CN201380979Y

CN201380979Y - Intelligent full-automatic vacuum tea packing machine

Info

Publication number: CN201380979Y
Application number: CN200920148128U
Authority: CN
Inventors: 彭智松
Original assignee: Individual
Current assignee: Individual
Priority date: 2009-04-10
Filing date: 2009-04-10
Publication date: 2010-01-13
Anticipated expiration: 2019-04-10

Abstract

The utility model belongs to packing machinery, particularly to an intelligent full-automatic vacuum tea packing machine. The packing machine comprises a vacuum loading and drying device and an automatic vacuumizing packing device, wherein the vacuum loading and drying device mainly comprises a suction machine, a charging basket, a suction gun, an air suction hole, an exhaust pipe, a vacuum pipe, a vacuum tank, a material suction pipe, an air filter, a level sensor and a dryer; the automatic vacuumizing packing device comprises a corner inserting device and a box-type shaping device for packing bags; the corner inserting device is positioned on two sides of a cross seal module and a sealing block; and the box-type shaping device for packing bags is positioned at the lower end of the sealing block. The utility model can complete the whole tea packing process without the operation of human, meet the requirements for sealing and light, air and wet shielding of tea packing, and shape the tea packing according to requirement. The packing of tea is exquisite, beautiful, safe and sanitary, the packing speed is high and the packing quality is good.

Description

Intelligent full-automatic vacuum tea packing machine

Technical field

The utility model belongs to a kind of package packing machine.

Background technology

The conventional bag of tealeaves is equipped with bulk paper bag, plastic bag bag, process such as canned, packing each process is intermittence, independent and process that do not interrelate mutually, lack continuity, in each process, cause tealeaves pollution or people, thing cross-infection easily, and package speed is slow, personnel selection is many, packaging efficiency is low.Can't reach, lucifuge close, keep away gas, keep away requirements such as wet the tradition of tealeaves the basic envelope of tea packaging, and the tealeaves after the packing too not attractive in appearance, the inconvenience of heaviness carry, period of storage is shorter.

Summary of the invention

The utility model purpose is a kind of intelligent full-automatic vacuum tea packing machine of design, make it finish whole tea packaging process at operatorless state next time, can satisfy, lucifuge close, keep away gas, keep away wet requirement the envelope of tea packaging, the tea packaging shape of can finalizing the design according to demand, the tea packaging exquisiteness is attractive in appearance, safety and sanitation, package speed is fast, and packaging quality is good.For this reason, the utility model comprises vacuum feeding and drying device and automatic vacuum packing device; Vacuum feeding and drying device, mainly formed by Material sucking machine, charging basket, suction rifle, inlet scoop, exhaust duct, vacuum lamp, vacuum reservoir, suction tube, air filter, material level inductor and drier, Material sucking machine is positioned at platform support one side, the outlet of vacuum reservoir communicates with the drier inlet, the outlet of drier is positioned at the storage bin hopper upper end, one end of suction tube connects the suction rifle and is located in the charging basket, the other end of the suction tube vacuum reservoir that communicates, be provided with air filter in the vacuum reservoir, the vacuum reservoir upper end communicates with the inlet scoop of Material sucking machine by exhaust duct and vacuum lamp;

Weighting apparatus is four bucket electronic scales, is positioned at the platform support upper end, and the upper end of weighting apparatus is a storage bin hopper, and the lower end of weighting apparatus is an automatic vacuum packing device; Automatic vacuum packing device comprises a limb device and packaging bag boxlike integer type device, and the limb device is positioned at the both sides of horizontal sealing module and sealing block, and packaging bag boxlike integer type device is positioned at the sealing block lower end.The said structure design has reached the purpose of this utility model.

Advantage energy one-time continuous of the present utility model is finished the whole packaging process of tealeaves, unattended in packaging process, can satisfy, lucifuge close, keep away gas, keep away wet requirement the envelope of tea packaging, and the tea packaging shape of can finalizing the design according to demand, the tea packaging exquisiteness is attractive in appearance, safety and sanitation, package speed is fast, the packaging efficiency height.That the utility model also has is simple in structure, placement can be installed easily, and use cost is low, long service life, result of use is good and save labor.

Description of drawings

Fig. 1 is a structural representation of the present utility model

Fig. 2 is a vacuum feeding and drying device local structure scheme drawing of the present utility model

Fig. 3 is an automatic vacuum packing device local structure scheme drawing of the present utility model

Fig. 4 is limb device of the present utility model and packaging bag boxlike integer type device local structure scheme drawing

Specific embodiments

As shown in Figure 1, a kind of intelligent full-automatic vacuum tea packing machine mainly is made up of platform support 27, storage bin hopper 15 and weighting apparatus.Intelligent full-automatic vacuum tea packing machine comprises vacuum feeding and drying device and automatic vacuum packing device.The utility model is made up of vacuum feeding and drying device, weighting apparatus, platform support, storage bin hopper, automatic vacuum packing device, limb device, packaging bag boxlike integer type device, electrical control cabinet 21 and finished product conveyer 26.The Material sucking machine of vacuum feeding and drying device and charging basket are positioned at platform support one side, the vacuum reservoir of vacuum feeding and drying device is provided with drier, storage bin hopper, weighting apparatus, automatic vacuum packing device and finished product conveyer downwards successively, finished product conveyer is provided with belt conveyor 25, is used for the packaging bag after the packing 40 is passed from wrapping machine.Electrical control cabinet is positioned at platform support lower end one side, is provided with the circuit card of controlling knob 22, emergency stop switch 17 and various automatically controlled parts, temperature control unit and the logic control element etc. of control element and micro-computer and read-out 19 and various instruments in the electrical control cabinet.The platform support upper end is a service platform, about in the of 18, adjusts the operation of four bucket electronic scales with the stair frame for operating personal.

As depicted in figs. 1 and 2, vacuum feeding and drying device mainly is made up of Material sucking machine 1, charging basket 2, suction rifle 3, inlet scoop 4, exhaust duct 12, vacuum lamp 11, vacuum reservoir 8, suction tube 7, air filter 13, material level inductor 14 and drier 5.Material sucking machine is positioned at platform support one side, and the outlet 6 of vacuum reservoir communicates with the drier inlet, and the outlet of drier is positioned at the storage bin hopper upper end.One end of suction tube connects the suction rifle and also is located in the charging basket, and the other end of the suction tube vacuum reservoir that communicates is provided with air filter in the vacuum reservoir, and the vacuum reservoir upper end communicates with the inlet scoop of Material sucking machine by exhaust duct and vacuum lamp.Be provided with material level inductor 14 in the described vacuum reservoir, its effect is that the amount of tealeaves in the vacuum reservoir is imported to computer control system, starts and closes for the air extractor of computer controlled Material sucking machine, guarantees the loading amount for the treatment of of tealeaves in the vacuum reservoir.The connecting portion of air filter and vacuum reservoir is provided with seal ring 9 and packing seal 10 sealings.

Weighting apparatus is four bucket electronic scales 16, is positioned at the platform support upper end, and the upper end of weighting apparatus is a storage bin hopper, and the lower end of weighting apparatus is an automatic vacuum packing device.Enter tealeaves to be packaged in the drier from vacuum reservoir outlet, after the drier drying, enter storage bin hopper from the outlet of drier and store.Pass through the material amount by computer-controlled storing sluice gate tealeaves, the storage bin hopper lower end is provided with the circular main dish that shakes of umbrella of weighting apparatus, and the main plate edge that shakes each line dish one end that shakes that communicates, line shake and communicate on the dish other end and each feeder hopper, the main machine that shakes is established in the main dish lower end that shakes, and the line device that shakes is established in each line dish lower end that shakes.The body end of each LOAD CELLS is separately fixed on the body frame of the hopper base of respectively weighing, sensor ends is fixed the hopper of weighing of each band valve plate respectively, each LOAD CELLS connects computing machine and Programmable Logic Controller in the electrical control cubicles with signal wire (SW), computing machine reads the control information of weighing of Programmable Logic Controller by controlling the shake control feeder hopper of device of the main machine that shakes, line, and then the weigh weight of hopper material of control.Communicate tremie pipe 31 upper ends of automatic vacuum packing device, the discharge bucket lower end of weighting apparatus.

As shown in Figure 3 and Figure 4, automatic vacuum packing device comprises a limb device and packaging bag boxlike integer type device, and the limb device is positioned at the both sides of horizontal sealing module 37 and sealing block 38.Packaging bag boxlike integer type device 39 is positioned at the sealing block lower end.

Axle 42, limb lower shaft 43 and cylinder 44 are formed on the last limb sheet 47 that described limb device is provided with by the bilateral symmetry that is positioned at horizontal sealing module and sealing block, following limb sheet 46, the limb.Cylinder is positioned on the body frame of horizontal sealing module and sealing block both sides, and cylinder piston rod connects piston shelf 48 middle parts, and the piston shelf two ends connect an end of lower shaft on the limb, and the other end of lower shaft is provided with limb sheet up and down on the limb.

Described packaging bag boxlike integer type device constitutes by the symmetrical integer cylinder 29 in the tremie pipe both sides that are positioned at the sealing block lower end with the integer cylinder piston rod front end shaping slice 45 that fuses, the integer cylinder is positioned on the body frame of both sides, tremie pipe both sides, and cylinder piston rod connects the shaping slice middle part.Described shaping slice is square for facing multiview drawing, or is circular, or is polygon.Two shaping slices can be buckled into packaging bag and need package shape.

Automatic vacuum packing device is made up of vacuum pump 28, electromagnetic valve 30, vacuum-pumping tube 24, cylinder 32 and cylinder piston rod 33, and the vacuum-pumping tube lower end is passed tremie pipe 31 and is positioned at the tremie pipe lower end.Vacuum-pumping tube upper end is communicated with connection pipe, the communicate bleeding point of vacuum pump of connection pipe, and connection pipe is provided with electromagnetic valve, and cylinder is positioned on the body frame of vacuum-pumping tube upper end, and cylinder piston rod is connected on top outward with vacuum-pumping tube.Establish the lapel shaper 35 on the top of tremie pipe, be positioned at and establish on the body frame at tremie pipe rear portion for packing film device 20, this device by packaging film cylinder, roller shelves, idler roller, horizontal roller and the colour code of computer controlled and minitype motor driving automatically controlled establish head formed jointly packaging film 34 carried out the moulding bag.Synchronous wheels of vertical membrane and the membrane belt on it 23 by computer controlled rotating micro motor for driving are synchronized with the movement with the packaging film cylinder.Be positioned at the tremie pipe front and be provided with automatically vertically closing device 36, be positioned at the tremie pipe below horizontal sealing module 37 is installed, this device upper end is provided with operation and the sealing block 38 that be used to clamp bag chamber by the computer controlled hydraulic actuating cylinder, is provided with cutting knife in the horizontal sealing module, is equipped with heat-generating pipe in the stream oriented device.

The feed end of the belt conveyor of feedway is positioned at the tremie pipe lower end of automatic vacuum packing device.Frame one end of feedway fuses with the body frame that is positioned at the tremie pipe lower end, is positioned on the frame at belt conveyor two ends by the transmission driving wheel and the flower wheel of driven by motor.

During use, need drop in the charging basket of the present utility model by tealeaves to be packaged, start the micro computer operating control procedure, be positioned at the high speed rectification motor starting of Material sucking machine, the air in the vacuum reservoir is extracted out through vacuum lamp, vacuum reservoir produces negative pressure, after passing through tealeaves to be packaged in the suction tube inspiration vacuum reservoir, enter drier again, vacuum reservoir is furnished with the material level inductor in the suction process, automatically start when lacking material, make the normal operation of packing.After tealeaves to be packaged is dried in drier, entering storage bin hopper from drier outlet enters four bucket electronic scale masters again and shakes on the dish, electronic weighing device is distributed to each feeder hopper through the ground self-vibration with tealeaves to be packaged, the automatically controlled hopper of weighing sent into tealeaves to be packaged more by setup program by feeder hopper, the laggard line data combination of weighing will meet tealeaves to be packaged that weight requires through the valve plate of the hopper lower end of weighing put down through under enter tremie pipe.The packing film device that supplies on the body frame at lapel bag making device rear portion forms bag to packaging film jointly by computer controlled and by the automatically controlled institute's group face of establishing of packaging film cylinder, roller shelves, idler roller, horizontal roller and the colour code of minitype motor driving, by the vertical membrane of computer controlled rotating micro motor for driving synchronously band be synchronized with the movement with the packaging film cylinder and finish membrane one time, vertically seal through the vertical automatically envelope module in tremie pipe front again, make the tube-shape bag chamber, and finish the packaging bag bottom seal.After falling into the open-bag chamber of making when tealeaves to be packaged, symmetrical two cylinders 44 of computer controlled start by lower shaft on the piston shelf drive limb makes the sheet of limb up and down on it that packaging bag is inwardly pushed up in the invagination bag on the bag limit of side up and down, after finishing the limb of packaging bag, symmetrical two cylinders of computer controlled reset.Simultaneously vacuumize the cylinder action and make cylinder piston rod drive stainless vacuum-pumping tube to stretch a segment distance downwards by computer-controlled, this is apart from forming the clamping plate section of vacuumizing 41, this distance surpasses the horizontal sealing module of automatic across seal device, computer controlled sealing block closure then, the open-bag chamber that fills packing material is formed a confined chamber, vacuum pump is started working, electromagnetic valve will connect the connection pipe of the bleeding point of the vacuum pump of having worked and open, after the air in the sealing chamber is drawn out of, cylinder piston rod automatically reset (upwards moving back), return an about half in the vacuum-pumping tube lower end, already moved back the horizontal sealing module, 29 work of the symmetrical two shaping cylinders of computer controlled, drive two recessed shaping slices mutually near with the packaging bag orthopedic fixation, horizontal sealing is simultaneously sealed the envelope of finishing a bag and is cut, and cuts back sealing block and horizontal sealing module and boxlike apparatus for shaping all to automatically reset (opening) in envelope, thereby enters packing next time.If need other shape of packaging bag, change cooresponding shaping slice and get final product.

In a word, the utility model can be finished whole tea packaging process at operatorless state next time, can satisfy, lucifuge close, keep away gas, keep away wet requirement the envelope of tea packaging, the tea packaging shape of can finalizing the design according to demand, the tea packaging exquisiteness is attractive in appearance, safety and sanitation, package speed is fast, and packaging quality is good.Can promote the use of.

Claims

1, a kind of intelligent full-automatic vacuum tea packing machine mainly is made up of platform support, storage bin hopper and weighting apparatus, it is characterized in that: intelligent full-automatic vacuum tea packing machine comprises vacuum feeding and drying device and automatic vacuum packing device;

Vacuum feeding and drying device, mainly formed by Material sucking machine, charging basket, suction rifle, inlet scoop, exhaust duct, vacuum lamp, vacuum reservoir, suction tube, air filter, material level inductor and drier, Material sucking machine is positioned at platform support one side, the outlet of vacuum reservoir communicates with the drier inlet, the outlet of drier is positioned at the storage bin hopper upper end, one end of suction tube connects the suction rifle and is located in the charging basket, the other end of the suction tube vacuum reservoir that communicates, be provided with air filter in the vacuum reservoir, the vacuum reservoir upper end communicates with the inlet scoop of Material sucking machine by exhaust duct and vacuum lamp;

Weighting apparatus is four bucket electronic scales, is positioned at the platform support upper end, and the upper end of weighting apparatus is a storage bin hopper, and the lower end of weighting apparatus is an automatic vacuum packing device;

Automatic vacuum packing device comprises a limb device and packaging bag boxlike integer type device, and the limb device is positioned at the both sides of horizontal sealing module and sealing block, and packaging bag boxlike integer type device is positioned at the sealing block lower end.

2, by the described intelligent full-automatic vacuum tea packing machine of claim 1, it is characterized in that: be provided with the material level inductor in the described vacuum reservoir.

3, by the described intelligent full-automatic vacuum tea packing machine of claim 1, it is characterized in that: described limb device is made up of axle, limb lower shaft and cylinder on the last limb sheet of the bilateral symmetry setting that is positioned at horizontal sealing module and sealing block, following limb sheet, the limb, cylinder is positioned on the body frame of horizontal sealing module and sealing block both sides, cylinder piston rod connects the piston shelf middle part, the piston shelf two ends connect an end of lower shaft on the limb, and the other end of lower shaft is provided with limb sheet up and down on the limb.

4, by the described intelligent full-automatic vacuum tea packing machine of claim 1, it is characterized in that: described packaging bag boxlike integer type device constitutes by the symmetrical integer cylinder in the tremie pipe both sides that are positioned at the sealing block lower end with the cylinder piston rod front end shaping slice that fuses, the integer cylinder is positioned on the body frame of both sides, tremie pipe both sides, and the integer cylinder piston rod connects the shaping slice middle part.

5, by the described intelligent full-automatic vacuum tea packing machine of claim 4, it is characterized in that: described shaping slice is square for facing multiview drawing, or is circular, or is polygon.