EP0389296A2 - Ink jet head substrate and ink jet head having the same - Google Patents

Ink jet head substrate and ink jet head having the same Download PDF

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Publication number
EP0389296A2
EP0389296A2 EP90303137A EP90303137A EP0389296A2 EP 0389296 A2 EP0389296 A2 EP 0389296A2 EP 90303137 A EP90303137 A EP 90303137A EP 90303137 A EP90303137 A EP 90303137A EP 0389296 A2 EP0389296 A2 EP 0389296A2
Authority
EP
European Patent Office
Prior art keywords
ink
ink jet
ejection
recording head
jet recording
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP90303137A
Other languages
German (de)
French (fr)
Other versions
EP0389296B1 (en
EP0389296A3 (en
Inventor
Torachika Osada
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Canon Inc
Original Assignee
Canon Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP7218389A external-priority patent/JPH02249648A/en
Priority claimed from JP2003479A external-priority patent/JP2714200B2/en
Application filed by Canon Inc filed Critical Canon Inc
Publication of EP0389296A2 publication Critical patent/EP0389296A2/en
Publication of EP0389296A3 publication Critical patent/EP0389296A3/en
Application granted granted Critical
Publication of EP0389296B1 publication Critical patent/EP0389296B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1601Production of bubble jet print heads
    • B41J2/1604Production of bubble jet print heads of the edge shooter type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/1623Manufacturing processes bonding and adhesion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/1631Manufacturing processes photolithography
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/1632Manufacturing processes machining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/1637Manufacturing processes molding
    • B41J2/1639Manufacturing processes molding sacrificial molding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/164Manufacturing processes thin film formation
    • B41J2/1643Manufacturing processes thin film formation thin film formation by plating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/164Manufacturing processes thin film formation
    • B41J2/1646Manufacturing processes thin film formation thin film formation by sputtering

Definitions

  • the present invention relates to an ink jet recording head substrate, an ink jet recording head having the same and a manufacturing method for the ink jet recording head.
  • a recording head used in an ink jet recording system generally comprises a plurality of fine ejection outlets (orifices) for ejecting ink, ink passages communicating with the orifices, a common chamber for supplying ink to the respective ink passages and ejection energy generating elements disposed corresponding to the ink passages.
  • the following manufacturing method is known, for example.
  • the number of grooves for constituting the ink passages are formed on a substrate with photosensitive resin.
  • Another substrate (top plate) is bonded on the groove-formed surface to provide the ink passages, by which the number of orifices are disposed with good positional precision.
  • means is provided on the substrate for permitting to display identification of each of the energy generating elements (electrothermal transducer) in order to facilitate quality control and observation of the change after inspection and repair during the manufacturing step or after the manufacturing of the ink jet recording head substrate and the ink jet recording head using the substrate wherein the number, particularly the great number of electrothermal transducer are disposed on a supporting member, corresponding to orifices.
  • reference electrodes having a cut corner 3-1 are provided at regular intervals (every 16 electrodes, in Figure 1), by which each of the electrothermal transducers can be identified.
  • the method shown in Figure 2 involves the problem that there is a limit to the reduction of the size of the numerical, and therefore, it is not suitable to the electrothermal transducers disposed at a high density.
  • the heat generating resistor are disposed at a density higher than 400 dpi (dot per inch), and when the numericals are reduced correspondingly, the numericals are not easily read when they are observed by the operator's eyes through an enlarging optical system or when they are automatically read using a CCD (charge coupled device) camera, an optical microscope and a computer.
  • CCD charge coupled device
  • the recording head manufactured through the process described above may be inspected after the manufacturing at the orifice and the portions therearound to inspect the ink ejection or the like.
  • the inspection is carried out for each of the orifices. If some trouble is discovered, the ejection energy generating element corresponding to the orifice is energized to eject the ink, and the ink ejection and the ink dot deposited on the recording medium are inspected further in detail. In addition, the trouble orifice is identified to take some measure thereto, as the case may be.
  • an object of the present invention to provide an ink jet recording head substrate and an ink jet recording head using the substrate, which has marks representing identification numbers for the electrothermal transducers which can be easily formed with reduced area occupied thereby and which can be easily read during the observation by the human eyes through an enlarged optical system or during an automatic inspection.
  • an ink jet recording head substrate comprising: a supporting member a plurality of electrothermal transducers having heat generating resistors and electrodes electrically connected to the heat generating resistors; and identification marks for easy identification of each of said electrothermal transducers.
  • an ink jet recording head having a plurality of ejection outlets for ejecting ink therethrough; and marks on an ejection side wherein said plural ejection outlets are disposed for each predetermined number of ejection outlets.
  • a method of manufacturing an ink jet recording head including plural ejection outlets for ejecting ink to perform recording comprising: a step of forming an ejection side surface at which the ejection outlets are formed; said step including formation of predetermined marks on the ejection side surface.
  • the identification mark used in this embodiment indicates the number by dot arrangement in a predetermined area, and therefore is easily formed in a small area, and in addition, is easily read in the observation and the automatic inspection.
  • the identification mark can be easily formed at correct position by a simple process step change, for example, by adding a pattern for the formation of the identification mark to the exposure pattern when the pattern is formed using the photolithography for the electrode and the heat generating resistor constituting the electrothermal transducer, for example.
  • the material for forming the identification mark and the method for the formation are not limited to the above, and various methods are usable.
  • the identification mark is formed using an electrode layer and a heat generating resistance layer, it will suffice if the materials of such layers have different refraction indexes.
  • the marks are provided for every predetermined number of ejection outlets on the ejection surface where the plural ejection outlets are aligned, by which the position of the ejection outlet can be counted on the basis of the mark, so that the ejection outlet can be identified easily.
  • the positional relation with the ejection outlet can be correct, and in addition, the ink ejection is not influenced by the provision of the marks.
  • the ink jet recording head substrates in this embodiment includes a supporting member 1, on which a great number of electrothermal transducers are disposed at a desired density.
  • Each of the electrothermal transducers includes a heat generating resistor 2a and electrodes 3a and 3b electrically connected to the heat generating resistor 2a, wherein the heat generating resistor 2a is constituted by a heat generating resistor layer 2 between electrode layers to constitute a heat generating portion for generating heat by electric power supply.
  • Identification marks 4 representing identification numbers are formed above (adjacent one side of the substrate) for representative electrothermal transducers.
  • the identification mark 4 is constituted by projection dots 4-1 provided by the electrode layer on the lower layer 4-2 constituting the heat generating resistance layer, correspondingly to the identification number.
  • the dots 4-1 are discriminated on the lower layer 4-2.
  • the top line of the identification mark 4 as seen from the above represents the number of tens
  • the bottom line represents the number of units.
  • the columns (1) - (4) represents the number in the binary system, wherein the digid increases from (1) column to (4) column.
  • the presence of the dot 4-1 in the columns (1) - (4) represents "1" in the binary system, whereas the absence thereof represents "0" in the binary system.
  • the identification mark in Figure 5A represents "0001" in the units, and "0001" in the tens, and therefore, it represents "11" in the decimal system.
  • Figures 5C - 5F represent "44”, “88”, "34” and "51”, respectively.
  • the identification mark 4 can be formed when the electrothermal transducers are formed by patterning the heat generating resistor layer and the electrode layer laminated on the supporting member 1. This is done by remaining the proper portions of the layers on the supporting member as a predetermined configuration of the lower layer 4-2 and as the dots 4-1 at the predetermined positions on the lower layer.
  • the identification marks can be formed simultaneously with the formation of the electrothermal transducer simply adding the identification mark forming pattern into the exposure mask.
  • the supporting member 1, the heat generating resistor 2A and the electrodes 3A and 3B may be made of material ordinarily used.
  • the configuration of the identification mark 4, more particularly, the configurations of the dots 4-­1 and the lower layer 4-2 are not limited to those illustrated in the Figures, but may be in various forms.
  • the dot 4-1 may be in the form of a circle or the like.
  • ink passages and ejection outlets or the like are formed corresponding to the heat generating resistors 2a through a usual method which will be described hereinafter, by which an ink jet recording head having the structure shown in Figures 6A and 6B, for example, can be provided.
  • the materials of various parts of the ink jet recording head may be those ordinarily used.
  • the correct identification number of each of the electrothermal transducer can be known quickly without difficulty during the inspection after the power supply test for the substrate or during the inspection after the printing test for the ink jet recording head.
  • An ink jet recording head having the structure shown in Figures 6A and 6B has actually been manufactured through the process which will be described hereinafter.
  • the identification number has easily been known for each of the electrothermal transducers by observation through metallurgical or through a stereoscopic microscope into the ink passage 9 from the ejection outlet 8 side.
  • the substrate 1 is a silicon plate having a surface layer of SiO2 provided by heat oxidation (layer thickness is 2.75 microns).
  • layer thickness is 2.75 microns.
  • HfB2 layer having a layer thickness of 0.13 micron is formed as the heat generating resistor layer by bias sputtering, and on the HfB2 layer, an Al layer having a layer thickness of 0.55 micron is laminated as the electrode layer 3 by the bias sputtering.
  • the electrode 3a and 3b line width of 26 microns
  • the heat generating resistor layer 2a 100 microns x 20 microns with a pitch of 63.5 microns
  • identification marks 4 14 microns x 28 microns of the lower layer 4-2 and 7 microns x 7 microns of the dot 4-1) are formed by remaining the layers on the supporting member 1 in the configuration shown in Figures 3, 4A and 4B.
  • a protection layer of SiO2 having a thickness of 1.9 microns by bias sputtering.
  • the walls constituting the ink passages 9 and the ink chamber (not shown) is formed by a cured layer of epoxy resin.
  • a top plate 6 is bonded thereto to provide the ink jet recording head having the structure shown in Figures 6A and 6B.
  • the identification mark shown in Figures 9, 10A - 10D is constituted by two mark elements each having two lines, thus providing in total four lines to represents the numbers of hundreds. As will be understood, Figures 10A - 10D represent "1", “1822”, “1280” and "4736".
  • the two identification marks may be formed over a plurality of electrothermal transducers, depending on the density of the electrothermal transducers. In this case, by cutting a corner of the electrode to provide the pattern 11, it can be made clear which electrothermal transducer corresponds to the identification mark.
  • the direction in which the ink is supplied in the ink passage to the position corresponding to the heat generating resistor is substantially the same as the direction in which the ink is ejected through the ejection outlet. If the directions are different, for example, if the directions form right angles, the identification mark 4 may be disposed at a position shown in Figure 11, for example.
  • Figure 12 is a perspective view of an ink jet recording head of a so-called full line type manufactured by a manufacturing method according to an embodiment of the present invention.
  • the recording head is provided with not less than 3000 orifices through which ink is ejected to perform the recording.
  • a substrate 31 is provided with electrothermal transducer elements for producing energy for ejecting the ink and function elements or the like for driving the electrothermal transducer element.
  • the substrate is made of a silicon wafer.
  • Designated by a reference numeral 32 is a layer of material curable by active energy radiation which will constitute ink passages.
  • a top plate 33 is made of glass.
  • Ejection or discharging outlets (orifices) 34 are effective to form ink droplets.
  • An ink supply port 35 functions to supply ink to the recording head from an ink container.
  • Grooves 36 are formed at a pitch of 10 orifices. The grooves function as orifice identification marks. By counting the orifices on the basis of the mark, an orifice can be identified by smaller number of counting operations.
  • FIGS 13A - 13E are perspective views illustrating various manufacturing steps for manufacturing the ink jet recording head of Figure 12, according to an embodiment of the present invention. Referring to this Figure, the manufacturing method for the recording head will be described.
  • Figure 13A illustrates the substrate provided with the ejection energy generating elements 37.
  • the ejection energy generating elements 37 are disposed at the portions corresponding to the portions at which the ink passages will be formed.
  • the material for the substrate 31 glass silicon wafer or the like are usable.
  • the ejection energy generating element 37 a piezoelectric element or a heat generating element may be used, for example.
  • the substrate is made of silicon wafer, and the element 37 is an electrothermal transducer element.
  • the substrate 31 is provided with function elements and electrode wiring (not shown) for driving the electrothermal transducer element 37.
  • a dissolvable and removable solid layer 38 is formed on the substrate 31 in the pattern of the liquid passages and in the pattern corresponding to the common liquid chamber communicating with all the liquid passages and in the pattern of grooves adjacent to the orifices for each of 10 orifices.
  • the material of the solid layer 38 is of a positive type photoresist material containing as major components naphthoquinonediazide derivative and orthocrezolenovolak resin or a positive type dry film photoresist material.
  • the pattern of the solid layer 38 is formed by the photolithographic technology, for example, to a thickness of 20 - 100 microns with the passage width of 20 - 100 microns.
  • the material of the solid layer 38 will suffice if it can be dissolved and removed by solvent after the formation of the pattern.
  • the other chemical properties are not limited.
  • the positive chemical reaction may be of any type.
  • the formation of the solid layer 38 at the portions corresponding to the common chamber is not inevitable. The formation thereof may be selected depending on the heads and the subsequent processing steps.
  • the side 31 having the solid layer 38 is coated with a material 32 curable by active energy radiation.
  • the material 32 constitutes the walls of the liquid passages, and therefore, it is preferable that the material exhibits good bonding property with the substrate, sufficient mechanical strength and good chemical resistance.
  • the curable material 32 does not easily dissolve the solid layer 38 when it is applied on the solid layer 38.
  • Figure 13D is a perspective view of a top plate having a recess 39 which will constitute the common chamber.
  • an ink supply port 35 is formed on the top side of the top plate 33.
  • the material of the top plate 33 may be, for example, metal, glass, plastic resin, ceramic material or the like.
  • the recess 39 and the ink supply port 35 may be formed through a process suitable for the material selected.
  • the surfaces bonded together is not warped, but it is not inevitably necessary that the surfaces are smooth. They may be physically or chemically treated for the improvement in the bonding property therebetween.
  • the side of the bonded assembly in which the orifices are formed is cut, abraded to provide a correct predetermined distance between the ejection energy generating elements 37 and the orifices 35.
  • the side is finished into a smooth orifice surface (ejection surface).
  • the metallizing treatment or the like such as ink repelling treatment or metal evaporation.
  • the abrading or other processing is carried out, the passages and grooves for each ten orifices are filled with the solid layer 38, and therefore, the abrading or other processes do not influence the internal walls of the liquid passage. If necessary or desired, the other portions may be cut. If not necessary, the abrading and the other processing may not be performed.
  • a precision cutting device for manufacturing semiconductor devices is preferably used.
  • the filling solid layer 38 is dissolved and removed, and the inside is cleaned. In this manner, the liquid passages are formed and the grooves are formed in the orifice surface.
  • an ink jet recording head shown in Figure 12 may be provided.
  • Figure 14 is a perspective view of a full line type recording head manufactured by the manufacturing method described in the foregoing embodiment.
  • the numbers of the grooves 36 for each 10 orifices, for each 100 orifices and for each 1000 orifices are different to facilitate identification of an orifice. By this, the orifice can be identified quickly.
  • the correct identification number of each of the electrothermal transducer may be known by eyes quickly using the identification mark representing the identification of the electrothermal transducers, which can be easily read.
  • the discrimination of the identification number can be carried out automatically. if a binary representation, a CCD camera, an optical microscope or a computer or the like which constitute an automatic reading device.
  • the identification mark according to this embodiment can be made at the same time as and by the same material as the electrothermal transducers.
  • the area occupied by the identification mark can be very easily reduced, as compared with the case where figures are written. Therefore, it can meet the high density of the thermal electrotransducers.
  • a mark in the form of a groove or grooves is provided for each predetermined number of ejection outlets on the ejection orifice surface where the plural ejection outlets are disposed, by which the position of an ejection outlet may be counted on the basis of the mark, so that an ejection outlet can be identified.
  • the positional relation with the ejection outlet can be made correct, and the ink ejection is not adversely affected by the provision of the marks.
  • an ejection outlet can be identified quickly during the ejection outlet inspecting operation, for example. Therefore, the time required for the inspection can be reduced.
  • Figure 15 is a somewhat schematic perspective view of an ink jet recording apparatus provided with the ink jet recording head according to an embodiment of the present invention.
  • the apparatus includes the ink jet recording head 230.
  • ejection outlets are formed over the entire width of the recording region for a recording material (not shown).
  • the ink is ejected downwardly through the ejection outlets.
  • the recording material is supplied to the conveyer belt 265 by unshown means, and is conveyed by the movement of the conveyer belt 265 driven by the conveying roller 264.
  • the apparatus further comprises an ejection recovery system 215, and an ink absorbing material 261.
  • the ink is ejected by the ink jet head 232 (preliminary ejection), the ejection trouble is prevented.
  • a blade 260 is effective to wipe the ejection side surface 231 of the head. In order for the blade 260 to continuously wipe the plural ejection outlets in the ejection side surface 231, it is driven by a motor 262 along the guide shaft 263.
  • the present invention is particularly suitable to an ink jet recording head of a type wherein electrothermal transducers generating thermal energy for the ejection of the ink are provided for plural ejection outlets (for example, not less than 1000 outlets and further not less than 2000 outlets) covering the entire recording region for the recording material.
  • electrothermal transducers generating thermal energy for the ejection of the ink are provided for plural ejection outlets (for example, not less than 1000 outlets and further not less than 2000 outlets) covering the entire recording region for the recording material.
  • the present invention provides excellent effects particularly in a recording head, recording device of a bubble jet recording system among the ink jet recording systems.
  • the ink ejection principle the one disclosed in U.S. Patents Nos. 4,723,129 and 4,740,796 is preferred.
  • This system is applicable to either of the so-called on-demand type and the continuous type.
  • the on-demand type is preferable because in that type, by applying at least one driving signal which gives rapid temperature rise exceeding the nuclear boiling, corresponding to the recording information supplied to the electrothermal transducers arranged corresponding to the sheets or the liquid passages containing liquid (ink), heat energy is generated by the electrothermal transducers to produce film boiling at the heating surface of the recording head, and consequently a bubble is formed in the liquid (ink), corresponding to each of the driving signals.
  • the present invention can be also advantageously practiced using the structure disclosed in Japanese Laid-Open Application No. 123670/1984 disclosing a slit common to a plurality of electrotransducers as the discharging portions of the transducer or Japanese Laid-Open Patent Application No. 138461/1984 disclosing an opening for absorbing pressure wave of thermal energy corresponding to the discharging portion.
  • the recording head of the full line type having a length corresponding to the maximum recording width for a maximum usable recording medium
  • either the construction which satisfies its length by combination of a plurality of recording heads or the construction of one recording head may be used, and the present invention provides the corresponding effect.
  • the present invention is effective for a recording head of the freely exchangeable chip type which enables electric connection to the main device or supply of ink from the main device by being mounted on the main device, or for the case by use of a recording head of the cartridge type provided integrally on the recording head itself.
  • a restoration means for the recording head, a preliminary auxiliary means, or the like provided as the construction of the recording device of the present invention is preferable, because the effect of the present invention can be further stabilized.
  • Specific examples of these may include, for the recording head, capping means, cleaning means, pressurizing or aspiration means, electrothermal transducers or another heating element or preliminary heating means according to a combination of them and it is also effective for performing stable recording operation to perform preliminary mode which performs discharging the liquid for not performing the recording operation.
  • the present invention is extremely effective for not only the recording mode only of a primary stream color such as black or the like, but also a device equipped with at least one of plural different colors or full-color by color mixing, whether the recording head may be either integrally constructed or combined in plural number.
  • liquid ink is taken.
  • the present invention is applicable to ink which is solid or softened in the room temperature, since in the ink jet recording apparatus described above, the ink is heated to and maintained at a temperature not less than 30 degrees and not more than 70 degrees to provide stabilized ink viscosity so as to place it in a stabilized ejection region. Therefore, the present invention is applicable to any ink if it is in liquid state when the recording signal is applied.
  • the present invention is applicable to the ink liquefied by application of the thermal energy, even if it starts to solidify at the time reaching the recording material, wherein the temperature rise by the thermal energy is positively prevented by causing the energy to be consumed for the phase change from the solid state to the liquid state of the ink, or wherein the ink may be such that it is solidified to prevent evaporation.
  • the ink may be retained in the form of liquid or solid material in recess or through holes of porous sheet, which is faced to the electrothermal transducers.
  • the present invention is most advantageous when the above-­described film boiling is used.

Abstract

An ink jet recording head substrate includes a supporting member (1), a plurality of electrothermal transducers having heat generating resistors (2a) and electrodes (3a, b) electrically connected to the heat generating resistors; and identification marks (4) for easy identification of each of the electrothermal transducers.

Description

    FIELD OF THE INVENTION AND RELATED ART
  • The present invention relates to an ink jet recording head substrate, an ink jet recording head having the same and a manufacturing method for the ink jet recording head.
  • A recording head used in an ink jet recording system generally comprises a plurality of fine ejection outlets (orifices) for ejecting ink, ink passages communicating with the orifices, a common chamber for supplying ink to the respective ink passages and ejection energy generating elements disposed corresponding to the ink passages.
  • In order to dispose the plural, particularly a great number of orifices with high positional precision, the following manufacturing method is known, for example. The number of grooves for constituting the ink passages are formed on a substrate with photosensitive resin. Another substrate (top plate) is bonded on the groove-formed surface to provide the ink passages, by which the number of orifices are disposed with good positional precision.
  • It is known that means is provided on the substrate for permitting to display identification of each of the energy generating elements (electrothermal transducer) in order to facilitate quality control and observation of the change after inspection and repair during the manufacturing step or after the manufacturing of the ink jet recording head substrate and the ink jet recording head using the substrate wherein the number, particularly the great number of electrothermal transducer are disposed on a supporting member, corresponding to orifices.
  • For example, as shown in Figure 1, reference electrodes having a cut corner 3-1 are provided at regular intervals (every 16 electrodes, in Figure 1), by which each of the electrothermal transducers can be identified.
  • As another method, as shown in Figure 2, numericals giving representative identification numbers (reference numbers) are written at predetermined positions during a photolithographic process.
  • However, the method shown in Figure 1 involves a problem that when the great number of electrothermal transducers are disposed at a high density, it is not easy to correctly and quickly know the place of a reference number electrode, so that the correct inspection is not possible in a short time.
  • The method shown in Figure 2 involves the problem that there is a limit to the reduction of the size of the numerical, and therefore, it is not suitable to the electrothermal transducers disposed at a high density.
  • When, for example, the heat generating resistor are disposed at a density higher than 400 dpi (dot per inch), and when the numericals are reduced correspondingly, the numericals are not easily read when they are observed by the operator's eyes through an enlarging optical system or when they are automatically read using a CCD (charge coupled device) camera, an optical microscope and a computer.
  • The recording head manufactured through the process described above may be inspected after the manufacturing at the orifice and the portions therearound to inspect the ink ejection or the like.
  • The inspection is carried out for each of the orifices. If some trouble is discovered, the ejection energy generating element corresponding to the orifice is energized to eject the ink, and the ink ejection and the ink dot deposited on the recording medium are inspected further in detail. In addition, the trouble orifice is identified to take some measure thereto, as the case may be.
  • When the orifice is identified in the observation thereof, there are following problems.
  • In the observation of the orifices, they are counted from one end, and therefore, the orifice is erroneously identified. In addition, it takes long period to identify it, with the result that the cost for the inspection process is increased.
  • SUMMARY OF THE INVENTION
  • Accordingly, it is an object of the present invention to provide an ink jet recording head substrate and an ink jet recording head using the substrate, which has marks representing identification numbers for the electrothermal transducers which can be easily formed with reduced area occupied thereby and which can be easily read during the observation by the human eyes through an enlarged optical system or during an automatic inspection.
  • It is another object of the present invention to provide an ink jet recording head and a manufacturing method therefor wherein a mark is provided on an ejection surface where the ejection outlets are aligned for each of predetermined number of ejection outlets, by which any one of the ejection outlets can be easily identified, and wherein the mark is formed during the recording head manufacturing process, by which the marks can be formed correct at positions not interfering with the ink ejection, for example.
  • According to an aspect of the present invention, there is provided an ink jet recording head substrate, comprising: a supporting member a plurality of electrothermal transducers having heat generating resistors and electrodes electrically connected to the heat generating resistors; and identification marks for easy identification of each of said electrothermal transducers.
  • According to another aspect of the present invention, there is provided an ink jet recording head having a plurality of ejection outlets for ejecting ink therethrough; and marks on an ejection side wherein said plural ejection outlets are disposed for each predetermined number of ejection outlets.
  • According to a further aspect of the present invention, there is provided a method of manufacturing an ink jet recording head including plural ejection outlets for ejecting ink to perform recording, comprising: a step of forming an ejection side surface at which the ejection outlets are formed; said step including formation of predetermined marks on the ejection side surface.
  • The identification mark used in this embodiment indicates the number by dot arrangement in a predetermined area, and therefore is easily formed in a small area, and in addition, is easily read in the observation and the automatic inspection. The identification mark can be easily formed at correct position by a simple process step change, for example, by adding a pattern for the formation of the identification mark to the exposure pattern when the pattern is formed using the photolithography for the electrode and the heat generating resistor constituting the electrothermal transducer, for example.
  • However, the material for forming the identification mark and the method for the formation are not limited to the above, and various methods are usable.
  • When the identification mark is formed using an electrode layer and a heat generating resistance layer, it will suffice if the materials of such layers have different refraction indexes.
  • According to an aspect of the present invention, the marks are provided for every predetermined number of ejection outlets on the ejection surface where the plural ejection outlets are aligned, by which the position of the ejection outlet can be counted on the basis of the mark, so that the ejection outlet can be identified easily.
  • By forming the mark during the manufacturing process for the ink passages and the ink ejection outlets in the recording head manufacturing process, the positional relation with the ejection outlet can be correct, and in addition, the ink ejection is not influenced by the provision of the marks.
  • These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
  • BRIEF DESCRIPTION OF THE DRAWINGS
    • Figures 1 and 2 are top plan views of conventional substrates in a background art.
    • Figure 3 is a top plan view of a major part of the ink jet recording head substrate according to an embodiment of the present invention.
    • Figure 4A is a part sectional view taken along a line B-B of Figure 3.
    • Figure 4B is a part sectional view taken along a line A-A of Figure 3.
    • Figures 5A - 5F are top plan views of an example of an identification mark.
    • Figure 6A is a perspective view of an ink jet recording head including the substrate of Figure 3.
    • Figure 6B is a part sectional view taken along an ink passage of the recording head of Figure 6A.
    • Figures 7 and 9 are top plan views illustrating another example of arrangements of the identification marks.
    • Figures 8A - 8F and Figures 10A - 10D are top plan views of other examples of the identification marks.
    • Figure 11 is a top plan view illustrating another example of the identification mark arrangement.
    • Figure 12 is a perspective view of an ink jet recording head according to another embodiment of the present invention.
    • Figures 13A - 13E are perspective view illustrating an example of ink jet recording head manufacturing.
    • Figure 14 is a perspective view of an ink jet recording head according to a further embodiment of the present invention.
    • Figure 15 is a somewhat schematic perspective view illustrating a major part of an ink jet apparatus provided with the ink jet recording head according to the present invention.
    DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings.
  • Embodiment 1
  • As shown in Figures 3, 4A and 4B, the ink jet recording head substrates in this embodiment includes a supporting member 1, on which a great number of electrothermal transducers are disposed at a desired density. Each of the electrothermal transducers includes a heat generating resistor 2a and electrodes 3a and 3b electrically connected to the heat generating resistor 2a, wherein the heat generating resistor 2a is constituted by a heat generating resistor layer 2 between electrode layers to constitute a heat generating portion for generating heat by electric power supply. Identification marks 4 representing identification numbers are formed above (adjacent one side of the substrate) for representative electrothermal transducers.
  • As shown in Figures 4A and 4B, the identification mark 4 is constituted by projection dots 4-1 provided by the electrode layer on the lower layer 4-2 constituting the heat generating resistance layer, correspondingly to the identification number.
  • Since the heat generating resistance layer and the electrode layer have different refractive indexes, the dots 4-1 are discriminated on the lower layer 4-2.
  • As shown in Figures 5A - 5F, the top line of the identification mark 4 as seen from the above (the line (5)) represents the number of tens, and the bottom line (the line (6)) represents the number of units. The columns (1) - (4) represents the number in the binary system, wherein the digid increases from (1) column to (4) column. The presence of the dot 4-1 in the columns (1) - (4) represents "1" in the binary system, whereas the absence thereof represents "0" in the binary system.
  • For example, the identification mark in Figure 5A represents "0001" in the units, and "0001" in the tens, and therefore, it represents "11" in the decimal system.
  • In the identification mark of Figure 5B, the number of units is "0010" in the binary system, and the number of tens is "0010" in the binary system, and therefore, it represents "22" in the decimal system.
  • Similarly, Figures 5C - 5F represent "44", "88", "34" and "51", respectively.
  • The identification mark 4 can be formed when the electrothermal transducers are formed by patterning the heat generating resistor layer and the electrode layer laminated on the supporting member 1. This is done by remaining the proper portions of the layers on the supporting member as a predetermined configuration of the lower layer 4-2 and as the dots 4-1 at the predetermined positions on the lower layer.
  • When the heat generating resistor layer and the electrode layer are patterned using the photolithographic process, the identification marks can be formed simultaneously with the formation of the electrothermal transducer simply adding the identification mark forming pattern into the exposure mask.
  • The supporting member 1, the heat generating resistor 2A and the electrodes 3A and 3B may be made of material ordinarily used.
  • The configuration of the identification mark 4, more particularly, the configurations of the dots 4-­1 and the lower layer 4-2 are not limited to those illustrated in the Figures, but may be in various forms. For example, the dot 4-1 may be in the form of a circle or the like.
  • On the substrate having the structure described above, ink passages and ejection outlets or the like are formed corresponding to the heat generating resistors 2a through a usual method which will be described hereinafter, by which an ink jet recording head having the structure shown in Figures 6A and 6B, for example, can be provided.
  • The materials of various parts of the ink jet recording head may be those ordinarily used.
  • By the provision of the identification marks described above, the correct identification number of each of the electrothermal transducer can be known quickly without difficulty during the inspection after the power supply test for the substrate or during the inspection after the printing test for the ink jet recording head.
  • An ink jet recording head having the structure shown in Figures 6A and 6B has actually been manufactured through the process which will be described hereinafter. The identification number has easily been known for each of the electrothermal transducers by observation through metallurgical or through a stereoscopic microscope into the ink passage 9 from the ejection outlet 8 side.
  • The substrate 1 is a silicon plate having a surface layer of SiO₂ provided by heat oxidation (layer thickness is 2.75 microns). On the supporting member 1, HfB₂ layer having a layer thickness of 0.13 micron is formed as the heat generating resistor layer by bias sputtering, and on the HfB₂ layer, an Al layer having a layer thickness of 0.55 micron is laminated as the electrode layer 3 by the bias sputtering.
  • By the patterning process using the photolithographic technique, the electrode 3a and 3b (line width of 26 microns), the heat generating resistor layer 2a (100 microns x 20 microns with a pitch of 63.5 microns) and identification marks 4 (14 microns x 28 microns of the lower layer 4-2 and 7 microns x 7 microns of the dot 4-1) are formed by remaining the layers on the supporting member 1 in the configuration shown in Figures 3, 4A and 4B.
  • At least on those portions of the electrodes 3a and 3b and the heat generating resistor 2a which will be right below the ink passage or the ink chamber, a protection layer of SiO₂ having a thickness of 1.9 microns by bias sputtering.
  • Using the photolithographic process, the walls constituting the ink passages 9 and the ink chamber (not shown) is formed by a cured layer of epoxy resin. A top plate 6 is bonded thereto to provide the ink jet recording head having the structure shown in Figures 6A and 6B.
  • Embodiment 2
  • As shown in Figures 7, 8A - 8F, three digit decimal numbers can be represented by adding a line (5) representing the number of hundreds. It will be understood that Figures 8A - 8F represent "1", "64", "128", "448", "834" and "906". It will be understood that a larger numbers can be represented by increasing the number of lines for the dots 4-1.
  • Embodiment 3
  • The identification mark shown in Figures 9, 10A - 10D is constituted by two mark elements each having two lines, thus providing in total four lines to represents the numbers of hundreds. As will be understood, Figures 10A - 10D represent "1", "1822", "1280" and "4736".
  • When the identification mark shown in Figure 9 is used, the two identification marks may be formed over a plurality of electrothermal transducers, depending on the density of the electrothermal transducers. In this case, by cutting a corner of the electrode to provide the pattern 11, it can be made clear which electrothermal transducer corresponds to the identification mark.
  • Embodiment 4
  • In the foregoing embodiments 1 - 3, the direction in which the ink is supplied in the ink passage to the position corresponding to the heat generating resistor is substantially the same as the direction in which the ink is ejected through the ejection outlet. If the directions are different, for example, if the directions form right angles, the identification mark 4 may be disposed at a position shown in Figure 11, for example.
  • Embodiment 5
  • Referring to Figure 12, a further embodiment will be described. Figure 12 is a perspective view of an ink jet recording head of a so-called full line type manufactured by a manufacturing method according to an embodiment of the present invention. The recording head is provided with not less than 3000 orifices through which ink is ejected to perform the recording.
  • A substrate 31 is provided with electrothermal transducer elements for producing energy for ejecting the ink and function elements or the like for driving the electrothermal transducer element. The substrate is made of a silicon wafer. Designated by a reference numeral 32 is a layer of material curable by active energy radiation which will constitute ink passages. A top plate 33 is made of glass. Ejection or discharging outlets (orifices) 34 are effective to form ink droplets. An ink supply port 35 functions to supply ink to the recording head from an ink container. Grooves 36 are formed at a pitch of 10 orifices. The grooves function as orifice identification marks. By counting the orifices on the basis of the mark, an orifice can be identified by smaller number of counting operations.
  • Figures 13A - 13E are perspective views illustrating various manufacturing steps for manufacturing the ink jet recording head of Figure 12, according to an embodiment of the present invention. Referring to this Figure, the manufacturing method for the recording head will be described.
  • Figure 13A illustrates the substrate provided with the ejection energy generating elements 37. The ejection energy generating elements 37 are disposed at the portions corresponding to the portions at which the ink passages will be formed. As the material for the substrate 31, glass silicon wafer or the like are usable. As for the ejection energy generating element 37, a piezoelectric element or a heat generating element may be used, for example. In this embodiment, the substrate is made of silicon wafer, and the element 37 is an electrothermal transducer element.
  • The substrate 31 is provided with function elements and electrode wiring (not shown) for driving the electrothermal transducer element 37.
  • As shown in Figure 13B, a dissolvable and removable solid layer 38 is formed on the substrate 31 in the pattern of the liquid passages and in the pattern corresponding to the common liquid chamber communicating with all the liquid passages and in the pattern of grooves adjacent to the orifices for each of 10 orifices.
  • The material of the solid layer 38 is of a positive type photoresist material containing as major components naphthoquinonediazide derivative and orthocrezolenovolak resin or a positive type dry film photoresist material.
  • The pattern of the solid layer 38 is formed by the photolithographic technology, for example, to a thickness of 20 - 100 microns with the passage width of 20 - 100 microns. The material of the solid layer 38 will suffice if it can be dissolved and removed by solvent after the formation of the pattern. The other chemical properties are not limited. The positive chemical reaction may be of any type. The formation of the solid layer 38 at the portions corresponding to the common chamber is not inevitable. The formation thereof may be selected depending on the heads and the subsequent processing steps.
  • As shown in Figure 13C, the side 31 having the solid layer 38 is coated with a material 32 curable by active energy radiation. The material 32 constitutes the walls of the liquid passages, and therefore, it is preferable that the material exhibits good bonding property with the substrate, sufficient mechanical strength and good chemical resistance. The curable material 32 does not easily dissolve the solid layer 38 when it is applied on the solid layer 38.
  • Figure 13D is a perspective view of a top plate having a recess 39 which will constitute the common chamber. On the top side of the top plate 33, an ink supply port 35 is formed. The material of the top plate 33 may be, for example, metal, glass, plastic resin, ceramic material or the like. The recess 39 and the ink supply port 35 may be formed through a process suitable for the material selected.
  • Subsequently, as shown in Figure 13E, the top side of the curable material 32 shown in Figure 13C is bonded with the top plate 33 shown in Figure 13D. Thereafter, the portions which will constitute the common liquid chamber is masked, and the active energy radiation is applied thereto. After the application, it is developed with developing liquid.
  • In the bonding, it is preferable that the surfaces bonded together is not warped, but it is not inevitably necessary that the surfaces are smooth. They may be physically or chemically treated for the improvement in the bonding property therebetween.
  • Then, the side of the bonded assembly in which the orifices are formed is cut, abraded to provide a correct predetermined distance between the ejection energy generating elements 37 and the orifices 35. The side is finished into a smooth orifice surface (ejection surface). Next, the metallizing treatment or the like such as ink repelling treatment or metal evaporation. When the abrading or other processing is carried out, the passages and grooves for each ten orifices are filled with the solid layer 38, and therefore, the abrading or other processes do not influence the internal walls of the liquid passage. If necessary or desired, the other portions may be cut. If not necessary, the abrading and the other processing may not be performed. For the cutting operations, a precision cutting device for manufacturing semiconductor devices is preferably used.
  • In order to provide the grooves or slot for each of ten orifices and the liquid passages, the filling solid layer 38 is dissolved and removed, and the inside is cleaned. In this manner, the liquid passages are formed and the grooves are formed in the orifice surface.
  • In the dissolving, removing and the cleaning steps for the solid layer 38, it is dipped in an organic solvent in a ultrasonic wave cleaning bath, by which the processing can be completed quickly.
  • The above-described abrading step, the other treating step and the solid layer 38 dissolving and removing step may be performed before the top plate 33 is bonded. By the method described in the foregoing according to the present invention, an ink jet recording head shown in Figure 12 may be provided.
  • Embodiment 6
  • Figure 14 is a perspective view of a full line type recording head manufactured by the manufacturing method described in the foregoing embodiment.
  • In this embodiment, the numbers of the grooves 36 for each 10 orifices, for each 100 orifices and for each 1000 orifices are different to facilitate identification of an orifice. By this, the orifice can be identified quickly.
  • According to this embodiment, the correct identification number of each of the electrothermal transducer may be known by eyes quickly using the identification mark representing the identification of the electrothermal transducers, which can be easily read.
  • The discrimination of the identification number can be carried out automatically. if a binary representation, a CCD camera, an optical microscope or a computer or the like which constitute an automatic reading device.
  • Accordingly, the efficiency of the identification of the electrothermal transducers during various inspections can be increased.
  • The identification mark according to this embodiment can be made at the same time as and by the same material as the electrothermal transducers. In addition, the area occupied by the identification mark can be very easily reduced, as compared with the case where figures are written. Therefore, it can meet the high density of the thermal electrotransducers.
  • In addition, according to another aspect of the present invention, a mark in the form of a groove or grooves is provided for each predetermined number of ejection outlets on the ejection orifice surface where the plural ejection outlets are disposed, by which the position of an ejection outlet may be counted on the basis of the mark, so that an ejection outlet can be identified.
  • In addition, by forming the mark during the manufacturing process for forming the ink ejection outlets and the ink liquid in the recording head manufacturing process, the positional relation with the ejection outlet can be made correct, and the ink ejection is not adversely affected by the provision of the marks.
  • Accordingly, an ejection outlet can be identified quickly during the ejection outlet inspecting operation, for example. Therefore, the time required for the inspection can be reduced.
  • Figure 15 is a somewhat schematic perspective view of an ink jet recording apparatus provided with the ink jet recording head according to an embodiment of the present invention. In Figure 15, the apparatus includes the ink jet recording head 230. In the ejection surface 231 of the ink jet head 230, ejection outlets (not shown) are formed over the entire width of the recording region for a recording material (not shown). In this example, the ink is ejected downwardly through the ejection outlets. The recording material is supplied to the conveyer belt 265 by unshown means, and is conveyed by the movement of the conveyer belt 265 driven by the conveying roller 264.
  • The apparatus further comprises an ejection recovery system 215, and an ink absorbing material 261. To the absorbing material 261, the ink is ejected by the ink jet head 232 (preliminary ejection), the ejection trouble is prevented. A blade 260 is effective to wipe the ejection side surface 231 of the head. In order for the blade 260 to continuously wipe the plural ejection outlets in the ejection side surface 231, it is driven by a motor 262 along the guide shaft 263.
  • The present invention is particularly suitable to an ink jet recording head of a type wherein electrothermal transducers generating thermal energy for the ejection of the ink are provided for plural ejection outlets (for example, not less than 1000 outlets and further not less than 2000 outlets) covering the entire recording region for the recording material. The reason for this is that with the increase of the number of the electrothermal transducers and the ejection outlets, the tendency of arising the problems described in conjunction with the background art increases.
  • The present invention provides excellent effects particularly in a recording head, recording device of a bubble jet recording system among the ink jet recording systems.
  • As to the ink ejection principle, the one disclosed in U.S. Patents Nos. 4,723,129 and 4,740,796 is preferred. This system is applicable to either of the so-called on-demand type and the continuous type. Particularly, the on-demand type is preferable because in that type, by applying at least one driving signal which gives rapid temperature rise exceeding the nuclear boiling, corresponding to the recording information supplied to the electrothermal transducers arranged corresponding to the sheets or the liquid passages containing liquid (ink), heat energy is generated by the electrothermal transducers to produce film boiling at the heating surface of the recording head, and consequently a bubble is formed in the liquid (ink), corresponding to each of the driving signals.
  • By ejecting or discharging the liquid (ink) through an opening for discharging by growth and shrinkage of the bubble at least one droplet is formed. By making the driving signals into pulse shapes, growth and shrinkage of the bubble can be effected instantaneously adequately to accomplish more preferable discharging of the liquid (ink) particularly excellent in response characteristics. As the driving signals of such pulse shape, those as disclosed in U.S. Patents Nos. 4,463,359 and 4,345,262 are suitable. Further excellent recording can be performed by employment of the conditions disclosed in U.S. Patent No. 4,313,124 relating to the temperature rising rate of the heating surface.
  • As to the construction of the recording head and the combination of the ejection orifices, liquid passages the electrothermal transducers (linear liquid passage or right angle liquid passage), the disclosure of the U.S. Patents Nos. 4,558,333 and 4,459,600 disclosing the construction in which the heating portion is arranged in the flexed region is incorporated in the present invention. In addition, the present invention can be also advantageously practiced using the structure disclosed in Japanese Laid-Open Application No. 123670/1984 disclosing a slit common to a plurality of electrotransducers as the discharging portions of the transducer or Japanese Laid-Open Patent Application No. 138461/1984 disclosing an opening for absorbing pressure wave of thermal energy corresponding to the discharging portion.
  • Further, as the recording head of the full line type having a length corresponding to the maximum recording width for a maximum usable recording medium, either the construction which satisfies its length by combination of a plurality of recording heads or the construction of one recording head may be used, and the present invention provides the corresponding effect.
  • In addition, the present invention is effective for a recording head of the freely exchangeable chip type which enables electric connection to the main device or supply of ink from the main device by being mounted on the main device, or for the case by use of a recording head of the cartridge type provided integrally on the recording head itself.
  • Also, addition of a restoration means for the recording head, a preliminary auxiliary means, or the like provided as the construction of the recording device of the present invention is preferable, because the effect of the present invention can be further stabilized. Specific examples of these may include, for the recording head, capping means, cleaning means, pressurizing or aspiration means, electrothermal transducers or another heating element or preliminary heating means according to a combination of them and it is also effective for performing stable recording operation to perform preliminary mode which performs discharging the liquid for not performing the recording operation.
  • Further, as the recording mode of the recording device, the present invention is extremely effective for not only the recording mode only of a primary stream color such as black or the like, but also a device equipped with at least one of plural different colors or full-color by color mixing, whether the recording head may be either integrally constructed or combined in plural number.
  • In the embodiment of the present invention described in the foregoing, liquid ink is taken. However, the present invention is applicable to ink which is solid or softened in the room temperature, since in the ink jet recording apparatus described above, the ink is heated to and maintained at a temperature not less than 30 degrees and not more than 70 degrees to provide stabilized ink viscosity so as to place it in a stabilized ejection region. Therefore, the present invention is applicable to any ink if it is in liquid state when the recording signal is applied. In addition, the present invention is applicable to the ink liquefied by application of the thermal energy, even if it starts to solidify at the time reaching the recording material, wherein the temperature rise by the thermal energy is positively prevented by causing the energy to be consumed for the phase change from the solid state to the liquid state of the ink, or wherein the ink may be such that it is solidified to prevent evaporation. In these cases, the ink may be retained in the form of liquid or solid material in recess or through holes of porous sheet, which is faced to the electrothermal transducers. In this embodiment, the present invention is most advantageous when the above-­described film boiling is used.
  • While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purposes of the improvements or the scope of the following claims.

Claims (7)

1. An ink jet recording head substrate, comprising:
a supporting member with a plurality of electrothermal transducers having heat generating resistors and electrodes electrically connected to the heat generating resistors; and
identification marks for easy identification of each of said electrothermal transducers.
2. A substrate according to Claim 1, wherein said identification marks are made of the same material as the electrothermal transducers.
3. A substrate according to Claim 1, wherein said marks includes dots representing numbers in a binary system.
4. A substrate according to Claim 3, wherein the dots are provided by a layer of the electrode disposed in the form of islands on a layer of said heat generating resistor.
5. An ink jet recording head using said ink jet recording head substrate according to Claim 1, 2 or 3, wherein ink passages communicate with ink ejection outlet for ejecting the ink using thermal energy produced by a heat generating portion of said heat generating resistor.
6. An ink jet recording head comprising:
a plurality of ejection outlets for ejecting ink therethrough; and
marks on an ejection side wherein said plural ejection outlets are disposed for each predetermined number of ejection outlets.
7. A method of manufacturing an ink jet recording head including plural ejection outlets for ejecting ink to perform recording, comprising:
a step of forming an ejection side surface at which the ejection outlets are formed;
said step including formation of predetermined marks on the ejection side surface.
EP90303137A 1989-03-24 1990-03-23 Ink jet head substrate and ink jet head having the same Expired - Lifetime EP0389296B1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP7218389A JPH02249648A (en) 1989-03-24 1989-03-24 Substrate for ink jet recording head and ink jet recording head using same substrate
JP72183/89 1989-03-24
JP3479/89 1990-01-12
JP2003479A JP2714200B2 (en) 1990-01-12 1990-01-12 Method of manufacturing ink jet recording head

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
EP0538842A2 (en) * 1991-10-22 1993-04-28 Canon Kabushiki Kaisha Process for producing an ink jet recording head
EP0622197A3 (en) * 1993-04-30 1995-01-25 Canon Kk Ink jet head base body, ink jet head using said base body and method for fabricating of said base body and said head.
EP0571093A3 (en) * 1992-05-20 1995-07-19 Hewlett Packard Co Integrated circuit printhead for an ink jet printer including an integrated identification circuit.
EP1593517A1 (en) * 2004-05-07 2005-11-09 Brother Kogyo Kabushiki Kaisha Inkjet recording head and head unit

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EP0066835A2 (en) * 1981-06-10 1982-12-15 Siemens Aktiengesellschaft Method of marking semiconductor chips, and marked semiconductor chip
DE3702643A1 (en) * 1986-02-10 1987-08-13 Toshiba Kawasaki Kk INK NIBLE PEN AND WRITING HEAD AND WRITING HEAD CASSETTE DAFUER
US4716421A (en) * 1985-10-18 1987-12-29 Canon Kabushiki Kaisha Recording apparatus
US4740800A (en) * 1986-02-18 1988-04-26 Canon Kabushiki Kaisha Liquid jet recording head

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0066835A2 (en) * 1981-06-10 1982-12-15 Siemens Aktiengesellschaft Method of marking semiconductor chips, and marked semiconductor chip
US4716421A (en) * 1985-10-18 1987-12-29 Canon Kabushiki Kaisha Recording apparatus
DE3702643A1 (en) * 1986-02-10 1987-08-13 Toshiba Kawasaki Kk INK NIBLE PEN AND WRITING HEAD AND WRITING HEAD CASSETTE DAFUER
US4740800A (en) * 1986-02-18 1988-04-26 Canon Kabushiki Kaisha Liquid jet recording head

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0538842A2 (en) * 1991-10-22 1993-04-28 Canon Kabushiki Kaisha Process for producing an ink jet recording head
EP0538842A3 (en) * 1991-10-22 1993-11-10 Canon Kk Process for producing an ink jet recording head
EP0786348A1 (en) * 1991-10-22 1997-07-30 Canon Kabushiki Kaisha Process for producing an ink jet recording head
US5657539A (en) * 1991-10-22 1997-08-19 Canon Kabushiki Kaisha Process for producing an ink jet recording head
US5930895A (en) * 1991-10-22 1999-08-03 Canon Kabushiki Kaisha Process for producing an ink jet recording head
EP0571093A3 (en) * 1992-05-20 1995-07-19 Hewlett Packard Co Integrated circuit printhead for an ink jet printer including an integrated identification circuit.
EP0622197A3 (en) * 1993-04-30 1995-01-25 Canon Kk Ink jet head base body, ink jet head using said base body and method for fabricating of said base body and said head.
US5870120A (en) * 1993-04-30 1999-02-09 Canon Kabushiki Kaisha Ink jet head base body, ink jet head using said base body, and method for fabricating said base body and said head
EP1593517A1 (en) * 2004-05-07 2005-11-09 Brother Kogyo Kabushiki Kaisha Inkjet recording head and head unit
US7344229B2 (en) 2004-05-07 2008-03-18 Brother Kogyo Kabushiki Kaisha Inkjet recording head and head unit

Also Published As

Publication number Publication date
DE69020021D1 (en) 1995-07-20
EP0389296B1 (en) 1995-06-14
DE69020021T2 (en) 1995-11-02
EP0389296A3 (en) 1991-04-03
ATE123705T1 (en) 1995-06-15

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