CN201217280Y - Multi-station machine - Google Patents
Multi-station machine Download PDFInfo
- Publication number
- CN201217280Y CN201217280Y CNU2008200942436U CN200820094243U CN201217280Y CN 201217280 Y CN201217280 Y CN 201217280Y CN U2008200942436 U CNU2008200942436 U CN U2008200942436U CN 200820094243 U CN200820094243 U CN 200820094243U CN 201217280 Y CN201217280 Y CN 201217280Y
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- moulding
- machine according
- control module
- dynamical system
- station
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Abstract
The utility model provides a multi-position forming machine, which comprises a frame, a driving system, a feeding system which is arranged on the frame and is driven by the driving system, a forming device which is arranged on the frame and is at least composed of two forming work stations, and a control unit which is connected with the driving system, the feeding device and the forming device and is used for controlling the actions thereof; and feeding blocks are arranged on the feeding device. The forming device is provided with at least two forming work stations so as to make multi work stations which are pressed and formed on one forming device; the feeding blocks can be adopted for conveying the material blocks to be treated to various forming work stations of the forming device; the feeding and forming processes are controlled by the control unit so as to realize the automatically feeding and forming and make the feeding device accurately convey materials to various work stations, ensure the forming precision at the same time, reduce the labor intensity of workers, and improve the work efficiency.
Description
Technical field
The utility model relates to electronics manufacturing equipment field, relates in particular to a kind of multistation machine.
Background technology
Most of electronic products as battery, generally all will be passed through drawing, and its forming process may relate to need be through repeatedly moulding, and as sealing moulding at last in the battery manufacture process, its process of sealing relates to twice moulding.
A kind of make-up machine that seals moulding of the prior art comprises cope match-plate pattern, lower bolster, guide pillar guide pin bushing, is installed in the last mould of cope match-plate pattern and is installed in the compacted under mould of lower bolster.The compacted under mould is provided with two parts, during work battery folder is held between compacted under mould two parts, when compacted under mould two parts close up, drive to be gone up by forcing press that the mould action is descending seals moulding.This make-up machine once can only carry out one-shot forming, and twice moulding need be finished by two make-up machines, drives operation with regard to two forcing presses of needs.Many, plant maintenance of operative employee and maintenance are many like this, the long outer damage of slideway is many between the equipment, the employee also is difficult for checking, utilization rate of equipment and installations is not high, its production efficiency can be affected, power is inconsistent in addition, and kinetic stability, harmony are undesirable, may cause when sealing moulding and fall damage.
Existing another technology is improved on the basis of the above, design a kind of make-up machine of multistation moulding, be called as Chinese utility model patent publication number " CN201051509Y " name " battery automatic sealing " patent disclosure a kind of multistation machine that is used to seal moulding, its multistation machine, comprise power set, transmission device seals film device, transmission device comprises: indexing separator, and it is fixed on the base plate; Cam mechanism, its power intake are connected with indexing separator by its driving; Eccentric mechanism, its power intake is connected by its driving with the cam mechanism clutch end; Sealing film device is connected by its driving with the clutch end of eccentric mechanism.It is provided with station dial in addition.
Its power set provide motive power for drive motors, drive motors is by sprocket wheel chain drive indexing separator, indexing separator is by sprocket wheel chain driving cam linkage, cam link mechanism drives eccentric mechanism, eccentric mechanism connects lower bolster by extension bar and drives the counterdie action, station dial is provided with two sealed station, each station is provided with an opening folder battery is fixed, station dial is fixed on indexing separator, is realized the conversion of station dial station by indexing separator.It is provided with two cover transmission systems, two cover bolsters and two sleeve formings two sleeve forming devices of mould composition up and down, drive separately shaped device by two cover transmission systems and move moulding separately, conversion by indexing separator realization station dial realization station realizes the moulding of two stations.
Adopt manually battery fixedly on the station of shaped device first station of station dial correspondence during work, the opening folder is fixed battery, start each mechanism action in the drive motors drive transmission device, finish moulding for the first time, after the moulding for the first time, realize the conversion of station dial station by indexing separator, battery after the moulding first time is transformed into second station, getting another battery on another station with the station dial setting is fixed on the station dial, restart drive motors and drive two each mechanism actions that overlap in the transmission devices, drive two sleeve forming device actions, finish moulding for the second time, after moulding is intact, manually takes out battery and put into magazine.
This device adopts two cover transmission systems, two sleeve forming devices to finish twice moulding simultaneously, make-up machine efficient increases, but the positional precision of battery is regulated by the manual adjustment station dial during its moulding, conversion between the station realizes by the mechanical action of indexing separator, its precision is not high and wayward, and two relatively independent two cover transmission systems and two sleeve forming devices need be set carry out work, cause equipment huge, complicated, and material loading, rewinding all need manually be finished has increased personnel labor, and operating efficiency also is restricted.
The utility model content
The technical problems to be solved in the utility model provides a kind of multistation machine of realizing multistation moulding and self-feeding and moulding.
The utility model is achieved through the following technical solutions:
A kind of multistation machine of the present utility model, it comprises: frame, dynamical system, be located at the pay-off that drives feeding on the frame, by dynamical system, be located on the frame, comprise at least two shaping station and reach the control module that is connected and controls its action with this dynamical system, pay-off and shaped device by the shaped device that this dynamical system drives, described pay-off is provided with feedblock.
The shaped device of the utility model setting is provided with at least two shaping station, so that multistation drawing on a shaped device, feedblock is pushed to treating material each shaping station of shaped device, control module control dynamical system, pay-off and shaped device action, feeding process, forming process are carried out by control module control and are realized self-feeding and moulding, and can make pay-off can accurately be fed on each station, guarantee formed precision simultaneously, alleviate staff labor intensity, improved operating efficiency.
Further, described pay-off further comprises transmitting device, and described feedblock is located at the transmission terminal of transmitting device, and after transmitting device put the treating material transmission in place, feedblock pushed to treating material each station of shaped device moulding.
Further, described transmitting device transmits terminal and is provided with the metal sensor that is connected with control module with the tangent place of feedblock.Whether metal sensor induction treating material transmits to put in place and induced signal is fed back to control module is controlled friction feeding.
Further, described dynamical system is provided with the Magnetic Induction device that is connected with control module, all is provided with the magnetic part with the corresponding induction of Magnetic Induction device on the described shaped device on each station.The shaping station of the shaped device whether Magnetic Induction device induction corresponding with magnetic part feedblock is transported to material also feeds back to control module control with induced signal.
Further, the contacted position of described feedblock and treating material is provided with the treating material profile and matches so that the contact-making surface of steady feeding.
Further, described pay-off is provided with the stock guide of location, guiding treating material.
Further, be provided with at least more than two and two on the described shaped device, so that front and back different buffer unit of buffer time.
Further, described dynamical system comprises the first power spare and the second power spare that drives the pay-off action, drive the 3rd power spare of moulding device action and drive the 4th power spare that material collecting device moves, the screw rod up and down and the location locking mechanism of control treating material compact dimensions when described the 3rd power spare is provided with moulding.
Further, further be provided with the material collecting device that is driven rewinding by dynamical system on the described frame, described material collecting device is connected with control module and is moved by control module control material collecting device.
Further, described material collecting device is provided with the reversing piece of placing through the material commutation of shaped device moulding.
Further, described material collecting device is provided with material position after the induction moulding and feedback information is given the fiber sensor of control module.
Further, described material collecting device terminal is provided with after the moulding of location material and makes its automatically strong magnets of dress box.
The utility model is provided with shaped device and is provided with at least two shaping station and makes multistation drawing on a shaped device, feedblock is pushed to treating material each shaping station of shaped device, and feedblock is provided with the contact-making surface that matches with the treating material profile, makes the feeding process steady.When transmitting device is sent to transmitting device when being transferred to the other end with treating material, whether the inductor induction treating material that one end of transmitting device transmission and the tangent place of feedblock are provided with puts in place, after putting in place induced signal is fed back to control module, control module control feedblock begins action and controls the transmitting device friction feeding simultaneously.Described dynamical system is provided with the Magnetic Induction device, all be provided with magnetic part on the shaped device on each station with the corresponding induction of Magnetic Induction device, the shaping station of the shaped device whether Magnetic Induction device induction corresponding with magnetic part feedblock is transported to material, when shaping station that feedblock is transported to material, the Magnetic Induction device feeds back to control module with induced signal, the moulding of control module control moulding device action, make pay-off can accurately locate, accurately be fed on each station, and can accurately guarantee formed precision.The fiber sensor that material collecting device is provided with, material position after the induction moulding, and feedback information controlled to control module, the control dynamical system is carried out pusher.Control module to feeding, moulding and rewinding process carry out automation control guarantee whole process can be accurately, smoothly, finish efficiently, make whole operation simple, convenient simultaneously, alleviated personnel labor, improved operating efficiency.
Description of drawings
In order to be easy to explanation, the utility model is done to describe in detail by following preferred embodiment and accompanying drawing.
Fig. 1 is the perspective view of present embodiment;
Fig. 2 is the structural representation at another visual angle of Fig. 1;
Fig. 3 is the schematic top plan view of present embodiment;
Fig. 4 is the schematic side view of present embodiment.
The specific embodiment
See also Fig. 1 to shown in Figure 4, a kind of multistation machine of the present utility model, it comprises frame, dynamical system 1, pay-off 2, shaped device 3, material collecting device 4 and control module.Dynamical system 1, pay-off 2, shaped device 3 and material collecting device 4 all are arranged on the frame.Dynamical system 1 comprises the first power spare 10, the second power spare 11, the 3rd power spare and the 4th power spare 12.Dynamical system 1 can be motor, cylinder, hydraulic cylinder, mechanical dynamic system and other can provide the device and the components and parts of power.Control module can be control components and parts such as Programmable Logic Controller (PLC), single-chip microcomputer, switch cubicle.
A kind of multistation machine of the present utility model can be used for multiple occasion of carrying out the multistation moulding.Adopt in the present embodiment and circular batteries is sealed moulding describe.Circular batteries is sealed moulding and is comprised moulding and twice moulding of shaping.Shaping station is first station, and the shaping station is second station.
Shaped device 3 comprises cope match-plate pattern 30, lower bolster 31, guide pillar guide pin bushing 32, mould (not shown), location-plate 34 and buffer unit 35 in the present embodiment.Mould 33 comprises patrix and counterdie.Patrix is installed on the cope match-plate pattern 30, and counterdie is installed on the lower bolster 31.Circular batteries is sealed moulding and need be carried out twice moulding in the present embodiment, so the patrix of two different shaping station is installed on the cope match-plate pattern 30, lower bolster 31 is equipped with the counterdie of two different shaping station, and the 3rd power spare that drives shaped device 3 actions adopts forcing press (not shown) in the present embodiment.Forcing press is provided with up and down screw rod (not shown) and location locking mechanism (not shown), and screw rod (not shown) is coaxial up and down, is controlled to the formedness of molded dimension by screw rod (not shown) and location locking mechanism (not shown) up and down.Buffer unit 35 adopts spring structure 350, buffer unit 35 also comprises the buffer stopper 351 that cooperates with spring structure 350, and height was different before and after its buffer stopper 351 was arranged to, so that buffering is not simultaneously during shaped device 3 whereabouts moulding actions, fall steadily when one in front and one in back, making shaped device 3 moulding action.Buffer unit 35 is provided with four, is symmetrically distributed on the shaped device 3.The guide pillar guide pin bushing positions guiding during moulding, and upper and lower mould positions guiding, the assurance axiality simultaneously.Adopt upper and lower mould to locate simultaneously, both guaranteed the axiality of moulding, be beneficial to the adjusting position precision again.In the middle of the bottom of the shaping mould counterdie of second station, be provided with material jacking mechanism (not shown).The mould of shaping station is used to correct position deviation and bottom shaping.
Described pay-off 2 comprises transmitting device 20, stock guide 21 and feedblock 22.Stock guide 21 is arranged on transmitting device 20 both sides, when circular batteries transmits transportation, and stock guide 21 spacing guiding, the positional precision when guaranteeing to transmit.The belt driver 20 that transmitting device 20 adopts the motor-driven principal and subordinate wheel to drive in the present embodiment.Certainly transmitting device 20 also can adopt screw mandrel transmission, slide rail transmission, cylinder transmission, hydraulic drive etc. other all that the powerdriven kind of drive can be provided.Feedblock 22 is located at the destination terminal of transmitting device 20, and after transmitting device 20 put the circular batteries transmission in place, feedblock 22 pushed to circular batteries each station of shaped device 3 moulding.Feedblock 22 is provided with the arc contact surface 220 that matches with the circular batteries profile, so that there is contact preferably on the circular batteries surface, enables feeding stably.The first power spare 10 that drives transmitting device 20 adopts buncher 10.One end of transmitting device 20 its transmissions and feedblock 22 tangent places adorn a metal sensor 23, and metal sensor 23 feeds back to control module with induced signal, control transmitting device 20 friction feedings, and keep certain speed.The second power spare 11 that drives feedblock 22 actions adopts cylinder 11.Cylinder 11 is provided with Magnetic Induction device (not shown), each station is provided with the magnetic part (not shown) with its induction, cylinder 11 drives feedblock 22 feedings, when circular batteries is transported to station, magnetic part (not shown) sends induced signal and gives Magnetic Induction device (not shown), and Magnetic Induction device (not shown) feeds back to control module with induced signal, the reciprocating motion of control cylinder 11, thereby the position of control circular batteries guarantees its front and back position precision.By location-plate 36 and the cylinder 11 adjusting position precision that shaped device 3 is provided with, guarantee axle center, location precision, by a plurality of station one-shot formings of cope match-plate pattern 30 knee-actions.Pay-off 2 adopts step feeding, and the centre-to-centre spacing of each circular batteries traffic bit equates.
Described material collecting device 4 is used to collect and seals the intact circular batteries of moulding, and material collecting device 4 comprises side plate 42 and the blanking barrel 44 that gathering sill 40, base plate 41, base plate 41 both sides are provided with.The 4th power spare 12 that drives material collecting device 4 actions adopts cylinder 12.Material collecting device 4 terminals are provided with strong magnets (not shown).Be provided with the reversing piece of placing through the reverse battery of shaped device moulding (not shown) in the gathering sill 40.Circular batteries after the moulding slides into band gradient gathering sill 40 for 44 times by the circular arc type blanking barrel, by reversing piece the circular batteries commutation is vertically placed in gathering sill 40.Centre bit at commutation position is provided with a fiber sensor 45, when circular batteries drops to this position, fiber sensor 45 output signals feed back to control module, 12 actions of control module control cylinder, by cylinder 12 transmission pushers, circular batteries discharging process is sent to terminal and is adorned box automatically by the strong magnets location by both sides side plate 42 location.Be the material jacking mechanism (not shown) that is provided with in the middle of the bottom of counterdie of mould 33 of shaping station at second station, can fall into blanking barrel 44 smoothly after can making the circular batteries moulding.
Control module adopts Programmable Logic Controller (PLC) (not shown) to describe in the present embodiment.
Its operating procedure is as follows during work: at first start the machine, each mechanism automatically resets to duty and waits for.Circular batteries is put into transmitting device 20 from the material box taking-up, metal sensor 23 output signals feed back to Programmable Logic Controller (PLC), 10 actions of Programmable Logic Controller (PLC) control buncher, buncher 10 work makes circular batteries orderly arrangement on the belt of transmitting device 20, be sent to the other end by transmitting device 20, transmitting device 20 is transported to feedblock 22 places with the metal sensor 23 induction circular batteries that feedblock 22 tangent places are provided with, the arc contact surface 220 that feedblock 22 is provided with adapts with the circular batteries surface and contacts, metal sensor 23 output induced signals are given Programmable Logic Controller PLC, 11 actions of Programmable Logic Controller PLC control cylinder, control transmitting device 20 friction feedings simultaneously, cylinder 11 promotes feedblock 22 actions and connects the preface feeding, by location-plate 34 and cylinder 11 adjusting position precision, the Magnetic Induction device (not shown) that cylinder 11 is provided be located at shaped device 3 each stations on the corresponding induction feedblock 22 of magnetic part (not shown) whether circular batteries is transported on the shaping station, when cylinder 11 promotes feedblocks 22 actions circular batteries is delivered to first station and is the moulding station, the magnetic part that is located at first station is responded to mutually with Magnetic Induction device (not shown), Magnetic Induction device (not shown) feeds back to control module with induced signal, the reciprocating motion of control cylinder 11, guarantee the positional precision of circular batteries, Programmable Logic Controller PLC control circular batteries cylinder 11 returns when the one-shot forming position, clutch solenoid valve action on the controlled pressure machine simultaneously, flywheel drives the bent axle motion, the bent axle motion drives cope match-plate pattern 30 and moves downward, thereby driving patrix moves downward, twice moulding of battery finished simultaneously, circular batteries after one-shot forming is intact is fallen on the delivery sheet 22,22 actions of cylinder 11 promotion feedblocks send a circular batteries to go over again then, feedblock 22 promote the battery of one-shot formings after intact to second station be the shaping station, the magnetic part that is located at second station is responded to mutually with Magnetic Induction device (not shown), Magnetic Induction device (not shown) feeds back to control module with induced signal, the reciprocating motion of control cylinder 11, guarantee the positional precision of circular batteries, Programmable Logic Controller PLC control cylinder 11 is with circular batteries return when the post forming position, the controlled pressure machine drives shaped device 3 actions simultaneously, finished the circular batteries of sealing moulding for twice on second station and fallen into the circular arc type blanking barrel by material jacking mechanism (not shown) and slide into band gradient gathering sill 40 for 44 times, gathering sill 40 in by reversing piece with vertically placement of circular batteries commutation.When circular batteries drops to the centre bit of commutation position, fiber sensor 45 output signals that the centre bit of commutation position is provided with feed back to Programmable Logic Controller PLC, Programmable Logic Controller PLC control cylinder 12 action pushers, circular batteries discharging process is sent to terminal and is adorned box automatically by the strong magnets location by both sides side plate 42 location.
A kind of multistation machine of the present utility model can be finished the production of different components and parts by changing different moulds.
The specific embodiment of the above is a better embodiment of the present utility model, is not to limit concrete practical range of the present utility model with this, and the equivalence that all shapes according to the utility model, structure are done changes all in protection domain of the present utility model.
Claims (10)
1. multistation machine, comprise: frame, dynamical system, it is characterized in that, also comprise: be located at the pay-off that drives feeding on the frame, by dynamical system, be located on the frame, comprise at least two shaping station and reach the control module that is connected and controls its action with this dynamical system, pay-off and shaped device by the shaped device that this dynamical system drives, wherein, described pay-off is provided with feedblock.
2. a kind of multistation machine according to claim 1 is characterized in that: described pay-off further comprises transmitting device, and described feedblock is located at the transmission terminal of transmitting device.
3. a kind of multistation machine according to claim 2 is characterized in that: described transmitting device transmits terminal and is provided with the metal sensor that is connected with control module with the tangent place of feedblock.
4. a kind of multistation machine according to claim 1 is characterized in that: described dynamical system is provided with the Magnetic Induction device that is connected with control module, and each station is provided with the magnetic part with the corresponding induction of Magnetic Induction device on the described shaped device.
5. a kind of multistation machine according to claim 1 is characterized in that: the contacted position of described feedblock and treating material is provided with the contact-making surface that matches with the treating material profile.
6. a kind of multistation machine according to claim 1 is characterized in that: described pay-off is provided with the stock guide of location, guiding treating material.
7. a kind of multistation machine according to claim 1, it is characterized in that: described dynamical system comprises the first power spare and the second power spare that drives the pay-off action, drive the 3rd power spare of moulding device action and drive the 4th power spare part that material collecting device moves, the screw rod up and down and the location locking mechanism of control treating material compact dimensions when described the 3rd power spare is provided with moulding.
8. a kind of multistation machine according to claim 1 is characterized in that: further be provided with the material collecting device that is driven rewinding by dynamical system on the described frame, described material collecting device is connected with control module and is moved by control module control material collecting device.
9. a kind of multistation machine according to claim 8 is characterized in that; Described material collecting device is provided with the reversing piece of placing through the material commutation of shaped device moulding.
10. a kind of multistation machine according to claim 9 is characterized in that: described material collecting device is provided with material position after the induction moulding and feedback information is given the fiber sensor of control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200942436U CN201217280Y (en) | 2008-05-28 | 2008-05-28 | Multi-station machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200942436U CN201217280Y (en) | 2008-05-28 | 2008-05-28 | Multi-station machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201217280Y true CN201217280Y (en) | 2009-04-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200942436U Expired - Fee Related CN201217280Y (en) | 2008-05-28 | 2008-05-28 | Multi-station machine |
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| Country | Link |
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| CN (1) | CN201217280Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101885247A (en) * | 2010-06-25 | 2010-11-17 | 江苏扬力集团有限公司 | Press and intelligent control system of feeding device thereof |
| TWI410026B (en) * | 2010-12-03 | 2013-09-21 | Shihlin Electric & Eng Corp | Alternator flywheel polygonal pole forming device |
| CN103894493A (en) * | 2012-12-28 | 2014-07-02 | 上海拖拉机内燃机有限公司 | Automatic transfer pushing device and method for stamping dies |
-
2008
- 2008-05-28 CN CNU2008200942436U patent/CN201217280Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101885247A (en) * | 2010-06-25 | 2010-11-17 | 江苏扬力集团有限公司 | Press and intelligent control system of feeding device thereof |
| CN101885247B (en) * | 2010-06-25 | 2012-04-25 | 江苏扬力集团有限公司 | Press and intelligent control system of feeding device thereof |
| TWI410026B (en) * | 2010-12-03 | 2013-09-21 | Shihlin Electric & Eng Corp | Alternator flywheel polygonal pole forming device |
| CN103894493A (en) * | 2012-12-28 | 2014-07-02 | 上海拖拉机内燃机有限公司 | Automatic transfer pushing device and method for stamping dies |
| CN103894493B (en) * | 2012-12-28 | 2016-03-02 | 上海拖拉机内燃机有限公司 | Material-pulling device and method are transmitted in diel automation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090408 Termination date: 20160528 |
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| CF01 | Termination of patent right due to non-payment of annual fee |