EP0580018A1 - Concrete-conveying arrangement - Google Patents

Concrete-conveying arrangement Download PDF

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Publication number
EP0580018A1
EP0580018A1 EP93110822A EP93110822A EP0580018A1 EP 0580018 A1 EP0580018 A1 EP 0580018A1 EP 93110822 A EP93110822 A EP 93110822A EP 93110822 A EP93110822 A EP 93110822A EP 0580018 A1 EP0580018 A1 EP 0580018A1
Authority
EP
European Patent Office
Prior art keywords
concrete
distribution system
concrete distribution
tube
conveying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP93110822A
Other languages
German (de)
French (fr)
Inventor
Ernst Dipl.-Ing. Korthaus
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
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Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP0580018A1 publication Critical patent/EP0580018A1/en
Ceased legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0418Devices for both conveying and distributing with distribution hose
    • E04G21/0427Devices for both conveying and distributing with distribution hose on a static support, e.g. crane
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0418Devices for both conveying and distributing with distribution hose
    • E04G21/0436Devices for both conveying and distributing with distribution hose on a mobile support, e.g. truck
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B11/00Equalisation of pulses, e.g. by use of air vessels; Counteracting cavitation
    • F04B11/0008Equalisation of pulses, e.g. by use of air vessels; Counteracting cavitation using accumulators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/8593Systems
    • Y10T137/85978With pump
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/8593Systems
    • Y10T137/8807Articulated or swinging flow conduit

Definitions

  • the invention relates to a concrete distributor system consisting of a concrete feed pump, a connecting feed line to the multi-part concrete placing boom and a concrete feeding line integrated on the concrete placing boom, with an inside diameter greater than 75 mm and less than 250 mm.
  • the concrete distribution system can be constructed both stationary on a construction site and as a mobile system, mounted on a truck.
  • the invention sets itself the task of substantially reducing or avoiding the previous disadvantages in the known concrete distributor systems constructed according to DIN 24117.
  • the concrete distribution system consists essentially of the concrete pump 1 with the hopper provided, the connecting conveyor line 2 to the multi-part concrete placing boom 3, which is usually an articulated boom, and from the concrete delivery line 4 integrated with the concrete placing boom with several articulation points 5 at the breakpoints of the Mastes.
  • the pipe store 6 is designed so that it can be installed and removed in the same way as other pipe sections of the concrete delivery line. In the present case, it is integrated in the connecting conveyor line 2.
  • the concrete distributor system can be installed as a mobile system on a truck or as a stationary system on a construction site.
  • the tube store 6 is a welded composite construction and essentially consists of the multi-part outer steel tube 7 with quick-release couplings 8 at both ends and of the inner tube 9 made of polyurethane.
  • the hardness of the polyurethane is said to be more than Shore D 27, which corresponds to a Shore A hardness of approximately 78.
  • a cavity 10 remains between the outer steel tube 7 and the inner polyurethane tube 9, into which the tube can partially escape.
  • the inner cone on both ends of the welded construction is kept flat and the inner contours of the steel ends and the hose are smooth without shoulders, so that so-called stoppers do not occur.
  • the tube store 6 has a store length that is at least 10 times the inside diameter of the store.
  • the steel parts that come into contact with the flowing concrete can be hardened to increase their service life.

Abstract

In a concrete-conveying arrangement on a concrete-conveying pump (1), a connection conveying line (2) to the multi-part concrete-conveying mast (3), a concrete-conveying mast and a concrete-conveying line (4) integrated on the concrete-conveying mast, a solution is to be found, with which the values of the operating loads and inherent loads according to DIN 24117 no longer have to be multiplied by 1.3 and 1.2 respectively for reasons of safety. This is achieved by installing a tubular accumulator (6) with an internal hose (9) made of polyurethane with a Shore D hardness which is equal to or greater than 27. <IMAGE>

Description

Die Erfindung betrifft ein Betonverteilersystem bestehend aus einer Betonförderpumpe, einer Verbindungsförderleitung zum mehrteiligen Betonverteilermast und einer am Betonverteilermast integrierter Betonförderleitung, mit einem Innendurchmesser größer als 75 mm und kleiner als 250 mm.The invention relates to a concrete distributor system consisting of a concrete feed pump, a connecting feed line to the multi-part concrete placing boom and a concrete feeding line integrated on the concrete placing boom, with an inside diameter greater than 75 mm and less than 250 mm.

Das Betonverteilersystem kann sowohl stationär auf einer Baustelle als auch als mobiles System , montiert auf einem LKW, konstruiert sein.The concrete distribution system can be constructed both stationary on a construction site and as a mobile system, mounted on a truck.

Bei einem Betonverteilersystem gemäß dem Oberbegriff ist es erforderlich, bereits bei der Konstruktion Gestaltung der einzelnen Elemente den auftretenden Massenkräften beim Fördergang Rechnung zu tragen. Dieser Forderung wird bisher insoweit nachgekommen, als daß nach DIN 24117 Grundsätze festgelegt werden zur Berechnung von Verteilermasten für Betonpumpen, die in der Regel Kolbenpumpen sind. Wegen der Beanspruchung des Verteilermastes aus der stoßweisen Bewegung des Betons mit einer Rohdichte von bis zu = 2,40 kg/dm³ in den starren oder flexiblen Rohren sind die Werte der Betriebslasten mit 1,3 und die Eigenlasten mit 1,2 zu multiplizieren. Die Betriebslasten sind die maximalen Gewichtskräfte des Fördergutes in der Rohrleitung, das sich aus der Wahl der der Berechnung zugrunde liegendem Rohrleitungsabmessungen ergibt.In the case of a concrete distribution system according to the generic term, it is necessary to take into account the inertial forces that occur during the conveying process when designing the individual elements. This requirement has so far been met to the extent that, according to DIN 24117, principles are laid down for the calculation of placing booms for concrete pumps, which are usually piston pumps. Due to the stress on the placing boom from the intermittent movement of the concrete with a bulk density of up to = 2.40 kg / dm³ in the rigid or flexible pipes, the values of the operating loads have to be multiplied by 1.3 and the dead loads by 1.2. The operating loads are the maximum weight forces of the conveyed material in the pipeline, which results from the choice of the pipeline dimensions on which the calculation is based.

Die verpflichtende Erhöhung der Berechnungswerte um 20 % bzw. 30 % führt zwangsläufig zu mehr Gewicht und damit zu weniger Flexibilität der gesamten Systemkonstruktion und dies besonders bei mobilen Systemen.The mandatory increase of the calculation values by 20% or 30% inevitably leads to more weight and thus to less flexibility of the entire system construction, especially with mobile systems.

Die Erfindung setzt sich die Aufgabe, die bisherigen Nachteile bei den bekannten Betonverteilersystemen, konstruiert gemäß DIN 24117, wesentlich zu mindern bzw. zu vermeiden.The invention sets itself the task of substantially reducing or avoiding the previous disadvantages in the known concrete distributor systems constructed according to DIN 24117.

Die Aufgabe wird gelöst gemäß dem Kennzeichen des Hauptanspruchs. Die weitere Ausgestaltung des Erfindungsgegenstandes erfolgt nach den Kennzeichen der Unteransprüche.The object is achieved in accordance with the characteristic of the main claim. The further development of the subject matter of the invention takes place according to the characteristics of the subclaims.

Bei einem Betonverteilersystem, konstruiert gemäß der Erfindung, zeigt es sich als vorteilhaft, daß die Beanspruchung aus der stoßweisen Bewegung des Betons merklich bis meßbar zurückgeht. Es wird sich sogar ermöglichen lassen, den Vorschriftswert von 1,3 bezüglich des Betriebslastwertes zu reduzieren. Als ganz besonders vorteilhaft erweist sich, daß durch Einbau des Rohrspeichers als Pulsationsdämpfers der Pumpschlauch als Auslauf bedeutend weniger hin- und hergerissen wird. Dieses Hin- und Hergerissen werden des Endschlauches kann für den Mann am Schlauch, falls er auf einer schmalen Betonverschalung stehen muß, sehr gefährlich werden. Wegen der geringeren stoßweisen Bewegung des Betons in der Rohrleitung werden auch die Lager in den Knickpunkten des Betonverteilermastes geringer belastet und haben eine höhere Standzeit.In a concrete distribution system constructed according to the invention, it proves to be advantageous that the stress from the intermittent movement of the concrete decreases noticeably to measurably. It will even be possible to reduce the regulation value of 1.3 with respect to the operating load value. It proves to be particularly advantageous that, by installing the tube store as a pulsation damper, the pump hose as the outlet is torn much less to and fro. This tearing of the end hose can be very dangerous for the man on the hose if he has to stand on a narrow concrete casing. Due to the less intermittent movement of the concrete in the pipeline, the bearings in the breakpoints of the concrete placing boom are also less stressed and have a longer service life.

Ausführungsbeispiele der Erfindung sind in den Zeichnungen dargestellt:

Fig. 1:
ein Betonverteilersystem mit Rohrspeicher
Fig. 2:
der Rohrspeicher im Schnitt
Exemplary embodiments of the invention are shown in the drawings:
Fig. 1:
a concrete distribution system with pipe storage
Fig. 2:
the pipe storage on average

Nach Fig. 1 besteht das Betonverteilersystem im wesentlichen aus der Betonpumpe 1 mit dem vorgesehenen Einfülltrichter, der Verbindungsförderleitung 2 zum mehrteiligen Betonverteilermast 3, der in der Regel ein Knickmast ist, und aus der am Betonverteilermast integrierten Betonförderleitung 4 mit mehreren Gelenkpunkten 5 an dem Knickpunkten des Mastes. Der Rohrspeicher 6 ist so konstruiert, daß er in gleicher Weise ein- und ausgebaut werden kann, wie andere Rohrabschnitte der Betonförderleitung. Im vorliegenden Fall ist er in die Verbindungsförderleitung 2 integriert. Das Betonverteilersystem kann sowohl als mobiles System auf einem LKW oder als stationäres System auf einer Baustelle montiert sein.According to Fig. 1, the concrete distribution system consists essentially of the concrete pump 1 with the hopper provided, the connecting conveyor line 2 to the multi-part concrete placing boom 3, which is usually an articulated boom, and from the concrete delivery line 4 integrated with the concrete placing boom with several articulation points 5 at the breakpoints of the Mastes. The pipe store 6 is designed so that it can be installed and removed in the same way as other pipe sections of the concrete delivery line. In the present case, it is integrated in the connecting conveyor line 2. The concrete distributor system can be installed as a mobile system on a truck or as a stationary system on a construction site.

Der Rohrspeicher 6 ist eine Schweißverbundkonstruktion und besteht im wesentlichen aus dem mehrteiligen äußeren Stahlrohr 7 mit Schnellkupplungen 8 an beiden Enden und aus dem innen liegenden Schlauch 9 aus Polyurethan. Die Härte des Polyurethans soll mehr als Shore D 27 betragen, was einer Shore A Härte von ungefähr 78 entspricht. Zwischen dem äußeren Stahlrohr 7 und dem inneren Polyurethanschlauch 9 verbleibt ein Hohlraum 10, in den der Schlauch teilweise ausweichen kann. Der Anlagekonus innen an beiden Enden der Schweißkonstruktion ist jeweils flach gehalten und die Innenkonturen der Stahlenden sowie des Schlauches sind glatt ohne Absätze, damit sogenannte Stopper nicht auftreten.The tube store 6 is a welded composite construction and essentially consists of the multi-part outer steel tube 7 with quick-release couplings 8 at both ends and of the inner tube 9 made of polyurethane. The hardness of the polyurethane is said to be more than Shore D 27, which corresponds to a Shore A hardness of approximately 78. A cavity 10 remains between the outer steel tube 7 and the inner polyurethane tube 9, into which the tube can partially escape. The inner cone on both ends of the welded construction is kept flat and the inner contours of the steel ends and the hose are smooth without shoulders, so that so-called stoppers do not occur.

Es ist vorteilhaft, wenn der Rohrspeicher 6 eine Speicherlänge aufweist, die mindestens das 10-fache des Speicherinnendurchmessers beträgt.It is advantageous if the tube store 6 has a store length that is at least 10 times the inside diameter of the store.

Zur Erhöhung der Standzeit können die Stahlteile, die mit dem fließenden Beton in Berührung kommen, gehärtet werden.The steel parts that come into contact with the flowing concrete can be hardened to increase their service life.

LegendeLegend

11
Betonpumpeconcrete pump
22nd
VerbindungsförderleitungConnection conveyor line
33rd
BetonverteilermastConcrete placing boom
44th
BetonförderleitungConcrete delivery line
55
GelenkpunktHinge point
66
RohrspeicherPipe storage
77
äußeres Stahlrohrouter steel tube
88th
SchnellkupplungQuick coupling
99
Schlauch (Polyurethan)Hose (polyurethane)
1010th
Hohlraumcavity

Claims (7)

Betonverteilersystem bestehend aus einer Betonförderpumpe, einer Verbindungsförderleitung zum mehrteiligen Betonverteilermast, den Betonverteilermast und einer am Betonverteilermast integrierten Betonförderleitung mit einem Innendurchmesser größer als 75 mm und kleiner als 250 mm,
dadurch gekennzeichnet,
daß in der Betonförderleitung (2,4) als separater Rohrabschnitt ein Rohrspeicher (6) angeordnet ist.
Concrete distribution system consisting of a concrete delivery pump, a connection delivery line to the multi-part concrete distribution boom, the concrete distribution boom and a concrete delivery line integrated on the concrete distribution boom with an inside diameter greater than 75 mm and less than 250 mm,
characterized,
that a pipe store (6) is arranged in the concrete delivery line (2,4) as a separate pipe section.
Betonverteilersystem nach Anspruch 1,
dadurch gekennzeichnet,
daß der Rohrspeicher (6) aus einem äußeren Stahlrohr (7) mit Schnellkupplungen (8) an beiden Enden und aus einem innen-liegenden Schlauch (9) aus Polyurethan besteht, wobei zwischen dem äußeren Stahlrohr (7) und dem innenliegenden Polyurethanschlauch (9) ein Hohlraum (10) verbleibt.
Concrete distribution system according to claim 1,
characterized,
that the tube store (6) consists of an outer steel tube (7) with quick-release couplings (8) at both ends and an inner tube (9) made of polyurethane, the outer steel tube (7) and the inner polyurethane tube (9) a cavity (10) remains.
Betonverteilersystem nach Anspruch 1 und 2,
dadurch gekennzeichnet,
daß der Schlauch (9) eine Härte von größer, gleich Shore D 27 aufweist.
Concrete distribution system according to claims 1 and 2,
characterized,
that the hose (9) has a hardness greater than or equal to Shore D 27.
Betonverteilersystem nach Anspruch 1 bis 3,
dadurch gekennzeichnet,
daß der Schlauch in seiner Länge unterschiedliche Shore-Härten aufweist.
Concrete distribution system according to claims 1 to 3,
characterized,
that the hose has different Shore hardness in its length.
Betonverteilersystem nach Anspruch 1 bis 4,
dadurch gekennzeichnet,
daß die Speicherlänge im Verhältnis zum Schlauchinnendurchmesser Di/L größer als 1:10 ist.
Concrete distribution system according to claims 1 to 4,
characterized,
that the storage length in relation to the inner tube diameter Di / L is greater than 1:10.
Betonverteilersystem nach Anspruch 1 bis 5,
daß der Rohrspeicher (6) eine Schweißverbundkonstruktion ist, wobei Anhang und Ende des Polyurethanschlauches (10) mit der Schweißverbundkonstruktion verklebt sind.
Concrete distribution system according to claims 1 to 5,
that the tube store (6) is a welded composite construction, the attachment and end of the polyurethane hose (10) being glued to the welded composite construction.
Betonverteilersystem nach Anspruch 1 bis 6,
dadurch gekennzeichnet,
daß die mit dem Beton in Berührung kommenden Stahlteile gehärtet sind.
Concrete distribution system according to claims 1 to 6,
characterized,
that the steel parts coming into contact with the concrete are hardened.
EP93110822A 1992-07-22 1993-07-07 Concrete-conveying arrangement Ceased EP0580018A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4224162A DE4224162A1 (en) 1992-07-22 1992-07-22 Concrete distribution system
DE4224162 1992-07-22

Publications (1)

Publication Number Publication Date
EP0580018A1 true EP0580018A1 (en) 1994-01-26

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ID=6463824

Family Applications (1)

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EP93110822A Ceased EP0580018A1 (en) 1992-07-22 1993-07-07 Concrete-conveying arrangement

Country Status (4)

Country Link
US (1) US5351716A (en)
EP (1) EP0580018A1 (en)
JP (1) JPH06158862A (en)
DE (1) DE4224162A1 (en)

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US20140103698A1 (en) * 2012-10-17 2014-04-17 Bo Feng Horizontally rotatable multi-knuckle boom
WO2014121306A1 (en) * 2013-01-31 2014-08-07 Dao Huan Combination of concrete spreader and crane tower
DE102017223240A1 (en) * 2017-12-19 2019-06-19 Putzmeister Engineering Gmbh Concrete pump mast arm segment with longitudinally variable plate thickness and method of making such a concrete pump mast arm segment
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0726392A1 (en) * 1995-02-10 1996-08-14 TURBOSOL PRODUZIONE S.p.A. Machine for pumping building materials

Also Published As

Publication number Publication date
DE4224162A1 (en) 1994-01-27
JPH06158862A (en) 1994-06-07
US5351716A (en) 1994-10-04

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