CN201678724U - Hot-dip galvanizing device - Google Patents

Hot-dip galvanizing device Download PDF

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Publication number
CN201678724U
CN201678724U CN2010201757745U CN201020175774U CN201678724U CN 201678724 U CN201678724 U CN 201678724U CN 2010201757745 U CN2010201757745 U CN 2010201757745U CN 201020175774 U CN201020175774 U CN 201020175774U CN 201678724 U CN201678724 U CN 201678724U
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China
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hot
frame
dip galvanizing
circle
fixed
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Expired - Fee Related
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CN2010201757745U
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Chinese (zh)
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陈晓光
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Individual
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Individual
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Abstract

A hot-dip galvanizing device comprises a galvanizing pot, a frame mounted on the galvanizing pot, an electromotor mounted on the upper surface of the frame, a first gearbox connected with the electromotor through a transmission belt, a protection cover, a drying platform, a slide rail and a guide rail, wherein the slide rail and the guide rail are mounted on the drying platform, and the first gearbox is connected with a second gearbox through a first chain. The hot-dip galvanizing device is characterized in that a first bearing and a second bearing are fixed at two ends of a base of the frame and connected with a rotating shaft; a rotating wheel is mounted on the rotating shaft; a chain wheel fixed on the rotating shaft is arranged at one end of the rotating shaft; a control lever is arranged on one side under the frame; a first anti-movement baffle plate and a second anti-movement baffle plate are mounted on the galvanizing pot; and a first semicircular track and a second semicircular track are mounted in the galvanizing pot between the anti-movement baffle plates. The hot-dip galvanizing device has the advantages of safe use, low price, simple operation and low maintenance cost.

Description

A kind of hot-dip galvanizing device
Technical field
The utility model relates to a kind of galvanizing equipment, is specifically related to a kind of hot-dip galvanizing device.
Background technology
Iron and steel is easy to get rusty in air, water or soil, even damages fully, and the annual iron and steel loss that causes because of corrosion accounts for a big chunk of whole iron and steel output, makes the serious waste of iron and steel resource.On the other hand, construction of road and bridge now, industrial construction, building, especially greatly develop under the background of traffic in country, at the iron and steel major part of using in the process in the construction of viaduct, motorway, bridge all is to plate thicker pure zinc layer at steel surface, can use in various rugged environments.Galvanized method now commonly used is these two kinds of galvanizing and electro-galvanizings.The galvanized steel that uses this method of electro-galvanizing to make is very thin because of the zinc layer, work-ing life is very short, it is to be under the state of liquid at zinc for the galvanized steel that this method of use galvanizing is made, passed through quite complicated physics, after the chemical action, on iron and steel, not only plate thicker pure zinc layer, but also generate a kind of zinc---iron alloy layer, therefore the steel of making than electro-galvanizing with the made steel of galvanizing are applicable to more in various harsh climate environment and use, therefore the galvanizing goods in industry (as chemical industry equipment, refining of petroleum, seafari, metal construction, power transmission, shipbuilding etc.), agricultural (as: sprinkling irrigation, dim room), building (as: carry by water and coal gas, electricwire conduit, scaffolding, house etc.), bridge construction, aspects such as the steel materials in the motorway.
At present one of China's galvanizing way of blowing plating is: the workman stands in zinc pot limit, and vising by hand needs galvanized steel, and steel are put into the zinc pot, the steel in the zinc pot is mentioned outside the zinc pot after waiting zinc-plated finishing again, and blows this procedure of plating.The serious safety problem of zinc-plated like this existence, the output of galvanized steel is not high yet, and is difficult to control accurately the problems such as thickness of zinc layer.
The way that another kind of galvanizing blows plating is: buys large-scale galvanizing equipment, there are problems such as the personnel that price is expensive, needs are special operate, maintenance cost height in equipment that still should series.
The utility model content
Technical problem to be solved in the utility model is to provide a kind of safety, price is low, use is simple, maintenance cost is low hot-dip galvanizing device.
To achieve these goals, the technical solution adopted in the utility model is:
A kind of hot-dip galvanizing device; comprise the zinc pot; be installed in the frame on the zinc pot; be installed on the electric motor of frame upper surface; first wheel box that links to each other with electric motor by pulley belt; protective guard; drying station; be installed in slide rail and guide rail on the drying station; wherein; described first wheel box is connected with second wheel box by first chain; it is characterized in that; the two ends of described gantry base are fixed with the clutch shaft bearing and second bearing; described clutch shaft bearing is connected with turning axle with second bearing; on the described turning axle runner is installed; one end of described turning axle is provided with sprocket wheel fixed thereon; one side of described frame below is provided with control lever; the first anti-string baffle plate and the second anti-string baffle plate are installed on the described zinc pot, in the zinc pot between the described anti-string baffle plate first semi-circular track and second semi-circular track are installed.
Preferably, described runner is the circle that is divided into some five equilibriums, and the circle centre position of circle is provided with axle sleeve, on the bisector of circle, fixed link is installed, fixed link is fixed on axle sleeve and the circle, and the length of described fixed link is greater than the radius of circle, wide and high less than the zinc pot.
Preferably, on the described control lever butterfly spacer is installed.
Preferably, described runner is fixed on the turning axle by axle sleeve.
Preferably, described frame both sides are provided with first side panel and second side panel.
Hot-dip galvanizing device of the present utility model simple to operate, the high safety of operator when work, equipment easy to maintenance.The utility model equipment is specially adapted to freeway guardrail, column, angle steel, round steel, channel-section steel, band steel and carries out galvanizing, and blows the supporting use of coating apparatus.
Description of drawings
Fig. 1 is a hot-dip galvanizing device one-piece construction synoptic diagram of the present utility model;
Fig. 2 is the structural representation of runner of the present utility model;
Fig. 3 is a power system structural representation of the present utility model;
Fig. 4 is the synoptic diagram of semi-circular track of the present utility model;
Fig. 5 is the synoptic diagram of anti-string baffle plate of the present utility model;
Fig. 6 is the structural representation of runner of the present utility model, bearing, turning axle connection.
Embodiment
The utility model is described in further detail below in conjunction with drawings and Examples.
As Fig. 1, Fig. 4, shown in Figure 5, the utility model discloses a kind of hot-dip galvanizing device, comprise zinc pot 7, be placed in the frame 1 on the zinc pot 7, be installed on the electric motor 3 of frame 1 upper surface, electric motor 3 is connected with first wheel box 4 by pulley belt 31, first wheel box 4 is connected with second wheel box 5 by driving chain 41, drying station 8, steel on 8 pairs of slide rails 81 of drying station are dried processing, the upper surface of drying station 8 is an inclined-plane, the upper surface of drying station 8 and horizontal angle are between 10 ° to 30 °, drying station 8 is lower than the other end of drying station 8 near an end of zinc pot 7, steel disc 83 is installed on the drying station 8, slide rail 81 and guide rail 82 are installed on the steel disc 83, slide rail 81 is the angle steel of V-arrangement, the opening part of V-arrangement is towards drying station 8 and be fixed on the drying station 8, the effect of slide rail 81 is to reduce the resistance of taxing of steel on drying station 8, the effect of guide rail 82 is sliding trajectories of control steel, guide rail 82 length of galvanized steel is as required regulated distance between the guide rail 82, and is fixed on the steel disc 83 with screw.Protective guard 2 covers on electric motor 3, first wheel box 4 and second wheel box 5 of upper surface of frame 1, protects electric motor 3, first wheel box 4 and second wheel box 5 and is not hindered by foreign object.Anti-string baffle plate 16, semi-circular track 15, the effect that frame 1 both sides are provided with first side panel 11 and second side panel, 12, the first side panels 11 and second side panel 12 is to prevent the fryer phenomenon that takes place in galvanized process sometimes, the zinc that flies out hurts the staff.The base at frame 1 two ends has the clutch shaft bearing 62 and second bearing 63 that is fixed on the frame, and clutch shaft bearing 62 is connected with turning axle 6 with second bearing 63, and runner 61 is fixed on the turning axle 6 by axle sleeve 611.The utility model has two anti-string baffle plates and two semi-circular track, be respectively first anti-string baffle plate 15, second anti-string baffle plate 16, first semi-circular track 17 and second semi-circular track 18, operator at first will be fixed on the first anti-string baffle plate 15 and the second anti-string baffle plate 16 in the zinc pot 7 before operation, the first anti-string baffle plate 15 is prevented the both sides of the position of string baffle plate 16 at runner 6 with second, distance between the two anti-string baffle plates is slightly larger than the length of galvanized steel, and the area of anti-string baffle plate should be slightly less than the cross-sectional area of zinc pot 7.First semi-circular track 17 and second semi-circular track 18 also are fixed in the zinc pot 7, the position is between the first anti-string baffle plate 15 and the second anti-string baffle plate 16, semi-circular track is semicircular circle (Fig. 4), and the diameter of circle should be slightly less than the diameter of runner 61, and is less than the wide and high of zinc pot 7.
As Fig. 1, Fig. 2, Fig. 3, shown in Figure 6, actuating motor, electric motor 3 drives first wheel box 4 by pulley belt 31, first wheel box 4 drives second wheel box 5 by driving chain 41, second wheel box 5 drives sprocket wheel 64 by driving chain 51, the rotation of sprocket wheel 64 driven rotary axles 6 is fixed on runner 61 on the turning axle 6 along with turning axle 6 rotates together.When the breach 614 on the runner 61 forwards control lever 9 sides to, because the upper surface of drying station 8 is an inclined-plane, can slide on the butterfly spacer 91 automatically at the steel on the slide rail 81, operator operate control lever 9 steel in the butterfly spacer 91 are forwarded in the breach 614 on the runner 61, runner 61 continues rotation, steel enter in the zinc pot 7, orbiting motion along first semi-circular track 17 and second semi-circular track 18, when the next recess 615 in the runner 61 forwards control lever 9 sides to, operator continue to operate control lever 9 steel in the butterfly spacer 91 are forwarded in the breach 615 on the runner 61, repeat aforesaid operations, the breach of the galvanized steel of needs being put into one by one runner carries out zinc-plated.When the recess in the runner 61 forwards the vertex of the other side pot wall of zinc pot 7 to, having plated zinc steel afterwards is words of circular steel, the span of control that can roll out runner is automatically carried out the plating of blowing of next step and is handled, and other steel then need operator that the plating of blowing that the steel hook comes out to carry out next step is handled.To the control of the thickness of zinc coating, operator can adopt the rotating speed of inverter control motor 3 to control the rotating speed of runner 61, thereby control rests on the zinc-plated time in the zinc pot 7.
Sprocket wheel 64 in the utility model not only is confined to the position on the Figure of description, and sprocket wheel can be installed on the turning axle between two runners, also can be installed on the turning axle on arbitrary head of runner.
Two runners that runner 61 in the utility model not only is confined to embody on the Figure of description, the length of the visual galvanized steel of runner suitably on turning axle increases to 5 runners.
First wheel box 4 in the utility model also can use pulley belt to be connected with second wheel box 5, and second wheel box 5 also can use pulley belt to be connected with sprocket wheel 64.
Hot-dip galvanizing device of the present utility model simple to operate, the high safety of operator when work, equipment easy to maintenance, the benefit of using pulley belt to drive first wheel box is to be unlikely to damage equipment when runner is blocked by the steel in the zinc pot.

Claims (5)

1. hot-dip galvanizing device; comprise zinc pot (7); be installed in the frame (1) on the zinc pot (7); be installed on the electric motor (3) of frame (1) upper surface; first wheel box (4) that links to each other with electric motor (3) by pulley belt (31); protective guard (2); drying station (8); be installed in slide rail (81) and guide rail (82) on the drying station (8); wherein; described first wheel box (4) is connected with second wheel box (5) by first chain (41); it is characterized in that; the two ends of described frame (1) base are fixed with clutch shaft bearing (62) and second bearing (63); described clutch shaft bearing (62) is connected with turning axle (6) with second bearing (63); runner (61) is installed on the described turning axle (6); one end of described turning axle (6) is provided with sprocket wheel fixed thereon (64); one side of described frame (1) below is provided with control lever (9); the first anti-string baffle plate (15) and the second anti-string baffle plate (16) are installed on the described zinc pot (7), first semi-circular track (17) and second semi-circular track (18) are installed in the zinc pot between the described anti-string baffle plate.
2. a kind of hot-dip galvanizing device according to claim 1, it is characterized in that, described runner (61) is for being divided into the circle (613) of some five equilibriums, the circle centre position of circle (613) is provided with axle sleeve (611), fixed link (612) is installed on the bisector of circle (613), fixed link (612) is fixed on axle sleeve (611) and the circle (613), and the length of described fixed link (612) is greater than the radius of circle (613), wide and high less than zinc pot (7).
3. a kind of hot-dip galvanizing device according to claim 1 is characterized in that, butterfly spacer (91) is installed on the described control lever (9).
4. a kind of hot-dip galvanizing device according to claim 1 is characterized in that, described runner (61) is fixed on the turning axle (6) by axle sleeve (611).
5. a kind of hot-dip galvanizing device according to claim 1 is characterized in that, described frame (1) both sides are provided with first side panel (11) and second side panel (12).
CN2010201757745U 2010-04-30 2010-04-30 Hot-dip galvanizing device Expired - Fee Related CN201678724U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010201757745U CN201678724U (en) 2010-04-30 2010-04-30 Hot-dip galvanizing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010201757745U CN201678724U (en) 2010-04-30 2010-04-30 Hot-dip galvanizing device

Publications (1)

Publication Number Publication Date
CN201678724U true CN201678724U (en) 2010-12-22

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CN2010201757745U Expired - Fee Related CN201678724U (en) 2010-04-30 2010-04-30 Hot-dip galvanizing device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103498123A (en) * 2013-09-18 2014-01-08 苏州卓胜工贸有限公司 Fully-automatic galvanizing equipment for chain
CN104561872A (en) * 2014-12-29 2015-04-29 浙江盛达铁塔有限公司 Hot-dip galvanizing equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103498123A (en) * 2013-09-18 2014-01-08 苏州卓胜工贸有限公司 Fully-automatic galvanizing equipment for chain
CN103498123B (en) * 2013-09-18 2015-10-21 苏州卓胜工贸有限公司 The full-automatic galvanizing equipment of a kind of chain
CN104561872A (en) * 2014-12-29 2015-04-29 浙江盛达铁塔有限公司 Hot-dip galvanizing equipment

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Addressee: Chen Xiaoguang

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Granted publication date: 20101222

Termination date: 20140430