zu erreichen, weshalb verschiedene Massnahmen angenommen werden können um das Separathalten der Filamentbündel zu verbessern, selbst wenn sie vor der Vereinigung zusammengebracht werden. Solche Massnahmen beinhalten das Verwirbeln und das Falschdrehen der individuellen Bündel, beispielsweise vor einem gemeinsamen Texturieren.Insofar as previous treatment steps which brought the filament bundles together (for example texturing in a common texturing chamber) were used, it is necessary to separate the filament bundles again, if this is required in order to enable an individual treatment according to the present invention. In the preferred embodiment, the filament bundles are kept separate until the uniting step. On the other hand, it is not always possible for economic reasons to achieve this goal of "separate treatment until union", which is why various measures can be adopted to improve the keeping of the filament bundles separately, even if they are brought together before the union. Such measures include swirling and incorrectly rotating the individual bundles, for example before texturing together.

Der,,Unterschied" zwischen zwei Filamentbündeln, welche erfindungsgemäss verarbeitet werden, beinhalten Unterschiede in

  • Farbe
  • Titer
  • Anzahl der Fibrillen im Filamentbündel
  • Polymertyp
  • Anfärbbarkeit
  • Querschnitt der Fibrillen
  • Additive in den Fibrillenbündeln
The "difference" between two filament bundles which are processed according to the invention contain differences in
  • colour
  • Titer
  • Number of fibrils in the filament bundle
  • Polymer type
  • Dyeability
  • Cross section of the fibrils
  • Additives in the bundles of fibrils

Die Erfindung liefert ein hochstehend kontrollierbares Verfahren für das Beeinflussen der Struktur und/oder der Erscheinung des Garnproduktes, das heisst es ist eine hochstehend effiziente Methode für das Erzeugen von ,,Effekte". Dies ist dank der Tatsache, dass der Vereinigungsschritt unmittelbar nach dem individuellen Behandlungsschritt folgt, denn es bestehen keine Zwischenverfahrensschritte, welche die Tendenz haben den Effekt zu verkleinern oder, welche in Betracht gezogen werden müssen um das Mass der individuellen Behandlung zu bestimmen. Beispielsweise beinhaltet eine Art der individuellen Behandlung den Schritt des "örtlichen" Zusammenbringens der Fibrillen eines Fibrillenbündels (durch Bilden von "Engstellen"), wobei die "örtlichen" Verbindungen entlang der Länge des Filamentbündels mit Abständen vorgesehen sind. In einem erfindungsgemässen Verfahren kann die Anzahl der örtlichen Verbindungen pro Längeneinheit des Filamentes die Dichtheit der Verbindung in der Örtlichkeit und die Gleichmässigkeit der Verbindungsschritte entlang der Länge des Filamentbündels, mit Bezug auf den gewünschten Effekt gesteuert werden und zwar ohne Eingrenzungen, gegeben durch andere Verfahrensschritte ausser dem Verbinden. Wie bereits in der US-PS 4.025,595 vorgeschlagen ist es möglich, gewünschte "Effekte" durch "Ausbalancieren" der individuellen Behandlung mit der kollektiven Behandlung im Verbindungsschritt zu erzeugen.The invention provides a highly controllable method for influencing the structure and / or appearance of the yarn product, that is, it is a highly efficient method for creating "effects". This is thanks to the fact that the uniting step is immediately after the individual Treatment step follows because there are no intermediate process steps which tend to reduce the effect or which have to be considered to determine the degree of individual treatment, for example one type of individual treatment includes the step of "bringing the fibrils together" locally of a fibril bundle (by forming "bottlenecks"), the "local" connections being provided at intervals along the length of the filament bundle In a method according to the invention, the number of local connections per unit length of the filament can determine the tightness of the connection in the loc The uniformity and uniformity of the connection steps along the length of the filament bundle can be controlled with reference to the desired effect and without restrictions, given by other process steps besides the connection. As already proposed in US Pat. No. 4,025,595, it is possible to produce desired “effects” by “balancing” the individual treatment with the collective treatment in the connecting step.

Mit Bezug auf in der WO 96/09425 (Obj. 2509) beschriebenen Verfahren, sei als Beispiel eine Ausführungsform der Erfindung beschrieben, wobei die Hauptelemente in der Fig. A gezeigt sind. Der Einfachheithalber sind nur zwei Filamentbündel I und II gezeigt. Nachdem die Filamentbündel separat gesponnen wurden (Spinnbalken und Düsenanordnung nicht gezeigt), werden sie mittels einer ersten Rolle G1 und einer zweiten Rolle G2 gestreckt, bevor sie in einer Aufwindmaschine W aufgewickelt werden. (die Darstellung in Fig. A ist lediglich schematisch). In der erfindungsgemässen Modifikation werden die Filamentbündel individuell bei T1 und T2 behandelt und die behandelten Filamentbündel werden in J zu einem Garn vereint.With reference to the methods described in WO 96/09425 (Obj. 2509), an embodiment of the invention is described as an example, the main elements being shown in FIG. For the sake of simplicity, only two filament bundles I and II are shown. After the filament bundles have been spun separately (spinning beam and nozzle arrangement not shown), they are stretched by means of a first roll G1 and a second roll G2 before they are wound up in a winding machine W. (The illustration in Fig. A is only schematic). In the modification according to the invention, the filament bundles are treated individually at T1 and T2 and the treated filament bundles are combined in J to form a yarn.

Die Fig. B zeigt schematisch ein unbehandeltes Filamentbündel - Fibrillen von unbehandelten Filamentbündeln sind frei sich mit solchen von einem anderen unbehandelten Filamentbündel "zu vereinen", wenn die beiden Filamentbündel zusammengebracht werden. Eine Methode um die Freiheit solcher Fibrillen bezüglich der,,Vereinigung" zu limitieren, besteht darin, dass,,kompakte Stellen" S in jedem Bündel vorgesehen wird, wie dies in Fig. C gezeigt ist. Solche kompakte Stellen können beispielsweise durch Verwirbeln geformt werden. Solche kompakte Stellen entstehen bei der Verwirbelung dann, wenn ein Luftstrahl quer durch das laufende Fibrillenbündel geblasen wird, welcher das Fibrillenbündel in zwei Teile teilt und dann in beiden Teilen ein entgegengesetzt gerichteter Drall verursacht, der nach verlassen des Luftstrahls wieder aufgehoben wird, wobei sich die Fibrillen der beiden Fibrillenbündel während dieser Entdrallung ineinander vermischen und dadurch die Engstellen verursachen. Dabei beginnt nach dem Durchgang der hinteren Engstelle, in Laufrichtung gesehen, dasselbe von neuem. Eine andere Methode die Freiheit der genannten ,,Vereinigung" zu limitieren besteht in der Falschdrehung des Filamentbündeln, wie dies beispielsweise in Fig. D gezeigt ist. Es ist allgemein bekannt, dass es nicht möglich ist einen "echten Drall" in einem laufenden Garn (Filamentbündel) mittels Falschdrall zwischen zwei Enden des Garnes zu erzeugen. Es ist hingegen möglich, eine Art "Reversierdrall" zu bilden, wie dies in Fig. D gezeigt ist, in welcher das Filamentbündel eine erste Drallrichtung in der Region R1 und eine zweite Drallrichtung in der Region R2 zeigt - es ist auch möglich, dieses Drallmuster zu ,,fixieren" in dem Drallstops in die Garnstruktur hineingebracht werden. Das Einbringen von "Drallstops", kann dadurch erreicht werden, dass ein behandeltes Bündel mit einem anderen Bündel zu einem Garn vereint wird, wie dies in Fig. A mit J gezeigt ist.B shows schematically an untreated filament bundle - fibrils from untreated filament bundles are free to "combine" with those from another untreated filament bundle when the two filament bundles are brought together. One way to limit the freedom of such fibrils to "join" is to provide "compact spots" S in each bundle, as shown in FIG. Such compact spots can be formed, for example, by swirling. Such compact places arise during the swirling when an air jet is blown across the running fibril bundle, which divides the fibril bundle into two parts and then causes an oppositely directed twist in both parts, which is released again after leaving the air jet, whereby the Mix the fibrils of the two bundles of fibrils together during this untwisting and thereby cause the bottlenecks. After the passage of the rear constriction, seen in the running direction, the same begins anew. Another method to limit the freedom of said "union" is to twist the filament bundle incorrectly, as shown, for example, in Fig. D. It is generally known that it is not possible to have a "real twist" in a running yarn ( Filament bundle) by means of false twist between two ends of the yarn, on the other hand, it is possible to form a kind of "reversal twist", as shown in FIG. D, in which the filament bundle has a first twist direction in the region R1 and a second twist direction in region R2 shows - it is also possible to "fix" this twist pattern by introducing twist stops into the yarn structure. The introduction of "twist stops" can be achieved by combining a treated bundle with another bundle to form a yarn, as is shown by J in FIG. A.

Die Fig. E zeigt schematisch eine Vorrichtung mittels welcher an einem Filamentbündel ,,kompakte Stellen" S eingebracht werden können. Die Vorrichtung umfasst einen gemeinsamen Einlass (dargestellt mit dem Pfeil P) und drei Ausgänge (dargestellt mit kleinen Pfeilen innerhalb der Figur.). Das Filamentbündel wird nacheinander an den drei Ausgängen vorbeigeführt und wird dabei verwirbelt. Ähnliche Verwirbelungsverfahren können im "Vereinigungsschritt" für das Zusammenbringen von Fibrillenbündel zu einem Garn verwendet werden, wobei der Luftdruck, welcher in der Zusammenführphase verwendet wird, vermutlich wesentlich höher sein wird als in der individuellen Verwirbelung, beispielsweise 0, - 3 bar in der individuellen Verwirbelung (z.B. T1 und T2) und ungefähr 6 bar in der Vereinigungsverwirbelung (J). Der Abstand der Einheiten T1 und T2 von der Einheit J sollte genügend gross sein. um gegenseitige Interferenzen zu vermeiden, es sei denn, solche Interferenzen sind akzeptabel in bezug auf den zu erreichenden Effekt (zufällige Einflüsse).FIG. E schematically shows a device by means of which "compact places" S can be introduced on a filament bundle. The device comprises a common inlet (shown with the arrow P) and three exits (shown with small arrows within the figure). The filament bundle is passed one after the other at the three exits and is swirled in the process can be used in the "unification step" for bringing fibril bundles together to form a yarn, the air pressure used in the merging phase probably being much higher than in the individual swirling, for example 0.3 bar in the individual swirling (e.g. T 1 and T 2 ) and about 6 bar in the union vortex (J). The distance between the units T 1 and T 2 from the unit J should be sufficiently large. to avoid mutual interference, unless such interference is acceptable in relation to the effect to be achieved (accidental influences).

Die in Fig. A gezeigte Anordnung ist,,einfach", insofern als die Filamentbündel klar voneinander separat gehalten werden können (mit Abstand zwischen den Filamentbündeln) und zwar bis zu dem Vereinigungsschritt J. Dies ist jedoch nicht immer möglich, wie dies beispielsweise in der Anordnung der EP-A-434 601 gezeigt ist. In solchen Fällen ist es wünschbar zusätzliche Mittel vorzusehen um ein "Verschmelzen" der Fibrillen der Filamentbündel vor dem (gesteuerten) Verwirbeln in der Stufe J zu vermeiden. Mit dem Begriff "Verschmelzen" soll auf die Tendenz hingewiesen werden, welche besteht, wenn an sich zwei ursprünglich separat geführte Filamentbündel in einer unkontrollierten Art sich vermischen, indem die beiden Filamentbündel in Kontakt miteinander geraten, wenn keine Massnahmen getroffen werden, um dieses Vermischen zu vermeiden. Passende Massnahmen sind jedoch aus dem vorgenannten Stand der Technik bekannt.The arrangement shown in Fig. A is "simple" in that the filament bundles can be kept clearly separate from each other (with a distance between the filament bundles) up to the merging step J. However, this is not always possible, as is the case, for example, in FIG Arrangement of EP-A-434 601. In such cases, it is desirable to provide additional means to avoid "fusing" the fibrils of the filament bundles before (controlled) intermingling in stage J. The term "fusing" is intended to the tendency is pointed out, which exists when two originally separately guided filament bundles mix in an uncontrolled manner by the two filament bundles coming into contact with one another if no measures are taken to avoid this mixing. However, suitable measures are from the known prior art.

Die Erfindung ist nicht eingeschränkt auf die Behandlung der Filamentbündel mittels Luftdüsen. Das Behandeln der individuellen Filamentbündel und das Vereinigen der Bündel kann beispielsweise auch durch Verwendung von adhesivem Materials oder durch Bilden von "Schweissstellen" durchgeführt werden. Je nach Effekt, welcher im Garn erreicht werden soll, kann es auch wünschenswert sein, ein Filamentbündel vor dem Bilden des Garnes durch Vereinen der Filamentbündel, unbehandelt zu lassen - dass unbehandelte Bündel gibt dem Garn einen ,,flaumigen" Effekt.The invention is not restricted to the treatment of the filament bundles by means of air nozzles. The treatment of the individual filament bundles and the joining of the bundles can also be carried out, for example, by using adhesive material or by forming "welds". Depending on the effect that is to be achieved in the yarn, it may also be desirable to leave a bundle of filaments untreated before forming the yarn by combining the bundles of filaments - the untreated bundle gives the yarn a "fluffy" effect.

Der Vorteil der Erfindung besteht darin, dass durch Kompaktieren der einzelnen Teilfäden (T1 und T2 in Fig. A) nach dem Texturieren (Fig. 1 - 8) und vor dem später als Kollektivkompaktieren bezeichneten Kompaktieren der zusammengefassten Teilfäden (J in Fig. A) die Qualität d.h. die Sicherheit in der Farbtrennung und damit Farberkennung der einzelnen Teilfäden im Garn gegenüber dem Stand der Technik wiederholbar verbessert wird.The advantage of the invention is that by compacting the individual partial threads (T1 and T2 in FIG. A) after texturing (FIGS. 1-8) and before compacting the combined partial threads (J in FIG. A), which will be referred to as collective compacting later. the quality ie the safety in the color separation and thus the color detection of the individual partial threads in the yarn is repeatedly improved over the prior art.

Vor der Figurenbeschreibung sei noch auf einige weitere Detaillösungen zur Durchführung der Kompaktierung, bzw. des Texturierens hingewiesen, auf welche im Laufe der Beschreibung der weiteren Figuren, Bezug genommen wird.Before the description of the figures, reference is made to a number of further detailed solutions for carrying out the compacting or texturing, to which reference is made in the course of the description of the other figures.

Dabei soll unter "Kompaktierung" das Verdichten der Fibrillenbündel verstanden werden und zwar entweder über die ganze Länge des Fibrillenbündels mittels eines Falschdralles oder punktuell mittels einer Verwirbelungsdüse."Compacting" is to be understood to mean the compression of the fibril bundle, either over the entire length of the fibril bundle by means of a false twist or selectively by means of a swirling nozzle.

Beispielsweise sind Verwirbelungsdüsen, welche als Kompaktiermittel verwendet werden können, aus der US-4,025,595, bzw. US-3,364,537 oder US-3,426,406 bekannt und aus der EP-0434601 A1 sind Falschdralldüsen bekannt, welche ebenfalls in der darin beschriebenen Art als Kompaktiermittel verwendet werden können.For example, swirling nozzles which can be used as compacting agents are known from US Pat. No. 4,025,595 or US Pat. No. 3,364,537 or US Pat. No. 3,426,406, and false twist nozzles are known from EP-0434601 A1, which can also be used as compacting agents in the manner described therein .

Im weiteren ist je aus der EP-0039763, EP-0110359 A1, EP-0123072 A1, EP-0123829 eine Texturierdüse bekannt, welche vorteilhafterweise aufklappbar ist, um zu ermöglichen 16einen oder mehrere Teilfäden zur Texturierung hineinzugeben, wobei das Texturieren nach erneuter Schliessung der Texturierungdüse erfolgt. Da solche Texturierdüsen im Förderteil nach dem Injektorprinzip arbeiten, sind sie nicht nur in der Lage die Teilfäden nach der Schliessung der Düsen weiterzufördern, sondern falls nötig auch anzusaugen, so dass auch nichtaufklappbare Texturierdüsen verwendet werden können um die Fäden in die Texturierdüse zu bringen. Eine weitere Möglichkeit besteht darin, die Fäden mittels Saugpistole in und durch die Texturierdüsen zu bringen.In addition, a texturing nozzle is known from EP-0039763, EP-0110359 A1, EP-0123072 A1, EP-0123829, which can advantageously be opened to allow 16 one or more partial threads to be inserted for texturing, the texturing after closing again Texturing nozzle takes place. Since such texturing nozzles in the conveying part work according to the injector principle, they are not only able to continue feeding the partial threads after the nozzles have been closed, but can also suck them in if necessary, so that non-opening texturing nozzles can also be used to bring the threads into the texturing nozzle. Another possibility is to bring the threads into and through the texturing nozzles using a suction gun.

Ebenso ist aus der CH-680140 A5 eine Texturierdüse bekannt, welche am Eingang Einblasdüsen aufweist, die, zur Erzeugung eines Schutzdralles im Teilfaden, exzentrisch in den Garnführungskanal münden.Likewise, a texturing nozzle is known from CH-680140 A5, which has injection nozzles at the entrance, which eccentrically lead into the yarn guide channel in order to generate a protective twist in the partial thread.

In den aus den EP-0039763 A1, EP-0123072 A1, EP-0123829 A1 bekannten Texturierdüsen erfolgt das Erwärmen und Fördern des Teilfadens je in einem als Kanal oder Kammer ausgebildeten Heiz- und Förderelement, und das Pfropfen bilden bzw. Kräuseln, bzw. Texturieren in einer zweiten Kammer, in welcher das eingeblasene erwärmte Gas wieder entweichen kann, so dass ein Pfropfen aus der Kammer entnommen werden kann. Für das Abkühlen des Pfropfens wird dieser auf ein transportierendes Kühlelement, beispielsweise eine drehende Kühltrommel gegeben.In the texturing nozzles known from EP-0039763 A1, EP-0123072 A1, EP-0123829 A1, the partial thread is heated and conveyed in a heating and conveying element designed as a channel or chamber, and grafting or crimping or Texturing in a second chamber, in which the injected heated gas can escape again, so that a plug can be removed from the chamber. To cool the plug, it is placed on a transporting cooling element, for example a rotating cooling drum.

Eine weitere Texturiervorrichtung ist aus der EP-310890 A1 (Rolltex) bekannt, welche sich aus einem Heiz- und Förderkanal zur Erwärmung und Förderung des Teilfadens, bzw. des Garnes und einer daran angeschlossenen Nadelwalze zur Bildung des Garnpfropfens zusammensetzt, wobei der Pfropfen nach der Nadelwalze auf eine Kühltrommel, zur Abkühlung des Pfropfens, gegeben wird.Another texturing device is known from EP-310890 A1 (Rolltex), which is composed of a heating and conveying channel for heating and conveying the partial thread, or the yarn, and a needle roller connected thereto for forming the yarn plug, the plug following the Needle roller is placed on a cooling drum to cool the graft.

Ebenso sind aus der US-3,255,508 (Mitsubishi) Texturiermittel bekannt, welche sich aus einer Erwärmungs- und Förderdüse und einer anschliessenden Kühltrommel zusammensetzen, wobei die Pfropfenbildung aufgrund des Aufpralles des erwärmten und geförderten Fadens auf der Kühltrommel entsteht.Also known from US Pat. No. 3,255,508 (Mitsubishi) are texturing agents which are composed of a heating and conveying nozzle and a subsequent cooling drum, the formation of plugs resulting from the impact of the heated and conveyed thread on the cooling drum.

Die Erfindung wird nun anhand weiterer Ausführungsbeispiele weiter erläutert. Es zeigt:

Fig. 1
eine Vorrichtung zur Erzeugung eines erfindungsgemässen mehrfarbigen Garnes aus anders anfärbenden oder unterschiedlich farbigenTeilfäden, schematisch dargestellt,
Fig. 2
eine Variante eines Teiles von Fig. 1,
Fig. 3
eine Variante der Vorrichtung von Fig. 1,
Fig. 4
eine Variante eines Details der erfindungsgemässen Vorrichtung,
Fig. 5 bis 9
je Varianten eines Teiles der Fig. 1,
Fig. 10
ein Querschnitt von Fig. 9 entsprechend den Schnittlinien I-I (Fig. 9) und
Fig. 11
eine Variation des Querschnittes von Fig. 10.
The invention will now be further explained on the basis of further exemplary embodiments. It shows:
Fig. 1
an apparatus for producing a multi-colored yarn according to the invention from partially colored or differently colored partial threads, shown schematically,
Fig. 2
a variant of a part of Fig. 1,
Fig. 3
a variant of the device of Fig. 1,
Fig. 4
a variant of a detail of the device according to the invention,
5 to 9
each variant of a part of FIG. 1,
Fig. 10
a cross section of Fig. 9 corresponding to the section lines II (Fig. 9) and
Fig. 11
a variation of the cross section of FIG. 10.

Fig. 1 zeigt eine Vorrichtung zur Erzeugung eines mehrfarbigen Garnes mit hier beispielsweise drei Spinnschächten, welche je unterschiedlich gefärbte Teilfäden 11 bzw. 11.1 bzw. 11.2 erzeugen. Diese Teilfäden 11,11.1,11.2 werden je über ein Präparationsmittel 2 geführt, welches in der Regel ein Beölungsmittel ist.1 shows a device for producing a multicolored yarn with here, for example, three spinning shafts, each of which produces differently colored partial threads 11 or 11.1 or 11.2. These partial threads 11, 11, 11, 2 are each guided over a preparation agent 2, which is usually an oiling agent.

Solche Garne können auch aus zwei oder mehr Teilfäden bestehen.Such yarns can also consist of two or more threads.

Nach den Präparationsmitteln 2 gelangen die Teilfäden 11-11.2 je separat in ein zugehöriges als Vorkompaktierungsmittel 3 bezeichnetes Kompaktierungsmittel, welches entweder ein an sich bekanntes Verwirbelungsmittel oder vorzugsweise ein an sich bekanntes Falschdrallmittel ist, wobei beide Mittel als Stand der Technik eingangs bereits erwähnt wurden.After the preparation means 2, the partial threads 11-11.2 each arrive separately in an associated compacting means, referred to as precompacting means 3, which is either a swirling means known per se or preferably a false twisting means known per se, both means having already been mentioned at the beginning as prior art.

Nach den Vorkompaktierungsmitteln werden die Teilfäden 11-11.2 auf Streckgaletten 4 auf ein vorgegebenes Mass verstreckt dabei erwärmt, bzw. erhitzt, d.h. in den Bereich des Glasumwandlungspunktes, bzw. in den thermoplastischen Bereich gebracht. Bei Verwendung von Verwirbelungsmittel als Vorkompaktierungsmittel wird die Verwirbelung derart vorgesehen , dass beim Strecken der verwirbelten Teilfäden 11-11.2 die Verwirbelungseinschnürungen je nach Verwirbelungsart mindestens teilweise wieder aufgehoben werden, um keine Einbussen in der Texturierqualität des Garnes zu erhalten.After the precompacting means, the partial threads 11-11.2 are stretched on stretch godets 4 to a predetermined dimension, or heated, ie brought into the area of the glass transition point or into the thermoplastic area. When using swirling agents as precompacting agents, the swirling becomes provided in such a way that, when the interlaced partial threads 11-11.2 are stretched, the interlacing constrictions, depending on the interlacing type, are at least partially removed again in order to avoid any loss in the texturing quality of the yarn.

Nach den Streckgaletten 4 werden die Teilfäden 11-11.2 gemeinsam in einer Texturierdüse 5 texturiert, wobei primär die Teilfäden in einem Heiz- und Förderelement 6 aufgrund eines auf dem Injektorprinzip wirkenden Fördersystems angesaugt, erwärmt und in ein Kräuselelement 7 gefördert werden, um dort aufgrund des Entweichens der Heizund Fördergase zwischen Lamellen 32 oder anderen äquivalenten luftdurchlässigen Elementen und der daraus resultierenden Reduzierung der Fördergeschwindigkeit und weiter daraus resultierenden Reibung der einzelnen Fibrillen der Fäden an der Wand des Kühl- und Kräuselelementes 7 zu einem Pfropfen gestaucht werden, welcher anschliessend auf eine Kühltrommel 16 gegeben wird. Von der Bedienungsperson wird der Pfropfen vor oder nach der Kühltrommel 16 in gekräuselte Teilfäden 11.3 - 11.5 aufgeteilt, was auch für die noch zu beschreibenden Figuren 2 bis 6 und 8 zutriffl, und via eine Abzugswalze 33 und, wo nötig, über Umlenkfadenführer 31 je in ein zugehöriges, als Nachkompaktierungsmittel 8 - im Zusammenhang mit Fig. A als T1 bzw. T2 - bezeichnetes Kompaktierungsmittel geführt, wobei auch hier das Nachkompaktierungsmittel 8 entweder ein an sich bekanntes oder ein im Zusammenhang mit Fig. D erwähntes Falschdrallmittel oder vorzugsweise ein an sich bekanntes Verwirbelungsmittel ist. Das genannte Erfassen durch die Bedienungsperson geschieht mit Hilfe einer an sich bekannten Saugpistole, wobei die Auftrennung in die Teilfäden manuell und mit Hilfe von hier nicht gezeigten Fadenführern pro Teilfaden geschieht.After the stretching godets 4, the partial threads 11-11.2 are textured together in a texturing nozzle 5, the partial threads primarily being sucked into a heating and conveying element 6 on the basis of a conveying system acting on the injector principle, heated and conveyed into a crimping element 7 in order to be there due to the Escaping the heating and conveying gases between fins 32 or other equivalent air-permeable elements and the resulting reduction in the conveying speed and further resulting friction of the individual fibrils of the threads on the wall of the cooling and crimping element 7 are compressed into a plug, which is then placed on a cooling drum 16 is given. The plug before or after the cooling drum 16 is divided by the operator into crimped partial threads 11.3-11.5, which also applies to FIGS. 2 to 6 and 8 to be described later, and via a take-off roller 33 and, if necessary, via deflecting thread guide 31 each an associated compacting means, referred to as post-compacting means 8 - in connection with FIG. A as T1 or T2 -, here also the post-compacting means 8 either being a known twist means or a false twist means mentioned in connection with FIG. D, or preferably being known per se Is a swirler. Said detection by the operator takes place with the aid of a suction pistol known per se, the separation into the partial threads being done manually and with the help of thread guides (not shown here) per partial thread.

Nach den Nachkompaktierungsmitteln 8 werden die Teilfäden 11.3-11.5, wo nötig, über Umlenkfadenführer 31 auf einer Galette 34 zusammengefasst, anschliessend in einem als Kollektivkompaktierungsmittel 9 oder im Zusammenhang mit Fig. A als J bezeichnetes Kompaktierungsmittel gemeinsam kompaktiert, das heisst, entweder vorzugsweise gemeinsam mit an sich bekannten Mitteln verwirbelt oder gemeinsam falsch gedreht, um als Garn 12 nochmals über eine Galette 35 geführt und anschliessend im Spuler 10 aufgespult zu werden. Da es sich bei diesen Galetten um Förderwalzen handelt, kann gegebenenfalls auf eine oder beide Galetten 33 bzw. 34 vor oder auf die Galette 35 nach dem Kompaktiermittel 9 oder auf alle drei Galetten 33, 34 und 35 verzichtet werden, was durch Versuche je nach Material festgestellt werden muss.After the post-compacting means 8, the partial threads 11.3-11.5, if necessary, are combined on a godet 34 via deflecting thread guides 31, then compacted together in a compacting means referred to as collective compacting means 9 or in connection with FIG. A, that is, preferably preferably together with swirled in known means or rotated wrongly together, in order to be passed over a godet 35 again as yarn 12 and then wound up in the winder 10. Since these godets are conveyor rollers, one or both godets 33 or 34 before or godet 35 after compacting means 9 or all three godets 33, 34 and 35 can be dispensed with, if necessary, depending on the material must be determined.

Im letzteren Falle werden die Fäden direkt vom Spuler 10 von der Kühltrommel 16 und durch die Nachkompaktierungsmittel 8 und Kollektivkompaktierungsmittel 9 gezogen.In the latter case, the threads are drawn directly from the winder 10 from the cooling drum 16 and through the post-compacting means 8 and collective compacting means 9.

Die Fig. 2 zeigt als Variante gegenüber der Fig. 1 zur Texturierung der Teilfäden 11-11.2 nach den Streckgaletten 4 ein Heiz- und Förderelement 15 mit denselben Funktionen wie das Element 6 und anschliessend daran eine an sich aus der US-3255508 bekannten Kühltrommel 16 mit der zusätzlichen Funktion des Elementes 7, d.h. der Pfropfen wird auf der Kühltrommel 16 gebildet und gekühlt. Die weiteren Elemente entsprechen den bereits für Fig. 1 beschriebenen Elementen und werden deshalb nicht nochmals erwähnt.FIG. 2 shows a heating and conveying element 15 with the same functions as element 6 and then a cooling drum 16 known per se from US Pat. No. 3,255,508 as a variant compared to FIG. 1 for texturing the partial threads 11-11.2 after the stretch godets 4 with the additional function of element 7, ie the plug is formed on the cooling drum 16 and cooled. The other elements correspond to the elements already described for FIG. 1 and are therefore not mentioned again.

Die Fig. 3 zeigt als Variante der Fig. 1 anstelle der Spinnschächte 1 einzelne Spulen mit gefärbten Teilfäden, auch gefärbte Spulen 13 genannt, sowie als weitere Variante zwecks Texturierung der hier mit 14-14.2 gekennzeichneten Teilfäden, nach den Streckgaletten 4 ein Heiz- und Förderelement 17, welches funktionell den vorgenannten Elementen 6 und 15 entspricht, mit anschliessender Nadelwalze 18 und anschliessender Kühltrommel 16 und dazwischen vorgesehenem Pfropfen-Auslenkelement 30, wobei die Kombination der Elemente 17,18,16 und 30 in der EP-0310890 A1 beschrieben ist, weshalb für weitere Details auf diese EP-Schrift verwiesen wird. Die übrigen Elemente entsprechen den Elementen der vorgenannten Figuren und werden deshalb nicht nochmals erwähnt.Fig. 3 shows as a variant of Fig. 1 instead of the spinning shafts 1 individual bobbins with colored partial threads, also called colored bobbins 13, and as a further variant for texturing the partial threads marked here with 14-14.2, after the stretch godets 4 a heating and Conveying element 17, which corresponds functionally to the aforementioned elements 6 and 15, with a subsequent needle roller 18 and subsequent cooling drum 16 and a plug deflection element 30 provided between them, the combination of the elements 17, 18, 16 and 30 being described in EP-0310890 A1, which is why reference is made to this EP document for further details. The remaining elements correspond to the elements of the aforementioned figures and are therefore not mentioned again.

Hingegen sei erwähnt, dass die Verwendung von Vorlagespulen 13 (z.B. gefärbte Spulen) anstelle von Spinnschächten 1, für alle Varianten der übrigen Figuren möglich ist.On the other hand, it should be mentioned that the use of supply spools 13 (e.g. colored spools) instead of spinning chutes 1 is possible for all variants of the other figures.

Die Fig. 4 zeigt eine Kombination von Streckgaletten 4.1 mit einem an sich bekannten Flächenheizelement 19. welches zwischen den beiden Streckgaletten vorgesehen ist und zusätzlich zur Erwärmung mittels der Galetten 4 oder allein der Erwärmung der daran gleitenden Teilfäden 11-11.2 oder 14-14.2 dient.FIG. 4 shows a combination of stretch godets 4.1 with a surface heating element 19 known per se, which is provided between the two stretch godets and additionally serves for heating by means of godets 4 or solely for heating the partial threads 11-11.2 or 14-14.2 sliding thereon.

Die Fig. 5 zeigt eine Variante eines Teiles der Fig. 1, insofern als eine Texturierdüse 20, welche für jeden Teilfaden 11-11.2 oder 14-14.2 einen Ansaugteil 21 aufweist, welcher dem entsprechenden Teilfaden einen genannten Schutzdrall erteilt, wobei im Anschluss daran die Teilfäden im Heiz- und Förderelement 21.1 mittels des Fördermediums erwärmt und gefördert und im anschliessenden Kräuselelement 22 zu einem Pfropfen gekräuselt werden. Dabei münden die einzelnen Heiz- und Förderkanäle der Teilfäden zusammengefasst in das Kräuselelement, d.h. dass gedachte Symetrieebenen der einzelnen Heiz.- und Förderkanäle sich vor dem Kräuselelement schneiden. Die weiteren Elemente entsprechen den bereits beschriebenen Elementen und werden deshalb nicht nochmals erwähnt.Fig. 5 shows a variant of a part of Fig. 1, insofar as a texturing nozzle 20, which has a suction part 21 for each thread 11-11.2 or 14-14.2, which gives the corresponding thread a protective twist, followed by the Partial threads in the heating and conveying element 21.1 are heated and conveyed by means of the conveying medium and crimped into a plug in the subsequent crimping element 22. The individual heating and delivery channels of the partial threads open together in the crimping element, i.e. that imaginary planes of symmetry of the individual heating and delivery channels intersect in front of the crimping element. The other elements correspond to the elements already described and are therefore not mentioned again.

Die Fig. 6 zeigt gegenüber der Fig. 5 eine weitere Variante einer Texturierdüse in dem eine Texturierdüse 23 für die Teilfäden ein Heiz- und Förderelement 24 und ebenfalls ein gemeinsames Kräuselelement 25 aufweist, um die einzelnen Teilfäden je separat zu Heizen und zu Fördern, und gemeinsam zu texturieren. Dabei münden die einzelnen Heiz- und Förderkanläle der Teilfäden nebeneinander in das Kräuselelement, d.h. dass gedachte Symetrieebenen der einzelnen Heiz- und Förderkanäle sich ausserhalb des Heiz- und Förderelementes 24 schneiden, wobei der Schnittpunkt nicht dargestellt ist.6 shows, compared to FIG. 5, a further variant of a texturing nozzle in which a texturing nozzle 23 for the partial threads has a heating and conveying element 24 and also a common crimping element 25 in order to heat and convey the individual partial threads separately, and to texture together. The individual heating and delivery channels of the partial threads open next to one another in the crimping element, i.e. that imaginary planes of symmetry of the individual heating and conveying channels intersect outside the heating and conveying element 24, the intersection not being shown.

Die weiteren Elemente entsprechen den bisher bereits beschriebenen Elementen und werden deshalb nicht nochmals erwähnt.The other elements correspond to the elements already described and are therefore not mentioned again.

Die Fig. 7 zeigt gegenüber der Fig. 6 insofern eine Variante als es sich hier um drei einzelne Texturierdüsen 28 handelt, mit je einem Heiz- und Förderelement 26 und einem daran angeschlossenen Kräuselelement 27 pro Teilfaden, wobei die drei Pfropfen aus dem entsprechenden Kräuselelement entweder über Förderwalzen 29 oder direkt, ie nach Anordnung, nebeneinander auf eine gemeinsame Kühltrommel 16 gegeben werden, so dass das für die Figuren 1 - 6 und 8 erwähnte Aufteilen in Teilfäden hier nicht mehr notwendig ist. Die weiteren Elemente entsprechen den bisher beschriebenen und werden deshalb nicht nochmals erwähnt.FIG. 7 shows a variant compared to FIG. 6 insofar as there are three individual texturing nozzles 28, each with a heating and conveying element 26 and a crimping element 27 connected thereto per thread, the three plugs either from the corresponding crimping element can be placed next to one another on a common cooling drum 16 via conveyor rollers 29 or directly, ie according to the arrangement, so that the division into partial threads mentioned for FIGS. 1-6 and 8 is no longer necessary here. The other elements correspond to those described so far and are therefore not mentioned again.

Die Fig. 8 zeigt insofern eine Variante zur Fig. 3 als hier auf die Kühltrommel 16 verzichtet wird und an dessen Stelle ein Kühlluftauftragselement 36 sowie ein Kühlluftabsaugelement 37 um einen vorgegebenen Bereich der Nadelwalze 18 vorgesehen wird, mittels welchem der sich auf der Nadelwalze befindliche Pfropfen abgekühlt und anschliessend über einen Umlenkfadenführer 31 auf die Galette 33 und weiter wie bisher beschrieben geführt wird. Dabei können die für die Fig. 1 beschriebenen Variationen in der Verwendung der Galetten 33, 34 und 35 auch für die Anordnung der beschriebenen Elemente dieser Figur, wie auch für die Anordnung der beschriebenen Elemente aller anderen Figuren verwendet werden.FIG. 8 shows a variant of FIG. 3 in that the cooling drum 16 is dispensed with and in its place a cooling air application element 36 and a cooling air suction element 37 are provided around a predetermined area of the needle roller 18, by means of which the plug located on the needle roller is provided cooled and then guided over a deflecting thread guide 31 onto the godet 33 and further as previously described. The variations in the use of the godets 33, 34 and 35 described for FIG. 1 can also be used for the arrangement of the described elements of this figure, as well as for the arrangement of the described elements of all other figures.

Die Fig. 9 zeigt eine in den Vorrichtungen der Fig. 1 bis 8 verwendbare Texturierdüse 38, welche mit einem Heiz- und Förderelement 39 versehen ist, welches für jeden Teilfaden einen eigenen Heiz- und Förderkanal sowie einen eigenen Kräuselkanal im Kräuselelement 40 enthält.FIG. 9 shows a texturing nozzle 38 which can be used in the devices of FIGS. 1 to 8 and which is provided with a heating and conveying element 39 which contains a separate heating and conveying channel for each part thread as well as a separate crimping channel in the crimping element 40.

Der Vorteil dieser Ausführung gegenüber der drei einzelnen Texturierdüsen von Fig. 7, besteht wärmetechnisch und herstellungsmässig in der kompakten Ausführungsform, was zu billigeren Herstellungs- und Betriebskosten führen kann.The advantage of this design compared to the three individual texturing nozzles of FIG. 7 is that the compact embodiment is thermally and production-wise, which can lead to cheaper manufacturing and operating costs.

In Fig. 10 ist der Querschnitt des Kräuselelementes 40 gezeigt, wobei sich das Kräuselelement aus den beiden Aussenwänden 41 und den Zwischenwänden 42 sowie den sich dazwischen befindlichenLamellen 43 zusammensetzt. Dabei ist ein Freiraum für die Pfropfenbildung vorgesehen, was mit der gezeigten Faden-Wirrlage 45 dargestellt ist. Im weiteren sind die Aussenwände 41, die Zwischenwände 42 und die Lamellen 43 mittels eines oberen Ringflansches 46 am Heiz- und Förderelement 39 befestigt, während der Zusammenhalt der Aussenwände 41. der Zwischenwände 42 und der Lamellen am Ausgang des Kräuselelementes 40 mittels eines unteren Ringflansches 47 erfolgt.In Fig. 10 the cross section of the crimping element 40 is shown, which is Crimping element composed of the two outer walls 41 and the intermediate walls 42 and the lamellas 43 located between them. A free space is provided for the plug formation, which is shown with the thread tangle 45 shown. Furthermore, the outer walls 41, the intermediate walls 42 and the fins 43 are fastened to the heating and conveying element 39 by means of an upper ring flange 46, while the outer walls 41. of the intermediate walls 42 and the fins are held together at the outlet of the crimping element 40 by means of a lower ring flange 47 he follows.

Mit 44 ist dargestellt, in welcher Weise sich die Luft aus den einzelnen Kanälen (nur bei einem Kanal dargestellt) des Kräuselelementes entweichen kann.44 shows the manner in which the air can escape from the individual channels (only shown for one channel) of the crimping element.

Vorteilhafterweise sind die fadenumgebenden Teile der Texturierdüsen, um die Teilfäden einfach einführen zu können, entsprechend der vorgenannten EP-0039763 etc., aufklappbar, weshalb die Texturierdüse 38, wie früher erwähnt, in zwei Hälften trennbar ist, was mit der gedachten Symetrieebene 48 angedeutet ist.Advantageously, the thread-surrounding parts of the texturing nozzles, in order to be able to insert the part threads easily, can be opened in accordance with the aforementioned EP-0039763 etc., which is why the texturing nozzle 38, as mentioned earlier, can be separated into two halves, which is indicated by the imaginary plane of symmetry 48 .

Die Fig. 11 zeigt eine Variante des Querschnittes von Fig. 10 indem Lamellen 49 strahlenförmig angeordnet sind, im Vergleich zur parallelen Anordnung der Lamellen 43 in Fig. 10. Die weiteren Elemente entsprechen den Elementen der Fig. 10 und werden nicht wiederholt.FIG. 11 shows a variant of the cross section of FIG. 10 in that lamellae 49 are arranged in a radial manner compared to the parallel arrangement of lamellae 43 in FIG. 10. The other elements correspond to the elements of FIG. 10 and are not repeated.

Im weiteren sei erwähnt, dass in den Figuren die noch zu kräuselnden Teilfäden bis und mit der Texturiermittel mit 11-11.2 bzw. 14-14.2 und die nach den Texturiermitteln gekräuselten Teilfäden bis zum Kollektivkompaktiermittel 9 mit 11.3-11.5 bzw. 14.3-14.5 und anschliessend an diese als Garn 12 gekennzeichnet sind.It should also be mentioned that in the figures, the partial threads still to be crimped up to and with the texturing agent with 11-11.2 or 14-14.2 and the partial threads crimped after the texturing agents up to the collective compacting agent 9 with 11.3-11.5 or 14.3-14.5 and subsequently are marked as yarn 12.

Ebenso können in allen Varianten der Figuren 1-11 entweder Teilfäden von den Spinnschächten 1 oder von den Spulen 13 verarbeitet werden.Likewise, in all variants of FIGS. 1-11 either partial threads can be processed by the spinning chutes 1 or by the bobbins 13.

Ebenfalls sind in den Figuren, wo notwendig, Umlenkfadenführer 31 vorgesehen, was in den Figuren schematisch gezeigt ist.Where necessary, deflecting thread guides 31 are also provided in the figures, which is shown schematically in the figures.

Es versteht sich, dass für alle mit einem Injektorprinzip versehenen Elemente vorteilhafterweise ein mit der CH-680140 A5 gezeigtes Drallerteilungsprinzip verwendet werden kann, um dem durch die Texturierdüse geführten Fäden einen Schutzdrall zu erteilen, welcher zusätzlich zur sonst genannten Kompaktierung der Teilfäden dafür sorgt, dass bei Mehrfachführung von Fäden durch eine Texturierdüse die einzelnen Teilfäden sich weniger ineinander verharken, sondern im wesentlichen für sich nebeneinander bleiben, wobei der obere Drallstop des entsprechenden Teilfadens die in Fadenlaufrichtung vorausgehende Galette des Galettenpaares 4 ist.It goes without saying that for all elements provided with an injector principle, a twist distribution principle shown with CH-680140 A5 can advantageously be used in order to impart a protective twist to the threads guided through the texturing nozzle, which, in addition to the otherwise mentioned compacting of the part threads, ensures that in the case of multiple guiding of threads through a texturing nozzle, the individual partial threads become less entangled in one another, but essentially remain side by side, the upper twist stop of the corresponding partial thread being the godet of the pair of godets 4 preceding in the thread running direction.

Ein Schutzdrall ist insbesondere dann sinnvoll, wenn die Fäden wie in den Fig. 1-5 gezeigt, in einer gemeinsamen Texturierdüse texturiert werden.A protective twist is particularly useful if the threads are textured in a common texturing nozzle, as shown in FIGS. 1-5.

Im weiteren sei erwähnt, dass bei Verwendung des Falschdrallprinzips zur Kompaktierung der Teilfäden nach den Präparationsmitteln 2, diese Präparationsmittel 2 als Drallstop verwendet werden können, wenn keine Umlenkfadenführer 31 aus irgendwelchen Gründen verwendet werden, sowie dass der Begriff,, anders anfärbenden Teilfaden" so zu verstehen ist, dass solche Fäden im Farbprozess, bei Anwendung von beispielsweise gleicher Farbe, nuanciert unterschiedliche, jedoch wünschbare Farbeffekte enthalten.It should also be mentioned that when the false twist principle is used to compact the part threads after the preparation means 2, these preparation means 2 can be used as a twist stop if no deflecting thread guides 31 are used for any reason, and that the term “part thread with a different color” also applies It is to be understood that such threads in the color process, when using, for example, the same color, contain different, but desirable, color effects.

Ebenfalls sei erwähnt, dass bei der genannten Nachkompaktierung mittels Verwirbelungsdüsen, der Kompaktiereffekt mittels Druck (bar) und/oder Menge (kg/h) und/oder der Temperatur des Gases, z.B. Luft oder Dampf verändert wird, indem dadurch die Anzahl Verwirbelungen pro Längeneinheit des Fadens mehr oder weniger wählbar unterschiedlich ausfällt. Dies wird erfindungsgemäss verwendet um den Farbeffekt des fertigen Garnes zusätzlich zur Variierung des Farbeffektes durch die Auswahl der Farben zu variieren.It should also be mentioned that in the post-compaction using swirling nozzles, the compacting effect is changed by means of pressure (bar) and / or quantity (kg / h) and / or the temperature of the gas, for example air or steam, by changing the number of swirls per unit length of the thread turns out to be more or less selectable. This is used according to the invention in order to vary the color effect of the finished yarn in addition to the variation of the color effect through the selection of the colors.

Zusätzlich können diese Parameter (Druck, Menge, Temperatur des Gases) pro Teilfaden unterschiedlich gewählt werden, so dass von Teilfaden zu Teilfaden ein Unterschied in der Verwirbelung und damit in der Intensität der Farbtrennung bzw. Farberkennung im Garn besteht.In addition, these parameters (pressure, quantity, temperature of the gas) can be selected differently for each thread, so that there is a difference in the interlacing and therefore in the intensity of the color separation or color detection in the yarn from thread to thread.

LegendeLegend

11
Spinnschacht mit oder ohne UnterteilungenSpinning shaft with or without subdivisions
22nd
PräparationsmittelPreparation agent
33rd
VorkompaktierungsmittelPrecompacting agent
4-4.24-4.2
StreckgalettenStretch godets
55
TexturierdüseTexturing nozzle
66
Heiz- und FörderelementHeating and conveying element
7.1-7.37.1-7.3
KräuselelementCurling element
88th
NachkompaktierungsmittelPost-compaction agent
99
KollektivkompaktierungsmittelCollective compacting agents
1010th
SpulerWinder
11-11.211-11.2
TeilfädenPartial threads
11.3-11.511.3-11.5
gekräuselte Teilfädencrimped threads
1212th
Garnyarn
1313
gefärbte Spulencolored coils
14-14.214-14.2
TeilfädenPartial threads
14.3-14.514.3-14.5
gekräuselte Teilfädencrimped threads
1515
Heiz- und FörderelementHeating and conveying element
1616
KühltrommelCooling drum
1717th
Heiz- und FörderelementHeating and conveying element
1818th
NadelwalzeNeedle roller
1919th
FlächenheizelementSurface heating element
2020th
TexturierdüseTexturing nozzle
2121
Heiz- und Förder- und DrallgeberelementHeating and conveying and swirl element
2222
KräuselelementCurling element
2323
TexturierdüseTexturing nozzle
2424th
Heiz- und FörderelementHeating and conveying element
2525th
KräuselelementCurling element
2626
Heiz- und FörderelementHeating and conveying element
2727
KräuselelementCurling element
2828
TexturierdüseTexturing nozzle
2929
FörderwalzenConveyor rollers
3030th
AuslenkelementDeflecting element
3131
UmlenkfadenführerDeflection thread guide
3232
LamellenSlats
3333
GalettenGodets
3434
GalettenGodets
3535
GalettenGodets
3636
KühlluftauftragelementCooling air application element
3737
KühlluftabsaugelementCooling air extraction element
3838
TexturierdüseTexturing nozzle
3939
Heiz- und FörderelementHeating and conveying element
4040
KräuselelementCurling element
4141
AussenwandOuter wall
4242
ZwischenwandPartition
4343
LamellenSlats
4444
LuftaustrittsrichtungAir outlet direction
4545
FadenwirrlageThread tangle
4646
oberer Flanschupper flange
4747
unterer Flanschlower flange
4848
SymetrieebenePlane of symmetry
4949
LamellenSlats
I,III, II
FibrillenbündelBundle of fibrils
G1, G2G1, G2
GalettenGodets
T1,T2,JT1, T2, J.
KompaktiermittelCompacting agent
SS
EugstellenEugstellen
R1, R2R1, R2
Drehung im FibrillenbündelRotation in the bundle of fibrils
PP
GasdruckGas pressure

Claims (14)

Verfahren zur Erzeugung eines mehrfarbigen Garnes aus anders anfärbenden oder unterschiedlich farbigenTeilfäden, wobei die Teilfäden zusammengefasst einer Kollektivkompaktierung unterzogen werden, bevor sie gemeinsam als Garn einer Aufspuiung zugeführt werden,
dadurch gekennzeichnet, dass die einzelnen Teilfäden vor der Kollektivkompaktierung separat einer als Nachkompaktierung benannten Kompaktierung unterzogen werden.
Process for producing a multi-colored yarn from partial threads with different coloring or different colors, the partial threads being subjected to a collective compaction before they are fed together as a yarn to a spin-up,
characterized in that the individual partial threads are subjected separately to a compaction called post-compaction before the collective compaction.
Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass vor der Nachkompaktierung die Teilfäden mindestens einer der folgenden Behandlungen unterzogen werden: - einer Streckung - einer Texturierung. A method according to claim 1, characterized in that the partial threads are subjected to at least one of the following treatments before the post-compaction: - a stretch - a texturing. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass eine Vorkompaktierung separat pro Teilfaden vor der Streckung bzw. der Texturierung durchgeführt wird.A method according to claim 1, characterized in that a pre-compaction is carried out separately for each thread before stretching or texturing. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die genannten Kompaktierungen wahlweise mittels einer Verwirbelungskompaktierung und/oder mittels einer Falschdrallkompaktierung durchgeführt werden.A method according to claim 1, characterized in that said compaction is carried out either by means of a vortex compaction and / or by means of a false twist compaction. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Kollektivkompaktierung vor der Aufspulung erfolgt.A method according to claim 1, characterized in that the collective compaction takes place before the winding. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Teilfäden gemeinsam texturiert werden.A method according to claim 1, characterized in that the part threads are textured together. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die einzelnenTeilfäden separat texturiert werden.A method according to claim 1, characterized in that the individual part threads are textured separately. Verfahren nach Anspruch 3, dadurch gekennzeichnet, dass die Vorkompaktierung eine Falschdrallkompaktierung und die Nach- und die Kollektivkompaktierung je eine Verwirbelungskompaktierung sind.Method according to claim 3, characterized in that the pre-compaction is a false twist compaction and the post-compaction and the collective compaction are each a swirl compaction. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass eine Veränderung des Farbeffektes des fertigen Garnes (12) durch Variation mindestens eines der folgenden Parameters beim Verwirbeln in der Nachkompaktierung durchgeführt wird, nämlich: - des Druckes (bar) - der Menge (kg/h) - der Temperatur (°C) des für das Verwirbeln verwendeten Gases, beispielsweise Luft und/oder Dampf.A method according to claim 1, characterized in that a change in the color effect of the finished yarn (12) is carried out by varying at least one of the following parameters when swirling in the post-compaction, namely: - the pressure (bar) - the amount (kg / h) - the temperature (° C) of the gas used for the swirling, for example air and / or steam. Vorrichtung zur Erzeugung eines mehrfarbigen Garnes aus anders anfärbenden oder andersfarbigen Teilfäden - mit einem gemeinsamen Kompaktiermittel, auch Kollektivkompaktiermittel (9) genannt, für alle Teilfäden (11.3 - 11.5, 14.3 - 14.5) - und einer Aufspulung (10) für ein sich aus den Teilfäden zusammensetzendes Garn (12), - dadurch gekennzeichnet, - dass vor dem Kollektivkompaktiermittel je ein als Nachkompaktiermittel (8) benanntes Kompaktiermittel pro Teilfaden vorgesehen ist. Device for producing a multicolored yarn from differently colored or differently colored partial threads - With a common compacting agent, also called collective compacting agent (9), for all part threads (11.3 - 11.5, 14.3 - 14.5) - and a winding (10) for a yarn (12) composed of the partial threads, - characterized, - That in front of the collective compacting means one compacting means named as post-compacting means (8) is provided per thread. Vorrichtung nach Anspruch 10, dadurch gekennzeichnet, dass vor dem Nachkompaktiermittel mindestens eines der folgenden Behandlungsmittel vorgesehen sind: - ein Streckmittel - ein Texturiermittel Apparatus according to claim 10, characterized in that at least one of the following treatment agents are provided before the post-compacting agent: - an extender - a texturing agent Vorrichtung nach Anspruch 10, dadurch gekennzeichnet, dass vor dem Texturiermittel Vorkompaktiermittel (3) pro Teilfaden vorgesehen ist.Apparatus according to claim 10, characterized in that precompacting means (3) per thread are provided in front of the texturing agent. Vorrichtung nach Anspruch 10 dadurch gekennzeichnet, dass die Kompaktiermittel wahlweise Verwirbelungsmittel und/oder Falschdrallmittel sind.Apparatus according to claim 10, characterized in that the compacting means are optionally swirling means and / or false twist means. Vorrichtung nach Anspruch 13, dadurch gekennzeichnet, dass die Vorkompaktiermittel je ein Falschdrallmittel und die Nachkompaktiermittel bzw. die Kollektivkompaktiermittel je Verwirbelungsmittel sind.Device according to claim 13, characterized in that the precompacting means are each a false twist means and the postcompacting means or the collective compacting means are each a swirling means.
EP97810012A 1996-01-12 1997-01-13 Method and apparatus for the manufacture of a multi-coloured yarn composed of differentially dyed continuous filament yarns Expired - Lifetime EP0784109B1 (en)

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CN1121517C (en) 2003-09-17
DE59706682D1 (en) 2002-04-25
CN1160782A (en) 1997-10-01
EP0784109A3 (en) 1997-07-23
EP0874072B1 (en) 2002-03-20
CN1210911A (en) 1999-03-17
EP0874072A1 (en) 1998-10-28
CN1078636C (en) 2002-01-30
BR9700044A (en) 1998-11-10
DE59708092D1 (en) 2002-10-10
EP0784109B1 (en) 2002-09-04
CA2194843A1 (en) 1997-07-13
US6085395A (en) 2000-07-11
US6094790A (en) 2000-08-01
US6119320A (en) 2000-09-19

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