DE102014102773A1 - Process for reproducing a manufacturing process in a virtual environment - Google Patents
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- Publication number
- DE102014102773A1 DE102014102773A1 DE102014102773.6A DE102014102773A DE102014102773A1 DE 102014102773 A1 DE102014102773 A1 DE 102014102773A1 DE 102014102773 A DE102014102773 A DE 102014102773A DE 102014102773 A1 DE102014102773 A1 DE 102014102773A1
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- Germany
- Prior art keywords
- workpiece
- virtual environment
- scanner
- dimensional data
- manufacturing
- Prior art date
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41885—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T17/00—Three dimensional [3D] modelling, e.g. data description of 3D objects
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32014—Augmented reality assists operator in maintenance, repair, programming, assembly, use of head mounted display with 2-D 3-D display and voice feedback, voice and gesture command
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/39—Robotics, robotics to robotics hand
- G05B2219/39451—Augmented reality for robot programming
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
Die Erfindung betrifft ein Verfahren zur Wiedergabe eines Fertigungsprozesses in einer virtuellen Umgebung, wobei während des Fertigungsprozesses eine Fertigungseinrichtung (1) und ein Werkstück (2) in Interaktion miteinander gebracht werden, wobei die virtuelle Umgebung einerseits aus zuvor errechneten dreidimensionalen Daten des Werkstücks (2) erstellt wird. Nach der Erfindung ist vorgesehen, dass die virtuelle Umgebung andererseits aus per Scanner erfassten, dreidimensionalen Daten einer real existierenden Fertigungseinrichtung (1) erstellt wird.The invention relates to a method for reproducing a production process in a virtual environment, wherein a production device (1) and a workpiece (2) are brought into interaction with one another during the production process, wherein the virtual environment on the one hand consists of previously calculated three-dimensional data of the workpiece (2). is created. On the other hand, it is provided according to the invention that the virtual environment is created on the basis of three-dimensional data of a real existing production device (1) acquired by a scanner.
Description
Die Erfindung betrifft ein Verfahren zur Wiedergabe eines Fertigungsprozesses in einer virtuellen Umgebung gemäß dem Oberbegriff des Patentanspruchs 1.The invention relates to a method for reproducing a production process in a virtual environment according to the preamble of patent claim 1.
Ein Verfahren zur Wiedergabe eines Fertigungsprozesses in einer virtuellen Umgebung, bei dem während des Fertigungsprozesses eine Fertigungseinrichtung und ein Werkstück in Interaktion miteinander gebracht werden und bei dem die virtuelle Umgebung aus zuvor errechneten dreidimensionalen Daten des Werkstücks erstellt wird, ist an sich bekannt.A method for reproducing a manufacturing process in a virtual environment in which a manufacturing device and a workpiece are brought into interaction with each other during the manufacturing process and in which the virtual environment is created from previously calculated three-dimensional data of the workpiece is known per se.
Unter der oben verwendeten Formulierung ”in Interaktion miteinander gebracht werden” ist dabei zu verstehen, dass die Fertigungseinrichtung und das Werkstück beim Fertigungsprozess im weitestens Sinne Weise miteinander in Berührung kommen, wobei die Fertigungseinrichtung erforderlich ist, um mindestens einen Fertigungsschritt am Werkstück zu vollziehen.The term "brought into interaction with one another" as used above means that the manufacturing device and the workpiece in the manufacturing process in the broadest sense come into contact with each other, the manufacturing device is required to perform at least one manufacturing step on the workpiece.
Unter dem oben verwendeten Begriff ”Wiedergabe” ist insbesondere die graphische Wiedergabe des Fertigungsprozesses auf einem Bildschirm bzw. Monitor zu verstehen, wobei die zum Fertigungsprozess gehörenden Teile wie Werkstück und Fertigungseinrichtung in einem dreidimensionalen Raum, nämlich der virtuellen Umgebung dargestellt werden. Alternativ kann man somit auch von einer Computersimulation sprechen, bei der der Fertigungsprozess nicht in Realität, sondern nur im Prozessor des Computers stattfindet.The term "reproduction" used above is to be understood in particular as the graphical representation of the production process on a screen or monitor, the parts belonging to the production process such as the workpiece and the production device being displayed in a three-dimensional space, namely the virtual environment. Alternatively, one can thus speak of a computer simulation in which the manufacturing process does not take place in reality, but only in the processor of the computer.
Derartige Simulationen dienen unterschiedlichen Zwecken. Beispielsweise gibt es Fertigungsprozesse, bei denen man zunächst den gesamten Prozess, bevor man ihn in die Realität umsetzt, in einer virtuellen Realität simuliert, um zu prüfen, ob dieser wunschgemäß verlaufen würde. Es gibt aber auch Situationen, in denen in der virtuellen Umgebung ein bereits real existierender Fertigungsprozess dargestellt wird, wobei die Simulation dann zum virtuellen Austesten von Parameterveränderungen verwendet werden kann.Such simulations serve different purposes. For example, there are manufacturing processes in which one first simulates the entire process in a virtual reality before realizing it, in order to verify that it would be as desired. However, there are also situations in which an already existing manufacturing process is represented in the virtual environment, whereby the simulation can then be used for virtual debugging of parameter changes.
Voraussetzung für die Simulation ist dabei stets, dass die dreidimensionalen Daten des Werkstücks und der Fertigungseinrichtung in einer für den Computer verarbeitbaren Form vorliegen.The prerequisite for the simulation is always that the three-dimensional data of the workpiece and the production device are present in a form that can be processed by the computer.
In der Theorie ist dies regelmäßig der Fall, denn sowohl das Werkstück also auch die Fertigungseinrichtung werden heutzutage bereits direkt am Computer entwickelt, woraus sich dann unmittelbar die dreidimensionalen Daten der genannten Bauteile ergeben.In theory, this is the case regularly, because both the workpiece and the production device are nowadays already developed directly on the computer, which then directly results in the three-dimensional data of said components.
In der Praxis ist dies regelmäßig aber nicht so einfach, und zwar insbesondere nicht in Bezug auf die vielteilige Fertigungseinrichtung, denn deren räumliche Gestaltung richtet sich regelmäßig nach dem Werkstück, wobei zu beachten ist, dass die tatsächliche räumliche Anordnung der vielen Einzelbauteile der Fertigungseinrichtung zueinander in einer virtuellen Umgebung aufgrund der erforderlichen Erfahrungswerte beim Anordnen mit einem erheblichen personellen Zeitaufwand verbunden ist.In practice, this is regularly but not so easy, especially not in relation to the multipart manufacturing device, because their spatial design is regularly based on the workpiece, it should be noted that the actual spatial arrangement of the many individual components of the manufacturing facility to each other in a virtual environment due to the required experience in arranging associated with a considerable amount of staff time.
Der Erfindung liegt demgemäß die Aufgabe zugrunde, ein Verfahren zur Wiedergabe eines Fertigungsprozesses der eingangs genannten Art zu verbessern, und zwar insbesondere hinsichtlich der Bereitstellung der dreidimensionalen Daten der Fertigungseinrichtung.The invention is accordingly an object of the invention to improve a method for reproducing a manufacturing process of the type mentioned, in particular with regard to the provision of the three-dimensional data of the manufacturing device.
Diese Aufgabe ist mit einem Verfahren zur Wiedergabe eines Fertigungsprozesses der eingangs genannten Art durch die im Kennzeichen des Patentanspruchs 1 aufgeführten Merkmale gelöst.This object is achieved by a method for reproducing a manufacturing process of the type mentioned by the features listed in the characterizing part of patent claim 1.
Nach der Erfindung ist also vorgesehen, dass die virtuelle Umgebung – neben den errechneten dreidimensionalen Daten des Werkstücks – aus per Scanner erfassten, dreidimensionalen Daten einer real existierenden Fertigungseinrichtung erstellt wird.According to the invention, it is thus provided that the virtual environment - in addition to the calculated three-dimensional data of the workpiece - is created from scanner-acquired, three-dimensional data of a real existing manufacturing facility.
Mit anderen Worten besteht die Erfindung darin, dass die dreidimensionalen Daten der tatsächlich erforderlichen, an das Werkstück angepassten Fertigungseinrichtung selbst nicht in einer virtuellen Welt, sondern mit einem so genannten 3D-Scanner, worauf noch genauer eingegangen wird, erzeugt werden. Hierzu wird die Fertigungseinrichtung zunächst ganz real aus einer Vielzahl von Einzelbauteilen zusammengestellt, und zwar räumlich orientiert am Werkstück.In other words, the invention is that the three-dimensional data of the actually required, adapted to the workpiece manufacturing device itself not in a virtual world, but with a so-called 3D scanner, which will be discussed in more detail, are generated. For this purpose, the production device is initially assembled quite real from a variety of individual components, namely spatially oriented on the workpiece.
Dabei besteht eine noch genauer zu erläuternde, vorteilhafte Weiterbildung des erfindungsgemäßen Verfahrens darin, dass das Werkstück selbst auf Basis seiner dreidimensionalen Daten als optische Projektion in einem Entwicklungsraum erzeugt wird. Die real existierende Fertigungseinrichtung wird dann an dieser Projektion ausgerichtet und an diese angepasst. Der besondere Vorteil dieser Vorgehensweise besteht dabei darin, dass der Abnehmer der Fertigungseinrichtung häufig das Werkstück selbst benötigt und dieses dementsprechend dem Hersteller der Fertigungseinrichtung nicht zur Verfügung stellen kann bzw. will. Über die Projektion ist es dem Hersteller der Fertigungseinrichtung aber gleichwohl möglich, die Fertigungseinrichtung ganz real anzupassen und aufzubauen, und zwar ohne dass ihm das Werkstück in Realität vorliegt.In this case, an advantageous refinement of the method according to the invention that is to be explained in more detail is that the workpiece itself is generated on the basis of its three-dimensional data as an optical projection in a development space. The actually existing production facility is then aligned with this projection and adapted to this. The particular advantage of this approach consists in the fact that the purchaser of the manufacturing device often requires the workpiece itself and this accordingly can not make available to the manufacturer of the manufacturing device or wants. However, it is nevertheless possible for the manufacturer of the production device to adapt and construct the production device quite realistically via the projection, without the workpiece being present in reality.
Alternativ – also sofern das Werkstück in Realität vorliegt – kann die Fertigungseinrichtung aber auch am real existierenden Werkstück orientiert aufgebaut werden.Alternatively - that is, if the workpiece is in reality - but the manufacturing facility be built on the real existing workpiece oriented.
Entscheidend für beide Ansätze ist, dass dann, wenn die Fertigungseinrichtung tatsächlich existiert, diese mit einem 3D-Scanner räumlich gescannt bzw. vermessen wird, wobei dann die dabei ermittelten dreidimensionalen Daten der Fertigungseinrichtung der bereits aus dem Werkstück bestehenden virtuellen Umgebung zugeführt werden, so dass schließlich die gesamte virtuelle Umgebung bestehend aus Werkstück und Fertigungseinrichtung für die eingangs genannten Zwecke zur Verfügung steht.Decisive for both approaches is that, if the manufacturing facility actually exists, it is spatially scanned or measured with a 3D scanner, in which case the three-dimensional data of the production facility determined are then fed to the virtual environment already existing from the work piece Finally, the entire virtual environment consisting of workpiece and manufacturing facility for the purposes mentioned above is available.
Andere vorteilhafte Weiterbildung des erfindungsgemäßen Verfahrens ergeben sich aus den abhängigen Patentansprüchen.Other advantageous development of the method according to the invention will become apparent from the dependent claims.
Das erfindungsgemäße Verfahren einschließlich seiner vorteilhaften Weiterbildungen gemäß der abhängigen Patentansprüche wird nachfolgend anhand der zeichnerischen Darstellung zweier Ausführungsbeispiele näher erläutert.The inventive method including its advantageous developments according to the dependent claims will be explained in more detail with reference to the drawing representation of two embodiments.
Es zeigt (nicht maßstäblich)It shows (not to scale)
Die Figuren illustrieren anhand von zwei Beispielen Details des erfindungsgemäßen Verfahrens zur Wiedergabe eines Fertigungsprozesses in einer virtuellen Umgebung. Dieses Verfahren zeichnet sich zunächst in bekannter Weise dadurch aus, dass während des Fertigungsprozesses eine Fertigungseinrichtung
In den
Wesentlich für das erfindungsgemäße Verfahren ist nun, dass die virtuelle Umgebung in Ergänzung zum oben genannten, an sich bekannten Verfahren aus per Scanner erfassten, dreidimensionalen Daten einer real existierenden Fertigungseinrichtung
Bevor die Fertigungseinrichtung
Nachdem die aus vielen Einzelteilen bestehende und insofern in einer virtuellen Umgebung eines Computers nicht einfach auszujustierende Fertigungseinrichtung
BezugszeichenlisteLIST OF REFERENCE NUMBERS
- 11
- Fertigungseinrichtungmanufacturing facility
- 1.11.1
- Greifervorrichtunggripper device
- 22
- Werkstückworkpiece
- 33
- Werkzeugvorrichtungtooling
- 44
- Scannerscanner
- 55
- Roboterrobot
- 5.15.1
- Arm des RobotersArm of the robot
ZITATE ENTHALTEN IN DER BESCHREIBUNG QUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.
Zitierte Nicht-PatentliteraturCited non-patent literature
- http://de.wikipedia.org/w/index.php?title=Laserscanning&oldid=109718171 [0027] http://en.wikipedia.org/w/index.php?title=Laserscanning&oldid=109718171 [0027]
- http://de.wikipedia.org/w/index.php?title=Cave_Automatic_Virtual_Environment&oldid=116809189 [0028] http://en.wikipedia.org/w/index.php?title=Cave_Automatic_Virtual_Environment&oldid=116809189 [0028]
Claims (6)
Priority Applications (12)
Application Number | Priority Date | Filing Date | Title |
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DE102014102773.6A DE102014102773A1 (en) | 2014-03-03 | 2014-03-03 | Process for reproducing a manufacturing process in a virtual environment |
EP15714398.3A EP3114537B1 (en) | 2014-03-03 | 2015-02-27 | Method for representing a production process in a virtual environment |
CN201580017900.XA CN106164983B (en) | 2014-03-03 | 2015-02-27 | Method for reproducing production processes in a virtual environment |
MX2016011393A MX2016011393A (en) | 2014-03-03 | 2015-02-27 | Method for representing a production process in a virtual environment. |
PCT/DE2015/100079 WO2015131878A1 (en) | 2014-03-03 | 2015-02-27 | Method for representing a production process in a virtual environment |
US15/122,940 US10452059B2 (en) | 2014-03-03 | 2015-02-27 | Method for reproducing a production process in a virtual environment |
CA2941168A CA2941168C (en) | 2014-03-03 | 2015-02-27 | Method for reproducing a production process in a virtual environment |
DK15714398.3T DK3114537T3 (en) | 2014-03-03 | 2015-02-27 | Process for reproducing a manufacturing process in virtual environment |
PL15714398T PL3114537T3 (en) | 2014-03-03 | 2015-02-27 | Method for representing a production process in a virtual environment |
ES15714398T ES2747806T3 (en) | 2014-03-03 | 2015-02-27 | Method to represent a production process in a virtual environment |
PT15714398T PT3114537T (en) | 2014-03-03 | 2015-02-27 | Method for representing a production process in a virtual environment |
SI201530878T SI3114537T1 (en) | 2014-03-03 | 2015-02-27 | Method for representing a production process in a virtual environment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102014102773.6A DE102014102773A1 (en) | 2014-03-03 | 2014-03-03 | Process for reproducing a manufacturing process in a virtual environment |
Publications (1)
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DE102014102773A1 true DE102014102773A1 (en) | 2015-09-03 |
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DE102014102773.6A Withdrawn DE102014102773A1 (en) | 2014-03-03 | 2014-03-03 | Process for reproducing a manufacturing process in a virtual environment |
Country Status (11)
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US (1) | US10452059B2 (en) |
EP (1) | EP3114537B1 (en) |
CN (1) | CN106164983B (en) |
CA (1) | CA2941168C (en) |
DE (1) | DE102014102773A1 (en) |
DK (1) | DK3114537T3 (en) |
ES (1) | ES2747806T3 (en) |
PL (1) | PL3114537T3 (en) |
PT (1) | PT3114537T (en) |
SI (1) | SI3114537T1 (en) |
WO (1) | WO2015131878A1 (en) |
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EP3762927A4 (en) | 2018-03-07 | 2021-09-29 | Siemens Industry Software Ltd. | Method and system for automatic work instruction creation |
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- 2015-02-27 CA CA2941168A patent/CA2941168C/en active Active
- 2015-02-27 EP EP15714398.3A patent/EP3114537B1/en active Active
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Also Published As
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SI3114537T1 (en) | 2019-10-30 |
CN106164983A (en) | 2016-11-23 |
PT3114537T (en) | 2019-09-12 |
EP3114537A1 (en) | 2017-01-11 |
PL3114537T3 (en) | 2020-01-31 |
US20170075347A1 (en) | 2017-03-16 |
DK3114537T3 (en) | 2019-10-14 |
US10452059B2 (en) | 2019-10-22 |
EP3114537B1 (en) | 2019-07-24 |
CA2941168A1 (en) | 2015-09-11 |
WO2015131878A1 (en) | 2015-09-11 |
CA2941168C (en) | 2022-10-04 |
ES2747806T3 (en) | 2020-03-11 |
CN106164983B (en) | 2021-03-02 |
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