The monomer composition that is used for optical lens
The present invention relates to be used for the monomer composition of plastic lens.Particularly, the present invention relates to have good specific refractory power, the plastic lens material of in light weight, shock resistance, plasticity, colouring power, especially light stability, with and the manufacturing of plastic lens.
The novel material that searching is used for lens is that industry is paid close attention to always, because the shock resistance of material glass commonly used is poor, and also heavier relatively.When attempting to address the above problem, once made plastic lens with polystyrene, polyoxyethylene glycol diallyl carbonic ether, polycarbonate, modification Phthalic acid, diallyl ester.Yet, although it has good specific refractory power (greater than 1.59) by the lens of polystyrene and polycarbonate manufacturing,, therefore when being shaped, be easy to the optics recurvation because be thermoplastic, be bonded in the insufficient strength on the hard coat film.For addressing the above problem, in EP06905A2, use comprises 15-50% (weight) stylen, the vinylformic acid of 5-40% (weight) and bisphenol A type epoxy resin reaction solution, 5-40% (weight) vinylformic acid and two-tetrabromo-bisphenol type Resins, epoxy reaction solution, and the mixture of 5-20% (weight) Vinylstyrene, diallyl two phenates (dially di phenate), Vinyl toluene and chrorostyrene.Yet this material still lacks thermostability.Another example is the plastic lens of being made by polyoxyethylene glycol two (allyl carbonate), and is in light weight, have good colouring power and shock resistance, but its specific refractory power is 1.5 to the maximum, and the edge of lens can be very thick as a result.Therefore, said lens only can be used for the lens less than-3.00.
As another kind of material, also used the new plastic lens of specific refractory power (〉=1.55).Particularly, a kind of plastic lens that Japanese Patent 53-7787 makes is to be made of diallyl isophthalate and Diethylene Glycol diallyl carbonic ether (by 85: 15 weight ratio).Although the contriver successfully makes lens thinner, still there is the problem of shock resistance difference in they.
In Japanese patent gazette 62-235901 and 64-45412 and Japanese Patent 1-60494, there is same problem always, introduced the multipolymer of forming by modification Phthalic acid, diallyl ester and dibenzyl fumarate in these documents, and the polymkeric substance of forming by Phthalic acid, diallyl ester and methacrylic ester.
In addition, also have some other example, for example Korean Patent 96-013122 proposes a kind of by the plastic lens of molding by the mixture manufacturing of modification ethylene glycol bisthioglycolate (allyl carbonate) and dibenzyl maleate derivative; The plastic lens that Korean Patent communique 1998-023955 proposes is to make by bisphenol type epoxy thing and vinylformic acid being dissolved in the alcohol, adding vinylbenzene or acryl monomer in this mixture, be shaped at last the mixture that makes; And Korean Patent communique 1999-014549 advises a kind of plastic lens, comprises that by molding the mixture of modification Phthalic acid, diallyl ester, zeryloxyalkyl and diethylidene diallyl carbonic ether is made.These plastic lenss have good specific refractory power, plasticity-, colouring power and shock resistance, but light stability is poor.
Therefore, the purpose of this invention is to provide the plastics that are used for optical lens, this optical lens has good optical property such as specific refractory power, thermostability, solvent resistance, in light weight, transparency and light stability.
The invention provides the plastics composite that is used for optical lens, it comprises the polymkeric substance of the Chemical formula 1 representative of (ⅰ) 40-90% (weight); (ⅱ) polymkeric substance of the Chemical formula 2 of 1-30% (weight) representative; (ⅲ) diallyl adipate (diallyadiphate) of 5-30% (weight) or Diethylene Glycol diallyl carbonic ether; (ⅳ) optional a spot of mineral dye and uv-absorbing agent.At this, the examples of polymers of component 1 includes but not limited to following:
<component 1 is called " component 1 " later on 〉
Wherein ,-OR
1Be to contain C
1-C
6The secondary alcohol residue of alkyl; M is the integer of 0-15.When m=0, the part by weight of formula 1 compound is 10-60% (weight), and during m=1-3, its part by weight is 20-60% (weight), during m=4-10, is 1-40% (weight); M 〉=11 o'clock are 0-20% (weight).
The examples of polymers of formula 2 includes but not limited to following:
<component 2 is called " component 1 " later on 〉
Wherein, R
1Be C
1-C
4Alkyl; R
2Be C
1-C
3Alkyl or phenyl; N is the integer of 1-3.
As mentioned above, the resin combination of manufacturing plastic lens of the present invention is included as component 1, component 2, diallyl adipate or the Diethylene Glycol diallyl carbonic ether of certain blending ratio.
Component 1 can be by at 100-200 ℃, 5-14 hour transesterification reaction between Phthalic acid, diallyl ester and the polyvalent alcohol, or 5-14 hour transesterification reaction obtains between dimethyl phthalate and the glycol monomethyl allyl ester.
<component 1 〉
Wherein m is the integer of 0-15, and therefore, if m=0, the part by weight of component 1 is 10-60% (weight), and during m=1-3, its part by weight is 20-60% (weight), during m=4-10, is 1-40% (weight); M 〉=11 o'clock are 0-20% (weight).
At this, when m=0, promptly part by weight is less than 10%, and it can make viscosity obviously improve, the polymerization disproportionation.And when monomeric compound injected glass mold, air filled cavity was difficult for removing, and produces ropy lens.When m 〉=11, observe similar problem.Therefore, the weight of component 1 is preferably 40-90% (weight), because when at part by weight during less than 40% (weight), specific refractory power is very low, and shock resistance is all very poor when part by weight surpasses 90% (weight).
Component 2 can be passed through at 80-200 ℃, and 5-14 hour transesterification reaction obtains between glycol ester and maleic acid ester, Maleic Acid, Anhydrous ester or the dimethyl maleate.
<component 2 〉
Wherein, R
1Be C
1-C
4Alkyl; R
2Be C
1-C
4Alkyl or phenyl; N is the integer of 1-3.
Work as R
1Be 〉=C
5The time, the thermotolerance of plastic lens reduces, lens centre part distortion when hard coating.Work as R
2Be 〉=C
4The time, the thermotolerance of lens reduces, and light stability significantly reduces.Therefore, have good optical property, importantly will keep R
1At C
1And C
4Between, R
2At C
1And C
3Between.In a word, component 2 should be the 1-40% (weight) of total amount of compound, just can reach maximum light stability effect, because reduce solvent resistance and thermotolerance less than 40% (weight).
Except that said components 1 and component 2, also can add diallyl adipate or the Diethylene Glycol diallyl carbonic ether of 5-30% (weight), with the shock resistance of reinforced plastics lens.At this, if this motif material add-on greater than 30% (weight), the specific refractory power of lens reduces.Among the present invention, for making the plastic lens that improves light stability and thermostability, add and be selected from following additive: hydroxyl-4-methoxyl group benzophenone, 2-hydroxyl-3,5-di-tert-pentyl-phenyl benzotriazole, 2,4-two (2, the 4-3,5-dimethylphenyl)-6-(2-hydroxyl-4 n-octyloxy phenyl-1,3, the 5-triazine), 2-(3-hydroxyl-5-otyl phenyl) benzotriazole, 2-[4-(2-hydroxyl-3-dodecyl propoxy-)-4,6-two (2,4-3,5-dimethylphenyl-o-1,3, the 5-triazine)], 2-(2-hydroxyl-benzotriazole-2-phenyl)-p-cresols, 2-(2-hydroxybenzotriazole-2-phenyl)-4,6-two (1-methyl isophthalic acid-phenylethyl) phenol, 2-(2-hydroxyl-3-butyl-5-aminomethyl phenyl)-5-chlorobenzotriazole.
Randomly, also can add small amounts of inorganic pigment or uv-absorbing agent.
Among the present invention, add a small amount of blue pigments and red pigment, make the transparent initial color of lens, and add alcohol seldom, as methyl alcohol, ethanol, butanols, amylalcohol, 2-phenylethyl alcohol or benzyl alcohol.
The stiffening agent that is used for monomeric compound is selected from following: 2,2-azo two (2, the 4-nitrile dimethyl), two-sec.-propyl peroxide pyrocarbonate, two-positive propoxy carbonic ether, two (4-tert-butylcyclohexyl) peroxide pyrocarbonate, t-butyl peroxy pivalate, t-butyl peroxy-2-ethylhexanoate, 1,1-two (t-butyl peroxy)-3,3,5-trimethyl-cyclohexane, t-butyl peroxy neodecanoic acid ester.Stiffening agent is two-sec.-propyl peroxide pyrocarbonate preferably, is the 1-5% of monomer composition weight.
Therefore, the invention provides the monomer composition of the plastic lens that is used to make shock resistance with raising, thermotolerance, thermostability, transparency, especially light stability.
With reference to the following examples, the present invention is described in more detail, these embodiment are not construed as limiting the invention.
Inventive embodiments 1
79 gram components, 1,21 gram components 2 and 3.2 gram di-isopropyl peroxy carbonates are mixed.This mixture is injected the die box of making by 2 sheet glass and ethane-acetic acid ethyenyl ester.At first, heat product, progressively be increased to 40 ℃ from 35 ℃ in temperature and heated 3 hours, 40-85 ℃ of scope heating 12 hours, 85 ℃ of heating 2 hours.After finishing heat-processed,, take out the hardened mould,, before making optical plastics, eliminate unrelieved stress 120 ℃ of annealing 2 hours from die box in 80 ℃ of coolings.The material of making is carried out several experiments, the physical properties of test material (seeing Table 1).
<component 1 〉
Wherein-OR
1Be OCH
2CH (CH
3); M=0,1,3 and 4 o'clock, part by weight is respectively 60%, 20%, and 13% and 7%.
<component 2 〉
R wherein
1Be C
2Alkyl; R
2Be C
1Alkyl; N is an integer.
The physical properties experiment:
1. specific refractory power: use Atacota Co1T type to test.
2. transmittance: use spectrophotometer to test.
3. proportion: adopt method of substitution (underwater substitution method) under water, the weight ratio and the volume ratio of test plastic lens.
4. shock resistance: from 127 cm heights, it is 1.8 millimeters that the steel ball of 68gdml is fallen center thickness, on the plastic lens that diameter is 80 millimeters (0.0).If plastic lens is cracked, be designated as " 0 ", if not cracked, be designated as " * ".
5. thermotolerance: kept 2 hours at 130 ℃,, be designated as " 0 ",, be designated as " △ ",, be designated as " * " if do not change if very little variation is only arranged if lens show the sign of any distortion, cracked or flavescence.
6. solvent resistance: plastic lens was immersed in acetone, the methylene dichloride 2 hours.If lens distortion or cracked is designated as " 0 ",, be designated as " * " if do not have.
7. light stability: the plastic lens sample in the Quv/spray Model (5W) of Q-Pannel Lad products Co. exposure 200 hours down, is measured Y1.
Inventive embodiments 2
Be to measure physical properties, repeat the step identical with inventive embodiments 1, difference is, uses 90 gram components, 1,10 gram branches 2 and 10, two diallyl phthalates (seeing Table 1) of restraining oneself.
Inventive embodiments 3
Be to measure physical properties, repeat the step identical with inventive embodiments 1, difference is to use 80 gram components, 1,10 gram components 2 and 10 to restrain Diethylene Glycol diallyl carbonic ethers (seeing Table 1).
Inventive embodiments 4
Be to measure physical properties, repeat the step identical with inventive embodiments 1, difference is, in the component 2, and R
1Be C
3, use 20 gram components, 2,80 gram components 1 (seeing Table 1).
Inventive embodiments 5
Be to measure physical properties, repeat the step identical with inventive embodiments 1, difference is, in the component 2, and R
1Be C
4, use 20 gram components, 2,80 gram components 1 (seeing Table 1).
Inventive embodiments 6
Be to measure physical properties, repeat the step identical with inventive embodiments 1, difference is, in the component 2, and R
2Be C
3, use 20 gram components, 2,80 gram components 1 (seeing Table 1).
Inventive embodiments 7
Be to measure physical properties, repeat the step identical with inventive embodiments 1, difference is, in the component 2, and R
2Be C
4, use 20 gram components, 2,80 gram components 1 (seeing Table 1).
Inventive embodiments 8
Be to measure physical properties, repeat the step identical with inventive embodiments 1, difference is that in the component 2, n is 2, uses 20 gram components 2,80 to restrain components 1 (seeing Table 1).
Inventive embodiments 9
Be to measure physical properties, repeat the step identical with inventive embodiments 5, difference is, in the component 2, and R
1Be C
3, use 10 gram components, 2,80 gram component 1 and Diethylene Glycol diallyl carbonic ethers (seeing Table 1).
Inventive embodiments 10
Be to measure physical properties, repeat the step identical with inventive embodiments 9, difference is to use hexanodioic acid diaryl replacement Diethylene Glycol diallyl carbonic ether (seeing Table 1).
Comparative example 1
Repeat the step identical with inventive embodiments 1, difference is the compound (seeing Table 1) that uses 80 gram components 1 and 20 grams to illustrate in component 3.
Comparative example 2
Repeat the step identical with comparative example 1, difference is to use 70 gram components, 1,20 gram components 3 and 10 to restrain dibenzyl maleates (seeing Table 1).
Comparative example 3
Repeat the step identical with comparative example 1, difference is to use 70 gram components, 1,20 gram Diethylene Glycol diallyl carbonic ethers and 10 to restrain dimethyl maleates (seeing Table 1).
Comparative example 4
Repeat the step identical with comparative example 3, difference is to use dibutyl maleinate replacement dimethyl maleate (seeing Table 1).
Table 1
| Specific refractory power | Transmittance | Shock resistance | Photostabilization | Thermotolerance | Proportion | Y1 (before the exposure) | Y1 (exposure back) |
Embodiment 1 | ??1.55 | ???92.0 | ????0 | ????0 | ????0 | ???1.28 | ???4.1 | ????4.6 |
Embodiment 2 | ??1.55 | ???92.0 | ????0 | ????0 | ????0 | ???1.28 | ???4.1 | ????5.1 |
Embodiment 3 | ??1.55 | ???92.0 | ????0 | ????0 | ????0 | ???1.28 | ???4.2 | ????5.1 |
Embodiment 4 | ??1.549 | ???91.5 | ????0 | ????0 | ????0 | ???1.28 | ???4.1 | ????4.7 |
Embodiment 5 | ??1.549 | ???91.8 | ????0 | ????0 | ???△ | ???1.28 | ???4.2 | ????4.6 |
Embodiment 6 | ??1.549 | ???91.5 | ????0 | ????0 | ????0 | ???1.28 | ???4.1 | ????4.7 |
Embodiment 7 | ??1.549 | ???92.0 | ????0 | ????0 | ???△ | ???1.28 | ???4.1 | ????4.6 |
Embodiment 8 | ??1.548 | ???91.8 | ????0 | ????0 | ???△ | ???1.28 | ???4.2 | ????4.7 |
Embodiment 9 | ??1.549 | ???92.0 | ????0 | ????0 | ???△ | ???1.28 | ???4.2 | ????5.2 |
Embodiment 10 | ??1.549 | ???91.9 | ????0 | ????0 | ????0 | ???1.28 | ???4.2 | ????5.4 |
Comparative example 1 | ??1.549 | ???92.0 | ????0 | ????0 | ????0 | ???1.28 | ???4.2 | ????7.2 |
Comparative example 2 | ??1.549 | ???92.0 | ????0 | ????0 | ????0 | ???1.28 | ???4.1 | ????7.4 |
Comparative example 3 | ??1.549 | ???91.8 | ????0 | ????0 | ????0 | ???1.28 | ???4.1 | ????7.1 |
Comparative example 4 | ??1.549 | ???91.6 | ????0 | ????0 | ????0 | ???1.28 | ???4.2 | ????7.4 |
Therefore, illustrated as top embodiment, the invention provides the plastic lens of comparing light stability with ordinary lens with excellence.
The relevant discussion of the present invention in front has reached the purpose of illustration and description.The content of front does not constitute the restriction to form of the present invention disclosed herein.Although description of the invention has comprised the description to one or more embodiments and some changes and modification, but after understanding content of the present invention, other change of being made and revising within the scope of the present invention is as within those skilled in the art's ken.Be intended that and obtain to comprise other embodiments that allow limit, comprise structure, function, scope or step that replenish, interchangeable and/or of equal value to those contents that require, no matter whether disclose this class structure, function, scope or step that replenish, interchangeable and/or of equal value at this, intention openly is not devoted to any patent subject matter.