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Publication numberCN1324419 C
Publication typeGrant
Application numberCN 02805850
PCT numberPCT/US2002/005635
Publication date4 Jul 2007
Filing date25 Feb 2002
Priority date1 Mar 2001
Also published asCN1494670A, EP1366397A2, EP1366397B1, US6795798, US20020123864, WO2002071169A2, WO2002071169A3
Publication number02805850.X, CN 02805850, CN 1324419 C, CN 1324419C, CN-C-1324419, CN02805850, CN02805850.X, CN1324419 C, CN1324419C, PCT/2002/5635, PCT/US/2/005635, PCT/US/2/05635, PCT/US/2002/005635, PCT/US/2002/05635, PCT/US2/005635, PCT/US2/05635, PCT/US2002/005635, PCT/US2002/05635, PCT/US2002005635, PCT/US200205635, PCT/US2005635, PCT/US205635
InventorsE埃育瑞克, RS史密斯, IB迪沃尔, SB雷纳
Applicant费舍-柔斯芒特系统股份有限公司
Export CitationBiBTeX, EndNote, RefMan
External Links: SIPO, Espacenet
Remote analysis of process control plant data
CN 1324419 C
Abstract  translated from Chinese
一种用于分析过程的系统和方法,该过程收集过程控制工厂内的过程数据,并将所收集的过程数据传送到远程数据处理装置。 A system and method for the analysis process, the process of data collection process control process within the plant, and process the collected data to the remote data processing device. 远程数据处理装置使用过程分析工具(例如,过程监控工具、设备监控工具、装置监控工具、指标建立工具、工作定单建立工具和/或记账工具)来分析过程数据,以建立分析数据。 Remote data processing device using process analysis tools (eg, process monitoring tools, equipment monitoring tools, equipment monitoring tools, indicators build tools, build tools work orders and / or accounting tool) to analyze process data, analyze the data in order to build. 然后,经由通信连接(例如,因特网)将分析数据传送到过程控制工厂。 Then, via the communication connection (e.g., the Internet) will analyze the data to the process control plant.
Claims(60)  translated from Chinese
1.一种分析过程的方法,其特征在于,包括以下步骤:收集过程工厂内的过程数据;将所收集的过程数据传送到远程数据处理装置;使用被存储在远程数据处理装置的数据库内的多个资产或过程分析工具之一来分析远程数据处理装置内的过程数据,以建立分析数据;以及,将该分析数据传送到过程工厂。 A method of analyzing process, characterized by comprising the steps of: collecting process data within the process plant; the transfer process the collected data to a remote data processing device; use is stored in the database of the remote data processing device Process of one of the plurality of assets or tools to analyze the process of the remote data processing device data, to create the analysis data; and, analyzing the data to process plants.
2.如权利要求1所述的方法,其特征在于,使用多个资产或过程分析工具之一来分析远程数据处理装置内的过程数据以便建立分析数据的步骤包括:使用过程控制工具、过程监控工具、设备监控工具、装置监控工具、指标建立工具、工作定单建立工具和商业工具中的一种工具。 2. The method of claim 1, wherein one of the plurality of asset analysis tool used to analyze or process steps within the process of the remote data processing device in order to establish a data analysis data include: the use of the process control tools, process monitoring Tools, equipment monitoring tools, devices monitoring tools, indicators build tools, work orders to establish and commercial tools in a tool.
3.如权利要求1所述的方法,其特征在于,将所收集的过程数据传送到远程数据处理装置的步骤包括:经由开放的网络来传送所收集的过程数据。 The method according to claim, characterized in that the transfer process the collected data to a remote data processing apparatus step comprises: transmitting via an open network to process the collected data.
4.如权利要求3所述的方法,其特征在于,经由开放的网络来传送所收集的过程数据的步骤包括:使用因特网来传送所收集的过程数据。 4. The method of claim 3, wherein step process via an open network to transmit the collected data comprises: using the Internet to transmit the collected process data.
5.如权利要求1所述的方法,其特征在于,使用多个资产或过程分析工具之一来分析远程数据处理装置内的过程数据以便建立分析数据的步骤包括:使用过程工厂的一个部分的模型。 5. The method according to claim 1, characterized in that, using one of the plurality of assets or process analysis tool to analyze data from a remote data processing step of the process within the device in order to establish the analysis data comprises: using a portion of the process plant model.
6.如权利要求5所述的方法,其特征在于,使用过程工厂的这个部分的模型的步骤包括:使用设备模型、回路模型和元件模型中的一种模型。 6. The method according to claim 5, wherein the step of using this part of the process plant model include: the use of the device model, the circuit model and the model of a model element.
7.如权利要求1所述的方法,其特征在于,使用多个资产或过程分析工具之一来分析远程数据处理装置内的过程数据以便建立分析数据的步骤包括:使用优化工具。 7. The method according to claim 1, characterized in that, using one of the plurality of assets or process analysis tool to analyze the process of the remote data processing device of the data in order to establish the step of analyzing data comprising: using the Optimizer.
8.如权利要求1所述的方法,其特征在于,将分析数据传送到过程工厂的步骤包括:传送问题数据、状况数据、工厂数据、过程数据、设备数据和优化数据中的一种数据。 8. The method of claim 1, wherein the step of analyzing the data is transferred to the process plant comprising: a data transfer problem data, status data, plant data, process data, device data and optimization data.
9.如权利要求1所述的方法,其特征在于,将分析数据传送到过程工厂的步骤包括:传送健康指标值、性能指标值、利用指标值和与过程工厂的一个部分有关的可变性指标值中的一种指标值。 9. The method of claim 1, wherein the step of transferring the data to analyze process plant comprising: transmitting a health index value, the value of the performance index using an index value and a portion of the process plant related variability index A value of the index value.
10.如权利要求1所述的方法,其特征在于,收集过程工厂内的过程数据的步骤包括:收集一组预定的过程数据,供多个资产或过程分析工具使用。 10. The method according to claim 1, characterized in that the step of collecting process data within the process plant comprises: collecting a set of predetermined process data, for a plurality of assets or process analysis tool.
11.如权利要求1所述的方法,其特征在于,收集过程工厂内的过程数据的步骤包括:按预定速率反复收集过程数据。 11. The method according to claim 1, characterized in that the step of collecting process data within the process plant comprising: a predetermined rate of data collection process is repeated.
12.如权利要求1所述的方法,其特征在于,还包括一个步骤:将更新信息从过程工厂传送到远程数据处理装置,以更新多个资产或过程分析工具之一。 12. The method according to claim 1, characterized by further comprising a step of: transmitting the update information from the process plant to the remote data processing device to update one of the plurality of assets or process analysis tool.
13.如权利要求12所述的方法,其特征在于,将更新信息从过程工厂传送到远程数据处理装置以便更新多个资产或过程分析工具之一的步骤包括:传送被更新的模型信息。 13. The method according to claim 12, characterized in that the update information is transmitted to the process plant from remote data processing device to update a plurality of assets or process analysis tool, one of the steps comprising: transmitting the updated model information.
14.如权利要求12所述的方法,其特征在于,将更新信息从过程工厂传送到远程数据处理装置以便更新多个资产或过程分析工具之一的步骤包括:根据标识语言来使用通信格式。 14. The method according to claim 12, characterized in that the update information is transmitted to the process plant from remote data processing device to update a plurality of assets one tool or process analyzing step comprises: identifying the language to use according to the communication format.
15.一种用于分析过程数据的系统,其特征在于,包括:一个服务器,它具有一个处理器并以通讯联络的方式被耦合到远程过程工厂;一个数据库,它以通讯联络的方式被耦合到该服务器;以及,被存储在数据库内的多个资产或过程分析工具,其中,处理器被编程为使用多个资产或过程分析工具之一来分析从远程过程工厂接收的过程数据,以建立分析数据并将该分析数据发送到远程过程工厂。 15. A system for analyzing process data, characterized by comprising: a server having a communication processor and the method of contacting is coupled to a remote process plant; a database, it is coupled manner Communications to the server; and, a plurality of assets are stored in a database or process analysis tool, wherein the processor is programmed to use one of a plurality of assets or process analysis tool to analyze the data received from the process of the remote process plant, in order to establish Analysis of the data and the analysis data is sent to the remote process plants.
16.如权利要求15所述的系统,其特征在于,服务器经由开放的网络以通讯联络的方式被耦合到远程过程工厂。 16. The system of claim 15, wherein the server communication via an open network to the method of contacting is coupled to a remote process plant.
17.如权利要求16所述的系统,其特征在于,开放的网络是因特网。 17. The system of claim 16, wherein the open network is the Internet.
18.如权利要求15所述的系统,其特征在于,多个资产或过程分析工具包括过程控制工具、过程监控工具、设备监控工具、装置监控工具、指标建立工具、工作定单建立工具和记账工具中的一种工具。 18. The system of claim 15, wherein the plurality of assets or process analysis tools including process control tools, process monitoring tools, equipment monitoring tools, equipment monitoring tools, indicators build tools, build tools and billing work orders tool in a tool.
19.如权利要求15所述的系统,其特征在于,多个资产或过程分析工具之一包括远程过程工厂的一个部分的模型。 19. The system according to claim 15, characterized in that the analysis of one of the tools comprises a plurality of assets or process model of a part remote process plant.
20.如权利要求19所述的系统,其特征在于,远程过程工厂的这个部分的模型包括设备模型、回路模型和元件模型中的一种模型。 19 20. A system according to claim, characterized in that the model of the part of the remote process plant comprises a device model, the model and the circuit element model of a model.
21.如权利要求15所述的系统,其特征在于,多个资产或过程分析工具之一包括优化工具。 21. The system according to claim 15, characterized in that the analysis of one of the tools comprises a plurality of assets or process optimization tool.
22.如权利要求15所述的系统,其特征在于,分析数据包括问题数据、状况数据、工厂数据、过程数据、设备数据和优化数据中的一种数据。 22. The system according to claim 15, characterized in that the analysis data comprises a data issue data, status data, plant data, process data, device data and optimization data.
23.如权利要求15所述的系统,其特征在于,分析数据包括健康指标值、性能指标值、利用指标值和与远程过程工厂的一个部分有关的可变性指标值。 23. The system according to claim 15, characterized in that the analysis of data including health index value, the value of the performance index using an index value and the index value and variability of a part related to the remote process plant.
24.如权利要求15所述的系统,其特征在于,处理器被进一步编程为:从远程过程工厂接收更新信息,用于更新多个资产或过程分析工具之一。 15 24. A system according to claim, characterized in that the processor is further programmed to: receive the update information from the remote process plant, for updating one of the plurality of assets or process analysis tool.
25.如权利要求24所述的系统,其特征在于,更新信息包括被更新的模型信息。 24 25. A system according to claim, characterized in that, the update information including the updated model information.
26.如权利要求25所述的系统,其特征在于,处理器被进一步编程为:使用基于标识语言的通信格式,将分析数据发送到过程工厂。 26. The system of claim 25, wherein the processor is further programmed to: use the communications format based markup language, will analyze the data sent to the process plant.
27.一种分析过程数据的系统,其特征在于,包括:一个接收工具,它适合由处理器来执行,以使远程数据处理装置从远程过程工厂接收过程数据;多个资产或过程分析工具,它适合由处理器来执行,以使远程数据处理装置分析从远程过程工厂接收的过程数据,以建立分析数据;以及,一个传送工具,它适合由处理器来执行,以使远程数据处理装置将分析数据发送到远程过程工厂。 27. A data analysis system, characterized by comprising: a receiving tool, it is suitable for execution by a processor, such that the remote data processing apparatus to receive the process data from a remote process plant; a plurality of assets or process analysis tool, It is suitable for execution by a processor, so that data from the remote data receiving process of the remote processing means process plant analysis to establish analysis data; and, a transfer tool, it is suitable for execution by a processor, such that the remote data processing means Analysis of the data sent to the remote process plants.
28.如权利要求27所述的系统,其特征在于,所述传送工具还适合由处理器来执行,以使远程数据处理装置经由因特网将分析数据发送到远程过程工厂。 27 28. A system according to claim, characterized in that said transfer tool is further adapted to be executed by a processor, such that the remote data processing device via the Internet will analyze the data sent to the remote process plants.
29.如权利要求27所述的系统,其特征在于,多个资产或过程分析工具包括过程控制工具、过程监控工具、设备监控工具、装置监控工具、指标建立工具、工作定单建立工具和商业工具中的一种工具。 29. The system of claim 27 claim, wherein multiple assets or process analysis tools including process control tools, process monitoring tools, equipment monitoring tools, equipment monitoring tools, indicators build tools, work orders to establish and commercial tools one tool.
30.如权利要求27所述的系统,其特征在于,多个资产或过程分析工具包括优化工具。 27 30. A system according to claim, wherein the plurality of assets or process analysis tools include Optimizer.
31.如权利要求27所述的系统,其特征在于,分析数据包括健康指标值、性能指标值、利用指标值和与远程过程工厂的一个部分有关的可变性指标值中的一个指标值。 27 31. A system according to claim, characterized in that the analysis data comprises a health index value index value, the value of the performance index using an index value and a remote part of the process plant is related to the variability index values.
32.一种分析资产利用的方法,其特征在于,包括以下步骤:经由因特网从远程过程工厂收集过程数据;使用被存储在数据库内的多个资产或过程分析工具之一来分析该过程数据,以建立分析数据;以及,经由因特网将分析数据传送到远程过程工厂。 32. A method of analysis of asset utilization, characterized by comprising the steps of: collecting process data from remote process plant via the Internet; was analyzed using a plurality of assets or process stored within the database of one of the tools to analyze the process data, to establish data analysis; and, analyzing the data transmitted via the internet to a remote process plants.
33.如权利要求32所述的方法,其特征在于,使用多个资产或过程分析工具之一来分析过程数据的步骤包括:使用过程控制工具、过程监控工具、设备监控工具、装置监控工具、指标建立工具、工作定单建立工具和记账工具中的一种工具。 33. The method according to claim 32, characterized in that, using one of the plurality of assets or process analysis tool to analyze process data step comprises: using the process control tools, process monitoring tools, monitoring tools, equipment, apparatus monitoring tool, index build tool, work orders and billing tools build tools in a tool.
34.如权利要求32所述的方法,其特征在于,使用多个资产或过程分析工具之一来分析过程数据的步骤包括:使用远程过程工厂的一个部分的模型。 32 34. The method according to claim, characterized in that, using one of the plurality of assets or process analysis tool to analyze process data step comprises: using the model of a portion of the remote process plant.
35.如权利要求32所述的方法,其特征在于,使用多个资产或过程分析工具之一来分析过程数据的步骤包括:使用优化工具。 32 35. The method according to claim, characterized in that, using one of the plurality of assets or process analysis tool to analyze process data step comprises: using the Optimizer.
36.如权利要求32所述的方法,其特征在于,将分析数据传送到远程过程工厂的步骤包括:传送问题数据、状况数据、工厂数据、过程数据、设备数据和优化数据中的一种数据。 36. The method according to claim 32, characterized in that the transfer of data to the remote analyze process plant comprising: a data transfer problem data, status data, plant data, process data, device data and optimize data .
37.如权利要求32所述的方法,其特征在于,将分析数据传送到远程过程工厂的步骤包括:传送健康指标值、性能指标值、利用指标值和与远程过程工厂的一个部分有关的可变性指标值。 37. The method according to claim 32, characterized in that the transfer of data to the remote analyze process plant comprising: transmitting a health index value, the value of the performance index, the index value and with the use of a remote portion of the process plant may be related to denaturation index value.
38.一种分析过程控制数据的方法,其特征在于,包括以下步骤:将第一个数据模板发送给与过程工厂有关的客户;接收第二个数据模板,使用第一个数据模板和在过程工厂内被建立的过程控制信息来形成这第二个数据模板;分析第二个数据模板内的过程控制信息,以得出分析结果;以及,经由因特网将这些分析结果的可用性通知给客户。 38. A method for controlling the data analysis process, characterized by comprising the steps of: the first data template is sent to a process plant for the clients concerned; receiving a second data template, using the first template and in the process data are established within the process plant control information to form this second data template; template data analysis process within the second control information, to derive analytical results; and, via the Internet will be the availability of these analysis result is notified to the customer.
39.如权利要求38所述的方法,其特征在于,将第一个数据模板发送给客户的步骤包括:响应于经由与应用程序服务供应商有关的网站而被接收的来自客户的请求,使用因特网来发送第一个数据模板。 39. The method according to claim 38, characterized in that the first data template is sent to the customer comprises the step: in response to the application via a service provider website related to the received request from the client, use Internet to send the first data template.
40.如权利要求38所述的方法,其特征在于,接收使用第一个数据模板和在与客户有关的过程工厂内生成的过程控制信息建立的第二个数据模板的步骤包括步骤:接收与过程工厂内的一件特殊的设备有关的过程控制信息。 40. The method of claim 38, wherein the received data using the first template and in the customer-related process plant to generate the second process control data template information creation step comprises the steps of: receiving and For a special process equipment within the process plant control information.
41.如权利要求38所述的方法,其特征在于,分析第二个数据模板内的过程控制信息来得出分析结果的步骤包括:使用数据分析工具、模型和优化器中的一种装置来分析过程控制信息。 Data analyzed using the analysis tool, the model and optimizer one device: 41. A method as claimed in claim 38, wherein, wherein the step of analyzing process data template within the second control information to obtain the analysis result including process control information.
42.如权利要求38所述的方法,其特征在于,经由因特网向客户通知分析结果的可用性的步骤包括:使用电子邮件和网页中的一种方式来通知客户。 42. The method according to claim 38, characterized in that the analysis result of the availability step includes a notification to the client via the Internet: the use of e-mail and web pages in a way to notify the client.
43.如权利要求38所述的方法,其特征在于:还包括将第二个数据模板和分析结果存储在客户数据库中的步骤。 43. The method according to claim 38, characterized in that: further comprising a second step of the data templates and analysis results are stored in the client database.
44.如权利要求38所述的方法,其特征在于:还包括使用数据调解例行程序来预处理过程控制信息的步骤,以及在向客户通知分析结果的可用性之前验证这些分析结果的步骤。 44. The method according to claim 38, characterized in that: further comprising use of data mediation routine to pre-treatment step of the process control information, and these analysis results in the step before the notification of the availability of the analysis results to the customer verification.
45.如权利要求38所述的方法,其特征在于:还包括向客户显示包含基于分析结果的报告的网页,其中,该报告包括与过程工厂内的一件特殊的设备有关的性能信息、成本信息和历史信息中的一种信息。 45. The method according to claim 38, characterized in that: further comprising a display to the customer based on the analysis result of the web page that contains the report, wherein the report includes a special piece within the process plant performance information related equipment, the cost of An Information and historical information.
46.一种用于分析过程控制数据的系统,其特征在于,该系统包括:一个合同工具,它适合由处理器来执行,以使远程数据处理装置使客户能够与应用程序服务供应商订立合同;一个设计工具,它适合由处理器来执行,以使远程数据处理装置基于从客户那里接收的设计数据和由应用程序服务供应商存储的模型来设计数据模型;以及,一个处理工具,它适合由处理器来执行,以使远程数据处理装置使用从客户那里接收的过程控制数据来处理数据模型,并经由因特网通信连接将分析结果提供给客户。 46. A process for analyzing the system control data, characterized in that, the system comprising: a contract tool, it is suitable for execution by a processor, such that the remote data processing apparatus enables customers to contract with the application service provider ; a design tool, it is suitable for execution by a processor, such that the remote data processing device receives data from customers and designed by the application service provider based on stored model to design the data model; and, a processing tool, which is suitable executed by a processor, so that the process of using the remote data processing device receives the control data from the client to process the data model, and the results of the analysis via the internet communication connection to the customer.
47.如权利要求46所述的系统,其特征在于,所述合同工具还适合由处理器来执行,以使远程数据处理装置经由因特网通信连接将合同条款和条件下载给客户。 47. The system of claim 46, wherein said tool is further adapted to contract executed by a processor, so that the remote data processing device connected via the Internet communication contract terms and conditions will be downloaded to the customer.
48.如权利要求46所述的系统,其特征在于,所述合同工具还适合由处理器来执行,以使远程数据处理装置响应于从客户那里接收被执行的合同来配置客户账户。 48. The system of claim 46, wherein said tool is further adapted to contract executed by a processor, so that the remote data processing device in response to receiving from the client is executed to configure the client account contract.
49.如权利要求46所述的系统,其特征在于,所述设计工具还适合由处理器来执行,以使远程数据处理装置经由因特网通信连接将设计数据要求下载给客户。 49. The system according to claim 46, characterized in that said design tool is further adapted to be executed by a processor, such that the remote data processing device connected via the Internet communication, the design requirements to download data to the client.
50.如权利要求46所述的系统,其特征在于,所述设计工具还适合由处理器来执行,以使远程数据处理装置使用从客户那里接收的设计数据来建立设计数据电子表格并使设计数据适应由应用程序服务供应商存储的模型。 50. The system according to claim 46, characterized in that said design tool is further adapted to be executed by a processor, such that the remote data processing apparatus using the received design data from the customer to establish the design data and design a spreadsheet Data adaptation by the application service provider model is stored.
51.如权利要求46所述的系统,其特征在于,所述处理工具还适合由处理器来执行,以使远程数据处理装置经由因特网通信连接将过程数据模板下载给客户。 51. The system of claim 46, wherein said processing means is further adapted to be executed by a processor, such that the remote data processing device connected via the Internet communication process data templates downloaded to the client.
52.如权利要求46所述的系统,其特征在于,所述处理工具还适合由处理器来执行,以使远程数据处理装置使用数据调解例行程序来预处理过程控制数据。 52. The system of claim 46, wherein said processing means is further adapted to be executed by a processor, such that the remote data processing apparatus using the data mediation preprocessing routines to process control data.
53.如权利要求46所述的系统,其特征在于,所述处理工具还适合由处理器来执行,以使远程数据处理装置使用数据分析工具和优化器中的一种装置来处理数据模型。 53. The system of claim 46, wherein said processing means is further adapted to be executed by a processor, such that the remote data processing apparatus using the data analysis tools and optimizer of an apparatus for processing data model.
54.如权利要求46所述的系统,其特征在于,所述处理工具还适合由处理器来执行,以使远程数据处理装置将分析结果存储在客户数据库中,并经由因特网通信连接向客户通知这些分析结果的可用性。 54. The system of claim 46, wherein said processing means is further adapted to be executed by a processor, such that the remote data processing device will analyze the results are stored in the customer database, and is connected to the client via the Internet communication notification These results availability.
55.如权利要求46所述的系统,其特征在于,所述处理工具还适合由处理器来执行,以使远程数据处理装置向客户显示包含基于分析结果的报告的网页,其中,该报告包括与关于客户的过程工厂内的一件特殊的设备有关的性能信息、成本信息和历史信息中的一种信息。 55. The system of claim 46, wherein said processing means is further adapted to be executed by a processor, such that the remote data processing device to the client display a report based on the analysis result of the web page, wherein the report includes with regard to the customer within the process plant equipment related to a specific performance information, an information cost information and historical information.
56.一种用于分析过程控制数据的系统,其特征在于,该系统包括:一个服务器,它以通讯联络的方式被耦合到因特网通信连接;以及,一个处理器,它以通讯联络的方式被耦合到服务器和多个数据库,其中,该处理器被编程为经由因特网通信连接将过程控制数据模板下载给客户;其中,该处理器被进一步编程为使用优化器和数据分析工具中的一种装置来分析被填充的设计数据模板,使用过程控制数据模板和与客户有关的过程工厂内所生成的过程数据来建立设计数据模板。 56. A process for analyzing the system control data, characterized in that, the system comprising: a server, which correspond to the method of contacting is coupled to the Internet communications link; and, a processor, it Communications manner coupled to a server and multiple databases, wherein the processor is programmed to connect via the Internet to communicate the process control data templates downloaded to the client; wherein the processor is further programmed to use optimization and data analysis tools in one device to analyze the design data template to be filled, using process control data templates and process data about customers within the process plant design data generated to create templates.
57.如权利要求56所述的系统,其特征在于,多个数据库包括数据分析工具数据库、模型数据库、优化器数据库、网页数据库和客户数据库中的一种数据库。 57. The system of claim 56, wherein the plurality of databases including a database of data analysis tools, the model database, the database optimizer, web database and customer database in a database.
58.一种保养过程控制系统的方法,其特征在于,包括以下步骤:将第一个数据模板发送给与过程工厂有关的客户;接收第二个数据模板,使用第一个数据模板和过程工厂内所生成的过程控制信息来建立这第二个数据模板;分析第二个数据模板内的过程控制信息,以得出分析结果;以及,经由因特网通信连接,根据分析结果来为过程工厂安排维修活动。 58. A method for maintenance of the process control system, characterized by comprising the steps of: the client is sent to a first data template related process plant; receiving second data template, using the first template and process plant data generated within the process control information to establish this second data template; template analysis process within the second data control information, to derive analytical results; and, via the Internet communication, to schedule maintenance for the process plant based on the analysis results activities.
59.如权利要求58所述的方法,其特征在于,经由因特网通信连接并根据分析结果来为过程工厂安排维修活动的步骤包括:根据分析结果来安排过程工厂内的维修停歇期。 59. The method of claim 58, wherein the step of connecting the communication via the Internet and to schedule maintenance activities for the process plant based on the analysis results include: the results of the analysis of the process to arrange the maintenance stop within the plant.
60.如权利要求58所述的方法,其特征在于,经由因特网通信连接并根据分析结果来为过程工厂安排维修活动的步骤包括:根据分析结果,经由因特网通信连接从供应者那里定购零件。 60. The method of claim 58, wherein the step of connecting the communication via the Internet and to schedule maintenance activities for the process plant based on the analysis results include: Based on the results, where the connection from the provider to communicate via the Internet to order parts.
Description  translated from Chinese
过程控制工厂数据的远程分析 Remote control of plant data analysis process

相关的申请本申请要求于2001年3月1日提交的标题为“Asset Utilization Expert in aProcess Control Plant”的第60/273,164号临时美国专利申请的优先权益。 RELATED APPLICATIONS This application claims the title on March 1, 2001 filed prior interest "Asset Utilization Expert in aProcess Control Plant" No. 60 / 273,164 provisional US patent applications.

发明领域本发明通常涉及加工工厂内的过程控制系统,尤其涉及远程处理装置使用资产或过程分析工具来分析过程控制工厂数据。 Field of the Invention The present invention relates generally to process control systems within process plants and, more particularly remote processing devices that use or process the asset analysis tool to analyze process control plant data.

相关技术的描述类似于化学制品、石油或其他过程中所用的系统,过程控制系统通常包括一个或多个集中的或分散的过程控制器,这些过程控制器经由模拟总线、数字总线或组合的模拟/数字总线而以通讯联络的方式被耦合到至少一个主机或操作员工作站并被耦合到一个或多个过程控制与仪表设备(例如,域设备)。 Description of Related Art Analog similar chemical, petroleum or other processes used in the system, process control systems typically include one or more centralized or decentralized process controllers, the process controller via an analog bus, digital bus or a combination of / digital communication bus and to the method of contacting is coupled to at least one host or operator workstation and is coupled to one or more process control and instrumentation devices (e.g., field device). 域设备(例如,可能是阀、阀定位器、开关、发送器和传感器(例如,温度传感器、压力传感器和流速传感器))执行过程内的各项功能(例如,打开或关闭阀,以及测量过程参数)。 Domain device (e.g., may be valves, valve positioners, switches, transmitters and sensors (e.g., temperature sensors, pressure sensors and flow rate sensors)) functions within the implementation (e.g., opening or closing valves and measuring process parameter). 过程控制器接收表示由域设备执行的过程测量或与域设备有关的过程变量的信号以及/或有关域设备的其他信息,使用该信息来执行控制例行程序,然后生成控制信号。 The process controller receives a signal indicative of and / or other information about the domain device is measured by the field device to execute the process or equipment associated with the process variable domain, and uses this information to execute the control routine, and then generates a control signal. 这些控制信号在其中的一个或多个总线上被发送到域设备,以控制过程的操作。 These control signals on one or more buses to the field devices are transmitted to control the operation of the process. 由操作员工作站执行的一个或多个应用程序通常具备来自域设备和控制器的信息,以便操作员能够执行有关过程的所需功能(例如,观察过程的当前状态、修改过程的操作等)。 One or more applications executed by the operator workstation typically includes information from the field devices and controllers, so that the operator can perform the desired function (e.g., the current status, the modification process of the operation process of observation, etc.) of the process.

典型的过程控制系统具有许多与一个或多个过程控制器(在过程的操作期间,执行控制这些设备的软件)相连接的过程控制和仪表设备(例如,阀、发送器、传感器等),同时,有许多其他的支持设备也是过程操作所必需的或与过程操作有关。 A typical process control system has many of the one or more process controllers (during the operation of the process, the software implementation of the control of these devices) connected to the process control and instrumentation devices (e.g., valves, transmitters, sensors, etc.), while , there are many other supporting devices with the operation or procedure is necessary for the operation concerned. 例如,这些额外的设备包括供电设备、发电与配电设备、旋转设备(例如,涡轮)等,它们通常都被分布于整个工厂中。 For example, these additional devices including power supply equipment, power generation and distribution equipment, rotating equipment (e.g., a turbine) and the like, which are usually distributed throughout the plant. 该额外的设备不一定要创建或使用过程变量,并且,在许多情况下,出于影响过程操作的目的,该额外的设备不受控制或甚至不被耦合到过程控制器。 The additional equipment not necessarily create or use process variables and, in many cases, influence the process operation for the purpose of the additional device is not controlled or even not be coupled to the process controller. 然而,对于过程的正常操作而言,该设备很重要,并且终究是必要的。 However, for normal operation of the process is concerned, the apparatus is very important, and is ultimately necessary. 过去,过程控制器通常不了解这些其他的设备,或者,过程控制器只假定:当执行过程控制时,这些设备正常操作。 In the past, process controllers are often unaware of these other devices, or process controller only assume: When performing process control, these devices operate properly.

此外,许多加工工厂具有执行与商业功能或维修功能有关的应用程序的其他计算机。 In addition, many processing plants have execute applications and business functions or maintenance functions related to other computers. 例如,一些工厂包括的计算机执行与为工厂定购原料、替换零件或设备有关的应用程序、与预测销售和生产需求有关的应用程序等。 For example, a computer to perform a number of factories and factory orders, including raw materials, replacement parts or equipment-related applications, and forecasting sales and production needs related applications. 同样,许多加工工厂(尤其是使用智能域设备的加工工厂)包括被用来帮助监控和保养工厂内的设备的应用程序,而不管这些设备是过程控制和仪表设备,还是其他类型的设备。 Similarly, many process plants (especially the use of smart field devices processing plant) including being used to help monitor and equipment maintenance applications within the plant, regardless of whether these devices are process control and instrumentation devices, or other types of devices. 例如,利用由Fisher-Rosemount系统公司出售的“资产管理解决方案”(AMS)应用程序,能够与域设备进行通信并存储关于域设备的数据,以确定和跟踪域设备的操作状态。 For example, the use of sold by Fisher-Rosemount Systems "Asset Management Solutions" (AMS) application, capable of communicating with a field device and stores the data on the field device to identify and track the operating state of the domain device. 标题为“Integrated CommunicationNetwork for use in a Field Device Management System”的第5,960,214号美国专利中揭示了这种系统的一个例子。 Entitled "Integrated CommunicationNetwork for use in a Field Device Management System" of U.S. Patent No. 5,960,214 discloses an example of such a system. 在一些情况下,AMS应用程序可以被用来与设备进行通信,以改变设备内的参数、使设备在自身上运行应用程序(例如,自我校准例行程序或自我诊断例行程序)、获得有关设备的状况或健康的信息等。 In some cases, AMS applications can be used to communicate with the device to change parameters within the device so that the device itself to run the application (for example, self-calibration routines or self-diagnostic routines), obtain information about condition or health of the device information. 该信息可以由维修人员来存储和使用,以监控和保养这些设备。 This information may be stored and used by maintenance personnel to monitor and maintain these devices. 同样,还有可用于监控其他类型的设备(例如,旋转设备以及发电与供电设备)的其他类型的应用程序。 Similarly, there can be used to monitor other types of devices (e.g., rotating equipment and power generation and supply apparatus) of other types of applications. 维修人员通常具备这些其他的应用程序,这些应用程序可用于监控和保养加工工厂内的设备。 Maintenance personnel usually have these other applications, these applications can be used for monitoring and maintenance of equipment and processing factories.

但是,在典型的工厂或过程中,与过程控制活动、设备维修和监控活动以及商业活动有关的各项功能在发生这些活动的场所和通常执行这些活动的人员方面是分开的。 However, in the typical plant or process, with the process control activities, functions and equipment maintenance and monitoring activities relating to business activities in the premises and personnel typically perform these activities occur these activities are separated. 另外,这些不同的功能中所涉及的不同的人通常使用不同的工具(例如,运行于不同的计算机上的不同的应用程序)来执行不同的功能。 In addition, these different people involved in different functions generally use different tools (e.g., different applications running on different computers on) to perform different functions. 在许多情况下,这些不同的工具收集或使用与过程内的不同的设备有关的或从它们那里收集的不同类型的数据,并且具有不同的设置,以收集它们所需要的数据。 Or different types of data collected from them relevant in many cases, these different tools collect or use within different devices and processes, and have different settings, in order to collect the data they need. 例如,过程控制操作员通常日复一日地监督过程的操作并主要负责确保过程操作的质量和连续性,他们通常通过设置和改变过程内的设置点、调整过程的回路、安排过程操作(例如,成批操作)的时间等来影响过程。 For example, process control operators usually operate from day to day oversight of the process and is responsible for ensuring the quality and continuity of operation, and they usually through the process of setting up and changing the set point within the adjustment process loop arrangement during operation (eg , batch operation) the time to influence the process. 这些过程控制操作员可以使用用于诊断和纠正过程控制系统内的过程控制问题的可用工具,包括(例如)自动调谐器、回路分析器、中枢网络系统等。 These process control operator can use the tools available to the process used in the diagnosis and correction process control system to control the problem, including (for example) the automatic tuner circuit analyzer, a neural network system. 过程控制操作员也经由一个或多个过程控制器(为操作员提供有关过程的操作的信息)从过程接收过程变量信息,包括在过程内生成的警报。 Process control operator also via one or more process controllers (providing information about the process of operation for the operator) receiving process variable information, including in the process of generating an alert from the process. 该信息可以经由标准用户界面被提供给过程控制操作员。 This information can be provided to the process control operator via a standard user interface.

此外,目前已知一种专家引擎,它使用过程控制变量和关于控制例行程序或功能块或模块(与过程控制例行程序有关联)的操作状况的有限信息,来检测有操作故障的回路,并为操作员提供有关所建议的动作过程的信息,以纠正问题。 Besides the limited information currently known to a expert engine that uses process control variables and on the control of routine or function blocks or modules (with the process control routines associated) of operating conditions, failure to detect an operating circuit information, and provides information about the recommended course of action for the operator to correct the problem. 1999年2月22日提交的标题为“Diagnostics in a Process ControlSystem”的美国专利申请(序列号是09/256,585)和2000年2月7日提交的标题为“Diagnostic Expert in a Process Control System”的美国专利申请(序列号是09/499,445)中揭示了这种专家引擎,因此,这两个专利申请被合并于此,用作参考。 US Patent title February 22, 1999 filed "Diagnostics in a Process ControlSystem" (the serial number 09 / 256,585), and the title February 7, 2000 filed for "Diagnostic Expert in a Process Control System" of U.S. Patent Application (serial number 09 / 499,445) discloses such expert engine, therefore, these two patent applications are incorporated herein, by reference. 同样,已知可在工厂内运行控制优化器(例如,实时优化器),以便使加工工厂的控制活动最优化。 Likewise, it is known to run control optimization (for example, real-time optimizer) in the factory so that control activities to optimize the processing plant. 这种优化器通常使用工厂的复合模型来预测可以如何改变输入以便在某个所需的优化变量(例如,利润)方面使工厂的操作最优化。 This optimization is usually factory complex models to predict how you can change the input so that a desired optimization variables (eg, profit) aspects of the plant operation optimization.

另一方面,维修人员主要负责确保过程内的实际设备进行有效率的操作,并负责修理和替换出现故障的设备;他们使用诸如维修界面、以上所讨论的AMS应用程序等的工具,以及提供有关过程内的设备的操作状态的信息的许多其他的诊断工具。 On the other hand, maintenance personnel responsible for making sure the actual equipment within the process to provide an efficient operation, and is responsible for the repair and replacement of the faulty device; their use, such as maintenance interfaces, tools AMS application discussed above, or the like, and providing many other diagnostic tools operating state information within the process equipment. 维修人员也安排可能会要求工厂的各个部分停工的维修活动。 Maintenance personnel arrangements may require various parts of the plant shutdown maintenance activities. 对于许多较新类型的过程设备(通常是智能域设备)而言,这些设备本身可以包括检测和诊断工具,这些工具自动感测设备的操作方面的问题并经由标准维修界面自动将这些问题报告给维修人员。 For many newer types of process equipment (usually a smart field devices), these devices themselves may include detection and diagnostic tools, operational aspects of the problem of these tools automatically sensing device and automatically report these problems to maintenance via a standard interface maintenance personnel. 例如,AMS软件将设备状况和诊断信息报告给维修人员,并提供通信和其他工具,这些工具使维修人员能够确定设备中正在发生的情况并能够获得设备所提供的设备信息。 For example, AMS software, the device status and diagnostic information is reported to the maintenance personnel, and providing communications and other tools that enable maintenance personnel to determine what is happening in the case of the device and be able to obtain device information provided by the equipment. 通常,维修界面和维修人员的位置远离过程控制操作员,虽然情况并不总是这样。 Typically, the location service interfaces and maintenance personnel away from the process control operators, although not always the case. 例如,在一些加工工厂中,过程控制操作员可以执行维修人员的职务,反之亦然;或者,负责这些功能的不同的人可以使用同一个界面。 For example, in some of the processing plant, the process control operator maintenance staff can carry out their duties, and vice versa; or responsible for these functions to different people can use the same interface.

此外,负责用于商业应用(例如,定购零件、供应品、原料等;制定战略性的商业决策(例如,选择制造哪些产品、在工厂内使什么变量最优化等))的应用程序的人员通常在工厂的办公室中,这些办公室远离过程控制界面和维修界面。 In addition, responsible for commercial applications (for example, ordering parts, supplies and raw materials; make strategic business decisions (for example, choose which products to manufacture, so what variables in the plant optimization, etc.)) applications typically staff Factories in the office, these offices away from process control interface and maintenance interface. 同样,经理或其他人可能想要从遥远的场所或从与加工工厂有关的其他计算机系统获得加工工厂内的某些信息,用于监督工厂操作和制定长期的战略决策。 Similarly, managers or others may want or get some information from the processing plant within the computer systems and other related processing plants from distant places, used to monitor plant operations and develop long-term strategic decisions.

由于使用实质上不同的应用程序来执行工厂内的不同的功能(例如,过程控制操作、维修操作和商业操作是分开的),因此,用于这些不同的任务的不同的应用程序没有被综合起来,从而无法共享数据或信息。 Due to the use of substantially different applications to perform different functions within the plant (e.g., process control operations, maintenance operations and business operations are separated), and therefore, for these different applications of different tasks are not integrated together , and thus can not share data or information. 实际上,许多工厂只包括部分(而不是全部)这些不同类型的应用程序。 In fact, many plants only include some (but not all) of these different types of applications. 另外,即使所有应用程序都在工厂内,由于不同的人员使用这些不同的应用程序和分析工具,并且由于这些工具通常位于工厂内的不同的硬件位置,因此,即使该信息可能对工厂内的其他功能有用,也很少有任何信息从工厂的一个功能区流到另一个功能区。 Further, even if all applications are within the plant, due to different personnel use these different applications and analysis tools and because these tools are generally located at different hardware locations within the plant, and therefore, even if the information of the plant may be other Useful features, few have any information flows from one function to another function area zone of the plant. 例如,维修人员可以使用工具(例如,旋转设备数据分析工具)来(根据非过程变量类型数据)检测有故障的发电机或旋转设备。 For example, maintenance personnel can use tools (for example, rotating equipment data analysis tools) to (according to the type of non-process variable data) to detect faulty generator or rotating equipment. 该工具可以检测问题,并警告维修人员:设备需要加以校准、修理或替换。 The tool can detect problems, and warned the maintenance staff: equipment needs to be calibrated, repaired or replaced. 但是,即使有故障的设备所引起的问题正在影响回路或某个其他的部件(正由过程控制操作进行监控),过程控制操作员(人或软件专家)也不具备该信息的益处。 However, even if the problem caused by faulty equipment is affecting the circuit or some other component (being monitored by the process control operation), process control operator (human or software experts) do not have the benefit of this information. 同样,即使发生故障的设备可能对工厂的优化至关重要并可能会阻止工厂以商业人士想要的方式实行优化,商业人士也不会了解这个事实。 Similarly, even if the possibility of equipment failure is critical for optimizing the plant and may prevent the plant to business people the way you want to implement optimization, business people do not understand this fact. 由于过程控制专家不了解设备问题可能最终会导致过程控制系统中的回路或元件的性能失灵,并且由于过程控制操作员或专家假定该设备的操作完善,因此,过程控制专家可能会误诊其在过程控制回路内检测到的问题,或者可能会尝试应用永远无法纠正问题的工具(例如,回路调谐器)。 Due process control equipment specialists understand the problem may eventually lead to performance process control system circuit or component failure, and because the process control operator or experts assume perfect operation of the device, so that the process control expert may be misdiagnosed during its control the inner loop of the detected problems, or may never be able to try to correct the problem application tools (for example, a loop tuner). 同样,商业人士可以制定商业决策,以便用一种方式来运行工厂,该方式将由于出现故障的设备而无法实现理想的商业效果(例如,使利润最优化)。 Similarly, business people making business decisions can be so in a way to run the factory, this mode will occur due to faulty equipment can not achieve the desired business results (for example, to make profit optimization).

由于过程控制环境中有许多数据分析工具以及其他检测和诊断工具,因此,维修人员具备许多关于设备的健康和性能的信息,这些信息对过程操作员和商业人士会有帮助。 Since the process control environment, there are many data analysis tools, and other detection and diagnostic tools, therefore, the maintenance staff have a lot of information about the health and performance of the device, the information on the process operator and business people will help. 同样,过程操作员具备许多关于过程控制回路和其他例行程序的当前的操作状况的信息,这些信息可能对维修人员或商业人士有帮助。 Similarly, the process operator has a lot of information about the process control loops and other routines current operating conditions, this information may be maintenance personnel or business people to help. 同样,具有由执行商业功能的过程生成的或被用于该过程中的信息,这些信息会有助于维修人员或过程控制操作员实现过程的操作最优化。 Similarly, having the process information generated by or used during the execution of business functions, such information will help to maintenance personnel or a process control operator to achieve optimal operation of the process. 但是,过去,由于这些功能是分开的,因此,在一个功能区中被生成或收集的信息根本无法用于其他的功能区中或无法很好地用于其他的功能区中,这导致了不最适宜地使用加工工厂内的资产。 However, in the past, because these functions are separated, and therefore, information is generated or collected in one functional area can not be used in other functional areas, or not very well be used in other functional areas, which results in a non- optimum use of the assets within process plants.

此外,合法的压力(例如,环境规章增加、竞争更加激烈)提高了工厂内的过程控制活动的效率,成为利润增进的一个重要的来源。 In addition, legitimate pressure (for example, increased environmental regulations, competition is more intense) to improve the process control activities within the plant efficiency has become an important source of profit enhancing. 各种数据分析工具(例如,优化软件、维修软件)和各种其他的众所周知的资产管理方法、工具或软件(例如,以上所描述的资产管理方法、工具或软件)被广泛地用于过程控制工厂内,而支持这类方法、工具和软件经常导致工厂业主花费大量的成本。 A variety of data analysis tools (e.g., optimization software, maintenance software) and various other asset management methods, tools or software well known (e.g., asset management methods, tools or software described above) are widely used in process control the factory, and to support such methods, tools and software often leads to factory owners spend a lot of cost.

尤其是,工厂的有效率的操作紧密地取决于工厂内的设备的状况和对该设备的定时维修。 In particular, the efficient operation of the plant is closely dependent on the condition of the equipment within the plant and the timing of maintenance of equipment. 传统上,设备性能监控工具(例如,输入/输出算法、模型等)已被用来确定工厂正在运行的效率如何和/或是否可以通过改变维修程序、替换磨损的设备、修改设备等来实现在成本上更有效的过程。 Traditionally, equipment performance monitoring tools (e.g., input / output algorithms, models, etc.) have been used to determine how the efficiency of the plant is running and / or whether it can change the maintenance procedures, replacement of worn equipment, modification equipment to achieve the the cost of a more efficient process. 遗憾的是,设备性能监控需要很多硬件和软件(例如,数据分析工具)的开支,并且,通常还需要技术娴熟的技术员和其他的专家来支持和监督每天的性能监控活动。 Unfortunately, the device performance monitoring requires a lot of hardware and software (eg, data analysis tools) expenses, and usually require skilled technicians and other experts to support and supervise the daily performance monitoring activities. 许多工厂业主和操作员已认识到:与设备性能监控活动有关的高成本已成为有竞争力的成本精简的一个重要的方面,尤其在较小型的工厂操作(对此,规模经济要求更着重于核心能力)的情况下,更是如此。 Many factory owners and operators have recognized: the device performance monitoring activities related to the high cost has become a competitive cost streamlining an important aspect, especially in the smaller plant operation (In this regard, the size of the economy requires more emphasis on Under the core competencies), the more so.

发明概述根据本发明的一个方面,用于分析过程的一种系统和方法收集过程控制工厂内的过程数据,并将所收集的过程数据传送到远程数据处理装置。 SUMMARY OF THE INVENTION In accordance with one aspect of the present invention, a system and method for analysis of data collected during process control within the plant, and the transfer process the collected data to a remote data processing device. 远程数据处理装置可以使用被存储在远程数据处理装置内的多个资产或过程分析工具中的一个工具,来分析过程数据,以生成分析数据。 Remote data processing device may be used to store a plurality of assets within the process or remote data processing apparatus analytical tool in a tool to analyze the process data, to generate the analytical data. 然后,可以将该分析数据传送到过程控制工厂。 You can then analyze the data transmitted to the process control plant.

该系统和方法可以使用过程控制工具、过程监控工具、设备监控工具、装置监控工具、指标建立工具、工作定单建立工具和记账工具中的一种工具,来分析远程数据处理装置内的过程数据。 The system and method may use the process control tool, process monitoring tools, equipment monitoring tools, equipment monitoring tools, indicators build tools, work orders and billing tools build tool, a tool to analyze the process of remote data processing device data . 此外,该系统和方法可以经由开放的网络将所搜集的过程数据传送到远程数据处理装置。 In addition, the system and method can be transferred to a remote data processing device via an open network collected process data.

附图简述图1是具有资产利用专家的过程控制工厂的示范方框图,该资产利用专家被配置成接收和协调在工厂的许多功能区之间被传送的数据; BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a block diagram of an exemplary asset utilization expert procedure with control plants, the asset utilization expert configured to receive and coordinate data between many functional areas of the plant to be transmitted;

图2是关于图1中的工厂内的资产利用专家的示范数据和信息流程图;图3是被用于模拟工厂内的一个区域的操作的模型的示范方框图;图4是被用于模拟图3中的区域模型内的一个元件的操作的模型的示范方框图;图5是示范的二维性能监控图;图6展示了一条示范基准线,该示范基准线被选择用于基于该基准线的熔炉和炼焦率中;图7展示了基于图6中的基准线的新的炼焦率的发展;图8是表现过程控制系统内的一个元件的显示的示范描绘,它可以由图形用户界面来显示;图9是示范表格,展示了可以为系统层级的不同层次建立指标的一种方式。 Figure 2 is an exemplary flow diagram of data and information about the asset utilization expert within the plant of Figure 1; Figure 3 is an exemplary block diagram of the operation of the model is used to simulate an area within a plant; Fig. 4 is a diagram to be used to simulate a model of exemplary operation element 3 in a block diagram of a region within the model; FIG. 5 is an exemplary two-dimensional performance monitoring diagram; Figure 6 shows an exemplary reference line, the exemplary reference line to be selected for based on the reference line and coking rate in the furnace; Fig. 7 shows a new coking rate based on Fig. 6 of the reference line development; FIG. 8 is an exemplary display of an element within the process control system performance rendering, it can be displayed by the graphical user interface ; Figure 9 is an exemplary form, showing a way to establish targets for the different levels of the system hierarchy.

图10是描绘可以计算元件的性能指标的一种方式的示范图表;图11是示范表格,展示了可以使用给定值来计算新的给定值的一种方式,这个新的给定值作为这些给定值的加权平均数;图12是示范表格,展示了可以为元件计算可变性指标的一种方式;图13是示范显示,图形用户界面可以响应于反常的可变性指标来提供该显示;图14是被用于建立可变性指标的数据的示范显示;图15是显示的示范图解描绘,该显示可以由图形用户界面提供,从而使用户能够监控与工厂的一个部分有关的指标;图16是示范的图解显示,该显示可以由图形用户界面提供,从而使用户能够分析工厂内的过程区域的操作状况和性能;图17是显示的示范描绘,该显示可以由图形用户界面提供,从而使用户能够观察查帐索引信息;图18是显示的示范描绘,该显示可以由图形用户界面提供,从而使用户能够更详细地分析被用来为设备建立一个或多个指标的数据;图19是显示的示范描绘,该显示可以由图形用户界面提供,从而使用户能够用图表的方式来观察或监控设备的工作特性;图20是显示的另一种示范描绘,该显示可以由图形用户界面提供,从而使用户能够迅速调查工厂内的信息;图21-23是一些示范的弹出窗口,图解用户界面可以显示这些窗口,以提供设备状况信息;图24是示范显示,图形用户界面可以提供该显示,以便为用户提供详细的帮助信息;图25是显示的示范描绘,该显示可以由图形用户界面提供,从而使用户能够诊断有关回路的问题;图26是可以由图形用户界面提供的显示的另一种示范描绘,该显示使用户能够分析一个或多个过程控制回路的性能和/或状况;图27是显示的另一种示范描绘,该显示可以由图形用户界面提供,从而使用户能够跟踪或建立工作定单;图28-31是一些示范显示,描绘了旋转设备内的一个元件的振动的光谱标绘图;图32是一种系统的示意方框图,该系统使一个或多个可独立操作的过程控制工厂能够用远程方式来获得模型、优化器和其他数据分析工具;图33是图32中所示的应用服务供应者的更加详细的示意方框图;图34是示范流程图,展示了一个例行程序,该例行程序可以被过程控制工厂用来建立与图32和33中所示的应用服务供应者的商业关系;图35是一个例行程序的示范流程图,该例行程序可以被图32和33中所示的应用服务供应者用来为工厂设计数据模型;图36是一个例行程序的示范流程图,该例行程序可以被图32和33中所示的应用服务供应者用来处理和/或分析过程控制数据;以及,图37-41是包含分析结果的示范网页,可以使用图32所示的系统来向客户显示这些分析结果。 FIG 10 is a graph depicting the performance indicators may be calculated one way of exemplary graph element; FIG. 11 is an exemplary table showing the given value may be used as a way to calculate a new setpoint, the new setpoint as weighted average of these given values; FIG. 12 is an exemplary table showing the variability index may be calculated for a way element; FIG. 13 is an exemplary display, the graphical user interface may be responsive to an abnormal variability index to provide the display ; FIG. 14 is used to establish the variability index exemplary display of data; FIG. 15 is an exemplary graphical representation showing the effect of, the display may be provided by a graphical user interface, allowing the user to monitor the indicators associated with a portion of the plant; Fig. 16 is an exemplary graphical display that may be provided by a graphical user interface, allowing the user to analyze the operating condition and performance of the plant within the process area; FIG. 17 is an exemplary depiction of display, the display may be provided by a graphical user interface, thereby enables the user to observe the audit trail information; FIG. 18 is an exemplary depiction of display, the display may be provided by a graphical user interface, allowing the user to analyze be used to establish one or more indicators of the data for the device in more detail; Figure 19 is a model depiction of the display may be provided by a graphical user interface, allowing the user to use to observe graphically the operating characteristics or monitoring device; Fig. 20 is another exemplary depiction of the display may be composed of a graphical user interface provided, enabling users to quickly survey information within the plant; 21-23 is a demonstration of some pop-up windows, graphical user interface can display these windows to provide device status information; Figure 24 is an exemplary display, the graphical user interface can be provided display, in order to provide detailed help information; FIG. 25 is an exemplary depiction of display, the display may be provided by a graphical user interface, allowing the user to diagnose problems on the loop; Figure 26 is a display that may be provided by a graphical user interface another exemplary drawing, the display enables the user to analyze the performance of one or more process control and / or status circuit; FIG. 27 is a drawing of another exemplary, the display may be provided by a graphical user interface, allowing the user to track work orders or establishment; Fig. 28-31 are exemplary displays depicting the vibration of a rotating element inside the device spectrum plots; Figure 32 is a schematic block diagram of a system, the system makes one or more independently operable The process control plant can be obtained by remotely model, the optimizer, and other data analysis tools; FIG. 33 is a more detailed schematic block diagram of the service provider application 32 shown in FIG.; FIG. 34 is an exemplary flow diagram illustrating a routine, the routine process control can be used to establish a business relationship with the factory 32 and application service provider in Figure 33; Figure 35 is a flow chart of an exemplary routine, the routine can Application service provider is used as shown in Figs. 32 and 33 for the plant design data model; FIG. 36 is a flowchart of an exemplary routine, the routine may be an application service provider as shown in FIG. 32 and 33 were used to process and / or analyze process control data; and, FIG. 37-41 containing the analysis result of a sample Web page, the system may be used as shown in Figure 32 to display the analysis results to the customer.

较佳实施例的描述现在参考图1,过程控制工厂10包括通过一个或多个通信网络与许多控制和维修系统互连的许多商业系统和其他计算机系统。 Description of the preferred embodiment Referring now to Figure 1, the process control plant 10 includes a plurality of business systems through one or more communication networks and a number of control and maintenance systems interconnected with other computer systems. 过程控制工厂10包括一个或多个过程控制系统12和14。 Process control plant 10 includes one or more process control systems 12 and 14. 过程控制系统12可能是传统的过程控制系统(例如,PROVOX或RS3系统)或包括操作员界面12A的任何其他的DCS,操作员界面12A被耦合到控制器12B和输入/输出(I/O)卡12C,这些输入/输出(I/O)卡12C又被耦合到各种域设备(例如,模拟和“高速公路可寻址远程发送器”(HART)域设备15)。 Process control system 12 may be a traditional process control system (e.g., PROVOX or RS3 system) or the operator interface 12A comprises any other DCS, operator interfaces 12A and 12B are coupled to the controller input / output (I / O) card 12C, these input / output (I / O) card 12C has been coupled to a variety of domain devices (eg, simulation and "Highway Addressable Remote Transmitter" (HART) field devices 15). 过程控制系统14(可能是分布式过程控制系统)包括经由总线(例如,以太网总线)被耦合到一个或多个分布式控制器14B的一个或多个操作员界面14A。 Process control system 14 (which may be a distributed process control system) including is coupled to one or more distributed controllers 14B one or more operator interfaces 14A via a bus (e.g., an Ethernet bus). 例如,控制器14B可能是由位于德克萨斯州的Austin的Fisher-Rosemount系统公司出售的的DeltaVTM控制器,也可能是任何其他所需类型的控制器。 For example, the controller 14B may be located in Texas by Austin's Fisher-Rosemount Systems, Inc. sold the DeltaVTM controller may also be required for any other type of controller. 控制器14B经由I/O设备被连接到一个或多个域设备16(例如,HART或Fieldbus域设备或任何其他的智能或非智能域设备(例如,包括使用PROFIBUS、WORLDFIP、Device-Net、AS界面和CAN协议中的任何协议的域设备))。 The controller 14B is connected via the I / O devices to one or more domains device 16 (e.g., HART or Fieldbus field devices or any other smart or non-smart field devices (e.g., including the use of PROFIBUS, WORLDFIP, Device-Net , AS interface and CAN protocols of any agreement domain device)). 已知:域设备16可以为控制器14B提供与过程变量和其他设备信息有关的模拟或数字信息。 Known: field device 16 may be provided with other process variables, and device information related to analog or digital information to the controllers 14B. 操作员界面14A可以存储和执行过程控制操作员所具备的、用于控制过程的操作的工具(例如,包括控制优化器、诊断专家、中枢网络、调谐器等)。 Operator interface 14A may store and execute process control operator possess, operation tools for controlling the process (e.g., including a control optimizer, diagnostic experts, neural networks, tuners, etc.).

此外,维修系统(例如,执行AMS应用程序的计算机或监控通信应用程序的任何其他的设备)可以被连接到过程控制系统12和14,或者被连接到其中的各个单独的设备,以执行维修活动和监控活动。 In addition, the maintenance system (e.g., executing the AMS application or computer monitor for any other communication application device) may be connected to the process control systems 12 and 14, or is connected to the individual devices therein to perform maintenance activities and monitoring activities. 例如,维修计算机18可以经由任何所需的通信线路或网络(包括无线网络或手持设备网络)被连接到控制器12B和/或设备15,以便与设备15进行通信,并且,在一些情况下,重新配置或执行设备15上的其他维修活动。 For example, the maintenance computer 18 may be connected via any desired communication lines or networks (including wireless or handheld device networks) to the controller 12B and / or device 15, so as to communicate with the device 15, and, in some cases, reconfiguring the device or perform other maintenance activities on 15. 同样,维修应用程序(例如,AMS应用程序)可以被安装在与分布式过程控制系统14有关的一个或多个用户界面14A中并由它们来执行,以实行维修和监控功能(包括与设备16的操作状况有关的数据收集)。 Similarly, maintenance applications (e.g., AMS application) can be installed in a distributed process control system 14 relating to one or more user interfaces. 14A is performed by them, in order to carry out maintenance and monitoring functions (including the device 16 data relating to the operating conditions of the collection).

过程控制工厂10也包括旋转设备20(例如,涡轮、马达等),这些旋转设备经由永久的或临时的通信连接(例如,被连接到设备20以便获得读数、然后被移走的无线通信系统或手持设备)而被连接到维修计算机22。 Process control plant 10 also includes a rotation device 20 (e.g., turbines, motors, etc.), these rotary devices via permanent or temporary communication link (e.g., connected to the reading device 20 so as to obtain, then the wireless communication system or removed handheld device) is connected to a maintenance computer 22. 维修计算机22可以存储和执行由(例如)CSi系统提供的已知的监控和诊断应用程序23或被用来诊断、监控和最优化旋转设备20的操作状态的其他任何已知的应用程序。 Maintenance computer 22 may store and execute by (e.g.) a known monitoring and diagnostic applications 23 provided by CSi Systems or used to diagnose, monitor and optimize any other known rotating equipment applications operating state 20. 维修人员通常使用诊断应用程序23来保养和监督旋转设备20的性能,以确定有关旋转设备20的问题,并确定何时以及是否必须修理或替换旋转设备20。 Maintenance personnel usually diagnostic applications 23 to maintain and supervise the performance of rotating equipment 20, to identify problems related to rotating equipment 20 and to determine when and whether to rotate the device 20 must be repaired or replaced.

同样,具有与工厂10有关的发电和配电设备25的发电和配电系统24经由(例如)总线被连接到另一台计算机26,计算机26执行并监督发电和配电设备25的操作。 Similarly, the plant has 10 power generation and distribution equipment related to power generation and distribution system 25 through 24 (for example) bus is connected to another computer 26, the computer 26 to perform and supervise the operation of power generation and distribution equipment 25. 计算机26可以执行已知的电源控制和诊断应用程序27(例如,由(例如)Liebert、ASCO或任何其他的公司提供的电源控制和诊断应用程序),以控制和保养发电和配电设备25。 Computer 26 may execute known power control and diagnostics applications 27 (e.g., by (e.g.) Liebert, ASCO or other companies to provide any power control and diagnostic applications), to control and maintain power generation and distribution equipment 25.

过去,各种过程控制系统12和14以及发电和维修系统22和26一直没有用一种方式被互连,通过这种方式,这些系统能够共享用一种有用的方式在每个这些系统中生成的或由每个这些系统收集的数据。 In the past, the various process control systems 12 and 14 and the generation and maintenance systems 22 and 26 have not been interconnected in a way, in this way, these systems can share generating a useful way in each of these systems or data collected by each of these systems. 结果,假定工厂内的其他设备(可能受到那个特殊功能的影响或影响那个特殊的功能)的操作完善(当然,几乎没有这种情况),则每项不同的功能(例如,过程控制功能、发电功能和旋转设备功能)一直在操作。 As a result, improve other equipment within the plant is assumed (perhaps influenced by that particular function or affect that particular function) operation (of course, hardly the case), then each of the different functions (for example, process control, power generation function and rotating equipment functions) has been operating. 但是,由于这些功能如此不同,并且由于监督这些功能的设备和人员是不同的,因此,一直很少有或没有在工厂10内的不同的功能系统之间分享的有意义的数据。 However, since these functions are so different, and supervision of these functions due to equipment and personnel are different, and therefore, has little or no plant between different functions within the system 10 to share meaningful data.

为了克服这个问题,提供了计算机系统30,该计算机系统以通讯联络的方式被连接到与工厂10内的各种功能系统(包括过程控制功能12和14、维修功能(例如,在计算机18、14A、22和26中所执行的功能),以及商业功能)有关的计算机或界面。 To overcome this problem, a computer system 30, the computer system is in communication contact manner within the plant 10 and connected to the various functions of the system (including the process control functions 12 and 14, the maintenance function (e.g., in a computer 18,14A 22 and 26 performed functions), as well as business functions) related computer or interface. 特别是,计算机系统30以通讯联络的方式被连接到传统的过程控制系统12和与控制系统12有关的维修界面18,被连接到分布式过程控制系统14的过程控制和/或维修界面14A,并被连接到旋转设备维修计算机22以及发电和配电计算机26,所有这些连接都经由总线32。 In particular, the computer system 30 to the communication method of contacting is connected to a conventional process control system 12 and control system 12 associated with the maintenance interface 18, is connected to a distributed process control system 14 process control and / or maintenance interfaces 14A, and is connected to the computer 22, and rotating equipment maintenance computer 26 power generation and distribution, all of which are connected via a bus 32. 总线32可以使用任何所需的或合适的局域网(LAN)或广域网(WAN)协议来提供通信。 Bus 32 may use any desired or appropriate local area network (LAN) or wide area network (WAN) protocol to provide communications.

如图1所示,计算机30也经由相同的或不同的网络总线32而被连接到商业系统计算机和维修规划计算机35、36,它们可以执行(例如)企业资源规划(ERP)、材料资源规划(MRP)、记账、生产与客户定购系统、维修规划系统或任何其他所需的商业应用程序(例如,零件、供应品和原料定购应用程序、生产工序应用程序等)。 1, the computer 30 also via the same or a different network bus 32 is connected to a business system computers and maintenance planning computers 35 and 36, they may be performed (e.g.), enterprise resource planning (ERP), material resource planning ( MRP), accounting, production and customer ordering systems, maintenance planning systems or any other desired business applications (for example, parts, supplies and raw materials ordering applications, production processes applications, etc.). 计算机30也可以经由(例如)总线32而被连接到工厂范围的LAN 37、公司的WAN 38以及启用从遥远的场所对工厂10进行远程监控或与其进行通信的计算机系统40。 Computer 30 may also be via a (e.g.) bus 32 is connected to the plant-wide LAN 37, WAN 38, and enable the company from a distant place of remote monitoring facility 10 or the computer system 40 in communication therewith.

在一个实施例中,使用XML协议来进行总线32上的通信。 In one embodiment, using the XML protocol to communicate on the bus 32. 在那种情况下,来自计算机12A、18、14A、22、26、35、36等中的每台计算机的数据被包在XML包装内,并被发送到可能位于(例如)计算机30中的XML数据服务器。 In that case, from the computer 12A, the data for each computer 18,14A, 22,26,35,36, and the like are wrapped in XML wrapper and is sent to may be located (for example) computer 30 of XML data server. 由于XML是叙述语言,因此,该服务器能够处理任何类型的数据。 Because XML is a narrative language, so that the server can handle any type of data. 在服务器处,如果必要的话,该数据被密封到新的XML包装,即,将此数据从一种XML模式映射到为每个接收应用程序而创建的一种或多种其他的XML模式。 At the server, if necessary, the data is sealed to a new XML wrapper, i.e., this data is mapped from one XML schema to one created for each of the receiving application or more other XML schemas. 这样,每个数据发信方可以使用对于那个设备或应用程序而言可以理解或方便的模式来包装其数据,每个接收应用程序可以用该接收应用程序所使用的或所理解的一种不同的模式来接收数据。 Thus, each data originator can use for that device or application can be understood in terms of convenience or to wrap its data model, each of the one or understood by the receiving application can use the received application using different mode to receive data. XML数据服务器被配置成:根据数据的来源和目的地,将一种模式映射到另一种模式。 XML data server is configured to: based on source and destination data, a model will be mapped to another mode. 如果需要的话,服务器也可以根据数据的接收来执行某些数据处理功能或其他功能。 If desired, the server can also perform certain data processing functions or other functions based on the received data. 在这里所描述的系统操作之前,将映射和处理功能规则建立并存储在XML数据服务器中。 Prior to operation of the system described herein, the mapping and processing function rules established and stored in the XML data server. 利用这种方式,可以将数据从任何一个应用程序发送到一个或多个其他的应用程序。 In this manner, data can be sent from any one application to one or more other applications.

一般而言,计算机30存储并执行资产利用专家50,资产利用专家50收集由过程控制系统12和14、维修系统18、22和26以及商业系统35和36生成的数据和其他信息,并收集由在每个这些系统中被加以执行的数据分析工具生成的信息。 30 stores in general, computer and perform asset utilization expert 50, asset utilization expert 50 collected by the processes 12 and 14, 18, 22 and 26 maintenance systems and business systems 35 and 36, data and other information generated by the control system, and collected by the In each of these systems is to perform data analysis tool to generate information. 资产利用专家50可能基于(例如)当前由NEXUS提供的OZ专家系统。 Asset utilization expert 50 may be based on (for example) OZ expert system currently provided by NEXUS. 但是,资产利用专家50可以是任何其他所需类型的专家系统,例如,包括任何类型的数据开采系统。 However, the asset utilization expert 50 may be any other desired type of expert system, for example, include any type of data mining system. 重要的是,资产利用专家50作为加工工厂10中的数据和信息交换所而进行操作,并能够协调数据或信息从一个功能区(例如,维修区)到其他功能区(例如,过程控制区或商业功能区)的分配。 Importantly, asset utilization expert 50 and 10 to operate as a processing plant in the exchange of data and information, and the ability to coordinate the data or information from one functional area (eg, maintenance area) to other functional areas (for example, process control area or Commercial Zone) allocation. 资产利用专家50也可以使用所收集的数据来生成能够被分配到与工厂10内的不同功能有关的一个或多个计算机系统的新的信息或数据。 Asset utilization expert 50 may also use the collected data to generate can be assigned to new information or data 10 with different functions within the plant related to one or more computer systems. 此外,资产利用专家50可以执行或监督其他应用程序的执行情况,这些其他的应用程序使用所收集的数据来生成将被用于过程控制工厂10内的各种新类型的数据。 In addition, asset utilization expert 50 may perform or supervise the implementation of other applications that use data from other applications collected will be used to generate a variety of new types of process control plant 10 within data.

特别是,资产利用专家50可以包括或执行指标建立软件51,指标建立软件51创建与设备(比如过程控制和仪表设备、发电设备、旋转设备、元件、区域等)有关的指标或与过程控制实体(比如工厂10内的回路等)有关的指标。 In particular, the asset utilization expert 50 may include software or performance targets established 51, 51 create index build software and equipment (such as process control and instrumentation equipment, power generation equipment, rotating equipment, components, regions, etc.) associated with the process control indicators or entity (such as loops, etc. within the plant 10) related indicators. 然后,可以将这些指标提供给过程控制应用程序,以帮助使过程控制最优化;并可以将它们提供给商业软件或商业应用程序,以便为商业人士提供与工厂10的操作有关的更完全或更易懂的信息。 Then, these indicators can be provided to the process control applications to help make the process control optimization; and they can be provided to commercial software or commercial application, and operation of the plant in order to provide a more complete regarding 10 or more for business people understand information. 资产利用专家50也可以将维修数据(例如,设备状况信息)和商业数据(例如,与预定的定单、时间帧等有关的数据)提供给与(例如)过程控制系统14有关的控制专家52,以帮助操作员执行控制活动(例如,使控制最优化)。 Asset utilization expert 50 may be the service data (e.g., device status information) and business data (e.g., data relating to the order, the predetermined time frame, etc.) supplied to the (e.g.) the process control system 14 associated control expert 52, to help the operator to perform control activities (for example, the control optimization). 如果需要的话,控制专家52可以位于(例如)用户界面14A或与控制系统14有关的任何其他的计算机中,或者位于计算30内。 If desired, the control expert 52 may be located (e.g.) 14 any other computer-related user interface 14A or with the control system, or is located within 30 calculation.

在一个实施例中,例如,控制专家52可能是以上被识别的美国专利申请(序列号是09/256,585和09/499,445)中所描述的控制专家。 In one embodiment, for example, control 52 may control specialists are experts in more than US patent application to be identified (serial number 09 / 256,585 and 09 / 499,445) as described. 但是,在由控制专家执行的决策过程中,这些控制专家可以额外地并入和使用与过程控制工厂10内的设备或其他硬件的状况有关的数据。 However, experts in the decision-making process performed by the control, these control experts may additionally incorporate and use data related to the status of the process control device 10 or other hardware within the plant. 特别是,过去,软件控制专家通常只使用过程变量数据和一些有限的设备状况数据,来进行决策或向过程操作员提出建议。 In particular, in the past, the software control experts usually only used process variable data and some limited device status data to make decisions or recommendations to the process operator. 利用资产利用专家50所提供的通信,尤其是利用涉及设备状况信息(例如,计算机系统18、14A、22和26以及在其上被执行的数据分析工具所提供的信息)的通信,控制专家52可以接收并将设备状况信息(例如,健康、性能、利用和可变性信息)和过程变量信息一起并入其决策过程中。 Utilizing asset utilization expert 50 provided communication, especially relates to the use of the device status information (e.g., computer systems 18,14A, 22 and 26 and the data analysis tools which are executed on the information provided) communication, control expert 52 and the device can receive status information (for example, health, performance, utilization and variability information) and process variable information together into their decision-making process.

此外,资产利用专家50可以将与设备的状态和工厂10内的控制活动的操作有关的信息提供给商业系统35和36,在那里,例如,工作定单建立应用程序或程序54可以自动建立工作定单并根据工厂10内所检测到的问题来定购零件,或者,在那里,可以根据正在被执行的工作来定购供应品。 In addition, asset utilization expert 50 may be the operating status of the device and the plant control activities within 10 related information to the business systems 35 and 36, where, for example, a work order to establish an application or program 54 can automatically create work orders and according to the detected problems within the plant 10 to the parts to be ordered, or, where the work is being performed according to order supplies. 同样,资产利用专家50所检测的控制系统中的变化可能会使商业系统35或36运行应用程序,这些应用程序使用(例如)程序54来执行工序和提供定单。 Similarly, the asset utilization expert 50 detected by the control system may cause changes in business systems 35 or 36 to run applications, these applications use (e.g.) programmed to perform step 54 and provide the order. 利用相同的方式,可以将客户定单中的变化输入商业系统35或36,并且,可以将该数据发送到资产利用专家50,并将其发送到控制例行程序或控制专家52,以便(例如)使控制发生变化、开始制造新近被定购的产品或执行在商业系统35和36中作出的变化。 Using the same manner, the customer orders a change in the input business systems 35 or 36, and can send the data to the asset utilization expert 50 and sent to the control routines or control expert 52, in order to (e.g.) the control changes, changes recently began manufacturing products ordered or executed in commercial systems 35 and 36 made. 当然,如果需要的话,被连接到总线32的每个计算机系统内可以具有一个应用程序,该应用程序用于从计算机内的其他应用程序获得合适的数据并将该数据发送到(例如)资产利用专家50。 Of course, if desired, the bus is connected to each computer system 32 may have an application, the application for obtaining the appropriate data from the other applications within the computer and the data is sent to (e.g.) asset utilization 50 experts.

此外,资产利用专家50可以将信息发送到工厂10内的一个或多个优化器55。 In addition, the asset utilization expert 50 can send information to one or more of the plant 10 within the optimizer 55. 例如,控制优化器55可以位于计算机14A中,并可以运行一个或多个控制优化例行程序55A、55B等。 For example, a control optimizer 55 can be located in the computer 14A and can run one or more control optimization routines 55A, 55B and the like. 此外或作为选择,优化器例行程序55可以被存储在计算机30或任何其他的计算机中,并可以由计算机30或任何其他的计算机来执行,其所必要的数据可以由资产利用专家50来发送。 Additionally or alternatively, optimizer routines 55 could be stored in the computer 30 or any other computer, and may be performed by the computer 30 or any other computer, its necessary data can be transmitted by the asset utilization expert 50 . 如果需要的话,工厂10也可以包括模仿工厂10的某些方面的模型56,这些模型56可以由资产利用专家50或控制器或其他专家(例如,控制专家52)来执行,以实施建模功能,这里将会更加详细地描述其目的。 If desired, the plant 10 may also include mimic certain aspects of the plant 10, model 56, model 56 may be made of those asset utilization expert 50 or controller or other experts (e.g., control expert 52) to perform, in order to implement the modeling function , whose purpose will be described herein in more detail. 但是,一般而言,模型56可以被用来确定设备、区域、元件、回路、参数等,以检测有故障的传感器或其他有故障的设备(作为优化器例行程序55的一部分)、执行性能或状况监控以及用于许多其他的用途。 However, in general, the model 56 may be used to determine device, area, element, circuit, and other parameters, to detect faulty sensors or other faulty equipment (as part of optimizer routines 55), execution performance or condition monitoring, and for many other uses. 模型56可能是诸如由位于英格兰的Teeside的MDC Technology创建和出售的模型,也可能是任何其他所需类型的模型。 Model 56 may be created, such as in England and sold by MDC Technology Teeside the model, it may be any other desired types of models. 当然,还有许多其他的应用程序,可以在工厂10内提供这些应用程序,并且,这些应用程序可以使用来自资产利用专家50的数据,这里所描述的系统不局限于这里明确提到的应用程序。 Of course, there are many other applications, these applications can be provided within the factory 10, and these applications can use the data from the asset utilization expert 50, the system described here is not limited to applications where explicitly mentioned . 但是,总体而言,通过在工厂10的所有功能区之间启用数据共享和资产协调,资产利用专家50有助于使工厂10内的所有资产的运用达到最优化。 However, overall, by enabling data sharing and coordination between all functional assets factory area 10, asset utilization expert 50 helps make use of all the assets of 10 factories within optimized.

一般而言,一个或多个用户界面例行程序58可以被存储在工厂10内的一台或多台计算机中并由其来加以执行。 Generally, one or more user interface routines 58 can be stored in the factory by one or more computers within the 10 to its implementation. 例如,计算机30、用户界面14A、商业系统计算机35或任何其他的计算机可以运行用户界面例行程序58。 For example, the computer 30, the user interface 14A, 35, or any other computer may run commercial computer system user interface routine 58. 每个用户界面例行程序58都可以从资产利用专家50那里接收或预订信息,相同的或不同的各组数据可以被发送到每个用户界面例行程序58。 Each user interface routine 58 may be from the asset utilization expert 50 which receives or reservation information, the same or different sets of data may be sent to each of the user interface routine 58. 用户界面例行程序58中的任何一个例行程序都可以使用不同的屏幕将不同类型的信息提供给不同的用户。 User interface routine 58 may be any routine use different screen will provide different types of information to different users. 例如,用户界面例行程序58之一可以为控制操作员或商业人士提供一个屏幕或一组屏幕,以便使那个人能够设置限制或选择用于标准控制例行程序或控制优化器例行程序中的优化变量。 For example, one user interface routine 58 may provide a screen or a set of screens for the control of the operator or business people, so that individuals can choose to set a limit or standard control routine or control optimizer routine The optimization variables. 用户界面例行程序58可以提供控制指导工具,该控制指导工具使用户能够按某种协调的方式来观察指标建立软件51所创建的指标。 User interface routine 58 may provide control guidance tool, which allows users to control guidance tools in a coordinated manner by some indicators to establish indicators to observe 51 software created. 这个操作员指导工具也可以使操作员或任何其他人能够获得有关设备、控制回路、元件等的状况的信息,并使其能够容易地看到涉及这些实体的问题的信息,因为该信息已由加工工厂10内的其他软件检测到。 This operator guidance tool may also enable the operator or any other person can get information about the device, the control information circuit element or the like situation, and make it possible to easily see the information related to the problem of these entities, as that information has been Other software processing plant 10 is detected. 用户界面例行程序58也可以使用工具23和27所提供或生成的性能监控数据、维修程序(例如,AMS应用程序或任何其他的维修程序)来提供性能监控屏幕,或者如结合资产利用专家50由模型建立的那样。 User interface routine 58 may also be provided or generated using the tools 23 and 27 performance monitoring data, maintenance procedures (e.g., AMS application or any other maintenance procedures) to provide performance monitoring screens, or asset utilization expert 50 as described in conjunction as established by the model. 当然,用户界面例行程序58可以使任何用户获得并改变工厂10的任何或所有功能区中所使用的参数选择或其他变量。 Of course, the user interface routine 58 allows any user to obtain and change the parameters of any or all of the plant ribbon 10 used in the selection or other variables.

图2是数据流程图,展示了资产利用专家50与加工工厂10内的其他计算机工具或应用程序之间的部分数据流动。 Figure 2 is a data flow diagram illustrating a portion of the data flow and asset utilization expert 50 processing plants other computer tools or applications between 10 inside. 尤其是,资产利用专家50可以从许多数据收集器或数据源(例如,多路复用器、发送器、传感器、手持设备、控制系统、无线电频率(RF)收发器、在线控制系统、网络服务器、数据历史器(historians)、控制模块或过程控制工厂10内的其他控制应用程序、界面(例如,用户界面和I/O接口),以及诸如总线(例如,Fieldbus、HART和以太网总线)、阀、收发器、传感器、服务器和控制器等的数据服务器和其他工厂资产(例如,过程仪表、旋转设备、电气设备、发电设备等))接收信息。 In particular, the asset utilization expert 50 may be from a number of data collectors or data sources (e.g., multiplexers, transmitters, sensors, hand held devices, control systems, radio frequency (RF) transceivers, on-line control systems, web servers , device history data (historians), the control module or other process control plant control application 10 within the interface (e.g., user interface and I / O interface), and such as a bus (e.g., Fieldbus, HART and Ethernet buses), valves, transceivers, sensors, controllers and other servers and data servers and other plant assets (for example, process instrumentation, rotating equipment, electrical equipment, power generation equipment, etc.)) to receive information. 该数据可以根据其他功能系统如何生成或使用数据,来呈现任何所需的形式。 How to use the data can be generated or data, to present any desired form based on other functions of the system. 此外,可以使用任何所需的或合适的数据通信协议和通信硬件(例如,以上所讨论的XML协议),来将该数据发送到资产利用专家50。 In addition, you can use any desired or appropriate data communication protocol and communication hardware (eg, XML protocol discussed above), to send the data to the asset utilization expert 50. 但是,一般而言,工厂10被如此配置,以便资产利用专家50自动从这些数据源中的一个或多个数据源接收特殊种类的数据,并且,资产利用专家50能够采取有关该数据的预定的行动。 However, in general, the plant 10 is so configured so that the asset utilization expert 50 automatically receives specific kinds of data from one or more data sources of these data sources, and the asset utilization expert 50 can take predetermined data relating to the action.

资产利用专家50从数据分析工具(例如,当前所提供的典型的维修数据分析工具)、性能跟踪工具(例如,与设备有关的工具)以及如以上被识别的美国专利申请(序列号是09/256,585和09/499,445)中所描述的过程控制系统的性能跟踪工具那里接收信息(并可以执行这些工具)。 Asset utilization expert 50 from data analysis tools (e.g., a typical maintenance data analysis tools currently provided), performance tracking tools (e.g., tool-related equipment), and U.S. Patent application Serial No. (identified as described above is 09 / process 256,585 and 09 / 499,445) as described in the control system performance tracking tool which receives information (and can perform these tools). 例如,数据分析工具也可以包括检测某些类型的问题的根本原因的根本原因应用程序、事件检测(例如,第6,017,143号美国专利中所描述的事件检测)、受规章限制的回路诊断技术(例如,序列号为09/303,869的美国专利申请(于1999年5月3日被提交)中所描述的回路诊断技术(因此,该专利申请特意被包括于此,用作参考))、脉冲线路插栓检测应用程序(例如,序列号为09/257,896的美国专利申请(于1999年2月25日被提交)中所描述的应用程序(因此,该专利申请特意被包括于此,用作参考))、其他插栓线路检测应用程序、设备状况应用程序、设备配置应用程序和维修应用程序、设备存储器、历史器和信息显示工具(例如,AMS)、Explorer应用程序和查帐索引应用程序。 For example, data analysis tools can detect certain types of problems, including the root causes of the underlying causes of the application, event detection (for example, No. 6,017,143 event detection as described in US patent), subject to regulatory restrictions loop diagnostic techniques (eg Serial No. 09 / 303,869 patent applications in the United States (on May 3, 1999 was submitted) loop diagnostic techniques described in (thus, the patent application was specifically included herein, used as a reference)), the pulse line plug plug detection applications (for example, serial number 09 / 257,896 US patent application (the application is submitted) as described in the February 25, 1999 (Thus, the patent application was specifically included herein, used as a reference) ), other plug line detection applications, device status applications, device configuration application and maintenance applications, device memory, history, and information display tools (for example, AMS), Explorer application and audit trail applications. 此外,专家50可以从过程控制数据分析工具(例如,高级控制专家52)、模型预测控制过程例行程序(例如,序列号为09/593,327(于2000年6月14日被提交)和09/412,078(于1999年10月4日被提交)的美国专利申请中所描述的例行程序(因此,该专利申请特意被包括于此,用作参考))、调整例行程序、模糊逻辑控制例行程序和中枢网络控制例行程序那里接收数据和任何信息,并从可以在过程控制系统10内被提供的虚拟传感器(例如,第5,680,409号美国专利中所描述的传感器)那里接收数据和任何信息。 In addition, experts from 50 can be controlled process data analysis tools (for example, high-level control expert 52), model predictive control process routine (eg, serial number 09 / 593,327 (on June 14, 2000 was submitted) and 09 / routine 412,078 (on October 4, 1999 was submitted) U.S. Patent Application described (Thus, specifically this patent application is included herein, as reference)), to adjust the routine, the fuzzy logic control example line program, and neural network control routines, where the received data and any information, and where the received data and any information from the virtual sensor may be provided within the process control system 10 (e.g., U.S. Patent No. 5,680,409 Sensor as described) . 此外,资产利用专家50可以从数据分析工具那里接收与旋转设备有关的信息(例如,在线振动、RF无线传感器和手持数据收集元件、与旋转设备有关的石油分析、温度记录、超声波系统以及激光对准和平衡系统),所有这些可能都涉及问题的检测或过程控制工厂10内的旋转设备的状况。 In addition, asset utilization expert 50 may receive information about rotating equipment data analysis tools from there (eg, line vibration, RF wireless sensors and hand-held data collection device, and rotating equipment related to oil analysis, thermography, ultrasound and laser systems for Quasi and balance system), all of which may involve problems of detection or status of the process control plant 10 is rotating equipment. 这些工具目前在该技术领域中是已知的,所以,这里将不对其作进一步的描述。 These tools are currently known in the art is, therefore, where it will not be further described. 此外,资产利用专家50可以接收与电源管理以及电源设备和供应品(例如,图1中的应用程序23和27)有关的数据,这可以包括任何所需的电源管理以及电源设备监控和分析工具。 In addition, the asset utilization expert 50 may receive power management and power equipment and supplies (e.g., FIG. 1 applications 23 and 27) data relating to, this may include any desired power management and power equipment monitoring and analysis tools .

在一个实施例中,资产利用专家50实施或监督工厂10内的部分或所有设备的数学软件模型56(例如,设备模型、回路模型、元件模型、区域模型等)的执行,这些模型由(例如)加工工厂10内的计算机30或任何其他所需的计算机来运行。 In one embodiment, the asset utilization expert 50 perform or supervise embodiment mathematical software models 56 (e.g., device models, loops models, component models, area models, etc.) some or all of the equipment within the plant 10, by these models (e.g. ) within computer 10 processing plant 30 or any other desired computer to run. 出于许多原因,资产利用专家50可以使用由这些模型发展的或与这些模型有关的数据。 For many reasons, the asset utilization expert 50 may be used or the data related to these models by the model development. 可以使用部分该数据(或这些模型本身)来提供工厂10内的虚拟传感器。 You can use some of the data (or the model itself) to provide virtual sensor 10 within the factory. 可以使用部分该数据或这些模型本身来执行工厂10内的预测控制或实时最佳控制。 You can use some of the data or the model itself to perform real-time control or predict optimal control within the plant 10. 指标建立例行程序51可以使用由模型56生成的部分数据,来建立被用于其他应用程序(例如,商业应用程序和过程控制应用程序)中的指标。 51 indicators can be used to establish routine part of the data generated by the model 56 was used to build other applications (for example, business applications and process control applications) in the index. 下文将更加详细地描述出于这些和其他目的的模型56的使用情况。 Will hereinafter be described in more detail for the use of these and other objects of the models 56.

当数据被生成时或在某些定期的时间,资产利用专家50在总线32或过程控制工厂10内的其他任何通信网络上接收数据。 Receive data when the data is generated or at certain periodic times, asset utilization expert 50 controls the plant 10 is in bus 32 or any other communications network procedure. 其后,资产利用专家50定期或按需要将该数据重新分配给其他应用程序,或使用该数据来生成在加工工厂10的控制或操作的不同方面有用的其他信息并将该信息提供给工厂10内的其他功能系统。 Thereafter, the asset utilization expert 50 periodically or as needed to redistribute the data to other applications or uses that data to generate the processing plant control or other information useful in different aspects of the operation at 10 and the information provided to the plant 10 Other functions within the system. 尤其是,资产利用专家50可以提供数据,以便使指标建立例行程序51创建一系列复合指标(例如,与过程控制工厂10内的设备、元件、回路、区域或其他实体中的一个或多个实体有关的性能指标、利用指标、健康指标和可变性指标)。 In particular, the asset utilization expert 50 may provide data, so that the index to establish routine 51 to create a series of composite indices (e.g., the process control plant 10 within the device, element, circuit, region, or other entity in one or more of Performance indicators related entities, use of indicators, health indicators and variability index). 这里还将更加详细地讨论这些指标的建立和使用。 Will be discussed here in more detail the establishment and use of these indicators.

资产利用专家50也可以将数据提供给控制例行程序62并从那里接收数据,控制例行程序62可能位于和那些控制器、优化器55、商业应用程序63、维修应用程序66等有关的过程控制器或界面中。 Asset utilization expert 50 may provide data to the control routine 62 and receives data from which the control routine 62 may be located and those controllers, optimizers 55, business applications 63, maintenance applications 66 and other related processes controller or interface.

另外,过去,控制专家65(可以包括一个预测过程控制器)只假定它正在控制的设备要么正常运作要么根本无法运作。 In addition, in the past, control expert 65 (which may include a predictive process controller) only assume that it is either the normal operation of the control device or simply not work. 控制专家65可以从资产利用专家50那里接收与它正在控制的设备的状况或健康有关的信息(例如,以上所述的利用指标、可变性指标、健康指标或性能指标)或与设备、回路等的操作状况(当尝试控制过程时,可以被考虑在内)有关的其他信息。 65 control expert information (for example, using indicators described above, variability indicators, health indicators or performance indicators) or with the device, the loop from the asset utilization expert 50 can receive the device where it is controlled or health-related condition such as operating conditions (when trying to control the process, can be taken into account) For additional information about. 预测控制器65以及优化器55可以将额外的信息和数据提供给用户界面例行程序58。 Predictive controller 65, and optimizer 55 may provide additional information and data to the user interface routine 58. 预测控制器65或优化器55可以使用与网络中的设备的实际当前状况有关的信息,并可以考虑如(例如)商业应用程序63所定义的目标和未来的需要(例如,从资产利用专家50那里被提供的商业解决方案软件所识别的目标和未来的需要),以便根据控制系统内的预测来使控制最优化。 Predictive controller 65 or 55 can be used to optimize the information and the actual current state of the network-related devices, and can be considered as (for example) the definition of business applications 63 goals and future needs (for example, from the asset utilization expert 50 Business Solutions Software where he was offered the identified goals and future needs) to predictive control system according to the control optimization.

此外,资产利用专家50可以将数据提供给企业资源规划工具(例如,通常被用于商业解决方案或商业计算机35和36中的工具),并可以从那里接收数据。 In addition, asset utilization expert 50 may provide data to enterprise resource planning tools (for example, are usually commercial solutions or commercial computer tools 35 and 36), and can receive data from there. 这些应用程序可以包括控制生产规划、物质资源规划的生产规划工具,以及自动建立用于商业应用程序等中的零件定单、工作定单或供应品定单的工作定单建立工具54。 These applications may include control production planning, material resource planning production planning tools, and for automatically establishing business applications like parts orders, work orders, or orders supplies a work order to establish the tool 54. 当然,可以根据来自资产利用专家50的信息来自动完成零件定单、工作定单和供应品定单的建立,这减少了认识到需要修理资产所要求花费的时间以及接收提供有关维修事宜的纠正动作所必要的零件而花费的时间。 Of course, the order of parts can be done automatically based on information from the asset utilization expert 50, the establishment of a work order and supplies orders, which recognized the need to reduce the time required for repair of the asset and reception takes provide the maintenance of the necessary corrective action parts and the time it takes.

资产利用专家50也可以将信息提供给维修系统应用程序66,这些维修系统应用程序不仅立即警告维修人员注意问题,而且采取纠正问题所需要的纠正措施(例如,定购零件等)。 Asset utilization expert 50 may also provide information to the maintenance system applications 66, the maintenance system applications not only pay attention to the maintenance staff immediately issue a warning, and take corrective measures to rectify the problem needed (for example, ordering parts, etc.). 此外,可以使用资产利用专家50具备而任何单个的系统以前不具备的各种类型的信息,来建立新的模型68。 In addition, you can use the asset utilization expert 50 and any individual systems have not previously available in various types of information, to create a new model 68. 当然,从图2中将会理解,资产利用专家50从数据模型和分析工具那里接收信息或数据,也从企业资源工具、维修工具和过程控制工具那里接收信息。 Of course, it will be understood from Figure 2, the asset utilization expert 50 receives information or data from the data model and analysis tools there, from enterprise resource tools, maintenance tools and process control tools, where the received information.

而且,一个或多个协调的用户界面例行程序58可以与资产利用专家50以及工厂10内的任何其他的应用程序进行通信,以便为操作员、维修人员、商业人士等提供帮助和目测。 Also, one or more focal routine 58 user interface to communicate with the plant asset utilization expert 50 and any other applications within 10 order for operators, maintenance personnel, and other business people to provide help and visual. 操作员和其他用户可以使用协调的用户界面例行程序58来执行或实施预测控制、改变工厂10的设置、观察工厂10内的求助功能或执行与资产利用专家50所提供的信息有关的任何其他活动。 Operators and other users can use to coordinate user interface routine 58 to perform or implement predictive control, change any other factory-set 10, help function or use of expert execution and assets within 10 observation facility provided information regarding 50 activities. 如上所述,用户界面例行程序58可以包括从预测控制器65那里接收信息的操作员指导工具以及有关指标的信息,操作员或其他用户可以使用它们来帮助执行许多功能(例如,观察过程或该过程内的设备的状况)、指导预测控制器65或执行预测的或被最优化的控制。 As mentioned above, the user interface routine 58 from predictive controller 65 may include receiving information where the operator guidance tools and information about the indicators, operator or other users can use them to help perform many functions (for example, the observation process, or condition of the equipment within the process), to guide the implementation of predictive controller 65 or predict or control optimization. 此外,例如,经由资产利用专家50,可以使用用户界面例行程序58来观察数据或从过程控制工厂10的其他部分中的任何工具那里获得数据。 Further, for example, via the asset utilization expert 50 can use the user interface routine 58 to observe data from the process control plant or other parts of the tool 10 in any of the data obtained there. 例如,经理可能想知道过程中正在发生的情况,或者可能需要与加工工厂10有关的高级信息来制定战略计划。 For example, managers may want to know what is happening in the case of the process, or may require advanced information processing plants and 10 relating to the development of a strategic plan.

如上所述,资产利用专家50可以实施或监督一个或多个数学软件模型56的执行情况,数学软件模型56模仿一家特殊的工厂或该工厂内的各个实体(例如,设备、元件、回路、区域等)的操作。 As noted above, asset utilization expert 50 may implement or oversee the implementation of one or more mathematical software models 56, 56 mathematical software models to imitate a particular plant or the various entities within the plant (eg, equipment, components, circuits, regional etc.) operation. 这些模型可能是硬件模型,也可能是过程控制模型。 These models may be hardware models, it may be the process control model. 在一个实施例中,为了建立这些模型,建模专家将工厂分成组成硬件和/或过程控制部分,并按任何所需的抽象层次来为不同的组成部分提供模型。 In one embodiment, in order to create these models, modeling the plant into a composition specialist hardware and / or process control section, in accordance with any desired level of abstraction to provide a model for the different components. 例如,工厂的模型在软件中加以执行,并由(或可以包括)工厂的不同区域的一组分层相关的互连模型构成。 For example, the plant model to be implemented in software, a set of hierarchically related interconnection model plant in different regions it is made of (or may include). 同样,任何工厂区域的模型都可以由工厂内的不同元件的各个单独的模型构成,这些元件的输入端与输出端之间有互连。 Similarly, any area of the plant model can be constituted by the individual models of the different elements within the plant, there are interconnections between the input terminal and the output terminal element. 同样,元件可以由互连的设备模型等构成。 Similarly, elements may be formed of interconnected equipment models. 当然,区域模型可以具有与元件模型、回路模型等互连的设备模型。 Of course, the regional model may have a device model and component models, loop models interconnect. 在这例模型层级中,较低层次的实体(例如,设备)的模型的输入端和输出端可以被互连,以产生较高层次的实体(例如,元件)的模型,这些实体的输入端和输出端可以被互连,以创建更高层次的模型(例如,区域模型等)。 In this example model hierarchy, the inputs and outputs of the lower-level entities (e.g., devices) of the model can be interconnected to produce a higher-level entity (e.g., element) of the model, the input of these entities and the output terminal may be interconnected to create a higher level of the model (e.g., area models, etc.). 当然,组合或互连这些不同的模型的方法将取决于正在被模仿的工厂。 Of course, or a combination of these interconnection methods will depend on various models are simulated plant. 当可以使用整个工厂的单个的、完整的数学模型时,可为工厂的不同部分或工厂内的各个实体(例如,区域、元件、回路、设备等)提供不同的和独立的组成模型,并且,将这些不同的模型互连起来,以形成较大的模型;出于许多原因,这样做可能是有用的。 When using a single of the entire plant, during a complete mathematical model can provide different and separate component models for different parts of the or each entity (e.g., regional, components, circuits, equipment, etc.) of the plant within the plant, and, The interconnecting these different models to form larger models; for many reasons, to do so may be useful. 另外,需要使用可以彼此独立运行的组成模型以及作为较大模型的一部分的其他组成模型。 In addition, the need to use the composition of the model can be run independently of each other, as well as other components of the model as part of a larger model.

可以为整个工厂或为任何或所有组成模型使用在数学上高度精确的或理论化的模型(例如,第三或第四个定购模型),而这些单独的模型不一定需要尽可能的精确,并且可以是(例如)第一个或第二个定购模型或其他类型的模型。 Can be used for the entire plant or in a highly accurate mathematical or theoretical models (e.g., third or fourth order models) of any or all components of the model, and these individual models need not necessarily as precise as possible, and may be (e.g.) a first or second order models or other types of models. 这些较简单的模型通常在软件中可以得到更迅速的执行;并且,通过用这里所描述的一种方式将这些模型的输入端和输出端与在工厂内对输入和输出的实际测量进行匹配,可以使这些模型更精确。 These models are often simpler in software can be more quickly performed; and, by a manner described herein, the input and output of these models with the actual measurement at the factory to match the input and output, These models can be more accurate. 换言之,可以调整或拧扭这些单独的模型,以便根据来自工厂的实际反馈来精确地模仿工厂或工厂内的实体。 In other words, you can adjust or twist these separate models to accurately mimic the physical plant or plant within the actual feedback from the plant.

现在,将结合图3和图4来描述分层软件模型的使用。 Now, the use of hierarchical software models will be described in connection with Fig. 3 and Fig. 4. 图3展示了炼制厂内的多个区域80、81和82的模型。 Figure 3 shows a plurality of regions 80, 81 and 82 of the refining plant model. 如图3所示,区域模型82包括将原料(例如,原油)馈送给预处理器模型88的原料源84的组成模型。 As shown in Figure 3, the area model 82 includes a raw material (e.g., crude oil) is fed to the pre-processor model 88. The model 84 is composed of a raw material source. 预处理器模型88为原料提供某种提炼,并为蒸馏过程90提供输出(例如,原油),作进一步的提炼。 Preprocessor model 88 provide some refining to the raw material, and provides an output (e.g., oil) for the distillation process 90 for further refining. 蒸馏过程90输出C2H4(通常是一种所需的产品)和C2H6(一般而言,是一种废品)。 Distillation process 90 outputs C2H4 (usually a desired product) and C2H6 (in general, is a waste). C2H6被返馈到C2裂化器92,C2裂化器92将其输出提供给预处理器88,作进一步处理。 C2H6 is fed back to a C2 cracker 92, C2 cracker 92 provides its output to the pre-processor 88, for further processing. 来自通过C2裂化器92的蒸馏过程90的反馈是一个再循环的过程。 C2 cracker through the distillation process 92 90 feedback from a recycling process. 这样,区域82的模型可以包括原料源84、预处理器88、蒸馏过程90和C2裂化器92的分开的模型,它们具有如图3所示的被互连的输入端和输出端。 Thus, the model region 82 may include a raw material source 84, a separate model pre-processor 88, the distillation process 90 and the C2 cracker 92, which are interconnected with the input terminal and the output terminal shown in Figure 3. 也就是说,可以用图3所示的方式将每个组成模型连接到其他组成模型的输入端和输出端,以形成区域82的模型。 That is, as shown in Fig. 3 with each other components of the composition model is connected to the model inputs and outputs, to form a region 82 of the model. 当然,其他区域80和81的模型可以具有其输入端和输出端被互连的其他组成模型。 Of course, the models 80 and 81, other regions may have other constituent model whose input and output are interconnected.

现在参考图4,蒸馏过程90的组成模型得到更加详细的展示,它包括具有顶部100T和底部100B的一个蒸馏柱100。 Composition model reference now to Figure 4, the distillation process 90 is to be more detailed display, which comprises a distillation column having a top portion 100T and bottom 100B of 100. 到蒸馏柱100的输入103指出压力和温度,该压力和温度可能与图3所示的预处理器88的模型的输出有联系。 Input 103 to the distillation column 100 indicated that the pressure and temperature, the pressure and temperature may be associated with the preprocessor shown in FIG. 3 the output 88 of the model. 但是,该输入可以由操作员来设置,或可以根据工厂10内实际所测量的输入或变量来加以设置。 However, the input may be set by the operator, or may be set according to the input variable or the plant 10 within the true measured. 一般而言,蒸馏柱100包括被置于其中的许多金属板;蒸馏过程期间,液体在这些金属板之间流动。 In general, the distillation column 100 includes a plurality of metal plates disposed therein; during the distillation process, the liquid flows between the metal plates. C2H4从蒸馏柱100的顶部100T产出,分馏筒102将部分这种物质返馈给蒸馏柱100的顶部100T。 C2H4 100T output from the top of the distillation column, distillation tube 102 100 will be part of this material is fed back to the top of the distillation column 100T 100's. C2H6通常从蒸馏柱100的底部出来,回复锅炉104将聚丙烯抽入蒸馏柱100的底部100B,以便为蒸馏过程助一臂之力。 C2H6 generally from the bottom of the distillation column 100 out reply polypropylene drawn into the boiler 104 100B 100 of the bottom of the distillation column, the distillation process in order to help. 当然,如果需要的话,蒸馏过程90的模型可以由蒸馏柱100、分馏筒102和回复锅炉104等的组成模型构成,并且,这些模型的输入端和输出端可以如图4所示被连接起来,以形成蒸馏过程90的组成模型。 Of course, if desired, the distillation process 90 may be constituted by a model consisting of a distillation column model 100, fractionation and recovery boiler tube 102 like 104, and the input and output of these models can be connected as shown in Figure 4, distillation process to form the composition of the model 90.

如上所述,蒸馏过程90的组成模型可以作为区域82的模型的一部分来加以执行,或者可以独立地、与任何其他的模型分开加以执行。 As described above, the distillation process for the formation model 90 may be implemented as part of the area to the model 82, or may be independently, with any other models to be implemented separately. 特别是,实际上可以测量到蒸馏柱100的输入103和/或输出C2H4与C2H6,并可以用如下所述的许多方法在蒸馏过程90的模型内使用这些测量。 In particular, actually measured input 103 to the distillation column 100 and / or outputs C2H4 and C2H6, and these measurements can be used in the distillation process 90 model in many ways as described below. 在一个实施例中,可以测量蒸馏过程90的模型的输入和输出,并可以使用这些输入和输出来确定与蒸馏过程90的模型有关的其他因素或参数(例如,蒸馏柱效率等),以便使蒸馏过程90的模型更加精确地与工厂10内实际的蒸馏柱的操作相匹配。 In one embodiment, the distillation process 90 may measure the input and output of the model, and can use these to determine the inputs and outputs of the distillation process 90 model parameters or other factors related to (e.g., distillation column efficiency, etc.), so that the distillation process 90 model more accurately the actual operation of the plant within the distillation column 10 matches. 然后,蒸馏过程90的模型可以被用于作为较大模型(例如,区域或工厂模型)的一部分的计算参数。 Then, the distillation process 90 of the model can be used to calculate the parameters of a larger model (e.g., area or plant model) of a part of. 作为选择或此外,可以使用具有计算参数的蒸馏过程90的模型,来确定虚拟传感器测量,或确定工厂10内实际的传感器测量是否出错。 Alternatively or in addition, you can use the distillation process has to calculate the parameters of the model 90, to determine the virtual sensor measurement, or to determine the actual sensor measurements within the plant 10 is wrong. 也可以使用具有被确定的参数的蒸馏过程90的模型,来执行控制或资产利用优化研究等。 Distillation process may also be used with the determined parameters of the model 90, the control is performed or asset utilization optimization studies. 此外,可以使用组成模型来检测和隔离工厂10中的发展问题或了解工厂10的变化如何影响工厂10的优化参数的选择。 In addition, the composition of the model can be used to detect and isolate the plant 10 development or learn how to change the plant 10 plants affect the choice of optimization parameters 10.

如果需要的话,可以执行任何特殊的模型或组成模型,以确定与那个模型有关的参数的值。 If desired, any particular model may be performed, or the composition model to determine the value associated with that model parameters. 部分或所有这些参数(例如,效率参数)可能对模型的环境内的工程师有某种意义,但它们通常在工厂10内是不可测量的。 Some or all of these parameters (e.g., the efficiency parameters) may engineer within the environment model has a meaning, but they are usually in the factory 10 is not measurable. 尤其是,组成模型通常可以用公式Y=F(X,P)来进行数学上的描述,其中,模型的输出Y是输入X和一组模型参数P的函数。 In particular, the composition can be formulated typically model Y = F (X, P) to be described mathematically, wherein the model output Y is an input X and a set of model parameters P of the function. 在图4中的蒸馏过程90的蒸馏柱模型的例子中,专家系统可以定期从实际的工厂收集数据(例如,每小时、每10分钟、每分钟等),该数据表示到与这个模型有关的实体的实际输入X和来自该实体的输出Y。 In the example of the distillation column model of the distillation process 90 of FIG. 4, the expert system may periodically collect data (e.g., every hour, every 10 minutes, every minute, etc.) from the actual plant, the data represents the model related to the actual input X and an output from the entity of the entity Y. 然后,可以使用该模型和多组所测量的输入和输出来定期执行诸如最大可能性、最小平方等的退化分析或任何其他的退化分析,以便根据多组被测量的数据来确定未知模型参数P的最佳配合。 You can then use this model and the multiple sets of the measured input and output to execute degenerate maximum likelihood analysis, least squares, etc., or any other deterioration such as regular analysis to be measured based on multiple sets of data to determine the unknown model parameters P The best fit. 利用这种方式,通过使用实际的或被测量的输入和输出来使模型与正在被模仿的实体一致,可以确定任何特殊模型的模型参数P。 In this manner, by using actual or measured inputs and outputs to enable the model is consistent with the entity being simulated, the model parameters can be determined for any particular model of P. 当然,可以为工厂10内所用的任何和所有组成模型执行这个过程,并可以使用任何适当数量的被测量的输入和输出来执行这个过程。 Of course, any and all components within the plant model 10 is used to perform this process, and can use any suitable number of input and output measurements to perform this procedure. 较佳的是,资产利用专家50从过程控制网络收集在一段时期内与模型的合适的输入和输出有关的数据,并存储该数据,供模型56使用。 Preferably, the asset utilization expert 50 collects data from the process control network in a period with a suitable model of the relevant input and output, and stores the data used for model 56. 然后,在所需的时间(例如,每分钟、每小时、每天等),资产利用专家50可以使用最近收集的各组数据来执行退化分析,以便使用所收集的数据来确定这些模型参数的最佳配合。 Then, in the time required (e.g., every minute, hour, day, etc.), the asset utilization expert 50 may use the most recent data collected for each group to perform degradation analysis, in order to use the data collected to determine the parameters of these models good fit. 退化分析中所使用的各组被测量的输入和输出数据可能独立于那个模型以前的退化分析中所使用的各组数据,或可能与该数据重叠。 Each set of data input and output data used in the analysis of degradation of each group being measured may be independent of the previous model used in the analysis of the degradation, or may overlap with the data. 这样,例如,可以每小时为一个特殊的模型执行退化分析,但也可以使用在过去两个小时内的每分钟所收集的输入和输出数据。 Thus, for example, can be an hour for a particular model execution degradation analysis, but you can also use the input and output data are collected every minute in the last two hours. 结果,任何特殊的退化分析中所使用的一半数据可能与以前的退化分析中所使用的数据重叠。 As a result, the degradation of any particular half data used in the analysis may overlap with the previous data used in the analysis of degradation. 退化分析中所使用的数据的这种重叠更有利于模型参数的计算过程中的连续性或一致性。 This overlap is more conducive to the calculation of the process model parameters continuity or consistency of the analysis used in the degradation of the data.

同样,可以执行退化分析,以确定在工厂10内进行测量的传感器是否正在偏移或是否具有与此有关的某个其他的误差。 Similarly, degradation analysis may be performed to determine whether in the factory 10 is offset measurement sensors or whether some other error associated therewith. 这里,与正在被模仿的实体的所测量的输入和输出有关的相同数据或有潜在不同的数据由(例如)资产利用专家50来进行收集和存储。 Here, the same data is being simulated and the measured input and output related to the entity or potentially different data by (e.g.) asset utilization expert 50 for collection and storage. 在这种情况下,通常可以用数学方法将模型表示为Y+dY=F(X+dX,P),其中,dY是与输出Y的测量有关的误差,dX是与输入X的测量有关的误差。 In this case, usually the model can be expressed mathematically as Y + dY = F (X + dX, P), wherein, dY is the output Y of the measurement errors associated, dX is the measurement related to the input X error. 当然,这些误差可以是任何类型的误差(例如,偏置、偏移或非线性的误差),模型可能会认识到输入X和输出Y可以具有与此有关的不同种类的误差,这些不同种类的可能的误差与实际测量的值有不同的数学关系。 Of course, these errors can be any type of error (e.g., offset, shift or non-linear error), the model may recognize that the input X and output Y can have associated therewith different kinds of error, these different types of Possible values and the actual measurement error have different mathematical relationships. 无论如何,通过使用具有所测量的输入和输出的模型来确定未知传感器误差dY和dX,可以执行退化分析(例如,最大可能性、最小平方或任何其他的退化分析)。 In any case, by using a model with the measured inputs and outputs to determine the unknown sensor errors dY and dX, degradation analysis may be performed (e.g., maximum likelihood, least squares or any other degradation analysis). 这里,模型参数P可以基于使用模型以前的退化分析来加以计算的参数P,或可以被作为另外的未知数,并可以结合这种退化分析来被加以确定。 Here, the model parameter P can be calculated based on the parameter P degradation analysis model used previously, or may be used as an additional unknown, and may be combined with analysis of such degradation be determined. 当然,随着退化分析内所用的未知数的数量的增加,所需的数据的数量也增加了,并且,运行退化分析所需的时间也更长。 Of course, as used in the analysis of the degradation of the number of unknowns is increased, the amount of data required is also increased, and the time required for analysis of degraded operation is also longer. 另外,如果需要的话,可以独立地执行用于确定模型参数的退化分析和用于确定传感器误差的退化分析;并且,如果需要的话,可以按不同的定期来加以执行。 In addition, if desired, may be independently performed for determining degradation analysis for determining the model parameters and the degradation analysis sensor error; and, if desired, may be performed periodically to be different. 例如,当可能发生可测量的传感器误差的时间帧截然不同(多于或少于可能发生模型参数变化的时间帧)时,这种不同的定期性可能是有益的。 For example, when the time measurable sensor errors that may occur in different frames (time frame may be more or less than the occurrence of the model parameter changes) when such a different periodicity may be beneficial.

无论如何,利用这些组成模型,资产利用专家50可以通过绘出被确定的模型参数(和/或模型输入与输出)与时间的关系图来执行资产性能监控。 In any case, the use of these constituent models, the asset utilization expert 50 may perform asset performance monitoring by plotting the determined model parameters (and / or model inputs and outputs) versus time diagram. 此外,资产利用专家50可以通过将被确定的传感器误差dY和dX跟阈值进行比较,来检测有潜在故障的传感器。 In addition, asset utilization expert 50 can be determined by comparing the sensor error dY and dX with thresholds to detect potentially faulty sensor. 如果这些传感器中的一个或多个传感器似乎有与此有关的严重的或不能接受的错误,则资产利用专家50可以将有故障的传感器通知给维修人员和/或过程控制操作员。 If one of these sensors or more sensors appear to have serious or unacceptable error associated therewith, the asset utilization expert 50 may be faulty sensor notifies maintenance personnel and / or process control operator.

从该讨论中将会理解,可以为不同的目的、在不同的时间独立地执行组成模型,并且,在许多情况下,可以定期执行组成模型,以执行以上所描述的性能监控活动。 From this discussion, it will be understood, for different purposes, the implementation of the composition of the model at different times independently, and, in many cases, the composition of the model can be performed on a regular basis, performance monitoring activities for the implementation described above. 当然,资产利用专家50可以出于适当的目的来控制对合适的模型的执行,并可以将这些模型的结果用于资产性能监控和优化。 Of course, the asset utilization expert 50 may be appropriate for the purpose of controlling the execution of a suitable model, and the results of these models can be used for asset performance monitoring and optimization. 将会理解,资产利用专家50可以为不同的目的而运行相同的模型,用于计算与该模型有关的不同的参数或变量。 It will be appreciated, while the asset utilization expert 50 may run the same model for different purposes, for calculating the model relevant to different parameters or variables.

如上所述,可以存储和跟踪与任何特殊的模型有关的参数、输入、输出或其他变量,以便为过程或工厂的设备、元件、回路、区域或任何其他的实体提供性能监控。 As described above, may be stored and tracked to any particular model parameter related to the input, output, or other variables, in order for the process or any other entity or factory equipment, components, circuit area provides performance monitoring. 如果需要的话,可以一起跟踪或监控这些变量中的两个或更多的变量,以提供实体性能的多维标绘图或测量。 If desired, these variables may be tracked or monitored in two or more variables together to provide multi-dimensional plot or measure physical properties. 作为这种性能建模的一部分,该多维标绘图内的参数或其他变量的位置可以跟阈值进行比较,来看看实体(如正在被监控的协调参数所定义)是在所需的或可接受的范围内,还是在那个范围以外。 As part of this performance modeling, the location of the parameters or other variables within this multi-dimensional plot may be compared with a threshold value, take a look at an entity (e.g., coordinated parameters being monitored as defined) is in the desired or acceptable within the range, or outside that range. 利用这种方式,实体的性能可以基于与该实体有关的一个或多个参数或其他变量。 In this manner, the performance of an entity may be based on one or more parameters associated with the entity, or other variables. 图5展示了如这个实体的参数P1和P2的值所定义的实体(例如,图4中的蒸馏柱)的操作范围的二维标绘图。 Figure 5 shows the entity as the entity of the parameters P1 and P2 to the defined value (e.g., a distillation column in Fig. 4) of the operating range of the two-dimensional plot. 这里,参数P1和P2(可以使用以上所描述的模型退化分析或利用任何其他所需的方式来加以确定)用二维方式来绘出,标绘图上的点(每个点由P1的值和P2的值来定义)为被示作T1-T10的不同的时间而被加以确定。 Here, the parameters P1 and P2 (degradation analysis model can be used as described above, or by any other desired manner to be determined) to draw a two-dimensional way, the point on the plot (the value of each point by P1 and value P2 is defined) as is shown for different times of T1-T10, which have been determined. 这样,点XT1代表参数P1和P2的值在时间T1所定义的点。 Thus, XT1 represents the parameters P1 and P2 is defined by the point of time T1 at the point. 图5中的标绘图上的点XT1至XT10展示了:实体正在时间T1与T6之间的一个所需的范围(范围1)内进行操作,在时间T7进入不太合意但可接受的范围(范围2),并在时间T10进入不能接受的或有缺点的范围(范围3)。 Figure 5 plot points XT1 to XT10 on the show: the entity is being operated and the range of time T1 (range 1) within a desired between T6, T7 at time entering less desirable but acceptable range ( Range 2), and at time T10 enters unacceptable or flawed range (range 3). 当然,这些不同的范围的界限预先由(例如)专家确定,并被存储在计算机30中,供资产利用专家50在任何所需的时间使用。 Of course, these limits range of different pre-made (for example) the experts determined and stored in the computer 30, the asset utilization expert 50 for use at any time you want. 图5展示了二维参数性能监控技术,而这同一种技术也可以被应用于一维、三维或更多的维数中,以实现性能监控。 Figure 5 shows a two-dimensional parametric performance monitoring technology, and this same technology can also be applied to a one-dimensional, three or more dimensions in order to achieve performance monitoring. 另外,例如,指标建立例行程序51可以使用这些范围或与n维标绘图中的实体的位置有关的其他信息,以建立性能指标。 Also, for example, 51 indicators established routines can use these ranges or with n-dimensional plot of the position of an entity other information related to the establishment of performance indicators.

将会理解,资产利用专家50可以根据模型参数或其他模型变量并使用以上所描述的监控技术来监控一个或多个实体,并且可以将这些实体的操作状态或性能测量报告给过程控制工厂10内的任何其他所需的人、功能或应用程序(例如,报告给过程控制专家系统、维修人员、商业应用程序、用户界面例行程序58等)。 It will be appreciated, the asset utilization expert 50 may be based on model parameters or other model variables and using the monitoring techniques described above to monitor one or more entities, and may be operating states or performance measurement reports to these entities within the process control plant 10 any other person required function or application (for example, reported to the process control expert system, maintenance personnel, business applications, user interface routine 58, etc.). 当然,也将会理解,资产利用专家50可以根据每个实体的一个、两个、三个或任何其他所需数量的参数或变量,来对任何所需的实体执行性能或状况监控。 Of course, it will be understood that the asset utilization expert 50 may each entity in accordance with one, two, three or any other desired number of parameters or variables, to monitor for any desired entity performs performance or condition. 将在此性能监控过程中被使用的变量或参数的特性和数量通常将由熟悉过程的专家来确定,并将基于正在被监控的实体的类型。 Characteristics and the number of variables or parameters in this performance monitoring will be used during the procedure and will typically be based on expert entity being monitored to determine the type familiar.

如果需要的话,资产利用专家50也可以通过将由如上所述的模型确定的参数中的一个或多个参数与由模型(根据正在被模仿的实体的设计参数来运行)确定的相同的参数进行比较,来定义性能指标或标绘图。 If desired, the asset utilization expert 50 parameters to be determined from the model described above, one or more parameters of the model by the same parameters (depending on the design parameters of the entity being simulated to run) is determined by comparing to define performance indicators or plot. 特别是,资产利用专家50可以使用与模型有关的工厂10内的实体的设计参数来执行模型,以确定:如果实体根据过程的当前状态来进行操作并使用如在工厂10内所测量的、到实体的实际输入,则它的设计性能会是什么样。 In particular, the asset utilization expert 50 may use the model associated with the plant 10 within the design parameters of the entity to perform the model, to determine: If the entity according to the current state of the process to be operated and used as measured within the plant 10, to actual input entity, its design performance would be like. 然后,可以比较这种设计性能和实体的实际性能(如那个实体的组成模型所确定,或如该实体的被测量的输入和输出所确定),以建立对实体的性能的测量。 Then, this design can compare the performance and the actual performance of the entity (such as the composition of the solid model is determined, or if the entity has been measured as determined by the input and output), to establish a measure of the performance of the entity.

这样,例如,可以根据以上所描述的退化分析并使用估计实体的参数(其中之一可能是效率)的组成模型,来确定实体的效率。 Thus, for example, can be degraded according to the analysis described above, using the estimated parameters of the entity (one of which may be efficiency) of the composition model to determine the efficiency of the entity. 同时,可以使用将会根据实体的设计标准而产生的参数(但基于到实体的实际输入和/或来自实体的实际输出),来运行实体的模型。 Meanwhile, the parameters will be used in accordance with design criteria of the entity generated (but based on the actual inputs to the entity and / or the actual output from the entity), to run a model entity. 这样,例如,如果不同的原料正在被输入到实体,则将使用产生于原料变化的效率来运行设计模型。 Thus, for example, if different materials are being input to the entity, resulting in the change in the efficiency of the raw material will be used to run the design model. 可以比较这两种情况中的实体的性能,以确定性能指标,该性能指标可指出实际实体的操作离可能的或被设计的操作有多远。 You can compare the performance of these two cases, the entity to determine the performance indicators, the performance index can indicate the actual operating entity from a possible design or operation have far. 然后,可以将这个性能指标报告给系统的其他应用程序或用户(例如,过程控制、维修人员或商业人士或应用程序),由这些应用程序或用户来使用。 You can then other applications or users (for example, process control, maintenance personnel or business people or applications) this performance report to the system, by which the application or user to use.

也可以使用组成模型56来执行过程优化。 Model 56 can also be used to perform the composition process optimization. 特别是,资产利用专家50可以使用执行各个单独的组成模型的优化例行程序55中的一个或多个优化例行程序,以便在(例如)过程控制操作员或商业人士经由商业应用程序所提供的一些优化标准方面使工厂的操作最优化。 In particular, the asset utilization expert 50 may use the optimization routine execution of each individual model composition 55 of one or more optimization routines, so that (e.g.) a process control operator or a business person via a business application provided Some of the optimization criteria for the operation of the plant optimization. 优化器55可以是实时优化器,它进行实时操作,以便根据那时工厂10的实际状态来使工厂10最优化。 55 can be optimized in real-time optimizer, which operates in real time, so that when the plant according to the actual state of the plant 10 to 10 optimization. 作为选择或此外,优化器55可以确定将对工厂10实行的变化(例如,使某些设备或元件重新开工),这些变化将为工厂10提供最大的优化。 Alternatively or in addition, the optimizer will plant 10 55 may determine to implement changes (for example, to make certain devices or components re-start), these changes will provide maximum optimization of the plant 10. 当然,除了(或取代)这里所述的优化例行程序以外,还可以执行其他类型的优化例行程序55。 Of course, in addition to (or substituted) optimization routine described herein, may also perform other types of optimization routines 55.

在一个实施例中,RTO+实时优化例行程序(由MDC公司提供)可以被用作实时优化器,并可以在工厂10的操作期间按各种时间或定时地(例如,每3-5分钟、每10-15分钟、每小时等)来加以执行。 In one embodiment, RTO + real time optimization routine (provided by MDC Inc.) can be used as a real time optimizer, and can be used during operation of the plant 10 according to various time or periodically (e.g., every 3-5 minutes, every 10-15 minutes, every hour, etc.) to be executed. 当然,也可以使用不太经常(例如,每3或4小时,或每3至4天)执行优化的其他已知的或以后被开发的优化器例行程序。 Of course, you can also use less frequently (eg, every 3 or 4 hours, or 3-4 days each) other known or later developed optimizer routines to perform optimization.

每当执行RTO+优化器来实施实时优化时,它执行三大阶段。 Whenever the RTO + optimizer to implement real-time optimization, which performs three stages. RTO+优化例行程序首先执行输入阶段,在此阶段期间,该例行程序进行检查,以确定实际上是否可以在当前的时间来处理一些变量,这些变量以前在设计优化器时被指作可以由优化器进行处理以便执行优化的变量(例如,设置点或各种设备、元件等的其他输入)。 RTO + optimization routine is performed first input stage, during this phase, the routine checks to determine whether in fact a number of variables can be handled at the current time, these variables previously designed for the optimizer can be made when the accused the optimizer to perform optimization processing variables (e.g., the set point or a variety of devices, components, etc. other input). 优化器可以从资产利用专家50那里得到该信息,资产利用专家50从过程控制系统那里获得该信息并将该信息存储在任何所需的数据库内。 The optimizer can obtain this information from the asset utilization expert 50, where asset utilization expert 50 obtained from the process control system, where this information and the information stored in any desired database. 这样,在输入阶段期间,优化器实际上根据从资产利用专家50被提供给它的数据,来确定每个可能的被处理的输入是否仍然可以加以改变。 Thus, during the input phase, the optimizer actually based on the asset utilization expert 50 is provided to its data, to identify every possible input is still being processed can be changed. 在许多情况下,由于(例如)提供那个输入的设备不正在操作或已经离线,或者,由于该设备正在按除设计模式以外的一种模式被运行从而防止控制器改变到该设备的输入,因此,潜在的、被处理的输入中的一个或多个输入可能无法改变。 In many cases, due to the (e.g.) to provide the input device is not being operated or is offline, or, since the device is designed according to mode other than a mode change be executed so as to prevent the controller to the input of the device, and therefore potential, the input being processed in one or more of the input may not be changed.

作为输入阶段的一部分,实时优化器也可以确定应该在优化器的最后运行期间改变的变量实际上是否变成并达到从优化器的最后运行中被建议或被计算的值(即它们应该变成的值)。 As part of the input stage, real-time optimization should also be able to determine whether in fact become and achieve value from the last run of the optimizer is calculated in the recommendations or changes during the last run of the optimizer variable (ie, they should become value). 如果应该变成一个特殊值的变量没有达到那个值,则优化器会认识到:存在一个问题,该问题阻止该变化的发生并在优化器的下一次运行期间除去将这个变量变成那个值的选项。 If you should become a special value of the variable does not reach that value, the optimizer will realize: there is a problem that prevents the change occurred and during the next time you run the optimizer to remove this variable becomes the value of the option. 通过检测到变量没有达到它理论上应该达到的值,也可以使优化器向操作员指出:系统内可能有需要被处理的问题。 By detecting the variable does not reach its theoretical value should be achieved, but also allows the optimizer to the operator said: There may be issues that need to be handled within the system.

接下来,在输入阶段期间,优化器使用(例如)从工厂10测量的实际的输入和输出,来迅速执行构成整个模型的每个单独的组成模型。 Next, during the input phase, the optimizer uses (e.g.) from the actual input and output of the plant 10 measurements, to perform each individual composition model constitute the entire model quickly. 然后,检查每个组成模型的被计算的输出,来看看任何特殊的组成模型是否有将会防止整个模型准确地运行的任何问题。 Then, check is calculated for each component of the model output, to see whether any particular composition of the model there will prevent any problems running the entire model accurately. 这里,优化器可以使用每个实体的实际测量的输入(以前已被存储),来看看模型的各个单独的组成部分是否为这些实际的输入工作以产生实际的输出。 Here, the optimizer can use to enter the actual measurements of each entity (previously been stored), take a look at the individual components of the model is to work these practical input to produce the actual output.

假定可以执行每个组成模型,则优化器可以寻找这些模型中的差异,它们可以实现优化器进行优化的能力。 Model assumes that each component can be executed, the optimizer can look for differences between these models, they can achieve the optimizer to optimize capacity. 例如,优化器可以使用到设备的实际输入来确定真实的设备所进行的测量是否与组成模型所预测的相同。 For example, the optimizer can use to determine the actual input device to measure the actual device is carried out by the same composition of the model predicted. 如果模型(使用最近所计算的模型参数)预测一个输出而该输出偏离它的实际测量(例如,如果模型预测流速为18而流速计的读数却是20),那么,优化器可以按低于以前所定义的限制2来重置与流速有关的限制。 If the model (using the latest model parameter calculated) predicts an output which deviates from its actual measured output (e.g., if the model predicts a flow rate of 18 and flow rate meter reading is 20), then, the optimizer can be lower than previously 2 defined limits and restrictions related to reset the flow rate. 这样,如果与那个流速有关的限制原先被设置为25,则优化器可以使用23的限制,因为优化器认识到:关于这个变量,它的模型有2的偏差。 Thus, if the flow rate of the restrictions that had previously been set to 25, the optimizer can use the 23 limit, because the optimizer understand: on this variable, its model deviation 2. 当然,优化器可以寻找工厂的模型与实际测量之间的其他矛盾或偏离,以便重置、更新或拧扭优化例行程序内的限制或其他变量。 Of course, the optimizer can find other contradiction or deviation from the model and the actual measured between the plant in order to reset, update or twist optimization routine restrictions or other variables inside.

在下一个阶段(通常被称作“优化阶段”),优化器将来自一个组成模型的输出用作到构成整个模型的其他组成模型中的一个或多个组成模型的输入,以便按预定顺序来运行各个单独的模型。 In the next phase (commonly referred to as "optimization phase"), the input from the optimizer model output is used as a component to the other components of the model constitute the entire model in the one or more constituent models, in order to run a predetermined order each individual model. 通过使用整个模型、用户所提供的限制和输入阶段所确定的新的限制以及优化标准,优化器确定将要对输入或被处理的变量(已被检测为当前能够进行处理)实行的变化,这将会在其中运行优化器的时间窗上使工厂最优化。 By using the entire model, the new limits provided by the user input limits and the determined phase and optimization criteria, the optimizer determines the variables to be input or processing (which has been detected for the current processing can be performed) to implement a change, it will will optimize the plant on which to run the optimizer time window. 这个时间窗可以是3-4分钟、3-4小时等,并且通常是优化器运行的周期速度。 This time window may be 3-4 minutes, 3-4 hours, etc., and is usually run cycle speed optimizer. 优化软件的使用众所周知,具有这种用途的任何所需的优化软件都可以被加以使用。 Optimize the use of software is well known, with such purpose any necessary software can be optimized to use. 这样,在一个例子中,可以使炼制厂最优化,以便操作C2裂化器,从而根据C2裂化器所能够生产的可能的输出产品来获得尽可能多的利润(由与那些可能的输出中的每个输出有关的当前价格和大量生产来确定)。 Thus, in one example, allows refineries optimized in order to operate C2 cracker, so that according to the C2 cracker to produce the output product may be obtained as much profit (by the possible output with those of Each output related to the current price and mass production is determined). 但是,限制可能是C2裂化器必须生产特定数量的一种产品,因为商业合同规定要提供该数量的产品,无论该产品当前的价格如何,都必须履行该商业合同。 However, the restrictions may be C2 cracker must produce a certain number of a product, it is stipulated that commercial contracts to provide the number of products, regardless of the current price of the product must fulfill the commercial contract. 在另一个例子中,优化标准可能会最大程度地使用一种特殊的原料,因为在工厂保管额外数量的该原料的成本比其他成本或价格事宜(例如,当前价格最高的产品)更重要。 In another example, the optimization criteria may be to maximize the use of a special raw material, the raw material because the cost of additional storage in the plant is more important than the number of other costs or price issues (e.g., the current price of the highest product).

将会看到,优化标准的确定(通常由商业人士或商业应用程序来执行)对于优化器的操作至关重要,因此最终对工厂10的操作至关重要。 Will be seen, the determination of the optimization criteria (usually performed by a business person or a business application program) is essential for optimizing the operation, so that the final critical to the operation of the plant 10. 结果,资产利用专家50可以经由用户界面例行程序58(关于在任何特殊的时间将会有什么优化标准的一套系统的选择)来提供商业人士,并可以为优化例行程序提供由操作员或任何其他的用户作出的选择。 58 (in any particular time on what the optimization criteria will be set to select the system) to provide business people, and can be provided by the operator for the optimization routine results, asset utilization expert 50 may be via a user interface routine or any selection made by other users. 实际上,有许多优化变量可以选择,并且,可以经由用户界面将这些不同标准的选择提供给操作员或商业人士,以允许操作员或商业人士用任何所需的方式来选择不同的优化标准。 In fact, there are many optimization variables can be selected, and you can choose to provide these different standards to the operator or business person via the user interface to allow the operator or business person in any desired way to select different optimization criteria.

接下来,优化例行程序进入输出阶段,在此输出阶段中,可以实现优化器的结果的执行。 Next, the optimization routine enters an output stage, the output at this stage may be implemented to optimize the execution result. 特别是,在计算对被处理的变量所建议的变化之后,优化器可以确定将要被改变的处理过的变量或输入是否仍然可用,因为在优化器开始优化阶段时可用设备中的一个或多个设备可能已离线或可能已成为不可用,这将会阻止执行输入变量中所建议的变化。 In particular, after the calculation of the variable to be processed by the proposed change, the optimizer may determine changes to be treated or the input variable is still available, as when the optimizer began the optimization phase of available devices in one or more of The device may be off-line or may have become unavailable, which will prevent the execution of the input variables of the proposed change. 但是,如果仍然可以改变将要被改变的所有处理过的变量,则可以经由(例如)用户界面(例如,图形用户界面)将所建议的变化提供给操作员。 However, if it can still change all the treated variables to be changed, it is possible via a (e.g.) a user interface (e.g., graphical user interface) to provide the proposed change to the operator. 该操作员可能能够只按按钮并使被处理的变量的变化自动开始或被下载到过程控制例行程序(例如,用优化器所确定的一种方式来改变设置点等)。 The operator may only be able to press the button and change the variables to be processed automatically start or downloaded to the process control routine (e.g., in a manner determined by the optimizer to change the set point, etc.). 在另一个实施例中或在操作的稍后的阶段中,例如,当过程正常运行时,如果操作员没有阻止这些变化在一个特殊的时间窗内的例示,则优化器可以自动执行所建议的变化。 In another embodiment, or at a later stage of the operation, e.g., when during normal operation, if the operator does not prevent these changes within a particular time window of the embodiment shown, the optimizer may automatically perform the recommended change. 这样,除非操作员干涉以阻止使用来自优化器的这些变化,否则,每当优化器执行时,都可以使用优化器的输出。 Thus, unless the operator intervention to prevent the use of these changes from the optimizer, otherwise, whenever optimizer performs, can be used to optimize the output. 作为这项操作的一部分,用户界面例行程序58中的一个或多个用户界面例行程序可以为操作员提供一个屏幕,该屏幕指出将要实行的所建议的变化和一个按钮或条状物,操作员使用该按钮或条状物来安装这些变化或阻止安装这些变化。 As part of this operation of the user interface routine 58 in one or more user interface routines can be provided for the operator of a screen, which will be pointed out to implement the suggested changes and a button or strips, The operator uses the buttons or strips to install these changes or block the installation of these changes. 在一个实施例中,如果用户推动按钮来安装变化,则所有这些变化都被发送到合适的控制器,它们在那里被检查限制的情况,然后被加以执行。 In one embodiment, if the user pushes the button to install the changes, all of these changes are sent to the appropriate controller, the case where they are checked restricted, and then be executed.

出于许多原因,与大多数优化器相比较,可以相对频繁地执行实时优化器(例如,以上所描述的实时优化器)。 For many reasons, as compared with most optimizer, can be relatively frequently performed in real time optimizer (e.g., real-time optimizer described above). 首先,实时优化器使用特定组成模型的合适的部分,这些组成模型的运行速度通常比高度理论化的模型快,并且,这些组成模型通常被用来设计工厂。 First, real-time optimization using the appropriate part of the specific composition of the model, these models are usually composed of operating speed faster than highly theoretical models, and these models are typically used to design the composition of the plant. 但是,这些组成模型很精确,因为这些模型的一个或多个参数根据工厂10的实际输入和输出(并使用以上所描述的退化分析)来加以拧扭或修改。 However, these constituent model is accurate, because one or more parameters of the models to be twist or modified according to the actual input and output of the plant 10 (and using the above described degradation analysis). 也就是说,实时优化器使用对模型的退化分析的最后运行所提供的模型参数,来使模型与工厂10的实际操作和谐。 In other words, the model parameters of the model using real-time optimization of degradation analysis provided the final run to make the actual operation of the plant model 10 harmony. 此外,以上所描述的优化器的速度比传统的优化器快,因为它使用受限制的优化步骤。 In addition, the speed of the optimizer described above is faster than the traditional optimization, because it uses restricted optimization steps. 也就是说,优化器只尝试在优化器的各个单独的运行之间的时期内实行优化,这减少了优化例行程序所执行的处理数量。 That is, the optimizer only tries to optimize the implementation of each individual in the period between the operation of the optimizer, which reduces the number of processing routine optimization performed. 此外,可以将实时优化器配置成识别一个或多个重要事件的发生,当这些事件提出以前的行不通的或不合需要的建议时,这可能会引发实时优化器重新启动。 In addition, real-time optimization can be configured to identify the occurrence of one or more of the important events, when these events or suggest undesirable previously not feasible, it may lead to real-time optimization is restarted.

以上已讨论了闭环实时优化器的使用,但资产利用专家50也可以结合实时优化器或与实时优化器分开执行使用相同的或不同的组成模型的其他类型的优化器55。 Have been discussed above the use of closed-loop real-time optimization, but asset utilization expert 50 may also be combined with real-time or real-time optimizer performs optimization separately using the same or other types of different composition model optimizer 55. 可以不太频繁地并出于其他原因来执行这些其他的优化器。 You can not very frequently and for other reasons to perform these other optimizer. 例如,即使实时优化器可能无法在某段时间内将工厂10驱动到那个点,也可以使用宽频带优化器来观察或确定过程最后的最佳操作点终究可能会在哪里。 For example, even if the real-time optimization may not be within a certain period of time will be driven to the point of the plant 10 can also be used to observe or wideband optimizer process of determining the optimal operating point, after all, the last may where. 这个宽频带优化器可以使商业人士能够作出有关工厂10的长期预测,或可以使操作员能够确定工厂10的操作是否朝向合意的范围进行。 The wideband optimizer enables business professionals to make long-term predictions about the factory 10, or may allow the operator to determine whether the operation of the plant 10 towards the desirable range. 如果宽频带优化器确定最终可实现的优化点仍然不能接受,则操作员可以决定改变工厂10的配置或其他操作参数。 If the optimizer to determine the optimal point wideband ultimately achievable is still not accepted, the plant operator can decide to change the configuration or other operating parameters (10).

其他优化器(例如,选择优化器)可以确定过程配置中的变化(需要由操作员或维修人员来执行)是否会更好地使过程最优化。 Other optimization (for example, select the optimizer) to determine changes in the configuration process (need to be performed by an operator or maintenance personnel) whether it will be better to optimize the process. 例如,在一些情况下,选择优化器可以认识到:实时优化器应该具备的某些元件或其他被处理的输入因某种原因(例如,与这些输入有关的设备停止运转或离线)而不再可用。 For example, in some cases, selection optimizer may recognize that: some of the elements should have a real time optimizer, or other input is processed for some reason (e.g., those related to the input device is stopped, or off-line) rather than available. 假定这些设备、元件等中的一个或多个实体可以确定:如果这些实体重新投入操作,则工厂10的操作会有多大改进(即,工厂10在一些优化标准方面的理想程度会有多大提高);那么,选择优化器运行一项或多项优化测试。 Assuming that one of these devices, components, etc., or more entities can determine: if these entities back into operation, the operation of the plant 10 there will be much improved (ie, the ideal 10 degree factories in some aspects of the optimization criteria have much to improve) ; then select one or more of the optimizer to optimize the test run. 例如,这个优化器可以告诉操作员或商业人员工厂10通过使某些元件或设备在线可多赚多少钱,或者会告诉操作员或商业人员首先着重使哪些设备或元件重新投入操作。 For example, the optimizer can tell the operator or business person 10 factories by certain elements or devices online can be much much money, or will tell the operator or business person first device or component which focuses on making back into operation. 这种选择优化器也可以尝试通过打开或关闭特殊的泵或阀并通过替换正在以亚最佳的模式运行的其他设备等来进行优化,以确定可以对过程或其资产实行哪些重要的变化来使过程更有利可图或更适宜。 This option can also try optimizer and other equipment is being replaced by sub-optimal mode of operation, etc. to be optimized by opening or closing the special pumps or valves, to determine what is important to the process of change can be implemented or assets make the process more profitable or more appropriate. 选择优化器可以使用来自操作员或商业人士的输入,并且/或者可以使用数据处理或数据开采例行程序中常见的其他分支和限制技术来选择调整优化变量的方法。 Select the optimizer can use the input from the operator or business person, and / or you can use data processing or data mining routines common technical limitations of other branches and methods to select the adjustment and optimization variables. 也可以使用其他的选择技术,例如,为选择优化器提供应用于特殊定单中的一系列规则,以确定如何改变过程或确定过程的哪些变化(如果被执行的话)将会为工厂10带来改进或最大的改进。 You can also use other selection techniques, for example, provides for the selection of the optimization is applied to a special set of rules in order to determine how to change the process or the process of determining what changes (if executed it) will bring improvements to the factory 10 or the greatest improvement.

作为以上讨论的结果,可见,模型的使用为商业应用程序、过程控制应用程序以及资产维修和监控应用程序提供了许多新类型的数据或信息。 As a result of the above discussion, we can see, the use of models for business applications, process control applications and asset maintenance and monitoring application provides many new types of data or information. 特别是,可以使用这些模型来执行性能监控并产生指出工厂内的设备、元件、区域等的相对性能的性能指标。 In particular, these models can be used to perform performance monitoring and to produce performance noted within the relative performance of the plant equipment, components, regions, etc.. 这个性能指标可以是在实体的可能的性能方面对该实体的性能的测量。 This performance index may be measured in terms of the performance of an entity may be the performance of the entity. 另外,以上已讨论了设备和元件模型,但可以为过程控制实体(例如,回路)制作和执行类似的模型,以便也为这些类型的实体提供性能测量和优化标准。 Further, the above device has been discussed and element model, but the process can be controlled entity (e.g., circuit) production and perform similar model, in order to also provide a measure of performance and optimization criteria for these types of entities. 此外,如上文所指出的,在一些情况下,可以使用模型来测量或指出某些设备或其他实体的健康状况并提供表示这些实体的健康指标。 In addition, as previously noted, in some cases, the model may be used to measure or indicate the health status of certain devices or other entities and to provide health indicators of these entities represent. 例如,如为某些模型采用的退化分析所确定的某些输入和输出传感器的误差测量可以被用作那些设备的健康状况的指示或可以被转换为那些设备的健康状况的指示。 For example, some errors such as measuring input and output sensors as determined by degradation analysis some models employed may be used as an indicator of the health of those devices or can be converted to indicate the health status of those devices. 过程控制器不具备的其他信息(例如,基于模型的模型参数和虚拟传感器测量)可以被提供给过程控制器或商业人士,供按许多种方式来使用。 The process controller does not have additional information (e.g., based on the model parameters and virtual sensor measurement model) may be provided to the process controller or business people, for use by a number of ways.

除了性能和健康指标以外,资产利用专家50可以协助指标建立例行程序51创建其他类型的指标(例如,利用指标和可变性指标)。 In addition to performance and health indicators, asset utilization expert 50 indicators can help establish a routine 51 to create indexes (eg, use of indicators and variability index) other types. 可变性指标指出:进入或出自设备、回路、元件等的某个信号或与设备、回路、元件等有关的某个其他的参数发生多大的变化,与此相比较,这个信号或参数预期会发生多大的变化。 Variability Index states: enter or change much for a signal from the device, circuit element or the like occurs with some other parameters related equipment, circuits, elements, etc., with this comparison, this signal or parameter is expected to occur much change. 创建这个可变性指标所需要的数据可以由资产利用专家50来收集,并可以在任何所需的或方便的时间被提供给指标建立例行程序51。 Create this variability index data required can be collected by the asset utilization 50 experts, and indicators may be provided to establish routine 51 at any desired or convenient time. 当然,信号或参数变化的正常数量可以由熟悉实体的制造商、工程师、操作员或维修人员来设置,或者可以基于与工厂内的那个或其他类似的实体有关的统计测量(例如,平均数、标准偏离等),这个正常的或预期的变化可以由指标建立例行程序51来存储或在指标建立例行程序51内被更新。 Of course, the normal number of signals or parameters can be set by the manufacturer of the familiar entity, engineers, operators or maintenance personnel, or may be based on that or other similar entities and related statistical measure of the plant (eg, mean, standard deviations, etc.), this normal or expected variation may be established by routine 51 to store the index or the index is updated to establish the routine 51.

可以使用利用指标来跟踪或反映各个单独的设备、元件、回路或其他实体的利用情况,并可以根据以前被确定的分支标记或操作目标来指出是否正在过度地利用或过少地利用实体。 Use of indicators may be used to track or reflect the individual equipment components, circuit utilization, or other entity, and may be determined according to the previous operation of marking or branch target to indicate whether it is over-utilized or too little use of the entity. 可以根据实际设备的所测量的运用情况来建立利用指标。 Can be established using indicators based on use case measured actual device. 例如,可以测量设备,以确定它在过程内被使用的频率或被闲置的频率,可以将这个指标与那个实体的所需的利用进行比较,以确定是过度还是过少地利用该实体。 For example, the device can be measured to determine its frequency to be used in the process or idle frequency, and this indicator may be required to use the same entity that was compared to determine the use of excessive or too little of the entity. 利用指标可以识别设备、元件、回路等,这些设备、元件、回路等没有按可以或应该的频率来加以利用,或者,另一方面,它们被太多地加以利用,因此被过度使用了。 Use of indicators can not come to be identified equipment, components, circuits, etc. These devices, components, circuits and other press or frequency can be utilized, or, on the other hand, they are too much to use, so it is overused.

在一些情况下,可以根据按特殊设备的适当的或所需的运用情况所作出的商业决策,来确定利用指标。 In some cases, according to business decisions at appropriate or required the use of special equipment case made to determine the use of indicators. 例如,许多处理厂或精炼厂使用有炼焦问题的熔炉,因此必须定期进行清理。 For example, many treatment plants or refineries have coking furnace problem, it must be cleaned regularly. 一般而言,在被用于石油行业中的熔炉中进行炼焦,在石油行业中,需要在短时间内迅速加热基于石油的液体。 In general, be used to make coke in the furnace oil industry, the oil industry, it is necessary in the short time heating of liquid petroleum based. 这种熔炉可以具有通过熔炉内部的输入管,以便在该管内流动的液体被迅速加热到高温(例如,1400)。 This furnace may have entered through the furnace tube inside, so that in the liquid flowing inside the tube is rapidly heated to a high temperature (e.g., 1400). 在一些情况下,为了使输入管中心处的液体达到这样一个高温,可能必须将该管的外部加热到大约1700。 In some cases, in order to make the liquid inlet pipe at the center to reach such a high temperature, the outside of the tube may be heated to about 1700. 但是,由于流过输入管的液体基于石油,因此,部分该物质形成被淀积在这些管道的内部表面上的碳或其他种类的粘性物质或微粒物质,该物质又在一段时间内降低了熔炉的传热效率。 However, since the flow through the inlet tube of oil-based liquid, therefore, part of the material is deposited is formed on the inner surface of these pipes are carbon or other kinds of viscous material or particulate matter, the substance and a period of time to reduce the furnace The heat transfer efficiency. 这种物质的沉积作用通常被称作“炼焦”。 Deposition of this material is often referred to as "coke." 流过管道的液体的数量越多,发生的炼焦就越多,这样,熔炉的效率也就越低。 The greater the number of the liquid flowing through the conduit, the more coking occurs, so that the lower the efficiency of the furnace. 在某个时刻,熔炉的效率变得很低,以致熔炉必须离线和加以清理。 At some point, the furnace efficiency becomes very low, so that the furnace off and must be cleaned. 这个清理过程很耗时,并且需要大量的人力和资源(包括蒸汽清理设备)。 The cleanup process is very time consuming and requires a lot of manpower and resources (including steam cleaning equipment). 结果,通常必须预先安排这些熔炉的清理,以确保具备人力和必要的设备。 As a result, they usually must be pre-arranged furnace cleaning, to ensure the availability of manpower and necessary equipment.

了解工厂10内的一些特殊熔炉将经历炼焦的商业人士或过程控制操作员可以通过规定在一段时间内每个熔炉内将怎样进行炼焦,来尝试最有效率地使用那些熔炉。 10. Learn some special plant will undergo coking furnace business people or process control operator can carry out the provisions of the coking how each furnace for a period of time, to try the most efficient use of those furnaces. 这样,例如,商业人士可以决定在15天的时期内操作一个特殊的熔炉,并且想要通过在15天结束时使该熔炉运行到其最高的炼焦水平,从而在那段时期内最大程度地使用该熔炉。 Thus, for example, business people may decide to operate a special furnace within a period of 15 days, needing to pass at the end of 15 days so that the furnace is running to its highest level of coke, thereby maximizing use during that period The melting pot. 如果熔炉达到其最高的炼焦水平的速度太快(即在15天结束之前),则熔炉必须离线,但直到15天结束时才能被清理,因为那时具备了(即已安排)清理人力和机器。 If coking furnace reaches its highest level too fast (ie, 15 days before the end), the furnace must be off, but until the end of 15 days to be cleaned up, because then have the (already arranged) to clean up human and machine . 过早拆卸熔炉可能会对过程操作产生不利的影响。 Premature demolition furnace may have an adverse impact on the operation. 但是,如果熔炉在15天结束时没有达到其所允许的最高的炼焦水平,则熔炉仍然必须离线并被加以清理,这又是因为只有在那时才具备人力和机器。 However, if the furnace at the end of 15 days did not allow it to achieve the highest level of coke, the furnace must still be cleaned off by, this is because only then is qualified manpower and machines. 但是,熔炉的利用率一直过低,这意味着:由于清理利用率过低的熔炉的成本等同于清理得到充分利用的熔炉的成本,因此,一直没有抓住机会。 However, the utilization of the furnace has been too low, which means: low utilization due to clean-up costs of the furnace is equivalent to the cost of cleaning up to get full use of the furnace, and therefore, has not seize the opportunity. 另外,由于这种利用率过低,因此,其他熔炉可能正在被过度使用,并经历不必要的更多的炼焦。 In addition, because of this low utilization, therefore, other furnaces may be being overused and unnecessary additional coking experience.

为了在一段给定的时期(例如,以上所述的15天)内计划对熔炉实行最佳的利用,操作员或商业人士可以画一条基准线,用于定义熔炉在一段时间内的理想的炼焦数量。 For over a given period of time (for example, 15 days above) planned to implement the best use, the operator or business people to be able to draw a baseline furnace, used to define the ideal coking furnace over a period of time quantity. 图6展示了熔炉炼焦与时间的比较标绘图中的示范基准线200。 Figure 6 shows a plot of a comparison with the time in the furnace coking exemplary reference line 200. 基准线200规定商业人士或操作员在15天(此后,将清理这个熔炉)内的炼焦方面想要如何使用熔炉。 200 provides a baseline business person or operator 15 days (hereafter, will clean the furnace) coking aspects of how you want to use in the furnace. 熔炉的炼焦直接与熔炉的传热效率有关。 Coking furnace and heat transfer directly related to the efficiency of the furnace. 从图6中可见,当15天结束时,如果熔炉的使用遵循基准线200,则熔炉将达到其最高的炼焦水平,这对应于熔炉所允许的最低的传热效率。 As seen in Figure 6, when the end of 15 days, if the furnace is used to follow the reference line 200, the furnace will reach its maximum coking level, which corresponds to the furnace to allow the minimum heat transfer efficiency. 当然,将会理解,图6中的基准线200只是可以被加以选择的许多可能的基准线中的一条基准线。 Of course, it will be appreciated that in Figure 6 the reference line 200 may be simply be many possible baseline selected in a reference line.

遗憾的是,由于熔炉内的温度很高,因此,不可能在任何特殊的时间测量熔炉中的炼焦。 Unfortunately, due to the high temperature inside the furnace, therefore, impossible to measure the coking in the furnace at any particular time. 但是,通过使用根据以上所述的原理而构造的熔炉的一个或多个模型,可以测量熔炉内的炼焦。 However, by using one or more models according to the principles described above and the configuration of the furnace, coking can be measured within the furnace. 这里,炼焦可能是模型的一个参数,它根据模型内的其他变量、到模型的输入和来自模型的输出或通过使用以上所描述的退化分析来加以确定。 Here, coking may be a parametric model, which is based on other variables within the model, the model input and output from the model or degraded by using the above described analysis to be determined. 然后,资产利用专家50可以定期运行这个模型,以获得熔炉中的炼焦数量(作为虚拟传感器测量或模型参数)。 Then, the asset utilization expert 50 can run on a regular basis of this model, in order to obtain the number of furnace coke (as a virtual sensor measurement or model parameters). 关于这个确定的公式在该技术领域中众所周知,这里将不作讨论。 The formula for this determination is well known in the art, will not be discussed here. 另外,如果需要的话,优化器可以将图6中的基准线200所定义的炼焦值(或这条线在任何点处的斜坡所定义的炼焦率)用作优化标准,并设置工厂的被处理的变量,以尝试操作熔炉,从而使熔炉内的炼焦(如这个熔炉的模型所测量的)遵循图6中的基准线200。 In addition, if desired, the optimizer may be coking value in Figure 6 defines the reference line 200 (or the slope of this line at any point defined by coking rate) is used as optimization criteria and set the plants to be treated variables, in order to try the operation of the furnace, so that the coking within the furnace (as in this model the measured furnace) in FIG. 6 following the reference line 200.

现在,在图6的例子中,假定资产利用专家50(运行熔炉的模型)确定在第6天熔炉的炼焦处于点202,这实质上低于如基准线200在第6天所定义的所需的炼焦数量。 Now, in the example of FIG. 6, it is assumed asset utilization expert 50 (running the furnace model) is determined on the 6th day of the furnace coking in point 202, which is substantially less than 200 at a desired defined as the baseline on day 6 coking quantity. 熔炉在第6天的炼焦估计低于基准线200所定义的炼焦,这意味着熔炉正在根据基准线200而被过少地加以利用。 On day 6 of the furnace coking estimate below the baseline 200 defined by coking, which means that the furnace is being utilized is too small according to the reference line 200. 结果,例如,资产利用专家50可能会用某种所需的或方便的方式(例如,通过为进行识别的熔炉提供利用指标)告知操作员或商业人士:熔炉正在根据以前所定义的利用标准而被过少地利用。 As a result, for example, asset utilization expert 50 may be (for example, by providing for the identification of the furnace using indicators) with some required or convenient way to inform the operator or business person: Furnaces are based on the use of previously defined criteria and are too small to use.

根据这个利用指标,商业人士或操作员可以认识到:有机会更多地使用熔炉,因为在15天之后,不管熔炉内是否进行了最大数量的炼焦,熔炉都将被关闭。 According to this use of indicators, business person or operator can understand: a chance to use more furnaces, because after 15 days, regardless of whether or not the maximum number of coke in the furnace, the furnace will be shut down. 为了在一段特定的时期(例如,到第7天)(在图6中被标记为点204)内使炼焦参数回到基准线200,并且为了最佳程度地利用熔炉,操作员或资产利用专家50可以在点202与204之间定义一条线。 In order to make the coking parameter back to the baseline 200, and within a certain period of period of time (e.g., day 7) (in Figure 6 is marked as point 204) In order to optimize the degree of utilization of the furnace, the operator or the asset utilization expert 50 You can define a line between 202 and 204 points. 这条线的斜坡所定义的炼焦率大于第6天与第7天之间的基准线200所允许的炼焦率。 The slope of this line is greater than the rate of coking defined by the first six days with the reference line 200 between the first 7 days allowed coking rate. 然后,操作员或优化例行程序可以更多地运行熔炉,以获得点202与204之间的线的斜坡所定义的炼焦率。 Then, the operator or optimization routine can run the furnace more to obtain the slopes of the line between points 202 and 204 defined by coking rate. 例如,这个更高的炼焦率可以被用作控制工厂10或熔炉的操作的优化例行程序内的一种限制或甚至被用作一个优化参数。 For example, the higher the coking rate may be used to control a restriction optimization routine operation of the plant 10 or within the furnace, or even be used as an optimization parameter. 例如,众所周知,通过调整与熔炉有关的许多参数中的任何参数(例如,所提供的物质通过熔炉的速度(速度越快,进行的炼焦就越少)、出自熔炉的物质的出口温度(出口温度越高,进行的炼焦就越多)和被注入通过熔炉的液体中的蒸汽的数量(通常,使用的蒸汽越多,进行的炼焦就越少)),可以调整炼焦数量或炼焦率。 For example, it is known, by adjusting a number of parameters associated with the furnace in any of the parameters, for example, the material provided by the furnace speed faster, less ((coking performed), from the furnace outlet temperature of the substance (outlet temperature The higher, the more coking performed) and the furnace is injected through the liquid vapor amount (typically, the more steam usage, the less coking performed)), can adjust the number of coke or coke rate. 优化器可以使用所需的炼焦率来调整这些参数中的一个或多个参数,以获得新的炼焦率。 Optimizer can use coking rate required to adjust these parameters in one or more parameters, in order to obtain a new coking rate. 无论如何,在这个例子中,基于熔炉的实际炼焦与熔炉的所需炼焦的比较的熔炉的利用情况的测量指出:熔炉正在被过少地加以利用;如果更多地使用熔炉,则可以对工厂10实行更大的优化。 Anyway, in this case, the comparison measurement is based on the utilization of furnace coke required for the actual furnace coke furnace and noted: Furnaces being too small to be used; if more use of furnace, you can plant 10 for greater optimization.

现在参考图7,如果熔炉的炼焦在第6天被熔炉的模型测量或确定为在基准线200上(例如,在点206处),那么,熔炉正在被过度使用,并且,应该降低熔炉的使用率,以便使熔炉能够维持15天。 Now 7, if the furnace coke is measured on day 6 or the furnace model is determined with reference to Figure 200 on the reference line (e.g., at point 206), then the furnace is being used excessively, and should be used to reduce the furnace rate, so that the furnace can be maintained for 15 days. 在这种情况下,可能会有可以使其在线或已经在线的另一个熔炉,可以使用该熔炉来补偿熔炉的使用减少。 In this case, there may be another furnace or can make it online already online, the furnace can be used to compensate for the furnace used to reduce. 类似于图6中的例子,例如,可以使用反映(例如)实际的炼焦数量与所需的炼焦数量之间的差异的某种指示的利用指标,来将熔炉过度利用的情况通知给操作员或商业人士。 Figure 6 shows an example similar to, for example, can be used to reflect (for example) using indicators indicate some differences between the actual number of coking and quantity of coke required to notify cases of excessive use of the furnace to the operator or business people. 其后,操作员或商业人士可以确定:到第10天需要使熔炉的炼焦参数回到基准线上,因为熔炉的炼焦值可能已经大于第7或第8天所允许的值。 Thereafter, the operator or business person can determine: the first 10 days of coking parameters need to return to the base line of the furnace, because the value of the furnace coking values allowed 7 or 8 days may have been greater than. 可以在点206与点208之间画一条线,这是第10天在基准线上的点,这条新近绘制的线的斜坡可以定义被允许或需要在第7天与第10天之间使用的炼焦率。 Between 208 and can point to draw a line at the point 206, which is the first point in the reference line 10 days, and this newly drawn line slope may be allowed or required to define between the first seven days of the first 10 days use The coking rate. 当然,操作员或优化器或其他控制例行程序可以实施控制策略,以迫使熔炉的炼焦率成为点206与208之间的线的斜坡所定义的比率。 Of course, the operator or the optimizer or other control routine can implement control strategies to force the coking rate of the furnace the ratio of a point 206 and the line 208 between the ramp defined.

可以使用其他商业决策来改变熔炉的利用指标。 You can use other business decision to change the use of indicators furnace. 例如,在第6天,即使熔炉可能正在按照炼焦参数在基准线处或基准线周围运行,商业人士也可以决定:必须获得对熔炉的5天以上的使用,从而在清理熔炉之前将其寿命增加到20天。 For example, at day 6, even though the furnace may be running according to the coking parameters around the reference lines or reference line, business people may be determined: for the furnace must be more than 5 days of use, thereby increasing its life prior to cleaning the furnace to 20 days. 可以这样做,因为无论如何直到20天才会具备清理设备。 You can do this, because in any case until 20 days will have to clean equipment. 在这种情况下,可以重新画出第6天与第20天之间的基准线,并且,控制例行程序或优化器可以尝试遵循新的基准线。 In this case, the reference line can be re-drawn on day 6 and between day 20, and the control routine or optimizer may try to follow the new baseline. 但是,如果重新画出整条基准线,则以前被定义为15天基准线的第6天时的100%利用或精确利用的内容现在可以是20天基准线的过度利用。 However, if you re-draw the entire baseline, the previous 15 days are defined as the baseline of the first 6 days of 100 percent accurate use or use of content can now take advantage of 20 days over the baseline. 在这种情况下,资产利用专家50可以为优化器或过程控制例行程序提供作为优化或限制的新的炼焦率,以尝试使利用指标回到100%。 In this case, the asset utilization expert 50 may optimize or provide process control routines as the optimization or limit new coking rate in an attempt to make use of indicators back to 100%. 同样,如果早期(例如,当20天结束时)关闭熔炉,则熔炉现在可能根据12天基准线而被过少地利用,并且,优化器或过程控制例行程序可能会使用新的炼焦率,以尝试使利用指标回到100%。 Similarly, if early (e.g., when the end of 20 days) to close the furnace, the furnace may now be based on baseline and 12 days are too small to use, and, optimizer or a process control routine may use a new coking rate, to try to make use of indicators back to 100%.

应该注意,结合使用熔炉的模型(在任何特殊的时间测量或估计熔炉的炼焦数量)来运行特殊基准线上的熔炉的商业决策可以被用来指出特殊的实体(例如,熔炉)是否正在实际的过程运行期间内被过度利用或被过少地利用。 It should be noted, in combination with the furnace model (measured or estimated number of coking furnace at any particular time) to run a particular reference line of the furnace business decisions can be used to indicate specific entity (e.g., furnaces) whether it is the actual over-exploited or too little use during running. 另外,可以改变过程的控制,以便根据利用指标来或多或少地使用熔炉。 Further, the control process can be changed in order to use the furnace more or less according to use indicators.

可以用任何所需的方式(例如,基于实际的炼焦值与所需的炼焦值之间的差异或两者的比率、新的可允许的炼焦率、如基准线所定义的所需炼焦率与新的可允许的炼焦率之间的差异或两者的比率或任何其他利用的测量的方式)来计算或表示以上给出的熔炉例子的利用指标。 Can be used in any desired manner (e.g., the desired coking rate based on the difference of the actual coking value and the desired coking value, or both the ratio between the new allowable coking rate, as defined by the reference line and difference between the new allowable coking rate, or both between the ratio or any other means of measuring the use of), or calculated using the indicator shows the furnace example given above. 当然,这里已描述了确定熔炉的利用指标的一种方式,但也有许多其他的方式可用于确定或定义熔炉以及过程控制工厂内的其他设备、元件、回路等的利用指标。 Of course, there have been described using indicators to determine a way of furnace, but there are many other ways that can be used to determine or define a furnace and use of indicators within the factory process control other devices, components, circuits and so on. 特别是,可以用任何所需的方式并为不同类型的实体用不同的方式来测量不同实体的利用指标。 In particular, can be used in any desired manner for different types of entities and measured using indicators of different entities in different ways. 在一个例子中,利用指标可以被表示为百分比,其中,100%意味着实体正在被使用正确的或所需的数量,100%以上的值意味着实体正在被过度利用,100%以下的值意味着实体正在被过少地利用。 In one example, the use of indicators that can be expressed as a percentage, where 100% means that the entity is being used correctly or the required amount, more than 100% of the mean value of the entity are being over-exploited, 100% or less of the value of mean the entity being too small to use. 当然,也可以在不同种类的设备的环境内使用测量和表示利用的其他方法。 Of course, you can also use other methods to measure and indicate the use of the environment in the different types of devices.

图1中的系统的一个重要的方面是提供图形用户界面(GUI)的用户界面例行程序58,该图形用户界面与这里所描述的资产利用专家50合并,以促进用户与资产利用专家50所提供的各种资产利用性能的相互作用。 An important aspect of the Figure 1 system to provide a graphical user interface (GUI) of the user interface routine 58, the graphic user interface with the asset utilization expert 50 described herein combined to facilitate the user with the asset utilization expert 50 interaction of various asset utilization performance provided. 但是,在更加详细地讨论GUI之前,应该认识到,GUI可以包括使用任何合适的编程语言和技术来加以执行的一个或多个软件例行程序。 However, before discussing the GUI in greater detail, it should be recognized that, GUI may include the use of any suitable programming languages and techniques to be one or more software routines to perform. 此外,编排GUI的软件例行程序可以被存储在一个单个的处理站或元件(例如,工厂10内的工作站、控制器等)内,并在其内被加以处理;或者,作为选择,可以使用以通讯联络的方式在资产利用系统内彼此耦合的多个处理元件,并按分布式的方式来存储和执行GUI的软件例行程序。 In addition, the GUI presentation software routine may be stored in a single processing station or elements (e.g., the plant 10 within a workstation, controller, etc.) within, and are dealt with therein; or, alternatively, may be used a plurality of processing elements Communications manner in asset utilization system coupled to each other, according to a distributed way to store and execute GUI software routine.

较佳的是(但不必要),可以使用熟悉的基于图形窗口的结构和外观来执行GUI,其中,多个连结的图形视图或页面包括一个或多个下拉菜单,这些菜单使用户能够按所需的方式来航行于页面中,以便观察和/或检索一种特殊类型的信息。 Preferred (but not necessary), you can use the familiar graphical windows-based structure and appearance to perform GUI, wherein the plurality of graphical view links or pages include one or more drop-down menus, which enables the user to press the required way to sailing in the page, in order to observe and / or retrieve a particular type of information. 以上所描述的资产利用专家50的特点和/或性能可以通过GUI的一个或多个对应的页面、视图或显示来加以表现、获得、调用等。 Asset utilization expert 50 described above characteristics and / or performance may be through a GUI or more corresponding pages, views or display performance to be obtained, call and the like. 另外,编排GUI的各种显示可以按逻辑方式来加以连结,以促进用户迅速、直观地浏览于显示中,从而检索一种特殊类型的信息或获得和/或调用资产利用专家50的一种特殊的性能。 In addition, the GUI display can be presented in various formats to be logically coupled to facilitate the user to quickly and intuitively navigate the display, thereby to retrieve a particular type of information or to access and / or invoke an asset utilization expert 50 special performance.

一般而言,这里所描述的GUI提供过程控制区域、元件、回路、设备等的直观的图形描绘或显示。 Generally, GUI described herein provides process control region, element, circuit, device or the like, or an intuitive graphical rendering display. 这些图形显示中的每个图形显示可以包括与正由GUI显示的特殊视图有关的数字状况和性能指标(其中的部分或全部内容可以由以上所描述的指标发生器例行程序51来建立)。 Each of these graphical display graphical display may include special view being displayed by the GUI relevant figures status and performance metrics (including some or all of the contents may be established by the index generator routine described above 51). 例如,描绘过程控制区域的显示可以提供反映那个区域(即处于设备层级的一个特殊层次的过程控制系统的一个特殊部分)的状况和性能的一组指标。 For example, depicts the process control of the display area can offer reflect the region (ie, a special level of process control at the device level of a particular part of the system) of a set of indicators of health and performance. 另一方面,描绘回路的显示可以提供与那个特殊的回路有关的一组状况和性能指标。 On the other hand, the show depicts the circuit can provide a set of conditions and performance indicators and relevant to that particular circuit. 无论如何,用户可以使用任何视图、页面或显示内所示的指标,来迅速评估那个显示中所描绘的任何设备、回路等内是否存在问题。 In any case, the user can view any use of indicators, as shown in the page or display to quickly assess the display depicted in any equipment, circuits, etc. if there are problems within.

此外,这里所描述的GUI可以自动地或响应于用户提出的请求来为用户提供维修信息。 In addition, GUI described herein may automatically or in response to a user request presented to provide maintenance information to the user. 该维修信息可以由资产利用专家50的任何部分来提供。 The maintenance information can be provided by any part of the asset utilization expert 50. 同样,GUI可以显示警报信息、过程控制信息等(也可以由资产利用专家50来提供)。 Similarly, GUI can display alarm information, process control information (50 may also be provided by the asset utilization expert). 此外,GUI可以结合已经发生的或可能将要在工厂10内发生的问题,来为用户提供消息。 Further, GUI may be combined or problems may be occurring within the plant 10 has occurred, to provide information for the user. 这些消息可以包括图形信息和/或文本信息。 These messages may include graphical information and / or text information. 该信息描述问题;建议对可以被执行的系统的改变,以缓和当前的问题;或建议对可以被执行的系统的改变,来避免潜在的问题;描述用于纠正或避免问题等的动作过程。 The information describes the problem; recommend changes to the system can be performed in order to ease the current problems; or recommend changes to the system that can be executed to avoid potential problems; describe to correct or prevent problems such as the course of action.

图8是显示的示范描绘,表现了可以由GUI显示的过程控制系统内的元件500。 Figure 8 is an exemplary depiction of display, the performance of the component within the system can be controlled by the process of the GUI display 500. 如图8所示,元件500包括多个设备(例如,阀、泵、温度发送器等),它们都可以用所示的图解方式来加以描绘。 8, the element 500 includes a plurality of devices (e.g., valves, pumps, temperature transmitters, etc.), they can be shown to be graphically depicted in FIG. 此外,该显示还可以包括线箭头,以及代表各种设备之间的逻辑互连和物理互连的任何其他的标记。 In addition, the display may further include lines arrows, and any other marks represent logical and physical interconnections between the various interconnected devices. 当然,过程控制系统(或过程控制系统的各个部分)的这种图形表现在该技术领域中众所周知,这样,这里将不进一步详细地描述执行这些图形表现或显示的方式。 Of course, the process control system (or parts of a process control system) is a graphical representation of this is well known in the art, so that there will not be further described in detail the implementation of these graphical representation or display mode.

重要的是,图8所示的GUI显示也包括多个指标名和值550。 Importantly, GUI display shown in Fig. 8 also includes a plurality of index names and values 550. 尤其是,指标名和值550包括性能指标、健康指标、可变性指标和利用指标,以上已结合资产利用专家50和指标建立例行程序51讨论了所有这些指标。 In particular, the index names and values 550 includes performance indicators, health indicators, variability index and use of indicators, have combined assets of more than 50 experts and indicators to establish the use of routine 51 to discuss all of these indicators. 可以用所示的表格格式或任何其他所需的格式来显示指标名和值550。 You can use a table format, or any other desired format shown to display 550 index names and values. 指标名和值550表现整个元件500的性能和状况,这样,所示的指标值较佳地(但不必要)包括与构成元件500的每个子元件和/或设备有关的指标值。 Index names and values 550 performance of the entire element 500 performance and status, so that index values shown are preferably (but not necessarily) comprise each subelement and / or the index value associated with the constituent elements of the device 500.

在讨论GUI和由此为用户显示资产信息、过程控制信息、维修信息、诊断信息或任何其他类型的信息的方式之前,下文简要地讨论建立性能和状况指标的方式。 In discussing the GUI and thus for the user to display asset information, process control information, way before repair information, diagnostic information, or any other type of information, and briefly discuss the establishment of performance and status indicators way below. 也应该认识到:这里结合GUI的各种显示详细地描述了性能指标、健康指标、可变性指标和利用指标,但在不脱离本发明的范围的前提下,也可以由资产利用专家50来建立额外的和/或不同的指标,并可以经由GUI来显示这些指标。 Should also be recognized that: here combined with a variety of GUI displays detailed description of the performance indicators, health indicators, variability index and use of indicators, but without departing from the scope of the present invention, the premise can be set up by the asset utilization expert 50 Additional and / or different targets, and can be displayed via the GUI these indicators.

一般而言,可以为单独的设备、逻辑和/或物理分组的设备、逻辑过程(例如,控制回路)、逻辑分组的设备(例如,元件和区域等)计算由指标发生器例行程序51建立并经由GUI被显示的每个指标。 In general, for a single device, logical and / or physical grouping of devices, logical processes (e.g., control circuit), a logical grouping of devices (e.g., components and regions, etc.) 51 calculated by the index generator routine established and via the GUI is displayed for each index. 换言之,原则上,可以在过程控制系统或(更通常的情况是)资产利用系统(可以包括一个或多个过程控制系统)的设备和逻辑层级的每个层次处计算这些指标。 In other words, in principle, the system can be controlled in the process or (more often the case) at each level of asset utilization system (which may include one or more process control systems) devices and logic level calculating these indicators. 但是,一个特殊的指标的含义可以取决于建立和显示该指标的环境(即,该指标是否对应于一个逻辑或物理分组的设备和/或参数),并可以取决于它被显示的层级的层次。 However, the meaning of a particular index may depend on the creation and display environment of the indicator (i.e., whether the index corresponds to a logical or physical grouping of devices and / or parameters), it is displayed and may depend on the level of hierarchy . 例如,在设备层级的最低层次处,指标对应于物理设备(例如,阀、温度传感器、致动器等)。 For example, at the lowest level of the equipment hierarchy, indexes correspond to physical devices (e.g., valves, temperature sensors, actuators, etc.). 这样,每个设备可以具有一组独特的指标,可以根据在制造设备时被存储在设备内的信息,在设备内或为设备建立这组指标。 Thus, each device may have a unique set of indices, the information may be stored in the device, the establishment of this set of indicators in the manufacture of the device according to the device or within the device. 此外,每个设备可以按需要来建立它的指标并将这些指标提供给层级的更高层次和资产利用专家50。 In addition, each device can be required to establish its targets and indicators to the level of a higher level and asset utilization expert 50.

同样,每个元件或回路(每个都由一个或多个设备或功能块组成)都可以具有一组独特的指标。 Similarly, each of the elements or circuits (each made up of one or more devices or function blocks) may have a unique set of indicators. 但是,可以通过用数学方法组合元件或回路内所使用的各个单独的设备或功能块的指标值,来建立每个元件或回路的指标值。 However, by combining the index value of each individual component devices or function blocks used within the loop or mathematically, to establish an index value of each element or circuit. 这样,如果元件或回路由一个压力发送器、一个阀和一个泵(或与这些设备的操作有关的功能块)组成,则该元件或回路的指标值可以基于为那些设备或功能块(构成该元件或回路)中的每个设备或功能块建立的或由它们建立的指标值的各种数学组合。 Thus, if the element or circuit is configured by a pressure transmitter, a valve and a pump (or related to the operation of these devices function blocks), with the index value of the element or circuit may be based on those devices or function blocks (constituting the establishing for each device or functional blocks or various mathematical combinations of elements or circuit) is established by their index value. 同样,由于层级的子元件和元件层次由一个或多个回路(又由设备组成)组成,因此,可以通过用数学方法组合回路或设备指标值来建立每个子元件和元件的指标值。 Also, since the sub-element and the element hierarchy level by one or more circuit (also composed by the device), thus resulting index value may be established for each sub-element and the element by a combination of circuit or device index values mathematically. 此外,可以将区域指标确定为与该区域内的元件、回路、设备等有关的指标值的组合。 In addition, regional indicators may be determined as an index value related to a combination of the region element, circuit, and equipment.

下文会更加详细地讨论,用于形成回路、子元件、元件和层级的区域层次的指标值的设备指标值的数学组合可以使用加权的总数或平均数或任何其他合适的数学组合。 Will be discussed in greater detail below, apparatus for forming a mathematical combination index value of the loop, sub-components, elements, and a region level of the hierarchy may use an index value or a weighted average of the total number, or any other suitable mathematical combination. 当然,对于逻辑和设备层级的每个层次而言,性能指标、健康指标、可变性指标和利用指标中的一个或多个指标的计算可能不合适、没有被要求或没有用。 Of course, for each level of the hierarchy in terms of logic and equipment, performance indicators, health indicators, variability index and use of indicators in one or more of the index calculation may not be appropriate, without being asked or no avail. 图9是一张示范表格,该表格展示了可以或可能无法为系统层级的设备、回路、子元件和元件层次建立性能指标(PI)、健康指标(HI)、可变性指标(VI)和利用指标(UI)的一种方式。 Figure 9 is a demonstration table that shows which may or may not be able to establish performance indicators (PI) for system-level devices, circuits, sub-components and component level, health indicators (HI), variability index (VI) and use index (UI) in a way. 如图9所示,可以为元件和子元件层次建立PI。 9, the PI may be established for components and sub-element level. 在元件和子元件层次处,可以通过将元件或子元件的模型(例如,模型56中的一个模型)与元件或子元件的实际性能进行比较或利用任何其他所需的方式,来计算PI。 In the hierarchy of the elements and sub-elements can be obtained by the model (e.g., model 56 model) element or sub-element or sub-element and the actual performance is compared element or by any other desired manner, to calculate PI. 特别是,例如,这个环境(即在层级的元件和子元件层次处)中的PI可能是与理论最大量有关或与根据实际的系统性能凭经验得到的最大频率有关的一个频率。 Specifically, for example, the environment (i.e., the element and the child element of the hierarchy level) of the PI may be related to the theoretical maximum amount or the maximum frequency according to the actual system performance empirically obtained frequency-related. 图9所示的表格也指出:不需要为各个单独的设备或回路计算PI。 The table shown in Figure 9 also states: PI do not need to calculate for each separate device or circuit. 但是,在一些应用程序中,可能需要为回路和设备计算PI。 However, in some applications, it may be necessary to calculate PI for loops and equipment. 例如,在为设备计算PI的情况中,设备制造商可能会将性能信息存储在该设备内,以便在操作期间,该设备可以根据实际的性能特征(例如,操作效率)与被存储的性能信息的比较来计算PI,它可以包括理论上的最大的设备效率。 For example, in the case of PI calculation for the device, the device manufacturer might performance information stored in the apparatus, so that, during operation, the device may be based on the actual performance information stored performance characteristics (e.g., operational efficiency) comparing calculated PI, which may include a theoretical maximum device efficiency. 当然,指标建立例行程序51也可以执行这个功能。 Of course, the indicators established routine 51 can also perform this function. 例如,在为回路计算PI的情况中,系统可以将最大的或平均的回路误差(即稳定状态误差信号)与某个预定的最大误差值(合乎理想的可能是零)进行比较。 For example, in the case of PI loop calculation, the system may set the maximum or average loop error (i.e., steady state error signal) and a predetermined maximum error value (desirable preferably may be zero) for comparison. 利用这种方式,小的回路误差可以对应于表示良好性能的PI值。 In this manner, a small loop error may correspond to a PI value indicates good performance.

图9也展示了可以按层级的回路和设备层次来计算VI。 Figure 9 also shows the level of the circuit can be calculated and equipment level VI. 在设备层次处,可以通过将设备输出中的变化或偏离与变化或更改的预期或所需的数量进行比较,来计算VI。 At the level of the equipment can be made by comparing the number of expected changes in the output device or deviate from any alteration or modification of, or required, to calculate VI. 过高或过低的VI值可能表示设备失灵或故障,或可能表示即将发生的失灵或故障。 VI value is too high or too low may indicate equipment failure or malfunction, or may indicate impending failure or malfunction. 同样,在回路层次处,回路的输出中过度频繁或过大数量的变化可能表示有问题。 Similarly, in the circuit level at the output of the loop too often or too large a number of changes may indicate a problem. 无论如何,回路和设备的VI都可以基于实际的参数可变性与预期的参数可变性的比较,这可以用理论或凭经验来加以确定。 In any event, VI loop and the device can be based on comparison of actual parameter variability parameter variability expected, which can be theoretical or empirically determined. 虽然图9表现了可能无法为元件和子元件层次计算VI,但是,在一些应用程序中,却可能会需要为这些层次建立VI。 Although Figure 9 may not be able to calculate the performance of components and sub-components for level VI, however, in some applications, it may be required to establish these levels VI.

此外,图9表现了为设备、回路、子元件和元件层次计算HI。 In addition, the performance of the device in Figure 9, loops, sub-elements and element level calculation HI. 设备的HI可以基于设备的历史使用情况。 HI devices can be based on historical usage of the equipment. 特别是,设备制造商可以将与设备的生命期有关的信息存储在设备内,并且,根据设备的使用和在设备的操作期间给设备带来的环境影响(例如,温度变化,震动等),设备可以确定设备已沿其生命期曲线行进到什么程度(即老化)。 In particular, the device manufacturer and the lifetime of the device can be related to information stored in the device and, depending on the use of the equipment, and during the operation of the device to device environmental impacts (for example, temperature changes, vibration, etc.), device can determine the device has traveled along its life cycle curve and to what extent (ie, aging). 制造商可以为设备编程,以提供一个HI值,该值指出该设备的生命期的当前状况。 Manufacturer can program the device to provide a HI value that indicates the current status of the life of the device. 例如,冲程类型的阀的预期的有用操作生命期可以是250,000个全冲程周期,冲程阀设备(通常是智能域设备)的制造商已在其存储器中存储了预期数量的终生操作冲程以及阀已经完成的当前数量的冲程。 For example, the stroke type of the intended useful operating life of the valve may be 250,000 full stroke cycles, stroke valve device (typically a smart field device) has been stored for the manufacturer and the expected number of lifetime operating strokes, and a valve in its memory has the current number of completed stroke. 这样,在HI值的范围在0与10之间的情况中(其中,0代表不健康,10代表完全健康),当冲程的数量从0上升至250,000时,阀所建立的HI值的范围可以从0到10。 Thus, in the range of HI values between 0 and 10 case (where 0 represents healthy, 10 represents perfect health), when the number of strokes rises from zero to 250,000, the range established by the valve HI value may range from 0-10. 当然,HI值与生命期特征(例如,冲程)之间的精确的关系可能不是线性的。 Of course, HI values and the life cycle characteristic (e.g., stroke) precise relationship may not be linear. 相反,许多生命期特征遵循指数特征,由此,当冲程完成等时,设备性能/操作中的失灵和退化会随时间的推移而进展得更快。 In contrast, many of the features follow an exponential characteristic of life, which, when completed, such as stroke, performance / operation and failure and degradation will progress much faster over time. 当然,根据设备的当前所检测的状态和它操作的情况,有许多其他的方式可用于定义或计算设备的HI。 Of course, according to the current state of the detection device and its operating conditions, there are many other ways can be used to define or HI computing device. 例如,如果设备有两个被检测到的较小的问题,则它的HI可能会降低。 For example, if the device has two smaller problems are detected, then its HI may decrease.

另一方面,回路的HI较佳地(但不必要)是构成回路的各个单独的设备或功能块的HI值的数学组合(例如,加权的总数或平均数)。 On the other hand, the HI loop preferably (but not necessarily) is a mathematical combination of the loop constituting the HI value of each individual device or functional blocks (e.g., weighted totals or means). 同样,子元件和元件层次的HI值也可以是回路和子元件的基础HI值的数学组合。 Similarly, the sub-element and the element hierarchy HI value may be a mathematical combination of the value of the loop and the foundation HI subelements. 这样,设备层次以上的层次的HI值层级基于已被并入复合值的设备的一个或多个HI值。 Thus, the device level above the level of the HI values hierarchy based on one or more HI values have been incorporated into the composite value of the device.

也如图9所示,可以为回路、子元件和元件层次计算UI,但可以不一定为设备层次计算UI。 As also shown in Figure 9, can be calculated as the UI circuit element and the element level, but may not necessarily be calculated for the device level UI. 一般而言,UI代表一个特殊的资产(例如,回路、子元件或元件)正在被开发的程度(与该资产的性能或所需的利用作比较)。 Generally, UI represents a particular asset (e.g., loop, sub-elements or element) is being developed degree (with the use of the performance of the asset or desired for comparison). 例如,UI值可以基于正在使用元件、子元件或回路来执行控制或产生输出的时间数量。 For example, UI value may be based on element is being used, sub-elements or circuits to perform control or produce outputs the number of times. 此外或作为选择,UI值可以基于正在由回路、子元件和/或元件进行处理的物质的数量(与那个回路、子元件、元件等可以处理的最大数量作比较)。 Additionally or alternatively, UI value may be based on the amount of material being carried by the loop, sub-elements and / or processing element (the maximum number of the loop, sub-elements, and other elements that can be processed for comparison).

图10是示范图表,描绘了可以计算图8中所示的元件500的PI的一种方式。 Figure 10 is an exemplary chart depicting one way element 500 PI 8 can be calculated as shown in FIG. 如图10所示,构成元件500的多个回路575中的每个回路都具有自己的PI和加权系数,它们可以是用户选择的,也可以根据那个特殊的回路对于元件500的总体操作的相对重要性来加以定义。 10, a plurality of circuit elements 575 constituting the circuit 500. Each has its own PI and weighting coefficient, which may be selected by the user, may be based on that particular loop to the overall operation of element 500 relative importance to be defined. 然后,可以使用加权平均数来按数学方法组合回路575的指标和加权,以达到元件500的PI值83.2。 You can then use a weighted average of indicators and weights to combine circuit 575 according to the mathematical method to reach 83.2 PI values of element 500.

利用类似的方式,元件500的HI可以作为构成元件500的所有设备(和/或回路)的HI值的加权平均数来加以计算。 Using a similar manner, HI element 500 may weighted average (and / or loops) of the HI values for all devices to be configured as a computing element 500. 如图11所示的表格可以被用来表现将要被包括在加权平均数中的各个值。 Form 11 may be used as shown in Fig performance will be included in the weighted average of the respective values of. 也如图11所示,文本描述可能与特殊的设备和指标值有关联。 Is also shown, may be associated with a text description of special equipment and associated index value 11. 这些文本描述可以根据HI值以及与HI值有关的特殊设备来提供诊断信息、维修信息等。 These text descriptions can be used to provide diagnostic information, service information, as well as special equipment in accordance with HI values associated with the HI value.

图12是示范表格,它展示了可以为元件(例如,图8中所示的元件500)计算VI的一种方式。 Figure 12 is an exemplary table that shows the elements may be (e.g., element shown in Fig. 8 500) of calculating a way VI. 关于HI,为图8中的元件500计算的VI基于构成元件500的各个单独的设备、回路和/或子元件的VI值的加权平均数。 About HI, VI as element 500 in FIG. 8 VI weighted average value calculated based on the individual constituent elements of the device 500, loop and / or sub-element. 当然,GUI可以为用户提供观察加权平均数数据(例如,图10-12中所示的数据)的能力,并可以使用户能够改变这些加权。 Of course, GUI can provide the weighted average of observed data (e.g., data shown in Figures 10-12) the ability for the user, and allows the user to change these weights.

图13是示范显示,GUI可以响应于与设备和/或回路有关的过大的VI值来提供该显示。 Figure 13 is an exemplary display, GUI in response to an excessive VI value device and / or related circuit to provide the display. 如图13所示,该显示可以为与一个特殊的设备有关的过高或过低的VI值提供一种或多种可能的解释。 13, the display may be interpreted as possible with a particular high or low VI values relating to one or more devices. 特别是,该显示可以自动地或可以按用户的请求来指出:与该设备有关的脉冲线路已被堵塞,过程正在变化,逆流泵中有气穴现象,等等。 In particular, the display can be automatically or according to user's request can be noted: The device is associated with a pulse line is clogged, the process is changing, countercurrent in pump cavitation, and the like. 根据曾检测这些状况的数据分析工具,资产利用专家50可以让GUI具备该信息。 According to these conditions has been detected data analysis tools, asset utilization expert 50 may make GUI with the information. 同样,如图14所示,通过使用户能够请求显示数据(被用于建立一个值的VI)的图解表现,可以经由GUI来进一步研究那个值的VI。 Similarly, as shown in Figure 14, by allowing a user to request the display of graphical performance data (to be used to establish a value of VI) can be used to further study VI that value via the GUI. 此外,GUI可以在图解显示(例如,图14中所示的图解显示)或GUI的任何其他的显示内显示文本消息,这些文本消息指出VI值过高(或可能过低)的一个或多个可能的原因。 Further, GUI may display (e.g., illustrated in Fig. 14) Showing a text message or any other GUI display in graphic, the text message indicating that the value is too high VI (or may be too low), one or more possible causes. 资产利用专家50可以根据它从所有数据源和数据分析工具那里获得的数据来提供这类原因。 Asset utilization expert 50 may be based on data it receives from all data sources and data analysis tools there to provide such reasons. 例如,在展示过大的VI值的阀的情况中,GUI可以经由文本消息指出:该阀有粘性,该阀内可能正在发生气穴现象,等等。 For example, in the case of an excessive VI value showing a valve in, GUI may be via a text message stating: The sticky valve, cavitation may be occurring within the valve, and the like.

图15是显示的示范图解描绘,该显示可以由GUI提供,从而使用户能够监控工厂10内的元件、子元件、回路、设备等的性能。 Figure 15 is an exemplary graphical display depicting the display may be provided by GUI, allowing the user to monitor the performance of components, sub-components, circuits, equipment, etc. within the plant 10. 如图15所示,可以将各种指标的值绘制成时间的函数,从而使用户能够更直观地分析可能会指出问题的任何趋势或任何其他基于时间的变化。 As shown in Figure 15, can be plotted as a function of the value of various indicators of time, allowing users to more intuitively analyze any trend may indicate problems or any other time-based changes. 此外,这种图解描绘也可以揭示各种指标的变化之间的重要的相关性或关系。 In addition, this schematically depicts also reveal important correlations or relationships between changes in the various indexes. 例如,用户可能能够更容易地识别一个减少的或不足的HI值与一个增加的或过高的VI值之间的关系。 For example, a user may be able to more easily identify a relationship between the reduction of the HI value or insufficient or an excessive increase of the VI values.

此外,GUI也可以在图15所示的图解显示内或在某个其他的显示或页面中提供为用户指出当前的或潜在的问题的文本消息,它们可能与所显示的指标值或其变化有关。 In addition, GUI can also provide for the user indicates the current or potential problems within the text message is displayed graphically shown in Fig. 15 or in some other display or page, they may be displayed with an index value or a change in the relevant . 这些文本消息可以识别已被认出的问题的可能的解决方案。 The text message can be recognized has been recognized the problem of possible solutions. 虽然图15内所描绘的图解信息已被加以换算,以便用百分比来表示这些指标并用月的单位来标注时间轴,但是,可以使用任何其他的单位和显示分辨率。 Although depicted in the diagram in Figure 15 has been to convert the information in order to use these indicators and expressed as a percentage of the units with a month to mark the timeline, but you can use any other units and display resolution. 例如,在可能或可以迅速改变指标的情况中,如果需要的话,GUI可以使用户能够在每小时一次的基础上、一分钟接一分钟、每隔几秒或更频繁地(即更高的时间分辨率)显示指标值。 For example, in the situation may or may rapidly change indicators, and if desired, GUI may enable the user on an hourly basis, minute take a minute, every few seconds, or more frequently (i.e., higher temporal resolution) display the index value.

图16是示范的图解显示,该显示可以由GUI提供,从而使用户能够迅速分析工厂10内的过程区域的操作状况和性能。 Figure 16 is an exemplary illustration of the display, the display can be provided by the GUI, allowing the user to quickly analyze the operational status and performance of process areas within the plant 10. 如图16所示,GUI可以用图解的方式来描绘过程区域600内的物理设备(和其间的互连)。 As shown in Figure 16, GUI may graphically depict the physical equipment way within the process region 600 (and the interconnections therebetween). 当然,应该认识到:虽然过程区域在图16所示的GUI显示内被加以描绘,但是,可以示出工厂10的任何其他的部分(例如,元件、子元件、回路、设备等),以实现相同的或类似的结果。 Of course, it should be recognized: is to be depicted within the GUI display area, although the process shown in FIG. 16, however, the plant 10 may be shown in any other part (e.g., components, sub-components, circuits, equipment, etc.), in order to achieve the same or similar results. 无论如何,都可以将过程区域600描绘成具有一对大容器、多个温度传感器、压力传送器、流量传送仪等以及导管,所有这些都可以如图16所示被互连起来。 In any case, the process can be depicted as a region 600 having a pair of containers, a plurality of temperature sensors, pressure transmitters, flow meter, etc., and transfer conduits, all of which can be interconnected as shown in Figure 16. 此外,可以显示每个物理设备以及独特地识别工厂10内的那个设备的一个有关的字母数字标识符(例如,TT-394),并且,也可以显示每个物理设备以及使用户能够迅速确定与那个设备有关的传感参数的状况的图解仪表或量规(即局部有阴影的半圆形外貌)。 Further, a display device and each physical plant that uniquely identify the device 10 is associated alphanumeric identifier (e.g., TT-394), and may be displayed for each physical device and enables the user to quickly identify and status of that device parameters related to sensing meter or gauge graphic (ie partial shaded semicircular appearance). 例如,GUI可以显示与温度传感器有关的图解仪表或量规,并可以根据当前由温度传感器感测的温度来覆盖仪表的或多或少的部分。 For example, GUI may be displayed with a temperature sensor associated graphic meter or gauge, and can be based in part by the temperature sensor senses the temperature of the meter to cover more or less current. 重要的是,可以为区域600内所示的设备中的一个或多个设备显示VI、HI、UI和PI值中的一个或多个值。 Importantly, may be displayed VI, HI, UI and PI values of one or more values within the region 600 for the device shown in one or more devices. 只举例来讲,显示了与区域600内的大容器610相连接的几个设备的HI值。 Only in terms of example, shows the HI value and the region 600 inside a large container 610 is connected to several devices. 但是,如果需要的话,可以显示更多或更少的HI值。 However, if desired, can display more or fewer HI values. 此外,可以按需要来为出现在区域600内的任何设备显示不同的指标值或不同组的指标值。 In addition any device that can be needed to appear on the display area 600 within the index value different index values or different groups. 从图16所示的显示中可以理解,用户可以迅速确定区域是否正在正常运作以及是否将会继续正常运作。 From the display shown in Figure 16 can be understood, the user can quickly determine whether the area are operating properly and whether it will continue to operate. 此外,用户也可以迅速识别可能需要注意和/或可能正在引起特殊问题的那些设备、元件、子元件等。 In addition, users can quickly identify that may require attention and / or special problems may be caused by those devices, components, sub-components.

也将会理解,用户可以接连观察工厂内的越来越低的实体,并且可以为用户提供与每个这些不同的实体或视图有关的指标方面的信息。 Will also be understood that the user can observe the series of increasingly lower entities within a plant, and may provide information about each of these different entities or views associated indicators for the user. 这样,例如,用户可以观看工厂的视图,并可以观察工厂的一组特殊的指标。 Thus, for example, the user can watch the plant view and can observe a special set of indicators of the plant. 然后,用户可以(例如)通过点击工厂视图内的区域之一来着重于一个区域,并可以观察与那个区域有关的指标。 Then, the user can (for example) by clicking on one of the area within the plant view to focus on one area, and can be observed indicators related to that area. 同样,通过点击所显示的区域内的元件,可以观察不同元件的指标。 Similarly, by clicking on the displayed element area, can be observed indices in different elements. 同样,然后通过着重于来自实体视图(这些实体位于其中)的这些不同的实体,可以观察回路、子元件、设备等的指标。 Similarly, then focus on these different entities from the entity view (these entities located therein), the indicator circuit can be observed, the sub-elements, equipment and the like. 利用这种方式,用户可以迅速发现在工厂的任何点或层次处的指标比预期的指标要低(或要高)的原因。 In this manner, the user can quickly find any point or at the factory level indicators index lower than expected (or higher) reasons.

图17是显示的示范描绘,该显示可以由GUI提供,从而使用户能够结合区域600内所使用的任何设备来观察查账索引信息。 Figure 17 is an exemplary depiction of display, the display may be provided by GUI, allowing the user to observe the audit trail information in connection with any device used within the area 600. 举例来讲,用户可以使用鼠标来点击一个给出的设备或它的字母数字标识符,或者可以经由键盘来输入该标识符,以请求那个设备的弹出查账索引窗口650。 For example speaking, the user can use the mouse to click on a given device or its alphanumeric identifier, or the identifier can be entered via the keyboard, to request an audit trail window pops up that device 650. 利用这种方式,用户可以使用查账索引信息来确定不适当的或不能接受的指标值是否可能与无法适当地或及时地校准设备有关、是否已适当地或根本地配置设备,等等。 In this manner, the user can use the audit trail information to determine improper or unacceptable index value may be related to whether or not properly and timely calibration apparatus concerned, whether properly or at all configured devices, and the like.

图18是显示的示范描绘,该显示可以由GUI提供,从而使用户能够更加详细地分析可以被用于建立区域600内的一个特殊设备的指标中的一个或多个指标的数据,或使用户能够执行状况监控。 Figure 18 is an exemplary depiction of display, the display may be provided by GUI, allowing the user to more detailed analysis can be used to establish a data index for a particular device within the area 600 in one or more indicators, or to the user condition monitoring can be performed. 只举例来讲,可以在弹出窗口680中显示对马达675的振动分析。 Only in terms of example, can be displayed in the pop-up window 680 of the vibration motor 675 analysis. 用户可以响应于受到马达675影响的元件的异常高或异常低的指标值来请求这种弹出窗口,并且/或者,如果与马达有关的指标值指出可能的问题,则可以请求该窗口。 Users can respond to the elements affected by the motor 675 of unusually high or low index values to request such a pop-up window, and / or, if the index value is associated with the motor point out possible problems, you can request the window. 另外,如果需要的话,GUI可以自动提供包含那些设备、元件等(具有一个或多个异常的指标值)的详细的数据分析的这种弹出窗口。 In addition, if desired, GUI may automatically provide those comprising such devices, and other detailed data analysis element (having one or more abnormal index values) of the pop-up window. 同样,图19是显示的示范描绘,该显示可以由GUI提供,从而使用户能够用图解方式来观察或监控区域600内的设备的性能特征。 Similarly, FIG. 19 is an exemplary depiction of display, the display may be provided by GUI, allowing the user to graphically way to observe or monitor the performance characteristics of the device within the area 600. 举例来讲,响应于用户请求或响应于资产利用专家50提出的自动请求,提供包括马达675的效率的图表的弹出窗口690。 For example in terms of, in response to a user request or automatically in response to a request made asset utilization expert 50, including the motor 675 to provide a graph of the efficiency of the pop-up window 690. 如果与大容器610正在执行的过程的这个部分有关的指标值中的一个或多个指标值是异常的,则可以请求或需要这种弹出窗口。 If the index value to this part of the process of executing a large container 610 related to one or more of the index value is abnormal, it can request such a pop-up window, or need. 特别是,在这个例子中,用户可以认识到:马达675具有不足的PI值,以及/或者,区域600具有不足的PI值。 In particular, in this example, the user may recognize that: the motor 675 PI value has insufficient, and / or a region 600 having a value less than the PI. 结果,用户可以请求更详细的信息(例如,弹出窗口690内所包含的信息),以确定马达675是否有问题。 As a result, the user can request more detailed information (for example, pop-up message window 690 included), the motor 675 to determine whether there are problems. 在这个例子中,弹出窗口也可以包含马达675在一段时间内的效率的图表,在该图表中,依靠在理论上或凭经验获得的最高效率数据710,来用图表表示实际的效率数据700。 In this example, the pop-up window may also comprise a motor efficiency graph 675 for a period of time, in this diagram, relying theoretically or empirically to obtain maximum efficiency data 710 to graphically represent the actual efficiency data 700. 如上所述,例如,通过将实际效率和理论上的最高效率的比率用作PI值,也可以使用这两组效率数据来为马达675计算一段时间内的PI值。 As described above, for example, by the actual efficiency and theoretical maximum efficiency is used as the ratio of PI values may be used to calculate these two sets of efficiency data PI value over time for the motor 675.

图20是显示的另一个示范描绘,该显示可以由GUI提供,从而使用户能够迅速调查工厂10内的警报信息、状况等。 Figure 20 depicts another exemplary display, the display can be provided by the GUI, allowing the user to quickly investigate the plant within 10 alarm information, status. 工厂10的高级图解视图750可以包括具有一个或多个待处理警报的警报标识760。 10 Factories advanced graphical view 750 may include one or more pending alarms 760 alert identification. 可以使用与曾建立警报或事件的设备有独特关联的字母数字指示符来代表该警报标识内的每个警报。 You can use the alarm or event has established a device associated with a unique alphanumeric designator to represent each of the alarm within the alarm ID. 此外,标识760内的每个警报也都可以包括信息按钮770,用户可以选择该信息按钮来建立包含与那个特殊的警报有关的更加详细的信息的弹出窗口775。 In addition, each alert identifies 760 also may include information button 770, the user can select the information button to establish contain more detailed information relating to that particular alarm pop-up window 775. 此外,用户也可以为引起一个特殊警报的设备选择字母数字标志符,以调查造成该警报的各种可能的原因。 In addition, users can also give rise to a special alarm equipment selection alphanumeric identifier, to investigate the cause of a variety of possible causes of the alarm. 当选择字母数字标志符时,可以由GUI来提供弹出窗口780。 When you select an alphanumeric identifier that can be provided by the GUI 780 pop-up window. 弹出窗口780可以提供一个或多个响应种类,它们可以促进用户理解应该如何处理一个特殊的警报以及应该在什么时间帧内处理该警报。 Pop-up window 780 may provide one or more types of response, which may contribute to the user to understand how a particular alarm should be handled and processed should be at what time frame the alarm. 举例来讲,弹出窗口780可以指出:一个特殊的设备不再正进行通信,该设备已无法运作,该设备需要立即维修,或者该设备不久需要维修或某种其他的关注。 For example in terms of pop-up window 780 may be noted: a special device is no longer a positive communication, the device is not functioning, the device requires immediate repair, or if the equipment needs to be repaired soon or some other concern. 当然,可以使用更多、更少和/或不同的响应种类。 Of course, you can use more, fewer and / or different response categories. GUI这时所建立的警报显示可以是序列号为09/707,580的美国专利申请(2000年11月7日被提交)(因此,特意被包括于此,用作参考)中所揭示的综合显示。 GUI then established alarm display may be Serial No. 09 / 707,580 U.S. Patent Application (November 7, 2000 was submitted) (Thus, specifically included herein, as reference) disclosed the integrated display. 通常,这种警报显示可以示出过程警报和警戒,以及诸如维修警报的其他类型的警报和警戒。 Typically, this alarm display may show process alarms and the warning, as well as other types of maintenance alarms and warning alarms. 另外,可以将有关警报的信息、警报标识的领域775中所提供的这种特殊的信息和警报一起发送到GUI或发送到资产利用专家50。 In addition, this particular field of 775 information and alert information about alerts, alarms identified in the offer can be sent to the GUI or sent to the asset utilization expert 50.

图21-24是显示的示范描绘,GUI可以响应于用户对与(例如)设备有关的警报、警戒或任何其他的事件的进一步调查来提供这些显示。 Figures 21-24 are exemplary displays depicting, GUI and in response to the user (e.g.) the alarm device, alert or any other event of further investigation to provide these display. 一般而言,用户可以从弹出窗口(例如,图20中所示的弹出窗口780)请求设备状况信息。 In general, the user may from a pop-up window (e.g., pop-up window 780 shown in FIG. 20) requests the device status information. 该详细的状况信息可以提供可能对警报条件(即通信失灵、设备出现故障、现在需要维修、咨询等)负有责任的问题的一项或多项可能的诊断。 The detailed status information may be provided to an alarm condition (ie, communications failure, equipment failure, now in need of repair, consulting, etc.) responsible for the issue of a possible diagnosis or more. 另外,如图24所示,用户可以从任何状况窗口请求详细的帮助。 Further, as shown in Figure 24, the user can request detailed help from any status window. 该详细的帮助可以提供逐步指示,以指导用户或其他某个人纠正由系统诊断的问题。 The detailed help can provide step by step instructions to guide the user or someone else to correct the problems caused by the system diagnostics. GUI可以从资产利用专家50并/或从设备本身、从过程控制诊断专家65、从其他分析工具等那里获得该信息。 GUI from the asset utilization expert 50 and / or from the device itself, from process control diagnostic expert 65, where to get this information from other analysis tools.

图25是显示的示范描绘,该显示可以由GUI提供,从而使用户能够诊断有关回路的问题。 Figure 25 is an exemplary depiction of display may be provided by the GUI, allowing the user to diagnose problems related circuit. GUI可以响应于用户对异常指标值的进一步调查,来提供显示(例如,图25所示的显示)。 The GUI may further investigations in response to a user the abnormal index value, to provide a display (e.g., display 25 shown in Fig.). 例如,用户可以认识到并且/或者系统可以自动认识到:特殊回路的PI值异常地低;并且,作为回应,用户和/或系统可以提供弹出窗口800。 For example, the user can recognize and / or the system can automatically recognize: PI values Special circuit abnormally low; and, as a response to the user and / or system 800 can provide pop-up window. 然后,用户通过点击或选择设备中的一个或多个设备来建立额外的弹出窗口(例如,提供更多详细的设备状况和性能信息的以上所描述的窗口),可以将诊断调查集中于窗口800内所显示的设备。 Then, by clicking on a user selection device or one or more devices to establish additional pop-up window (e.g., to provide more detailed window above described equipment and the performance information), the diagnostic investigation can be concentrated on the window 800 within the device displayed. 此外,资产利用专家50可以提供各种可能的诊断解决方案,窗口800内的GUI将这些诊断解决方案显示为文本。 In addition, asset utilization expert 50 can provide a variety of possible diagnostic solutions, GUI window 800 within these diagnostic solutions displayed as text. 资产利用专家50也可以经由显示800(可以被用来避免潜在的问题并/或针对潜在的或当前的问题)来提供预测的诊断信息。 Asset utilization expert 50 may be via a display 800 (which can be used to avoid potential problems and / or for a potential or current problem) to provide predictive diagnostic information.

图26是显示的另一个示范描绘,该显示可以由GUI提供,从而使用户能够分析一个或多个过程控制回路的性能和/或状况。 Figure 26 is a depiction of another exemplary display, the display may be provided by GUI, allowing the user to analyze the performance of one or more process control and / or condition circuit. 可以监控一个或多个回路的各种参数和特征。 Can monitor one or more of the various parameters and characteristics of the circuit. 例如,不管是否限制回路的控制、回路输入不确定到什么程度、回路的变化等,该回路的操作模式都可以被同时监控。 For example, regardless of whether the restriction control loop input circuit uncertain to what extent, changes in the loop or the like, the circuit operating mode can be monitored simultaneously. 此外,也可以提供控制摘要,该控制摘要提供性能指示和利用指示。 In addition, a summary can also provide control, the control performance summary provides instructions and use instructions. 但是,关于图26所示的显示,该性能指示和利用指示可能(但不一定)与正在被监控的回路的PI值和UI值相同。 However, on the display shown in FIG. 26, the performance indicators and utilization indication may (but not necessarily) with the PI and UI values being monitored in the same circuit. 图26中的显示可以由诊断控制例行程序(例如,以前被识别的序列号为09/256,585和09/499,445的美国专利申请中所揭示的例行程序)来建立。 Figure 26 can be displayed by the diagnostic control routine (e.g., previously identified U.S. Patent Application Serial No. 09 / 256,585 and 09 / 499,445 in the disclosed routines) to create.

图27是显示的另一个示范描绘,该显示可以由GUI提供,从而使用户能够跟踪可能已由工作定单建立例行程序54自动建立的工作定单。 Figure 27 is a depiction of another exemplary display, the display may be provided by GUI, allowing the user to track work orders which may have been created automatically establish routine 54 work orders. 资产利用专家50可以为工作定单发生器例行程序54提供数据,工作定单发生器例行程序54使那个例行程序响应于资产利用专家50和/或经由GUI使用资产利用专家50的用户所发现或识别的问题或潜在的问题来自动建立工作定单。 Asset utilization expert 50 can provide data for routine work orders generator 54, the routine work orders generator 54 so that the routine response to asset utilization expert 50 and / or via the GUI using the asset utilization expert user 50 found or identify problems or potential problems to automatically create a work order. 例如,资产利用专家50可以接收诊断信息、维修请求等,并且,作为回应,资产利用专家50可以使维修系统建立工作定单,该工作定单要求维修人员结合诊断信息来处理一个或多个问题。 For example, the asset utilization expert 50 can receive diagnostic information, maintenance requests, etc., and, in response, asset utilization expert 50 may make the establishment of the maintenance system work orders, work orders that require maintenance personnel combined with diagnostic information to process one or more problems. 当然,所建立的工作定单的细节将取决于所检测的问题或情况的类型以及被用来纠正问题的标准形式(例如,定购零件、供应品等)。 Of course, details of the work orders established will depend on the type of problem or situation detected and the standard forms used to correct the problem is (e.g., ordering parts, supplies, etc.).

此外,工作定单建立例行程序54会包括商业与商业的通信功能,该功能将根据在工厂10内所检测的实际的或预测的问题来自动与供应者或其他商店进行通信,以便在具有或没有操作员或维修人员干涉的情况下定购零件、供应品等。 In addition, the establishment of routine work orders will include 54 commercial and business communications capabilities, this feature will automatically store with suppliers or other communication in the factory 10 according to the detected actual or predicted problems in order to have or ordering parts, supplies, etc. without operator intervention or maintenance personnel. 尤其是,例行程序54可以根据资产利用专家50或任何数据分析工具(例如,旋转设备分析工具)所提供的数据或所进行的预测,来接收有关设备或其他资产的当前问题或被预测的未来问题的通知。 In particular, the data may be based on routine asset utilization expert 54 50 or any of the data analysis tools (for example, rotating equipment analysis tool) offered or predicted conducted to receive information about equipment or other assets or current issues forecast notification future problems. 然后,例行程序54经由(例如)因特网、电话或其他通信连接自动联系供应者,并在需要替换设备之前定购将要被运送到工厂10的零件、设备或供应品。 Then, the routine 54 via a (e.g.) the Internet, telephone or other communication connection automatically contacts a supplier, and the device needs to be replaced before the order is to be shipped to the plant parts, equipment or supplies 10. 利用这种方式,工作定单建立例行程序54限制了故障时间,或者帮助确保:当确实产生问题时,很少有或没有因需要等候零件、设备或供应品来纠正问题而引起的故障时间。 In this way, a work order to establish routine 54 limits the down time or helps to ensure that: when indeed a problem, there is little or no down time because of the need to wait for parts, equipment or supplies to correct the problem caused. 于是,这个事实使工厂10更有效率。 Thus, the fact that the plant 10 more efficient.

现在参考图28-31,GUI可以为用户提供其他屏幕,以指出可以由资产利用专家50或工厂10内的任何数据分析工具进行检测的当前的或未来的问题(例如,被预测的问题)。 Referring now to Figure 28-31, GUI can provide other screens to a user to indicate that may be performed by asset utilization expert 50 or any plant data analysis tool 10 in the detection of current or future problems (e.g., the predicted problem). 特别是,图28-31展示了一些显示,这些显示表现了图1中的振动分析程序23所执行的旋转设备内的一个元件的振动频谱标绘图,并表现了分析工具根据这些标绘图所检测的状况或问题。 In particular, Figure 28-31 shows some display, which displays a plot of the performance of the vibration spectrum of a rotating element in the apparatus of Figure 1 a vibration analysis program 23 executed within, and the performance of the analysis tool based on these plots detected conditions or problems. 例如,图28展示了被检测的不平衡状况,图29展示了被检测的未对准状况,图30展示了被检测的松动状况,图31展示了被检测的磨损轴承状况。 For example, Figure 28 shows the detected imbalance condition, Fig. 29 shows the detected misalignment condition, Fig. 30 shows the situation detected by loosening, Figure 31 shows a detected worn bearing condition. 当然,也可以显示基于数据分析工具的结果的旋转设备或其他设备的其他状况。 Of course, you can also display other rotating equipment condition based on the results of data analysis tools, or other devices. 此外,可以使用这些工具的结果来使工作定单建立例行程序54自动定购替换零件。 In addition, you can use the results of these tools to make the work order to establish a routine 54 automatic ordering replacement parts.

图32是系统900的示意方框图,系统900使一家或多家可独立操作的过程控制工厂能够远程地获得模型、优化器和其他数据分析工具(例如,设备性能监控工具)。 Figure 32 is a schematic block diagram of a system 900, the system 900 to make the process one or more independently operable control facility to remotely access model, the optimizer, and other data analysis tools (e.g., equipment performance monitoring tools). 如图32所示,该系统包括多个独立的软件卖主(ISVs)902、904和906,每个卖主为应用程序服务供应商(ASP)914提供一个或多个软件应用程序908、910和912。 Shown in Figure 32, the system includes a plurality of independent software vendors (ISVs) 902,904 and 906, for each vendor application service provider (ASP) 914 provides one or more software applications 908, 910 and 912 . 软件应用程序908-912可以包括各种数据分析工具、设备性能监控工具等(例如,以上所描述的工具),这些工具较佳地(但不一定)使工厂操作员能够提高操作效率。 Software applications 908-912 may include a variety of data analysis tools, equipment performance monitoring tools (e.g., tools described above), these tools preferably (but not necessarily) the plant operator to increase operational efficiency. ISVs 902-906可以经由电子通信连接将这些软件应用程序发送给ASP 914,以便ASP 914能够在本地存储和执行软件应用程序908-912。 ISVs 902-906 can be connected via an electronic communications software applications will be sent to ASP 914, in order to be able to ASP 914 in local storage and execution of software applications 908-912. 此外或作为选择,ISVs 902-906可以提供ASP 914的各种软件应用程序908-912,以便ASP 914可以远程地例示在ISVs 902-906处的本地的应用程序908-912中的一个或多个应用程序。 Additionally or alternatively, ISVs 902-906 ASP can provide a variety of software applications 914 908-912, so ASP 914 can remotely illustrating a local application ISVs 902-906 at 908-912 or more of application. 此外,例如,ISVs902-906可以经由邮件(即邮寄)用物理方法发送应用程序908-912的电子副本,并且,ASP 914可以在本地存储和执行应用程序908-912。 Also, for example, ISVs902-906 may be via email (ie mail) to send the application with an electronic copy of 908-912 physical methods, and, ASP 914 can be stored locally and execute applications 908-912. 也如图32所示,ASP 916经由任何合适的通信连接以通讯联络的方式被耦合到因特网916。 Also shown in Figure 32, ASP 916 via any appropriate way to communicate with Communications 916 is coupled to the Internet.

图32中所示的系统900也包括多个可独立操作的过程控制工厂918、920和922,这些过程控制工厂经由各自的服务器924、926和928以通讯联络的方式被耦合到因特网916。 The system 900 shown in FIG. 32 also includes a plurality of independently operable process control plant 918, 920, and 922, each of these process control plant 924, 926 and 928 to the communication server contact manner is coupled to the Internet 916 via. 过程控制工厂918-920中的每家过程控制工厂都可以与不同的商业实体有关联,或者,过程控制工厂918-920中的多家过程控制工厂可以被分组在一个单一的商业实体内。 Process control plant process control 918-920 factories each with different business entities associated, or process control plant process control plants than 918-920 can be grouped in a single business entity. 过程控制工厂918-922也包括各自的数据历史器930、932和934,这些数据历史器收集历史过程控制数据,在该技术领域中是众所周知的,因此,这里将不对它们作进一步详细的描述。 Process control plant 918-922 also comprise respective devices 930, 932 and the history data 934, history data collected historical process control data, in the art are well known, and therefore, they will not be further herein described in detail. 此外,过程控制工厂918-922中的一家或多家过程控制工厂可以经由可使用任何合适的通信连接来加以执行的一个或多个直接通信连接(例如,连接936和938)以通讯联络的方式被耦合到ASP 914。 In addition, one or more process control plant process control plants 918-922 can be connected to one or more direct communication performed (for example, connecting 936 and 938) can be used via any suitable communication connection to the communication method of contacting is coupled to the ASP 914. 此外,系统900包括经由各自的服务器944和946以通讯联络的方式被耦合到因特网916的部件、物质和/或服务供应者940和942。 In addition, system 900 includes server 944 and via respective communication links 946 in a manner to be coupled to the Internet 916 parts, materials and / or service providers 940 and 942. 当然,图32将ASP 914、过程控制工厂918-922和供应者940、942表现为经由因特网916以通讯联络的方式被耦合,但重要的是要认识到:在不脱离本发明的范围和精神的前提下,可以使用任何其他类似的开放的通信网络来代替。 Of course, Figure 32 ASP 914, 918-922 and supplier of process control plants showed 940,942 916 is coupled via the Internet to the Communications way, but it is important to understand: without departing from the scope and spirit of the present invention Under the premise, you can use any other similar open communication network instead.

一般而言,ASP 914用作远程数据处理装置,它经由因特网916为客户或客户(例如,工厂918-922中的一家或多家工厂)提供预订基础之上的预包装的中心软件基础结构、用户化和支持服务。 Generally, ASP 914 as a remote data processing device 916 via the Internet, it is the customer or client (for example, the factory in one or more factories 918-922) provides a central reservation software infrastructure on the basis of pre-packaged, customization and support services. 利用这种方式,ASP 914可以提供外购或第三方设备性能监控服务,该服务使其客户能够降低操作净成本,因为不需要通常与设备性能监控软件、硬件和技术支持工作人员(例如,技术员)有关的管理费用。 In this way, ASP 914 provides outsourced or third party equipment performance monitoring service, which enable its customers to reduce the net cost of the operation, because there is no commonly associated with device performance monitoring software, hardware and technical support staff (eg, technicians ) relating to administrative costs. 换言之,客户不拥有软件、硬件等,或没有与设备性能监控有关的管理责任。 In other words, customers do not have the software, hardware, etc., with or without management responsibilities associated with device performance monitoring. 只有运行ASP 914所提供的应用程序的结果需要由客户来进行管理。 Only the results of running ASP 914 provided by the client application needs to manage. 在实践中,ASP 914可以具有与ISVs 902-906的相对短期的非专用软件许可协议,ISVs 902-906可以使用应用程序运行时间的数量、交易的数量、屏幕点击或任何其他合适的度规来确定将要对任何特殊客户的收费。 In practice, ASP 914 ISVs can have a relatively short-term non-exclusive software license agreement 902-906's, ISVs 902-906 can use the number of applications running time, the number of transactions, click on the screen, or any other suitable metric to OK will be charged for any particular customer.

图33是图32中所示的ASP 914的更详细的示意方框图。 ASP 33 is shown in more detail in Fig. 32 a schematic block diagram 914. 如图33所示,ASP914包括服务器950,该服务器使ASP 914能够经由因特网916与过程控制工厂918-922进行通信。 Shown in Figure 33, ASP914 including server 950, the server allows ASP 914 can control the plant 918-922 communicate via the Internet 916 and processes. ASP 914也包括正在与一个或多个数据库(可以被用来存储和执行许多过程监控应用程序和工具)进行通信的一个或多个处理器952。 ASP 914 also includes working with one or more databases (which can be used to store and execute many process monitoring applications and tools) in a communication processor 952 or more. 特别是,每个处理器952都可以获得并执行模型954(例如,这里所描述的组成模型(例如,设备、元件、区域、回路等的模型)),模型954可能已被创建,以模仿过程控制工厂918-922内的系统、设备、部件或任何其他的实体中的一个或多个实体。 In particular, each processor 952 can receive and execute models 954 (e.g., the composition model described herein (e.g., equipment, component, region, loop models, etc.)), the model 954 may have been created to mimic the process 918-922 within the control plant system, device, component, or any other entity in the one or more entities. 例如,可以使用模型954来模仿各种类型的设备(例如,气轮机、压缩器、热交换器、泵、熔炉、蒸汽轮机、膨胀涡轮、水轮机、锅炉等)的操作特征。 For example, the model 954 may be used to simulate various types of devices (e.g., gas turbine, compressor, heat exchangers, pumps, furnaces, steam turbines, expansion turbines, turbines, boilers, etc.) operating characteristics. 模型954还可以包括过程控制工厂918-922中的每个过程控制工厂的不同的模型,这些模型954可以经由与ASP 914的通信由工厂918-922中的人员来加以修改或更改,以便(例如)反映工厂918-922内的变化。 Model 954 may also include process control plant 918-922 different models each process control plant, these models 954 may be via a communication with the ASP 914 by factory personnel to be in the 918-922 modified or changed so that (e.g. ) to reflect changes in the plant within 918-922. 处理器952也可以执行实时优化器956(例如,以上所述的RTO+)或任何其他种类的优化器,可以使用来自过程控制工厂918-922的数据并按这里结合图1和图2的描述来执行这些优化器。 Processor 952 may also be performed in real time optimizer 956 (e.g., above said RTO +), or any other kind of optimization, you can use data from the process control plant and press 918-922 described herein in connection with FIGS. 1 and 2 to perform these optimizer. 此外,处理器952可以获得并执行其他的数据分析工具958,例如,包括图1中的任何计算机系统内的任何应用程序或工具(例如,过程控制工具、过程监控工具、设备或装置监控工具、指标建立工具、工作定单建立工具、商业工具或其他工具或这里所描述的应用程序)。 In addition, the processor 952 can obtain and perform other data analysis tools 958, for example, any applications or tools included in the Figure 1, any computer system (eg, process control instruments, process monitoring tools, equipment or devices monitoring tool index build tool, work orders build tools, business tools, or other tools or applications described here). 在一个例子中,可以使用序列号为09/256,585和09/499,445的美国专利申请中所描述的过程监控工具来监控过程参数。 In one example, the serial number may be used for the process of U.S. Patent Application 09 / 256,585 and 09 / 499,445 are described monitoring tools to monitor process parameters. 此外,如以下结合图37-41的更加详细的描述,处理器952可以为客户建立各种报告,这些客户可以经由由ASP 914主办的网站来获得这些报告。 Further, as described in greater detail below in connection with FIG. 37-41, the processor 952 may establish various reports for customers who may be via the website hosted by the ASP 914 to obtain these reports. 此外,如下文的详细描述,处理器952可以获得网页960,这些网页可以被用来将图形界面提供给工厂918-922处的用户,再提供给由ASP 914供应的各种服务(例如,这里所描述的报告和其他数据分析)。 Further, the detailed description below, the processor 952 can get the page 960, these pages may be used to provide a graphical interface to the user at the factories 918-922, and then supplied to the various services supplied by the ASP 914 (e.g., where reports and other data analysis as described). 此外,处理器952可以存储并从一个或多个客户数据库962中检索过程控制数据和关于工厂918-922的其他信息。 In addition, the processor 952 may store and from one or more customer database 962 to retrieve the process control data and other information on the factory 918-922.

过程控制工厂918-922中的每家过程控制工厂可以定期收集有关该工厂的数据,然后,经由因特网916和/或直接通信连接936和938中的一个或多个通信连接将该数据发送给ASP 914。 Process control plant 918-922 of each process control plant may collect data relating to the plant regularly, then, is connected via the Internet 916 and / or 936 and in direct communication with one or more communication connections 938 transmits the data to the ASP 914. 一旦从工厂接收到过程控制数据,ASP 914就可以通过使用处理器952中的一个合适的处理器来将该数据存储在客户数据库962中的一个或多个客户数据库中。 Upon receiving the control data from the factory to process, ASP 914 can use the processor 952 by a suitable processor to store the data in the customer database 962 in one or more of the customer database. 然后,处理器952可以使用该被存储的数据,并为那家工厂执行合适的过程监控和状况监控工具,以便根据所收集的数据来检测工厂内的问题,为工厂提供状况、工厂或过程监控并/或为工厂执行优化。 Then, the processor 952 can use the data that is stored and perform the appropriate process monitoring and condition monitoring tool for that factory, according to the data collected in order to detect problems within the plant, providing conditions for the factory, plant or process monitoring and / or perform optimization for the plant. 当然,在工厂收集的并被发送给ASP 914的数据以前被确定对于运行所需的模型954、优化器956或其他数据分析工具958而言是必要的,并且,该数据按适合正在被执行的工具或模型的定期或非定期的速率来加以收集并被发送给ASP 914。 Of course, in the factory collected and sent to the ASP 914 is previously determined for the data required to run the model 954, optimizer 956 or other data analysis tools 958 is necessary in terms, and that the data is suitable for being executed by regular or non-regular rate tools or models to be collected and sent to the ASP 914. 这样,关于优化器956,可能需要按不同于关于模型954或关于性能、过程或资产监控工具958的速率来收集和发送数据。 Thus, with regard to the optimizer 956, 954 may need to press different from the model or on performance, process, or the rate of 958 asset monitoring tools to collect and transmit data on. 当然,作为优化或性能、状况或过程监控训练的一部分,任何合适的模型或其他工具都可以被执行,这些模型或其他工具的执行通常在图1的工厂10中的这些相同的工具方面遵循以上所讨论的原则。 Of course, as part of optimization or performance, condition or process monitoring training, any appropriate models or other tools may be executed, execution of these models or other tools generally follows the plant of Figure 1 in more than 10 of these same tools the principles discussed.

无论如何,在执行模型954、数据分析工具或优化器工具958和956之后,处理器952将分析结果存储在客户数据库962中,在那里,工厂918-922中的一家合适的工厂可以经由因特网916在任何所需的时间使用这些结果。 In any case, after the execution model 954, or the data analysis tools 958 and 956 optimizer tools, the processor 952 will analyze the results are stored in the customer database 962, where, in the factories 918-922 may be a suitable factory via the Internet 916 Using these results at any desired time. 作为选择或此外,可以经由直接通信连接936和938中的一个或多个通信连接将这些结果直接发送到工厂918-922中的一家合适的工厂。 Alternatively or in addition, may be connected via a direct communication 936, and one or more communication connections 938 These results are sent directly to the plant a suitable factory 918-922. 产生于分析的数据可以是任何所需的性能建模数据、标绘图或图表(例如,包括有关用户界面例行程序或GUI例行程序58的以上所描述的标绘图或图表)。 Data generated in the analysis can be any desired performance modeling data, plots or charts (e.g., including about the user interface routines or GUI routine 58 is a plot or graph described above). 这些结果也可以是(例如)优化器提出的用于改变工厂、工厂的指标的建议,也可以是能够由这些类型的工具提供的任何其他的结果。 These results can also be (e.g.) optimizer recommendations factory, its index for changing, may be any other results that can be provided by these types of tools.

在一个实施例中,假定工厂918-922按及时定期的方式提供充分的数据来适当地执行这个优化器,则实时优化器(例如,以上所描述的优化器)可以在实时的基础上来加以执行。 In one embodiment, it is assumed the factory 918-922 in a timely manner to provide sufficient periodic data to appropriately perform the optimizer, the real-time optimization (e.g., the optimizer described above) may come to be implemented on a real time basis . 如果需要的话,服务器924-928可以自动收集并发送合适的数据,以适当地操作优化器。 If desired, the server 924-928 may automatically collect and send the appropriate data to properly operate the optimizer. 在一个实施例中,工厂918-922可以包括这里所描述的资产利用专家50或用于确保按及时或定期的方式将适当的数据发送给ASP 914的任何其他的专家数据收集工具。 In one embodiment, the plant 918-922 may include asset utilization expert 50 described herein or is used to ensure a timely or periodic manner appropriate data sent to any other expert data collection tools ASP 914 of. 这样,ASP 914可以用作远程监控或数据处理装置,该装置可以执行关于资产、性能、状况和过程监控的软件,以及用于为不同的工厂执行一个或多个优化器的软件。 Thus, ASP 914 can be used as remote monitoring or data processing apparatus, the apparatus can perform on asset, performance, condition and process monitoring software, and for executing one or more optimizers for different plants software. 结果,过程控制工厂918-922不需要包括具有这些用途的处理能力或应用程序。 As a result, the process control plant 918-922 need not include the processing power or applications having these uses.

如果需要的话,工厂918-922中的每家工厂都可以通过使用任何合适的通信格式(例如,XML、HTML等)并经由因特网916将新的或被更新的模型发送给ASP 914,来更新可应用于那些工厂的ASP 914内所存储的模型954。 If necessary, the factory 918-922 Each facility can be sent to the ASP 914 and 916 via the Internet to a new or updated models using any suitable communication format (eg, XML, HTML, etc.), to update applies to those of the plant model ASP 914 stored 954. 此外,ASP 914可以包括不同的加工工厂、区域、元件、设备、回路等的类属模板,这些类属模板可以被下载到工厂918-922中的每家工厂,并且,可以在工厂918-922处修改这些模板,以反映那些工厂的实际操作情况。 In addition, ASP 914 can include different processing plant, region, component, device, circuit, etc. generic template, these generic templates can be downloaded to the factories 918-922 each plant, and, either at the factory 918-922 modifications at these templates to reflect the actual operation of those plants. 然后,可以将这些被更新的模型发回给ASP 914,作为将在资产、状况或过程监控中或在工厂的优化器中被加以执行的模型。 Then, these may be sent back to the updated model ASP 914, as will be or has been performed in the factory model optimizer in asset, condition or process monitoring. 利用这种方式,可以在ASP 914内充分地或精确地反映工厂918-922的变化。 In this manner, can be sufficiently accurately reflect changes in the factory or in the 918-922 ASP 914.

此外,如果需要的话,可以使用ASP 914来为过程控制工厂918-922中的一家过程控制工厂执行维修和购买活动。 In addition, if desired, can be used in a process for process control ASP 914 to 918-922 in the plant control facility to perform maintenance and purchasing activities. 尤其是,ASP 914可以分析从工厂接收的过程控制信息,并可以根据该分析的结果来经由因特网916或某种其他的通信连接安排维修活动。 Particularly, ASP 914 can analyze the control information received from the process plant, and maintenance activities can be arranged or some other Internet 916 via communication connection based on the results of the analysis. 例如,ASP 914可以根据这些分析结果来安排过程控制工厂内的维修停歇期。 For example, ASP 914 can be arranged according to the results of the analysis process control maintenance stopover factories. 作为选择或此外,ASP 914可以经由因特网916从供应者940和942那里定购执行某项预定的维修活动所需要的替换零件,从而消除了过程控制工厂直接执行这些功能的需要。 Alternatively or in addition, ASP 914 can be controlled via the Internet 916 from 940 and 942, where providers order to perform a scheduled maintenance activities required for replacement parts, thus eliminating the need for a process plant to perform these functions directly.

图34是示范流程图,它展示了可以被过程控制工厂(例如,工厂918-922中的任何工厂)用来建立与图32和33中所示的ASP 914的商业关系的例行程序1000。 Figure 34 is an exemplary flow chart, which shows the process control plant may be (e.g., any plant factories 918-922) routine is used to establish a business relationship with the ASP as shown in Figures 32 and 33 914 of 1000. 块1002使图32中所示的工厂918-922中的一家工厂的用户能够经由因特网916从ASP 914下载合同条款和条件。 1002 block of the plant shown in Figure 32 users in a factory capable of 916 918-922 download contract terms and conditions from ASP 914 via the Internet. ASP 914可以使用任何合适的电子文档格式(例如,Microsoft Word、Adobe PDF等)将包含标准条款和条件的合同模板以及预资格信息发送到提出请求的工厂。 Send ASP 914 may use any suitable electronic document format (for example, Microsoft Word, Adobe PDF, etc.) will contain standard terms and conditions of contract templates and pre-qualification information to the requesting plant. 但是,作为选择,可以在电子邮件(即电邮)的格式内将被请求的电子文档发送到提出请求的工厂,并且,如果需要的话,可以使用直接通信连接936和938中的一种通信连接,将块1002中所请求的电子合同文件从ASP 914发送到工厂918-922中的一家工厂。 However, alternatively, the electronic document may be transmitted within the requested e-mail (i.e. e-mail) to a format request, plant, and, if desired, can be directly used in the communication connection in a communication 936 and 938 connected, The electronic contract documents requested in 1002 block sent from the ASP 914 to the factory in a factory 918-922.

在块1004中,潜在的客户(通常是工厂业主或操作员)想要与ASP 914建立商业关系,以使用ASP 914所提供的数据分析和其他服务。 At block 1004, the potential customers (usually plant owner or operator) wants to establish a business relationship with the ASP 914, ASP 914 using data analysis and other services provided. 该潜在的客户可以通过签署合同并将所执行的合同返回给ASP 914来执行合同。 Contract that potential customers can sign a contract and executed back to ASP 914 to perform the contract. 可以用手签署合同,并可以经由传真、邮件服务等将采取复印件形式的合同返回给ASP914;或者,可以用电子学方法(即使用电子签名)来执行合同,并经由因特网916、经由直接通信连接936和938中的一个或多个通信连接或使用任何其他的通信连接将合同返回给ASP 914。 You can hand to sign a contract, and can be returned to ASP914 via contract will take the form of a copy of a fax, mail services; or, you can electronically (ie, the use of electronic signatures) to perform the contract, and direct communication via the Internet 916, via connections 936 and 938 connect one or more communication or any other communication link will contract back to the ASP 914. 当然,合同中达成协议的最后条款和条件可以是任何所需的合同规定,例如,客户(即工厂业主)可能同意根据ASP914处的工具的使用情况和工厂中的那些工具的结果的执行情况来分享工厂的一部分利润和/或亏损。 Of course, the final agreement on the contract terms and conditions may be required for any of the provisions of the contract, for example, the client (ie, factory owners) may consent under implementation at ASP914 tool usage and factories to the results of those tools to share part of the profits and / or losses of the plant.

一旦接收到所执行的合同,块1006为请求ASP 914所提供的服务的客户配置客户账户。 Upon receipt of the contract executed, block 1006 customer service requests ASP 914 provided to configure the client account. 客户账户的配置较佳地(但不一定)包括网络账户的构成物,它包括多个网页,其中的一些网页可以为客户而进行特别定制,如下文更加详细的描述,客户可以访问这些网页,以观察数据分析结果、改变账户信息或使用由ASP 914提供的任何服务。 Configuring client accounts preferably (but not necessarily) include constructs a network account, which includes multiple pages, some pages can be specifically tailored to the customer and more detailed description below, customers can access these pages, in order to observe the results of data analysis, to change account information or use any of the services provided by the ASP 914. 此外,ASP 914在客户数据库962中的一个或多个客户数据库内创建客户记录或账户,它包括(在其他信息之中)关于正在客户的过程控制工厂内被使用的设备、过程等的细节。 In addition, or create a customer account record in the ASP 914 of a customer database 962 or more of the customer database, which includes (among other information) details about the customer's process control equipment is, the process to be used in the factory or the like. 在块1006建立客户账户和记录之后,块1008通知客户:订立合同的过程完成。 After the 1006 block building customer accounts and records, block 1008 to inform customers: the process of entering into the contract is completed. 较佳的是(但不一定),ASP 914经由电子邮件将这个通知发送给客户。 Preferably (but not necessarily), ASP 914 this notification via e-mail will be sent to the customer. 但是,也可以使用用于通知客户的任何其他形式的通信。 However, you can use other forms of communication used to inform customers of any.

图35是例行程序1100的示范流程图,图32和33中所示的ASP 914可以使用例行程序1100来为客户(即一家工厂或一组工厂)设计数据模型。 35 is an exemplary flow diagram routine, ASP 914 as shown in FIG. 32 and 33 may be used routine 1100 to 1100 customers (i.e., a factory or a group of plant) design data model. 在块1102中,客户(例如,工厂918-922中的一家工厂)通过经由因特网916进行通信并通过与ASP 914所提供的(网站内的)一个或多个网页相互作用,从ASP 914下载设计数据要求或规格。 In block 1102, the client (e.g., a plant factories 918-922) communicate via the Internet 916 via and through ASP 914 provided to one or more web pages (within the site) interaction, design downloaded from the ASP 914 data requirements or specifications. 这些设计数据要求可能与正在客户的工厂内被使用的一种特殊类型的设备或一件特殊的设备有关,并可以包括各种操作参数或曲线、性能特征或与该设备的操作有关的任何其他的特点或规格。 Any other type of device of a special design of these data requirements may be related to the customer's plant is being used or a particular piece of equipment concerned, and may include various operating parameters or curve, performance characteristics, or operation of the device features or specifications. 在块1104中,客户将所要求的设计数据(如在块1102中被发送的设计数据要求所规定)发送给ASP 914。 In block 1104, the customer data required for the design (such as design data request is transmitted in block 1102, as defined) to the ASP 914. 客户可以经由使用传统邮件的复印件、传真、电子邮件或使用任何其他所需的传送方法,将所要求的设计数据发送给ASP914。 Customers can use traditional mail a copy via fax, e-mail, or use any other delivery method required to send design data required for ASP914. 或者,ASP 914可以从第三方(例如,图32中所示的供应者944和946中的一个供应者)获得所要求的设计数据。 Alternatively, ASP 914 can be obtained from third parties (e.g., as shown in FIG. 32 providers 944 and 946 in a supplier) required design data. 在那种情况下,客户可以下载块1102中的设计数据要求,并可以只提供所要求的设计数据的一个部分(例如,设备类型制造型号等)。 In that case, the client can download data block 1102 design requirements, and may provide only a part of the required design data (e.g., the type of manufacturing equipment models, etc.). 然后,在块1104中,客户可以将设计数据发送给ASP 914,ASP 914又经由因特网916从供应者944和946中的一个供应者那里获得遗漏的设计数据。 Then, at block 1104, the client can send data to design ASP 914, ASP 914 and 916 via the Internet to obtain the missing data from the provider 944 and the design of a supplier 946 there. 利用这种方式,客户不一定要存储与被分布在其整个工厂中的所有部件、设备、系统等有关的设计数据。 In this manner, the customer does not have to be stored and distributed throughout the plant in its design data relating to all components, equipment, systems and the like. ASP 914而是可以从部件供应者或制造商那里直接获得所要求的设计数据。 ASP 914 but may be obtained directly from a component supplier or manufacturer requested the design data. 在一些情况中,供应者或制造商可以提供一个网站(包括许多网页),该网站可以提供ASP 914所要求的设计数据信息。 In some cases, the supplier or manufacturer can provide a website (including many pages), the site provides information on ASP 914 design data required.

在块1106中,ASP 914将所接收的设计数据转换成使用(例如)MicrosoftExcel或任何其他的电子表格建立程序的设计数据电子表格或模板。 In block 1106, ASP 914 the received design data is converted into (for example) MicrosoftExcel or any other spreadsheet program designed to establish data in the spreadsheet or template. 在块1108中,ASP 914使设计数据模板中的设计数据适合一种合适的模型,可以从ASP914内所存储的模型954中选择该模型;并且,在块1110中,ASP 914更新客户数据库962,以反映模型装配已完成这个事实。 In block 1108, ASP 914 makes design data template design data for an appropriate model, model 954 can be stored from ASP914 select the model; and, in block 1110, ASP 914 update customer database 962, model to reflect the fact that the assembly has been completed. 在块1112中,ASP 914经由因特网916将电子邮件(例如,电邮)发送给客户,以通知客户模型装配完成并向客户解释如何下载模板,如下所述,该模板将过程数据提交给ASP914,供数据分析工具958和/或优化器956进行分析。 In block 1112, ASP 914 916 e-mail via the Internet (for example, e-mail) sent to the customer to inform customers model assembled to the customer to explain how to download the template, as described below, the template will process data submitted to ASP914, for data analysis tools 958 and / or optimizer 956 for analysis.

图36是例行程序1200的示范流程图,图32和33中所示的ASP 914可以使用例行程序1200来处理和/或分析过程控制数据。 FIG 36 is a flowchart of an exemplary routine, ASP 914 as shown in FIG. 32 and 33 1200 routine 1200 may be used to process and / or analyze process control data. 在块1202中,用户可以经由因特网916或经由直接通信连接936和938中的一个通信连接从ASP 914下载设计数据模板或电子表格(可能已使用图35中所示的方法来加以创建)。 In block 1202, 916 users can connect via the Internet or a communication connection 936 and 938 via direct communication from the ASP 914 download design data template or spreadsheet (may have to be created using the method shown in Figure 35). 在块1204中,用户可以用合适的过程数据(例如,可以从数据历史器930-934之一中被加以检索)来填充设计数据电子表格或模板。 At block 1204, the user can use the appropriate process data (for example, data can be retrieved from history is to be one of 930-934) design data to populate a spreadsheet or template. 只举例来讲,设计数据模板或电子表格可以包含与过程控制工厂内的单个的元件或设备有关的模型参数,因此,模板要求与过程控制系统内的对应的物理元件或设备有关的实际被测量的过程控制数据。 For example only in terms of design data or spreadsheet templates may contain the model parameters associated with the process control of the individual elements or devices within the plant, and therefore, the template and process control require corresponding physical components or devices within the system related to the actual measured process control data. 例如,一个特殊的设计数据模板可能与工厂918内的一个锅炉元件有关,工厂918中的用户可以下载那个特殊的模板并用与那个锅炉元件有关的实际的参数值来填充模板(即填充模板或电子表格)。 For example, a particular design data template may be associated with a boiler component factory 918 within the relevant, the factory 918 users can download the special template with the actual parameter values associated with the boiler element to populate the template (i.e., filling the template or electronic table).

块1206经由直接连接936和938中的一个直接连接或(如果需要的话)经由因特网916将被填充的模板发送给ASP 914,块1208将被填充的设计数据模板存储在客户数据库962中的一个合适的客户数据库中。 Block 1206 via a direct connection 936 and the 938 is a direct connection or (if desired) to be filled in the template sent to the ASP 914 via the Internet 916, block 1208 will be filled design data templates stored in the customer database 962 in a suitable customer database. 块1210从客户数据库962之一中检索所存储的被填充的设计数据模板的副本,块1212对该模板内的数据进行预处理。 Block 1210 is retrieved from the customer database 962 in one of the stored copy of the design data of the template to be filled, a block 1212 the data within the template pretreatment. 块1212所执行的预处理可以使用数据调解和证实技术(例如,以上所描述的可购得的实时优化器系统RTO+提供的技术)。 Pretreatment block 1212 can be used to perform data mediation and confirmed techniques (for example, commercially available real-time optimization system described above RTO + technology provided). 一般而言,块1212所执行的数据调解和证实对过程控制数据进行预处理,以消除异常的数据值,例如,由于设备因错误配线而提供间歇操作,可能会产生这些异常的数据值。 In general, data mediation and confirm block 1212 performed on pretreatment process control data to eliminate abnormal data value, for example, due to equipment due to incorrect wiring while providing intermittent operation, may produce these abnormal data values. 此外,块1212所执行的预处理可以识别并纠正因(例如)传感器偏移、误校准等而发生偏差的过程数据,并且也可以拒绝异常值并/或在有效数据之间插入临时补缺的遗漏的或被拒绝的异常值。 In addition, pre-processing block 1212 may be performed to identify and correct the process data by (e.g.) a sensor offset error calibration deviation occurs, and may also reject outliers and / or insertion of fill-in missing data between valid outliers or rejected. 无论如何,在不脱离本发明的范围和精神的前提下,块1212可以使用任何所需的数据预处理技术。 In any case, without departing from the scope and spirit of the invention under the premise, block 1212 may use any desired data preprocessing.

块1214使用以上被更详细地加以讨论的数据分析工具958、模型954和优化器956(通过图33中的例子被示出)中的一个或多个装置来处理被预处理的填充过的设计数据模板。 Block 1214 using the above is discussed in more detail to the data analysis tool 958, the optimizer model 954 and 956 (shown by the example in FIG. 33) in one or more devices to process the filled preprocessed Design data template. 然后,块1216验证块1214的结果,块1218将被验证的结果存储在客户数据库962中的一个合适的客户数据库中。 Then, the result verification block 1216 block 1214, block 1218 will be verified result is stored in the customer database 962 in a suitable customer database. 然后,块1220可以经由电子邮件、传真或使用任何合适的通信联系方法来通知客户:具备数据分析结果。 Then, block 1220 may be via email, fax or using any suitable communications link to notify the customer: with data analysis.

一旦一位特殊客户的数据分析结果已被存储在客户数据库962之一中,ASP914就可以为那位客户建立超文本链接标示语言(HTML)结果报告文件或网页。 Once the results of the data analysis, a specific customer has been stored in one of the customer database 962, ASP914 customers who can establish that the Hypertext Markup Language (HTML) file or report the results page. 该HTML结果报告文件可以包含采用(例如)Excel电子表格形式的分析结果,并且,客户可以经由因特网916并使用任何合适的因特网浏览器,在本地从工厂(例如,工厂918-922中的任何工厂)访问和观察该HTML结果报告文件。 The results of the report file can contain HTML using (for example) results in the form of an Excel spreadsheet, and 916 customers via the Internet and using any suitable Internet browser, locally from the factory (for example, in any factory factory 918-922 ) to access and report on the results observed in the HTML file.

图37-41是一些示范网页,这些网页包含可以向客户显示的报告和分析结果。 Figure 37-41 is some example pages that contain reporting and analysis results can be displayed to the customer. 特别是,图37是一个网页的示范描绘,该网页包含工厂和那些工厂内的正在由ASP 914进行监控或分析的设备的摘要表格。 In particular, Figure 37 depicts a demonstration page, the page contains a summary table is being carried out by the plant and ASP 914 device to monitor or analyze those factories. 图38是一个网页的示范描绘,该网页包含正在由ASP 914进行监控的客户的工厂之一内的一件特殊设备(即压缩器CR-1000)的数据分析结果摘要。 Figure 38 depicts a web demonstration, the page contains a special device (ie compressor CR-1000) for a summary of the results of the data analysis is being monitored by the ASP 914 customers within the factory. 例如,这些数据分析结果可以包括效率参数、老化成本、实际的值与被预测的值、设备特征的历史趋势、偏离设计参数等。 For example, these data may include analysis results efficiency parameter, aging costs, actual value and the predicted value, the device characteristics of the historical trend, deviates from the design parameters. 图39是一个网页的示范描绘,该网页包含正在由ASP 914进行监控的一件特殊设备(即压缩器CR-1000)的效率分析;图40是一个网页的示范描绘,该网页包含压缩器CR-1000的实际操作特征与被预测的操作特征(在这个例子中是出口温度)的比较分析;图41是一个网页的示范描绘,该网页包含因压缩器CR-1000而导致的性能偏离成本的分析。 Figure 39 depicts a web demonstration, the page containing the ASP 914 is to be monitored by a special device (ie compressor CR-1000) The efficiency analysis; Figure 40 depicts a web demonstration, the page containing the compressor CR Comparative analysis of the actual operating characteristics and operational features -1000 predicted (in this case is the outlet temperature); Figure 41 is an exemplary drawing page, the page contains performance due to compressor CR-1000 caused deviation cost analysis. 当然,每位客户都可以通过因特网访问被存储在ASP 914内的许多网页,并且,较佳的是(但不一定),每位客户都可以经由ASP 914所提供的网站内的一个安全区来访问这些网页(即包含数据分析结果的那些网页)。 Of course, each customer can access via the Internet to be a lot of pages stored in the ASP 914, and, preferably (but not necessarily), each customer can come through a secure zone ASP 914 provided within the site visit these pages (ie, those containing the data analysis results pages).

已将资产利用专家50和其他过程元件描述为较佳地在软件中被加以执行,但它们也可以在硬件、固件等中被加以执行,并可以由与过程控制系统10有关的任何其他的处理器来执行。 Have asset utilization expert 50 and other process elements to be described as preferably being implemented in software, but they can also be be implemented in hardware, firmware, etc., and can be related to any other processing system 10 is controlled by the process is performed. 这样,可以按需要在标准的多用途CPU中或在被特别设计的硬件或固件(例如,特定用途集成电路(ASIC)或其他硬连线设备)上执行这里所描述的各种元件。 Thus, as needed or perform various elements described herein are specifically designed in hardware or firmware (e.g., application specific integrated circuit (ASIC) or other hard-wired device) in a standard multi-purpose CPU. 当在软件中被加以执行时,软件例行程序可以被存储在任何计算机可读存储器中(例如,在磁盘、激光影碟或其他存储介质上,在计算机或处理器的RAM或ROM中,在任何数据库中等)。 When the software is to be executed, the software routine may be stored in any computer readable memory (e.g., on disk, laser discs or other storage media, or in the computer's RAM or ROM of the processor, in any Database medium). 同样,可以经由任何已知的或所需的传递方法(例如,包括在计算机可读磁盘或其他可传送的计算机存储机制上或通过诸如电话线、因特网等(被视作等同于经由可传送的存储介质来提供这种软件,或被视作可以与其进行交换)的通信通道)来将该软件传送给用户或过程控制工厂。 Similarly, may be via any known or desired delivery method (e.g., including on a computer readable disk or other computer storage mechanism or may be transmitted via such as a telephone line, the Internet, etc. (may be regarded as equivalent to the transmission via storage media to provide such software, or can be regarded as its exchange) communication channel) to deliver the software to the user or process control plants. 专家50也被描述为可能是基于规则的专家,但也可以使用其他类型的专家引擎(包括使用其他已知的数据开采技术的专家引擎)。 Expert 50 may also be described as a rule-based expert, it is also possible to use other types of expert engines (including the use of other known data mining techniques expert engine).

这样,已参考特殊的例子(只意在起说明的作用,而不局限本发明)描述了本发明,但具备该技术领域中的普通技能的人将会明白:在不脱离本发明的精神和范围的前提下,可以对所揭示的实施例进行更改、添加或删除。 Thus, with reference to specific examples (only intended to illustrate the role played in, but not limit the invention) the invention is described, but with the art of one of ordinary skill will understand: without departing from the spirit of the invention and Under the premise of the range, you can make changes to the disclosed embodiments, added or deleted.

Referenced by
Citing PatentFiling datePublication dateApplicantTitle
CN104871097A *13 Dec 201226 Aug 2015Abb 技术有限公司System and method for monitoring and/or diagnosing operation of a production line of an industrial plant
Classifications
International ClassificationG05B23/02, G05B15/00, G05B19/042
Cooperative ClassificationG05B23/0254, G05B2219/13
European ClassificationG05B23/02S4M4
Legal Events
DateCodeEventDescription
5 May 2004C06Publication
7 Jul 2004C10Request of examination as to substance
4 Jul 2007C14Granted