EP0139054A1 - Method for controlling stretching and contracting operations of telescopic multistage boom - Google Patents
Method for controlling stretching and contracting operations of telescopic multistage boom Download PDFInfo
- Publication number
- EP0139054A1 EP0139054A1 EP83306403A EP83306403A EP0139054A1 EP 0139054 A1 EP0139054 A1 EP 0139054A1 EP 83306403 A EP83306403 A EP 83306403A EP 83306403 A EP83306403 A EP 83306403A EP 0139054 A1 EP0139054 A1 EP 0139054A1
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- European Patent Office
- Prior art keywords
- boom
- length
- cylinder
- detected
- boom portion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
- B66C23/64—Jibs
- B66C23/70—Jibs constructed of sections adapted to be assembled to form jibs or various lengths
- B66C23/701—Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic
- B66C23/705—Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic telescoped by hydraulic jacks
Definitions
- This invention relates to a method for controlling the telescopic extension and contraction of a multistage boom of a crane or the like in an efficient manner.
- Multistage booms generally used on cranes or the like are of the telescopic type, which has its modulus of section reduced gradually toward the fore ends of the telescopic boom portions and which is designed to extend firstly a boom portion with the largest modulus of section having the greatest boom strength and to contract firstly a boom portion with the smallest modulus of section during the contracting operation. Therefore, -in controlling the extension and contraction of a three stage boom, for example, the ideal procedure is to extend and contract the telescopic boom portions successively, extending the fore boom portion after the intermediate boom portion is fully extended during extrension, and contracting the intermediate boom portion after complete contraction of the fore boom portion during contraction.
- the former method is costly since it necessitates to provide a take-up reel for winding the electric cables which connect the limit switches to the electromagnetic valve in relation with the telescopic operation of the boom, in addition to the above-mentioned two limit switches for detecting the fully extended state of the intermediate boom portion and the fully contracted state of the distal boom portion, respectively.
- the latter method has a problem in that it likewise requires provision of costly boom operating cylinders and a complicated hydraulic control circuit.
- the present invention provides a method for controlling the boom operating cylinders during expansion and contraction of a multistage telescopic boom including a base boom portion, an intermediate boom portion and a fore boom portion, said method 'comprising:
- the present invention also provides apparatus for controlling the boom operating cylinders during expansion and contraction of a multistage telescopic boom including a base boom portion, an intermediate boom portion and a fore boom portion, said apparatus comprising:
- FIG. 1 there is shown an example of a multistage (three-stage) boom including a fore boom portion 3 which is telescopically fitted in an intermediate boom portion 2 which is in turn telescopically fitted in a base boom portion 1.
- a first cylinder 4 for operating the intermediate boom portion 2 is provided between the base and intermediate boom portions 1 and 2
- a second cylinder for operating the fore boom portion 3 is provided between the base and intermediate and fore boom portions 2 and 3.
- the first and second cylinders 4 and 5 are sequentially actuated to (a) extend the boom, by switching from the first cylinder 4 to the second cylinder 5 exactly at the point when the intermediate boom portion 2 is fully extended relative to the base boom portion 1 and (b) contact the boom, by switching from the second cylinder 5 to the first cylinder 4 exactly at the point when the fore boom portion 3 is fully contracted relative to the intermediate boom portion 2 as shown by solid line in Figure 1.
- the actual boom length L at this time point is constant.
- the boom length detector 6 may comprise a potentiometer which is mounted, via gears, on the axis of a wire winding drum of a spring-loaded wire retractor 6a which thereby measures the length of wire 6b pulled out from the drum when the boom is extended, the front end of the wire 6b being securely fixed to a base end portion of the fore boom member 3.
- the boom length detector 6 detects the extended boom length with a good degree of accuracy in most cases, but the detected value inevitably contains an error of about plus or minus 10 cm. If the error is expressed by (a), the detected boom length (1) of the boom which has actually a length L when in the position indicated in solid line in Figure 1, is
- an arbitrary length (b) (eg of 20-50cm) which is greater than the error (a) is preselected to determine a first reference value (L - b) which is the actual length of the boom in the position of Figure 1 minus the preselected value (b), and a second reference value (L + b) which is the actual length L of the boom plus the preselected value (b).
- the first cylinder 4 alone is actuated to extend or contract only the intermediate boom portion 2 if the detected boom length (1) of the detector 6 is smaller than (L - b) and the second cylinder 5 alone is actuated to extend or contract the fore boom portion 3 if the output value (1) of the detector 6 is greater than (L + b).
- the switching of the cylinders 4 and 5 is controlled on the basis of the variation per unit time (V) of the detected boom length (1).
- the boom length or the detected boom length (1) of the boom length detector 6 changes due to the telescopic motion of the boom at a velocity (v) which is expressed by
- one cylinder which has been in operation comes to the end of its stroke and the telescopic velocity of the boom becomes zero.
- the cylinders 4 and 5 should be switched when the telescopic velocity becomes zero.
- the variation per unit time (V) of the detected boom length (1) which represents the telescopic velocity (v) of the boom, need only be detected when the detected boom length (1) of the boom length detector 6 is in the range S between the first reference value (L-b) and the second reference value (L+b).
- boom extending fluid chambers 4a and 5a of the first and second cylinders 4 and 5 are separately connected to conduits 9 and 10 through counterbalance valves 7 and 8, respectively, and the conduits 9 and 10 are selectively connected to a main conduit 12 by a pilot change-over valve 11.
- the boom contracting oil chambers 4b and 5b of the first and second cylinders 4 and 5 communicate with each other through an intermediate conduit 13 and are connected to a main circuit 14 in parallel relation with each other.
- the main circuits 12 and 14 are selectively connectable either to a hydraulic pump P serving as a pressure source or to a tank T by the operation of a boom extension/contraction control valve 15 which switches the flow direction of the pressure medium thereby to extend or contract the cylinders 4 and 5.
- a boom extension/contraction control valve 15 which switches the flow direction of the pressure medium thereby to extend or contract the cylinders 4 and 5.
- Indicated at 16 is an operating lever of the control valve 15.
- the pilot change over valve 11 is connected to an accumulator 18 through an electromagnetic valve 17 which is actuated by an electric change-over signal from an electric control circuit operated according to the logic circuit shown in Figure 4 thereby to supply the pilot pressure from the accumulator 18 to the pilot change over valve 11.
- the change-over valve 11 is switched to select either the extension or contraction of the cylinder 4 or 5.
- the control circuit operated according to the logic circuit of Figure 3 receives the detected boom length (1) of the boom length detector 6 as the telescopic boom expands or contracts and compares it with the above mentioned preset first and second reference values (L-b) and (L+b), turning on or off a relay R according to the results of the comparison.
- the control circuit includes a microprocessor 20 as shown in Figure 4 and the logic circuit of Figure 3 is provided in the form of a programme in the microprocessor 20.
- a microprocessor which is already provided on the crane for the control of the overload detector system.
- Such a microprocessor is already supplied with the detected boom length (1) from the boom length detector 6 sequentially at predetermined time intervals, and it can easily perform the operations of comparing the detected boom length (1) with the respective reference values and detecting the variation per unit time of the detected boom length (l), for the on-off control of the relay R, by incorporating a programme corresponding to the logic circuit of Figure 3.
- the switch Rs is turned on and off according to the on-off control of the relay R to energise and de-energise the solenoid 17', accurately switching the position of the electromagnetic valve 17 of Figure 2.
- the boom length is short in the initial stage of the boom extension and the detected boom length (1) is smaller than the first reference value (L-b)
- its signal is fed to a relay-off circuit 26 through a YES circuit of the discriminator 22 to turn off the relay R of Figure 4, de-energising the solenoid 17' and maintaining the electromagnetic valve 17 and the pilot change-over valve 11 in the positions shown in Figure 2. Therefore, the fluid pressure which is fed in the direction of arrow Al is fed in the direction of arrow A2 and admitted into the extending oil chamber 4a of the cylinder 4, while the fluid pressure in the contracting oil chamber 4b of the cylinder 4 is led in the direction of arrow A3 for return to the tank T.
- the first cylinder 4 extends the intermediate boom portion 2 out of the base boom portion 1.
- the conduit 9 which is connected to the extending oil chamber 5a of the second cylinder 5 is blocked by the pilot change over valve 11, so that the second cylinder 5 does not extend or contract and the fore boom portion 3 is held in its contracted state in the intermediate boom portion 2 which is being extended out of the base boom portion 1.
- the detected boom length (1) becomes greater than the first reference value (L-b), so that the detected boom length (1) is fed to the discriminator 23 for comparison with the second reference value (L+b).
- the detected boom length (1) is still smaller than the second reference value (L+b) at this time and the detected boom length (1) is fed to the discriminator 24 through the NO circuit of the discriminator 23 to determine if the variation (V) of the detected boom length (1) per unit time is greater than a predetermined value.
- the control treats the discriminator 23 as if it were not included in the control sequence.
- V variation of the detected boom length (1) exceeds a predetermined value (which means that the first cylinder 4 has not yet reached the end of its stroke)
- the signal is returned to the initial point of control through the NO circuit of the discriminator 24.
- the electromagnetic valve 17 and pilot change over valve 11 are continously maintained in the position shown, permitting further extension of the intermediate boom portion 2 by the first cylinder 4 alone.
- the signal is fed to a relay-on circuit 26 1 through the YES circuit of the discriminator 24, turning on the relay R of Figure 4 and energising the solenoid 17' through the switch Rs to shift the electromagnetic valve 17 to the right position in Figure 2. Consequently, the fluid pressure from the accumulator 18 is led in the direction of arrow A4 to shift the pilot change-over valve 11 into the upper position in the same figure, stopping the supply of fluid pressure to the first cylinder 4 and instead feeding the fluid pressure in the direction A5 from the main circuit 12 for admission into the extending fluid chamber 5a of the second cylinder 5.
- the fluid pressure in the contracting chamber 5b of the second cylinder 5 is drained in the direction of arrow A6 for return to the tank T.
- the first cylinder 4 is stopped with the intermediate boom portion 2 held in a fully extended position relative to the base boom portion 1, while the fore boom portion 3 alone is extended out of the intermediate boom portion 2 by the extension of the second cylinder 5.
- the detected boom length (1) becomes greater than the second reference value (L+b) by further extension of the boom, the detected boom length (1) is fed to the relay-on circuit 26' through the YES circuit of the discriminator 23, holding the electromagnetic valve 17 in the right position in the figure to permit the extension of the fore boom portion 3 by the second cylinder 5 alone.
- the intermediate boom portion 2 is firstly extended out of the base boom portion 1 by the first cylinder 4, and the electromagnetic valve 17 shifted when the first cylinder 4 comes to its troke end, that is to say, when the intermediate boom portion 2 is fully extended, thereby stretching the second cylinder 2 to extend the fore boom portion 3 out of the intermediate boom portion 2.
- the fluid pressure flowing in the direction of arrow Bl is fed in the direction of arrow B3 and admitted into the contracting fluid pressure in the extending chamber 5a of the second cylinder 5 is drained in the direction of arrow B4 and returned to the tank T. Consequently, the first cylinder 4 remains without expanding or contracting with the intermediate boom portion 2 in the fully extending state relative to the base boom portionl, so that the fore boom portion only retracts into the intermediate boom portion by the contraction of the second cylinder 5.
- the detected boom length (1) is fed to the discriminator 24' through the NO circuit of the discriminator 23 to check if the variation per unit time (V) of the detected boom length (1) is greater than a predetermined value. If the variation (V) is greater than the predetermined value (implying that the second cylinder 5 has not yet reached the end of its stroke), the signal is returned to the initial point of control through the NO circuit of the discriminator 24'. Therefore, the electromagnetic valve 17 is retained in the current position, so that the fore boom portion 3 is still retractred by the second cylinder 5.
- the fluid pressure which is led in the arrowed direction Bl is admitted into the contracting chamber 4b of the first cylinder 4, while the fluid pressure in the extending chamber 4a of the first cylinder 4 is led out in the direction of arrow B5 for return to the tank T.
- the first cylinder 4 starts to contract to retract the intermediate boom portion 2 into the base boom portion 1, along with the fore boom portion 3 which is held in a fully retracted position in the intermediate boom portion 2.
- the detected value (1) is fed to the relay-off circuit 26 through the YES circuit of the discriminator 22 1 to hold the electromagnetic valve 17 in the initial position shown, so that the intermediate boom portion 2 is retracted into the base boom portion 1 by the first cylinder 4 along with the fore boom portion 3.
- the discriminator 24 or 24' of the control circuit of Figure 3 regards that there is no variation (V) in the detected boom length (1) although the operating cylinder has not yet reached the end of its stroke, turning on or off the relay R to shift the electromagnetic valve 17 to the right or left position.
- the control upon re-starting the telescopic operation of the boom, the control would recommence from the point at which the electromagnetic valve 17 was switched, the cylinder of the next stage extending or contracting the with the cylinder of the prior stage left in a position short of the end of its stroke.
- the respective cylinders are successively operated by an accurate switching operation to extend or contract a boom in the ideal way.
- the method can be economically applied since it can utilise a boom length detector which is normally already provided on a multistage boom, without necessitating changes in the construction of the booms and cylinders.
- the switching function is performed only in a predetermined range before and after a cylinder switching point L without resorting to a mechanical detection mechanism to guarantee accurate control of the switching operation.
Abstract
Description
- This invention relates to a method for controlling the telescopic extension and contraction of a multistage boom of a crane or the like in an efficient manner.
- Multistage booms generally used on cranes or the like are of the telescopic type, which has its modulus of section reduced gradually toward the fore ends of the telescopic boom portions and which is designed to extend firstly a boom portion with the largest modulus of section having the greatest boom strength and to contract firstly a boom portion with the smallest modulus of section during the contracting operation. Therefore, -in controlling the extension and contraction of a three stage boom, for example, the ideal procedure is to extend and contract the telescopic boom portions successively, extending the fore boom portion after the intermediate boom portion is fully extended during extrension, and contracting the intermediate boom portion after complete contraction of the fore boom portion during contraction.
- With such a multistage boom, it has been the conventional practice to resort to a method of detecting the fully extended state of the intermediate boom portion of the fully contracted state of the fore boom portion by means of a limit switch and switching an electromagnetic valve in a hydraulic control circuit of boom operating cylinders in response to a signal produced by the position of an operating lever, or a method which, in order to preclude the errors in the switching operation of the boom operating cylinders, feeds the fluid pressure also to the cylinder of the intermediate boom portion (normally at the end of its stroke) at the time of extension of the fore boom portion, feeding the fluid pressure even to the cylinder of the fore boom portion (normally at the end of its stroke) when contracting the intermediate boom portion. Of these conventional methods, the former method is costly since it necessitates to provide a take-up reel for winding the electric cables which connect the limit switches to the electromagnetic valve in relation with the telescopic operation of the boom, in addition to the above-mentioned two limit switches for detecting the fully extended state of the intermediate boom portion and the fully contracted state of the distal boom portion, respectively. On the other hand, the latter method has a problem in that it likewise requires provision of costly boom operating cylinders and a complicated hydraulic control circuit.
- The present invention provides a method for controlling the boom operating cylinders during expansion and contraction of a multistage telescopic boom including a base boom portion, an intermediate boom portion and a fore boom portion, said method 'comprising:
- detecting the length of said boom by means of a boom length detector;
- permitting extension or contraction of a cylinder of said intermediate boom portion when the value (1) of the detected length of the boom is smaller than a first preset reference value (L-b) which reference value is determined by subtracting a preset arbitrary length (b) from the actual length L of said boom when said intermediate boom portion and said fore boom portion is fully contracted relative to said intermediate boom portion;
- permitting extension or contraction of a cylinder of said fore boom portion alone when the detected boom length (1) is greater than a second preset reference value (L+b);
- detecting variation per unit time (V) of said detected boom length (1) when said detected boom length (1) is in the range between said first and second reference values (L-b) and (L+b);
- continuing the boom extension or contraction by means of a currently operating cylinder while said variation (V) is greater than a predetermined value; and
- switching the boom extending or contracting operation to a cylinder of the next stage when said variation (V) becomes smaller than said predetermined value.
- The present invention also provides apparatus for controlling the boom operating cylinders during expansion and contraction of a multistage telescopic boom including a base boom portion, an intermediate boom portion and a fore boom portion, said apparatus comprising:
- a boom length detector for detecting the length (1) said boom;
- means for permitting extension or contraction of a cylinder of said intermediate boom portion when the value (1) of the detected length of the boom is smaller than a first preset reference value (L-b) which reference value is determined by substracting a preset arbitrary length (b) from the actual length L of said boom when said intermediate boom portion is fully extended relative to said base boom portion and said fore boom portion is fully contracted relative to said intermediate boom portion;
- means permitting extension or contraction of a cylinder of said fore boom portion alone when the detected boom length (1) is greater than a second preset reference value (L + b);
- means detecting variation per unit time (V) of said detected boom length (1) when said detected boom length (1) is in the range between said first and second reference values (L-b) and (L+b);
- means for continuing the boom extension or contraction by means of a currently operating cylinder while said variation (V) is greater than a predetermined value and for switching the boom extending or contracting operation to a cylinder of the next stage when said variation (V) becomes smaller than said predetermined value.
- The above and other features and advantages of the present invention will become apparent from the following description and the appended claims, taken in conjunction with the accompanying drawings which show by way of example some illustrative embodiments of the invention.
- In the accompanying drawings:
- Figure 1 is a schematic sectional view of a multistage telescopic boom;
- Figure 2 is a diagram of an hydraulic circuit employed for carrying out the present invention;
- Figure 3 is a logic circuit of the operation of preferred electric circuit for controlling the operation of an electromagnetic circuit in the hydraulic circuit of Figure 2;
- Figure 4 is a daiagram of a relay control system: and
- Figure 5 is a modified logic circuit similar to Figure 3.
- Referring to Figure 1, there is shown an example of a multistage (three-stage) boom including a
fore boom portion 3 which is telescopically fitted in anintermediate boom portion 2 which is in turn telescopically fitted in a base boom portion 1. A first cylinder 4 for operating theintermediate boom portion 2 is provided between the base andintermediate boom portions 1 and 2, and a second cylinder for operating thefore boom portion 3 is provided between the base and intermediate and foreboom portions - Ideally, in the operation of this sort of multistage boom, the first and
second cylinders 4 and 5 are sequentially actuated to (a) extend the boom, by switching from the first cylinder 4 to thesecond cylinder 5 exactly at the point when theintermediate boom portion 2 is fully extended relative to the base boom portion 1 and (b) contact the boom, by switching from thesecond cylinder 5 to the first cylinder 4 exactly at the point when thefore boom portion 3 is fully contracted relative to theintermediate boom portion 2 as shown by solid line in Figure 1. In this regard, it is to be noted that the actual boom length L at this time point is constant. - We control the timing of the switching operation of the
cylinders 4 and 5 according to an output signal from adetector 6 which is provided on the multistage boom to detect its length. Travelling cranes with a rated lifting capacity greater than 3 tons are normally required to be equipped with an overload indicator system, and so a boom length detector is provided on most cranes as part of said overload detector system (not shown) and this boom length detector can be used as thelength detector 6. For example, theboom length detector 6 may comprise a potentiometer which is mounted, via gears, on the axis of a wire winding drum of a spring-loaded wire retractor 6a which thereby measures the length of wire 6b pulled out from the drum when the boom is extended, the front end of the wire 6b being securely fixed to a base end portion of thefore boom member 3. - In this instance, the
boom length detector 6 detects the extended boom length with a good degree of accuracy in most cases, but the detected value inevitably contains an error of about plus orminus 10 cm. If the error is expressed by (a), the detected boom length (1) of the boom which has actually a length L when in the position indicated in solid line in Figure 1, is - Therefore, the switching operation of the
cylinders 4 and 5, if based solely on the detected boom length (1), will be too early or too late as a result of the error (a). In order to eliminate this problem, an arbitrary length (b) (eg of 20-50cm) which is greater than the error (a) is preselected to determine a first reference value (L - b) which is the actual length of the boom in the position of Figure 1 minus the preselected value (b), and a second reference value (L + b) which is the actual length L of the boom plus the preselected value (b). The first cylinder 4 alone is actuated to extend or contract only theintermediate boom portion 2 if the detected boom length (1) of thedetector 6 is smaller than (L - b) and thesecond cylinder 5 alone is actuated to extend or contract thefore boom portion 3 if the output value (1) of thedetector 6 is greater than (L + b). - When the detected boom length (1) is in the range S between the first and second reference values (L - b) and (L + b), the switching of the
cylinders 4 and 5 is controlled on the basis of the variation per unit time (V) of the detected boom length (1). - The boom length or the detected boom length (1) of the
boom length detector 6 changes due to the telescopic motion of the boom at a velocity (v) which is expressed by -
- At the switching point of the
cylinders 4 and 5, one cylinder which has been in operation comes to the end of its stroke and the telescopic velocity of the boom becomes zero. Thecylinders 4 and 5 should be switched when the telescopic velocity becomes zero. - Thus, the variation per unit time (V) of the detected boom length (1), which represents the telescopic velocity (v) of the boom, need only be detected when the detected boom length (1) of the
boom length detector 6 is in the range S between the first reference value (L-b) and the second reference value (L+b). - When the detected boom length (1) is less than (L+b) or greater than (L-b) and the variation per unit time of the detected boom length value (1) is greater than a predetermined value, it is assumed that the
cylinder 4 or 5 which is currently in operation has not yet reached the end of its stroke. As soon as the variation per unit time (V) of the detected boom length (1) becomes smaller than a predetermined value (preferably equal to zero), the currently operatingcylinder 4 or 5 is assumed to have reached the end of its stroke, and the telescopic operation is switched to the other cylinder (ie the cylinder of the next stage). - More particularly, the above described control of the telescopic operation of the multistage boom can be attained by the use of a hydraulic circuit as shown in Figure 2 and a logic circuit as shown in Figures 3 and 4.
- As shown in Figure 2, boom extending fluid chambers 4a and 5a of the first and
second cylinders 4 and 5 are separately connected toconduits counterbalance valves conduits main conduit 12 by a pilot change-over valve 11. On the other hand, the boom contractingoil chambers second cylinders 4 and 5 communicate with each other through anintermediate conduit 13 and are connected to amain circuit 14 in parallel relation with each other. Themain circuits contraction control valve 15 which switches the flow direction of the pressure medium thereby to extend or contract thecylinders 4 and 5. Indicated at 16 is an operating lever of thecontrol valve 15. - As seen in the same figure, the pilot change over valve 11 is connected to an accumulator 18 through an
electromagnetic valve 17 which is actuated by an electric change-over signal from an electric control circuit operated according to the logic circuit shown in Figure 4 thereby to supply the pilot pressure from the accumulator 18 to the pilot change over valve 11. Whereupon, the change-over valve 11 is switched to select either the extension or contraction of thecylinder 4 or 5. - The control circuit operated according to the logic circuit of Figure 3 receives the detected boom length (1) of the
boom length detector 6 as the telescopic boom expands or contracts and compares it with the above mentioned preset first and second reference values (L-b) and (L+b), turning on or off a relay R according to the results of the comparison. - The control circuit includes a
microprocessor 20 as shown in Figure 4 and the logic circuit of Figure 3 is provided in the form of a programme in themicroprocessor 20. In this connection, it is advantageous to utilise the microprocessor which is already provided on the crane for the control of the overload detector system. Such a microprocessor is already supplied with the detected boom length (1) from theboom length detector 6 sequentially at predetermined time intervals, and it can easily perform the operations of comparing the detected boom length (1) with the respective reference values and detecting the variation per unit time of the detected boom length (l), for the on-off control of the relay R, by incorporating a programme corresponding to the logic circuit of Figure 3. Further, by the logic circuit of Figure 4, the switch Rs is turned on and off according to the on-off control of the relay R to energise and de-energise the solenoid 17', accurately switching the position of theelectromagnetic valve 17 of Figure 2. - The telescopic boom expanding and contracting operations will now be explained more particularly case by case.
- (I) Extending the boom from the fully contracted state:
- In this case, the boom extension/
contraction control valve 15 of Figure 2 is switched to theright position 15A by manipulating thelever 16, whereupon the output fluid pressure of the hydraulic pump P is fed in the direction of arrow Al and admitted into the pilot change-over valve 11. On the other hand, the detected boom length (1) from theboom length detector 6 is fed to the control circuit, more particularly, to a discriminator 21 (see Figure 3) of the control circuit to make a judgement as to whether the boom is to be extended or contracted. In this instance, the boom is to be extended, so that the detected boom length (1) is fed to adiscriminator 22 through YES circuit of thediscriminator 21 for comparison with the first reference value (L-b). - Since the boom length is short in the initial stage of the boom extension and the detected boom length (1) is smaller than the first reference value (L-b), its signal is fed to a relay-off
circuit 26 through a YES circuit of thediscriminator 22 to turn off the relay R of Figure 4, de-energising the solenoid 17' and maintaining theelectromagnetic valve 17 and the pilot change-over valve 11 in the positions shown in Figure 2. Therefore, the fluid pressure which is fed in the direction of arrow Al is fed in the direction of arrow A2 and admitted into the extending oil chamber 4a of the cylinder 4, while the fluid pressure in the contractingoil chamber 4b of the cylinder 4 is led in the direction of arrow A3 for return to the tank T. As a result, the first cylinder 4 extends theintermediate boom portion 2 out of the base boom portion 1. At this time, theconduit 9 which is connected to the extending oil chamber 5a of thesecond cylinder 5 is blocked by the pilot change over valve 11, so that thesecond cylinder 5 does not extend or contract and thefore boom portion 3 is held in its contracted state in theintermediate boom portion 2 which is being extended out of the base boom portion 1. - As the boom is extended to a certain point, and the detected boom length (1) becomes greater than the first reference value (L-b), so that the detected boom length (1) is fed to the
discriminator 23 for comparison with the second reference value (L+b). However, the detected boom length (1) is still smaller than the second reference value (L+b) at this time and the detected boom length (1) is fed to thediscriminator 24 through the NO circuit of thediscriminator 23 to determine if the variation (V) of the detected boom length (1) per unit time is greater than a predetermined value. Thus, at this stage the control treats thediscriminator 23 as if it were not included in the control sequence. As long as the variation (V) of the detected boom length (1) exceeds a predetermined value (which means that the first cylinder 4 has not yet reached the end of its stroke), the signal is returned to the initial point of control through the NO circuit of thediscriminator 24. Thus, there is substantially no change in the control sequence, and theelectromagnetic valve 17 and pilot change over valve 11 are continously maintained in the position shown, permitting further extension of theintermediate boom portion 2 by the first cylinder 4 alone. - Then, if the variation per unit time (V) of the detected boom length (1) becomes smaller than the predetermined value (ie the first cylinder 4 is at the end of its stroke), the signal is fed to a relay-on
circuit 261 through the YES circuit of thediscriminator 24, turning on the relay R of Figure 4 and energising the solenoid 17' through the switch Rs to shift theelectromagnetic valve 17 to the right position in Figure 2. Consequently, the fluid pressure from the accumulator 18 is led in the direction of arrow A4 to shift the pilot change-over valve 11 into the upper position in the same figure, stopping the supply of fluid pressure to the first cylinder 4 and instead feeding the fluid pressure in the direction A5 from themain circuit 12 for admission into the extending fluid chamber 5a of thesecond cylinder 5. The fluid pressure in thecontracting chamber 5b of thesecond cylinder 5 is drained in the direction of arrow A6 for return to the tank T. As a result, the first cylinder 4 is stopped with theintermediate boom portion 2 held in a fully extended position relative to the base boom portion 1, while thefore boom portion 3 alone is extended out of theintermediate boom portion 2 by the extension of thesecond cylinder 5. - If the detected boom length (1) becomes greater than the second reference value (L+b) by further extension of the boom, the detected boom length (1) is fed to the relay-on circuit 26' through the YES circuit of the
discriminator 23, holding theelectromagnetic valve 17 in the right position in the figure to permit the extension of thefore boom portion 3 by thesecond cylinder 5 alone. - Thus, in the boom extending operation, the
intermediate boom portion 2 is firstly extended out of the base boom portion 1 by the first cylinder 4, and theelectromagnetic valve 17 shifted when the first cylinder 4 comes to its troke end, that is to say, when theintermediate boom portion 2 is fully extended, thereby stretching thesecond cylinder 2 to extend thefore boom portion 3 out of theintermediate boom portion 2. - (II) Contracting the boom from a fully extended state:
- In this case, the boom extension/
contraction control valve 15 is shifted to theleft position 15B in the figure to supply the output fluid pressure of the hydraulic pump P in the direction of arrow Bl into the contractingfluid chamber 4b of the first cylinder 4 to contract same. However, since the boom is to be contracted in this instance the output boom length (1) of theboom length detector 6 is fed to thediscriminator 22 through the NO circuit of thediscriminator 21 as shown in Figure 3. The detected boom length is large and its detected boom length (1) is greater than the first reference value (L-b) and the second reference value (L+b) in the initial stage of the boom contracting operation, so that the detected boom length (1) is fed to the relay-on circuit 26' through the NO and YES circuits of thediscriminators 22' and 23, respectively, to turn on the relay R. Whereupon, the solenoid 17' is energised to shift theelectromagnetic valve 17 into the right hand position in Figure 2, and the fluid pressure from the accumulator 18 is fed in the direction of arrow B2 to shift the pilot change-over valve 11 into the upper position, blocking theconduit 10 and instead connecting theconduit 9 to themain circuit 12. - Therefore, the fluid pressure flowing in the direction of arrow Bl is fed in the direction of arrow B3 and admitted into the contracting fluid pressure in the extending chamber 5a of the
second cylinder 5 is drained in the direction of arrow B4 and returned to the tank T. Consequently, the first cylinder 4 remains without expanding or contracting with theintermediate boom portion 2 in the fully extending state relative to the base boom portionl, so that the fore boom portion only retracts into the intermediate boom portion by the contraction of thesecond cylinder 5. - If the boom is contracted to a certain extent and the detected boom length (1) becomes smaller than the first reference value (L+b), the detected boom length (1) is fed to the discriminator 24' through the NO circuit of the
discriminator 23 to check if the variation per unit time (V) of the detected boom length (1) is greater than a predetermined value. If the variation (V) is greater than the predetermined value (implying that thesecond cylinder 5 has not yet reached the end of its stroke), the signal is returned to the initial point of control through the NO circuit of the discriminator 24'. Therefore, theelectromagnetic valve 17 is retained in the current position, so that thefore boom portion 3 is still retractred by thesecond cylinder 5. - As soon as the variation per unit time (V) of the detected boom length (1) becomes smaller than the predetermined value (with the
second cylinder 5 coming to the end of its stroke), the signal is fed to the relay-off circuit 26 through the YES circuit of thediscriminator 241, returning theelectromagnetic valve 17 to its initial change-over position. As a result, theconduit 9 is blocked by the change-over valve 11 to stop the fluid in the extending chamber 5a of thesecond cylinder 5 from draining into the tank T, holding thesecond cylinder 5 still. Then the fluid pressure which is led in the arrowed direction Bl is admitted into thecontracting chamber 4b of the first cylinder 4, while the fluid pressure in the extending chamber 4a of the first cylinder 4 is led out in the direction of arrow B5 for return to the tank T. Thus, the first cylinder 4 starts to contract to retract theintermediate boom portion 2 into the base boom portion 1, along with thefore boom portion 3 which is held in a fully retracted position in theintermediate boom portion 2. - Thereafter, as the detected boom length (1) becomes smaller than the first reference value (L-b) by further contraction of the boom, the detected value (1) is fed to the relay-
off circuit 26 through the YES circuit of thediscriminator 221 to hold theelectromagnetic valve 17 in the initial position shown, so that theintermediate boom portion 2 is retracted into the base boom portion 1 by the first cylinder 4 along with thefore boom portion 3. - It will be clear from the foregoing description that, in the boom contracting operation, the
fore boom portion 3 is firstly retracted into theintermediate boom portion 2 by thesecond cylinder 5 with theelectromagnetic valve 17 in the shifted position, and it is only when thesecond cylinder 5 reaches the end of its stroke, that is to say, when thefore boom portion 3 is fully retracted, that theelectromagnetic valve 17 is returned to its initial position to retract theintermedicate boom portion 2 into the base boom portion 1 by retraction of the first cylinder 4. - (III) Extending or contracting the boom after stopping part way to its extended operation:
- Where the detected boom length (1) of the
boom length detector 6 is maller than the first reference value (L-b) at the time of re-starting the telescopic motion, the detected signal (1) is fed to the relay offcircuit 26 through the YES circuit of thediscriminator 22 or 22' to hold theelectromagnetic valve 17 and pilot change over valve 11 in the positions shown. Therefore, thesecond cylinder 5 remains in a de-activated state and only the first cylinder is actuated to extend or retract theintermediate boom portion 2 relative to the base boom portion 1. On the other hand, if the detected boom length (1) is greater than the second reference value (L+b), the detected signal is fed to the relay-on circuit 26' through the YES circuit of thediscriminator 23 or 23' to shift theelectromagnetic valve 17 into the right-hand position and the pilot change-over valve 11 into the upper position in the Figure. Accordingly, the first cylinder remains still, and only the second cylinder is actuated to extend or retract thefore boom portion 3 relative to theintermediate boom portion 2. - During the above described telescopic boom extending or contracting operation, if an operator should stop the telescopic motion by intentionally returning the
operation contrtol valve 15 to a neutral position when the boom length is close to the cylinder switching point, namely, when the detected boom length (1) is in the range of (L-b)≦ 1 ≦ (L,+b), thediscriminator 24 or 24' of the control circuit of Figure 3 regards that there is no variation (V) in the detected boom length (1) although the operating cylinder has not yet reached the end of its stroke, turning on or off the relay R to shift theelectromagnetic valve 17 to the right or left position. Therefore, upon re-starting the telescopic operation of the boom, the control would recommence from the point at which theelectromagnetic valve 17 was switched, the cylinder of the next stage extending or contracting the with the cylinder of the prior stage left in a position short of the end of its stroke. - This can be prevented by providing a limit switch which detects the movement of the
lever 15 of theoperation control valve 15, and in particular detects whether or not thelever 16 is in its neutral position. Further, as illustrated in Figure 5,discriminators 25 and 25' which discriminate the neutral position of thelever 16 are connected to the YES circuits of thediscriminators 24 and 24' which judge the variation (V) of the detected boom length (1). In this instance, even if the boom is stopped at a halfway position as described above, theelectromagnetic valve 17 does not shift and the controllable state'prior to the temporary stop is retained. Upon subsequently recommencing the extension or contraction of the boom, the control is started according to the situation at the time of recommencement, so that the boom stretching or contracting operation can be properly controlled to ensure an accurate operation. - It will be appreciated from the foregoing description that the respective cylinders are successively operated by an accurate switching operation to extend or contract a boom in the ideal way. The method can be economically applied since it can utilise a boom length detector which is normally already provided on a multistage boom, without necessitating changes in the construction of the booms and cylinders. The switching function is performed only in a predetermined range before and after a cylinder switching point L without resorting to a mechanical detection mechanism to guarantee accurate control of the switching operation.
Claims (6)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP83306403A EP0139054B1 (en) | 1983-10-21 | 1983-10-21 | Method for controlling stretching and contracting operations of telescopic multistage boom |
DE8383306403T DE3371900D1 (en) | 1983-10-21 | 1983-10-21 | Method for controlling stretching and contracting operations of telescopic multistage boom |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP83306403A EP0139054B1 (en) | 1983-10-21 | 1983-10-21 | Method for controlling stretching and contracting operations of telescopic multistage boom |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0139054A1 true EP0139054A1 (en) | 1985-05-02 |
EP0139054B1 EP0139054B1 (en) | 1987-06-03 |
Family
ID=8191323
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP83306403A Expired EP0139054B1 (en) | 1983-10-21 | 1983-10-21 | Method for controlling stretching and contracting operations of telescopic multistage boom |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0139054B1 (en) |
DE (1) | DE3371900D1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115477239A (en) * | 2022-07-04 | 2022-12-16 | 韶关市起重机厂有限责任公司 | Automatically controlled hoist order telescopic system that realizes |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2761285A (en) * | 1953-09-03 | 1956-09-04 | Julian B Beecroft | Control system for power-operated moving members |
DE2028826A1 (en) * | 1970-01-14 | 1971-07-15 | Tadano Iron Works | Extension device for multi-level boom |
US3672257A (en) * | 1969-03-17 | 1972-06-27 | Tadano Tekkosho Kk | Extension means of a multi-stage boom |
DD100691A1 (en) * | 1972-12-14 | 1973-10-05 | ||
US3809248A (en) * | 1970-02-13 | 1974-05-07 | Tadano Tekkosho Kk | Boom extension means |
US4125974A (en) * | 1977-07-08 | 1978-11-21 | Harnischfeger Corporation | Control system for telescopic boom |
US4286386A (en) * | 1977-09-06 | 1981-09-01 | Long Irvin E | Electro-mechanical displacement measuring device |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6023080B2 (en) * | 1979-11-16 | 1985-06-05 | 株式会社ユニック | Boom extension device |
JPS5678795A (en) * | 1980-10-06 | 1981-06-27 | Unic Corp | Successive working cylinder device for multistage expansion boom |
-
1983
- 1983-10-21 DE DE8383306403T patent/DE3371900D1/en not_active Expired
- 1983-10-21 EP EP83306403A patent/EP0139054B1/en not_active Expired
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2761285A (en) * | 1953-09-03 | 1956-09-04 | Julian B Beecroft | Control system for power-operated moving members |
US3672257A (en) * | 1969-03-17 | 1972-06-27 | Tadano Tekkosho Kk | Extension means of a multi-stage boom |
DE2028826A1 (en) * | 1970-01-14 | 1971-07-15 | Tadano Iron Works | Extension device for multi-level boom |
US3809248A (en) * | 1970-02-13 | 1974-05-07 | Tadano Tekkosho Kk | Boom extension means |
DD100691A1 (en) * | 1972-12-14 | 1973-10-05 | ||
US4125974A (en) * | 1977-07-08 | 1978-11-21 | Harnischfeger Corporation | Control system for telescopic boom |
US4286386A (en) * | 1977-09-06 | 1981-09-01 | Long Irvin E | Electro-mechanical displacement measuring device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115477239A (en) * | 2022-07-04 | 2022-12-16 | 韶关市起重机厂有限责任公司 | Automatically controlled hoist order telescopic system that realizes |
Also Published As
Publication number | Publication date |
---|---|
EP0139054B1 (en) | 1987-06-03 |
DE3371900D1 (en) | 1987-07-09 |
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