DE3463393D1 - Alumina-zirconia abrasive - Google Patents

Alumina-zirconia abrasive

Info

Publication number
DE3463393D1
DE3463393D1 DE8484111499T DE3463393T DE3463393D1 DE 3463393 D1 DE3463393 D1 DE 3463393D1 DE 8484111499 T DE8484111499 T DE 8484111499T DE 3463393 T DE3463393 T DE 3463393T DE 3463393 D1 DE3463393 D1 DE 3463393D1
Authority
DE
Germany
Prior art keywords
alumina
zirconia abrasive
fused
quenching
abrasive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
DE8484111499T
Other languages
English (en)
Inventor
Simon Poon
Ronald Walter Trischuk
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saint Gobain Abrasives Inc
Original Assignee
Norton Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Norton Co filed Critical Norton Co
Application granted granted Critical
Publication of DE3463393D1 publication Critical patent/DE3463393D1/de
Expired legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/62645—Thermal treatment of powders or mixtures thereof other than sintering
    • C04B35/62665—Flame, plasma or melting treatment
    • C—CHEMISTRY; METALLURGY
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • C04B35/107—Refractories by fusion casting
    • C04B35/109—Refractories by fusion casting containing zirconium oxide or zircon (ZrSiO4)
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • C04B35/111—Fine ceramics
    • C04B35/117—Composites
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/48—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
    • C04B35/484—Refractories by fusion casting
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/48—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
    • C04B35/486—Fine ceramics
    • C04B35/488—Composites
    • C04B35/4885—Composites with aluminium oxide
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/62204—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products using waste materials or refuse
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/653—Processes involving a melting step
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00—Materials not provided for elsewhere
    • C09K3/14—Anti-slip materials; Abrasives
    • C09K3/1409—Abrasive particles per se
    • C09K3/1427—Abrasive particles per se obtained by division of a mass agglomerated by melting, at least partially, e.g. with a binder
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206—Magnesium oxides or oxide-forming salts thereof
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208—Calcium oxide or oxide-forming salts thereof, e.g. lime
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C—CHEMISTRY; METALLURGY
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C04B2235/3225—Yttrium oxide or oxide-forming salts thereof
    • C—CHEMISTRY; METALLURGY
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C04B2235/3227—Lanthanum oxide or oxide-forming salts thereof
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C04B2235/3229—Cerium oxides or oxide-forming salts thereof
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3232—Titanium oxides or titanates, e.g. rutile or anatase
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/327—Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3272—Iron oxides or oxide forming salts thereof, e.g. hematite, magnetite
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/40—Metallic constituents or additives not added as binding phase
    • C04B2235/402—Aluminium
    • C—CHEMISTRY; METALLURGY
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74—Physical characteristics
    • C04B2235/78—Grain sizes and shapes, product microstructures, e.g. acicular grains, equiaxed grains, platelet-structures
    • C04B2235/785—Submicron sized grains, i.e. from 0,1 to 1 micron

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Composite Materials (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Inorganic Compounds Of Heavy Metals (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
DE8484111499T 1983-09-29 1984-09-26 Alumina-zirconia abrasive Expired DE3463393D1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US06/537,214 US4457767A (en) 1983-09-29 1983-09-29 Alumina-zirconia abrasive

Publications (1)

Publication Number Publication Date
DE3463393D1 true DE3463393D1 (en) 1987-06-04

Family

ID=24141706

Family Applications (1)

Application Number Title Priority Date Filing Date
DE8484111499T Expired DE3463393D1 (en) 1983-09-29 1984-09-26 Alumina-zirconia abrasive

Country Status (11)

Country Link
US (1) US4457767A (de)
EP (1) EP0140164B1 (de)
JP (1) JPS6099567A (de)
AT (1) ATE26855T1 (de)
AU (1) AU573625B2 (de)
BR (1) BR8404844A (de)
CA (1) CA1207153A (de)
DE (1) DE3463393D1 (de)
ES (1) ES536206A0 (de)
IN (1) IN162220B (de)
ZA (1) ZA847230B (de)

Families Citing this family (106)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4988370A (en) * 1984-05-31 1991-01-29 Minnesota Mining And Manufacturing Company Alumina bonded abrasive for cast iron
US4741743A (en) * 1985-08-19 1988-05-03 Norton Company Grinding wheel with combination of fused and sintered abrasive grits
US4770671A (en) * 1985-12-30 1988-09-13 Minnesota Mining And Manufacturing Company Abrasive grits formed of ceramic containing oxides of aluminum and yttrium, method of making and using the same and products made therewith
US4960441A (en) * 1987-05-11 1990-10-02 Norton Company Sintered alumina-zirconia ceramic bodies
US5053369A (en) * 1988-11-02 1991-10-01 Treibacher Chemische Werke Aktiengesellschaft Sintered microcrystalline ceramic material
DE69002557T2 (de) * 1989-02-01 1993-12-23 Showa Denko Kk Keramik aus aluminiumoxyd, schleifmittel und deren verfahren zur herstellung.
JPH06104817B2 (ja) * 1990-10-09 1994-12-21 日本研磨材工業株式会社 アルミナ―ジルコニア系ラップ研磨材とその製造方法及び研磨用組成物
JPH0747506B2 (ja) * 1991-01-16 1995-05-24 日本研磨材工業株式会社 スライディングノズル用耐火材料およびその製造方法
JP3560341B2 (ja) * 1992-09-25 2004-09-02 ミネソタ・マイニング・アンド・マニュファクチュアリング・カンパニー アルミナおよびジルコニアを含む砥粒
BR9307095A (pt) * 1992-09-25 1999-03-30 Minnesota Mining & Mfg Processo para preparar grãos de abrasivo
ATE186939T1 (de) * 1992-09-25 1999-12-15 Minnesota Mining & Mfg Seltenes erdoxid enthaltendes schleifkorn
US5372620A (en) * 1993-12-13 1994-12-13 Saint Gobain/Norton Industrial Ceramics Corporation Modified sol-gel alumina abrasive filaments
CA2177702A1 (en) * 1993-12-28 1995-07-06 Stanley L. Conwell Alpha alumina-based abrasive grain having an as sintered outer surface
WO1995018193A1 (en) * 1993-12-28 1995-07-06 Minnesota Mining & Mfg Alpha alumina-based abrasive grain
US5489204A (en) * 1993-12-28 1996-02-06 Minnesota Mining And Manufacturing Company Apparatus for sintering abrasive grain
FR2714905B1 (fr) * 1994-01-11 1996-03-01 Produits Refractaires Billes en matière céramique fondue.
US5567214A (en) * 1995-05-03 1996-10-22 Saint-Gobain/Norton Industrial Ceramics Corporation Process for production of alumina/zirconia materials
US7011689B2 (en) * 1998-12-09 2006-03-14 Societe Europeenne Des Produits Refractaires Melted alumina-zirconia ceramic grains, abrasive tools and refractory parts produced from said grains
FR2787106B1 (fr) * 1998-12-09 2002-01-04 Produits Refractaires Grains ceramiques fondus alumine-zircone, outils abrasifs et pieces refractaires produits a partir de ces grains
US6451077B1 (en) 2000-02-02 2002-09-17 3M Innovative Properties Company Fused abrasive particles, abrasive articles, and methods of making and using the same
US6607570B1 (en) * 2000-02-02 2003-08-19 3M Innovative Properties Company Fused Al2O3-rare earth oxide eutectic abrasive particles, abrasive articles, and methods of making and using the same
US6669749B1 (en) 2000-02-02 2003-12-30 3M Innovative Properties Company Fused abrasive particles, abrasive articles, and methods of making and using the same
US6596041B2 (en) 2000-02-02 2003-07-22 3M Innovative Properties Company Fused AL2O3-MgO-rare earth oxide eutectic abrasive particles, abrasive articles, and methods of making and using the same
AU2001234695A1 (en) * 2000-02-02 2001-08-14 3M Innovative Properties Company Fused abrasive particles, abrasive articles, and methods of making and using thesame
US6592640B1 (en) 2000-02-02 2003-07-15 3M Innovative Properties Company Fused Al2O3-Y2O3 eutectic abrasive particles, abrasive articles, and methods of making and using the same
US7384438B1 (en) 2000-07-19 2008-06-10 3M Innovative Properties Company Fused Al2O3-Y2O3-ZrO2 eutectic abrasive particles, abrasive articles, and methods of making and using the same
US6454822B1 (en) 2000-07-19 2002-09-24 3M Innovative Properties Company Fused aluminum oxycarbide/nitride-Al2O3·Y2O3 eutectic abrasive particles, abrasive articles, and methods of making and using the same
AU2001234697A1 (en) * 2000-07-19 2002-02-05 3M Innovative Properties Company Fused al2o3-rare earth oxide-zro2 eutectic materials, abrasive particles, abrasive articles, and methods of making and using the same
US6666750B1 (en) 2000-07-19 2003-12-23 3M Innovative Properties Company Fused AL2O3-rare earth oxide-ZrO2 eutectic abrasive particles, abrasive articles, and methods of making and using the same
US6582488B1 (en) 2000-07-19 2003-06-24 3M Innovative Properties Company Fused Al2O3-rare earth oxide-ZrO2 eutectic materials
US6589305B1 (en) 2000-07-19 2003-07-08 3M Innovative Properties Company Fused aluminum oxycarbide/nitride-Al2O3 • rare earth oxide eutectic abrasive particles, abrasive articles, and methods of making and using the same
US6583080B1 (en) 2000-07-19 2003-06-24 3M Innovative Properties Company Fused aluminum oxycarbide/nitride-Al2O3·rare earth oxide eutectic materials
WO2002008145A1 (en) 2000-07-19 2002-01-31 3M Innovative Properties Company FUSED ALUMINUM OXYCARBIDE/NITRIDE-Al2O3. RARE EARTH OXIDE EUTECTIC MATERIALS, ABRASIVE PARTICLES, ABRASIVE ARTICLES, AND METHODS OF MAKING AND USING THE SAME
US6458731B1 (en) 2000-07-19 2002-10-01 3M Innovative Properties Company Fused aluminum oxycarbide/nitride-AL2O3.Y2O3 eutectic materials
EP1332194B1 (de) * 2000-10-06 2007-01-03 3M Innovative Properties Company Keramische aggregatteilchen
CA2423597A1 (en) 2000-10-16 2002-04-25 3M Innovative Properties Company Method of making ceramic aggregate particles
EP1326941B1 (de) 2000-10-16 2008-01-02 3M Innovative Properties Company Verfahren zur herstellung von agglomeratteilchen
US6521004B1 (en) 2000-10-16 2003-02-18 3M Innovative Properties Company Method of making an abrasive agglomerate particle
CN101538119B (zh) 2001-08-02 2013-07-24 3M创新有限公司 从玻璃制备制品的方法以及所制备的玻璃陶瓷制品
US7625509B2 (en) 2001-08-02 2009-12-01 3M Innovative Properties Company Method of making ceramic articles
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EP0140164A1 (de) 1985-05-08
CA1207153A (en) 1986-07-08
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ZA847230B (en) 1985-11-27
ES8506782A1 (es) 1985-07-16
JPS6099567A (ja) 1985-06-03
US4457767A (en) 1984-07-03
EP0140164B1 (de) 1987-04-29
ES536206A0 (es) 1985-07-16
IN162220B (de) 1988-04-16
BR8404844A (pt) 1985-08-13
ATE26855T1 (de) 1987-05-15
AU573625B2 (en) 1988-06-16

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