DE69628578D1 - Herstellen von werkzeugen durch thermisches spritzen - Google Patents

Herstellen von werkzeugen durch thermisches spritzen

Info

Publication number
DE69628578D1
DE69628578D1 DE69628578T DE69628578T DE69628578D1 DE 69628578 D1 DE69628578 D1 DE 69628578D1 DE 69628578 T DE69628578 T DE 69628578T DE 69628578 T DE69628578 T DE 69628578T DE 69628578 D1 DE69628578 D1 DE 69628578D1
Authority
DE
Germany
Prior art keywords
matrix
spray gun
passes
thermal spraying
metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
DE69628578T
Other languages
English (en)
Other versions
DE69628578T2 (de
Inventor
Charles P Covino
Edmund V Aversenti
Gaylon Pleasant
Allen Solomon
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GMIC Corp
Original Assignee
GMIC Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GMIC Corp filed Critical GMIC Corp
Application granted granted Critical
Publication of DE69628578D1 publication Critical patent/DE69628578D1/de
Publication of DE69628578T2 publication Critical patent/DE69628578T2/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20—Accessories: Details
    • B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2209—Selection of die materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D23/00—Casting processes not provided for in groups B22D1/00 - B22D21/00
    • B22D23/003—Moulding by spraying metal on a surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/24—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/56—Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/56—Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
    • B29C33/565—Consisting of shell-like structures supported by backing material
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/18—After-treatment
    • C23C4/185—Separation of the coating from the substrate
DE69628578T 1995-11-13 1996-11-13 Herstellen von werkzeugen durch thermisches spritzen Expired - Lifetime DE69628578T2 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US666695P 1995-11-13 1995-11-13
US6666P 1995-11-13
PCT/US1996/017932 WO1997018074A1 (en) 1995-11-13 1996-11-13 Fabrication of tooling by thermal spraying

Publications (2)

Publication Number Publication Date
DE69628578D1 true DE69628578D1 (de) 2003-07-10
DE69628578T2 DE69628578T2 (de) 2004-05-06

Family

ID=21722017

Family Applications (1)

Application Number Title Priority Date Filing Date
DE69628578T Expired - Lifetime DE69628578T2 (de) 1995-11-13 1996-11-13 Herstellen von werkzeugen durch thermisches spritzen

Country Status (7)

Country Link
US (1) US5817267A (de)
EP (1) EP0861145B1 (de)
JP (2) JP3707795B2 (de)
AT (1) ATE242097T1 (de)
AU (1) AU7724596A (de)
DE (1) DE69628578T2 (de)
WO (1) WO1997018074A1 (de)

Families Citing this family (54)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2315078A (en) * 1996-07-06 1998-01-21 Ford Motor Co Moulding tools
US5983495A (en) * 1997-12-29 1999-11-16 Ford Global Technologies, Inc. Method of making spray-formed inserts
US6355196B1 (en) 1998-03-16 2002-03-12 Vantico Inc. Process for producing direct tooling mold and method for using the same
US5922412A (en) * 1998-03-26 1999-07-13 Ford Global Technologies, Inc. Method of eliminating unevenness in pass-reversal thermal spraying
GB2338666B (en) 1998-06-26 2002-08-07 Sprayform Holdings Ltd Tooling production
US6513567B2 (en) 1998-11-04 2003-02-04 Ford Global Technologies, Inc. Method of making a spray formed rapid tool
US6623808B1 (en) 1999-02-23 2003-09-23 Ford Global Technologies, Inc. Spray deposition process
GB9903964D0 (en) * 1999-02-23 1999-04-14 Sprayform Holdings Limited Spray deposition process
CN1093452C (zh) * 1999-04-27 2002-10-30 张海鸥 金属模具熔射制作方法
US6305459B1 (en) * 1999-08-09 2001-10-23 Ford Global Technologies, Inc. Method of making spray-formed articles using a polymeric mandrel
JP2003510457A (ja) * 2000-02-23 2003-03-18 スプレーフォーム ホールディングス リミテッド 溶射被覆法
US6510601B1 (en) * 2000-03-20 2003-01-28 The Boeing Company Invar forming method for making tooling
US6447704B1 (en) * 2000-05-23 2002-09-10 Gmic, Corp. Thermal-sprayed tooling
US6345440B1 (en) 2000-07-21 2002-02-12 Ford Global Technologies, Inc. Methods for manufacturing multi-layer engine valve guides by thermal spray
US6365222B1 (en) 2000-10-27 2002-04-02 Siemens Westinghouse Power Corporation Abradable coating applied with cold spray technique
US6491208B2 (en) 2000-12-05 2002-12-10 Siemens Westinghouse Power Corporation Cold spray repair process
US6444259B1 (en) 2001-01-30 2002-09-03 Siemens Westinghouse Power Corporation Thermal barrier coating applied with cold spray technique
DE10131362A1 (de) 2001-06-28 2003-01-09 Alstom Switzerland Ltd Verfahren zur Herstellung einer räumlich geformten, folienartig ausgebildeten Trägerschicht aus sprödhartem Material
US6595263B2 (en) * 2001-08-20 2003-07-22 Ford Global Technologies, Inc. Method and arrangement for utilizing a psuedo-alloy composite for rapid prototyping and low-volume production tool making by thermal spray form techniques
US20030196774A1 (en) * 2001-11-29 2003-10-23 Grigoriy Grinberg Method to incorporate cooling lines in a spray-formed article
CN100413638C (zh) * 2003-05-05 2008-08-27 华中科技大学 熔射制造模具的方法
WO2005089021A1 (en) * 2004-03-04 2005-09-22 Touchstone Research Laboratory, Ltd. Tool bodies having heated tool faces
US7350558B2 (en) * 2004-10-22 2008-04-01 Grigoriy Grinberg Method of venting a spray metal mold
GB0424257D0 (en) * 2004-11-02 2004-12-01 Bentley Motors Ltd A moulding process and product
US7270167B1 (en) 2004-12-03 2007-09-18 Gmic Corp. Metal impregnated graphite composite tooling
US7320832B2 (en) 2004-12-17 2008-01-22 Integran Technologies Inc. Fine-grained metallic coatings having the coefficient of thermal expansion matched to the one of the substrate
US20060210718A1 (en) * 2005-03-21 2006-09-21 General Magnaplate Corporation Combination high density/low density layers
US20060266472A1 (en) * 2005-05-06 2006-11-30 Kipp Michael D Vacuum bagging methods and systems
GB0620604D0 (en) * 2006-10-18 2006-11-29 Flotek Internat Ltd Methods of moulding and mould liners therefor
US20080115904A1 (en) * 2006-11-16 2008-05-22 Gmic, Corp. Combination metal and epoxy mold
DE102006057641A1 (de) * 2006-12-05 2008-06-12 Eads Deutschland Gmbh Reparatur und/oder Konturänderung einer Formoberfläche eines Formwerkzeugs
US8043543B2 (en) * 2007-03-28 2011-10-25 GM Global Technology Operations LLC Method for molding of polymer composites comprising three-dimensional carbon reinforcement using a durable tool
US20090035412A1 (en) * 2007-07-31 2009-02-05 Sobcinski Thomas J Hybrid lay-up tool
US7772545B2 (en) * 2008-07-24 2010-08-10 Halliburton Energy Services, Inc. Nuclear logging tool
WO2010019802A1 (en) 2008-08-15 2010-02-18 Gesturetek, Inc. Enhanced multi-touch detection
WO2010047865A1 (en) * 2008-10-21 2010-04-29 Halliburton Energy Services, Inc. Nuclear logging tool calibration system and method
US8346481B2 (en) * 2008-12-15 2013-01-01 Halliburton Energy Services, Inc. Method and system of determining a value indicative of gas saturation of a formation
DE102009008675A1 (de) * 2009-02-12 2010-08-19 Audi Ag Gussform zum Druckgießen eines Bauteils sowie Verfahren zur Herstellung einer derartigen Gussform
US20100307826A1 (en) * 2009-06-03 2010-12-09 Bucyrus Mining Equipment, Inc. Rod changer for a rock drill
ES2812501T3 (es) * 2009-06-11 2021-03-17 Genius Solutions Eng Company Moldes de hueco de bajo CTE con superficie texturizada y método de fabricación y utilización de los mismos
US20110156304A1 (en) * 2009-12-31 2011-06-30 Bryant Walker Die Tool Production Methods Utilizing Additive Manufacturing Techniques
US8584774B2 (en) 2010-06-04 2013-11-19 Caterpillar Global Mining Equipment Llc Traveling and locking centralizer
EP2580611A1 (de) 2010-07-21 2013-04-17 Halliburton Energy Services, Inc. Verfahren und system zur bestimmung eines parameters einer formation mit korrektur je nach produzierten neutronen
BR112013002463B1 (pt) 2010-08-24 2020-02-04 Halliburton Energy Services Inc método e sistema de determinar o conteúdo elementar de uma formação de terra, e, meio legível por computador não transitório
CN102179499B (zh) * 2011-04-15 2013-01-23 吉林大学 一种汽车高强钢冲压件热成形模具制造方法
DE102012218928A1 (de) * 2012-10-17 2014-04-17 Krones Ag Herstellungsverfahren für Blasformen
US9144841B1 (en) * 2012-11-15 2015-09-29 The Boeing Company In-mold metallization of composite structures
DE102013216439A1 (de) * 2013-05-22 2014-11-27 Siemens Aktiengesellschaft Verfahren zum Erzeugen eines schalenförmigen Bauteils sowie zur Anwendung dieses Verfahrens geeignete Herstellungsanlage
JP6475446B2 (ja) * 2014-09-12 2019-02-27 株式会社イケックス工業 金型の製造方法
CN104550960B (zh) * 2014-12-23 2017-03-08 中国航空工业集团公司北京航空制造工程研究所 应用冷床熔炼的金属增材制造方法及金属零件和应用
DE102016010506A1 (de) 2016-08-30 2018-03-01 Audi Ag Werkzeug
US20210252748A1 (en) * 2017-01-20 2021-08-19 Persico Spa Film molding tool, method for producing a film molding tool, and use of a film molding tool
JP6836474B2 (ja) 2017-08-03 2021-03-03 三菱重工業株式会社 可撓性マンドレル、複合材部品の製造方法
EP3683027A1 (de) * 2019-01-21 2020-07-22 Airbus Operations, S.L.U. Verfahren zur herstellung von werkzeugen

Family Cites Families (38)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1528581A (en) * 1920-01-26 1925-03-03 Gen Electric Composite metal article and its method of manufacture
US1813880A (en) * 1927-09-06 1931-07-07 Goodyear Tire & Rubber Method of making molds
US1935916A (en) * 1928-06-06 1933-11-21 Budd Edward G Mfg Co Metal die and method of making the same
US2344960A (en) * 1938-07-20 1944-03-28 American Anode Inc Deposition form and method of making the same
US2281634A (en) * 1940-05-29 1942-05-05 Otto Stossel Production of spray metal negatives of models
US2629907A (en) * 1949-04-19 1953-03-03 Us Rubber Co Method of making molds
FR1180308A (fr) * 1956-08-03 1959-06-03 Bayer Ag Procédé d'obtention de corps poreux ou homogènes
US3053610A (en) * 1957-03-18 1962-09-11 Us Rubber Co Flame-sprayed metal article
US3018520A (en) * 1959-02-12 1962-01-30 Ren Plastics Inc Method of molding by spraying molten metal and heat-reactive bonding agent
US3182361A (en) * 1961-02-08 1965-05-11 Budd Co Spraying apparatus and method
US3183289A (en) * 1961-12-15 1965-05-11 Budd Co Method of making a positive face vacuum forming mold
US3336181A (en) * 1963-05-22 1967-08-15 Uniroyal Inc Molding apparatus and process for making the same
US3638299A (en) * 1968-12-30 1972-02-01 Ici Ltd Process for the production of molds
US3784451A (en) * 1969-06-23 1974-01-08 Ici Ltd Method of fabricating a composite mold having a resin-impregnated metal molding surface
US4231982A (en) * 1975-05-20 1980-11-04 Ab Volvo Method for the production of tools for deep drawing, moulding, extruding and the like
US4224356A (en) * 1977-05-31 1980-09-23 The Secretary For Defence In Her Britannic Majesty's Government Of The United Kingdom Of Great Britain And Northern Ireland Deposition of metals on a base
US4374173A (en) * 1979-11-06 1983-02-15 Sherritt Gordon Mines Limited Composite powders sprayable to form abradable seal coatings
CH656560A5 (de) * 1982-03-19 1986-07-15 Castolin Sa Verfahren zum auftragen einer schutzschicht durch thermisches spritzen.
US4505947A (en) * 1982-07-14 1985-03-19 The Standard Oil Company (Ohio) Method for the deposition of coatings upon substrates utilizing a high pressure, non-local thermal equilibrium arc plasma
US4776076A (en) * 1982-09-30 1988-10-11 Boeing Company Method of fabricating a rotor hub of composite material
DE3304073A1 (de) * 1983-02-07 1984-08-09 Alban 5456 Rheinbrohl Pütz Verfahren zur erstellung von formen fuer das spritzgiessen, insbesondere von werkzeugen fuer das spritzgiessen von kunststoff
US4905899A (en) * 1985-11-12 1990-03-06 Osprey Metals Limited Atomisation of metals
FR2616409B1 (fr) * 1987-06-09 1989-09-15 Aerospatiale Pale en materiaux composites et son procede de fabrication
US4971846A (en) * 1987-11-16 1990-11-20 Tre Corporation Thermoplastic cylinder and process for manufacturing same
US5042968A (en) * 1989-11-02 1991-08-27 United Technologies Corporation Propeller blade subassembly and method for making a propeller blade subassembly
US5229165A (en) * 1989-11-09 1993-07-20 Allied-Signal Inc. Plasma sprayed continuously reinforced aluminum base composites
US5073589A (en) * 1989-12-21 1991-12-17 Dimitrije Milovich Composite backing structure for spray metal tooling
JP2772843B2 (ja) * 1990-01-19 1998-07-09 住友重機械工業株式会社 スプレイ・デポジットによる厚肉プリフォームの製造方法
CA2010887C (en) * 1990-02-26 1996-07-02 Peter George Tsantrizos Reactive spray forming process
US5104293A (en) * 1990-07-16 1992-04-14 United Technologies Corporation Method for applying abrasive layers to blade surfaces
US5123814A (en) * 1990-07-27 1992-06-23 The Marley Cooling Tower Company Industrial cooling tower fan blade having abrasion resistant leading edge
US5189781A (en) * 1990-08-03 1993-03-02 Carnegie Mellon University Rapid tool manufacturing
US5269658A (en) * 1990-12-24 1993-12-14 United Technologies Corporation Composite blade with partial length spar
WO1993005194A1 (en) * 1991-09-05 1993-03-18 Technalum Research, Inc. Method for the production of compositionally graded coatings
US5302450A (en) * 1993-07-06 1994-04-12 Ford Motor Company Metal encapsulated solid lubricant coating system
US5440798A (en) * 1994-01-18 1995-08-15 Gentex Optics, Inc. Method of making concave aspheric bifocal mold component
US5449483A (en) * 1994-02-04 1995-09-12 The Goodyear Tire & Rubber Company Method and apparatus for making a tire mold
US5433002A (en) * 1994-05-05 1995-07-18 The United States Of America As Represented By The Secretary Of The Navy Fabrication process for complex composite parts

Also Published As

Publication number Publication date
EP0861145A1 (de) 1998-09-02
DE69628578T2 (de) 2004-05-06
JP3707795B2 (ja) 2005-10-19
AU7724596A (en) 1997-06-05
EP0861145A4 (de) 2001-01-24
US5817267A (en) 1998-10-06
EP0861145B1 (de) 2003-06-04
ATE242097T1 (de) 2003-06-15
WO1997018074A1 (en) 1997-05-22
JP2000510394A (ja) 2000-08-15
JP2004276594A (ja) 2004-10-07

Similar Documents

Publication Publication Date Title
DE69628578D1 (de) Herstellen von werkzeugen durch thermisches spritzen
CA2191083A1 (en) Method and spray mould assembly for manufacturing an elastomeric skin of at least two elastomeric materials and such elastomeric skin
ATE210522T1 (de) Artikel, die durch beschichtung hergestellt sind und dessen herstellung verfahren
WO2004106253A8 (ja) 化学強化ガラスおよびその製造方法
AU561078B2 (en) Method of manufacturing a mould
NO900146L (no) Metode for modifisering av keramiske komposittlegemer veden etterbehandlingsprosess, samt gjenstander produsert herved.
ATE306343T1 (de) Sprühbeschichtungsverfahren
TW370626B (en) Method for manufacturing lens
GR3033304T3 (en) An investment casting process where the lost pattern is formed in a lost mold.
ES479188A1 (es) Procedimiento para la fabricacion de instalaciones moldeado-ras.
NO932882L (no) Fremgangsmaate for fremstilling av formdeler ved pressing av tekstilreststoffer under samtidig klebing, formdeler oppnaadd ved fremgangsmaaten samt deres anvendelse
JPS565722A (en) Manufacturing of mold of simple construction
JPS5557368A (en) Production of hollow casting
JPH03230845A (ja) 一体型Ｔｉ合金製ゴルフヘッドの製造方法
JPS55139211A (en) Preparation of mold for molding plastic
GB9105708D0 (en) Method of manufacturing a nozzle for metal casting processes and the articles produced thereby
CA2236821A1 (en) Fabrication of tooling by thermal spraying
JPS56139841A (en) Method of producing rack for rack-pinion type steering gear
CN1191814A (zh) 一种金属雕像的制造方法
JPS6484694A (en) Manufacture of insulating substrate provided with conductive layer
JPS6231846B2 (de)
JPS54151229A (en) Method of producing shift folk for automobile transmission
JPS6458540A (en) Decoration of resin molded product
SU1528601A1 (ru) Способ изготовлени выплавл емой модели
CA1180258A (en) Method for shaping and finishing a workpiece

Legal Events

Date Code Title Description
8364 No opposition during term of opposition