EP0417971A2 - Method of cleaning surfaces - Google Patents

Method of cleaning surfaces Download PDF

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Publication number
EP0417971A2
EP0417971A2 EP90309727A EP90309727A EP0417971A2 EP 0417971 A2 EP0417971 A2 EP 0417971A2 EP 90309727 A EP90309727 A EP 90309727A EP 90309727 A EP90309727 A EP 90309727A EP 0417971 A2 EP0417971 A2 EP 0417971A2
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EP
European Patent Office
Prior art keywords
ipa
egdm
solvent
tegdm
powder
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Application number
EP90309727A
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German (de)
French (fr)
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EP0417971A3 (en
Inventor
Richard Charles Chromecek
Milan Franz Sojka
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Dow Silicones Corp
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Dow Corning Corp
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Publication of EP0417971A2 publication Critical patent/EP0417971A2/en
Publication of EP0417971A3 publication Critical patent/EP0417971A3/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/02Cosmetics or similar toiletry preparations characterised by special physical form
    • A61K8/0241Containing particulates characterized by their shape and/or structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/72Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
    • A61K8/81Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • A61K8/8105Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • A61K8/8117Homopolymers or copolymers of aromatic olefines, e.g. polystyrene; Compositions of derivatives of such polymers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/72Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
    • A61K8/81Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • A61K8/8141Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • A61K8/8152Homopolymers or copolymers of esters, e.g. (meth)acrylic acid esters; Compositions of derivatives of such polymers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/72Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
    • A61K8/81Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • A61K8/8141Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • A61K8/8158Homopolymers or copolymers of amides or imides, e.g. (meth) acrylamide; Compositions of derivatives of such polymers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/72Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
    • A61K8/81Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • A61K8/817Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Compositions or derivatives of such polymers, e.g. vinylimidazol, vinylcaprolactame, allylamines (Polyquaternium 6)
    • A61K8/8182Copolymers of vinyl-pyrrolidones. Compositions of derivatives of such polymers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q11/00Preparations for care of the teeth, of the oral cavity or of dentures; Dentifrices, e.g. toothpastes; Mouth rinses
    • A61Q11/02Preparations for deodorising, bleaching or disinfecting dentures
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q19/00Preparations for care of the skin
    • A61Q19/10Washing or bathing preparations
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0039Coated compositions or coated components in the compositions, (micro)capsules
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/0005Other compounding ingredients characterised by their effect
    • C11D3/0031Carpet, upholstery, fur or leather cleansers
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/0005Other compounding ingredients characterised by their effect
    • C11D3/0078Compositions for cleaning contact lenses, spectacles or lenses
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3746Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3757(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
    • C11D3/3761(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in solid compositions
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K2800/00Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
    • A61K2800/40Chemical, physico-chemical or functional or structural properties of particular ingredients
    • A61K2800/56Compounds, absorbed onto or entrapped into a solid carrier, e.g. encapsulated perfumes, inclusion compounds, sustained release forms
    • C11D2111/40

Definitions

  • This invention relates to a process of cleaning a surface soiled with a staining agent.
  • the method includes the steps of applying to the soiled surface a highly cross-­linked macroporous hydrophobic copolymer which contains a chemical entrapped therein which is a solvent for the staining agent present on the soiled surface, dissolving the staining agent with the solvent, absorbing the staining agent into the solvent entrapped copolymer and removing the copolymer containing the solvent and the dissolved staining agent from the surface.
  • one monomer of the copolymer is a monounsaturated monomer and the monounsaturated monomer is lauryl methacrylate.
  • One monomer of the copolymer can also be a polyunsaturated monomer and the polyunsaturated monomer is selected from the group consisting of ethylene glycol dimethacrylate and tetraethylene glycol dimethacrylate.
  • the copolymer is in the form of a powder and the powder is a combined system of particles, the system of particles including unit particles of less than about one micron in average diameter, agglomerates of fused unit particles of sizes in the range of about twenty to eighty microns in average diameter and aggregates of clusters of fused agglomerates of sizes in the range of about two-hundred to about twelve-hundred microns in average diameter.
  • the soiled surface can be a textile in which case the copolymer containing the solvent is pressed and rubbed into the textile surface after being applied to the surface. The solvent is evaporated from the copolymer following removal of the copolymer containing the solvent and the staining agent from the surface and the solvent free copolymer containing the staining agent is discarded.
  • the copolymer containing the solvent and the staining agent can be removed from the surface by brushing the surface, followed by the application of pressurized air to the brushed surface.
  • the staining agent may be butter, grass and motor oil and the soiled surface treated in accordance with the present invention could be wool, paper, cotton, silk, rayon, linen and polyester.
  • the solvent is preferably heptane, methylene chloride and ethyl alcohol, although other appropriate solvents may be employed.
  • the invention is also directed to a more simplified process in which no solvent is employed.
  • the steps are related to a process of cleaning a surface soiled with a staining agent by applying to the soiled surface a highly cross-linked macroporous hydrophobic copolymer, rubbing and mixing the copolymer into the staining agent on the soiled surface, absorbing the staining agent into the copolymer and removing the copolymer containing the staining agent from the surface.
  • the staining agent is, for example, grease, lipid deposits and plaque, while the soiled surface may be glass, spectacle lenses and dentures.
  • the copolymer containing the staining agent is removed from the surface by flushing the surface with water.
  • a precipitation polymerization process is used for producing the macroporous cross-linked copolymer.
  • the process there is copolymerized at least one monounsaturated monomer and at least one polyunsaturated monomer in the presence of an organic liquid which is a solvent for and dissolves the monomers but not the copolymer.
  • the copolymerization of the monomers is initiated by means of a free radical generating catalytic compound, precipitating a copolymer in the solvent in the form of a powder.
  • a dry powder is formed by removing the solvent from the precipitated copolymeric powder.
  • the solvent is preferably isopropyl alcohol, although ethanol, toluene, heptane, xylene, hexane, ethyl alcohol and cyclohexane may also be employed.
  • the monounsaturated monomer and the polyunsaturated monomer can be present in mol ratios of, for example, 20:80, 30:70, 40:60 or 50:50.
  • the process includes the step of stirring the monomers, solvent and the free radical generating catalytic compound, during copolymerization.
  • the dry powder is formed by filtering excess solvent from the precipitated powder and the filtered powder is vacuum dried. The powder may then be "post adsorbed" with various functional materials.
  • the powders of the present invention may be used as carriers or adsorbents for materials such as water, aqueous systems, emollients, moisturizers, fragrances, dyes, pigments, flavors, drugs such as ibuprofen, phosphoric acid, insect repellents, vitamins, sunscreens, detergents, cosmetics, pesticides, pheromones, herbicides, steroids, sweeteners, pharmaceuticals and antimicrobial agents.
  • Finely divided solids such as analgesic materials can be adsorbed by dissolving the finely divided analgesic in a solvent, mixing the analgesic and solvent with the powder and removing the solvent.
  • Other post adsorbable materials include alkanes, alcohols, acid esters, silicones, glycols, organic acids, waxes and alcohol ethers.
  • magnification is indicated in each instance.
  • magnification in Figures 6-9 is 1000X and 2000X in Figure 10.
  • Figures 6-10 also include an insert identifying a length approximating ten microns for comparative purposes.
  • the most effective unit particles can be produced if the rate of stirring is maintained below about three hundred rpm, although particles produced at rates beyond three hundred rpm are useful and adsorptive, but to a lesser extent.
  • the material of the present invention can be broadly and generally described as a crosslinked copolymer capable of entrapping solids, liquids and gases.
  • the copolymer is in particulate form and constitutes free flowing discrete solid particles even when loaded with an active material. When loaded, it may contain a predetermined quantity of the active material.
  • One copolymer of the invention has the structural formula: where the ratio of x to y is 80:20, R′ is CH2CH2 and R ⁇ is -(CH2)11CH3.
  • the copolymer is highly crosslinked as evidenced by the foregoing structural formula and is more particularly a highly crosslinked polymethacrylate copolymer.
  • This material is manufactured by the Dow Corning Corporation, Midland, Michigan, U.S.A. and sold under the trademark POLYTRAP®. It is a low density, highly porous, free-flowing white particulate and the particles are capable of adsorbing high levels of lipophilic liquids and some hydrophilic liquids, while at the same time maintaining a free-flowing particulate character.
  • the structure of the particulate is complex and consists of unit particles less than one micron in average diameter.
  • the unit particles are fused into agglomerates of twenty to eighty microns in average diameter. These agglomerates are loosely clustered into macro-particles termed aggregates of about 200 to about 1200 microns in average diameter.
  • Adsorption of actives to form post adsorbent powder can be accomplished using a stainless steel mixing bowl and a spoon, wherein the active ingredient is added to the empty dry powder and the spoon is used to gently fold the active into the powder.
  • Low viscosity fluids may be adsorbed by addition of the fluids to a sealable vessel containing the powder and tumbling the materials until a consistency is achieved. More elaborate blending equipment such as ribbon or twin cone blenders can also be employed.
  • a hydrophobic porous copolymer was produced by the precipitation polymerization technique by mixing in a five hundred milliliter polymerization reactor equipped with a paddle type stirrer, 13.63 grams of ethylene glycol dimethacrylate monomer or eighty mole percent and 4.37 grams of lauryl methacrylate monomer or twency mole percent. Isopropyl alcohol was added to the reactor as the solvent in the amount of 282 grams. The monomers were soluble in the solvent, but not the precipitated copolymer. The process can be conducted with only polyunsaturated monomers if desired. The mixture including monomers, solvent and 0.36 grams of catalytic initiator benzoyl peroxide, was purged with nitrogen.
  • the system was heated by a water bath to about 60°C. until copolymerization was initiated, at which time, the temperature was increased to about 70-75°C. for six hours, in order to complete the copolymerization. During this time, the copolymer precipitated from the solution.
  • the copolymerization produced unit particles of a diameter less than about one micron. Some of the unit particles adhered together providing agglomerates of the order of magnitude of about twenty to eighty microns in diameter. Some of the agglomerates adhered further and were fused and welded one to another, forming aggregates of loosely held assemblies of agglomerates of the order of magnitude of about two to eight hundred microns in diameter.
  • the mixture was filtered to remove excess solvent and a wet powder cake was tray dried in a vacuum oven. A dry hydrophobic copolymeric powder consisting of unit particles, agglomerates and aggregates was isolated.
  • the adsorptive capacity of the hydrophobic particulates produced in Example I was determined.
  • the stirring rate during the reaction in Example I significantly influenced the adsorption properties of the particulate materials.
  • the adsorptivity of the particulate materials decreases with an increase in stirring rate and the density of the particulates increases.
  • Example I While the procedure of Example I is a precipitation polymerization process and not a suspension polymerization system, the prior art dealing with suspension polymerization processes, teaches that an increase in stirring rate causes a decrease in particle size. This is documented, for example, in U.S. Patent No. 4,224,415, issued September 23, 1980, and in the PCT International Publication. The PCT International Publication employs stirring rates upwards of nine hundred to twelve hundred rpm. In Example I of the present invention, however, increases in stirring rates not only did not decrease the particle size, but in fact had exactly the opposite effect, causing the unit particle size to increase. As the rate of stirring increased from zero rpm up to one thousand, the density of the particles increased and the adsorptive capacity decreased.
  • porous adsorbent powders of a particular particle size and adsorptivity by means of stirring rate.
  • the adsorptive capacity is less than the adsorptive capacity of smaller sized unit particles in Figures 6-9. While the most effective particles are produced when the rate of stirring is maintained below about three hundred rpm, particles produced at rates beyond three hundred rpm are useful.
  • Example I for the production of porous copolymer particulate powder materials is characterized as a precipitation polymerization technique.
  • monomers are dissolved in a compatible volatile solvent in which both monomers are soluble.
  • Polymer in the form of a powder is precipitated and the polymer is insoluble in the solvent.
  • No surfactant or dispersing aid is required.
  • the materials produced are powders and not spheres or beads.
  • the powder particulates include unit particles, agglomerates and aggregates.
  • the volatile solvent is subsequently removed resulting in a dry powder, which can be post adsorbed with a variety of functional active ingredients.
  • the suspension polymerization process provides that polymerization be carried out in water and in some cases chloroform or chlorinated solvents.
  • the monomers, the active and the catalyst form beads or droplets in water and polymerization occurs within each bead.
  • a surfactant or stabilizer such as polyvinyl pyrrolidone, is required in order to prevent the individually formed beads and droplets from coalescing.
  • the resulting beads, with the active material entrapped therein, include a substantially spherical outer crust or shell, the interior of which contains a macroporous structure of fused unit particles, agglomerates and aggregates.
  • the bead is about ten microns in average diameter to about one hundred-fifty microns, depending upon the rate of agitation employed during the process. Such beads are shown in Figures 4 and 5 and the process is set forth in Example III.
  • Some unique features of the powders of Example I and Figures 1-3 and 6-10 are their ability to adsorb from sixty to eighty percent of a liquid and yet remain free flowing.
  • the materials provide a regulated release of volatile ingredients such as cyclomethicone entrapped therein and have the capability of functioning as carriers for other non-volatile oils. Loaded powders disappear when rubbed upon a surface. This phenomenon is believed due to the fact that large aggregates of the material scatter light rendering the appearance of a white particulate, however, upon rubbing, these large aggregates decrease in size approaching the range of visible light and hence seem to disappear.
  • the materials find applications in diverse areas such as cosmetics and toiletries, household and industrial products, pesticides, pheromone carriers and pharmaceuticals.
  • the materials do not swell in common solvents and are capable of physically adsorbing active ingredients by the filling of interstitial voids by capillary action.
  • the active ingredients are subsequently released by capillary action or wicking from the voids within the particulates.
  • the following example illustrates a precipitation polymerization process in which an organic ester is entrapped "in situ" in the polymer powder.
  • the powder of Example II differs from the powder of Example I in that the solvent in Example I is removed resulting in a dry empty powder which is post adsorbed with other functional materials.
  • the powder of Example II is otherwise similar to the material shown in Figures 1-3.
  • Example III illustrates a process for the production of beads as shown in Figures 4 and 5.
  • the process is suspension polymerization and an organic ester is entrapped "in situ".
  • Example III macroporous polymers submicron in size are produced with two or more monomers, at least one monomer of which contains more than a single double bond.
  • the polymerization is conducted in the presence of an active ingredient which does not dissolve or swell the resulting polymer.
  • the monomers and the active ingredient are mutually soluble, but are insoluble in the aqueous suspending medium in which droplets are formed.
  • Polymerization occurs within suspended droplets and beads or spheres are produced.
  • the active ingredient which is polymerized "in situ" is entrapped and contained within the beads, but the active ingredient is capable of being released. It is also possible to use a volatile liquid during polymerization and to subsequently thermally drive off the volatile liquid, leaving behind a porous polymer bead product into which a variety of active materials can be subsequently adsorbed.
  • polyunsaturated monomers suitable for use in accordance with the present invention are ethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, trimethylol propane ethoxylated triacrylate, ditrimethylol propane dimethacrylate; propylene, dipropylene and higher propylene glycols, 1,3 butylene glycol dimethacrylate, 1,4 butanediol dimethacrylate, 1,6 hexanediol dimethacrylate, neopentyl glycol dimethacrylate, pentaerythritol dimethacrylate, dipentaerythritol dimethacrylate, bisphenol A dimethacrylate, divinyl and trivinyl benzene, divinyl and trivinyl toluene triallyl maleate, triallyl phosphate, diallyl maleate, diallyl itaconate and allyl methacryl
  • the monounsaturated monomers include allyl methacrylates and acrylates having straight or branched chain alkyl groups with 1 to 30 carbon atoms, preferably 5 to 18 carbon atoms.
  • Preferred monomers include lauryl methacrylate, 2-ethylhexyl methacrylate, isodecylmethacrylate, stearyl methacrylate, hydroxy ethyl methacrylate, hydroxy propyl methacrylate, diacetone acrylamide, phenoxy ethyl methacrylate, tetrahydro­furfuryl methacrylate and methoxy ethyl methacrylate.
  • the copolymer can be formed by copolymerizing one monounsaturated monomer with one polyunsaturated monomer or with only polyunsaturated monomers.
  • Example I was repeated for each of a series of monomer systems shown in Tables IV-XVII.
  • submicron sized copolymeric powders were produced employing a stirring speed of about seventy-five RPM.
  • the catalyst was benzoyl peroxide.
  • Adsorption capacities of the various copolymeric powders for fluids were determined and are shown in the Tables, along with the mole ratios of monomers and the solvent.
  • the water adsorbing porous polymeric materials produced above in some instances are to be contrasted with the water containing beads of U.S. Patent No. 3,627,708, issued December 14, 1971.
  • the bead of the '708 patent is produced by "in situ" suspension polymerization and is adapted to contain water only because of the presence of a solubilizer such as sodium bis(2-ethyl hexyl) sulfosuccinate.
  • the materials of Example IV are produced by a precipitation polymerization process, which contains no solubilizer and produces a material in the form of a powder consisting of unit particles, agglomerates and aggregates. Thus, these materials are very distinct from the materials of the '708 patent.
  • the particulates of the present invention can be used as a carrier and the particulate carrier means can be in the form of micron-sized beads or the particulate carrier means can be in the form of a powder.
  • the powder constitutes a combined system of particles, the system of powder particles including unit particles of a size less than about one micron in average diameter, agglomerates of fused unit particles of sizes in the range of about twenty to about eighty microns in average diameter and aggregates of clusters of fused agglomerates of sizes in the range of about two hundred to about twelve hundred microns in average diameter.
  • highly crosslinked, polymeric systems consisting of particles of submicron size, can be prepared from monomers having at least two polymerizable unsaturated bonds and containing no comonomers having monounsaturated moiety. These highly crosslinked systems can adsorb large quantities of active substances even of very different structures and properties.
  • Examples of such monomers are bis or poly acrylates, methacrylates or itaconates of ethylene glycol, propylene glycol, di-, tri-, tetra-, polyethylene glycol and propylene glycol, trimethylol propane, glycerine, erythritol, xylitol, pentaerythritol, di-pentaerythritol, sorbitol, mannitol, glucose, sucrose, cellulose, hydroxy cellulose, methyl cellulose and 1,2- and 1,3-propanediol, 1,3- and 1,4-butanediol, 1,6-hexanediol, 1,8-octanediol and cyclohexanediol and triol.
  • bis acrylamido or methacrylamido compounds can be used, such as methylene bis acryl or methacrylamide, 1,2-dihydroxy ethylene bis-acryl or methacrylamide and hexamethylene bis-acryl or methacrylamide.
  • Another group of monomers are represented by di or poly vinyl esters such as divinyl oxalate, malonate, succinate glutarate, adipate, sebacate, divinyl maleate, fumarate, citraconate and mesaconate.
  • Still another group of monomers is represented by di or poly vinyl ethers of ethylene, propylene, butylene, glycols of glycerine, pentaerythritol, sorbitol, divinyl ether, di or polyallyl compounds based on glycols and glycerine or combinations of vinyl allyl or vinyl acryloyl compounds such as vinyl methacrylate, acrylate, allyl methacrylate, acrylate and methallyl methacrylate, acrylate.
  • Aromatic, cycloaliphatic or heterocyclic monomers such as divinyl benzene, toluene, diphenyl, cyclohexane, trivinyl benzene, divinyl pyridine and piperidine can also be used.
  • the polymerization is achieved by the use of a variety of free radical initiators which can be azo compounds, a peroxy dicarbonate, a peroxy ester or a sulfonyl acid peroxide.
  • free radical initiators in the process are 2,2′-azobis(2,4-dimethyl-4-methoxy valeronitrile), benzoyl peroxide, 2,2′-azobis-(2,4-dimethyl­valeronitrile), 2,2′-azobis (isobutyronitrile), 2-t-butyl­azo-2-cyano-4-methoxy-4-methylpentane, acetyl peroxide, 2-t-butylazo-2-cyano-4-methylpentane, 2,4-dichlorobenzoyl peroxide, p-chlorobenzoyl peroxide, decanoyl peroxide, diisononanyl peroxide, lauroyl peroxide, propinoyl peroxide, bis(2,2
  • Illustrative redox initiators are methylbutyl amine, bis(2-hydroxyethyl)butyl amine, butyldimethyl amine, dimethyl amine, dibenzylethyl amine, diethylmethyl amine, dimethylpentyl amine, diethyl amine, 2,2′,2 ⁇ -trihydroxy dipropyl ethyl amine, di-n-propylene amine, 2,2′,2 ⁇ -trimethyl tributyl amine, triethyl amine, dimethyl aminoacetal, pentylhexyl amine, triethanolamine, trihexyl amine, trimethyl amine, trioctadecyl amine, tripropyl amine, trisopropyl amine, tetramethylene diamine and esters of para-amino benzoic acid, e.g., p-dimethyl amino-2-ethylhexyl-benzoate, dimethyl aminoe
  • Table XVIII lists a number of common stains and solvent or chemical treatments that may be empolyed to remove such stains in accordance with the present invention.
  • the disadvantage of conventional treatments is that the solvent dissolving the stain spreads, carrying the stain and depositing the diluted stain in the form of concentric rings.
  • the textile has to be washed in the solvent to remove the stain entirely.
  • the macroporous copolymers of this invention are used as cleaning aids, this phenomena does not occur. Instead, the polymer adsorbs the dissolved stain leaving no concentric rings. After evaporation of the solvent from the polymer, the staining agent remains on the polymer. To complete the cleaning, the dry polymer is removed by brushing.
  • the copolymers can also be used to remove stains from solid substrates such as glass, metals, lacquers and wood, without using solvents or other chemicals which can cause deterioration of the substrate.
  • Such treatment includes greasy and fatty viscous deposits. Simply dusting the deposit of vaseline or tar, followed by mixing and rubbing, removes the deposit as a plastic mass.
  • a cotton textile was stained with a drop of used motor oil and the oil was allowed to soak into the textile.
  • the copolymer powder of Example I was mixed with heptane to a content of eighty percent by weight of the solvent.
  • the copolymer powder containing the entrapped solvent was pressed onto the oil stained textile surface. The stain was absorbed into the powder within about five minutes and the powder was removed from the surface with a brush. No concentric rings were observed.
  • Example V was repeated employing the copolymer powder of Example I produced with a polyunsaturated monomer of tetraethylene glycol dimethacrylate. Identical results were observed.
  • Cotton, silk and artificial silk sample swatches were stained with strawberry jelly and sweet and sour sauce.
  • the powder of Example I was mixed with twenty weight percent water solution of a nonionic surface active agent TRITON X-100.
  • the powder was loaded to a content of about eighty weight percent of the solvent.
  • the powder containing the entrapped solvent was pressed into each of the stained areas of the various swatches. At the end of five minutes, the powder was removed from each swatch with the assistance of pressurized air without a trace of concentric rings.
  • Example VIII was repeated with the powder of Example VI containing eighty weight percent of water. Similar results were observed.
  • Example 1 The powder of Example 1 was loaded with solvent and various stains and substrates were treated in accordance with the foregoing procedures.
  • the solvents employed were heptane and methylene chloride. In each case, no rings were observed when the powder was removed from the sample surface being treated.
  • the treated surfaces and the staining agents are shown below in Table XIX. TABLE XIX Stain Surface Butter wool Butter paper Mineral Oil paper Grass* cotton Used motor oil wool Used motor oil silk Used motor oil rayon Used motor oil acetate silk Used motor oil linen Used motor oil nylon Used motor oil polyester 60% cotton 40% Used motor oil polyester 100% *Ethyl.alcohol solvent
  • a glass plate was covered with a silicone grease.
  • the powder of Example I was dusted onto the plate and mixed with the grease.
  • the powder absorbed the grease forming a plastic-like mass which was easily removed from the glass surface leaving a clean plate.
  • Identical results were observed employing hydrocarbon greases and waxes.
  • Example XI Spectacle lenses soiled by lipid deposits were cleaned in accordance with the procedure of Example XI. The lenses were flushed with water completely removing the lipid deposits from the surfaces of the spectacle lenses. Identical results were obtained employing the powder of Example VI. In either case, the powder did not adhere to the bifocal or trifocal lines of the spectacle lenses treated.
  • Example I and the powder of Example VI were used to clean dentures. Dentures covered by plaque were dusted with the powders, rubbed and flushed with water. In each case, the plaque was removed from the denture surfaces treated.
  • the active ingredient when it is a drug, it is said to include anti-infectives such as antibiotics, fungicides, scabicides, pediculicides, iodine, anti-inflammatory agents, antipuritics, astringents, anti-hidrotics, keratolytic agents, caustics, keratoplastic agents, rubefacients, sunscreens, demukents, protectants and detergents.
  • anti-infectives such as antibiotics, fungicides, scabicides, pediculicides, iodine, anti-inflammatory agents, antipuritics, astringents, anti-hidrotics, keratolytic agents, caustics, keratoplastic agents, rubefacients, sunscreens, demukents, protectants and detergents.
  • Uses of loaded beads includes cosmetic preparations such as hand creams, acne products, deodorants, antiperspirants, baby powders, foot powders, body powders, lip ices, lip sticks, baby creams and lotions, mouthwashes, dentifrices, medicated facial creams and lotions, shampoos, shaving creams, pre- and after-shave lotions, depilatories and hairgrooming preparations.
  • cosmetic preparations such as hand creams, acne products, deodorants, antiperspirants, baby powders, foot powders, body powders, lip ices, lip sticks, baby creams and lotions, mouthwashes, dentifrices, medicated facial creams and lotions, shampoos, shaving creams, pre- and after-shave lotions, depilatories and hairgrooming preparations.
  • U.S. Patent No. 4,724,240 names as active ingredients ethylhexyl oxystearate, arachidyl propionate, ethylhexyl adipate, isopropyl myristate, ethanol, stearyl alcohol, propylene glycol, propionic acid, stearic acid, polyoxypropylene cetyl alcohol, carbowax, polyethylene glycol, petroleum jelly, mineral oil, mineral spirits, lanolin, acetylated lanolin, isopropyl lanolate, hexamethyl­disiloxane, cyclic polydimethylsiloxanes, polyphenylmethyl­siloxanes, polydimethyl-trimethylsiloxanes; phenyl, ethyl and vinyl-substituted polysilanes; and cosmetic dyes. Materials loaded with such ingredients are said to be useful in cosmetic, beauty, toiletry and healthcare products, insecticides, disinfectants, flavors, perfumes
  • Entrapped functional materials in the Published European Application No. 0252463A2 are said to encompass pigments, perfumes, pheromones, synthetic insect attractants, pesticides including juvenile hormone analogs, herbicides, pharmaceuticals, antimicrobial agents, sunscreens, light stabilizers, fragrances, flavors including sweeteners and various chemicals.
  • pesticides including juvenile hormone analogs, herbicides, pharmaceuticals, antimicrobial agents, sunscreens, light stabilizers, fragrances, flavors including sweeteners and various chemicals.
  • menthol soybean oil, Vitamin E, salicylic acid, squalane, simethicon, bromochlorinated paraffin, benzophenone, petroleum distillate, jojoba oil and citrus oil.
  • the published application also specifically identifies and names four pheromones, twenty pesticides, twenty-three fragrances, about thirty-seven chemicals and some twenty-two emollients, that may be entrapped in the materials as active ingredients.
  • adrenocortical steroids such as fluocinolone, fluocinolone acetonide, triamcinolone acetonide, beta-methasone valerate, timobesone acetate, hydrocortisone, hydrocortisone acetate, triamcinolone, prednisolone, prednisolone acetate, dexamethasone, beclomethasone dipropionate, betamethasone diproprionate, betamethasone benzoate, clocorolone pivalate, halcinonide, flumethasone pivalate and desonide.
  • adrenocortical steroids such as fluocinolone, fluocinolone acetonide, triamcinolone acetonide, beta-methasone valerate, timobesone acetate, hydrocortisone, hydrocortisone acetate, triamcinolone, prednisolone, prednisolone acetate
  • European Published Application No. 0306236A2 published March 3, 1989, discloses "in situ" and "post absorbed” suspension polymerized beads loaded with six different categories of active ingredients.
  • the six categories of active ingredients are hair growth promoters, acne treatments, fragrances, vitamins, pain relievers and epidermal lipid substitutes.
  • the hair growth promoter is Minoxidil.
  • benzoyl peroxide, salicylic acid and resorcinol for acne treatment there is employed benzoyl peroxide, salicylic acid and resorcinol. Fragrances include flower oils, essential oils, animal and synthetic fragrances and resinoids. Some thirty-nine specific fragrances are named.
  • Vitamins include A, D, E, K, B1, B2, B12, B15, B17, C, niacin, folic acid, panthotenic acid, biotin, bioflavinoids, choline, inositol and F. Cod liver oil and retinoids are also disclosed. Some twenty-two pain relievers and some twenty-two mixtures and combinations of various pain relievers are disclosed, among which are menthol, camphor and methyl salicylate. The epidermal lipid substitutes are squalane and squalene. The six categories of loaded beads may be used alone or as topical applications in creams, ointments, lotions and oils. In addition, the fragrance loaded beads can be added to perfumes, colognes, cosmetics, soaps, paper products, detergents and body and foot powders. The vitamin loaded beads also find application in lip balms, lipsticks, eye shadows, foundations and blushers.
  • U.S. Patent No. 4,719,040 issued January 12, 1988, a porous polymer powder laden with perfume is included as an ingredient in an aqueous air freshener gel.
  • U.S. Patent No. 4,764,362 issued August 16, 1988 and a divisional thereof
  • U.S. Patent No. 4,813,976, issued March 21, 1989 relate to emery boards including an emollient entrapped onto an absorbent acrylates copolymer powder. Filing of a nail releases the emollient which conditions and lubricates the nails and cuticles.
  • a toothpaste containing dental flossing tape is disclosed in U.S. Patent No. 4,776,358, issued October 11, 1988.
  • microsponges containing a flavor oil.
  • copolymer bead and powder particles entrapping various functional materials are bonded to the surfaces of a reticulated polyurethane foam.
  • adhesives such as insulin, interferon, albumin, hormones and monoclonal antibodies; flavors; fragrances for perfume samplers, air fresheners and drawer liners; colors; inks; liquid crystals; oils; waxes; solvents; resins; fire extinguishing agents; insect repellants for mothballs and flea and tick applications; agricultural chemicals such as insecticides, fungicides and pheromones; disinfectants; cosmetics such as skin lotions, hair care products, sunscreens and mouth wash; vitamins; antiperspirants; contraceptives; medicants such as Benzocaine, transdermal drugs, analgesics, allergy bacteria, methyl salicylate and nitroglycerin. Molded and layered articles are also disclosed.

Abstract

This invention relates to a process of cleaning a surface soiled with a staining agent. The method includes the steps of aplying to the soiled surface a highly cross-linked macroporous hydrophobic copolymer which contains a chemical entrapped therein which is a solvent for the staining agent present on the soiled surface, dissolving the staining agent with the solvent, absorbing the staining agent into the solvent entrapped copolymer and removing the copolymer containing the solvent and the dissolved staining agent from the surface.

Description

  • This invention relates to a process of cleaning a surface soiled with a staining agent. The method includes the steps of applying to the soiled surface a highly cross-­linked macroporous hydrophobic copolymer which contains a chemical entrapped therein which is a solvent for the staining agent present on the soiled surface, dissolving the staining agent with the solvent, absorbing the staining agent into the solvent entrapped copolymer and removing the copolymer containing the solvent and the dissolved staining agent from the surface.
  • In certain of the more specific embodiments of the present invention, one monomer of the copolymer is a monounsaturated monomer and the monounsaturated monomer is lauryl methacrylate. One monomer of the copolymer can also be a polyunsaturated monomer and the polyunsaturated monomer is selected from the group consisting of ethylene glycol dimethacrylate and tetraethylene glycol dimethacrylate.
  • The copolymer is in the form of a powder and the powder is a combined system of particles, the system of particles including unit particles of less than about one micron in average diameter, agglomerates of fused unit particles of sizes in the range of about twenty to eighty microns in average diameter and aggregates of clusters of fused agglomerates of sizes in the range of about two-hundred to about twelve-hundred microns in average diameter. The soiled surface can be a textile in which case the copolymer containing the solvent is pressed and rubbed into the textile surface after being applied to the surface. The solvent is evaporated from the copolymer following removal of the copolymer containing the solvent and the staining agent from the surface and the solvent free copolymer containing the staining agent is discarded.
  • The copolymer containing the solvent and the staining agent can be removed from the surface by brushing the surface, followed by the application of pressurized air to the brushed surface. The staining agent may be butter, grass and motor oil and the soiled surface treated in accordance with the present invention could be wool, paper, cotton, silk, rayon, linen and polyester. The solvent is preferably heptane, methylene chloride and ethyl alcohol, although other appropriate solvents may be employed.
  • The invention is also directed to a more simplified process in which no solvent is employed. In this case, the steps are related to a process of cleaning a surface soiled with a staining agent by applying to the soiled surface a highly cross-linked macroporous hydrophobic copolymer, rubbing and mixing the copolymer into the staining agent on the soiled surface, absorbing the staining agent into the copolymer and removing the copolymer containing the staining agent from the surface. The staining agent is, for example, grease, lipid deposits and plaque, while the soiled surface may be glass, spectacle lenses and dentures. The copolymer containing the staining agent is removed from the surface by flushing the surface with water.
  • A precipitation polymerization process is used for producing the macroporous cross-linked copolymer. In the process, there is copolymerized at least one monounsaturated monomer and at least one polyunsaturated monomer in the presence of an organic liquid which is a solvent for and dissolves the monomers but not the copolymer. The copolymerization of the monomers is initiated by means of a free radical generating catalytic compound, precipitating a copolymer in the solvent in the form of a powder. A dry powder is formed by removing the solvent from the precipitated copolymeric powder.
  • The solvent is preferably isopropyl alcohol, although ethanol, toluene, heptane, xylene, hexane, ethyl alcohol and cyclohexane may also be employed. The monounsaturated monomer and the polyunsaturated monomer can be present in mol ratios of, for example, 20:80, 30:70, 40:60 or 50:50. The process includes the step of stirring the monomers, solvent and the free radical generating catalytic compound, during copolymerization. Preferably, the dry powder is formed by filtering excess solvent from the precipitated powder and the filtered powder is vacuum dried. The powder may then be "post adsorbed" with various functional materials.
  • The powders of the present invention may be used as carriers or adsorbents for materials such as water, aqueous systems, emollients, moisturizers, fragrances, dyes, pigments, flavors, drugs such as ibuprofen, phosphoric acid, insect repellents, vitamins, sunscreens, detergents, cosmetics, pesticides, pheromones, herbicides, steroids, sweeteners, pharmaceuticals and antimicrobial agents. Finely divided solids such as analgesic materials can be adsorbed by dissolving the finely divided analgesic in a solvent, mixing the analgesic and solvent with the powder and removing the solvent. Other post adsorbable materials include alkanes, alcohols, acid esters, silicones, glycols, organic acids, waxes and alcohol ethers.
  • These and other objects, features and advantages, of the present invention will become apparent when considered in light of the following detailed description, including the accompanying drawings.
    • Figure 1 of the drawings is a photomicrograph of the various components of the complex structure of the powder produced in Example I and including unit particles, agglomeratures and aggregates.
    • Figures 2 and 3 are photomicrographs of the agglomerates and aggregates of Figure 1, respectively, shown on a larger scale.
    • Figure 4 is a photomicrograph of a polymer bead produced by suspension polymerization.
    • Figure 5 is a photomicrograph of the bead of Figure 4 with a portion of the shell removed to reveal the interior structure of the bead.
    • Figure 6 is a photomicrograph of a copolymeric powder material. The powder is shown in magnification as it appears when the agitation rate employed in the process for producing the powder is zero rpm.
    • Figures 7-10 are additional photomicrographs of copolymeric powder materials. The powder is shown in magnification as it appears when the agitation rate employed in the process for producing the powder varies from seventy-five rpm up to eight hundred rpm.
  • In the above figures in the drawings, the magnification is indicated in each instance. For example, the magnification in Figures 6-9 is 1000X and 2000X in Figure 10. Figures 6-10 also include an insert identifying a length approximating ten microns for comparative purposes.
  • It should be pointed out, that in viewing the various figures, one will note that as the rate of stirring is increased from zero rpm up to eight hundred rpm, that the size of the unit particles increase. This is in direct opposition to what has been traditionally observed in suspension polymerization systems, wherein increases in stirring rates decrease particle size. Because of the increased size of the unit particles shown in Figure 10 and the resulting decrease in surface area, the adsorptive capacity of these large particles is less than the adsorptive capacity of the smaller sized particles shown in Figures 6-9.
  • The most effective unit particles can be produced if the rate of stirring is maintained below about three hundred rpm, although particles produced at rates beyond three hundred rpm are useful and adsorptive, but to a lesser extent.
  • The material of the present invention, can be broadly and generally described as a crosslinked copolymer capable of entrapping solids, liquids and gases. The copolymer is in particulate form and constitutes free flowing discrete solid particles even when loaded with an active material. When loaded, it may contain a predetermined quantity of the active material. One copolymer of the invention has the structural formula:
    Figure imgb0001
    where the ratio of x to y is 80:20, R′ is CH₂CH₂ and R˝ is -(CH₂)₁₁CH₃.
  • The copolymer is highly crosslinked as evidenced by the foregoing structural formula and is more particularly a highly crosslinked polymethacrylate copolymer. This material is manufactured by the Dow Corning Corporation, Midland, Michigan, U.S.A. and sold under the trademark POLYTRAP®. It is a low density, highly porous, free-flowing white particulate and the particles are capable of adsorbing high levels of lipophilic liquids and some hydrophilic liquids, while at the same time maintaining a free-flowing particulate character.
  • In the powder form, the structure of the particulate is complex and consists of unit particles less than one micron in average diameter. The unit particles are fused into agglomerates of twenty to eighty microns in average diameter. These agglomerates are loosely clustered into macro-particles termed aggregates of about 200 to about 1200 microns in average diameter.
  • Adsorption of actives to form post adsorbent powder, can be accomplished using a stainless steel mixing bowl and a spoon, wherein the active ingredient is added to the empty dry powder and the spoon is used to gently fold the active into the powder. Low viscosity fluids may be adsorbed by addition of the fluids to a sealable vessel containing the powder and tumbling the materials until a consistency is achieved. More elaborate blending equipment such as ribbon or twin cone blenders can also be employed.
  • The following example illustrates the method for making a post adsorbent powder, of the type illustrated in Figures 1-3 and 6-10.
  • Example I
  • A hydrophobic porous copolymer was produced by the precipitation polymerization technique by mixing in a five hundred milliliter polymerization reactor equipped with a paddle type stirrer, 13.63 grams of ethylene glycol dimethacrylate monomer or eighty mole percent and 4.37 grams of lauryl methacrylate monomer or twency mole percent. Isopropyl alcohol was added to the reactor as the solvent in the amount of 282 grams. The monomers were soluble in the solvent, but not the precipitated copolymer. The process can be conducted with only polyunsaturated monomers if desired. The mixture including monomers, solvent and 0.36 grams of catalytic initiator benzoyl peroxide, was purged with nitrogen. The system was heated by a water bath to about 60°C. until copolymerization was initiated, at which time, the temperature was increased to about 70-75°C. for six hours, in order to complete the copolymerization. During this time, the copolymer precipitated from the solution. The copolymerization produced unit particles of a diameter less than about one micron. Some of the unit particles adhered together providing agglomerates of the order of magnitude of about twenty to eighty microns in diameter. Some of the agglomerates adhered further and were fused and welded one to another, forming aggregates of loosely held assemblies of agglomerates of the order of magnitude of about two to eight hundred microns in diameter. The mixture was filtered to remove excess solvent and a wet powder cake was tray dried in a vacuum oven. A dry hydrophobic copolymeric powder consisting of unit particles, agglomerates and aggregates was isolated.
  • The adsorptive capacity of the hydrophobic particulates produced in Example I, as a function of the stirring rate, was determined. The stirring rate during the reaction in Example I significantly influenced the adsorption properties of the particulate materials. The adsorptivity of the particulate materials decreases with an increase in stirring rate and the density of the particulates increases. These results are set forth in Tables I-III. TABLE I
    Agitation Rate (RPM) Bulk Density Size (g/cc) Average Aggregate Size (µ) Average Agglomerate Size (µ) Average Unit Particle Size (µ) Adsorption Capacity*
    0 0.067 182.5 33.9 1.0 83.0
    75 0.077 140.6 36.6 0.5 84.8
    150 0.071 149.8 39.8 0.8 83.0
    300 0.293 47.0 34.0 1.5-2.0 58.3
    800 0.440 -- 10.0 3.0-5.0 37.7
    * = Percent Silicone Oil
    TABLE II
    Adsorption Capacity %
    Stirring Speed RPM Water Mineral Oil Glycerine Organic Ester*
    0 0 80 75 80
    75 0 83.9 75 81.5
    150 0 80 75 80
    300 0 54.5 58.3 54.5
    * = 2-ethylhexyl-oxystearate
    TABLE III
    Adsorption Capacity % Density (g/cm³)
    RPM Mineral Oil 2-ethylhexyl oxystearate Silicone Oil Bulk Tapped
    0 82.5 82.5 86.5 0.0368 0.0580
    75 82.3 82.2 86.5 0.0462 0.0667
    150 82.3 82.3 86.3 0.0527 0.0737
    200 81.5 81.5 85.7 0.0554 0.0752
    250 79.2 80.0 84.8 0.0636 0.0859
    300 68.8 68.8 75.0 0.1300 0.1768
    450 58.3 58.3 61.5 0.1736 0.2392
    600 54.5 54.5 60 0.1933 0.2792
    700 42.2 42.5 45.7 0.2778 0.4142
    800 33.3 28.6 33.3 0.3862 0.5322
    1000 32.8 28.5 32.9 0.3808 0.5261
  • In the foregoing tables, it can be seen that adsorption and density, as a function of stirring rate, was determined for several fluids including a silicone oil, water, mineral oil, glycerine and an organic ester. From zero rpm up to about 250 rpm, the adsorptivity of the porous copolymeric powder particulates of Example I remained essentially consistent. However, at about three hundred rpm, there was a substantial decrease in adsorptivity, which decrease became more apparent as the stirring rate was increased up to about one thousand rpm. A similar pattern is evidenced by the data which are reflective of the density.
  • This phenomenon is more apparent in the photomicrographic figures of the drawing. Thus, it can be seen from Figure 6, that the particle size of the unit particles increases as the stirring rate is increased, as evidenced by Figure 10. A progression in this phenomenon can be observed in Figures 7-9.
  • While the procedure of Example I is a precipitation polymerization process and not a suspension polymerization system, the prior art dealing with suspension polymerization processes, teaches that an increase in stirring rate causes a decrease in particle size. This is documented, for example, in U.S. Patent No. 4,224,415, issued September 23, 1980, and in the PCT International Publication. The PCT International Publication employs stirring rates upwards of nine hundred to twelve hundred rpm. In Example I of the present invention, however, increases in stirring rates not only did not decrease the particle size, but in fact had exactly the opposite effect, causing the unit particle size to increase. As the rate of stirring increased from zero rpm up to one thousand, the density of the particles increased and the adsorptive capacity decreased.
  • In accordance with the above, it is possible to tailor porous adsorbent powders of a particular particle size and adsorptivity by means of stirring rate. Thus, with large unit particles in Figure 10, the adsorptive capacity is less than the adsorptive capacity of smaller sized unit particles in Figures 6-9. While the most effective particles are produced when the rate of stirring is maintained below about three hundred rpm, particles produced at rates beyond three hundred rpm are useful.
  • It is important to understand that the method of Example I for the production of porous copolymer particulate powder materials is characterized as a precipitation polymerization technique. In accordance with the technique, monomers are dissolved in a compatible volatile solvent in which both monomers are soluble. Polymer in the form of a powder is precipitated and the polymer is insoluble in the solvent. No surfactant or dispersing aid is required. The materials produced are powders and not spheres or beads. The powder particulates include unit particles, agglomerates and aggregates. The volatile solvent is subsequently removed resulting in a dry powder, which can be post adsorbed with a variety of functional active ingredients. The suspension polymerization process on the other hand, provides that polymerization be carried out in water and in some cases chloroform or chlorinated solvents. The monomers, the active and the catalyst form beads or droplets in water and polymerization occurs within each bead. A surfactant or stabilizer, such as polyvinyl pyrrolidone, is required in order to prevent the individually formed beads and droplets from coalescing. The resulting beads, with the active material entrapped therein, include a substantially spherical outer crust or shell, the interior of which contains a macroporous structure of fused unit particles, agglomerates and aggregates. The bead is about ten microns in average diameter to about one hundred-fifty microns, depending upon the rate of agitation employed during the process. Such beads are shown in Figures 4 and 5 and the process is set forth in Example III.
  • Some unique features of the powders of Example I and Figures 1-3 and 6-10 are their ability to adsorb from sixty to eighty percent of a liquid and yet remain free flowing. The materials provide a regulated release of volatile ingredients such as cyclomethicone entrapped therein and have the capability of functioning as carriers for other non-volatile oils. Loaded powders disappear when rubbed upon a surface. This phenomenon is believed due to the fact that large aggregates of the material scatter light rendering the appearance of a white particulate, however, upon rubbing, these large aggregates decrease in size approaching the range of visible light and hence seem to disappear. The materials find applications in diverse areas such as cosmetics and toiletries, household and industrial products, pesticides, pheromone carriers and pharmaceuticals. The materials do not swell in common solvents and are capable of physically adsorbing active ingredients by the filling of interstitial voids by capillary action. The active ingredients are subsequently released by capillary action or wicking from the voids within the particulates.
  • The following example illustrates a precipitation polymerization process in which an organic ester is entrapped "in situ" in the polymer powder.
  • Example II
  • 7 grams of 2-ethylhexyl oxystearate was mixed with 1.5 grams of ethylene glycol dimethacrylate and 1.5 grams of lauryl methacrylate in a glass test tube. The solution was deaerated for five (5) minutes and 0.1 ml of t-butyl peroctoate was added and mixed while heating to 80°C. in an oil bath. After 20 minutes, the contents solidified and the mixture was maintained at about 80°C. for an additional hour to assure full polymerization. A semi-soft, heterogeneous white opaque polymer mass resulted containing the entrapped ester.
  • The powder of Example II differs from the powder of Example I in that the solvent in Example I is removed resulting in a dry empty powder which is post adsorbed with other functional materials. The powder of Example II is otherwise similar to the material shown in Figures 1-3.
  • Example III illustrates a process for the production of beads as shown in Figures 4 and 5. The process is suspension polymerization and an organic ester is entrapped "in situ".
  • Example III
  • 1.20 grams of polyvinyl pyrrolidone was dissolved in 1500 ml of water in a 2000 ml three necked resin flask equipped with a stirrer, thermometer and nitrogen purge. solution of 335 grams of 2-ethylhexyl oxystearate, 132 grams ethylene glycol dimethacrylate, 33 grams 2-ethylhexyl methacrylate and 5 ml t-butyl peroctoate, was bubbled with nitrogen for 5 minutes. The resultant mix was slowly added to the stirred aqueous solution of polyvinyl pyrrolidone at 22°C. under nitrogen. The temperature was raised to 80°C. with constant agitation and held until polymerization started in approximately 15 minutes and maintained at 80°C. for an additional 2 hours to complete the reaction. Semi-soft, white opaque beads were collected by filtering off the supernatant liquid and dried to remove any excess water. The beads weighed 450 g for a yield of 90% and were 0.25 to 0.5 mm in diameter. Other protective colloids such as starch, polyvinyl alcohol, carboxymethyl cellulose, methyl cellulose or inorganic systems such as divalent alkali metal hydroxides, for example MgOH, may be used in place of the polyvinyl pyrrolidone suspending medium.
  • In Example III macroporous polymers submicron in size are produced with two or more monomers, at least one monomer of which contains more than a single double bond. The polymerization is conducted in the presence of an active ingredient which does not dissolve or swell the resulting polymer. The monomers and the active ingredient are mutually soluble, but are insoluble in the aqueous suspending medium in which droplets are formed. Polymerization occurs within suspended droplets and beads or spheres are produced. The active ingredient which is polymerized "in situ" is entrapped and contained within the beads, but the active ingredient is capable of being released. It is also possible to use a volatile liquid during polymerization and to subsequently thermally drive off the volatile liquid, leaving behind a porous polymer bead product into which a variety of active materials can be subsequently adsorbed.
  • Examples of polyunsaturated monomers suitable for use in accordance with the present invention are ethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, trimethylol propane ethoxylated triacrylate, ditrimethylol propane dimethacrylate; propylene, dipropylene and higher propylene glycols, 1,3 butylene glycol dimethacrylate, 1,4 butanediol dimethacrylate, 1,6 hexanediol dimethacrylate, neopentyl glycol dimethacrylate, pentaerythritol dimethacrylate, dipentaerythritol dimethacrylate, bisphenol A dimethacrylate, divinyl and trivinyl benzene, divinyl and trivinyl toluene triallyl maleate, triallyl phosphate, diallyl maleate, diallyl itaconate and allyl methacrylate. The monounsaturated monomers include allyl methacrylates and acrylates having straight or branched chain alkyl groups with 1 to 30 carbon atoms, preferably 5 to 18 carbon atoms. Preferred monomers include lauryl methacrylate, 2-ethylhexyl methacrylate, isodecylmethacrylate, stearyl methacrylate, hydroxy ethyl methacrylate, hydroxy propyl methacrylate, diacetone acrylamide, phenoxy ethyl methacrylate, tetrahydro­furfuryl methacrylate and methoxy ethyl methacrylate.
  • As noted previously, the copolymer can be formed by copolymerizing one monounsaturated monomer with one polyunsaturated monomer or with only polyunsaturated monomers.
  • Example IV
  • Example I was repeated for each of a series of monomer systems shown in Tables IV-XVII. In each instance, submicron sized copolymeric powders were produced employing a stirring speed of about seventy-five RPM. The catalyst was benzoyl peroxide. Adsorption capacities of the various copolymeric powders for fluids were determined and are shown in the Tables, along with the mole ratios of monomers and the solvent. The abbreviations used in Tables IV-XVII are identified as follows:
    DAA Diacetone acrylamide
    EGDM Ethylene glycol dimethacrylate
    TEGDM Tetraethylene glycol dimethacrylate
    ST Styrene
    DVB Divinylbenzene
    VP Vinyl pyrrolidone
    IBOMA Isobornyl methacrylate
    PEMA Phenoxyethyl methacrylate
    IDMA Isodecyl methacrylate
    STMA Stearyl methacrylate
    HPMA Hydroxypropyl methacrylate
    CYMA Cyclohexyl methacrylate
    DMAEMA Dimethylaminoethyl methacrylate
    TBAEMA t-butyl aminoethyl methacrylate
    AMPS 2-acrylamido propane sulfonic acid
    BMA Butyl methacrylate
    EHMA 2-ethylhexyl methacrylate
    MMA Methyl methacrylate
    HEMA 2-hydroxyethyl methacrylate
    EHO 2-ethylhexyl oxystearate
    GG Glucose glutamate
    IPA Isopropyl alcohol
    PEG Polyethylene glycol 200
    TABLE IV
    Adsorption Capacity %
    Monomers Mole Ratio Solvent EHO Glycerine GG Water
    DAA/EGDM 20/80 Xylene 75 82 83 78
    DAA/EGDM 30/70 Xylene 77 80 83 78
    DAA/EGDM 40/60 Xylene 75 75 83 77
    DAA/EGDM 50/50 Xylene 50 57 67 0
    DAA/EGDM 60/40 Xylene 40 40 50 0
    DAA/TEGDM 20/80 Xylene 40 50 62 58
    DAA/TEGDM 30/70 Xylene 29 40 50 55
    DAA/TEGDM 40/60 Xylene 25 28 40 43
    DAA/TEGDM 50/50 Xylene 25 30 40 43
    DAA/TEGDM 60/40 Xylene 22 29 40 40
    TABLE V
    Adsorption Capacity %
    Monomers Mole Ratio Solvent EHO Glycerine PEG Water
    ST/TEGDM 20/80 IPA 58 69 69 67
    ST/TEGDM 30/70 IPA 58 64 67 69
    ST/TEGDM 40/60 IPA 62 71 71 61
    ST/TEGDM 50/50 IPA 67 62 54 58
    ST/TEGDM 60/40 IPA 50 58 58 54
    ST/TEGDM 70/30 IPA 50 58 50 54
    ST/TEGDM 80/20 IPA 44 54 50 50
    ST/DVB 20/80 IPA 80 75 75 0
    ST/DVB 30/70 IPA 75 67 75 0
    ST/DVB 40/60 IPA 69 67 67 0
    ST/DVB 50/50 IPA 64 72 67 0
    ST/DVB 60/40 IPA 67 71 71 0
    ST/DVB 70/30 IPA 71 75 76 0
    ST/DVB 80/20 IPA 50 50 50 0
    TABLE VI
    Adsorption Capacity %
    Monomers Mole Ratio Solvent EHO Glycerine GG Water
    VP/EGDM 20/80 Xylene 77 80 74 73.6
    VP/EGDM 30/70 Xylene 76 79 78.3 70
    VP/EGDM 40/60 Xylene 70 67 75.6 75
    VP/EGDM 50/50 Xylene 72 76 80 76
    VP/EGDM 60/40 Xylene 74 80 76 77
    VP/EGDM 70/30 IPA 71 78 74 75
    VP/EGDM 80/20 IPA 67 75 73 74
    VP/TEGDM 20/80 Xylene 58 68.8 61.5 67.7
    VP/TEGDM 30/70 Xylene 70 67 54.5 68.8
    VP/TEGDM 40/60 Xylene 54.5 61.5 52.4 64.3
    VP/TEGDM 50/50 Xylene 44.4 47.4 52.4 52.4
    VP/TEGDM 60/40 Xylene 50 44.4 50 54.4
    VP/TEGDM 70/30 Xylene 50 47.4 44.4 50
    VP/TEGDM 80/20 Xylene 54.5 52.4 60 58
    TABLE VII
    Adsorption Capacity %
    Monomers Mole Ratio Solvent EHO Glycerine GG Water
    IBOMA/EGDM 20/80 IPA 62.9 9.1 71.4 0
    IBOMA/EGDM 30/70 IPA 64.3 16.6 67.7 0
    IBOMA/EGDM 40/60 IPA 68.7 28.6 61.5 0
    IBOMA/EGDM 50/50 IPA 67.7 16.7 58.3 0
    IBOMA/EGDM 60/40 IPA 50 23.1 50 0
    IBOMA/EGDM 70/30 IPA 50 9.1 47.3 0
    IBOMA/EGDM 80/20 IPA 52.3 16.6 44.4 0
    IBOMA/TEGDM 20/80 IPA 66.6 62.9 61.5 0
    IBOMA/TEGDM 30/70 IPA 61.5 61.5 70.6 0
    IBOMA/TEGDM 40/60 IPA 64.3 64.3 71.4 0
    IBOMA/TEGDM 50/50 IPA 61.5 66.6 67.7 0
    IBOMA/TEGDM 60/40 IPA 58.3 54.5 54.5 0
    IBOMA/TEGDM 70/30 IPA 47.3 50 41.1 0
    IBOMA/TEGDM 80/20 IPA 37.5 41.1 33.3 0
    TABLE VIII
    Adsorption Capacity %
    Monomers Mole Ratio Solvent EHO Glycerine GG Water
    PEMA/EGDM 20/80 IPA 64.3 68.7 66.6 61.5
    PEMA/EGDM 30/70 IPA 54.5 50 54.5 44.4
    PEMA/EGDM 40/60 IPA 52.3 47.3 72.2 9
    PEMA/EGDM 50/50 IPA 54.5 33.3 62.9 0
    PEMA/EGDM 60/40 IPA 67.7 28.5 70.5 0
    PEMA/EGDM 70/30 IPA 69.7 44.4 60.7 0
    PEMA/EGDM 80/20 IPA 66.6 68.7 66.6 0
    PEMA/TEGDM 20/80 IPA 58.3 56.5 66.6 58.3
    PEMA/TEGDM 30/70 IPA 64.2 70.5 67.7 62.9
    PEMA/TEGDM 40/60 IPA 66.6 67.7 71.4 69.7
    PEMA/TEGDM 50/50 IPA 66.6 70.5 73.6 72.2
    PEMA/TEGDM 60/40 IPA 58.3 62.9 52.3 61.5
    PEMA/TEGDM 70/30 IPA 50 58.3 52.3 54.5
    PEMA/TEGDM 80/20 IPA 67.7 73.6 76.1 47.3
    TABLE IX
    Adsorption Capacity %
    Monomers Mole Ratio Solvent EHO Glycerine PEG Water
    IDMA/EGDM 20/80 IPA 55 64 70 0
    IDMA/EGDM 30/70 IPA 38 50 44 0
    IDMA/EGDM 40/60 IPA 50 67 69 0
    IDMA/EGDM 50/50 IPA 58 64 67 0
    IDMA/EGDM 60/40 IPA 58 69 69 0
    IDMA/TEGDM 20/80 IPA 62 70 70 0
    IDMA/TEGDM 30/70 IPA 50 62 62 0
    IDMA/TEGDM 40/60 IPA 62 67 67 0
    IDMA/TEGDM 50/50 IPA 38 44 50 0
    IDMA/TEGDM 60/40 IPA 38 55 50 0
    TABLE X
    Adsorption Capacity %
    Monomers Mole Ratio Solvent EHO Glycerine PEG Water
    STMA/EGDM 10/90 IPA 66 64.3 66.7 0
    STMA/EGDM 20/80 IPA 69 63 65.5 0
    STMA/EGDM 30/70 IPA 73-75 58.3 61.5 0
    STMA/EGDM 40/60 IPA 69-71 54.5 58.3 0
    STMA/EGDM 50/50 IPA 60-63 52.4 52.4 0
    STMA/TEGDM 20/80 IPA 50 47.4 52.4 0
    STMA/TEGDM 30/70 IPA 50 64.3 50 0
    STMA/TEGDM 40/60 IPA 52.4 61.5 58.3 0
    STMA/TEGDM 50/50 IPA 47.4 52.4 65.5 0
    TABLE XI
    Adsorption Capacity %
    Monomers Mole Ratio Solvent EHO Glycerine PEG Water
    HPMA/EGDM 20/80 Xylene 64.3 61.5 61.5 9
    HPMA/EGDM 30/70 Xylene 54.5 16.7 58.3 0
    HPMA/EGDM 40/60 Xylene 54.5 9 58.3 0
    HPMA/EGDM 50/50 Xylene 37.5 58.3 50 0
    HPMA/EGDM 60/40 Xylene 44.4 61.5 58.3 0
    HPMA/EGDM 70/30 Xylene 50 44.4 37.5 0
    HPMA/EGDM 80/20 Xylene 61.5 16.7 58.3 0
    HPMA/TEGDM 20/80 Xylene 50 58.3 54.5 61.5
    HPMA/TEGDM 30/70 Xylene 56.5 54.5 50 60
    HPMA/TEGDM 40/60 Xylene 50 58.3 52.4 54.5
    HPMA/TEGDM 50/50 Xylene 52.4 61.5 54.5 56.5
    HPMA/TEGDM 60/40 Xylene 33.3 47.4 44.4 54.5
    HPMA/TEGDM 70/30 Xylene 54.5 44.4 54.5 50
    HPMA/TEGDM 80/20 Xylene 50 47.4 41.2 37.5
    TABLE XII
    Adsorption Capacity %
    Monomers Mole Ratio Solvent EHO Glycerine PEG Water
    CYMA/EGDM 80/20 IPA 61.5 71.4 66.6 0
    CYMA/EGDM 70/30 IPA 60 66 64.2 0
    CYMA/EGDM 60/40 IPA 61.5 66 66.6 0
    CYMA/EGDM 50/50 IPA 64.2 66 68.7 0
    CYMA/EGDM 40/60 IPA 64.2 66 68.7 0
    CYMA/EGDM 30/70 IPA 61.5 66 66.6 0
    CYMA/EGDM 20/80 IPA 66.6 71.4 75 61.5
    CYMA/TEGDM 80/20 IPA 68.7 0 68.7 0
    CYMA/TEGDM 70/30 IPA 71.4 0 69.7 0
    CYMA/TEGDM 60/40 IPA 66.6 0 62.9 0
    CYMA/TEGDM 50/50 IPA 0 0
    CYMA/TEGDM 40/60 IPA 60 0 72.9 0
    CYMA/TEGDM 30/70 IPA 64.2 0 72.2 0
    CYMA/TEGDM 20/80 IPA 61.5 0 66.6 0
    TABLE XIII
    Adsorption Capacity %
    Monomers Mole Ratio Solvent Water Mineral Oil Glycerine EHO
    DMAEMA/EGDM 20/80 Hexane 0 58.3 66.7 58.3
    DMAEMA/EGDM 40/60 Hexane 66.7 61.5 70.6 66.7
    DMAEMA/EGDM 60/40 Hexane 77.3 61.5 72.2 76.2
    DMAEMA/EGDM 80/20 Hexane 66.7 58.3 68.8 58.3
    TBAEMA/EGDM 20/80 Hexane 0 70.6 75 70.6
    TBAEMA/EGDM 40/60 Hexane 0 66.7 72.2 66.7
    TBAEMA/EGDM 60/40 Hexane 0 61.5 68.75 61.5
    TBAEMA/EGDM 80/20 Hexane 0 44.4 54.6 50
    TBAEMA/EGDM 80/20 Hexane 54.6 54.6 58.3 50
    TABLE XIV
    Adsorption Capacity %
    Monomers Mole Ratio Solvent Water Mineral Oil Glycerine EHO
    AMPS/EGDM 20/80 Xylene 84.3 83.3 85.3 83.3
    BMA/EGDM 20/80 Hexane 0 70.6 75 68.8
    BMA/EGDM 40/60 Hexane 0 70.6 77.3 70.6
    BMA/EGDM 40/60 Ethyl-Alcohol 0 66.7 73.7 68.8
    BMA/EGDM 60/40 Hexane 0 72.2 0 73.7
    BMA/EGDM 80/20 Hexane 0 54.5 66.7 58.3
    TABLE XV
    Adsorption Capacity %
    Monomers Mole Ratio Solvent Water Mineral Oil Glycerine EHO
    2 EHMA/EGDM 20/80 IPA 0 68.8 66.7 64.3
    2 EHMA/EGDM 30/70 IPA 0 68.8 66.7 64.3
    2 EHMA/EGDM 40/60 IPA 0 66.7 66.7 70.6
    2 EHMA/EGDM 50/50 IPA 0 64.3 68.3 61.5
    2 EHMA/EGDM 60/40 IPA 0 61.5 64.3 50
    2 EHMA/EGDM 70/30 IPA 0 58.3 64.3 50
    2 EHMA/EGDM 80/20 IPA 0 58.3 64.3 50
    TABLE XVI
    Adsorption Capacity %
    Monomers Mole Ratio Solvent Water Mineral Oil Glycerine EHO
    MMA/EGDM 20/80 IPA 61.5 58.3 64.3 58.3
    MMA/EGDM 30/70 IPA 64.3 61.5 66.7 61.5
    MMA/EGDM 40/60 IPA 61.5 64.3 64.3 61.5
    MMA/EGDM 50/50 IPA 58.3 54.5 61.5 58.3
    MMA/EGDM 60/40 IPA 54.5 50 61.5 54.5
    MMA/EGDM 70/30 IPA 66.7 61.5 72.2 64.3
    MMA/EGDM 80/20 IPA 66.7 44.4 78.3 44.4
    TABLE XVII
    Adsorption Capacity %
    Monomers Mole Ratio Solvent Water PEG Glycerine EHO
    HEMA/EGDM 20/80 IPA 54.5 54.5 54.5 50
    HEMA/EGDM 30/70 IPA 58.3 64.3 58.3 54.5
    HEMA/EGDM 40/60 IPA 58.3 61.5 64.3 54.5
    HEMA/EGDM 50/50 IPA 61.5 61.5 61.5 50
    HEMA/EGDM 60/40 IPA 61.5 64.3 61.5 50
    HEMA/EGDM 70/30 IPA 58.3 64.3 58.3 50
    HEMA/EGDM 80/20 IPA 61.5 58.3 61.5 54.5
  • The water adsorbing porous polymeric materials produced above in some instances are to be contrasted with the water containing beads of U.S. Patent No. 3,627,708, issued December 14, 1971. The bead of the '708 patent is produced by "in situ" suspension polymerization and is adapted to contain water only because of the presence of a solubilizer such as sodium bis(2-ethyl hexyl) sulfosuccinate. The materials of Example IV, on the other hand, are produced by a precipitation polymerization process, which contains no solubilizer and produces a material in the form of a powder consisting of unit particles, agglomerates and aggregates. Thus, these materials are very distinct from the materials of the '708 patent.
  • The particulates of the present invention can be used as a carrier and the particulate carrier means can be in the form of micron-sized beads or the particulate carrier means can be in the form of a powder. In the latter case, the powder constitutes a combined system of particles, the system of powder particles including unit particles of a size less than about one micron in average diameter, agglomerates of fused unit particles of sizes in the range of about twenty to about eighty microns in average diameter and aggregates of clusters of fused agglomerates of sizes in the range of about two hundred to about twelve hundred microns in average diameter.
  • As noted above, highly crosslinked, polymeric systems consisting of particles of submicron size, can be prepared from monomers having at least two polymerizable unsaturated bonds and containing no comonomers having monounsaturated moiety. These highly crosslinked systems can adsorb large quantities of active substances even of very different structures and properties.
  • Examples of such monomers are bis or poly acrylates, methacrylates or itaconates of ethylene glycol, propylene glycol, di-, tri-, tetra-, polyethylene glycol and propylene glycol, trimethylol propane, glycerine, erythritol, xylitol, pentaerythritol, di-pentaerythritol, sorbitol, mannitol, glucose, sucrose, cellulose, hydroxy cellulose, methyl cellulose and 1,2- and 1,3-propanediol, 1,3- and 1,4-butanediol, 1,6-hexanediol, 1,8-octanediol and cyclohexanediol and triol.
  • Similarly, bis acrylamido or methacrylamido compounds can be used, such as methylene bis acryl or methacrylamide, 1,2-dihydroxy ethylene bis-acryl or methacrylamide and hexamethylene bis-acryl or methacrylamide.
  • Another group of monomers are represented by di or poly vinyl esters such as divinyl oxalate, malonate, succinate glutarate, adipate, sebacate, divinyl maleate, fumarate, citraconate and mesaconate.
  • Still another group of monomers is represented by di or poly vinyl ethers of ethylene, propylene, butylene, glycols of glycerine, pentaerythritol, sorbitol, divinyl ether, di or polyallyl compounds based on glycols and glycerine or combinations of vinyl allyl or vinyl acryloyl compounds such as vinyl methacrylate, acrylate, allyl methacrylate, acrylate and methallyl methacrylate, acrylate.
  • Aromatic, cycloaliphatic or heterocyclic monomers such as divinyl benzene, toluene, diphenyl, cyclohexane, trivinyl benzene, divinyl pyridine and piperidine can also be used.
  • The polymerization is achieved by the use of a variety of free radical initiators which can be azo compounds, a peroxy dicarbonate, a peroxy ester or a sulfonyl acid peroxide. Illustrative of free radical initiators in the process are 2,2′-azobis(2,4-dimethyl-4-methoxy valeronitrile), benzoyl peroxide, 2,2′-azobis-(2,4-dimethyl­valeronitrile), 2,2′-azobis (isobutyronitrile), 2-t-butyl­azo-2-cyano-4-methoxy-4-methylpentane, acetyl peroxide, 2-t-butylazo-2-cyano-4-methylpentane, 2,4-dichlorobenzoyl peroxide, p-chlorobenzoyl peroxide, decanoyl peroxide, diisononanyl peroxide, lauroyl peroxide, propinoyl peroxide, bis(4-t-butyl cyclohexyl) peroxy dicarbonate, di(sec-butyl) peroxy dicarbonate, diisopropyl peroxy carbonate, di(n-propyl) peroxy carbonate, di(2-ethylhexyl) peroxy carbonate, di(2-phenoxyethyl) peroxy carbonate, t-amyl peroxy pivatate, t-amyl perpivatate, t-butyl peroxyacetate, t-butyl peroxyisobutyrate, t-butyl peroxypivalate, t-butyl peroxy neodecanonate, t-amyl perneodecanonate, cumyl perneodecanonate, cumyl perpivate, 2,5-dimethyl-2,5-bis­(2-ethyl hexanoyl peroxy) hexane, t-butylperoxy-2-ethyl­hexanoate, t-amyl peroxy (2-ethylhexanoate) and acetyl cyclohexyl sulfonyl peroxide.
  • Illustrative redox initiators are methylbutyl amine, bis(2-hydroxyethyl)butyl amine, butyldimethyl amine, dimethyl amine, dibenzylethyl amine, diethylmethyl amine, dimethylpentyl amine, diethyl amine, 2,2′,2˝-trihydroxy dipropyl ethyl amine, di-n-propylene amine, 2,2′,2˝-trimethyl tributyl amine, triethyl amine, dimethyl aminoacetal, pentylhexyl amine, triethanolamine, trihexyl amine, trimethyl amine, trioctadecyl amine, tripropyl amine, trisopropyl amine, tetramethylene diamine and esters of para-amino benzoic acid, e.g., p-dimethyl amino-2-ethylhexyl-benzoate, dimethyl aminoethyl acetate, 2-(n-butoxy)ethyl 4-dimethyl­aminobenzoate, 2-(dimethylamino) ethyl benzoate, ethyl-4-­dimethylaminobenzoate, methyldiethanolamine, dibutyl amine, N,N-dimethylbenzylamine, methylethyl amine and dipentyl amine.
  • The following examples and tables illustrate the novel cleaning process of the present invention. Table XVIII lists a number of common stains and solvent or chemical treatments that may be empolyed to remove such stains in accordance with the present invention. TABLE XVIII
    STAIN SOLVENT OR CHEMICAL TREATMENT
    Tea Ammonia
    Coffee Soap, dithionate
    Cocoa Soap, hydrocarbon emulsion
    Chocolate Soap, hydrocarbon emulsion
    Milk, sour cream, yogurt Hydrocarbon, ammonia
    Beer Acetic acid, hydrogen peroxide
    Liquors Enzyme, ammonia
    Wine Ammonia, alcohol, borax
    Honey Enzyme
    Fruit juices Enzyme, ammonia
    Eggs Water, soap, hydrocarbons
    Red cabbage, beet root Ammonia, dithionate
    Vegetable and original oils Organic solvents
    Gravies Hydrocarbon-emulsions, ammonia
    Mustard Glycerine, formic acid
    Lipstick Hydrocarbon emulsion, ethylalcohol
    Various cosmetics Ammonia, hydrocarbons, detergents
    Nail lacquer Butylacetate
    Permanent wave Hydrofluoric acid
    Hair dyes Citric acid, hydrofluoric acid
    Henna Glycerine
    Fragrances Hydrocarbon emulsion, alcohol
    Toothpaste Water
    Castor Oil Ethylalcohol, acetic acid
    Fish oil Hydrocarbon emulsion
    Vaseline Hydrocarbon, oxalic acid
    Ointments Hydrocarbons, acetic or formic acid
    Iodine Thiosulfate, hydrogen peroxide, acetic acid
    Potassium hypermanganate Sodium persulfite
    Silver nitrate Potassium iodide
    Red or green ink Gycerine, ammonia
    Blue or black ink Glycerine, ammonia, lacte, hydrofluoric acid
    Rubber stamp ink Glycerine and alcohol, hydrogen peroxide
    Typing ribbon Hydrocarbon emulsion
    Nitrocellulose, cellulose acetate Butlacetate, acetone, hydrocarbon
    Vegetable adhesives Ammonia, ethylalcohol, water
    Photographic Developer Thiosulfate, ammonia, hydrogen peroxide
    Waxes, paraffin Organic solvents
    Fungus Ammonia, hydrogen peroxide
    Shoe polish Hydrocarbon emulsion
    Perspiration stains Ammonia, acetic acid, ethylalcohol, hydrogen peroxide
    Blood Hydrogen peroxide, enzyme
    Urine Acetic acid
    Rust Oxalic acid, tin chloride
    Grass, vegetables Hydrocarbon emulsion, ethylalcohol
  • The disadvantage of conventional treatments is that the solvent dissolving the stain spreads, carrying the stain and depositing the diluted stain in the form of concentric rings. Thus, the textile has to be washed in the solvent to remove the stain entirely. When the macroporous copolymers of this invention are used as cleaning aids, this phenomena does not occur. Instead, the polymer adsorbs the dissolved stain leaving no concentric rings. After evaporation of the solvent from the polymer, the staining agent remains on the polymer. To complete the cleaning, the dry polymer is removed by brushing.
  • The copolymers can also be used to remove stains from solid substrates such as glass, metals, lacquers and wood, without using solvents or other chemicals which can cause deterioration of the substrate. Such treatment includes greasy and fatty viscous deposits. Simply dusting the deposit of vaseline or tar, followed by mixing and rubbing, removes the deposit as a plastic mass.
  • Example V
  • A cotton textile was stained with a drop of used motor oil and the oil was allowed to soak into the textile. The copolymer powder of Example I was mixed with heptane to a content of eighty percent by weight of the solvent. The copolymer powder containing the entrapped solvent was pressed onto the oil stained textile surface. The stain was absorbed into the powder within about five minutes and the powder was removed from the surface with a brush. No concentric rings were observed.
  • Example VI
  • Example V was repeated employing the copolymer powder of Example I produced with a polyunsaturated monomer of tetraethylene glycol dimethacrylate. Identical results were observed.
  • Example VII
  • Examples V and VI were repeated with a chlorophene solvent and identical results were observed.
  • Example VIII
  • Cotton, silk and artificial silk sample swatches were stained with strawberry jelly and sweet and sour sauce. The powder of Example I was mixed with twenty weight percent water solution of a nonionic surface active agent TRITON X-100. The powder was loaded to a content of about eighty weight percent of the solvent. The powder containing the entrapped solvent was pressed into each of the stained areas of the various swatches. At the end of five minutes, the powder was removed from each swatch with the assistance of pressurized air without a trace of concentric rings.
  • Example IX
  • Example VIII was repeated with the powder of Example VI containing eighty weight percent of water. Similar results were observed.
  • Example X
  • The powder of Example 1 was loaded with solvent and various stains and substrates were treated in accordance with the foregoing procedures. The solvents employed were heptane and methylene chloride. In each case, no rings were observed when the powder was removed from the sample surface being treated. The treated surfaces and the staining agents are shown below in Table XIX. TABLE XIX
    Stain Surface
    Butter wool
    Butter paper
    Mineral Oil paper
    Grass* cotton
    Used motor oil wool
    Used motor oil silk
    Used motor oil rayon
    Used motor oil acetate silk
    Used motor oil linen
    Used motor oil nylon
    Used motor oil polyester 60%
    cotton 40%
    Used motor oil polyester 100%
    *Ethyl.alcohol solvent
  • Example XI
  • A glass plate was covered with a silicone grease. The powder of Example I was dusted onto the plate and mixed with the grease. The powder absorbed the grease forming a plastic-like mass which was easily removed from the glass surface leaving a clean plate. Identical results were observed employing hydrocarbon greases and waxes.
  • Example XII
  • Spectacle lenses soiled by lipid deposits were cleaned in accordance with the procedure of Example XI. The lenses were flushed with water completely removing the lipid deposits from the surfaces of the spectacle lenses. Identical results were obtained employing the powder of Example VI. In either case, the powder did not adhere to the bifocal or trifocal lines of the spectacle lenses treated.
  • Example XIII
  • The powder of Example I and the powder of Example VI were used to clean dentures. Dentures covered by plaque were dusted with the powders, rubbed and flushed with water. In each case, the plaque was removed from the denture surfaces treated.
  • While the foregoing disclosure specifies various uses of the materials of the present invention, as well as various types and compositions of ingredients which may be entrapped within these and similar materials, the patent literature is replete with uses and ingredients which may be entrapped in these and similar materials. For example, U.S. Patent No. 4,690,825, discloses as active ingredients lubricants, emollients, moisturizers, pigments, insect or flea repellents, fragrances, vitamins and drugs. When the active ingredient is a drug, it is said to include anti-infectives such as antibiotics, fungicides, scabicides, pediculicides, iodine, anti-inflammatory agents, antipuritics, astringents, anti-hidrotics, keratolytic agents, caustics, keratoplastic agents, rubefacients, sunscreens, demukents, protectants and detergents. Uses of loaded beads includes cosmetic preparations such as hand creams, acne products, deodorants, antiperspirants, baby powders, foot powders, body powders, lip ices, lip sticks, baby creams and lotions, mouthwashes, dentifrices, medicated facial creams and lotions, shampoos, shaving creams, pre- and after-shave lotions, depilatories and hairgrooming preparations.
  • U.S. Patent No. 4,724,240, names as active ingredients ethylhexyl oxystearate, arachidyl propionate, ethylhexyl adipate, isopropyl myristate, ethanol, stearyl alcohol, propylene glycol, propionic acid, stearic acid, polyoxypropylene cetyl alcohol, carbowax, polyethylene glycol, petroleum jelly, mineral oil, mineral spirits, lanolin, acetylated lanolin, isopropyl lanolate, hexamethyl­disiloxane, cyclic polydimethylsiloxanes, polyphenylmethyl­siloxanes, polydimethyl-trimethylsiloxanes; phenyl, ethyl and vinyl-substituted polysilanes; and cosmetic dyes. Materials loaded with such ingredients are said to be useful in cosmetic, beauty, toiletry and healthcare products, insecticides, disinfectants, flavors, perfumes, antiperspirant wax or oil base sticks, deodorants, colognes, pressed powders and toilet soaps.
  • Entrapped functional materials in the Published European Application No. 0252463A2 are said to encompass pigments, perfumes, pheromones, synthetic insect attractants, pesticides including juvenile hormone analogs, herbicides, pharmaceuticals, antimicrobial agents, sunscreens, light stabilizers, fragrances, flavors including sweeteners and various chemicals. Of the various chemicals disclosed are menthol, soybean oil, Vitamin E, salicylic acid, squalane, simethicon, bromochlorinated paraffin, benzophenone, petroleum distillate, jojoba oil and citrus oil. The published application also specifically identifies and names four pheromones, twenty pesticides, twenty-three fragrances, about thirty-seven chemicals and some twenty-two emollients, that may be entrapped in the materials as active ingredients.
  • In the Patent Cooperation Treaty International Publication No. WO/88/01164, there is also listed as specifically named ingredients which may be loaded into the beads approximately twenty-two ultraviolet absorbers, nineteen insect repellants and thirty emollients. The publication also names several steroids including adrenocortical steroids such as fluocinolone, fluocinolone acetonide, triamcinolone acetonide, beta-methasone valerate, timobesone acetate, hydrocortisone, hydrocortisone acetate, triamcinolone, prednisolone, prednisolone acetate, dexamethasone, beclomethasone dipropionate, betamethasone diproprionate, betamethasone benzoate, clocorolone pivalate, halcinonide, flumethasone pivalate and desonide.
  • European Published Application No. 0306236A2, published March 3, 1989, discloses "in situ" and "post absorbed" suspension polymerized beads loaded with six different categories of active ingredients. The six categories of active ingredients are hair growth promoters, acne treatments, fragrances, vitamins, pain relievers and epidermal lipid substitutes. The hair growth promoter is Minoxidil. For acne treatment there is employed benzoyl peroxide, salicylic acid and resorcinol. Fragrances include flower oils, essential oils, animal and synthetic fragrances and resinoids. Some thirty-nine specific fragrances are named. Vitamins include A, D, E, K, B1, B2, B12, B15, B17, C, niacin, folic acid, panthotenic acid, biotin, bioflavinoids, choline, inositol and F. Cod liver oil and retinoids are also disclosed. Some twenty-two pain relievers and some twenty-two mixtures and combinations of various pain relievers are disclosed, among which are menthol, camphor and methyl salicylate. The epidermal lipid substitutes are squalane and squalene. The six categories of loaded beads may be used alone or as topical applications in creams, ointments, lotions and oils. In addition, the fragrance loaded beads can be added to perfumes, colognes, cosmetics, soaps, paper products, detergents and body and foot powders. The vitamin loaded beads also find application in lip balms, lipsticks, eye shadows, foundations and blushers.
  • In U.S. Patent No. 4,719,040, issued January 12, 1988, a porous polymer powder laden with perfume is included as an ingredient in an aqueous air freshener gel. U.S. Patent No. 4,764,362, issued August 16, 1988 and a divisional thereof U.S. Patent No. 4,813,976, issued March 21, 1989, relate to emery boards including an emollient entrapped onto an absorbent acrylates copolymer powder. Filing of a nail releases the emollient which conditions and lubricates the nails and cuticles. A toothpaste containing dental flossing tape is disclosed in U.S. Patent No. 4,776,358, issued October 11, 1988. Included as an ingredient of the dentifrice are "microsponges" containing a flavor oil. In U.S. Patent No. 4,828,342, issued May 9, 1989, copolymer bead and powder particles entrapping various functional materials are bonded to the surfaces of a reticulated polyurethane foam. Among the enumerated functional materials which may be entrapped are adhesives; pharmaceuticals such as insulin, interferon, albumin, hormones and monoclonal antibodies; flavors; fragrances for perfume samplers, air fresheners and drawer liners; colors; inks; liquid crystals; oils; waxes; solvents; resins; fire extinguishing agents; insect repellants for mothballs and flea and tick applications; agricultural chemicals such as insecticides, fungicides and pheromones; disinfectants; cosmetics such as skin lotions, hair care products, sunscreens and mouth wash; vitamins; antiperspirants; contraceptives; medicants such as Benzocaine, transdermal drugs, analgesics, allergy bacteria, methyl salicylate and nitroglycerin. Molded and layered articles are also disclosed.
  • It will be apparent from the foregoing that many other variations and modifications may be made in the structures, compounds, compositions and methods described herein without departing substantially from the essential features and concepts of the present invention. Accordingly, it should be clearly understood that the forms of the invention described herein are exemplary only and are not intended as limitations of the scope of the present invention.

Claims (2)

1. A process of cleaning a surface soiled with a staining agent comprising applying to the soiled surface a highly cross-linked macroporous hydrophobic copolymer, the copolymer containing a chemical entrapped therein which is solvent for the staining agent present on the soiled surface, dissolving the staining agent with the solvent, absorbing the staining agent into the solvent entrapped copolymer and removing the copolymer containing the solvent and the dissolved staining agent from the surface.
2. A process of cleaning a surface soiled with a staining agent comprising applying to the soiled surface a highly cross-linked macroporous hydrophobic copolymer, rubbing and mixing the copolymer into the staining agent on the soiled surface, absorbing the staining agent into the copolymer and removing the copolymer containing the staining agent from the surface.
EP19900309727 1989-09-14 1990-09-05 Method of cleaning surfaces Withdrawn EP0417971A3 (en)

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WO2006073822A1 (en) * 2004-12-30 2006-07-13 Colgate-Palmolive Company Tooth whitening composition containing cross-linked polymer-peroxides
US8540971B2 (en) 2004-08-27 2013-09-24 Colgate-Palmolive Company Oral care composition with cross-linked polymer peroxide
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KR910021267A (en) 1991-12-20
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AU6244390A (en) 1991-03-21
US5037485A (en) 1991-08-06
JPH03188982A (en) 1991-08-16
CA2024603A1 (en) 1991-03-15

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