EP0282761B1 - Process for producing paper and board having a high dry strength - Google Patents

Process for producing paper and board having a high dry strength Download PDF

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Publication number
EP0282761B1
EP0282761B1 EP88102520A EP88102520A EP0282761B1 EP 0282761 B1 EP0282761 B1 EP 0282761B1 EP 88102520 A EP88102520 A EP 88102520A EP 88102520 A EP88102520 A EP 88102520A EP 0282761 B1 EP0282761 B1 EP 0282761B1
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Prior art keywords
potato starch
dry strength
paper
polymer
weight
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German (de)
French (fr)
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EP0282761A1 (en
Inventor
Hans-Juergen Dr. Degen
Sigberg Dr. Pfohl
Volkmar Dr. Weberndoerfer
Gerd Dr. Rehmer
Michael Dr. Kroener
Andreas Dr. Stange
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BASF SE
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BASF SE
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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/21Macromolecular organic compounds of natural origin; Derivatives thereof
    • D21H17/24Polysaccharides
    • D21H17/28Starch
    • D21H17/29Starch cationic
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/34Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/41Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups
    • D21H17/44Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups cationic
    • D21H17/45Nitrogen-containing groups
    • D21H17/455Nitrogen-containing groups comprising tertiary amine or being at least partially quaternised
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/21Macromolecular organic compounds of natural origin; Derivatives thereof
    • D21H17/24Polysaccharides
    • D21H17/28Starch
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H5/00Special paper or cardboard not otherwise provided for
    • D21H5/26Special paper or cardboard manufactured by dry method; Apparatus or processes for forming webs by dry method from mainly short-fibre or particle material, e.g. paper pulp
    • D21H5/265Treatment of the formed web
    • D21H5/2657Consolidation
    • D21H5/2664Addition of a binder, e.g. synthetic resins or water
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/34Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/41Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups
    • D21H17/44Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups cationic
    • D21H17/45Nitrogen-containing groups
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/18Reinforcing agents

Definitions

  • graft copolymers which are obtained by grafting dextran, a naturally occurring polymer with a molecular weight of 20,000 to 50 million, with cationic monomers, e.g. Diallyldimethylammonium chloride, mixtures of diallyldimethylammonium chloride and acrylmid or mixtures of acrylamide and basic methacrylates, such as dimethylaminoethyl methacrylate.
  • cationic monomers e.g. Diallyldimethylammonium chloride, mixtures of diallyldimethylammonium chloride and acrylmid or mixtures of acrylamide and basic methacrylates, such as dimethylaminoethyl methacrylate.
  • the graft polymerization is preferably carried out in the presence of a redox catalyst.
  • a process for cationizing starch is known from US Pat. No. 4,097,427, in which the starch is boiled in an alkaline medium in the presence of water-soluble quaternary ammonium polymers and an oxidizing agent.
  • Quaternary ammonium polymers include quaternized diallyldialkylamine polymers or quaternized polyethyleneimines.
  • the oxidizing agent used is, for example, ammonium persulfate, hydrogen peroxide, sodium hypochlorite, ozone or tert-butyl hydroperoxide.
  • the modified cationic starches which can be prepared in this way are added to the paper stock as dry strength agents in the production of paper. However, the wastewater is polluted by a very high COD value.
  • a process for the production of cationic starch which is used for surface sizing and coating of paper and paper products.
  • an aqueous slurry of oxidized starch is digested together with a cationic polymer in a continuous cooker.
  • Suitable cationic polymers are condensates of epichlorohydrin and dimethylamine, polymers of diallyldimethylammonium chloride, quaternized reaction products of ethylene chloride and ammonia, quaternized polyethyleneimine and quaternized polyepichlorohydrin.
  • the invention has for its object to achieve an improvement in the dry strength of paper when using starch compared to the known methods.
  • the substantivity of the starch is increased when it is drawn onto the fibers in the paper stock, thereby reducing the COD load in the wastewater.
  • the mixtures to be used as dry strength agents according to the invention have good retention towards paper fibers in the paper stock.
  • the COD value in the white water is significantly reduced with the mixtures according to the invention compared to the native starch.
  • the interfering substances contained in the water circuits of paper machines affect the effectiveness of the dry strength agents to be used according to the invention only slightly.
  • the pH of the paper stock suspension can be in the range from 4 to 9, preferably 6 to 8.5.
  • the modified starch to be used according to the invention is produced in the absence of oxidizing agents, polymerization initiators and also in the absence of alkali.
  • the modification of the native potato starch is preferably achieved by heating it in aqueous slurry with the cationic polymers in question to a temperature above the gelatinization temperature of the native potato starch.
  • the gelatinization temperature of the starch is the temperature at which the birefringence of the starch grains is lost, cf. Ullman's Encyclopedia of Technical Chemistry, Urban and Schwarzenberg, Kunststoff-Berlin, 1965, 16th volume, page 322.
  • the modification of the native potato starch can generally be done in various ways.
  • An already digested native potato starch which is in the form of an aqueous solution, can be reacted with the cationic polymers in question to temperatures in the range from 15 to 70 ° C. Longer contact times are required at even lower temperatures. If the reaction is carried out at even higher temperatures, e.g. up to 110 ° C, shorter contact times are required, e.g. 0.1 to 15 min.
  • the simplest way of modifying the native potato starch is to heat an aqueous slurry of the starch in the presence of the cationic polymers in question to a temperature above the gelatinization temperature of the native potato starch.
  • the starch for modification is heated to temperatures in the range from 70 to 110 ° C., the reaction being carried out in pressure-tight apparatus at temperatures above 110 ° C.
  • the starch is always solubilized in the absence of oxidizing agents, initiators and alkali in about 3 minutes to 5 hours, preferably 5 to 30 minutes. Higher temperatures here require a shorter dwell time.
  • aqueous phase of the reaction mixture increases.
  • a 3.5% by weight aqueous solution of the mixture to be used as dry strength agent has viscosities in the range from 50 to 10,000 mPas (measured according to Brookfield at 20 rpm and 20 ° C.).
  • (A) Polymers of diallyldimethylammonium chloride are suitable for the preparation of the dry strength agents to be used according to the invention. Polymers of this type are known. Under Polymers of diallyldimethylammonium chloride should primarily be understood to mean the homopolymers and the copolymers with acrylamide and / or methacrylamide. The copolymerization can be carried out in any monomer ratio.
  • the K value of the homopolymers and copolymers of diallyldimethylammonium chloride is at least 30, preferably 95 to 180.
  • the substituent X ⁇ in the formulas I and II can in principle be any acid residue of an inorganic and an organic acid.
  • the monomers of formula I are obtained by using the free base, i.e. 1-vinyl-2-imidazoline, neutralized with the equivalent amount of an acid.
  • the vinylimidazolines can also be neutralized, for example, with trichloroacetic acid, benzenesulfonic acid or toluenesulfonic acid.
  • quaternized 1-vinyl-2-imidazolines can also be used.
  • quaternizing agents are, for example, C1 to C18 alkyl chlorides or bromides, benzyl chloride, benzyl bromide, epichlorohydrin, dimethyl sulfate and diethyl sulfate. Epichlorohydrin, benzyl chloride, dimethyl sulfate and methyl chloride are preferably used as quaternizing agents.
  • the compounds of the formula I or II are preferably polymerized in an aqueous medium.
  • the copolymers are obtained by using the monomers of the compound of the formulas I and II with acrylamide and / or methacrylamide polymerized.
  • the monomer mixture used in the polymerization contains at least 1% by weight of a monomer of the formula I or II, preferably 10 to 40% by weight.
  • Copolymers of 60 to 85% by weight of acrylamide and / or methacrylamide and 15 to 50% by weight of N-vinylimidazoline or N-vinyl-2-methylimidazoline are particularly suitable for modifying native potato starch.
  • the copolymers can also by copolymerizing other monomers, such as styrene, vinyl acetate, vinyl propionate, N-vinylformamide, C1- to C4-alkyl vinyl ether, N-vinylpyridine, N-vinylpyrrolidone, N-vinylimidazole, acrylic acid esters, methacrylic acid esters, ethylenically unsaturated C3- to C5 -Carboxylic acids, sodium vinyl sulfonate, acrylonitrile, methacrylonitrile, vinyl chloride and vinylidene chloride can be modified in amounts up to 25% by weight.
  • other monomers such as styrene, vinyl acetate, vinyl propionate, N-vinylformamide, C1- to C4-alkyl vinyl ether, N-vinylpyridine, N-vinylpyrrolidone, N-vinylimidazole, acrylic acid esters, methacrylic acid esters
  • polymerization in aqueous solution it is possible, for example, to prepare the homopolymers and copolymers in a water-in-oil emulsion.
  • the monomers can also be polymerized by the reverse suspension polymerization method, in which bead-like polymers are obtained.
  • the polymerization is initiated with the aid of conventional polymerization initiators or by the action of high-energy radiation.
  • Suitable polymerization initiators are, for example, hydrogen peroxide, inorganic and organic peroxides, and hydroperoxides and azo compounds. Mixtures of polymerization initiators can be used as well as so-called redox polymerization initiators, e.g.
  • the polymerization is carried out at temperatures in the range from 0 to 100 ° C., preferably 15 to 80 ° C. It is of course also possible to polymerize at temperatures above 100 ° C., but it is then necessary to carry out the polymerization under pressure. For example, temperatures up to 150 ° C are possible.
  • the reaction time depends on the temperature. The higher the temperature during the polymerization, the shorter the time required for the polymerization.
  • copolymers of compounds of the formula I with acrylamide or methacrylamide are preferably used as cationic polymers of group (c) for economic reasons. These copolymers then contain the compounds of the formula I only in effective amounts, ie in an amount of 1 to 40% by weight.
  • the dry strength agents to be used according to the invention can be used in the production of all known paper, cardboard and cardboard qualities, for example writing paper, printing paper and packaging paper.
  • the papers can be made from a variety of different types of fiber materials, for example from sulfite or sulfate pulp in the bleached or unbleached state, wood pulp, waste paper, thermomechanical material (TMP) and chemothermomechanical material (CTMP).
  • TMP thermomechanical material
  • CTMP chemothermomechanical material
  • the pH of the stock suspension is between 4.0 and 10, preferably between 6.0 and 8.5.
  • the dry strength agents can be used both in the production of base paper for papers with low basis weight (LWC papers) and for cardboard.
  • the basis weight of the papers is between 30 and 200, preferably 35 and 150 g / m2, while it can be up to 600 g / m2 for cardboard.
  • the paper products produced according to the invention have a noticeably improved strength compared to such papers which were produced in the presence of an equal amount of native potato starch, which strength can be quantified, for example, on the basis of the tear length, the burst pressure, the CMT value and the tear resistance.
  • the parts given in the examples are parts by weight, the percentages relate to the weight.
  • the viscosities of the solidifiers were determined in an aqueous solution at a solids concentration of 3.5% by weight and a temperature of 20 ° C. in a Brookfield viscometer at 20 rpm.
  • the sheets were made in a Rapid-Köthen laboratory sheet former.
  • the dry tear length was determined according to DIN 53 112, sheet 1, the dry burst pressure according to Mullen, DIN 53 141, the CMT value according to DIN 53 143 and the tear propagation resistance according to Brecht-Inset according to DIN 53 115.
  • the leaves were tested after 24-hour air conditioning at a temperature of 23 ° C and a relative humidity of 50%.
  • a 3% slurry of native potato starch (gelatinization temperature 90 ° C.) in water is mixed with such an amount of polymer 1 that the resulting mixture contains 10% polymer 1, based on the native potato starch used.
  • the mixture is then heated with stirring to a temperature in the range from 90 to 95 ° C. for 15 minutes and, after cooling to a temperature in the range from 10 to 40 ° C. according to the invention, is used as a dry strength agent for paper by placing it in a stock suspension before Sheet formation admits (viscosity: 656 mPa ⁇ s).
  • a dry strength agent for paper is prepared by reacting a 3% aqueous slurry of native potato starch with polymer 2 instead of polymer 1 used there (viscosity: 870 mPa ⁇ s).
  • a dry strength agent for paper is produced by using polymer 3 instead of polymer 1 described there (viscosity: 950 mPa ⁇ s).
  • a dry hardening agent is prepared by using polymer 4 instead of the polymer used there (viscosity: 398 mPa ⁇ s).
  • a 3% aqueous slurry of native potato starch (gelatinization temperature 90 ° C) is heated with stirring for 15 minutes to a temperature in the range from 90 to 95 ° C, the starch dissolving. After the starch solution has cooled to a temperature of 70 ° C., a 5% aqueous solution of polymer 2 is added, so that the amount of the polymer, based on the native potato starch, is 10%. The mixture is then stirred for a further 10 minutes at a temperature of 70 ° C. and then cooled to room temperature. A dry strength agent for paper is obtained (viscosity: 784 mPa ⁇ s).
  • a dry hardening agent is produced by using polymer 5 instead of the polymer used there (viscosity: 250 mPa ⁇ s).
  • a dry hardening agent is produced by using polymer 6 instead of the polymer used there (viscosity: 150 mPa ⁇ s).
  • a dry hardening agent is produced by using polymer 7 instead of the polymer used there (viscosity: 206 mPa ⁇ s).
  • a dry hardening agent is produced by using polymer 8 instead of the polymer used there (viscosity: 86 mPa ⁇ s).
  • a dry strength agent for paper is produced according to the specification given under hardener 1, but polymer 9 is used instead of the polymer used there (viscosity: 766 mPa ⁇ s).
  • a dry strength agent for paper is made according to the method described in US Pat. No. 4,097,427 in Example 7 using Polymer 3 in an amount of 6.6% based on starch, 5% sodium hydroxide based on starch and ammonium persulfate produced as an oxidizing agent (viscosity: 30 mPa ⁇ s).
  • a dry strength agent for paper is prepared by using polymer 3 instead of polymer 1 described there, in such an amount that the resulting mixture is now only 6.6% polymer instead of 10% 3, based on starch, contains (viscosity: 985 mPa ⁇ s).
  • a dry hardening agent is produced by using native corn starch instead of the native potato starch used there (viscosity: 290 mPa ⁇ s).
  • a dry hardening agent is produced by using native wheat starch instead of the native potato starch used there (viscosity: 220 mPa ⁇ s).
  • Sheets with a weight of 120 g / m2 are produced in a Rapid Köthen sheet former.
  • the paper stock consists of 80% mixed waste paper and 20% bleached beech sulfite pulp, which is ground to 50 ° SR (Schopper-Riegler) and to which the solidifier 1 described above is added in an amount such that the solids content of solidifier 1, based on dry Paper stock, 2.2%.
  • the pH of the stock suspension is adjusted to 7.6.
  • the leaves made from this fabric model are air-conditioned and then the CMT value, the dry burst pressure and the dry tear length are measured using the methods specified above. The results are shown in Table 1.
  • Example 1 is repeated in each case with the exception that the hardeners given in Table 1 are used instead of the hardeners 1 used in Example 1. The results thus obtained are shown in Table 1.
  • Example 1 is repeated without adding a dry strength agent, ie a fabric made from 80% mixed waste paper and 20% bleached beech sulfite pulp, which is ground to 50 ° SR is dewatered in a Rapid-Köthen sheet former, whereby sheets with a basis weight of 120 g / m2 are obtained.
  • a dry strength agent ie a fabric made from 80% mixed waste paper and 20% bleached beech sulfite pulp, which is ground to 50 ° SR is dewatered in a Rapid-Köthen sheet former, whereby sheets with a basis weight of 120 g / m2 are obtained.
  • a dry strength agent ie a fabric made from 80% mixed waste paper and 20% bleached beech sulfite pulp, which is ground to 50 ° SR is dewatered in a Rapid-Köthen sheet former, whereby sheets with a basis weight of 120 g / m2 are obtained.
  • Comparative example 1 is repeated with the exception that 2% native potato starch, based on dry fiber material, is added to the paper stock.
  • the strength values of the paper sheets thus obtained are given in Table 1.
  • Example 1 is repeated with the exception that the strengthening agent described therein is replaced by the same amount of strengthening agent 10.
  • the strength values of sheets thus obtained are given in Table 1.
  • Example 1 is repeated with the exception that the dry strength agent indicated therein is replaced by the same amount of the strength agent 11.
  • the strength values of paper sheets produced in this way are given in Table 2.
  • Example 1 is repeated with the exception that the strengthening agent described therein is replaced by the same amount of strengthening agent 12.
  • the strength values of sheets thus obtained are given in Table 2.
  • Example 1 is repeated with the exceptions that the strengthening agent described therein is replaced by the same amount of strengthening agent 12 and that instead of the paper stock consisting of 80% mixed waste paper and 20% bleached beech sulfite pulp, a paper stock made of 100% unbleached coniferous wood sulfate is used for sheet formation , which is ground to 30 ° SR (Schopper-Riegler), and the sheets formed from it have a basis weight of 100 g / m2.
  • the strength values of these sheets are given in Table 3.
  • Example 1 is repeated with the exceptions that the strengthening agent described therein is replaced by the same amount of strengthening agent 11 and that instead of the paper stock consisting of 80% mixed waste paper and 20% bleached beech sulfite pulp, a paper stock made of 100% unbleached coniferous wood sulfate is used , which is ground to 30 ° SR (Schopper-Riegler), and the sheets formed from it have a basis weight of 100 g / m2.
  • the strength values of these sheets are given in Table 3.
  • Comparative example 1 is repeated with the exception that instead of the paper stock consisting of 80% mixed waste paper and 20% bleached beech sulfite pulp, a paper stock made of 100% unbleached coniferous wood sulfate, which is ground to 30 ° SR (Schopper-Riegler), is used for sheet formation and forms sheets with a basis weight of 100 g / m2.
  • SR Schopper-Riegler
  • Paper with a basis weight of 120 g / m 2 and a width of 68 cm is produced on a test paper machine at a speed of the paper machine of 50 m / min.
  • 80% mixed waste paper and 20% bleached sulfite pulp with a freeness of 50 ° SR are used as paper stock.
  • hardener 1 is added in an amount of 2.2%, based on dry paper stock.
  • the white water has a pH of 7.6.
  • the strength values of the paper thus produced are given in Table 4.
  • Example 12 is repeated with the exception that the same amount of hardener 3 is used.
  • the strength values of the paper so produced are given in Table 4.
  • Example 12 is repeated with the exception that instead of the dry strength agent used there, the hardener 4 is used.
  • the strength values of the paper thus obtained are given in Table 4.
  • Example 12 is repeated with the exception that the solidifying agent 6 is used instead of the dry hardening agent used there.
  • the strength values of the paper thus obtained are given in Table 4.
  • paper with a basis weight of 120 g / m 2 is produced from a paper stock which consists of 80% mixed waste paper and 20% bleached beech sulfite pulp with a freeness of 50 ° SR.
  • the speed of the paper machine is set to 50 m / min, the pH value of the white water is 7.6.
  • the difference to example 12 is that no dry strength agent is used.
  • the strength values of the paper thus obtained are given in Table 4.
  • Comparative Example 7 is repeated with the exception that 2% native potato starch, based on dry fiber, is additionally added to the paper stock described there before dewatering.
  • the strength values of the paper thus obtained are given in Table 4.
  • Comparative example 7 is repeated with the exception that 2% native corn starch, based on dry fiber, is additionally added to the paper stock described there before dewatering.
  • the strength values of the paper thus obtained are given in Table 4.
  • Comparative Example 7 is repeated with the exception that 2% native wheat starch, based on dry fiber, is additionally added to the paper stock described there before dewatering.
  • the strength values of the paper thus obtained are given in Table 4.
  • Example 12 is repeated with the exception that the same amount of hardener 13 is used instead of hardener 1.
  • the strength values of the paper thus obtained are given in Table 4.
  • Example 12 is repeated with the exception that the same amount of hardener 14 is used instead of hardener 1.
  • the strength values of the paper thus obtained are given in Table 4.
  • Table 4 example Solidified No. used CMT value [N] Dry burst pressure [kPa] Dry tear length [m] COD value in white water [mg / l] 12 1 139 163 3381 139 13 3rd 177 151 3151 130 14 4th 130 147 3278 146 15 6 202 161 3488 134 7 - 109 129 2425 129 8th native potato starch 110 118 2823 320 9 native cornstarch 112 105 2672 287 10th native wheat starch 119 117 2652 256 11 13 122 115 2732 185 12 14 117 121 2767 172
  • an LWC paper is produced from the following fabric model: 40% bleached wood pulp, 30% bleached softwood sulfite pulp and 30% bleached birch sulfate pulp with a grinding degree of 35 ° SR. Based on dry fibrous material, 20% china clay and 0.3% of a commercially available cationic polyacrylamide with a K value of 120 are added in the form of a 7% aqueous solution. In addition, 0.5% alum is added so that the water running off the sieve has a pH of 6. Before the dewatering on the paper machine sieve, hardener 1 is added in an amount of 2.2%, based on dry pulp. At a production speed of the paper machine of 60 m / min, paper with a basis weight of 50 g / m 2 is obtained, the strength values of which are given in Table 5.
  • Example 16 is repeated with the exception that the same amount of hardener 2 is used instead of the hardener used there.
  • the dry strength values of the paper thus obtained are given in Table 5.
  • Example 16 is repeated with the exception that instead of the hardener stated there, hardener 4 is now used.
  • An LWC paper is obtained, the dry strength values of which are given in Table 5.
  • Example 16 is repeated, except that LWC paper is made in the absence of a dry strength agent.
  • the strength values of the paper thus obtained are given in Table 5.
  • Example 16 is repeated with the exception that instead of the hardening agent 1 used there, 2% native potato starch, based on dry fiber material, is now used.
  • the strength values of the LWC paper thus obtained are given in Table 5.

Abstract

Paper and paperboard of high dry strength are produced by adding a dry strength enhancer to the paper stock and dewatering the paper stock with sheet formation by using as the dry strength enhancer a mixture of a cationic polymer which contains as characteristic monomers copolymerized units of (a) diallyldimethylammonium chloride, (b) N-vinylamine or (c) a substituted or unsubstituted N-vinylimidazoline and has a K value of not less than 30, and natural potato starch which is converted into a water-soluble form by heating in an aqueous medium at above the gelatinization temperature of natural potato starch in the absence of any oxidizing agents or alkali.

Description

Um die Trockenfestigkeit von Papier zu erhöhen, ist es z.B. aus Ullmanns Encyklopädie der technischen Chemie, 4. Auflage, Verlag. Chemie, Weinheim - New York, 1979 Band 17, Seite 581 bekannt, wäßrige Anschlämmungen von nativen Stärken, die durch Erhitzen in eine wasserlösliche Form überführt werden, als Massezusatz bei der Herstellung von Papier zu verwenden. Die Retention der in Wasser gelösten Stärken an die Papierfasern im Papierstoff ist jedoch gering. Eine Verbesserung der Retention von Naturprodukten an Cellulosefasern bei der Herstellung von Papier ist beispielsweise aus der US-A-3 734 820 bekannt. Darin werden Pfropfcopolymerisate beschrieben, die durch Pfropfen von Dextran, einem in der Natur vorkommenden Polymerisat mit einem Molekulargewicht von 20.000 bis 50 Millionen, mit kationischen Monomeren, z.B. Diallyldimethylammoniumchlorid, Mischungen aus Diallyldimethylammoniumchlorid und Acrylmid oder Mischungen aus Acrylamid und basischen Methacrylaten, wie Dimethylaminoethylmethacrylat, hergestellt werden. Die Pfropfpolymerisation wird vorzugsweise in Gegenwart eines Redox-Katalysators durchgeführt.To increase the dry strength of paper, it is e.g. from Ullmann's Encyclopedia of Technical Chemistry, 4th edition, publisher. Chemie, Weinheim - New York, 1979 volume 17, page 581 known to use aqueous slurries of native starches, which are converted into a water-soluble form by heating, as a mass additive in the manufacture of paper. However, the retention of the starches dissolved in water on the paper fibers in the paper stock is low. An improvement in the retention of natural products on cellulose fibers in the manufacture of paper is known, for example, from US Pat. No. 3,734,820. It describes graft copolymers which are obtained by grafting dextran, a naturally occurring polymer with a molecular weight of 20,000 to 50 million, with cationic monomers, e.g. Diallyldimethylammonium chloride, mixtures of diallyldimethylammonium chloride and acrylmid or mixtures of acrylamide and basic methacrylates, such as dimethylaminoethyl methacrylate. The graft polymerization is preferably carried out in the presence of a redox catalyst.

Aus der US-A-4 097 427 ist ein Verfahren zur Kationisierung von Stärke bekannt, bei dem man die Stärkekochung in einem alkalischen Medium in Gegenwart von wasserlöslichen quaternären Ammoniumpolymerisaten und eines Oxidationsmittels durchführt. Als quaternäre Ammoniumpolymerisate kommen u.a. auch quaternisierte Diallyldialkylaminpolymerisate oder quaternisierte Polyethylenimine in Betracht. Als Oxidationsmittel verwendet man beispielsweise Ammoniumpersulfat, Wasserstoffperoxid, Natriumhypochlorit, Ozon oder tert.-Butylhydroperoxid. Die auf diese Weise herstellbaren modifizierten kationischen Stärken werden als Trockenverfestigungsmittel bei der Herstellung von Papier dem Papierstoff zugegeben. Jedoch wird das Abwasser durch einen sehr hohen CSB-Wert belastet.A process for cationizing starch is known from US Pat. No. 4,097,427, in which the starch is boiled in an alkaline medium in the presence of water-soluble quaternary ammonium polymers and an oxidizing agent. Quaternary ammonium polymers include quaternized diallyldialkylamine polymers or quaternized polyethyleneimines. The oxidizing agent used is, for example, ammonium persulfate, hydrogen peroxide, sodium hypochlorite, ozone or tert-butyl hydroperoxide. The modified cationic starches which can be prepared in this way are added to the paper stock as dry strength agents in the production of paper. However, the wastewater is polluted by a very high COD value.

Aus der US-A-4,146,515 ist ein Verfahren zur Herstellung von kationischer Stärke bekannt, die für Oberflächenleimung und Beschichtung von Papier- und Papierprodukten verwendet wird. Gemäß diesem Verfahren wird eine wäßrige Anschlämmung von oxydierter Stärke zusammen mit einem kationischen Polymer in einem kontinuierichen Kocher aufgeschlossen. Als kationische Polymere kommen Kondensate aus Epichlorhydrin und Dimethylamin, Polymerisate von Diallyldimethylammoniumchlorid, quaternisierte Reaktionsprodukte von Ethylenchlorid und Ammoniak, quaternisiertes Polyethylenimin und quaternisiertes Polyepichlorhydrin in Betracht.From US-A-4,146,515 a process for the production of cationic starch is known which is used for surface sizing and coating of paper and paper products. According to this method, an aqueous slurry of oxidized starch is digested together with a cationic polymer in a continuous cooker. Suitable cationic polymers are condensates of epichlorohydrin and dimethylamine, polymers of diallyldimethylammonium chloride, quaternized reaction products of ethylene chloride and ammonia, quaternized polyethyleneimine and quaternized polyepichlorohydrin.

Der Erfindung liegt die Aufgabe zugrunde, gegenüber den bekannten Verfahren eine Verbesserung der Trockenfestigkeit von Papier bei Einsatz von Stärke zu erzielen. Insbesondere soll die Substantivität der Stärke beim Aufziehen auf die Fasern im Papierstoff erhöht und dadurch die CSB-Belastung im Abwasser gesenkt werden.The invention has for its object to achieve an improvement in the dry strength of paper when using starch compared to the known methods. In particular, the substantivity of the starch is increased when it is drawn onto the fibers in the paper stock, thereby reducing the COD load in the wastewater.

Die Aufgabe wird erfindungsgemäß gelöst mit einem Verfahren zur Herstellung von Papier, Pappe und Karton mit hoher Trockenfestigkeit durch Zugabe eines Trockenverfestigungsmittels aus einer Mischung aus kationischen Polymerisaten und Stärke zum Papierstoff und Entwässern des Papierstoffs unter Blattbildung, wenn man als Trockenverfestigungsmittel eine Mischung aus kationischen Polymerisaten, die als charakteristische Monomere Einheiten von

  • a) Diallyldimethylammoniumchlorid,
  • b) N-Vinylamin oder
  • c) N-Vinylimidazolinen der Formel
    Figure imgb0001
in der
R¹ = H, C₁- bis C₁₈-Alkyl,
Figure imgb0002


R⁵, R⁶ = H, C₁- bis C₄-Alkyl, Cl,
R² = H, C₁- bis C₁₈-Alkyl,
Figure imgb0003


R³, R⁴ = H, C₁- bis C₄-Alkyl, und
X⁻ ein Säurerest bedeutet,
einpolymerisiert enthalten und die einen K-Wert von mindestens 30 haben, und nativer Kartoffelstärke einsetzt, die durch Erhitzen in wäßrigem Medium auf Temperaturen oberhalb der Verkleisterungstemperatur der nativen Kartoffelstärke in Abwesenheit von Oxidationsmitteln, Polymerisationsinitiatoren und Alkali in eine wasserlösliche Form überführt wird, wobei die native Kartoffelstärke entweder in Gegenwart der kationischen Polymerisate erhitzt oder als bereits aufgeschlossene Kartoffelstärke mit den kationischen Polymerisaten bei Temperaturen im Bereich von 15 bis 70°C zur Reaktion gebracht wird.The object is achieved according to the invention with a process for the production of paper, cardboard and cardboard with high dry strength by adding a dry strength agent from a mixture of cationic polymers and starch to the paper stock and dewatering the paper stock with sheet formation when used as a dry strength agent a mixture of cationic polymers, which are units of
  • a) diallyldimethylammonium chloride,
  • b) N-vinylamine or
  • c) N-vinylimidazolines of the formula
    Figure imgb0001
in the
R¹ = H, C₁ to C₁₈ alkyl,
Figure imgb0002


R⁵, R⁶ = H, C₁ to C₄ alkyl, Cl,
R² = H, C₁ to C₁₈ alkyl,
Figure imgb0003


R³, R⁴ = H, C₁ to C₄ alkyl, and
X⁻ means an acid residue,
contain in copolymerized form and have a K value of at least 30, and use native potato starch, which is converted into a water-soluble form by heating in an aqueous medium to temperatures above the gelatinization temperature of the native potato starch in the absence of oxidizing agents, polymerization initiators and alkali, the native Potato starch is either heated in the presence of the cationic polymers or is reacted as an already digested potato starch with the cationic polymers at temperatures in the range from 15 to 70 ° C.

Die erfindungsgemäß als Trockenverfestigungsmittel zu verwendenden Mischungen weisen eine gute Retention gegenüber Papierfasern im Papierstoff auf. Der CSB-Wert im Siebwasser wird mit den erfindungsgemäßen Mischungen im Vergleich zur nativen Stärke erheblich reduziert. Die in den Wasserkreisläufen von Papiermaschinen enthaltenen Störsubstanzen beeinträchtigen die Wirksamkeit der erfindungsgemäß zu verwendenden Trockenverfestigungsmittel nur geringfügig. Der pH-Wert der Papierstoffsuspension kann in dem Bereich von 4 bis 9, vorzugsweise 6 bis 8,5 liegen.The mixtures to be used as dry strength agents according to the invention have good retention towards paper fibers in the paper stock. The COD value in the white water is significantly reduced with the mixtures according to the invention compared to the native starch. The interfering substances contained in the water circuits of paper machines affect the effectiveness of the dry strength agents to be used according to the invention only slightly. The pH of the paper stock suspension can be in the range from 4 to 9, preferably 6 to 8.5.

Wie mit Hilfe einer Reihe von Versuchen festgestellt wurde, wird die gestellte Aufgabe nur dann gelöst, wenn man als Stärke native Kartoffelstärke einsetzt. Im Gegensatz zu den oben angegebenen bekannten Verfahren zur Stärkemodifizierung wird bei der Herstellung der erfindungsgemäß zu verwendenden modifizierten Stärke in Abwesenheit von Oxidationsmitteln, Polymerisationsinitiatoren und auch in Abwesenheit von Alkali gearbeitet. Die Modifizierung der nativen Kartoffelstärke wird vorzugsweise erreicht, indem man sie in wäßriger Anschlämmung mit den in Betracht kommenden kationischen Polymerisaten auf eine Temperatur oberhalb der Verkleisterungstemperatur der nativen Kartoffelstärke erhitzt. Die Verkleisterungstemperatur der Stärke ist dabei diejenige Temperatur, bei der die Doppelbrechung der Stärkekörner verlorengeht, vgl. Ullmans Enzyklopädie der technischen Chemie, Urban und Schwarzenberg, München-Berlin, 1965, 16. Band, Seite 322.As has been established with the help of a number of experiments, the task is only solved if native potato starch is used as the starch. In contrast to the known processes for starch modification mentioned above, the modified starch to be used according to the invention is produced in the absence of oxidizing agents, polymerization initiators and also in the absence of alkali. The modification of the native potato starch is preferably achieved by heating it in aqueous slurry with the cationic polymers in question to a temperature above the gelatinization temperature of the native potato starch. The gelatinization temperature of the starch is the temperature at which the birefringence of the starch grains is lost, cf. Ullman's Encyclopedia of Technical Chemistry, Urban and Schwarzenberg, Munich-Berlin, 1965, 16th volume, page 322.

Die Modifizierung der nativen Kartoffelstärke kann jedoch im allgemeinen in verschiedener Weise vorgenommen werden. Eine bereits aufgeschlossene native Kartoffelstärke, die als wäßrige Lösung vorliegt, kann mit den in Betracht kommenden kationischen Polymerisaten auf Temperaturen in dem Bereich von 15 bis 70°C zur Reaktion gebracht werden. Bei noch tieferen Temperaturen sind längere Kontaktzeiten erforderlich. Wird die Umsetzung bei noch höheren Temperaturen, z.B. bis zu 110°C vorgenommen, so benötigt man kürzere Kontaktzeiten, z.B. 0,1 bis 15 min., Die einfachste Art der Modifizierung der nativen Kartoffelstärke besteht darin, daß man eine wäßrige Aufschlämmung der Stärke in Gegenwart der in Betracht kommenden kationischen Polymerisate auf eine Temperatur oberhalb der Verkleisterungstemperatur der nativen Kartoffelstärke erhitzt. Im allgemeinen wird die Stärke zur Modifizierung auf Temperaturen in dem Bereich von 70 bis 110°C erwärmt, wobei man bei Temperaturen oberhalb von 110°C die Umsetzung in druckdichten Apparaturen ausführt. Man kann jedoch auch so vorgehen, daß man zunächst eine wäßrige Anschlämmung von nativer Kartoffelstärke auf eine Temperatur in dem Bereich von 70 bis 110°C erwärmt und die Stärke in Lösung bringt und danach das zur Modifizierung erforderliche kationische Polymerisat zusetzt. Das Löslichmachen der Stärke geschieht dabei immer in Abwesenheit von Oxidationsmitteln, Initiatoren und Alkali in etwa 3 min bis 5 Std., vorzugsweise 5 bis 30 min. Höhere Temperaturen erfordern hier eine kürzere Verweilzeit. Auf 100 Gew.-Teile nativer Kartoffelstärke verwendet man 1 bis 20, vorzugsweise 8 bis 12 Gew.-Teile eines einzigen Polymerisates oder einer Mischung der in Betracht kommenden kationischen Polymerisate. Durch das Erhitzen bzw. die Umsetzung mit den kationischen Polymerisaten wird die native Kartoffelstärke in eine in Wasser lösliche Form überführt. Die Viskosität der wäßrigen Phase des Reaktionsgemisches steigt dabei an. Eine 3,5 gew.%ige wäßrige Lösung der als Trockenverfestigungsmittel einzusetzenden Mischung hat Viskositäten in dem Bereich von 50 bis 10.000 mPas (gemessen nach Brookfield bei 20 Upm und 20°C).However, the modification of the native potato starch can generally be done in various ways. An already digested native potato starch, which is in the form of an aqueous solution, can be reacted with the cationic polymers in question to temperatures in the range from 15 to 70 ° C. Longer contact times are required at even lower temperatures. If the reaction is carried out at even higher temperatures, e.g. up to 110 ° C, shorter contact times are required, e.g. 0.1 to 15 min., The simplest way of modifying the native potato starch is to heat an aqueous slurry of the starch in the presence of the cationic polymers in question to a temperature above the gelatinization temperature of the native potato starch. In general, the starch for modification is heated to temperatures in the range from 70 to 110 ° C., the reaction being carried out in pressure-tight apparatus at temperatures above 110 ° C. However, one can also proceed by first heating an aqueous slurry of native potato starch to a temperature in the range from 70 to 110 ° C. and bringing the starch into solution and then adding the cationic polymer required for modification. The starch is always solubilized in the absence of oxidizing agents, initiators and alkali in about 3 minutes to 5 hours, preferably 5 to 30 minutes. Higher temperatures here require a shorter dwell time. 1 to 20, preferably 8 to 12 parts by weight of a single polymer or a mixture of the cationic polymers in question are used per 100 parts by weight of native potato starch. The native potato starch is converted into a water-soluble form by heating or reacting with the cationic polymers. The viscosity of the aqueous phase of the reaction mixture increases. A 3.5% by weight aqueous solution of the mixture to be used as dry strength agent has viscosities in the range from 50 to 10,000 mPas (measured according to Brookfield at 20 rpm and 20 ° C.).

Für die Herstellung der erfindungsgemäß zu verwendenden Trockenverfestigungsmittel kommen (a) Polymerisate von Diallyldimethylammoniumchlorid in Betracht. Polymerisate dieser Art sind bekannt. Unter Polymerisaten des Diallyldimethylammoniumchlorids sollen in erster Linie die Homopolymerisate und die Copolymerisate mit Acrylamid und/oder Methacrylamid verstanden werden. Die Copolymerisation kann dabei in jedem beliebigen Monomerverhältnis vorgenommen werden. Der K-Wert der Homo- und Copolymerisate des Diallyldimethylammoniumchlorids beträgt mindestens 30, vorzugsweise 95 bis 180.(A) Polymers of diallyldimethylammonium chloride are suitable for the preparation of the dry strength agents to be used according to the invention. Polymers of this type are known. Under Polymers of diallyldimethylammonium chloride should primarily be understood to mean the homopolymers and the copolymers with acrylamide and / or methacrylamide. The copolymerization can be carried out in any monomer ratio. The K value of the homopolymers and copolymers of diallyldimethylammonium chloride is at least 30, preferably 95 to 180.

Kationische Polymerisate der Gruppe (b), die als charakteristische Monomere Einheiten von N-Vinylamin einpolymerisiert enthalten, sind erhältlich durch Hydrolysieren von Homopolymerisaten des N-Vinylformamids, wobei die Formylgruppen der Homopolymerisate des N-Vinylformamids zu 70 bis 100 mol% abgespalten werden und N-Vinylamin-Einheiten einpolymerisiert enthaltende Polymerisate entstehen. Sofern 100 mol% der Formylgruppen aus den Homopolymerisaten des N-Vinylformamids abgespalten sind, können die dabei entstehenden Polymerisate auch als Poly-N-Vinylamine bezeichnet werden. Zu dieser Gruppe von Polymerisaten gehören auch hydrolysierte Copolymerisate, die

  • a) 95 bis 10 mol% N-Vinylformamid und
  • b) 5 bis 90 mol% Vinylacetat oder Vinylpropionat
einpolymerisiert enthalten, wobei die Formylgruppen des Copolymerisats zu 70 bis 100 mol% unter Bildung von N-Vinylamin-Einheiten in den Copolymerisaten und die Acetyl- und Propionylgruppen zu 70 bis 100 mol% unter Bildung von Vinylalkohol-Einheiten abgespalten werden. Der K-Wert der hydrolysierten Homo-und Copolymerisate von N-Vinylformamid beträgt vorzugsweise 70 bis 170. Die zu dieser Gruppe gehörenden Polymerisate sind beispielsweise bekannt aus der US-A-4 421 602, US-A-4 444 667 und der DE-A-35 34 273.Cationic polymers of group (b), which contain units of N-vinylamine copolymerized as characteristic monomers, can be obtained by hydrolyzing homopolymers of N-vinylformamide, the formyl groups of the homopolymers of N-vinylformamide being split off to 70 to 100 mol% and N Polymers containing copolymerized vinylamine units are formed. If 100 mol% of the formyl groups are split off from the homopolymers of N-vinylformamide, the resulting polymers can also be referred to as poly-N-vinylamines. This group of polymers also includes hydrolyzed copolymers which
  • a) 95 to 10 mol% of N-vinylformamide and
  • b) 5 to 90 mol% of vinyl acetate or vinyl propionate
in copolymerized form, the formyl groups of the copolymer being split off to form 70 to 100 mol% to form N-vinylamine units in the copolymers and the acetyl and propionyl groups to be split off to form 70 to 100 mol% with the formation of vinyl alcohol units. The K value of the hydrolyzed homo- and copolymers of N-vinylformamide is preferably from 70 to 170. The polymers belonging to this group are known, for example, from US Pat. Nos. 4,421,602, 4,444,667 and DE- A-35 34 273.

Als kationische Polymerisate der Gruppe c) kommen Homo- und Copolymerisate von gegebenenfalls substituierten N-Vinylimidazolinen in Betracht. Es handelt sich hierbei ebenfalls um bekannte Stoffe. Sie können beispielsweise nach dem Verfahren der DE-B-1 182 826 dadurch hergestellt werden, daß man Verbindungen der Formel

Figure imgb0004

in der
R¹ = H, C₁- bis C₁₈-Alkyl,
Figure imgb0005


R⁵, R⁶ = H, C₁- bis C₄-Alkyl, Cl,
R² = H, C₁- bis C₁₈-Alkyl,
Figure imgb0006


R³, R⁴ = H, C₁- bis C₄-Alkyl, und
X⁻ ein Säurerest bedeutet,
gegebenenfalls zusammen mit Acrylamid und/oder Methacrylamid, in wäßrigem Medium bei pH-Werten von 0 bis 8, vorzugsweise von 1,0 bis 6,8 in Gegenwart von Polymerisationsinitiatoren, die in Radikale zerfallen, polymerisiert.Cationic polymers of group c) are homopolymers and copolymers of optionally substituted N-vinylimidazolines. These are also known substances. They can be prepared, for example, by the process of DE-B-1 182 826 in that compounds of the formula
Figure imgb0004

in the
R¹ = H, C₁ to C₁₈ alkyl,
Figure imgb0005


R⁵, R⁶ = H, C₁ to C₄ alkyl, Cl,
R² = H, C₁ to C₁₈ alkyl,
Figure imgb0006


R³, R⁴ = H, C₁ to C₄ alkyl, and
X⁻ means an acid residue,
optionally polymerized together with acrylamide and / or methacrylamide, in an aqueous medium at pH values from 0 to 8, preferably from 1.0 to 6.8, in the presence of polymerization initiators which break down into radicals.

Vorzugsweise setzt man bei der Polymerisation 1-Vinyl-2-imidazolin-Salze der Formel II ein

Figure imgb0007

in der

R¹ =
H, CH₃, C₂H₅, n- und i-C₃H₇, C₆H₅ und
X⁻ =
ein Säurerest ist.

X⁻ steht vorzugsweise für Cl⁻, Br⁻, So₄²⁻, CH₃O-SO₃H⁻, C₂H₅-O-SO₃H⁻, R-COO⁻ und R² = H, C₁- bis C₄-Alkyl und Aryl.1-Vinyl-2-imidazoline salts of the formula II are preferably used in the polymerization
Figure imgb0007

in the
R¹ =
H, CH₃, C₂H₅, n- and i-C₃H₇, C₆H₅ and
X⁻ =
is an acid residue.

X⁻ preferably represents Cl⁻, Br⁻, So₄²⁻, CH₃O-SO₃H⁻, C₂H₅-O-SO₃H⁻, R-COO⁻ and R² = H, C₁- to C₄-alkyl and aryl.

Der Substituent X⁻ in den Formeln I und II kann prinzipiell jeder beliebige Säurerest einer anorganischen sowie einer organischen Säure sein. Die Monomeren der Formel I werden erhalten, indem man die freie Base, d.h. 1-Vinyl-2-imidazoline, mit der äquivalenten Menge einer Säure neutralisiert. Die Vinylimidazoline können auch beispielsweise mit Trichloressigsäure, Benzolsulfonsäure oder Toluolsulfonsäure neutralisiert werden. Außer Salzen von 1-Vinyl-2-imidazolinen kommen auch quaternisierte 1-Vinyl-2-imidazoline in Betracht. Sie werden hergestellt, indem man 1-Vinyl-2-imidazoline, die gegebenenfalls in 2-, 4- und 5-Stellung substituiert sein können, mit bekannten Quaternisierungsmittel umsetzt. Als Quaternisierungsmittel kommen beispielsweise C₁- bis C₁₈-Alkylchloride oder -bromide, Benzylchlorid, Benzylbromid, Epichlorhydrin, Dimethylsulfat und Diethylsulfat in Betracht. Als Quaternisierungsmittel verwendet man vorzugsweise Epichlorhydrin, Benzylchlorid, Dimethylsulfat und Methylchlorid.The substituent X⁻ in the formulas I and II can in principle be any acid residue of an inorganic and an organic acid. The monomers of formula I are obtained by using the free base, i.e. 1-vinyl-2-imidazoline, neutralized with the equivalent amount of an acid. The vinylimidazolines can also be neutralized, for example, with trichloroacetic acid, benzenesulfonic acid or toluenesulfonic acid. In addition to salts of 1-vinyl-2-imidazolines, quaternized 1-vinyl-2-imidazolines can also be used. They are prepared by reacting 1-vinyl-2-imidazolines, which may optionally be substituted in the 2-, 4- and 5-position, with known quaternizing agents. Suitable quaternizing agents are, for example, C₁ to C₁₈ alkyl chlorides or bromides, benzyl chloride, benzyl bromide, epichlorohydrin, dimethyl sulfate and diethyl sulfate. Epichlorohydrin, benzyl chloride, dimethyl sulfate and methyl chloride are preferably used as quaternizing agents.

Zur Herstellung der wasserlöslichen Homopolymerisate werden die Verbindungen der Formel I bzw. II vorzugsweise in wäßrigem Medium polymerisiert. Die Copolymerisate erhält man, indem man die Monomeren der Verbindung der Formeln I und II mit Acrylamid und/oder Methacrylamid polymerisiert. Die bei der Polymerisation eingesetzte Monomermischung enthält im Fall der Herstellung von Copolymerisaten mindestens 1 Gew.% eines Monomeren der Formel I bzw. II, vorzugsweise 10 bis 40 Gew.%. Für die Modifizierung von nativer Kartoffelstärke besonders geeignet sind Copolymerisate aus 60 bis 85 Gew.% Acrylamid und/oder Methacrylamid und 15 bis 50 Gew.% N-Vinylimidazolin oder N-Vinyl-2-methylimidazolin.To prepare the water-soluble homopolymers, the compounds of the formula I or II are preferably polymerized in an aqueous medium. The copolymers are obtained by using the monomers of the compound of the formulas I and II with acrylamide and / or methacrylamide polymerized. In the case of the preparation of copolymers, the monomer mixture used in the polymerization contains at least 1% by weight of a monomer of the formula I or II, preferably 10 to 40% by weight. Copolymers of 60 to 85% by weight of acrylamide and / or methacrylamide and 15 to 50% by weight of N-vinylimidazoline or N-vinyl-2-methylimidazoline are particularly suitable for modifying native potato starch.

Die Copolymerisate können noch durch Einpolymerisieren von anderen Monomeren, wie Styrol, Vinylacetat, Vinylpropionat, N-Vinylformamid, C₁- bis C₄-Alkylvinylether, N-vinylpyridin, N-Vinylpyrrolidon, N-Vinylimidazol, Acrylsäureestern, Methacrylsäureestern, ethylenisch ungesättigten C₃- bis C₅-Carbonsäuren, Natriumvinylsulfonat, Acrylnitril, Methacrylnitril, Vinylchlorid und Vinylidenchlorid in Mengen bis zu 25 Gew.% modifiziert werden. Außer der Polymerisation in wäßriger Lösung ist es beispielsweise möglich, die Homo- und Copolymerisate in einer Wasser-in-Öl-Emulsion herzustellen. Die Monomeren können auch nach dem Verfahren der umgekehrten Suspensionspolymerisation polymerisiert werden, bei dem man perlförmige Polymerisate erhält. Die Initiierung der Polymerisation erfolgt mit Hilfe üblicher Polymerisationsinitiatoren oder durch Einwirkung energiereicher Strahlung. Geeignete Polymerisationsinitatoren sind beispielsweise Wasserstoffperoxid, anorganische und organische Peroxide sowie Hydroperoxide und Azoverbindungen. Man kann sowohl Mischungen von Polymerisationsinitiatoren verwenden als auch sogenannte Redox-Polymerisationsinitatoren einsetzen, z.B. Mischungen aus Natriumsulfid, Ammoniumpersulfat und Natriumbromat oder Mischungen aus Kaliumperoxidisulfat und Eisen-II-salzen. Die Polymerisation wird bei Temperaturen im Bereich von 0 bis 100°C, vorzugsweise 15 bis 80°C vorgenommen. Es ist selbstverständlich auch möglich, bei Temperaturen oberhalb von 100°C zu polymerisieren, jedoch ist es dann erforderlich, die Polymerisation unter Druck vorzunehmen. Möglich sind beispielsweise Temperaturen bis zu 150°C. Die Reaktionsdauer hängt von der Temperatur ab. Je höher die Temperatur bei der Polymerisation eingestellt wird, desto geringer ist die für die Polymerisation erforderliche Zeit.The copolymers can also by copolymerizing other monomers, such as styrene, vinyl acetate, vinyl propionate, N-vinylformamide, C₁- to C₄-alkyl vinyl ether, N-vinylpyridine, N-vinylpyrrolidone, N-vinylimidazole, acrylic acid esters, methacrylic acid esters, ethylenically unsaturated C₃- to C₅ -Carboxylic acids, sodium vinyl sulfonate, acrylonitrile, methacrylonitrile, vinyl chloride and vinylidene chloride can be modified in amounts up to 25% by weight. In addition to polymerization in aqueous solution, it is possible, for example, to prepare the homopolymers and copolymers in a water-in-oil emulsion. The monomers can also be polymerized by the reverse suspension polymerization method, in which bead-like polymers are obtained. The polymerization is initiated with the aid of conventional polymerization initiators or by the action of high-energy radiation. Suitable polymerization initiators are, for example, hydrogen peroxide, inorganic and organic peroxides, and hydroperoxides and azo compounds. Mixtures of polymerization initiators can be used as well as so-called redox polymerization initiators, e.g. Mixtures of sodium sulfide, ammonium persulfate and sodium bromate or mixtures of potassium peroxydisulfate and iron (II) salts. The polymerization is carried out at temperatures in the range from 0 to 100 ° C., preferably 15 to 80 ° C. It is of course also possible to polymerize at temperatures above 100 ° C., but it is then necessary to carry out the polymerization under pressure. For example, temperatures up to 150 ° C are possible. The reaction time depends on the temperature. The higher the temperature during the polymerization, the shorter the time required for the polymerization.

Da die Verbindungen der Formel I relativ teuer sind, verwendet man aus ökonomischen Gründen vorzugsweise als kationische Polymerisate der Gruppe (c) Copolymerisate von Verbindungen der Formel I mit Acrylamid oder Methacrylamid. Diese Copolymerisate enthalten die Verbindungen der Formel I dann lediglich in wirksamen Mengen, d.h. in einer Menge von 1 bis 40 Gew.%. Vorzugsweise setzt man für die Herstellung der erfindungsgemäß zu verwendenden Trockenverfestigungsmittel Copolymerisate der Acrylamids mit Verbindungen der Formel I ein, in der R¹ = Methyl, R², R³, R⁴ = H und X = ein Säurerest, vorzugsweise Chlorid oder Sulfat ist.Since the compounds of the formula I are relatively expensive, copolymers of compounds of the formula I with acrylamide or methacrylamide are preferably used as cationic polymers of group (c) for economic reasons. These copolymers then contain the compounds of the formula I only in effective amounts, ie in an amount of 1 to 40% by weight. For the preparation of the dry strength agents to be used according to the invention, preference is given to using copolymers of acrylamides with compounds of the formula I in which R¹ = methyl, R², R³, R⁴ = H and X = is an acid residue, preferably chloride or sulfate.

Für die Modifizierung von nativer Kartoffelstärke ebenfalls geeignet sind Copolymerisate, die

  • a) 70 bis 96,5 Gew.% Acrylamid und/oder Methacrylamid,
  • b) 2 bis 20 Gew.% N-Vinylimidazolin oder N-Vinyl-2-methylimidazolin und
  • c) 1,5 bis 10 Gew.% N-Vinylimidazol
mit der Maßgabe einpolymerisiert enthalten, daß die Summe der Angaben a) bis c) in Gew.% immer 100 beträgt und die einen K-Wert von 80 bis 150. Diese Copolymerisate werden durch radikalische Copolymerisation der Monomeren a), b) und c) nach dem oben beschriebenen Polymerisationsverfahren hergestellt. Zur Herstellung der erfindungsgemäß als Trockenverfestigungsmittel zu verwendenden Mischungen geht man wäßrigen Aufschlämmungen nativer Kartoffelstärke aus, die pro 100 Gew.-Teile Wasser 0,1 bis 10 Gew.-Teile nativer Kartoffelstärke enthalten. Wie bereits oben angegeben, werden mit anderen Stärkesorten die Vorteile der Erfindung nicht erreicht. Die erfindungsgemäß zu verwendenden Reaktionsgemische aus den oben beschriebenen Polymerisaten und nativen Kartoffelstärke wird dem Papierstoff in einer Menge von 0,5 bis 3,5, vorzugsweise 1,2 bis 2,5 Gew.%, bezogen auf trockenen Papierstoff, zugesetzt. Der pH-Wert der Mischung beträgt 2,0 bis 9,0, vorzugsweise 2,5 bis 8,0. Die Lösung des Trockenverfestigungsmittels in Wasser hat bei einer Feststoffkonzentration von 3,5 Gew.% eine Viskosität von 50 bis 10.000, vorzugsweise 80 bis 4.000 mPas, gemessen in einem Brookfield-Viskosimeter bei 20 Upm und einer Temperatur von 20°C.For the modification of native potato starch, copolymers are also suitable
  • a) 70 to 96.5% by weight of acrylamide and / or methacrylamide,
  • b) 2 to 20% by weight of N-vinylimidazoline or N-vinyl-2-methylimidazoline and
  • c) 1.5 to 10% by weight of N-vinylimidazole
in copolymerized form with the proviso that the sum of the data a) to c) in% by weight is always 100 and that a K value of 80 to 150. These copolymers are obtained by radical copolymerization of the monomers a), b) and c) prepared by the polymerization process described above. To prepare the mixtures to be used according to the invention as dry strength agents, aqueous slurries of native potato starch are used which contain 0.1 to 10 parts by weight of native potato starch per 100 parts by weight of water. As already stated above, the advantages of the invention are not achieved with other types of starch. The reaction mixtures of the polymers and native potato starch to be used according to the invention are added to the paper stock in an amount of 0.5 to 3.5, preferably 1.2 to 2.5% by weight, based on dry paper stock. The pH of the mixture is 2.0 to 9.0, preferably 2.5 to 8.0. The solution of the dry strength agent in water at a solids concentration of 3.5% by weight has a viscosity of 50 to 10,000, preferably 80 to 4,000 mPas, measured in a Brookfield viscometer at 20 rpm and a temperature of 20 ° C.

Die erfindungsgemäß zu verwendenden Trockenverfestigungsmittel können bei der Herstellung von allen bekannten Papier-, Karton- und Pappenqualitäten verwendet werden, z.B. Schreib-, Druck- und Verpackungspapieren. Die Papiere können aus einer Vielzahl verschiedenartiger Fasermaterialien hergestellt werden, beispielsweise aus Sulfit- oder Sulfat-Zellstoff in gebleichtem oder ungebleichtem Zustand, Holzschliff, Altpapier, thermomechanischem Stoff (TMP) und chemothermomechanischem Stoff (CTMP). Der pH-Wert der Stoffsuspension liegt zwischen 4,0 und 10, vorzugsweise zwischen 6,0 und 8,5. Die Trockenverfestigungsmittel können sowohl bei der Herstellung von Rohpapier für Papiere mit geringem Flächengewicht (LWC-Papieren) sowie für Karton verwendet werden. Das Flächengewicht der Papiere beträgt zwischen 30 und 200, vorzugsweise 35 und 150 g/m², während es bei Karton bis zu 600 g/m² betragen kann. Die erfindungsgemäß hergestellten Papierprodukte haben gegenüber solchen Papieren, die in Gegenwart einer gleichen Menge nativer Kartoffelstärke hergestellt wurden, eine merklich verbesserte Festigkeit, die beispielsweise anhand der Reißlänge, des Berstdrucks, des CMT-Werts und des Weiterreißwiderstands quantitativ erfaßt werden kann.The dry strength agents to be used according to the invention can be used in the production of all known paper, cardboard and cardboard qualities, for example writing paper, printing paper and packaging paper. The papers can be made from a variety of different types of fiber materials, for example from sulfite or sulfate pulp in the bleached or unbleached state, wood pulp, waste paper, thermomechanical material (TMP) and chemothermomechanical material (CTMP). The pH of the stock suspension is between 4.0 and 10, preferably between 6.0 and 8.5. The dry strength agents can be used both in the production of base paper for papers with low basis weight (LWC papers) and for cardboard. The basis weight of the papers is between 30 and 200, preferably 35 and 150 g / m², while it can be up to 600 g / m² for cardboard. The paper products produced according to the invention have a noticeably improved strength compared to such papers which were produced in the presence of an equal amount of native potato starch, which strength can be quantified, for example, on the basis of the tear length, the burst pressure, the CMT value and the tear resistance.

Die in den Beispielen angegebenen Teile sind Gewichtsteile, die Prozentangaben beziehen sich auf das Gewicht. Die Viskositäten der Verfestiger wurden in wäßriger Lösung bei einer Feststoffkonzentration von 3,5 Gew.% und einer Temperatur von 20°C in einem Brookfield-Viskosimeter bei 20 Upm bestimmt.The parts given in the examples are parts by weight, the percentages relate to the weight. The viscosities of the solidifiers were determined in an aqueous solution at a solids concentration of 3.5% by weight and a temperature of 20 ° C. in a Brookfield viscometer at 20 rpm.

Die Blätter wurden in einem Rapid-Köthen-Laborblattbildner hergestellt. Die Trockenreißlänge wurde gemäß DIN 53 112, Blatt 1, der Trockenberstdruck nach Mullen, DIN 53 141, der CMT-Wert nach DIN 53 143 und der Weiterreißwiderstand nach Brecht-Inset gemäß DIN 53 115 bestimmt.The sheets were made in a Rapid-Köthen laboratory sheet former. The dry tear length was determined according to DIN 53 112, sheet 1, the dry burst pressure according to Mullen, DIN 53 141, the CMT value according to DIN 53 143 and the tear propagation resistance according to Brecht-Inset according to DIN 53 115.

Die Prüfung der Blätter erfolgte jeweils nach einer 24stündigen Klimatisierung bei einer Temperatur von 23°C und einer relativen Luftfeuchtigkeit von 50 %.The leaves were tested after 24-hour air conditioning at a temperature of 23 ° C and a relative humidity of 50%.

Der K-Wert der Polymerisate wurde nach H. Fikentscher, Cellulosechemie, 13, 58-64 und 71-74 (1932) bei einer Temperatur von 25°C in 5 %igen wäßrigen Kochsalzlösungen und einer Polymerkonzentration von 0,5 Gew.% bestimmt; dabei bedeutet K = k·10³.The K value of the polymers was determined according to H. Fikentscher, Cellulosechemie, 13, 58-64 and 71-74 (1932) at a temperature of 25 ° C in 5% aqueous saline solutions and a polymer concentration of 0.5% by weight ; where K = k · 10³.

Folgende Einsatzstoffe wurden verwendet:The following ingredients were used:

Polymer 1Polymer 1

Homopolymerisat von Diallyldimethylammoniumchlorid mit einem K-Wert von 95Homopolymer of diallyldimethylammonium chloride with a K value of 95

Polymer 2Polymer 2

Homopolymerisat von Diallyldimethylammoniumchlorid mit einem K-Wert von 110Homopolymer of diallyldimethylammonium chloride with a K value of 110

Polymer 3Polymer 3

Homopolymerisat von Diallyldimethylammoniumchlorid mit einem K-Wert von 125Homopolymer of diallyldimethylammonium chloride with a K value of 125

Polymer 4Polymer 4

Copolymerisat aus 90 Gew.% Acrylamid, 8 Gew.% N-Vinyl-2-methylimidazolin und 2 Gew.% N-Vinylimidazol mit einem K-Wert von 119Copolymer of 90% by weight of acrylamide, 8% by weight of N-vinyl-2-methylimidazoline and 2% by weight of N-vinylimidazole with a K value of 119

Polymer 5Polymer 5

Copolymerisat aus 25 Mol.% N-Vinyl-2-methylimidazolin und 75 Mol.% Acrylamid mit einem K-Wert von 117.Copolymer of 25 mol% N-vinyl-2-methylimidazoline and 75 mol% acrylamide with a K value of 117.

Polymer 6Polymer 6

Homopolymerisat aus N-Vinylformamid, aus dem 99 % der Formylgruppen abgespalten sind, mit einem K-Wert von 83.Homopolymer of N-vinylformamide, from which 99% of the formyl groups have been split off, with a K value of 83.

Polymer 7Polymer 7

Homopolymerisat aus N-Vinylformamid, aus dem 83 % der Formylgruppen abgespalten sind, mit einem K-Wert von 168.Homopolymer of N-vinylformamide, from which 83% of the formyl groups have been split off, with a K value of 168.

Polymer 8Polymer 8

Copolymerisat aus 40 Gew.% N-Vinylformamid und 60 Gew.% Vinylacetat, aus dem 100 % der Formylgruppen und 98 % der Acetylgruppen abgespalten sind, mit einem K-Wert von 75.Copolymer of 40% by weight of N-vinylformamide and 60% by weight of vinyl acetate, from which 100% of the formyl groups and 98% of the acetyl groups have been split off, with a K value of 75.

Polymer 9 (Vergleich)Polymer 9 (comparison)

Copolymerisat aus 30 Gew.% Dimethylaminoethylacrylat-methochlorid und 70 Gew.% Acrylamid eines K-Werts von 205Copolymer of 30% by weight dimethylaminoethyl acrylate methochloride and 70% by weight acrylamide with a K value of 205

Verfestiger 1Solidifier 1

Eine 3 %ige Aufschlämmung von nativer Kartoffelstärke (Verkleisterungstemperatur 90°C) in Wasser wird mit einer solchen Menge an Polymer 1 versetzt, so daß die resultierende Mischung 10 % Polymer 1, bezogen auf eingesetzte native Kartoffelstärke, enthält. Die Mischung wird dann 15 min unter Rühren auf eine Temperatur im Bereich von 90 bis 95°C erwärmt und nach dem Abkühlen auf eine Temperatur im Bereich von 10 bis 40°C gemäß Erfindung als Trockenverfestigungsmittel für Papier verwendet, indem man sie einer Stoffsuspension vor der Blattbildung zugibt (Viskosität: 656 mPa·s).A 3% slurry of native potato starch (gelatinization temperature 90 ° C.) in water is mixed with such an amount of polymer 1 that the resulting mixture contains 10% polymer 1, based on the native potato starch used. The mixture is then heated with stirring to a temperature in the range from 90 to 95 ° C. for 15 minutes and, after cooling to a temperature in the range from 10 to 40 ° C. according to the invention, is used as a dry strength agent for paper by placing it in a stock suspension before Sheet formation admits (viscosity: 656 mPa · s).

Verfestiger 2Solidifier 2

Wie oben unter Verfestiger 1 beschrieben, wird ein Trockenverfestigungsmittel für Papier dadurch hergestellt, daß man eine 3 %ige wäßrige Anschlämmung von nativer Kartoffelstärke anstelle des dort verwendeten Polymer 1 jetzt mit Polymer 2 umsetzt (Viskosität: 870 mPa·s).As described above under hardener 1, a dry strength agent for paper is prepared by reacting a 3% aqueous slurry of native potato starch with polymer 2 instead of polymer 1 used there (viscosity: 870 mPa · s).

Verfestiger 3Solidifier 3

Wie oben unter Verfestiger 1 beschrieben, wird ein Trockenverfestigungsmittel für Papier dadurch hergestellt, daß man anstelle des dort beschriebenen Polymer 1 jetzt das Polymer 3 einsetzt (Viskosität: 950 mPa·s).As described above under hardener 1, a dry strength agent for paper is produced by using polymer 3 instead of polymer 1 described there (viscosity: 950 mPa · s).

Verfestiger 4Solidifier 4

Wie oben unter Verfestiger 1 beschrieben, wird ein Trockenverfestigungsmittel dadurch hergestellt, daß man anstelle des dort verwendeten Polymeren das Polymer 4 einsetzt (Viskosität: 398 mPa·s).As described above under hardener 1, a dry hardening agent is prepared by using polymer 4 instead of the polymer used there (viscosity: 398 mPa · s).

Verfestiger 5Solidifier 5

Eine 3 %ige wäßrige Aufschlämmung von nativer Kartoffelstärke (Verkleisterungstemperatur 90°C) wird unter Rühren 15 min auf eine Temperatur im Bereich von 90 bis 95°C erhitzt, wobei die Stärke in Lösung geht. Nach Abkühlen der Stärkelösung auf eine Temperatur von 70°C fügt man eine 5 %ige wäßrige Lösung von Polymer 2 zu, so daß die Menge des Polymerisates, bezogen auf die eingesetzte native Kartoffelstärke, 10 % beträgt. Die Mischung wird dann noch 10 min bei einer Temperatur von 70°C gerührt und dann auf Raumtemperatur abgekühlt. Man erhält ein Trockenverfestigungsmittel für Papier (Viskosität: 784 mPa·s).A 3% aqueous slurry of native potato starch (gelatinization temperature 90 ° C) is heated with stirring for 15 minutes to a temperature in the range from 90 to 95 ° C, the starch dissolving. After the starch solution has cooled to a temperature of 70 ° C., a 5% aqueous solution of polymer 2 is added, so that the amount of the polymer, based on the native potato starch, is 10%. The mixture is then stirred for a further 10 minutes at a temperature of 70 ° C. and then cooled to room temperature. A dry strength agent for paper is obtained (viscosity: 784 mPa · s).

Verfestiger 6Solidifier 6

Wie bei der Herstellung von Verfestiger 1 beschrieben, wird ein Trockenverfestigungsmittel hergestellt, indem man anstelle des dort verwendeten Polymere jetzt das Polymer 5 einsetzt (Viskosität: 250 mPa·s).As described for the preparation of hardener 1, a dry hardening agent is produced by using polymer 5 instead of the polymer used there (viscosity: 250 mPa · s).

Verfestiger 7Solidifier 7

Wie bei der Herstellung von Verfestiger 1 beschrieben, wird ein Trockenverfestigungsmittel hergestellt, indem man anstelle des dort verwendeten Polymeren jetzt das Polymer 6 einsetzt (Viskosität: 150 mPa·s).As described for the preparation of hardener 1, a dry hardening agent is produced by using polymer 6 instead of the polymer used there (viscosity: 150 mPa · s).

Verfestiger 8Solidifier 8

Wie bei der Herstellung von Verfestiger 1 beschrieben, wird ein Trockenverfestigungsmittel hergestellt, indem man anstelle des dort verwendeten Polymeren jetzt das Polymer 7 einsetzt (Viskosität: 206 mPa·s).As described for the preparation of hardener 1, a dry hardening agent is produced by using polymer 7 instead of the polymer used there (viscosity: 206 mPa · s).

Verfestiger 9Solidifier 9

Wie bei der Herstellung von Verfestiger 1 beschrieben, wird ein Trockenverfestigungsmittel hergestellt, indem man anstelle des dort verwendeten Polymeren jetzt das Polymer 8 einsetzt (Viskosität: 86 mPa·s).As described for the preparation of hardener 1, a dry hardening agent is produced by using polymer 8 instead of the polymer used there (viscosity: 86 mPa · s).

Verfestiger 10Solidifier 10

Zum Vergleich wird ein Trockenfestmittel für Papier nach der unter Verfestiger 1 angegebenen Vorschrift hergestellt, jedoch wird anstelle des dort eingesetzten Polymer das Polymer 9 verwendet (Viskosität: 766 mPa·s).For comparison, a dry strength agent for paper is produced according to the specification given under hardener 1, but polymer 9 is used instead of the polymer used there (viscosity: 766 mPa · s).

Verfestiger 11 (Vergleich)Hardener 11 (comparison)

Zum Vergleich wird ein Trockenverfestigungsmittel für Papier nach der in der US-PS 4 097 427 in Beispiel 7 beschriebenen Methode unter Verwendung von Polymer 3 in einer Menge von 6,6 %, bezogen auf Stärke, 5 % Natriumhydroxid, bezogen auf Stärke, und Ammoniumpersulfat als Oxidationsmittel hergestellt (Viskosität: 30 mPa·s).For comparison, a dry strength agent for paper is made according to the method described in US Pat. No. 4,097,427 in Example 7 using Polymer 3 in an amount of 6.6% based on starch, 5% sodium hydroxide based on starch and ammonium persulfate produced as an oxidizing agent (viscosity: 30 mPa · s).

Verfestiger 12Solidifier 12

Wie oben unter Verfestiger 1 beschrieben, wird ein Trockenverfestigungsmittel für Papier dadurch hergestellt, daß man anstelle des dort beschriebenen Polymer 1 jetzt das Polymer 3 einsetzt und zwar in einer solchen Menge, daß die resultierende Mischung anstelle von 10 % jetzt nur 6,6 % Polymer 3, bezogen auf Stärke, enthält (Viskosität: 985 mPa·s).As described above under hardener 1, a dry strength agent for paper is prepared by using polymer 3 instead of polymer 1 described there, in such an amount that the resulting mixture is now only 6.6% polymer instead of 10% 3, based on starch, contains (viscosity: 985 mPa · s).

Verfestiger 13 (Vergleich)Solidifier 13 (comparison)

Wie bei der Herstellung von Verfestiger 6 beschrieben, wird ein Trockenverfestigungsmittel hergestellt, indem man anstelle der dort verwendeten nativen Kartoffelstärke jetzt native Maisstärke einsetzt (Viskosität: 290 mPa·s).As described for the preparation of hardener 6, a dry hardening agent is produced by using native corn starch instead of the native potato starch used there (viscosity: 290 mPa · s).

Verfestiger 14 (Vergleich)Hardener 14 (comparison)

Wie bei der Herstellung von Verfestiger 6 beschrieben, wird ein Trockenverfestigungsmittel hergestellt, indem man anstelle der dort verwendeten nativen Kartoffelstärke jetzt native Weizenstärke einsetzt (Viskosität: 220 mPa·s).As described for the production of hardener 6, a dry hardening agent is produced by using native wheat starch instead of the native potato starch used there (viscosity: 220 mPa · s).

Beispiel 1example 1

In einem Rapid-Köthen-Blattbildner werden Blätter vom Flächengewicht 120 g/m² hergestellt. Der Papierstoff besteht aus 80 % gemischtem Altpapier und 20 % gebleichtem Buchensulfitzellstoff, der auf 50°SR (Schopper-Riegler) gemahlen ist und zu dem der oben beschriebene Verfestiger 1 in einer Menge zugesetzt wird, daß der Feststoffgehalt an Verfestiger 1, bezogen auf trockenen Papierstoff, 2,2 % beträgt. Der pH-Wert der Stoffsuspension wird auf 7,6 eingestellt. Die aus diesem Stoffmodell hergestellten Blätter werden klimatisiert und danach der CMT-Wert, der Trockenberstdruck und die Trockenreißlänge nach den oben angegebenen Methoden gemessen. Die Ergebnisse sind in Tabelle 1 angegeben.Sheets with a weight of 120 g / m² are produced in a Rapid Köthen sheet former. The paper stock consists of 80% mixed waste paper and 20% bleached beech sulfite pulp, which is ground to 50 ° SR (Schopper-Riegler) and to which the solidifier 1 described above is added in an amount such that the solids content of solidifier 1, based on dry Paper stock, 2.2%. The pH of the stock suspension is adjusted to 7.6. The leaves made from this fabric model are air-conditioned and then the CMT value, the dry burst pressure and the dry tear length are measured using the methods specified above. The results are shown in Table 1.

Beispiele 2 bis 9Examples 2 to 9

Das Beispiel 1 wird jeweils mit der Ausnahme wiederholt, daß man die in Tabelle 1 angegebenen Verfestiger anstelle des in Beispiel 1 verwendeten Verfestigers 1 einsetzt. Die so erhaltenen Ergebnisse sind in Tabelle 1 angegeben.Example 1 is repeated in each case with the exception that the hardeners given in Table 1 are used instead of the hardeners 1 used in Example 1. The results thus obtained are shown in Table 1.

Vergleichsbeispiel 1Comparative Example 1

Das Beispiel 1 wird wiederholt, ohne einen Trockenverfestiger zuzusetzen, d.h. ein Stoff aus 80 % gemischtem Altpapier und 20 % gebleichtem Buchensulfitzellstoff, der auf 50°SR gemahlen ist, wird in einem Rapid-Köthen-Blattbildner entwässert, wobei Blätter mit einem Flächengewicht von 120 g/m² erhalten werden. Die Ergebnisse der Festigkeitsprüfung an den so erhaltenen Blättern sind in den Tabellen 1 und 2 angegeben.Example 1 is repeated without adding a dry strength agent, ie a fabric made from 80% mixed waste paper and 20% bleached beech sulfite pulp, which is ground to 50 ° SR is dewatered in a Rapid-Köthen sheet former, whereby sheets with a basis weight of 120 g / m² are obtained. The results of the strength test on the sheets thus obtained are given in Tables 1 and 2.

Vergleichsbeispiel 2Comparative Example 2

Das Vergleichsbeispiel 1 wird mit der Ausnahme wiederholt, daß man zum Papierstoff 2 % native Kartoffelstärke, bezogen auf trockenen Faserstoff, zusetzt. Die Festigkeitswerte der so erhaltenen Papierblätter sind in Tabelle 1 angegeben.Comparative example 1 is repeated with the exception that 2% native potato starch, based on dry fiber material, is added to the paper stock. The strength values of the paper sheets thus obtained are given in Table 1.

Vergleichsbeispiel 3Comparative Example 3

Das Beispiel 1 wird mit der Ausnahme wiederholt, daß man das darin beschriebene Verfestigungsmittel durch die gleiche Menge Verfestiger 10 ersetzt. Die Festigkeitswerte von so erhaltenen Blättern sind in Tabelle 1 angegeben.Example 1 is repeated with the exception that the strengthening agent described therein is replaced by the same amount of strengthening agent 10. The strength values of sheets thus obtained are given in Table 1.

Vergleichsbeispiel 4Comparative Example 4

Das Beispiel 1 wird mit der Ausnahme wiederholt, daß man das darin angegebene Trockenverfestigungsmittel durch die gleiche Menge des Verfestigers 11 ersetzt. Die Festigkeitswerte von so hergestellten Papierblättern sind in Tabelle 2 angegeben.Example 1 is repeated with the exception that the dry strength agent indicated therein is replaced by the same amount of the strength agent 11. The strength values of paper sheets produced in this way are given in Table 2.

Beispiel 10Example 10

Das Beispiel 1 wird mit der Ausnahme wiederholt, daß man das darin beschriebene Verfestigungsmittel durch die gleiche Menge an Verfestiger 12 ersetzt. Die Festigkeitswerte von so erhaltenen Blättern sind in Tabelle 2 angegeben.

Figure imgb0008
Example 1 is repeated with the exception that the strengthening agent described therein is replaced by the same amount of strengthening agent 12. The strength values of sheets thus obtained are given in Table 2.
Figure imgb0008

Beispiel 11Example 11

Das Beispiel 1 wird mit den Ausnahmen wiederholt, daß man das darin beschriebene Verfestigungsmittel durch die gleiche Menge an Verfestiger 12 ersetzt und daS man zur Blattbildung anstelle des Papierstoffs, bestehend aus 80 % gemischtem Altpapier und 20 % gebleichtem Buchensulfitzellstoff einen Papierstoff aus 100 % ungebleichtem Nadelholzsulfat, der auf 30°SR (Schopper-Riegler) gemahlen ist, verwendet und die daraus gebildeten Blätter ein Flächengewicht von 100 g/m² haben. Die Festigkeitswerte dieser Blätter sind in Tabelle 3 angegeben.Example 1 is repeated with the exceptions that the strengthening agent described therein is replaced by the same amount of strengthening agent 12 and that instead of the paper stock consisting of 80% mixed waste paper and 20% bleached beech sulfite pulp, a paper stock made of 100% unbleached coniferous wood sulfate is used for sheet formation , which is ground to 30 ° SR (Schopper-Riegler), and the sheets formed from it have a basis weight of 100 g / m². The strength values of these sheets are given in Table 3.

Vergleichsbeispiel 5Comparative Example 5

Das Beispiel 1 wird mit den Ausnahmen wiederholt, daß man das darin beschriebene Verfestigungsmittel durch die gleiche Menge an Verfestiger 11 ersetzt und daß man zur Blattbildung anstelle des Papierstoffs, bestehend aus 80 % gemischtem Altpapier und 20 % gebleichtem Buchensulfitzellstoff einen Papierstoff aus 100 % ungebleichtem Nadelholzsulfat, der auf 30°SR (Schopper-Riegler) gemahlen ist, verwendet und die daraus gebildeten Blätter ein Flächengewicht von 100 g/m² haben. Die Festigkeitswerte dieser Blätter sind in Tabelle 3 angegeben.Example 1 is repeated with the exceptions that the strengthening agent described therein is replaced by the same amount of strengthening agent 11 and that instead of the paper stock consisting of 80% mixed waste paper and 20% bleached beech sulfite pulp, a paper stock made of 100% unbleached coniferous wood sulfate is used , which is ground to 30 ° SR (Schopper-Riegler), and the sheets formed from it have a basis weight of 100 g / m². The strength values of these sheets are given in Table 3.

Vergleichsbeispiel 6Comparative Example 6

Das Vergleichsbeispiel 1 wird mit der Ausnahme wiederholt, daß man zur Blattbildung anstelle des Papierstoffs, bestehend aus 80 % gemischtem Altpapier und 20 % gebleichtem Buchensulfitzellstoff einen Papierstoff aus 100 % ungebleichtem Nadelholzsulfat, der auf 30°SR (Schopper-Riegler) gemahlen ist, verwendet und daraus Blätter mit einem Flächengewicht von 100 g/m² bildet. Die Ergebnisse der Festigkeitssteigerung an den so erhaltenen Blättern sind in Tabelle 3 angegeben.

Figure imgb0009
Comparative example 1 is repeated with the exception that instead of the paper stock consisting of 80% mixed waste paper and 20% bleached beech sulfite pulp, a paper stock made of 100% unbleached coniferous wood sulfate, which is ground to 30 ° SR (Schopper-Riegler), is used for sheet formation and forms sheets with a basis weight of 100 g / m². The results of the increase in strength on the sheets thus obtained are given in Table 3.
Figure imgb0009

Beispiel 12Example 12

Auf einer Versuchspapiermaschine wird Papier mit einem Flächengewicht von 120 g/m² in einer Breite von 68 cm bei einer Geschwindigkeit der Papiermaschine von 50 m/min hergestellt. Als Papierstoff verwendet man 80 % gemischtes Altpapier und 20 % gebleichten Sulfitzellstoff vom Mahlgrad 50°SR. Dem Papierstoff wird vor der Blattbildung Verfestiger 1 in einer Menge von 2,2 %, bezogen auf trockenen Papierstoff, zugesetzt. Das Siebwasser hat einen pH-Wert von 7,6. Die Festigkeitswerte des so hergestellten Papiers sind in Tabelle 4 angegeben.Paper with a basis weight of 120 g / m 2 and a width of 68 cm is produced on a test paper machine at a speed of the paper machine of 50 m / min. 80% mixed waste paper and 20% bleached sulfite pulp with a freeness of 50 ° SR are used as paper stock. Before the sheet is formed, hardener 1 is added in an amount of 2.2%, based on dry paper stock. The white water has a pH of 7.6. The strength values of the paper thus produced are given in Table 4.

Beispiel 13Example 13

Das Beispiel 12 wird mit der Ausnahme wiederholt, daß die gleiche Menge von Verfestiger 3 eingesetzt wird. Die Festigkeitswerte des so produzierten Papiers sind in Tabelle 4 angegeben.Example 12 is repeated with the exception that the same amount of hardener 3 is used. The strength values of the paper so produced are given in Table 4.

Beispiel 14Example 14

Das Beispiel 12 wird mit der Ausnahme wiederholt, daß anstelle des dort verwendeten Trockenverfestigungsmittels der Verfestiger 4 eingesetzt wird. Die Festigkeitswerte des so erhaltenen Papiers sind in Tabelle 4 angegeben.Example 12 is repeated with the exception that instead of the dry strength agent used there, the hardener 4 is used. The strength values of the paper thus obtained are given in Table 4.

Beispiel 15Example 15

Das Beispiel 12 wird mit der Ausnahme wiederholt, daß anstelle des dort verwendeten Trockenverfestigungsmittels der Verfestiger 6 eingesetzt wird. Die Festigkeitswerte des so erhaltenen Papiers sind in Tabelle 4 angegeben.Example 12 is repeated with the exception that the solidifying agent 6 is used instead of the dry hardening agent used there. The strength values of the paper thus obtained are given in Table 4.

Vergleichsbeispiel 7Comparative Example 7

Auf der im Beispiel 12 beschriebenen Versuchspapiermaschine wird Papier mit einem Flächengewicht von 120 g/m² aus einem Papierstoff hergestellt, der zu 80 % aus gemischtem Altpapier und 20 % gebleichtem Buchensulfitzellstoff vom Mahlgrad 50°SR besteht. Die Geschwindigkeit der Papiermaschine wird auf 50 m/min eingestellt, der pH-Wert des Siebwassers beträgt 7,6. Der Unterschied zum Beispiel 12 liegt darin, daß kein Trockenverfestigungsmittel eingesetzt wird. Die Festigkeitswerte des so erhaltenen Papiers sind in Tabelle 4 angegeben.On the test paper machine described in Example 12, paper with a basis weight of 120 g / m 2 is produced from a paper stock which consists of 80% mixed waste paper and 20% bleached beech sulfite pulp with a freeness of 50 ° SR. The speed of the paper machine is set to 50 m / min, the pH value of the white water is 7.6. The difference to example 12 is that no dry strength agent is used. The strength values of the paper thus obtained are given in Table 4.

Vergleichsbeispiel 8Comparative Example 8

Das Vergleichsbeispiel 7 wird mit der Ausnahme wiederholt, daß man zu dem dort beschriebenen Papierstoff zusätzlich vor der Entwässerung 2 % native Kartoffelstärke, bezogen auf trockenen Faserstoff, zusetzt. Die Festigkeitswerte des so erhaltenen Papiers sind in Tabelle 4 angegeben.Comparative Example 7 is repeated with the exception that 2% native potato starch, based on dry fiber, is additionally added to the paper stock described there before dewatering. The strength values of the paper thus obtained are given in Table 4.

Vergleichsbeispiel 9Comparative Example 9

Das Vergleichsbeispiel 7 wird mit der Ausnahme wiederholt, daß man zu dem dort beschriebenen Papierstoff zusätzlich vor der Entwässerung 2 % native Maisstärke, bezogen auf trockenen Faserstoff, zusetzt. Die Festigkeitswerte des so erhaltenen Papiers sind in Tabelle 4 angegeben.Comparative example 7 is repeated with the exception that 2% native corn starch, based on dry fiber, is additionally added to the paper stock described there before dewatering. The strength values of the paper thus obtained are given in Table 4.

Vergleichsbeispiel 10Comparative Example 10

Das Vergleichsbeispiel 7 wird mit der Ausnahme wiederholt, daß man zu dem dort beschriebenen Papierstoff zusätzlich vor der Entwässerung 2 % native Weizenstärke, bezogen auf trockenen Faserstoff, zusetzt. Die Festigkeitswerte des so erhaltenen Papiers sind in Tabelle 4 angegeben.Comparative Example 7 is repeated with the exception that 2% native wheat starch, based on dry fiber, is additionally added to the paper stock described there before dewatering. The strength values of the paper thus obtained are given in Table 4.

Vergleichsbeispiel 11Comparative Example 11

Das Beispiel 12 wird mit der Ausnahme wiederholt, daß anstelle von Verfestiger 1 die gleiche Menge an Verfestiger 13 eingesetzt wird. Die Festigkeitswerte des so erhaltenen Papiers sind in Tabelle 4 angegeben.Example 12 is repeated with the exception that the same amount of hardener 13 is used instead of hardener 1. The strength values of the paper thus obtained are given in Table 4.

Vergleichsbeispiel 12Comparative Example 12

Das Beispiel 12 wird mit der Ausnahme wiederholt, daß anstelle von Verfestiger 1 die gleiche Menge an Verfestiger 14 eingesetzt wird. Die Festigkeitswerte des so erhaltenen Papiers sind in Tabelle 4 angegeben. Tabelle 4 Beispiel eingesetzter Verfestigter Nr. CMT-Wert [N] Trockenberstdruck [kPa] Trockenreißlänge [m] CSB-Wert im Siebwasser [mg/l] 12 1 139 163 3381 139 13 3 177 151 3151 130 14 4 130 147 3278 146 15 6 202 161 3488 134 7 - 109 129 2425 129 8 native Kartoffelstärke 110 118 2823 320 9 native Maisstärke 112 105 2672 287 10 native Weizenstärke 119 117 2652 256 11 13 122 115 2732 185 12 14 117 121 2767 172 Example 12 is repeated with the exception that the same amount of hardener 14 is used instead of hardener 1. The strength values of the paper thus obtained are given in Table 4. Table 4 example Solidified No. used CMT value [N] Dry burst pressure [kPa] Dry tear length [m] COD value in white water [mg / l] 12 1 139 163 3381 139 13 3rd 177 151 3151 130 14 4th 130 147 3278 146 15 6 202 161 3488 134 7 - 109 129 2425 129 8th native potato starch 110 118 2823 320 9 native cornstarch 112 105 2672 287 10th native wheat starch 119 117 2652 256 11 13 122 115 2732 185 12 14 117 121 2767 172

Beispiel 16Example 16

Auf der in Beispiel 12 beschriebenen Versuchspapiermaschine wird ein LWC-Papier aus folgendem Stoffmodell hergestellt: 40 % gebleichter Holzschliff, 30 % gebleichter Nadelholzsulfitzellstoff und 30 % gebleichter Birkensulfatzellstoff vom Mahlgrad 35°SR. Bezogen auf trockenen Faserstoff setzt man noch 20 % China-Clay und 0,3 % eines handelsüblichen kationischen Polyacrylamids mit einem K-Wert von 120 in Form einer 7 %igen wäßrigen Lösung zu. Außerdem fügt man noch 0,5 % Alaun zu, so daß das vom Sieb ablaufende Wasser einen pH-Wert von 6 hat. Dem Papierstoff wird vor der Entwässerung auf dem Papiermaschinensieb Verfestiger 1 in einer Menge von 2,2 %, bezogen auf trockenen Faserstoff, zugesetzt. Bei einer Produktionsgeschwindigkeit der Papiermaschine von 60 m/min erhält man ein Papier mit einem Flächengewicht von 50 g/m², dessen Festigkeitswerte in Tabelle 5 angegeben sind.On the test paper machine described in Example 12, an LWC paper is produced from the following fabric model: 40% bleached wood pulp, 30% bleached softwood sulfite pulp and 30% bleached birch sulfate pulp with a grinding degree of 35 ° SR. Based on dry fibrous material, 20% china clay and 0.3% of a commercially available cationic polyacrylamide with a K value of 120 are added in the form of a 7% aqueous solution. In addition, 0.5% alum is added so that the water running off the sieve has a pH of 6. Before the dewatering on the paper machine sieve, hardener 1 is added in an amount of 2.2%, based on dry pulp. At a production speed of the paper machine of 60 m / min, paper with a basis weight of 50 g / m 2 is obtained, the strength values of which are given in Table 5.

Beispiel 17Example 17

Das Beispiel 16 wird mit der Ausnahme wiederholt, daß man anstelle des dort verwendeten Verfestigers dieselbe Menge an Verfestiger 2 einsetzt. Die Trockenfestigkeitswerte des so erhaltenen Papiers sind in Tabelle 5 angegeben.Example 16 is repeated with the exception that the same amount of hardener 2 is used instead of the hardener used there. The dry strength values of the paper thus obtained are given in Table 5.

Beispiel 18Example 18

Das Beispiel 16 wird mit der Ausnahme wiederholt, daß man anstelle des dort angegebenen Verfestigers jetzt den Verfestiger 4 verwendet. Man erhält ein LWC-Papier, dessen Trockenverfestigungswerte in Tabelle 5 angegeben sind.Example 16 is repeated with the exception that instead of the hardener stated there, hardener 4 is now used. An LWC paper is obtained, the dry strength values of which are given in Table 5.

Vergleichsbeispiel 13Comparative Example 13

Das Beispiel 16 wird mit der Ausnahme wiederholt, daß man in Abwesenheit eines Trockenverfestigungsmittels ein LWC-Papier herstellt. Die Festigkeitswerte des so erhaltenen Papiers sind in Tabelle 5 angegeben.Example 16 is repeated, except that LWC paper is made in the absence of a dry strength agent. The strength values of the paper thus obtained are given in Table 5.

Vergleichsbeispiel 14Comparative Example 14

Das Beispiel 16 wird mit der Ausnahme wiederholt, daß man anstelle des dort verwendeten Verfestigers 1 nunmehr 2 % native Kartoffelstärke, bezogen auf trockenen Faserstoff, einsetzt. Die Festigkeitswerte des so erhaltenen LWC-Papiers sind in Tabelle 5 angegeben.

Figure imgb0010
Example 16 is repeated with the exception that instead of the hardening agent 1 used there, 2% native potato starch, based on dry fiber material, is now used. The strength values of the LWC paper thus obtained are given in Table 5.
Figure imgb0010

Claims (7)

  1. A process for producing paper and paperboard of high dry strength by adding a dry strength enhancer comprising a mixture of a cationic polymer and starch to the paper stock and dewatering the paper stock with sheet formation, which comprises using as the dry strength enhancer a mixture of a cationic polymer which contains as characteristic monomers copolyerized units of
    a) diallyldimethylammonium chloride,
    b) N-vinylamine or
    c) an N-vinylimidazoline of the formula
    Figure imgb0014
    where
    R¹ is H, C₁-C₁₈-alkyl or
    Figure imgb0015

    R⁵ and R⁶ are each H, C₁-C₄-alkyl or Cl,
    R² is H, C₁-C₁₈-alkyl,
    Figure imgb0016

    R³ and R⁴ are each H or C₁-C₄-alkyl and
    X⁻ is an acid radical,
    and which has a K value of not less than 30, and natural potato starch which is converted into a water-soluble form by heating in an aqueous medium at above the gelatinization temperature of natural potato starch in the absence of any oxidizing agent, polymerization initiator or alkali, the natural potato starch either being heated in the pressure of the cationic polymer or being reacted as a previously digested potato starch with the cationic polymer at from 15 to 70° C.
  2. A process as claimed in claim 1, wherein from 1 to 20 parts by weight of a cationic polymer or a mixture thereof are used per 100 parts by weight of natural potato starch.
  3. A process as claimed in either of claims 1 and 2, wherein the dry strength enhancer used is a mixture obtainable by heating natural potato starch in the presence of a homopolymer of diallyldimethylammonium chloride having a K value of from 60 to 180.
  4. A process as claimed in either of claims 1 and 2, wherein the dry strength enhancer used is a mixture obtainable by heating natural potato starch in the presence of a hydrolyzed homopolymer of N-vinylformamide in which from 70 to 100 mol % of the formyl groups on the polymer have been eliminated to form N-vinylamine units, the hydrolyzed polymer having a K value from 75 to 170.
  5. A process as claimed in either of claims 1 and 2, wherein the dry strength enhancer used is a mixture obtainable by heating natural potato starch in the presence of a hydrolyzed copolymer which contains
    a) from 95 to 10 mol % of N-vinylformamide and
    B) from 5 to 90 mol % of vinyl acetate or vinyl propionate as copolymerized units, from 70 to 100 mol % of the formyl groups on the polymer having been eliminated to form N-vinylamine units and from 70 to 100 mol % of the acetyl and propionyl groups having been eliminated to form vinyl alcohol units, and the hydrolyzed polymer having a K value from 70 to 170.
  6. A process as claimed in either of claims 1 and 2, wherein the dry strength enhancer used is a mixture obtainable by heating natural potato starch in the presence of a homopolymer of a substituted or unsubstitued N-vinylimidazoline or of a copolymer thereof with acrylamide and/or methacrylamide having a K value from 80 to 220.
  7. A process as claimed in either of claims 1 and 2, wherein the dry strength enhancer used is a mixture obtainable by heating natural potato starch in the presence of a copolymer which contains
    a) from 70 to 96.5% by weight of acrylamide and/or methacrylamide,
    b) from 2 to 20% by weight of N-vinylimidazoline or N-vinyl-2-methylimidazoline and
    c) from 1.5 to 10% by weight of N-vinylimidazole
    as copolymerized units and has a K value from 80 to 220.
EP88102520A 1987-02-28 1988-02-20 Process for producing paper and board having a high dry strength Expired - Lifetime EP0282761B1 (en)

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DE19873706525 DE3706525A1 (en) 1987-02-28 1987-02-28 METHOD FOR PRODUCING PAPER, CARDBOARD AND CARDBOARD WITH HIGH DRY RESISTANCE

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