EP0139054A1 - Method for controlling stretching and contracting operations of telescopic multistage boom - Google Patents

Method for controlling stretching and contracting operations of telescopic multistage boom Download PDF

Info

Publication number
EP0139054A1
EP0139054A1 EP83306403A EP83306403A EP0139054A1 EP 0139054 A1 EP0139054 A1 EP 0139054A1 EP 83306403 A EP83306403 A EP 83306403A EP 83306403 A EP83306403 A EP 83306403A EP 0139054 A1 EP0139054 A1 EP 0139054A1
Authority
EP
European Patent Office
Prior art keywords
boom
length
cylinder
detected
boom portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP83306403A
Other languages
German (de)
French (fr)
Other versions
EP0139054B1 (en
Inventor
Jun Fujioka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to EP83306403A priority Critical patent/EP0139054B1/en
Priority to DE8383306403T priority patent/DE3371900D1/en
Publication of EP0139054A1 publication Critical patent/EP0139054A1/en
Application granted granted Critical
Publication of EP0139054B1 publication Critical patent/EP0139054B1/en
Expired legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/64Jibs
    • B66C23/70Jibs constructed of sections adapted to be assembled to form jibs or various lengths
    • B66C23/701Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic
    • B66C23/705Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic telescoped by hydraulic jacks

Definitions

  • This invention relates to a method for controlling the telescopic extension and contraction of a multistage boom of a crane or the like in an efficient manner.
  • Multistage booms generally used on cranes or the like are of the telescopic type, which has its modulus of section reduced gradually toward the fore ends of the telescopic boom portions and which is designed to extend firstly a boom portion with the largest modulus of section having the greatest boom strength and to contract firstly a boom portion with the smallest modulus of section during the contracting operation. Therefore, -in controlling the extension and contraction of a three stage boom, for example, the ideal procedure is to extend and contract the telescopic boom portions successively, extending the fore boom portion after the intermediate boom portion is fully extended during extrension, and contracting the intermediate boom portion after complete contraction of the fore boom portion during contraction.
  • the former method is costly since it necessitates to provide a take-up reel for winding the electric cables which connect the limit switches to the electromagnetic valve in relation with the telescopic operation of the boom, in addition to the above-mentioned two limit switches for detecting the fully extended state of the intermediate boom portion and the fully contracted state of the distal boom portion, respectively.
  • the latter method has a problem in that it likewise requires provision of costly boom operating cylinders and a complicated hydraulic control circuit.
  • the present invention provides a method for controlling the boom operating cylinders during expansion and contraction of a multistage telescopic boom including a base boom portion, an intermediate boom portion and a fore boom portion, said method 'comprising:
  • the present invention also provides apparatus for controlling the boom operating cylinders during expansion and contraction of a multistage telescopic boom including a base boom portion, an intermediate boom portion and a fore boom portion, said apparatus comprising:
  • FIG. 1 there is shown an example of a multistage (three-stage) boom including a fore boom portion 3 which is telescopically fitted in an intermediate boom portion 2 which is in turn telescopically fitted in a base boom portion 1.
  • a first cylinder 4 for operating the intermediate boom portion 2 is provided between the base and intermediate boom portions 1 and 2
  • a second cylinder for operating the fore boom portion 3 is provided between the base and intermediate and fore boom portions 2 and 3.
  • the first and second cylinders 4 and 5 are sequentially actuated to (a) extend the boom, by switching from the first cylinder 4 to the second cylinder 5 exactly at the point when the intermediate boom portion 2 is fully extended relative to the base boom portion 1 and (b) contact the boom, by switching from the second cylinder 5 to the first cylinder 4 exactly at the point when the fore boom portion 3 is fully contracted relative to the intermediate boom portion 2 as shown by solid line in Figure 1.
  • the actual boom length L at this time point is constant.
  • the boom length detector 6 may comprise a potentiometer which is mounted, via gears, on the axis of a wire winding drum of a spring-loaded wire retractor 6a which thereby measures the length of wire 6b pulled out from the drum when the boom is extended, the front end of the wire 6b being securely fixed to a base end portion of the fore boom member 3.
  • the boom length detector 6 detects the extended boom length with a good degree of accuracy in most cases, but the detected value inevitably contains an error of about plus or minus 10 cm. If the error is expressed by (a), the detected boom length (1) of the boom which has actually a length L when in the position indicated in solid line in Figure 1, is
  • an arbitrary length (b) (eg of 20-50cm) which is greater than the error (a) is preselected to determine a first reference value (L - b) which is the actual length of the boom in the position of Figure 1 minus the preselected value (b), and a second reference value (L + b) which is the actual length L of the boom plus the preselected value (b).
  • the first cylinder 4 alone is actuated to extend or contract only the intermediate boom portion 2 if the detected boom length (1) of the detector 6 is smaller than (L - b) and the second cylinder 5 alone is actuated to extend or contract the fore boom portion 3 if the output value (1) of the detector 6 is greater than (L + b).
  • the switching of the cylinders 4 and 5 is controlled on the basis of the variation per unit time (V) of the detected boom length (1).
  • the boom length or the detected boom length (1) of the boom length detector 6 changes due to the telescopic motion of the boom at a velocity (v) which is expressed by
  • one cylinder which has been in operation comes to the end of its stroke and the telescopic velocity of the boom becomes zero.
  • the cylinders 4 and 5 should be switched when the telescopic velocity becomes zero.
  • the variation per unit time (V) of the detected boom length (1) which represents the telescopic velocity (v) of the boom, need only be detected when the detected boom length (1) of the boom length detector 6 is in the range S between the first reference value (L-b) and the second reference value (L+b).
  • boom extending fluid chambers 4a and 5a of the first and second cylinders 4 and 5 are separately connected to conduits 9 and 10 through counterbalance valves 7 and 8, respectively, and the conduits 9 and 10 are selectively connected to a main conduit 12 by a pilot change-over valve 11.
  • the boom contracting oil chambers 4b and 5b of the first and second cylinders 4 and 5 communicate with each other through an intermediate conduit 13 and are connected to a main circuit 14 in parallel relation with each other.
  • the main circuits 12 and 14 are selectively connectable either to a hydraulic pump P serving as a pressure source or to a tank T by the operation of a boom extension/contraction control valve 15 which switches the flow direction of the pressure medium thereby to extend or contract the cylinders 4 and 5.
  • a boom extension/contraction control valve 15 which switches the flow direction of the pressure medium thereby to extend or contract the cylinders 4 and 5.
  • Indicated at 16 is an operating lever of the control valve 15.
  • the pilot change over valve 11 is connected to an accumulator 18 through an electromagnetic valve 17 which is actuated by an electric change-over signal from an electric control circuit operated according to the logic circuit shown in Figure 4 thereby to supply the pilot pressure from the accumulator 18 to the pilot change over valve 11.
  • the change-over valve 11 is switched to select either the extension or contraction of the cylinder 4 or 5.
  • the control circuit operated according to the logic circuit of Figure 3 receives the detected boom length (1) of the boom length detector 6 as the telescopic boom expands or contracts and compares it with the above mentioned preset first and second reference values (L-b) and (L+b), turning on or off a relay R according to the results of the comparison.
  • the control circuit includes a microprocessor 20 as shown in Figure 4 and the logic circuit of Figure 3 is provided in the form of a programme in the microprocessor 20.
  • a microprocessor which is already provided on the crane for the control of the overload detector system.
  • Such a microprocessor is already supplied with the detected boom length (1) from the boom length detector 6 sequentially at predetermined time intervals, and it can easily perform the operations of comparing the detected boom length (1) with the respective reference values and detecting the variation per unit time of the detected boom length (l), for the on-off control of the relay R, by incorporating a programme corresponding to the logic circuit of Figure 3.
  • the switch Rs is turned on and off according to the on-off control of the relay R to energise and de-energise the solenoid 17', accurately switching the position of the electromagnetic valve 17 of Figure 2.
  • the boom length is short in the initial stage of the boom extension and the detected boom length (1) is smaller than the first reference value (L-b)
  • its signal is fed to a relay-off circuit 26 through a YES circuit of the discriminator 22 to turn off the relay R of Figure 4, de-energising the solenoid 17' and maintaining the electromagnetic valve 17 and the pilot change-over valve 11 in the positions shown in Figure 2. Therefore, the fluid pressure which is fed in the direction of arrow Al is fed in the direction of arrow A2 and admitted into the extending oil chamber 4a of the cylinder 4, while the fluid pressure in the contracting oil chamber 4b of the cylinder 4 is led in the direction of arrow A3 for return to the tank T.
  • the first cylinder 4 extends the intermediate boom portion 2 out of the base boom portion 1.
  • the conduit 9 which is connected to the extending oil chamber 5a of the second cylinder 5 is blocked by the pilot change over valve 11, so that the second cylinder 5 does not extend or contract and the fore boom portion 3 is held in its contracted state in the intermediate boom portion 2 which is being extended out of the base boom portion 1.
  • the detected boom length (1) becomes greater than the first reference value (L-b), so that the detected boom length (1) is fed to the discriminator 23 for comparison with the second reference value (L+b).
  • the detected boom length (1) is still smaller than the second reference value (L+b) at this time and the detected boom length (1) is fed to the discriminator 24 through the NO circuit of the discriminator 23 to determine if the variation (V) of the detected boom length (1) per unit time is greater than a predetermined value.
  • the control treats the discriminator 23 as if it were not included in the control sequence.
  • V variation of the detected boom length (1) exceeds a predetermined value (which means that the first cylinder 4 has not yet reached the end of its stroke)
  • the signal is returned to the initial point of control through the NO circuit of the discriminator 24.
  • the electromagnetic valve 17 and pilot change over valve 11 are continously maintained in the position shown, permitting further extension of the intermediate boom portion 2 by the first cylinder 4 alone.
  • the signal is fed to a relay-on circuit 26 1 through the YES circuit of the discriminator 24, turning on the relay R of Figure 4 and energising the solenoid 17' through the switch Rs to shift the electromagnetic valve 17 to the right position in Figure 2. Consequently, the fluid pressure from the accumulator 18 is led in the direction of arrow A4 to shift the pilot change-over valve 11 into the upper position in the same figure, stopping the supply of fluid pressure to the first cylinder 4 and instead feeding the fluid pressure in the direction A5 from the main circuit 12 for admission into the extending fluid chamber 5a of the second cylinder 5.
  • the fluid pressure in the contracting chamber 5b of the second cylinder 5 is drained in the direction of arrow A6 for return to the tank T.
  • the first cylinder 4 is stopped with the intermediate boom portion 2 held in a fully extended position relative to the base boom portion 1, while the fore boom portion 3 alone is extended out of the intermediate boom portion 2 by the extension of the second cylinder 5.
  • the detected boom length (1) becomes greater than the second reference value (L+b) by further extension of the boom, the detected boom length (1) is fed to the relay-on circuit 26' through the YES circuit of the discriminator 23, holding the electromagnetic valve 17 in the right position in the figure to permit the extension of the fore boom portion 3 by the second cylinder 5 alone.
  • the intermediate boom portion 2 is firstly extended out of the base boom portion 1 by the first cylinder 4, and the electromagnetic valve 17 shifted when the first cylinder 4 comes to its troke end, that is to say, when the intermediate boom portion 2 is fully extended, thereby stretching the second cylinder 2 to extend the fore boom portion 3 out of the intermediate boom portion 2.
  • the fluid pressure flowing in the direction of arrow Bl is fed in the direction of arrow B3 and admitted into the contracting fluid pressure in the extending chamber 5a of the second cylinder 5 is drained in the direction of arrow B4 and returned to the tank T. Consequently, the first cylinder 4 remains without expanding or contracting with the intermediate boom portion 2 in the fully extending state relative to the base boom portionl, so that the fore boom portion only retracts into the intermediate boom portion by the contraction of the second cylinder 5.
  • the detected boom length (1) is fed to the discriminator 24' through the NO circuit of the discriminator 23 to check if the variation per unit time (V) of the detected boom length (1) is greater than a predetermined value. If the variation (V) is greater than the predetermined value (implying that the second cylinder 5 has not yet reached the end of its stroke), the signal is returned to the initial point of control through the NO circuit of the discriminator 24'. Therefore, the electromagnetic valve 17 is retained in the current position, so that the fore boom portion 3 is still retractred by the second cylinder 5.
  • the fluid pressure which is led in the arrowed direction Bl is admitted into the contracting chamber 4b of the first cylinder 4, while the fluid pressure in the extending chamber 4a of the first cylinder 4 is led out in the direction of arrow B5 for return to the tank T.
  • the first cylinder 4 starts to contract to retract the intermediate boom portion 2 into the base boom portion 1, along with the fore boom portion 3 which is held in a fully retracted position in the intermediate boom portion 2.
  • the detected value (1) is fed to the relay-off circuit 26 through the YES circuit of the discriminator 22 1 to hold the electromagnetic valve 17 in the initial position shown, so that the intermediate boom portion 2 is retracted into the base boom portion 1 by the first cylinder 4 along with the fore boom portion 3.
  • the discriminator 24 or 24' of the control circuit of Figure 3 regards that there is no variation (V) in the detected boom length (1) although the operating cylinder has not yet reached the end of its stroke, turning on or off the relay R to shift the electromagnetic valve 17 to the right or left position.
  • the control upon re-starting the telescopic operation of the boom, the control would recommence from the point at which the electromagnetic valve 17 was switched, the cylinder of the next stage extending or contracting the with the cylinder of the prior stage left in a position short of the end of its stroke.
  • the respective cylinders are successively operated by an accurate switching operation to extend or contract a boom in the ideal way.
  • the method can be economically applied since it can utilise a boom length detector which is normally already provided on a multistage boom, without necessitating changes in the construction of the booms and cylinders.
  • the switching function is performed only in a predetermined range before and after a cylinder switching point L without resorting to a mechanical detection mechanism to guarantee accurate control of the switching operation.

Abstract

A method for controlling operating cylinders during extension and contraction of a multistage telescopic boom including a base boom portion, an intermediate boom portion and a fore boom portion, the method comprising: detecting the length of the boom by means of a boom length detector; permitting extension or contracting of a cylinder of the intermediate boom portion alone when the value (1) of a detected length is smaller than a first preset reference value (L-b) which is determined by substracting a preset arbitrary length (b) from an actual length (L) of the boom with the intermediate boom portion fully extended relative to the base boom portion and the fore boom portion fully contracted relative to the intermediate boom portion; permitting extension or contraction of a cylinder of the fore boom portion alone when the detected value (1) is greater than a second preset reference value (L+b); detecting variation per unit time (V) of the detected value (1) when the value (1) is in the range between the first and second reference values (L-b) and (L+b); continuing the boom extension or contraction by a currently operating cylinder while the variation is greater than a predetermined value; and switching the operation to the boom extension or contraction by a cylinder of the next stage as soon as the variation becomes smaller than the predetermined value.

Description

  • This invention relates to a method for controlling the telescopic extension and contraction of a multistage boom of a crane or the like in an efficient manner.
  • Multistage booms generally used on cranes or the like are of the telescopic type, which has its modulus of section reduced gradually toward the fore ends of the telescopic boom portions and which is designed to extend firstly a boom portion with the largest modulus of section having the greatest boom strength and to contract firstly a boom portion with the smallest modulus of section during the contracting operation. Therefore, -in controlling the extension and contraction of a three stage boom, for example, the ideal procedure is to extend and contract the telescopic boom portions successively, extending the fore boom portion after the intermediate boom portion is fully extended during extrension, and contracting the intermediate boom portion after complete contraction of the fore boom portion during contraction.
  • With such a multistage boom, it has been the conventional practice to resort to a method of detecting the fully extended state of the intermediate boom portion of the fully contracted state of the fore boom portion by means of a limit switch and switching an electromagnetic valve in a hydraulic control circuit of boom operating cylinders in response to a signal produced by the position of an operating lever, or a method which, in order to preclude the errors in the switching operation of the boom operating cylinders, feeds the fluid pressure also to the cylinder of the intermediate boom portion (normally at the end of its stroke) at the time of extension of the fore boom portion, feeding the fluid pressure even to the cylinder of the fore boom portion (normally at the end of its stroke) when contracting the intermediate boom portion. Of these conventional methods, the former method is costly since it necessitates to provide a take-up reel for winding the electric cables which connect the limit switches to the electromagnetic valve in relation with the telescopic operation of the boom, in addition to the above-mentioned two limit switches for detecting the fully extended state of the intermediate boom portion and the fully contracted state of the distal boom portion, respectively. On the other hand, the latter method has a problem in that it likewise requires provision of costly boom operating cylinders and a complicated hydraulic control circuit.
  • The present invention provides a method for controlling the boom operating cylinders during expansion and contraction of a multistage telescopic boom including a base boom portion, an intermediate boom portion and a fore boom portion, said method 'comprising:
    • detecting the length of said boom by means of a boom length detector;
    • permitting extension or contraction of a cylinder of said intermediate boom portion when the value (1) of the detected length of the boom is smaller than a first preset reference value (L-b) which reference value is determined by subtracting a preset arbitrary length (b) from the actual length L of said boom when said intermediate boom portion and said fore boom portion is fully contracted relative to said intermediate boom portion;
    • permitting extension or contraction of a cylinder of said fore boom portion alone when the detected boom length (1) is greater than a second preset reference value (L+b);
    • detecting variation per unit time (V) of said detected boom length (1) when said detected boom length (1) is in the range between said first and second reference values (L-b) and (L+b);
    • continuing the boom extension or contraction by means of a currently operating cylinder while said variation (V) is greater than a predetermined value; and
    • switching the boom extending or contracting operation to a cylinder of the next stage when said variation (V) becomes smaller than said predetermined value.
  • The present invention also provides apparatus for controlling the boom operating cylinders during expansion and contraction of a multistage telescopic boom including a base boom portion, an intermediate boom portion and a fore boom portion, said apparatus comprising:
    • a boom length detector for detecting the length (1) said boom;
    • means for permitting extension or contraction of a cylinder of said intermediate boom portion when the value (1) of the detected length of the boom is smaller than a first preset reference value (L-b) which reference value is determined by substracting a preset arbitrary length (b) from the actual length L of said boom when said intermediate boom portion is fully extended relative to said base boom portion and said fore boom portion is fully contracted relative to said intermediate boom portion;
    • means permitting extension or contraction of a cylinder of said fore boom portion alone when the detected boom length (1) is greater than a second preset reference value (L + b);
    • means detecting variation per unit time (V) of said detected boom length (1) when said detected boom length (1) is in the range between said first and second reference values (L-b) and (L+b);
    • means for continuing the boom extension or contraction by means of a currently operating cylinder while said variation (V) is greater than a predetermined value and for switching the boom extending or contracting operation to a cylinder of the next stage when said variation (V) becomes smaller than said predetermined value.
  • The above and other features and advantages of the present invention will become apparent from the following description and the appended claims, taken in conjunction with the accompanying drawings which show by way of example some illustrative embodiments of the invention.
  • In the accompanying drawings:
    • Figure 1 is a schematic sectional view of a multistage telescopic boom;
    • Figure 2 is a diagram of an hydraulic circuit employed for carrying out the present invention;
    • Figure 3 is a logic circuit of the operation of preferred electric circuit for controlling the operation of an electromagnetic circuit in the hydraulic circuit of Figure 2;
    • Figure 4 is a daiagram of a relay control system: and
    • Figure 5 is a modified logic circuit similar to Figure 3.
  • Referring to Figure 1, there is shown an example of a multistage (three-stage) boom including a fore boom portion 3 which is telescopically fitted in an intermediate boom portion 2 which is in turn telescopically fitted in a base boom portion 1. A first cylinder 4 for operating the intermediate boom portion 2 is provided between the base and intermediate boom portions 1 and 2, and a second cylinder for operating the fore boom portion 3 is provided between the base and intermediate and fore boom portions 2 and 3.
  • Ideally, in the operation of this sort of multistage boom, the first and second cylinders 4 and 5 are sequentially actuated to (a) extend the boom, by switching from the first cylinder 4 to the second cylinder 5 exactly at the point when the intermediate boom portion 2 is fully extended relative to the base boom portion 1 and (b) contact the boom, by switching from the second cylinder 5 to the first cylinder 4 exactly at the point when the fore boom portion 3 is fully contracted relative to the intermediate boom portion 2 as shown by solid line in Figure 1. In this regard, it is to be noted that the actual boom length L at this time point is constant.
  • We control the timing of the switching operation of the cylinders 4 and 5 according to an output signal from a detector 6 which is provided on the multistage boom to detect its length. Travelling cranes with a rated lifting capacity greater than 3 tons are normally required to be equipped with an overload indicator system, and so a boom length detector is provided on most cranes as part of said overload detector system (not shown) and this boom length detector can be used as the length detector 6. For example, the boom length detector 6 may comprise a potentiometer which is mounted, via gears, on the axis of a wire winding drum of a spring-loaded wire retractor 6a which thereby measures the length of wire 6b pulled out from the drum when the boom is extended, the front end of the wire 6b being securely fixed to a base end portion of the fore boom member 3.
  • In this instance, the boom length detector 6 detects the extended boom length with a good degree of accuracy in most cases, but the detected value inevitably contains an error of about plus or minus 10 cm. If the error is expressed by (a), the detected boom length (1) of the boom which has actually a length L when in the position indicated in solid line in Figure 1, is
    Figure imgb0001
  • Therefore, the switching operation of the cylinders 4 and 5, if based solely on the detected boom length (1), will be too early or too late as a result of the error (a). In order to eliminate this problem, an arbitrary length (b) (eg of 20-50cm) which is greater than the error (a) is preselected to determine a first reference value (L - b) which is the actual length of the boom in the position of Figure 1 minus the preselected value (b), and a second reference value (L + b) which is the actual length L of the boom plus the preselected value (b). The first cylinder 4 alone is actuated to extend or contract only the intermediate boom portion 2 if the detected boom length (1) of the detector 6 is smaller than (L - b) and the second cylinder 5 alone is actuated to extend or contract the fore boom portion 3 if the output value (1) of the detector 6 is greater than (L + b).
  • When the detected boom length (1) is in the range S between the first and second reference values (L - b) and (L + b), the switching of the cylinders 4 and 5 is controlled on the basis of the variation per unit time (V) of the detected boom length (1).
  • The boom length or the detected boom length (1) of the boom length detector 6 changes due to the telescopic motion of the boom at a velocity (v) which is expressed by
  • Figure imgb0002
  • At the switching point of the cylinders 4 and 5, one cylinder which has been in operation comes to the end of its stroke and the telescopic velocity of the boom becomes zero. The cylinders 4 and 5 should be switched when the telescopic velocity becomes zero.
  • Thus, the variation per unit time (V) of the detected boom length (1), which represents the telescopic velocity (v) of the boom, need only be detected when the detected boom length (1) of the boom length detector 6 is in the range S between the first reference value (L-b) and the second reference value (L+b).
  • When the detected boom length (1) is less than (L+b) or greater than (L-b) and the variation per unit time of the detected boom length value (1) is greater than a predetermined value, it is assumed that the cylinder 4 or 5 which is currently in operation has not yet reached the end of its stroke. As soon as the variation per unit time (V) of the detected boom length (1) becomes smaller than a predetermined value (preferably equal to zero), the currently operating cylinder 4 or 5 is assumed to have reached the end of its stroke, and the telescopic operation is switched to the other cylinder (ie the cylinder of the next stage).
  • More particularly, the above described control of the telescopic operation of the multistage boom can be attained by the use of a hydraulic circuit as shown in Figure 2 and a logic circuit as shown in Figures 3 and 4.
  • As shown in Figure 2, boom extending fluid chambers 4a and 5a of the first and second cylinders 4 and 5 are separately connected to conduits 9 and 10 through counterbalance valves 7 and 8, respectively, and the conduits 9 and 10 are selectively connected to a main conduit 12 by a pilot change-over valve 11. On the other hand, the boom contracting oil chambers 4b and 5b of the first and second cylinders 4 and 5 communicate with each other through an intermediate conduit 13 and are connected to a main circuit 14 in parallel relation with each other. The main circuits 12 and 14 are selectively connectable either to a hydraulic pump P serving as a pressure source or to a tank T by the operation of a boom extension/contraction control valve 15 which switches the flow direction of the pressure medium thereby to extend or contract the cylinders 4 and 5. Indicated at 16 is an operating lever of the control valve 15.
  • As seen in the same figure, the pilot change over valve 11 is connected to an accumulator 18 through an electromagnetic valve 17 which is actuated by an electric change-over signal from an electric control circuit operated according to the logic circuit shown in Figure 4 thereby to supply the pilot pressure from the accumulator 18 to the pilot change over valve 11. Whereupon, the change-over valve 11 is switched to select either the extension or contraction of the cylinder 4 or 5.
  • The control circuit operated according to the logic circuit of Figure 3 receives the detected boom length (1) of the boom length detector 6 as the telescopic boom expands or contracts and compares it with the above mentioned preset first and second reference values (L-b) and (L+b), turning on or off a relay R according to the results of the comparison.
  • The control circuit includes a microprocessor 20 as shown in Figure 4 and the logic circuit of Figure 3 is provided in the form of a programme in the microprocessor 20. In this connection, it is advantageous to utilise the microprocessor which is already provided on the crane for the control of the overload detector system. Such a microprocessor is already supplied with the detected boom length (1) from the boom length detector 6 sequentially at predetermined time intervals, and it can easily perform the operations of comparing the detected boom length (1) with the respective reference values and detecting the variation per unit time of the detected boom length (l), for the on-off control of the relay R, by incorporating a programme corresponding to the logic circuit of Figure 3. Further, by the logic circuit of Figure 4, the switch Rs is turned on and off according to the on-off control of the relay R to energise and de-energise the solenoid 17', accurately switching the position of the electromagnetic valve 17 of Figure 2.
  • The telescopic boom expanding and contracting operations will now be explained more particularly case by case.
  • (I) Extending the boom from the fully contracted state:
    • In this case, the boom extension/contraction control valve 15 of Figure 2 is switched to the right position 15A by manipulating the lever 16, whereupon the output fluid pressure of the hydraulic pump P is fed in the direction of arrow Al and admitted into the pilot change-over valve 11. On the other hand, the detected boom length (1) from the boom length detector 6 is fed to the control circuit, more particularly, to a discriminator 21 (see Figure 3) of the control circuit to make a judgement as to whether the boom is to be extended or contracted. In this instance, the boom is to be extended, so that the detected boom length (1) is fed to a discriminator 22 through YES circuit of the discriminator 21 for comparison with the first reference value (L-b).
  • Since the boom length is short in the initial stage of the boom extension and the detected boom length (1) is smaller than the first reference value (L-b), its signal is fed to a relay-off circuit 26 through a YES circuit of the discriminator 22 to turn off the relay R of Figure 4, de-energising the solenoid 17' and maintaining the electromagnetic valve 17 and the pilot change-over valve 11 in the positions shown in Figure 2. Therefore, the fluid pressure which is fed in the direction of arrow Al is fed in the direction of arrow A2 and admitted into the extending oil chamber 4a of the cylinder 4, while the fluid pressure in the contracting oil chamber 4b of the cylinder 4 is led in the direction of arrow A3 for return to the tank T. As a result, the first cylinder 4 extends the intermediate boom portion 2 out of the base boom portion 1. At this time, the conduit 9 which is connected to the extending oil chamber 5a of the second cylinder 5 is blocked by the pilot change over valve 11, so that the second cylinder 5 does not extend or contract and the fore boom portion 3 is held in its contracted state in the intermediate boom portion 2 which is being extended out of the base boom portion 1.
  • As the boom is extended to a certain point, and the detected boom length (1) becomes greater than the first reference value (L-b), so that the detected boom length (1) is fed to the discriminator 23 for comparison with the second reference value (L+b). However, the detected boom length (1) is still smaller than the second reference value (L+b) at this time and the detected boom length (1) is fed to the discriminator 24 through the NO circuit of the discriminator 23 to determine if the variation (V) of the detected boom length (1) per unit time is greater than a predetermined value. Thus, at this stage the control treats the discriminator 23 as if it were not included in the control sequence. As long as the variation (V) of the detected boom length (1) exceeds a predetermined value (which means that the first cylinder 4 has not yet reached the end of its stroke), the signal is returned to the initial point of control through the NO circuit of the discriminator 24. Thus, there is substantially no change in the control sequence, and the electromagnetic valve 17 and pilot change over valve 11 are continously maintained in the position shown, permitting further extension of the intermediate boom portion 2 by the first cylinder 4 alone.
  • Then, if the variation per unit time (V) of the detected boom length (1) becomes smaller than the predetermined value (ie the first cylinder 4 is at the end of its stroke), the signal is fed to a relay-on circuit 261 through the YES circuit of the discriminator 24, turning on the relay R of Figure 4 and energising the solenoid 17' through the switch Rs to shift the electromagnetic valve 17 to the right position in Figure 2. Consequently, the fluid pressure from the accumulator 18 is led in the direction of arrow A4 to shift the pilot change-over valve 11 into the upper position in the same figure, stopping the supply of fluid pressure to the first cylinder 4 and instead feeding the fluid pressure in the direction A5 from the main circuit 12 for admission into the extending fluid chamber 5a of the second cylinder 5. The fluid pressure in the contracting chamber 5b of the second cylinder 5 is drained in the direction of arrow A6 for return to the tank T. As a result, the first cylinder 4 is stopped with the intermediate boom portion 2 held in a fully extended position relative to the base boom portion 1, while the fore boom portion 3 alone is extended out of the intermediate boom portion 2 by the extension of the second cylinder 5.
  • If the detected boom length (1) becomes greater than the second reference value (L+b) by further extension of the boom, the detected boom length (1) is fed to the relay-on circuit 26' through the YES circuit of the discriminator 23, holding the electromagnetic valve 17 in the right position in the figure to permit the extension of the fore boom portion 3 by the second cylinder 5 alone.
  • Thus, in the boom extending operation, the intermediate boom portion 2 is firstly extended out of the base boom portion 1 by the first cylinder 4, and the electromagnetic valve 17 shifted when the first cylinder 4 comes to its troke end, that is to say, when the intermediate boom portion 2 is fully extended, thereby stretching the second cylinder 2 to extend the fore boom portion 3 out of the intermediate boom portion 2.
  • (II) Contracting the boom from a fully extended state:
    • In this case, the boom extension/contraction control valve 15 is shifted to the left position 15B in the figure to supply the output fluid pressure of the hydraulic pump P in the direction of arrow Bl into the contracting fluid chamber 4b of the first cylinder 4 to contract same. However, since the boom is to be contracted in this instance the output boom length (1) of the boom length detector 6 is fed to the discriminator 22 through the NO circuit of the discriminator 21 as shown in Figure 3. The detected boom length is large and its detected boom length (1) is greater than the first reference value (L-b) and the second reference value (L+b) in the initial stage of the boom contracting operation, so that the detected boom length (1) is fed to the relay-on circuit 26' through the NO and YES circuits of the discriminators 22' and 23, respectively, to turn on the relay R. Whereupon, the solenoid 17' is energised to shift the electromagnetic valve 17 into the right hand position in Figure 2, and the fluid pressure from the accumulator 18 is fed in the direction of arrow B2 to shift the pilot change-over valve 11 into the upper position, blocking the conduit 10 and instead connecting the conduit 9 to the main circuit 12.
  • Therefore, the fluid pressure flowing in the direction of arrow Bl is fed in the direction of arrow B3 and admitted into the contracting fluid pressure in the extending chamber 5a of the second cylinder 5 is drained in the direction of arrow B4 and returned to the tank T. Consequently, the first cylinder 4 remains without expanding or contracting with the intermediate boom portion 2 in the fully extending state relative to the base boom portionl, so that the fore boom portion only retracts into the intermediate boom portion by the contraction of the second cylinder 5.
  • If the boom is contracted to a certain extent and the detected boom length (1) becomes smaller than the first reference value (L+b), the detected boom length (1) is fed to the discriminator 24' through the NO circuit of the discriminator 23 to check if the variation per unit time (V) of the detected boom length (1) is greater than a predetermined value. If the variation (V) is greater than the predetermined value (implying that the second cylinder 5 has not yet reached the end of its stroke), the signal is returned to the initial point of control through the NO circuit of the discriminator 24'. Therefore, the electromagnetic valve 17 is retained in the current position, so that the fore boom portion 3 is still retractred by the second cylinder 5.
  • As soon as the variation per unit time (V) of the detected boom length (1) becomes smaller than the predetermined value (with the second cylinder 5 coming to the end of its stroke), the signal is fed to the relay-off circuit 26 through the YES circuit of the discriminator 241, returning the electromagnetic valve 17 to its initial change-over position. As a result, the conduit 9 is blocked by the change-over valve 11 to stop the fluid in the extending chamber 5a of the second cylinder 5 from draining into the tank T, holding the second cylinder 5 still. Then the fluid pressure which is led in the arrowed direction Bl is admitted into the contracting chamber 4b of the first cylinder 4, while the fluid pressure in the extending chamber 4a of the first cylinder 4 is led out in the direction of arrow B5 for return to the tank T. Thus, the first cylinder 4 starts to contract to retract the intermediate boom portion 2 into the base boom portion 1, along with the fore boom portion 3 which is held in a fully retracted position in the intermediate boom portion 2.
  • Thereafter, as the detected boom length (1) becomes smaller than the first reference value (L-b) by further contraction of the boom, the detected value (1) is fed to the relay-off circuit 26 through the YES circuit of the discriminator 221 to hold the electromagnetic valve 17 in the initial position shown, so that the intermediate boom portion 2 is retracted into the base boom portion 1 by the first cylinder 4 along with the fore boom portion 3.
  • It will be clear from the foregoing description that, in the boom contracting operation, the fore boom portion 3 is firstly retracted into the intermediate boom portion 2 by the second cylinder 5 with the electromagnetic valve 17 in the shifted position, and it is only when the second cylinder 5 reaches the end of its stroke, that is to say, when the fore boom portion 3 is fully retracted, that the electromagnetic valve 17 is returned to its initial position to retract the intermedicate boom portion 2 into the base boom portion 1 by retraction of the first cylinder 4.
  • (III) Extending or contracting the boom after stopping part way to its extended operation:
    • Where the detected boom length (1) of the boom length detector 6 is maller than the first reference value (L-b) at the time of re-starting the telescopic motion, the detected signal (1) is fed to the relay off circuit 26 through the YES circuit of the discriminator 22 or 22' to hold the electromagnetic valve 17 and pilot change over valve 11 in the positions shown. Therefore, the second cylinder 5 remains in a de-activated state and only the first cylinder is actuated to extend or retract the intermediate boom portion 2 relative to the base boom portion 1. On the other hand, if the detected boom length (1) is greater than the second reference value (L+b), the detected signal is fed to the relay-on circuit 26' through the YES circuit of the discriminator 23 or 23' to shift the electromagnetic valve 17 into the right-hand position and the pilot change-over valve 11 into the upper position in the Figure. Accordingly, the first cylinder remains still, and only the second cylinder is actuated to extend or retract the fore boom portion 3 relative to the intermediate boom portion 2.
  • During the above described telescopic boom extending or contracting operation, if an operator should stop the telescopic motion by intentionally returning the operation contrtol valve 15 to a neutral position when the boom length is close to the cylinder switching point, namely, when the detected boom length (1) is in the range of (L-b)≦ 1 ≦ (L,+b), the discriminator 24 or 24' of the control circuit of Figure 3 regards that there is no variation (V) in the detected boom length (1) although the operating cylinder has not yet reached the end of its stroke, turning on or off the relay R to shift the electromagnetic valve 17 to the right or left position. Therefore, upon re-starting the telescopic operation of the boom, the control would recommence from the point at which the electromagnetic valve 17 was switched, the cylinder of the next stage extending or contracting the with the cylinder of the prior stage left in a position short of the end of its stroke.
  • This can be prevented by providing a limit switch which detects the movement of the lever 15 of the operation control valve 15, and in particular detects whether or not the lever 16 is in its neutral position. Further, as illustrated in Figure 5, discriminators 25 and 25' which discriminate the neutral position of the lever 16 are connected to the YES circuits of the discriminators 24 and 24' which judge the variation (V) of the detected boom length (1). In this instance, even if the boom is stopped at a halfway position as described above, the electromagnetic valve 17 does not shift and the controllable state'prior to the temporary stop is retained. Upon subsequently recommencing the extension or contraction of the boom, the control is started according to the situation at the time of recommencement, so that the boom stretching or contracting operation can be properly controlled to ensure an accurate operation.
  • It will be appreciated from the foregoing description that the respective cylinders are successively operated by an accurate switching operation to extend or contract a boom in the ideal way. The method can be economically applied since it can utilise a boom length detector which is normally already provided on a multistage boom, without necessitating changes in the construction of the booms and cylinders. The switching function is performed only in a predetermined range before and after a cylinder switching point L without resorting to a mechanical detection mechanism to guarantee accurate control of the switching operation.

Claims (6)

1. A method for controlling the boom operating cylinders during expansion and contraction of a multistage telescopic boom including a base boom portion, an intermediate boom portion and a fore boom portion, said method comprising:
detecting the length of said boom by means of a boom length detector;
permitting extension or contraction of a cylinder of said intermediate boom portion when the value (1) of the detected length of the boom is smaller than a first preset reference value (L-b) which reference value is determined by subtracting a preset arbitrary length (b) from the actual length (L) of said boom when said intermediate boom portion is fully extended relative to said base boom portion and said fore boom portion is fully contracted relative to said intermediate boom portion;
permitting extension or contraction of a cylinder of said fore boom portion alone when the detected boom length (1) is greater than a second preset reference value (L+b);
detecting variation per unit time (V) of said detected boom length (1) when said detected boom length (1) is in the range between said first and second reference values (L-b) and (L+b);
continuing the boom extension or contraction by means of a currently operating cylinder while said variation (V) is greater than a predetermined value; and
switching the boom extending or contracting operation to a cylinder of the next stage when said variation (V) becomes smaller than said predetermined value.
2. The method as claimed in claim 1, wherein said first and second reference values (L-b) and (L+b) are chosen whereby b is greater than inevitable errors of said boom length detector.
3. The method as claimed in claim 1 or 2, wherein the cylinders of said fore and intermediate boom portions are controlled by a hydraulic control circuit including a pilot change-over valve for controlling flows of fluid pressure to and from extending and contracting pressure chambers of said cylinders and an electromagnetic valve for controlling the supply of pilot pressure to said pilot change-over valve, and an electric control circuit including a logic circuit connected to said boom length detector to compare said detected boom length (1) with said first and second reference values (L-b) and (L+b) and adapted to energise and de-energise said electromagnetic valve when said variation per unit time (V) of said detected boom length (1) becomes smaller than said predetermined value during boom extending and contracting operations, respectively.
4. The method as claimed in claim 3, wherein said logic circuit of said electric control circuit includes a neutral position detector for ensuring the correct control of the cylinders after the extension/contraction selector lever has been put in a neutral position when the boom is half extended.
5. The method as claimed in any of claims 1 to 4, wherein said boom length detector includes a wire wound on a drum of a wire retractor mounted on said base boom portion and having the fore end thereof fixed to the rear end of said fore boom portion, and a potentiometer adapted to measure the length of said wire pulled out during the boom extending and contracting operations.
6. Apparatus for controlling the boom operating cylinders during expansion and contraction of a multistage telescopic boom including a base boom portion, an intermediate boom portion and a fore boom portion, said apparatus comprising:
a boom length detector for detecting the length (1) of said boom;
means for permitting extension or contraction of a cylinder of said intermediate boom portion when the value (1) of the detected length of the boom is smaller than a first preset reference value (L-b) which reference value is determined by subtracting a preset arbitrary length (b) from the actual length L of said boom when said intermediate boom portion is fully extended relative to said base boom portion and said fore boom portion is fully contracted relative to said intermediate boom portion;
means permitting extension or contraction of a cylinder of said fore boom portion alone when the detected boom length (1) is greater than a second preset reference value (L+b); I means detecting variation per unit time (V) of said detected boom length (1) when said detected boom length (1) is in the range between said first and second reference values (L-b) and (L+b);
means for continuing the boom extension or contraction by means of a currently operating cylinder while said variation (V) is greater than a predetermined value and for switching the boom extending or contracting operation to a cylinder of the next stage when said variation (V) becomes smaller than said predetermined value.
EP83306403A 1983-10-21 1983-10-21 Method for controlling stretching and contracting operations of telescopic multistage boom Expired EP0139054B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP83306403A EP0139054B1 (en) 1983-10-21 1983-10-21 Method for controlling stretching and contracting operations of telescopic multistage boom
DE8383306403T DE3371900D1 (en) 1983-10-21 1983-10-21 Method for controlling stretching and contracting operations of telescopic multistage boom

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP83306403A EP0139054B1 (en) 1983-10-21 1983-10-21 Method for controlling stretching and contracting operations of telescopic multistage boom

Publications (2)

Publication Number Publication Date
EP0139054A1 true EP0139054A1 (en) 1985-05-02
EP0139054B1 EP0139054B1 (en) 1987-06-03

Family

ID=8191323

Family Applications (1)

Application Number Title Priority Date Filing Date
EP83306403A Expired EP0139054B1 (en) 1983-10-21 1983-10-21 Method for controlling stretching and contracting operations of telescopic multistage boom

Country Status (2)

Country Link
EP (1) EP0139054B1 (en)
DE (1) DE3371900D1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115477239A (en) * 2022-07-04 2022-12-16 韶关市起重机厂有限责任公司 Automatically controlled hoist order telescopic system that realizes

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2761285A (en) * 1953-09-03 1956-09-04 Julian B Beecroft Control system for power-operated moving members
DE2028826A1 (en) * 1970-01-14 1971-07-15 Tadano Iron Works Extension device for multi-level boom
US3672257A (en) * 1969-03-17 1972-06-27 Tadano Tekkosho Kk Extension means of a multi-stage boom
DD100691A1 (en) * 1972-12-14 1973-10-05
US3809248A (en) * 1970-02-13 1974-05-07 Tadano Tekkosho Kk Boom extension means
US4125974A (en) * 1977-07-08 1978-11-21 Harnischfeger Corporation Control system for telescopic boom
US4286386A (en) * 1977-09-06 1981-09-01 Long Irvin E Electro-mechanical displacement measuring device

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6023080B2 (en) * 1979-11-16 1985-06-05 株式会社ユニック Boom extension device
JPS5678795A (en) * 1980-10-06 1981-06-27 Unic Corp Successive working cylinder device for multistage expansion boom

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2761285A (en) * 1953-09-03 1956-09-04 Julian B Beecroft Control system for power-operated moving members
US3672257A (en) * 1969-03-17 1972-06-27 Tadano Tekkosho Kk Extension means of a multi-stage boom
DE2028826A1 (en) * 1970-01-14 1971-07-15 Tadano Iron Works Extension device for multi-level boom
US3809248A (en) * 1970-02-13 1974-05-07 Tadano Tekkosho Kk Boom extension means
DD100691A1 (en) * 1972-12-14 1973-10-05
US4125974A (en) * 1977-07-08 1978-11-21 Harnischfeger Corporation Control system for telescopic boom
US4286386A (en) * 1977-09-06 1981-09-01 Long Irvin E Electro-mechanical displacement measuring device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115477239A (en) * 2022-07-04 2022-12-16 韶关市起重机厂有限责任公司 Automatically controlled hoist order telescopic system that realizes

Also Published As

Publication number Publication date
EP0139054B1 (en) 1987-06-03
DE3371900D1 (en) 1987-07-09

Similar Documents

Publication Publication Date Title
US4589076A (en) Method for controlling stretching and contracting operations of telescopic multistage boom
KR100479373B1 (en) Fault detection system and method for solenoid controlled actuators of a transmission system
EP0331177B1 (en) Apparatus for controlling operating reaction of winch
GB2287011A (en) Stabilising telescopic booms
US5184699A (en) Control device for forklift
EP0139054A1 (en) Method for controlling stretching and contracting operations of telescopic multistage boom
EP2388228B1 (en) Boom telescoping control unit
US4219121A (en) Safety system for use in association with material handling equipment
US4215622A (en) Hydraulic control system
NO892838L (en) RULE FITTING FOR ROPE WINDS.
GB2319328A (en) An automatic/manual control device with emergency override
US4367763A (en) Four-way directional valve
JPH09216786A (en) Boom extension/contraction stop retaining device for hydraulic crane
US3942432A (en) Control system for a vehicle press
JPS6411558B2 (en)
JP2003194012A (en) Switching control valve for hydraulic actuator
KR920006890Y1 (en) Crane-boom expansion & contraction device
JP3262422B2 (en) crane
US6773574B2 (en) Method and apparatus for removing thimbles from the stubs of an anode
US4286771A (en) Haulage apparatus for mining machines
JP2004189396A (en) Crane control device
KR0166133B1 (en) Apparatus of automatically changing driving speed for excavator
JPH03293300A (en) Device for automatic control of clamping article in industrial vehicle
JP4527860B2 (en) Speed control method and apparatus for hydraulic winch of crane
JP2634301B2 (en) Lifting / lowering hydraulic control method for full free mast device

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 19831107

AK Designated contracting states

Designated state(s): DE FR GB NL

17Q First examination report despatched

Effective date: 19860121

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): DE FR GB NL

REF Corresponds to:

Ref document number: 3371900

Country of ref document: DE

Date of ref document: 19870709

ET Fr: translation filed
PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed
PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FR

Payment date: 19931011

Year of fee payment: 11

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 19931012

Year of fee payment: 11

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 19931021

Year of fee payment: 11

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: NL

Payment date: 19931031

Year of fee payment: 11

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GB

Effective date: 19941021

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: NL

Effective date: 19950501

NLV4 Nl: lapsed or anulled due to non-payment of the annual fee
GBPC Gb: european patent ceased through non-payment of renewal fee

Effective date: 19941021

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Effective date: 19950630

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: DE

Effective date: 19950701

REG Reference to a national code

Ref country code: FR

Ref legal event code: ST