EP0592573B1 - Pattern sheets - Google Patents
Pattern sheets Download PDFInfo
- Publication number
- EP0592573B1 EP0592573B1 EP92915102A EP92915102A EP0592573B1 EP 0592573 B1 EP0592573 B1 EP 0592573B1 EP 92915102 A EP92915102 A EP 92915102A EP 92915102 A EP92915102 A EP 92915102A EP 0592573 B1 EP0592573 B1 EP 0592573B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bars
- pattern
- rows
- sheets
- end bars
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/04—Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks
- B27M3/06—Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks of composite floor plates per se by assembling or jointing the parqueting blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
- Cartons (AREA)
- Floor Finish (AREA)
- Vehicle Step Arrangements And Article Storage (AREA)
- Preparation Of Compounds By Using Micro-Organisms (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Apparatus For Radiation Diagnosis (AREA)
- Printing Plates And Materials Therefor (AREA)
- Screen Printers (AREA)
- Materials For Medical Uses (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Prostheses (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
Description
- The present invention relates to pattern sheets provided with a bar pattern comprising a plurality of parallel rows of bars, the bars in adjoining rows preferably being mutually offset in the longitudinal direction, which sheets are intended for use at the production of a panel to be cut into a number of a floor boards each consisting of b rows of bars.
- During the last few years laminated floors have achieved and increased popularity and on many markets they are beginning to replace parquet floors and wall-to-wall carpets. At the production of laminated floors a decorative thermosetting laminate is first produced. This laminate usually consists of a base layer of paper sheets impregnated with phenol-formaldehyde resin and a decorative surface layer consisting of a decor paper sheet impregnated with melamine-formaldehyde resin. The laminate is produced by pressing the different layers at a high pressure and an increased temperature.
- The laminate obtained is then glued to a carrier of particle board for instance. The laminated panel thus produced is then sawn up to a number of floor boards which are provided with groove and tenon at the long sides and the short sides. Often the floor boards produced have a thickness of about 7 mm. Thereby they can usually be put on top of the existing flooring material at a renovation. According to another alternative, instead one or more of the above decorative sheets can be laminated directly towards a base sheet of particle board for instance.
- Bar patterns are very usual for laminated floors. Usually such patterns consist of several parallel rows of wood like bars having the same width, where the bars in adjoining rows are mutually offset in the longitudinal direction. One more and more popular variant is to produce floor boards with three bars, that is floor boards with three rows of bars from such a laminated panel having such a bar pattern.
- In the international patent application PCT/SE90/00196, publication No. WO91/06728 the production of a pattern sheet intended for manufacture of laminated floors with bar pattern is disclosed. It is mentioned there that it is not possible to saw the laminated panel at a sufficient precision to get floor boards with a desired number of rows of bars having the same width. Therefore, to avoid the alleged problem the bar pattern has been designed in such a manner that certain bars have about twice the width of the other bars. The panel is sawn up to floor boards in these broad bars. Any saw setting error can thereby be adjusted easier.
- For many years we have used saws with such a performance that the saw cut will land in the desired place at the border between two rows of bars. Therefore, there is no need for us to design the pattern with broad rows of bars where the saw cut is to be made.
- There is a problem with pattern sheets provided with bar pattern which problem is neither disclosed nor solved according to the above international patent application.
- Thus, usually pattern paper in the form of rolls are used at the production of laminates for floor boards. Then the roll is cut to sheets, all having the same length. How the pattern on the different sheets will be placed is not taken into consideration. Therefore, problems with the pattern arise repeatedly at the short ends of the floor boards. Accordingly, the length of the bars will vary. Sometimes they are undesirably long and sometimes they are far too short.
- Especially too short blocks at the short ends of the boards give an ugly and disturbing effect on the finished floor. At too short bars it even happens that whole floor boards must be rejected. Moreover, if the decor or the colour of the end bars of one board is very different from the end bars of the next board the negative effect is strengthened even more.
- It is the object of the present invention to solve the above problems.
- This object is solved according to the present invention by means of pattern sheets including the features of claim 1. Detailed embodiments are defined in the dependent claims.
- According to the present invention it has been possible to solve the above problem and bring about pattern sheets provided with a bar pattern comprising a plurality of parallel rows of bars, the bars in adjoining rows preferably being mutually offset in the longitudinal direction, which sheets are intended for use at the production of a panel to be cut into a number of a floor boards each consisting of b rows of bars. The pattern sheets are characterized in that all sheets preferably have exactly the same position of the pattern, that the bar pattern preferably over its entire width is designed in such a manner that the pattern sheets comprise a x b rows of bars, whereby the left end bars in each row in consecutive order (fig 1) are designated with V1, V2, V3, V4, V5, V6, V7, V8, V9 etc and the right end bars in each row are designated with H1, H2, H3, H4, H5 , H6, H7, H8, H9 etc, that the patterns on the left end bars and the right end bars with the same ordinal numbers, for example V1 and H1, on at least one row of bars of each board match each other and that the patterns on these bars match the patterns of the end bars of the corresponding rows on all boards.
- By the above position of the bar pattern on the pattern sheets the bar pattern will preferably coincide fully lengthwise on the different sheets. In order to facilitate such an exact cutting of a roll shaped pattern paper, it is suitable to print special cutting marks at the edge of the paper web beside the real decor at the same time as the decor printing is made. These cutting marks are then used when the paper is cut.
- According to one preferred embodiment of the invention the pattern on the pattern sheets is designed in such a manner that the left end bars and the right end bars with the same ordinal numbers that is V1 and H1, etc on at least two rows of bars of each board, preferably on all rows of bars of each board match each other.
- A simple correlation can be made about how the matching left end bars match each other and the matching right end bars.
- Then the matching end bars can be designated with V for the left end bars and H for the right end bars. The left end bars Vn, Vn+b, Vn+2b, ......Vn+(a-1)b match the corresponding right end bars Hn, Hn+b, Hn+2b ......Hn+(a-1)b.
- In addition Vn matches all left end bars Vn+b, Vn+2b ...... Vn+(a-1)b and Hn matches all right end bars Hn+b, Hn+2b ..... Hn+(a-1)b.
- The number of floor boards in breadth on the pattern sheet is designated with a and b is the number of rows of bars per board and n is an arbitrary ordinal number between 1 and b. Thus, if a is 3 and b is 3 all right end bars and left end bars with the
ordinal numbers - The expression matching patterns does not mean that the patterns must have exactly the same colour and appearance. Suitably the matching patterns have a similar colour at wood patterns. However, the graining can differ a little. At the above example where a is 3 and b is 3 a pattern matching can be used which is designed in such a manner that the left end bars and right end bars V1, V4, V7, H1, H4 and H7 are pale while V2, V5, V8, H2, H5 and H8 are dark and V3, V6, V9, H3, H6 and H9 finally are medium dark. The graining of these matching end bars can vary somewhat.
- Alternatives where adjoining short end bars are matched in colours rich in contrast are also possible. For example V1, V4 and V7 can be pale and H1, H4 and H7 dark etc.
- Accordingly, in general sense the expression matching patterns means that the colour and the pattern of the individual short end bars are decided in advance in such a way that a floor with an optimal predetermined appearance can be brought about by means of the floor boards produced. Thus, the colour and the pattern of the short end bars will not be decided by chance.
- Preferably the pattern sheets according to the invention are produced in rolls with a repeated bar pattern, whereby the roll is cut into sheets, preferably with exactly the same position of the pattern on all sheets. Of course the pattern can be printed on separate sheets instead. However, because of the expense this is usually disadvantageous.
- Normally the bars in all rows have substantially the same width. It is however possible to vary the width of the rows. For example you can have one narrow row, one row being twice as wide and a narrow row again on each board. As mentioned above the number of rows of bars on each board is usually three but the number can be two, four or more for example.
- The invention is explained further in connection with the enclosed figures, of which fig 1. shows the appearance of a pattern sheet according to one embodiment of the invention. Fig 2. illustrates how floor boards produced by means of such pattern sheets have been put out together to a complete floor.
- The pattern sheet on fig 1. consists of nine rows of bars having substantially the same width. The left end bars on the pattern sheet are designated with V1, V2, V3, V4, V5, V6, V7, V8 and V9 while the right end bars are designated with H1, H2, H3, H4, H5, H6, H7, H8 and H9.
- As illustrated by fig 1. the patterns on the left end bars and the right end bars with the same ordinal numbers are matched with each other on all rows. For elucidation purposes the bars situated between these matching end bars on the respective row are not provided with pattern in figs 1 and 2. However, in reality they are provided with a wholly arbitrary pattern.
- Thus, the patterns on the different left end bars and right end bars match each other in the following way:
- V1 matches H1
- V2 matches H2
- V3 matches H3
- V4 matches H4
- V5 matches H5
- V6 matches H6
- V7 matches H7
- V8 matches H8
- V9 matches H9
- Moreover the patterns of the different left end bars match each other as follows:
- V1 matches V4 and V7
- V2 matches V5 and V8
- V3 matches V6 and V9
- Finally the patterns of the different right end bars match each other as follows:
- H1 matches H4 and H7
- H2 matches H5 and H8
- H3 matches H6 and H9
- The pattern sheet according to fig 1. was impregnated with melamine-formaldehyde resin and used as a decorative surface at the production of a decorative thermosetting laminate comprising base paper sheets impregnated with phenol-formaldehyde resin. The laminate was produced in the usual way by pressing in a laminate press at an increased temperature. Thereafter the laminate was glued to a base consisting of a particle board.
- The laminated panel obtained was then sawn up into three floor boards. Longitudinal saw cuts were made exactly between the
rows - Several such pattern sheets with the same position of the pattern on all sheets according to the invention were used for the production of floor boards as disclosed above.
- On fig 2. it is illustrated how several such floor boards have been put out together to a complete floor. It is evident how the patterns of the left end bars and the right end bars match each other.
- According to the present invention the great advantage for the floor-layer is obtained that he has got a predetermined great number of uniquely fitting combinations, up to a2 different combinations by means of the short end matching. The floor-layer does not have to study the patterns of the different boards appreciably in advance. He can freely put board after board or actively use the fact that the end bars are matched in respect of the pattern.
- The invention is not limited to the embodiments shown, since these can be modified in different ways within the scope of the appended claims.
Claims (6)
- Pattern sheets provided with a bar pattern comprising a plurality of parallel rows of bars, the ends of the bars in adjacent rows being mutually offset in the longitudinal direction, which sheets are intended for use at the production of a panel to be cut into a number a of floor boards each consisting of b rows of bars, characterized in that the bar pattern over its entire width is designed in such a manner that the pattern sheets comprise a x b rows of bars, whereby if the left end bars in each row are designated (V1, V2, V3 etc.) and the right end bars are given a corresponding designation (H1, H2, H3 etc.), that the patterns on the left end bars and the right end bars with the same ordinal numbers (for example V1 and H1) on at least one row of bars of each board match each other and that the patterns on these bars match the patterns of the end bars of the corresponding rows on all boards.
- Pattern sheets according to claim 1, wherein the patterns on the left end bars and the right end bars with the same ordinal numbers (that is H1 and V1 etc.) on all rows of bars are matched with each other.
- Pattern sheets according or claim 1 or 2, wherein a is 3 and b is 3, whereby all right end bars and all left end bars with the ordinal numbers 1, 4, 7; 2, 5 and 8 and 3, 6 and 9 respectively have matching patterns.
- Pattern sheets according to any one of claims 1-3, characterized in that they are produced in the form of rolls with a repeating bar pattern, whereby the roll is cut into sheets, preferably with exactly the same position of the pattern on all sheets.
- Pattern sheets according to any one of claims 1-4, wherein the bars in all rows have essentially the same width.
- Pattern sheets according to any one of claims 1-4, wherein all sheets have exactly the same position of the pattern.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE9102050 | 1991-07-02 | ||
SE9102050A SE469846B (en) | 1991-07-02 | 1991-07-02 | Pattern sheets intended to be used in the manufacture of a board for making floorboards |
PCT/SE1992/000475 WO1993001378A1 (en) | 1991-07-02 | 1992-06-29 | Pattern sheets |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0592573A1 EP0592573A1 (en) | 1994-04-20 |
EP0592573B1 true EP0592573B1 (en) | 1996-09-11 |
Family
ID=20383221
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92915102A Expired - Lifetime EP0592573B1 (en) | 1991-07-02 | 1992-06-29 | Pattern sheets |
Country Status (13)
Country | Link |
---|---|
EP (1) | EP0592573B1 (en) |
JP (1) | JPH06508897A (en) |
AT (1) | ATE142738T1 (en) |
AU (1) | AU2291192A (en) |
BR (1) | BR9206231A (en) |
CA (1) | CA2112224C (en) |
DE (1) | DE69213745T2 (en) |
DK (1) | DK0592573T3 (en) |
ES (1) | ES2094363T3 (en) |
GR (1) | GR3020978T3 (en) |
NO (1) | NO179293C (en) |
SE (1) | SE469846B (en) |
WO (1) | WO1993001378A1 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7836648B2 (en) | 2002-05-03 | 2010-11-23 | Faus Group | Flooring system having complementary sub-panels |
US7836649B2 (en) | 2002-05-03 | 2010-11-23 | Faus Group, Inc. | Flooring system having microbevels |
US8112958B2 (en) | 2002-05-03 | 2012-02-14 | Faus Group | Flooring system having complementary sub-panels |
US8181407B2 (en) | 2002-05-03 | 2012-05-22 | Faus Group | Flooring system having sub-panels |
US8201377B2 (en) | 2004-11-05 | 2012-06-19 | Faus Group, Inc. | Flooring system having multiple alignment points |
US8209928B2 (en) | 1999-12-13 | 2012-07-03 | Faus Group | Embossed-in-registration flooring system |
US8875460B2 (en) | 1999-11-05 | 2014-11-04 | Faus Group, Inc. | Direct laminated floor |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE503861C2 (en) * | 1994-10-24 | 1996-09-23 | Perstorp Flooring Ab | Process for making a skirting board |
US5906770A (en) * | 1996-02-26 | 1999-05-25 | Lucent Technologies Inc. | Polymer-dispersed liquid crystal composition |
EP1250395A4 (en) | 1999-12-09 | 2005-06-08 | Valspar Sourcing Inc | Abrasion resistant coatings |
AT414144B (en) * | 2000-01-14 | 2006-09-15 | Kaindl M | laminate flooring |
SE526728C2 (en) | 2003-12-11 | 2005-11-01 | Pergo Europ Ab | A method of making panels with a decorative surface |
EP1896271A2 (en) * | 2005-05-10 | 2008-03-12 | Espace Production International EPI (Société Anonyme) | Floor covering strips or slabs, production method thereof and production facility used for same |
FR2885626A1 (en) * | 2005-05-10 | 2006-11-17 | Espace Production Internationa | Strip/slab fabricating method for flooring, involves pasting entire or part of side of support panel, applying decorative sheet by calandering on side, and arranging safety block for delivering panel in strips and/or slabs of flooring |
DE102005047767A1 (en) * | 2005-10-05 | 2007-04-12 | Kaindl Flooring Gmbh | Paneelgebinde |
PL1925461T3 (en) * | 2006-10-05 | 2014-04-30 | Spanolux N V | Method of manufacturing a large surface panel, and a large surface panel |
BE1017403A5 (en) | 2006-12-21 | 2008-08-05 | Flooring Ind Ltd | FLOOR ELEMENT, LOCKING SYSTEM FOR FLOOR ELEMENTS, FLOOR COVERING AND METHOD FOR COMPOSING SUCH FLOOR ELEMENTS TO A FLOOR COVERING. |
DE102009060103A1 (en) * | 2009-12-21 | 2011-06-22 | Fritz Egger Gmbh & Co. Og | Method for producing a group of panels for imitation of a long plank |
EP2607095B1 (en) * | 2011-06-15 | 2014-02-26 | Flooring Technologies Ltd. | System for laying a floor and production method for the system |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56141815A (en) * | 1980-04-04 | 1981-11-05 | Hitachi Chem Co Ltd | Treatment of waste gas containing organic substance |
AT371052B (en) * | 1981-06-04 | 1983-05-25 | Fischer Johann | METHOD FOR MIXING LAMPS, ESPECIALLY PARQUET LAMPS AND DEVICE FOR CARRYING OUT THE SAME |
SE467150B (en) * | 1988-08-25 | 1992-06-01 | Perstorp Ab | DECORATIVE HEARD PLASTIC LAMINATE WITH EXTREMELY FOREIGN Durability |
SE463572B (en) * | 1989-10-27 | 1990-12-10 | Olav Hoel | MOUNTAIN SHEET, PROVIDED TO BE USED BY THE PREPARATION OF A DISC BEFORE THE PREPARATION OF FLOOR WOODEN |
-
1991
- 1991-07-02 SE SE9102050A patent/SE469846B/en not_active IP Right Cessation
-
1992
- 1992-06-29 ES ES92915102T patent/ES2094363T3/en not_active Expired - Lifetime
- 1992-06-29 DK DK92915102.5T patent/DK0592573T3/en active
- 1992-06-29 AU AU22911/92A patent/AU2291192A/en not_active Abandoned
- 1992-06-29 BR BR9206231A patent/BR9206231A/en not_active IP Right Cessation
- 1992-06-29 JP JP5502178A patent/JPH06508897A/en not_active Expired - Lifetime
- 1992-06-29 AT AT92915102T patent/ATE142738T1/en active
- 1992-06-29 WO PCT/SE1992/000475 patent/WO1993001378A1/en active IP Right Grant
- 1992-06-29 DE DE69213745T patent/DE69213745T2/en not_active Expired - Lifetime
- 1992-06-29 CA CA002112224A patent/CA2112224C/en not_active Expired - Lifetime
- 1992-06-29 EP EP92915102A patent/EP0592573B1/en not_active Expired - Lifetime
-
1993
- 1993-12-30 NO NO934905A patent/NO179293C/en not_active IP Right Cessation
-
1996
- 1996-09-12 GR GR960402152T patent/GR3020978T3/en unknown
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8875460B2 (en) | 1999-11-05 | 2014-11-04 | Faus Group, Inc. | Direct laminated floor |
US8209928B2 (en) | 1999-12-13 | 2012-07-03 | Faus Group | Embossed-in-registration flooring system |
US7836648B2 (en) | 2002-05-03 | 2010-11-23 | Faus Group | Flooring system having complementary sub-panels |
US7836649B2 (en) | 2002-05-03 | 2010-11-23 | Faus Group, Inc. | Flooring system having microbevels |
US8112958B2 (en) | 2002-05-03 | 2012-02-14 | Faus Group | Flooring system having complementary sub-panels |
US8181407B2 (en) | 2002-05-03 | 2012-05-22 | Faus Group | Flooring system having sub-panels |
US8201377B2 (en) | 2004-11-05 | 2012-06-19 | Faus Group, Inc. | Flooring system having multiple alignment points |
Also Published As
Publication number | Publication date |
---|---|
DE69213745T2 (en) | 1997-02-20 |
NO934905L (en) | 1994-01-03 |
ES2094363T3 (en) | 1997-01-16 |
CA2112224C (en) | 2003-08-19 |
DK0592573T3 (en) | 1996-09-30 |
BR9206231A (en) | 1994-11-08 |
GR3020978T3 (en) | 1996-12-31 |
SE469846B (en) | 1993-09-27 |
DE69213745D1 (en) | 1996-10-17 |
NO179293C (en) | 1996-09-11 |
SE9102050D0 (en) | 1991-07-02 |
SE9102050L (en) | 1993-01-03 |
ATE142738T1 (en) | 1996-09-15 |
AU2291192A (en) | 1993-02-11 |
WO1993001378A1 (en) | 1993-01-21 |
NO179293B (en) | 1996-06-03 |
CA2112224A1 (en) | 1993-01-21 |
JPH06508897A (en) | 1994-10-06 |
EP0592573A1 (en) | 1994-04-20 |
NO934905D0 (en) | 1993-12-30 |
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